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7/27/2019 Principle on Risk Assessment and Control
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P hilippine Association of S afety Engineers
LEVEL 1 SESSION 1
Principle onPrinciple on
Risk AssessmentRisk Assessment
& Control& ControlEngr. Francis E. Tan
1
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Introduction
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The legislation throughout the world isthe concept of risk assessment. Inalmost all countries it is a legalrequirement to conduct the riskassessment. In any attempt to protectthe health & safety of the employees isthe process of identification of hazards
and the people at risk, a broadassessment of the magnitude of that riskand some consideration of what action totake to reduce that risk.
2
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On completion of this seminar, you canunderstand:
• The process of risk assessment• Risk assessment recording and reviewing
procedure.
Overall Aims
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Specific Intended learningSpecific Intended learning
OutcomesOutcomes
4
When we have worked through this element,you will be able to:
• Explain the aim and objectives of riskassessment
• Distinguish between high frequency / lowseverity events and low frequency / highseverity
• Identify hazards by means of workplaceinspections and analysis of task
• Use accident and near-miss data in riskassessment
• Use a simple risk assessment technique todetermine risk level and to assess the adequacy
of control
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DefinitionsDefinitions
5
HAZARD “something with the potential to
cause harm”
They are categorized as physicalhazards, chemical hazards,
biological hazards ergonomically orpsychologically hazards.
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DefinitionsDefinitions
6
RISK “probability of occurrence of a hazard & severity
of injury or damage”
Risk = Probability X Severity
Whenever possible, the hazards can beeliminated through careful selection and designof facilities, equipment and process. If the
hazard cannot be eliminated they need to beminimised by physical controls.
e.g: use of guards to the machine, use of anti
slip floor surface.
continuation
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DefinitionsDefinitions
7
RISK ASSESSMENT
Risk assessment is the process
of identifying hazards and howlikely accident can occur
continuation
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The Risk AssessmentThe Risk Assessment
ProcessProcess
8
“The aim is to make sure that no one gets hurtto become ill.”
The management process of risk assessment
involves the identification of unwanted & uncertain further events; create alternativestrategies & evaluating its cost and takingaction according to the organization framework.
Risk assessment should fulfill the requirementthat has to be suitable and sufficient.
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The Risk AssessmentThe Risk Assessment
ProcessProcess
9
To level in the risk assessment should beproportionate to the level of risk, during riskassessment process one has to ensure that:
• All aspect of work activity are reviewed• Take account of the way the work is organised• Identify the significant hazards, risk and
evaluate the risk.• Identify the control measure & set priorities
• Non routine activities taken into account andalso account risk to the public.
• The employee undertaking the risk assessmenthas to have sufficient knowledge, experienceand ensure the risk assessment is valid for areasonable time.
continuation
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Competency requirementsCompetency requirements
for Risk Assessmentfor Risk Assessment
10
The following competences are required tocarry-out the suitable and sufficient riskassessment.
• The assessors have to be experienced andtrained in identification of hazards and carryingout risk assessment.
• Should have sufficient knowledge of the processand the activity involved.
• Technical knowledge of the plant and equipment• Should have good communication and technical
report writing skills• Must be able to interpret legislation, guidance
and possess the right attitude to carry out riskassessment.
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Steps of Risk AssessmentSteps of Risk Assessment
ProcessProcess
11
STEP 1: Look for the hazardThis is the process of identifying all the hazards thatexist in the workplace. We must be aware of all thepossible hazards but it is the significant ones which areimportant.
• Task observation – by checklist / identifying physicalhazards.
• Accident, ill-health or near miss data• Workplace inspection e.g.: electrical hazards,
asbestos, biological / chemical agent.
• Job safety analysis; “is work – study technique whichobserves & records every detail of work.
• Legal standard• Consultation (with operator / employees / expert) &
control present in legal standards
• Guidance (ILO, OSHA, ISO, BSI, HSE, Manufactures,MSDS, etc.)
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Steps of Risk AssessmentSteps of Risk Assessment
ProcessProcess
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STEP 2: Decide who might be harmedThis is a process of determining who may be at riskfrom the hazard that is the groups of staff and otherslikely to be affected in the case of an incident involvingthe hazard.
