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Navistar, Inc.2701 Navistar Drive, Lisle, IL 60532 USA

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TABLE OF CONTENTS

TABLE OF CONTENTS

2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.1. ABBREVIATIONS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.2. ACRONYMS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62.7. LAMP BULB CHART, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.8. RELAY FUNCTION AND WIRING DIAGRAM, P. 8.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3. 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEMCONTROLLER (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133.1. BATTERY FEED, DUAL, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133.2. IGNITION FEED – STANDARD, THEFT DETERRENT, REMOTE START / STOP, P. 2. . . . . . . . . . 143.3. J708 DATA LINK – PUBLIC EFFECTS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153.4. J1708 DATA LINK – PRIVATE WITH POWER WINDOW AND LOCK, P. 4. . . . . . . . . . . . . . . . . . . . . . . . 163.5. J1939 DATA LINK, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173.6. GROUND – IP, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183.7. ZERO VOLT REFERENCE, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193.8. BATTERY FEED, SINGLE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203.9. J1939 DATA LINK – V8 ENGINE, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213.10. J1939 DATA LINK – V8 ENGINE WITH ALLISON WTEC, P. 9A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223.11. J1939 DATA LINK – V8 ENGINE WITH ALLISON LCT WITH IN-CAB TCM, P. 9B. . . . . . . . . . . . . . . 233.12. ACCESSORY FEED, P. 10.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243.13. J1939 DATA LINK – WITH OPTIONS, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253.14. IGNITION FEED – RELAY 1, P. 12.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263.15. INTENTIONALLY LEFT BLANK, P. 13.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273.16. IGNITION FEED – RELAY 3, P. 14.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283.17. BATTERY FEED, DUAL, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293.18. BATTERY FEED, DUAL (CONT.), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303.19. BATTERY FEED, SINGLE, P. 17.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313.20. INTENTIONALLY LEFT BLANK, P. 18.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323.21. GROUND – SEAT AND SEAT BELT SENSOR, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333.22. GROUND – IP, P. 20.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343.23. GROUND – IP (CONT.), P. 21.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353.24. GROUND – IP (CONT.), P. 22.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363.25. GROUND – CHASSIS, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373.26. GROUND – IP, P. 24.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383.27. GROUND – IP (CONT.), P. 25.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393.28. GROUND – CHASSIS, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403.29. INTENTIONALLY LEFT BLANK, P. 27.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413.30. GROUND – TRAILER SOCKET AND FUEL PUMP, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434.1. CIGAR LIGHTER AND POWER FEED, P. 1.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434.2. CIGAR LIGHTER AND POWER FEED (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444.3. COMPASS DISPLAY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

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TABLE OF CONTENTS (CONT.)

4.4. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464.5. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 5.. . . . . . . . . . . . . . . . . . . . . . . . . . . . 474.6. HORN – ELECTRIC AND AIR, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484.7. MIRRORS (HEATED, LIGHTED & POWER), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 494.8. 2 – WAY RADIO, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504.9. INTENTIONALLY LEFT BLANK, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514.10. SELF CONTAINED AIR SEAT, P. 10.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 524.11. RADIO (ENTERTAINMENT) SPEAKERS – WITH 16 WAY CONNECTOR, P. 11. . . . . . . . . . . . . . . . . 534.12. RADIO (ENTERTAINMENT) SPEAKERS – WITH 12 WAY CONNECTOR, P. 11A. . . . . . . . . . . . . . . 544.13. RADIO (ENTERTAINMENT), SPEAKERS – WITH 16 WAY CONNECTOR (CONT.), P. 12. . . . . . 554.14. INTENTIONALLY LEFT BLANK, P. 13.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 564.15. INTENTIONALLY LEFT BLANK, P. 14.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 574.16. INTENTIONALLY LEFT BLANK, P. 15.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 584.17. INTENTIONALLY LEFT BLANK, P. 16.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 594.18. ROOF AUX LOAD, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 604.19. INTENTIONALLY LEFT BLANK, P. 18.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 614.20. INTENTIONALLY LEFT BLANK, P. 19.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624.21. INTENTIONALLY LEFT BLANK, P. 20.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 634.22. MIRRORS (HEATED, LIGHTED & POWER) , P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 644.23. CB POWER RADIO, P. 22.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 654.24. BACK-UP CAMERA, P. 23.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 664.25. HEATED SEATS, P. 24.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 674.26. SWITCH PACK OPTIONAL GAUGE PACK, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 684.27. WINDSHIELD WIPER, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 694.28. SEAT BELT AND SEAT SENSOR, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 704.29. SEAT BELT AND SEAT SENSOR (CONT.), P. 28.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 714.30. SEAT BELT AND SEAT SENSOR (CONT.), P. 29.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 724.31. SEAT BELT AND SEAT SENSOR (CONT.), P. 30.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

5. 12V CHARGING AND CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 745.1. STARTING AND CRANKING ENGINE WITH ALLISON TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . 745.2. ROCKER START, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

