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Primary Treatment Rehabilitation at Plant 2, Project No. P2-98
B/C-Side Interim Repair at Plant No. 2, Contract No. P2-98B
Operations Committee Presentation
January 16, 2019
Presented by Rob Thompson
Major Project Elements
• A, B, and C-Side Primary Clarifiers(14 total)
• Odor Control
• Power Distribution
• Utility Tunnels
• Yard Piping
A-Side Primary Clarifiers Require Replacement
• Built between 1960 and 1963
• Portions of structures have severe corrosion
• Failed clarifier mechanisms
• Subject to liquefaction in earthquake
Active Faults identified in 2017 Study
PC-D
PC-F
PC-E
PC-G
DC-FAPSC
.
New Clarifiers and Facilities for P2-98A
Why Move the A-Side Clarifiers?
• Avoid construction over active fault.
• Existing A-Side clarifiers remain available during construction – avoids delay of OCWD GWRS Expansion.
• Frees larger area for future secondary process to replace aging Activated Sludge Plant
B/C-Side Clarifiers Require Rehabilitation
• B-Side built between 1967 and 1972
• C-Side built between 1983 and 1985
• Mild-to-moderate structural damage from corrosion
• Corroded clarifier mechanisms and coversupports
PHASED PROJECTS FACILITATES CONSTRUCTION
P2-98A: Replace A-Side
primary clarifiers; new
odor control system and
power distribution; and
infrastructure
improvements
P2:98B: Provide short-
term repairs (15-year life)
for B/C-Sides primary
clarifiers
P2-98C (now P2-133):
Provide long- term repairs
(+20 years) for B/C-Sides
primary clarifiers and new
odor control system
20
18
20
17
20
19
20
20
20
22
20
23
20
24
20
25
20
21
P2-98BDesign
P2-98A
Construction
Design Construction
Construction starts 2029
B/C-Side Interim Repair at Plant No. 2Contract No. P2-98B
Major Contract Elements
• Repair of cracks in concrete pipe and structural walls.
• Repair of clarifiers’ steel mechanism.
• Lining of process piping.
P2-98B: Concrete Pipe Corrosion
96-inch Concrete Pipe RepairReinforcing steel exposure
96-inch Concrete Pipe RepairReinforcing steel exposure in crown
Outer side of Clarifier
Structural steel around the center column
Dome supports at Clarifier
P2-98B: Clarifier Steel Corrosion
De-lamination
P2-98B Bid Results
Bidder Amount of Bid
Myers & Sons Construction, LLC $8,665,000
Shimmick Construction Company, Inc. $8,755,500
Stanek Constructors, Inc. $10,055,000
Abhe & Svoboda, Inc. $11,365,426
Tharsos, Inc. $12,151,406
Engineer’s Estimate: $8,900,000
Recommendation:PCSA
• Approve a Professional Construction Services (PCSA) Agreement with Black & Veatch Corporation to provide construction support services for B/C-Side Primary Clarifiers Interim Repair at Plant No. 2, Contract No. P2-98B, for a total amount not to exceed $549,534; and
• Approve a contingency of $54,953 (10%)
Recommendation:Construction Contract
• Award a Construction Contract to Myers & Sons Construction, LLC for B/C-Side Primary Clarifiers Interim Repair at Plant No. 2, Contract No. P2-98B, for a total amount not to exceed $8,665,000; and
• Approve a contingency of $866,500 (10%)