It is important to consider the wider implications of hazard, not just as they may affect those working inthe immediate environment.
We have to be aware of other staff groups such asperson working near-by as well as visitors and thepublic. Special attention must be given toinexperienced staff.
continuation
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Steps of Risk AssessmentSteps of Risk Assessment
ProcessProcess
13
STEP 3: Evaluate the Risk & Check ExistingProcedure
The risk is evaluated based on the likelihood of harmand severity of the harm. The following should beconsider:
a. The effectiveness of existing control:The existing control measures are to be listed in order
to produce a baseline risk assessment and hecontrol measures that have been used /recommended to control the risk.
o Workplace precautionsü Hardware controls at the point of the hazard.
E.g.: guarding, segregation, extract hood
ü Control by procedure
E.g.: Job rotation / safe system of work, PPE
continuation
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Steps of Risk AssessmentSteps of Risk Assessment
ProcessProcess
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STEP 3: Evaluate the Risk & Check ExistingProcedure
o Risk control systemE.g.: Information, instruction, training andsupervision along with monitoring techniques
such as inspection.
b. Elimination of the risk
The method for estimating the risk is:
(Risk Score = Severity X Likelihood)
continuation
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Steps of Risk AssessmentSteps of Risk Assessment
ProcessProcess
15
STEP 3: Evaluate the Risk & Check ExistingProcedure
o The severity of harm
continuation
RatingQualitative
equivalentExamples
0 No harm No injury, damage, sickness or otherloss
1 Minor harmFirst aid injury or illness, minor
damage or loss
2 Moderate harm
3 serious harm3 days injury or illness, substantial
damage or loss
4 Major harm
5 Catastrophic harmFatality or disabling illness,
catastrophic damage or loss
3 l h i k & Ch k i i
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STEP 3: Evaluate the Risk & Check ExistingProcedure
o The likelihood of harm continuation
Rating Possible Qualitativeequivalent Examples
0 Almost impossible
The likelihood that a person will fall
down a manhole with a properly fitted,
intact cover.
1 Extremely unlikelyFirst aid injury or illness, minor
damage or loss
2 unlikely
3 likely
The likelihood that a person will fall
down an open manhole protected only
by a flimsy barrier.
4 Extremely likely
5 Almost certain
The likelihood that a person will fall
down an open manhole which has no
barrier and no warning signs
STEP 3 E l h Ri k & Ch k E i i
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STEP 3: Evaluate the Risk & Check ExistingProcedure
o Risk score continuation
RiskRating
Action required
0 to 1 No action
2 to 6 Record the hazard
Record risk ratingRecommend risk control measure upgrades if risk
rating is not as low as is reasonably practicable
8 to 16 Record the hazard
Record risk rating
Recommend risk control measure to reduce risk
rating to under 7 or to a level which is as low as is
reasonably practicable
20 Seek further advice
25 Stop activity and seek further advice
A i l i k t l l
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A simple risk control plan
Risk Level Necessary Action and Timescale
Very Low These risk are considered acceptable. No further action is necessary other than
to ensure that the controls are maintained.
Low No additional controls are required unless they can be implemented at very low
cost (in terms of time, money and effort). Arrangements should be made to
ensure that controls are maintained.
Medium Consideration should be given as to whether the risks can be lowered, where
applicable to a tolerable level and preferably to an acceptable level but the cost
of additional risk reduction measure should be taken into account. The risk
reduction measures should be implemented within define time period.
Arrangements should be made to ensure that the controls are maintainedparticularly if the risk levels are associated with harmful consequences.
High Substantial efforts should be made to reduce the risk. Risk reduction measures
should be implemented urgently within a defined time period and it might be
necessary to consider suspending or restricting the activity or to apply interim
control measures until this has been been completed. Considerable resources
might have to be allocated to additional control measures. Arrangements should
be made to ensure that the controls are maintained particularly if the risk levels
are associated with extremely harmful consequences and very harmful
consequences.