6. FANS AND ENGINE ACCESSORIES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 766.1. FAN WIRING – V8 ENGINE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 766.2. SNOW VALVE, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

7. ELECTRONIC ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 787.1. ELECTRONIC ENGINE CONTROLS – V8 ENGINE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 787.2. ELECTRONIC ENGINE CONTROLS – V8 ENGINE (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 797.3. ELECTRONIC ENGINE CONTROLS – V8 ENGINE (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 807.4. ELECTRONIC ENGINE CONTROLS – V8 ENGINE (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 817.5. ELECTRONIC ENGINE CONTROLS – V8 ENGINE (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 827.6. ELECTRONIC ENGINE CONTROLS – V8 ENGINE CRUISE CONTROLS, P. 5. . . . . . . . . . . . . . . . . . 83

8. GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . 848.1. BRAKE SWITCH AND PARK BRAKE SWITCH, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 848.2. GAUGES AND WARNING LIGHTS – AMMETER, P. 2.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 858.3. INTENTIONALLY LEFT BLANK, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 868.4. AIR PRESSURE INPUT CIRCUIT, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 878.5. IP GAUGES AND WARNING LIGHTS – GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

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8.6. IP / GAUGES, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 898.7. WARNING LIGHTS LIST, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 908.8. WARNING LIGHTS CONTROLLING BY ENGINE, TRANSMISSION, ABS

CONTROLLER, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 918.9. ENGINE OIL PRESS & TEMP, SPEEDOMETER, TACH, VOLTMETER & WATER TEMP

GAUGE CIRCUITS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 928.10. FUEL GAUGE CIRCUITRY (SINGLE TANK AND DUAL TANK), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

9. LIGHTS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 949.1. BACK-UP – WITH ALLISON TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 949.2. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN & STOP LIGHTS, P. 2. . . . . . . . 959.3. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN & STOP LIGHTS

(CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 969.4. LIGHT SYSTEM, FOG LIGHT, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 979.5. HEADLIGHTS, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 989.6. PANEL LIGHTS, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 999.7. INTENTIONALLY LEFT BLANK, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1009.8. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN & STOP LIGHTS

(CONT.), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1019.9. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN & STOP LIGHTS

(CONT.), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1029.10. AUX HEADLIGHTS, SNOWPLOW LIGHTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1039.11. AUX HEADLIGHTS, SNOWPLOW LIGHTS (CONT.), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1049.12. DOME LIGHT SYSTEM, P. 12.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1059.13. CLEARANCE AND MARKER LIGHT, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10710.1. TRW ABS BRAKES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10710.2. TRW ABS BRAKES (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10810.3. TRW ABS BRAKES (CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10910.4. BODY BUILDER AND TRAILER – TURN, MARKERS AND STOP , P. 4. . . . . . . . . . . . . . . . . . . . . . . . . 11010.5. BODY BUILDER AND TRAILER – TURN, MARKERS AND STOP (CONT.), P. 5. . . . . . . . . . . . . . . . 11110.6. BODY BUILDER ACC FEED WIRING, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11210.7. BODY BUILDER CONNECTIONS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11310.8. INTENTIONALLY LEFT BLANK, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11410.9. REMOTE POWER MODULE – CAB MOUNTED, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11510.10. REMOTE POWER MODULE – CAB MOUNTED (CONT.), P. 9A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11610.11. FUEL / HEATER RELAY, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11710.12. ELECTRIC TRAILER BRAKE, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11810.13. HOUR METER – PTO, P. 12.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11910.14. AIR DRYER AND HEATED DRAIN VALVE, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12010.15. REMOTE START / STOP, P. 14.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110.16. INTENTIONALLY LEFT BLANK, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12210.17. WHEELCHAIR LIFT INTERLOCK, P. 16.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12310.18. WHEELCHAIR LIFT INTERLOCK (CONT.), P. 16A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12410.19. AUX INPUTS AND DRIVERS, P. 17.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12510.20. AUX AND POWER SOURCE, P. 17A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12610.21. INTENTIONALLY LEFT BLANK, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12710.22. FUEL TRANSFER PUMP, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12810.23. TRAILER SOCKET – EOF, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12910.24. BODY BUILDER & TRAILER SOCKET – BOC & EOF, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

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10.25. AUX TRAILER CIRCUIT, P. 22.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13110.26. TRANSFER CASE, P. 23.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13210.27. TRANSFER CASE (CONT.), P. 24.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13310.28. INTENTIONALLY LEFT BLANK, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13410.29. INTENTIONALLY LEFT BLANK, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13510.30. AIR HORN, P. 27.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13610.31. AIR SOLENOID 4-PACK, P. 28.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13710.32. AIR SOLENOID 8-PACK, P. 29.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