Very High These risk are unacceptable. Substantial improvements in the risk controls are
necessary so that the risk is reduced to a tolerable or acceptable level. The
activity should be halted until risk control are implemented that reduces the risk
so that it is no longer very high. If it is not possible to reduce risk the workshould remain prohibited.
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Steps of Risk AssessmentSteps of Risk Assessment
ProcessProcess
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STEP 3: Evaluate the Risk & Check ExistingProcedure
c. What further actions are required to eliminate orreduce the risko Hierarchy of Control
ü Eliminate the hazardE.g.: Using water instead of solvent based
paints.
ü Reduce the risk
E.g.: Using 110v electric apparatus instead of 240v
ü Isolate the people from hazardE.g.: Using fencing or guards from machinery
continuation
S 3 l h i k &
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o Hierarchy of Controlü Control the extent of exposure or contact
with the hazard by means of engineeringmeans.E.g.: Limiting the time, frequency and
number of persons exposed
ü Personal Protective EquipmentE.g.: Helmets, goggles, gloves, shoes etc.
üDisciplineE.g.: Obtain compliance with rules and
following procedures
continuation
STEP 3: Evaluate the Risk & Check Existing Procedure
STEP 3 E l h Ri k &
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o GuidanceIllustrate good practices and outline the hazardsituations where risk is increased & precautionsthat will control the risk.
o Minimum legal standardsH&S legislation provides minimum legalstandards which should be achieved, e.g:
ü Guarding of machineryü
Limiting noise / vibrationü Limit exposure to airborne chemicals /
structure.ü Limit ionizing radiation
continuation
STEP 3: Evaluate the Risk & Check Existing Procedure
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Example for Likelihood & Severity
Consider the situation where windowcleaner from a small local firm are using
a ladder to clean windows on a threestorey block of flats during their Monthlywindow cleaning round.
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continuation
How likely is that they could fall? To assess this, weneed to consider a number of factors, such as:• The stability of the ladder• The condition of the rungs• The type of the footwear
• The lighting levels
L o w 1
M e d i u m
2
H i g h 3
Increase likelihood
Example for Likelihood & Severity
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continuation
When we considered all relevant factors, we can rankthe seriousness of the fall.Again, will find it helpful to do this by using a threepoint scale:
Example for Likelihood & Severity
Low (1): minor injuries requiring first aidfor example: grazes or minor cuts
Medium (2): an injury requiring furthermedical assistance - for example, cut needingstitches or broken bone
High (3): major injuries, such as paralysis ordeath.
I N C R E A S I N G C
O N S E Q U E N C E
Medium: 2
High: 3
Low: 1
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STEP 4: Record the Findings
We should record the significant findingsof the risk assessment including:• significant hazards;• people affected;• adequacy of existing controls;• the extent of the risk;• further action required;
• and references to other documentsused in the assessment
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STEP 5: Review the Findings
Risk assessment will need to be reviewed if there is a significant change or if there is anyreason to suspect that it is no longer validincluding:
• an accident, ill-health, near miss or dangerousoccurrence, etc.;• New equipment has been introduced;• Changes to equipment, plant and processes;• Change in personnel & legislation;• As a result of monitoring or audit; advice or action by
the enforcing authority or insurance company;• New information become available;• Improved control measures become available.• the involvement of new personnel or a specific period
of time has elapsed, thus indicating the need for a
periodic review.
Ri k A t Fl Ch t
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Risk Assessment Flow ChartBreak tasks into component parts to
identify activities to be assessed
Identify any hazard
Identify who hazards could affect
Using risk ratings – determine level
of risk
Is risk significant?
Identify and evaluatecurrent control measures Is significant risk already
adequately controlled?
Review/revise existing control measures or
identify/implement new preventative
and protective measures
Evaluate Controls
Is Risks now acceptable?
Implement controls
Record findings of risk assessment
and set date for review
yes
yes
no
yes
Monitor and Review
no
Ri k A t M t i
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Risk Assessment Matrix(Category)
PROBABILITY THAT SOMETHING WILL GO WRONG
5 4 3 2 1
Category
FREQUENT
Likely to occur
immediately or in
a short period of
time; expected to
occur frequently
LIKELY
Quite likely to
occur in time
OCCASIONAL
May occur in time
SELDOM
Not likely to occur
but possible
UNLIKELY
Unlikely to occur
4CATASTROPHIC
May result in death E E H H M
3
CRITICAL
May cause severe injury, major
property damage, significant
financial loss, and/or result in
negative publicity for the
organization and/or institution
E H H M L
2
MARGINAL
May cause minor injury, illness,
property damage, financial loss
and/or result in negative
publicity for the organization
and/or the institution
M M L L
1
NEGLIGIBLE
Hazard presents a minimal
threat to safety, health
and well-being of
participants; trivial. M L L L L
S E V E
R I T Y
O F R I S K
Ri k A t M t i
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Risk Assessment Matrix(Risk Definition)
RISK DEFINITIONSMany events, without proper planning, can have unreasonable levels of risk.
However, by applying risk management strategies, you can reduce the risk to
an acceptable level.
E Extremely High Risk
Activities in this category contain unacceptable levels of risk, including catastrophic
and critical injuries that are highly likely to occur. Organizations should considerwhether they should eliminate or modify activities that still have an “E” rating after
applying all reasonable risk management strategies.
H High RiskActivities in this category contain potentially serious risks that are likely to occur.
Application of proactive risk management strategies to reduce the risk is advised.
Organizations should consider ways to modify or eliminate unacceptable risks.
M Moderate RiskActivities in this category contain some level of risk that is unlikely to occur.
Organizations should consider what can be done to manage the risk to prevent any
negative outcomes.
L Low Risk Activities in this category contain minimal risk and are unlikely to occur. Organizationscan proceed with these activities as planned
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WORKSHOP
• Method statement
• Hazard identification
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Sequence of Work
1. Method Statement for Cable
Trenching Works
Study carefully the Method Statement (Sequence of
Work) to prepare a proper Risk Assessment and
Control
Task/Activity:
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RISK ASSESSMENT FORM SAMPLECable Trenching Works
DATE:
Page 1 of
Assessor:
Severity Example X Likelihood
No HarmNo injury, damage, sickness or other loss
0 Almost Impossible
Minor HarmFirst aid injury or illness, minor damage or loss
1 Extremely Unlikely
Moderate Harm Reportable Condition 2 Unlikely
Serious Harm3 days injury or illness, substantial damage or loss
3 Likely
Major Harm Major Injury 4 Extremely Likely
Catastrophic HarmFatality or disabling illness, catastrophic damage or loss
5 Almost Certain
Sl. No. Activity (Job Steps) Potential Hazards
Severity x
Probability
(Initial risk
level)
Required Control/Mitigation Measures
& Checks
Residual
RiskAction Party
1 Work permit from Client tobe obtained. Unauthorizedcommencement of works
may result in exposing
workers and or potential
to harm or danger.
2 x 3 = 6
• Authorized PTW holder shall ensure obtaining and
maintaining valid work permit.
• The worksite supervisor responsible for this activity
has to check the PPE of his staff to ensure that all
required items are available and properly used.
• Inform all workers regarding permit condition before
ork starts.
• Worksite supervisor shall conduct toolbox talks
about nature of works and associated potential
hazards and their essential precautionary measure.
1 x 1 = 1
Site Engineer /
Worksite
Supervisor
Severity x
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Sl. No. Activity (Job Steps) Potential HazardsProbability
(Initial risk
level)
Required Control/Mitigation Measures
& Checks
Residual
RiskAction Party
2 Mobilization and
Demobilization
Physical: Injury from
heavy equipment,
Heavy lifting, pinch
point, slip, trips and fall
hazards
3 x 4 = 12
• Before transporting the loads to the site, rest
assure that the materials are secured and tight
with nylon rope for the safe transporting.
• Ensure that a driver is having knowledge to the
hazard while transporting the materials.
• The driver shall not have driving attitude while
using the road.
• Driver is driving only in the minimum speed
limit.
• Minimize work personnel in vicinity of
equipment.
• Provide ergonomic training, institute good
housekeeping procedure.
• Keep feet and hands clear of
moving/suspended materials and equipment.
• Keep a tidy site.