11. TRANSMISSION (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13911.1. ALLISON GEN 4 1/2000 TRANSMISSION, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13911.2. ALLISON GEN 4 1/2000 TRANSMISSION (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14011.3. ALLISON GEN 1/2000 TRANSMISSION, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14111.4. TRANSMISSION ALLISON MD (WTEC), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14211.5. ALLISON TRANSMISSION 1/2000 WITH IN-CAB TCM, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14311.6. SHIFTER INTERLOCK EFFECTS, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14411.7. SHIFTER INTERLOCK EFFECT (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14511.8. ALLISON WTEC TRANSMISSION GEN 8, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14611.9. WTEC GEN 4 TRANSMISSION, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14711.10. WTEC GEN 4 TRANSMISSION (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14811.11. TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSION HARD

WIRED EFFECTS, P. 11.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

12. AIR CONDITIONING (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15012.1. HVAC SYSTEM, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15012.2. HVAC SYSTEM (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15112.3. AIR CONDITIONING, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15212.4. AIR CONDITIONING (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

13. CONNECTOR BODY COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15413.1. CONNECTOR BODY COMPOSITES (71 / 72 / 254F / 254M / 400), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . 15413.2. CONNECTOR BODY COMPOSITES (421 / 422 / 422F / 423), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15513.3. CONNECTOR BODY COMPOSITES (424 / 828 / 1008FA), P. 2A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15613.4. CONNECTOR BODY COMPOSITES (1010), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15713.5. CONNECTOR BODY COMPOSITES (1011), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15813.6. CONNECTOR BODY COMPOSITES (1012), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15913.7. CONNECTOR BODY COMPOSITES (1013), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16013.8. CONNECTOR BODY COMPOSITES (1014), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16113.9. CONNECTOR BODY COMPOSITES (1015), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16213.10. CONNECTOR BODY COMPOSITES (1016), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16313.11. CONNECTOR BODY COMPOSITES (1017), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16413.12. CONNECTOR BODY COMPOSITES (1018), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16513.13. CONNECTOR BODY COMPOSITES (1019), P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16613.14. CONNECTOR BODY COMPOSITES (1020), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16713.15. CONNECTOR BODY COMPOSITES (1025 / 1026), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16813.16. CONNECTOR BODY COMPOSITES (1100 / 1100MA / 1101 / 1101A), P. 15. . . . . . . . . . . . . . . . . . . . 16913.17. CONNECTOR BODY COMPOSITES (1106 / 1107), P. 16.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17013.18. CONNECTOR BODY COMPOSITES (1110 / 1200 / 1210 / 1220), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . 17113.19. CONNECTOR BODY COMPOSITES (1300 / 1301 / 1500 / 1501), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . 17213.20. CONNECTOR BODY COMPOSITES (1501 / 1502 / 1503), P. 18A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17313.21. CONNECTOR BODY COMPOSITES (1512 / 1600), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

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TABLE OF CONTENTS


13.22. CONNECTOR BODY COMPOSITES (1601), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17513.23. CONNECTOR BODY COMPOSITES (1602), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17613.24. CONNECTOR BODY COMPOSITES (1603 / 1604 / 1623 / 1625), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . 17713.25. CONNECTOR BODY COMPOSITES (1626 / 1657 / 1650 / 1660 / 1661), P. 23. . . . . . . . . . . . . . . . . 17813.26. CONNECTOR BODY COMPOSITES (1700), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17913.27. CONNECTOR BODY COMPOSITES (1700), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18013.28. CONNECTOR BODY COMPOSITES (1700), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18113.29. CONNECTOR BODY COMPOSITES (1700), P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18213.30. CONNECTOR BODY COMPOSITES (1701), P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18313.31. CONNECTOR BODY COMPOSITES (1701), P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18413.32. CONNECTOR BODY COMPOSITES (1701F), P. 30.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18513.33. CONNECTOR BODY COMPOSITES (1701F), P. 31.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18613.34. CONNECTOR BODY COMPOSITES (1702), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18713.35. CONNECTOR BODY COMPOSITES (1702), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18813.36. CONNECTOR BODY COMPOSITES (1800 / 1800F), P. 34.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18913.37. CONNECTOR BODY COMPOSITES (1800FA / 1804 / 1807 / 1809 / 1810), P. 35. . . . . . . . . . . . . . 19013.38. CONNECTOR BODY COMPOSITES (1814A / 1814B / 1815 / 1815A / 1828 / 1861 /

1872 / 1873), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19113.39. CONNECTOR BODY COMPOSITES (1873W / 1873X / 1873Y / 1873Z / 1900 / 1936M),

P. 36A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19213.40. CONNECTOR BODY COMPOSITES (1901 / 1912 / 1918 / 1927 / 1929 / 1935), P. 37. . . . . . . . . 19313.41. CONNECTOR BODY COMPOSITES (2000 / 2000F / 2002M / 2003M / 2004M / 2005M),

P. 37A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19413.42. CONNECTOR BODY COMPOSITES (2006M / 2115M / 2116F / 2117F / 2021 / 2301M),

P. 37B.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19513.43. CONNECTOR BODY COMPOSITES (2302M / 2304M / 2305M / 2502M), P. 37C. . . . . . . . . . . . . . 19613.44. CONNECTOR BODY COMPOSITES (2503 / 2600 / 2601M / 2602M), P. 38.. . . . . . . . . . . . . . . . . . . . 19713.45. CONNECTOR BODY COMPOSITES (3000 / 3001 / 3003 / 3100M / 3200), P. 39. . . . . . . . . . . . . . . 19813.46. CONNECTOR BODY COMPOSITES (3201M / 3202M / 3203M / 3205M / 3206 / 3209M),

P. 39A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19913.47. CONNECTOR BODY COMPOSITES (3204 / 4000 / 4001 / 4004 / 4031 / 4032), P. 40. . . . . . . . . 20013.48. CONNECTOR BODY COMPOSITES (4033 / 4040 / 4041 / 4060 / 4087), P. 40A. . . . . . . . . . . . . . . 20113.49. CONNECTOR BODY COMPOSITES (4410A / 4410B / 4410D / 4411F / 4411M / 4412F),

P. 40B.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20213.50. CONNECTOR BODY COMPOSITES (4412F1 / 4450AM / 4450BM / 4450M / 4060), P. 41. . . . 20313.51. CONNECTOR BODY COMPOSITES (4460AM / 4460BF / 4460BM / 4450BF / 4460M /

4500 / 4906), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20413.52. CONNECTOR BODY COMPOSITES (6011 / 6020M), P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20513.53. CONNECTOR BODY COMPOSITES (6020M), P. 44.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20613.54. CONNECTOR BODY COMPOSITES (6022 / 6022A / 6200 / 6260HL / 6620HR / 6620T /

6260UC / 6260T / 6261 / 6261T / 6261NV), P. 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20713.55. CONNECTOR BODY COMPOSITES (6262 / 6262NV / 6262T / 6263 / 6263NV / 6263T /

6322), P. 45A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20813.56. CONNECTOR BODY COMPOSITES (6333 / 6334 / 6400 / 6405 / 6561 / 6704M), P. 46.. . . . . . 20913.57. CONNECTOR BODY COMPOSITES (6747 / 6900 / 7100 / 7103M), P. 47. . . . . . . . . . . . . . . . . . . . . . . 21013.58. CONNECTOR BODY COMPOSITES (7150), P. 47A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21113.59. CONNECTOR BODY COMPOSITES (7150), P. 47B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21213.60. CONNECTOR BODY COMPOSITES (7151), P. 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21313.61. CONNECTOR BODY COMPOSITES (7205F / 7206F / 7207M / 7207MA), P. 49.. . . . . . . . . . . . . . . 21413.62. CONNECTOR BODY COMPOSITES (7208M / 7208A / 7250M / 7350 / 7500M / 7600M),

P. 49A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

v

TABLE OF CONTENTS


13.63. CONNECTOR BODY COMPOSITES (7601M / 7603M / 7604M / 7605M / 7607M / 7611 /7700M / 7710), P. 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216

13.64. CONNECTOR BODY COMPOSITES (7711 / 7801M / 8000 / 8001), P. 50A. . . . . . . . . . . . . . . . . . . . . 21713.65. CONNECTOR BODY COMPOSITES (8102 / 8150 / 8151 / 8200 / 8201 / 8301), P. 51. . . . . . . . . 21813.66. CONNECTOR BODY COMPOSITES (8502 / 8503 / 8505A / 8600 / 8602 / 8800), P. 52. . . . . . . 21913.67. CONNECTOR BODY COMPOSITES (8805 / 8807 / 8881 / 8882), P. 53. . . . . . . . . . . . . . . . . . . . . . . . . 22013.68. CONNECTOR BODY COMPOSITES (8883 / 8884A / 8884C), P. 53A.. . . . . . . . . . . . . . . . . . . . . . . . . . . 22113.69. CONNECTOR BODY COMPOSITES (8995 / 8996), P. 53B.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22213.70. CONNECTOR BODY COMPOSITES (8997 / 8998 / 8999 / 9001), P. 54. . . . . . . . . . . . . . . . . . . . . . . . . 22313.71. CONNECTOR BODY COMPOSITES (9100 / 9101 / 9101A / 9102 / 9260 / 9261), P. 55. . . . . . . 22413.72. CONNECTOR BODY COMPOSITES (9511A / 9521 / 9522 / 9530), P. 56. . . . . . . . . . . . . . . . . . . . . . . 22513.73. CONNECTOR BODY COMPOSITES (9715 / 9715F / 9716 / 9716M / 9717), P. 57. . . . . . . . . . . . . 22613.74. CONNECTOR BODY COMPOSITES (9717 / 9717F / 9736 / 9737 / 9740), P. 58. . . . . . . . . . . . . . . 22713.75. CONNECTOR BODY COMPOSITES (9778 / 9778F / 9779F / 9780M), P. 58A.. . . . . . . . . . . . . . . . . 22813.76. CONNECTOR BODY COMPOSITES (9745 / 9746 / 9800), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22913.77. CONNECTOR BODY COMPOSITES (9812 / 9900 / 9913B / 9915), P. 60. . . . . . . . . . . . . . . . . . . . . . . 23013.78. CONNECTOR BODY COMPOSITES (9916 / 9930 / 9994), P. 60A.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

vi

ELECTRICAL CIRCUIT DIAGRAM MANUAL

INSTRUCTIONS AND CHARTS (CHAPTER 2)

2.1. ABBREVIATIONS, P. 1

ABBREVIATIONS

CHAPTER 2

DATECHK

ELECTRICAL CIRCUIT DIAGRAM

NAME

NAVISTAR, INC

DRAWNREV REFERENCECHANGE

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

NAVISTAR, INC.