1 x 2 = 2
Site Engineer /
Worksite
Supervisor
3
Pre-task briefing toolbox
talks and site inspectionThe work force does not
understand the pre task
briefing therefore does
not understand the
potential dangers and
control measures to be
implemented. Some of
the workers could be
lacking PPE or using
defective PPE.
2 x 4 = 8
• Ensure that the pre task briefing is given out in a
1 x 2 = 2
Engineer /
Supervisor and
Safety Officer
language understood by the work force, have it
translated.
• Ask question regarding the briefing to get feed
back from the staff, this ensures full
comprehension.
• Issue required appropriate PPE and replace PPE
that has signs of defect.
• PPE must include both hearing protection as
well as dust inhalation protection.
Severity xProbability Required Control/Mitigation Measures Residual
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Sl. No. Activity (Job Steps) Potential HazardsProbability
(Initial risk
level)
Required Control/Mitigation Measures
& Checks
Residual
RiskAction Party
4 Excavation using Jack
hammer
Serious injury and or
property damaged
caused by hit to
underground utilities.
3 x 4 = 12
• Commence work submission & acknowledgment of
application for trench underground utilities.
• Avoid operation of jack hammer if route layouts are
having red mark-up.
1 x 2 = 2Supervisor /
Safety Officer
Collapsed of
excavated soil
3 x 5 = 15
• Ensure that the excavated materials are 1.00 meters
away from the trench excavation.
• Ensure that excavation is side sloped, shielded and
shore to prevent cave-ins.
• Spoil plant or work materials must not be placed
immediately adjacent to the excavation edge.
• Supervision of the works must be by authorized
persons who are adequately trained, competent and
familiar with excavation activities.• Suitable and sufficient steps shall be taken to
prevent a fall or dislodgement of any material into or
from within the excavation
1 x 3 = 3
Engineer /
Supervisor and
Safety Officer
Hazards due to
underground utilities4 x 5 = 20
• Locate any underground obstruction such as
pipelines, utilities and cables by metal detector1 x 2 = 2
Supervisor /
Safety Officer
Tripping hazards3 x 2 = 6
• Keep area clean and tidy and secure loose cables
and or rock debris1 x 2 = 2
Supervisor /
Safety Officer
Atmospheric hazarddue to gas leak
4 x 4 = 16
• Checked the area and do the gas test if any harmfulsubstance smells in the site.
• Check the wind direction for a proper emergency
evacuation
1 x 2 = 2Supervisor /
Safety Officer
5 Manual Excavation and
installing of cable route
marker
Back pain
2 x 4 = 8
• Avoid improper positioning during excavation works.
• Avoid manual lifting of heavy debris materials.
• If manual handling is unavoidable, ensure operatives
involved are trained in basic lifting techniques.
Selection may be required of suitable, fit individualsdepending upon the nature of the task.
1 x 2 = 2 Supervisor /
Safety Officer
Severity x
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Sl.
No.Activity (Job Steps) Potential Hazards
Severity x
Probability
(Initial risk
level)
Required Control/Mitigation Measures
& Checks
Residual
RiskAction Party
6 Working in dusty areaDust causing for
respiratory and eye
decease.
2 x 3 = 6• Use appropriate dust mask or P1 is
suitable for dust particulates.1 x 2 = 2 Supervisor
7 Work during extreme
weather/ climate
conditions.
Heat Stress, stroke,
exhaustion and over
fatigue
3 x 5 = 15
• Ensure 100% availability of drinking
water at site.
• Encourage and remind workers to drink
water or rehydration juices frequently
• Frequent rest cycle is highly
recommended during high humidity index• Resting shed shall be provided for the
workers and shall be strategically located
near the actual working area.
• Field supervision/ HSE personnel shall
closely monitor the condition of workers,
intervene as the need arises.
1 x 2 = 2Supervisor /
Safety Officer
8 Working during
sandstormPoor visibility/ Dust
3 x 4 = 12In addition to basic PPE and HIVIS Vest,
dust mask (P1) shall be worn1 x 2 = 2
Supervisor /
Safety Officer
9 Housekeeping Trips, stumble or
foot puncture
3 x 4 = 12
• Place equipment in orderly manner
1 x 2 = 2Supervisor /
Safety Officer
• Keep work location and access safe
• Keep area clean daily & weekly basis,
remove debris and store material tidily
safel .