RELEASE NO. SHEETPART NO.DATECNA1 11NOV10 INITIAL RELEASE. A 67696A

CIRCUIT DIAGRAM, TERRASTARU01A133

04AUG1067696A AE08064593 001

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

ACCESS ACCESSORY CRUS CRUISE PWR POWER

ACCUM ACCUMULATOR CUR CURRENT PRESS PRESSURE

AC AIR CONDITIONING DPNL DASHPANEL RAD RADIO

AIR CLNR AIR CLEANER DFTR DEFLECTOR RR REAR

ALT ALTERNATOR DFR DEFROSTER RLY RELAY

ACCEL ACCELERATOR DEG DEGREE RES RESISTOR

AC ALTERNATING CURRENT DIAG DIAGRAM REGEN REGENERATE

AFTR AFTERTREATMENT DSL DIESEL R RIGHT

AMM AMMETER DIFF DIFFERENTIAL RTR ROTOR

AMP AMPERE DIMR DIMMER SNSR SENSOR

AMP HR AMPERE HOUR ELEC ELECTRICAL SHLD SHIELD

AMPL AMPLIFIER ELEX ELECTRONICS SHFT SHIFTER

ARM ARMATURE ENG ENGINE SLPR SLEEPER

ARSR ARRESTER EXH EXHAUST SLV SLEEVE

ASSY ASSEMBLY FL FLUID SPKR SPEAKER

AUX AUXILIARY FWD FORWARD SPR SPRING

B/U BACK-UP FR FRONT STD STANDARD

BTRY BATTERY FREQ FREQUENCY STRG STEERING

BM BENCHMARKING GA GAUGE STLITE SATELLITE

BLK BLOCK GEN GENERATOR SUNSH SUNSHADE

BOOS BOOSTER GND GROUND SW SWITCH

BOT BOTTOM HARN HARNESS SYS SYSTEM

BK BRAKE HDLP HEADLAMP TACH TACHOMETER

BRKR BREAKER HTD HEATED TEMP TEMPERATURE

BRTHR BREATHER HT TR HEAT TREAT TERM TERMINAL

BRI BRIGHT HTR HEATER THROT THROTTLE

BUZ BUZZER HP HORSEPOWER THRU THROUGH

CA CABLE HYD HYDRAULIC TRAC TRACTION

CD CANDELA ID IDENTIFICATION TRLR TRAILER

CP CANDLEPOWER IGN IGNITION XDCR TRANSDUCER

CAP CAPACITOR ILLUM ILLUMINATION XFER TRANSFER

CAT CATERPILLAR IND INDICATOR XFMR TRANSFORMER

CHAS CHASSIS INST INSTRUMENT XSTR TRANSISTOR

CH CHOKE INT INTERMITTENT XMSN TRANSMISSION

CIRC CIRCUIT L LEFT XMTR TRANSMITTER

CLK CLOCK LT LIGHT TRK TRUCK

CW CLOCKWISE LTR LIGHTER UPR UPPER

CLSTR CLUSTER LWR LOWER VLV VALVE

CL CLUTCH MAG MAGNET VERT VERTICAL

COL COLUMN MOD MODULATOR VM VOLTMETER

COMM COMMUTATOR MDL MODULE VOL VOLUME

CMPNT COMPONENT MOT MOTOR WSHR WASHER

CPRSR COMPRESSOR MTD MOUNTED WHL WHEEL

CONN CONNECTOR NEG NEGATIVE WDO WINDOW

CONT CONTINUED N/ NOT WITH WSHLD WINDSHIELD

CSL CONSOLE NO. NUMBER WPR WIPER

CONT CONTACT PASS PASSENGER W/ WITH

CONT CONTROL POSN POSITION W/O WITHOUT

CONV CONVERTER POS POSITIVE

CLR COOLER POT POTENTIOMETER

CTSY COURTESY

Figure 1 Abbreviations

1


2.2. ACRONYMS, P. 2

ACRONYMS

CHAPTER 2

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.