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Sequence of Work
2. Method Statement for the
Instrument InstallationWorks
Study carefully the Method Statement (Sequence of
Work) to prepare a proper Risk Assessment and
Control
Task/Activity:
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RISK ASSESSMENT FORM SAMPLEInst. Installation and Fabrication of
Support
DATE:
Page 1 of
Assessor:
Severity Example X Likelihood
No HarmNo injury, damage, sickness or other loss
0 Almost Impossible
Minor HarmFirst aid injury or illness, minor damage or loss
1 Extremely Unlikely
Moderate Harm Reportable Condition 2 Unlikely
Serious Harm3 days injury or illness, substantial damage or loss
3 Likely
Major Harm Major Injury 4 Extremely Likely
Catastrophic HarmFatality or disabling illness, catastrophic damage or loss
5 Almost Certain
Sl. No. Activity (Job Steps) Potential Hazards
Severity x
Probability
(Initial risk
level)
Required Control/Mitigation Measures
& Checks
Residual
RiskAction Party
1 Work permit from Client tobe obtained. Unauthorizedcommencement of works
may result in exposing
workers and or potential
to harm or danger.
2 x 3 = 6
• Authorized PTW holder shall ensure obtaining and
maintaining valid work permit.
• The worksite supervisor responsible for this activity
has to check the PPE of his staff to ensure that all
required items are available and properly used.
• Inform all workers regarding permit condition before
ork starts.
• Worksite supervisor shall conduct toolbox talks
about nature of works and associated potential
hazards and their essential precautionary measure.
1 x 1 = 1
Site Engineer /
Worksite
Supervisor
Severity x
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Sl. No. Activity (Job Steps) Potential Hazards
Severity x
Probability
(Initial risk
level)
Required Control/Mitigation Measures
& Checks
Residual
RiskAction Party
2 Pre-task briefing toolbox
talks and site inspection
The work force does not
understand the pre task
briefing therefore does
not understand the
potential dangers and
control measures to be
implemented. Some of
the workers could belacking PPE or using
defective PPE.
2 x 4 = 8
• Ensure that the pre task briefing is given out in a
1 x 2 = 2
Engineer /
Supervisor and
Safety Officer
language understood by the work force, have it
translated.
• Ask question regarding the briefing to get feed
back from the staff, this ensures full
comprehension.
• Issue required appropriate PPE and replace PPE
that has signs of defect.
• PPE must include both hearing protection as
well as dust inhalation protection.
3 Manual handling back pain
3 x 3 = 9
• Avoid improper positioning during excavation
works.
• Avoid manual lifting of heavy debris materials.
• If manual handling is unavoidable, ensure
operatives involved are trained in basic lifting
techniques. Selection may be required of suitable,
fit individuals depending upon the nature of the
task.
1 x 2 = 2Supervisor /
Safety Officer
Sl. No. Activity (Job Steps) Potential HazardsSeverity x
Probability
(I iti l i k l l)
Required Control/Mitigation Measures
& ChecksResidual Risk Action Party
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(Initial risk level)
4 Fabrication of instrument
stands/support, junction box
support.
Cutting or grinding disc may come
into contact with a body part, or
shatter and throw off pieces at
extremely high speed that could
easily sustain cuts, abrasions,
burns or eye injury to the workers.
3 x 5 = 15
• Ensure workers are properly following the safe working procedure on how to
use an angle grinder
• The disc must be suitable for the material, the correct size for the grinder (this
includes centre hole size), and capable of being used at the maximum r .p.m. of
the grinder.
• If any doubt exists, the disc should not be attached to the grinder.
• Cutting discs should never be used for grinding and vice versa.
• During operation, newly mounted discs should run free for one minute before
cutting or grinding and never apply pressure to stop a disc spinning.
• Eye/face and hearing protection appropriate to the task must be worn.
2 x 3 = 6Supervisor / Safety
Officer
a) Cutting and grinding
Fire hazard
4 x 5 = 20
• Obtain hot work permit
• Cover the work area by suitable sheets to prevent flying of sparks.
• Remove combustible material from the work area
• Keep fire extinguisher ready for use2 x 3 = 6
Supervisor / Safety
Officer
Health hazard due to fumes or
dust
2 x 3 = 6
• Keep your head out of the fumes. Do not breathe the fumes.
• Use enclosure and proper ventilation
• Implementing w ork rest schedules and s afe work practices
• Wear respirator if necessary or 3M P1 mask
1 x 2 = 2Supervisor / Safety
Officer
Flying sparks
3 x 4 = 12
• Wear approved face shield or safety goggles with side shields.
• Wear proper body protection to protect skin.
• Wear flame-resistant ear plugs or ear muffs to prevent sparks from entering
ears.1 x 2 = 2
Supervisor / Safety
Officer
Prolonge noise exposure
2 x 4 = 8
• Use approved ear plugs or ear muffs if noise level is high.
• Warn others nearby about noise hazard or keep signage’s along the working
area.1 x 2 = 2
Supervisor / Safety
Officer
b) Welding activities • Eye injur y, Burns, Radiation
3 x 3 = 9
• Wear face protection (helmet or shield) with a proper shade of filter lenses to
protect your face and eyes from arc rays and sparks during welding.• Wear approved safety glasses with side shields under your helmet or shield.
• Use protective screens or barriers to protect others from flash, glare and
sparks; warn others not to watch the arc.
• Wear protective clothing made from durable, flame-resistant material (leather,
heavy cotton, or wool) and foot protection.
1 x 2 = 2Supervisor / Safety
Officer
Fire or explosion hazard
4 x 5 = 20
• Do not locate unit on, over, or near combustible surfaces.
• Do not install unit near flammables.
• Remove combustible material from the work area
• Keep fire extinguisher ready for use
• Depute trained fire watch
• Deploy trained and experienced personnel.
• Check welding machine and cables are in good condition.
• Do not pass cables over hot surfaces and sharp objects
2 x 3 = 6Supervisor / Safety
Officer
Severity x
/
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Sl. No. Activity (Job Steps) Potential HazardsProbability
(Initial risk
level)
Required Control/Mitigation Measures
& Checks
Residual
RiskAction Party
5 Installation of
instrument, instrument
stand and support,
conduit and cable trays
Back pain and back
injuries due to
negative effect on
manual handling
3 x 3 = 9
• Ensure workers are familiar to the task
• Stretch before working
• Take frequent breaks from repetitive work tasks
• Sit up straight, no matter the type of work being
done
• When appropriate, use protective materials, such as
wrist pads
• Do a buddy system when lifting more than 20 kgs.,
or long piece of pipes.
• Organizing manual handling tasks in a safe way, with
loads split into smaller ones, and proper rest periods
provided.
• Providing information and training to workers ontasks, and the use of equipment and correct handling
techniques.
1 x 2 = 2Supervisor /
Safety Officer
Pinch point hand injury
2 x 5 = 10
• Identify possible pinch point hazards during
activities.
• Focus on objects that move or possibly could move
• Be aware of pinch points created by objects that
move and come into direct or close contact with
relatively fixed objects
• Be on guard whenever you put your hands, fingers,
toes, or feet "between" anything.
• Discuss and point out pinch point hazards to the
worker by conducting toolbox talks.
1 x 3 = 3Supervisor /
Safety Officer
Sl. No. Activity (Job Steps) Potential Hazards
Severity xProbability Required Control/Mitigation Measures Residual
Action Party
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Sl. No. Activity (Job Steps) Potential Hazards(Initial risk
level)
& Checks RiskAction Party
6 Use of portable hand and
power tools
Dust, fumes and sparks
generated by hand and
power tools2 x 3 = 6
• Keep your head out of the fumes. Do not breathe the fumes.
• Use enclosure and proper ventilation
• Implementing work rest schedules and safe work practices
• Wear respirator if necessary or 3M P1 mask 1 x 2 = 2Supervisor / Safety
Officer
Falling, flying, abrasive, and
splashing objects
3 x 4 = 12
• Wear face protection (helmet or shield) with a proper shade of
filter lenses to protect your face and eyes from arc rays and
sparks during welding.