RELEASE NO. SHEETPART NO.DATE


04AUG1067696A AE08064593 002

CNA1 11NOV10 INITIAL RELEASE. A 67696A

DESCRIPTION ACRONYM

HEAVY DUTY DIESEL HDD

HIGH PERFORMANCE TRUCK HPT

HEATING, VENTILATION, ANDAIR CONDITIONING

HVAC

INJECTOR DRIVE MODULE IDM

INPUT/OUTPUT I/O

INTEGRATED MOBILECOMMUNICATION TERMINAL

IMCT

INSTRUMENT PANEL I/P

INDEPENDENT POWER TAKE-OFF IPTO

INTERNATIONAL BIG BORE ENGINE IBBE

LIGHT COMMERCIAL TRANSMISSION LCT

LOW PRESSURE MODULE LPM

MEDIUM DUTY MD

MALFUNCTION INDICATION LAMP MIL

MULTIPLEX SWITCH MODULE MSM

PYROMETER AMMETER MODULE PAM

POWER DISTRIBUTION CENTER PDC

PROGRAMMABLE LOGIC CONTROLLER PLC

POWER TAKE-OFF PTO

PULSE WIDTH MODULATION PWM

REAR AXLE RA

RADIO FREQUENCY RF

ROLL STABILITY PROGRAM RSP

SEVERE SERVICE SS

TRANSMISSION CONTROL MODULE TCM

TERRESTRIAL COMMUNICATION UNIT TCU

TERRESTRIAL MOBILECOMMUNICATION TERMINAL

TMCT

THERMAL OVERCRANK PROTECTION TOCP

THROTTLE POSITION SENSOR TPS

WORLD TRANSMISSION ELECTRONIC CONTROLS

WTEC

VEHICLE SPEED OUTPUT VSO

VEHICLE SPEED SENSOR VSS

ZERO VOLT REFERENCE ZVR

VEHICLE SPEED OUTPUT VSO

VEHICLE SPEED SENSOR VSS

ZERO VOLT REFERENCE ZVR

DESCRIPTION ACRONYM

ANTILOCK BRAKING SYSTEM ABS

ANTENNA COMMUNICATION UNIT ACU

ALTERNATING CURRENT AC

AXLE TO BACK OF CAB AC

AXLE TO FRAME AF

ACCELERATOR PEDAL MODULE APM

ACCELERATOR POSITION SENSOR APS

AUXILIARY POWER UNIT APU

AMERICAN TRUCKING ASSOCIATION ATA

AUTOMATIC TRACTION CONTROL ATC

AUDIO VIDEO INTERFACE AVI

BAROMETRIC ATMOSPHERE PRESSURE BAP

BRAKE HORSEPOWER BHP

BACK OF CAB BOC

CITIZEN BAND CB

COLD CRANKING AMPERES CCA

CLEAN POWER ELECTRICAL CONNECTOR CEC

CENTRAL PROCESSING UNIT CPU

CAB OVER ENGINE COE

DIRECT CURRENT DC

DRIVER CONTROL MODULE DCM

DIGITAL DATA LINK DDL

DIESEL OXIDATION CATALYST INLETTEMPERATURE

DOCT

DIESEL PARTICULATE FILTER DPF

DIESEL PARTICULATE FILTER DELTA PRESSURE

DPFDP

DIESEL PARTICULATEFILTER TEMPERATURE

DPFT

DIESEL TURBOCHARGED DT

DAY TIME RUNNING LIGHTS DTRL

ELECTRONIC CONTROL MODULE ECM

ELECTRONIC CONTROL UNIT ECU

EXHAUST GAS RECIRCULATION EGR

EXHAUST GAS TEMPERATURE EGT

ELECTRO MAGNETIC INTEFERENCE EMI

END OF FRAME EOF

ELECTRIC TRAILER BRAKE ETB

FRONT AXLE FA

FRONT END FE

FRONT OF DASH FOD

FULL POWER BRAKE FPB

GLOBAL POSITIONING SYSTEM GPS

HYDRAULIC CONTROL UNIT HCU

HEAVY DUTY HD

Figure 2 Acronyms

2


2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

CIRCUIT DIAGRAM INSTRUCTIONS

CHAPTER 2

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



04AUG1067696A AE08064593 003


A

A - SWITCH AND RELAY POSITIONS AS SHOWN ON CIRCUIT DIAGRAMS INDICATE NORMAL POSITION WITH IGNITION OFF UNLESS OTHERWISE NOTED.

SUFFIX BEGINNING WITH G INDICATESA GROUND CIRCUIT

B

F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT 32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED

AND/OR

A

11-G11-GA11-GB

B - MULTIPLE CONNECTIONS ARE DISPLAYED ON SCHEMATIC AS SHOWN WITH R/D NUMBER & CAVITY NUMBER. REFER TO CONNECTOR COMPOSITE FOR MORE INFORMATION

A128

INDIVIDUAL GROUNDCIRCUIT NUMBER

SINGLE IN-LINE CONNECTORS DISPLAYED AS SHOWN BELOW WITH R/D NUMBER

RELAY - SUPPRESSEDSWITCH,MECHANICAL

(12-A)

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.

D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT DISTRIBUTING CURRENT TO TWO CIRCUITS.

R32-GR32-GAR32-GB

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.