• Wear approved safety glasses with side shields under your
helmet or shield.
• Use protective screens or barriers to protect others from flash,
glare and sparks; warn others not to watch the arc.
• Wear protective clothing made from durable, flame-resistant
material (leather, heavy cotton, or wool) and foot protection.
1 x 2 = 2Supervisor / Safety
Officer
Untrained and/or
unauthorized person
working with the tools3 x 4 = 12
• Ensure workers properly trained to use power tools.
• Don’t assigned a workers without appropriate training to do
the task1 x 2 = 2
Supervisor / Safety
Officer
Injuries with hand and
power tools occur due to
misuse or improper
maintenance of tools.
2 x 3 = 6
• Tools must properly select for the particular operation.
• Hand and power tools must inspected prior to use and
maintained in accordance with the manufacturer’s instructions
and recommendations and must be used only for the purpose for
which they are designed.
• A copy of the manufacturer’s instructions and
recommendations must be maintained along with the tools.• Hand and power tools must be inspected, tested and
determined to be in safe operating condition before use.
• Continued periodic inspections must be made to assure safe
operating condition and proper maintenance.
• Tools having defects that will compromise safety of workers
must be removed from service.
• All tools must be kept in safe working condition, stored
properly in suitable containers and protected against corrosion.
1 x 2 = 2Supervisor / Safety
Officer
Accidental starting that2 x 3 = 6
• Do not hold fingers on the switch button while carrying a
-1 x 2 = 2
Supervisor / Safety
Officer
Severity x
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Sl. No. Activity (Job Steps) Potential HazardsProbability
(Initial risk
level)
Required Control/Mitigation Measures
& Checks
Residual
RiskAction Party
7 Working in dusty area Dust causing for
respiratory and eye
decease.
2 x 3 = 6• Use appropriate dust mask or P1 is suitable for
dust particulates.1 x 2 = 2 Supervisor
8Work during extreme
weather/ climate
conditions.
Heat Stress, stroke,
exhaustion and over
fatigue
3 x 5 = 15
• Ensure 100% availability of drinking water at
site.
• Encourage and remind workers to drink water
or rehydration juices frequently
• Frequent rest cycle is highly recommended
during high humidity index• Resting shed shall be provided for the workers
and shall be strategically located near the actual
working area.
• Field supervision/ HSE personnel shall closely
monitor the condition of workers, intervene as
the need arises.
1 x 2 = 2Supervisor /
Safety Officer
9Working during
sandstormPoor visibility/ Dust
3 x 4 = 12In addition to basic PPE and HIVIS Vest, dust mask
(P1) shall be worn1 x 2 = 2
Supervisor /
Safety Officer
10Housekeeping
Trips, stumble or foot
puncture
3 x 4 = 12
• Place equipment in orderly manner
1 x 2 = 2Supervisor /
Safety Officer
• Keep work location and access safe
• Keep area clean daily & weekly basis, removedebris and store material tidily safely.
The worker doesn’t have safe access to
the scaffold, and would have to climbThe mid-rail is missing on the upper
l tf k t f d il
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The access ladder is too short (i t must be
long enough to project approximately 1 m
(3 ft.) above the upper landing to
which it provides access).
The scaffold has a lockout tag placed on it,
indicating the scaffold is unfinished and
should not be used.
There is a bucket near the edge. If excess
material could fall off the scaffold, a toe
board should be used.
the scaffold, and would have to climb
through the guardrails to access the upper
platform.
There is a dangerous gap in the middle of
the upper level platform — a slip/trip
hazard.
platform, a key component of a guardrail
system.
The cross brace is missing from the back of
the scaffold (it must be erected according to
the manufacturer’s instructions).
The lower level platform is unf inished. The
worker needs a guardrail to use it.
The worker not wearing a safety harness.
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Any Question?Any Question?
44
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P hilippine Association of S afety Engineershilippine Association of S afety Engineers
45S. H. E. Q. *** 2012