20A

LOCATION

LOCATION / CIRCUIT NUMBERWIRE GAUGE / WIRE COLOR

COMMON GROUNDCIRCUIT NUMBER

F1

B

SOLENOID

D B AC

SUFFIX BEGINNING WITH G INDICATESA GROUND CIRCUIT

KEY SWITCH(1101M)

A C

IGN

B

ACC

D

S

BATT

INTERNALCONNECTION

OFF

VOLTMETERPRINTED CIRCUIT IN INSTRUMENTCLUSTER

+

-

LOCATION INFUSE / CIRCUITBREAKERCONNECTION

FUSE RATING

A12 A12AEXTERNAL WIRE CONNECTIONS

20AF18

BA

F19

WIRE CONNECTION

20A

85

30

87

86

87A

16RD

16WH

PIGTAIL

A B

20AF2

A B

BODY CONTROLLER(1602)

BUSSED CONTACT

CAVITY NUMBERR/D NUMBER

CAVITY NUMBER

(12)

R/D NUMBER

SPLICE

(12)

Figure 3 Circuit Diagram Instructions

3


2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

CHAPTER 2CIRCUIT NUMBER IDENTIFICATION AND COLOR

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



04AUG1067696A AE08064593 004


CIRCUITNUMBER

COLOR DESCRIPTION

1 LTBL ALTERNATOR-FIELD

2 RD ALTERNATOR-CHARGE

3DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)

GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)

4DKBL SERIAL / DATA COMMUNICATION J1922 (+)

GY SERIAL / DATA COMMUNICATION J1922 (-)

5YL SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)

GN SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)

6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)

7 RD ALTERNATOR-RESISTANCE

8

9 GY ZERO VOLT REFERENCE (ZVR)

10 WH CHASSIS / ENGINE GROUND

11 WH CAB / SLEEPER GROUND

12 LTBL ACCESSORY FEED

13PK IGNITION FEED

BK IGNITION FEED (BODY BUILDER CONNECTOR)

14 RD BATTERY FEED

15 RD KEY SWITCH FEED

16

17 PK STARTER CONTROL

18 PK GLOW PLUG / PREHEATER

19 GY ENGINE SHUTDOWN

20 LTGN REMOTE POWER MODULE

21 TN COLD START CONTROLS (ETHER)

22 TN TIRE PRESSURE MONITORING / CONTROL

23 TN ENGINE FAN / SHUTTERS

24 GY ENGINE EXHAUST BRAKE

25 TN PYROMETER

26 TN AMMETER

27 TN VOLTMETER

28 TN INSTRUMENT & GAUGES

29 TN ENGINE WATER TEMPERATURE

30 TN ENGINE OIL TEMPERATURE

31 TN TRANSMISSION OIL TEMPERATURE

32 TN AXLE OIL TEMPERATURE

33 TN ENGINE OIL LEVEL

34 TN COOLANT LEVEL

35 TN ENGINE OIL PRESSURE

36 TN FUEL LEVEL

37 TN FUEL PUMP

38 GY LIFT AXLE

39 GY AIR DRYER HEATER

40 GY LOW AIR PRESSURE WARNING

Figure 4 Circuit Number Identification and Color

4


2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5

CHAPTER 2

CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



04AUG1067696A AE08064593 005


CIRCUIT

NUMBERCOLOR DESCRIPTION

41 TN AIR TEMPERATURE

42 GY FRONT AXLE ENGAGED

43 GY POWER DIVIDER LOCK (PDL) WARNING

44 GY PARK BRAKE WARNING

45 LTGN ANTITHEFT WARNING

46 GY POWER TAKEOFF WARNING

47 GY SPEEDOMETER

48 GY TACHOMETER

49 GY DIFFERENTIAL LOCK WARNING

50 YL LIGHT SWITCH FEED

51 YL DIMMER SWITCH FEED

52 YL HEADLIGHT HI - BEAM

53 YL HEADLIGHT LO - BEAM

54 BN PARKING / MARKER LIGHTS

55 OR TURN SIGNAL - FEED

56OR TURN SIGNAL LIGHTS - LEFT

YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)

57OR TURN SIGNAL LIGHTS - RIGHT

LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)

58 BN CLEARANCE / IDENTIFICATION LIGHTS

59 GY SOLENOID

60 OR HAZARD LIGHTS

61 GY AIR SUSPENSION

62 DKBL PANEL LIGHTS

63 DKBL COURTESY / DOME LIGHTS

64 YL FOG / DRIVING LIGHTS

65 OR CAB REAR FLOOD LIGHTS

66 YL DAYTIME RUNNING LIGHTS

67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR

68 BN TAIL LIGHTS

69 BN LICENSE PLATE LIGHT

70OR STOP LIGHTS

RD STOP LIGHTS (BODY BUILDER CONNECTION)

71OR BACK-UP LIGHTS

LTBL BACK-UP LIGHTS (BODY BUILDER CONNECTION)

72 OR TRAILER AUXILIARY FEED - BATTERY

73 LTGN PWM

74 LTGN HEATER RECIRC MOTOR

75 LTGN HEATER BLOWER MOTOR

76 LTGN AUXILIARY FAN

77 LTGN AIR CONDITIONER

78 LTGN MIRRORS - HEATED, MOTORIZED

79 GY SEAT BELTS

80 BK SLEEPER BOX RELAY - FEED

Figure 5 Circuit Number Identification and Color (Cont.)

5


2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6

CHAPTER 2

CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



04AUG1067696A AE08064593 006


PREFIX LOCATION

A CAB - INSTRUMENT PANEL MODULE

B CAB - DRIVER CONTROL MODULE

C CAB - HEADER / CLEARANCE LIGHTS

D CAB - ROOF / REAR PANEL

E CAB - LEFT DOOR / DOORS

F CAB - RIGHT DOOR / DOORS

H CAB - SLEEPER

J CAB - DASH (OUTSIDE)

K ENGINE / RADIATOR

L TRANSMISSION

M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)

N CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)

P CHASSIS / WHEEL BASE SECTION

R CHASSIS / SUSPENSION / REAR AXLE / AXLES

S CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS

T TRAVEL DOORS

U HOOD MTD HEADLIGHTS / MARKER LIGHTS

V SLEEPER ROOF / BACK PANEL WIRING

W WARDROBE CABINET WIRING

CIRCUITNUMBER

COLOR DESCRIPTION

81 LTGN POWER DOOR LOCKS

82 GY WINDSHIELD WIPER

83 LTGN POWER WINDOWS

84 LTGN CIGAR LIGHTER

85 GY HORN

86 LTGN RADIO - ENTERTAINMENT / CLOCK

87 GY WINDSHIELD WASHER

88 LTGN CLOCK / HOURMETER

89 VT AIR BAG

90 GY HYDRAULIC BRAKE PUMP

91 VT INTERCOMMUNICATION

92 TN TRANSMISSION CONTROLS - ELECTRONICS

93 TN AXLE SHIFT CONTROL

94 GY ANTILOCK BRAKE SYSTEM

95 TN EXHAUST EMISSION

96 YL SNOW PLOW LIGHTS / CRUISE CONTROLS

97 VT ENGINE CONTROLS - ELECTRONIC

98 BK DATALINK AND DIAGNOSTICS

99 VT ACCELERATOR POSITION SENSOR (APS)

100 GY AIR HORN (ELECTRIC SOLENOID ACTUATED)

101 TN BRAKE APPLICATION AIR

102 YL FLASH TO PASS

103 LTGN BODY BUILDER AUXILIARY FEED

104 DKBL REMOTE START / STOP

105 LTGN HEATED SEATS

106 OR HIGH VOLTAGE ALTERNATOR AC CHARGE

107 GY INTRUMENT CLUSTER ELECTRONIC FEED (5V)

108 GY BRAKE PAD WEAR SENSOR

109 GY BRAKE STROKE / SLACK ADJUSTER

110 GY INTRUMENT CLUSTER ELECTRONIC GROUND

111 TN FUEL FILTER RESTRICTION TRANSDUCER

112 GY LIFT GATE

Figure 6 Circuit Number Identification and Color (Cont.)

6


2.7. LAMP BULB CHART, P. 7

LAMP BULB CHART

CHAPTER 2

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



04AUG1067696A AE08064593 007


BULB APPLICATION CANDLEPOWER OR WATTBULB TRADE

NUMBER

BACK-UP LIGHTS 32 CP GE1156

CLEARANCE & IDENTIFICATION SMALL 3 CP GE168

COURTESY LIGHT 21 CP 1142

DOME LIGHTS 21 CP 1142

FOG LIGHTS 100 WATT 4921 - 1

LOW BEAMS 55 WATT GE9007

HIGH BEAMS 60 WATT GE9007

CIGAR LIGHTER 1 CP 1455

MAP LIGHT 3 CP 1816

SIDE MARKER 2548

STOP & TURN / TAIL & LICENSE PLATE 32 / 3 CP 3157

TURN SIGNAL / MARKER (FENDER) 32 / 3 CP 3157

TURN SIGNAL & MARKER LIGHT 2356

WORK (TRAILER HOOK) 35 WATT 4411

BACK-UP LIGHTS UPPER AND LOWER BUNK READING LIGHT 15 CP 1003

CABINET / WARDROBE LIGHT 5W 7575

UNDER BUNK LIGHT 21 CP / 2(12 CP) 577 / 211

ACCENT LIGHT 2 (12 CP) 211

DOME LIGHT LAMP 15 WATT F15T8 - CW

SLEEPER FLOOR LIGHT 4 CP W5W

HEATER AND AIR CONDITIONER CONTROL 3 CP 168

LUGGAGE COMPARTMENT LIGHT 6 CP 99

READING LIGHT 15 CP 1003

Figure 7 Lamp Bulb Chart

7


2.8. RELAY FUNCTION AND WIRING DIAGRAM, P. 8

RELAY FUNCTION AND WIRING GUIDE

CHAPTER 2

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



04AUG1067696A AE08064593 008

CNA1 09FEB11 INITIAL RELEASE. A 67696A

87A

5

87A

85

MICRO - 280 (1)

RELAY VIEWED FROM INSERTION END

1

86

85

4

87A

30

MINIATURE - 280 (1)

87

MICRO - ISO (1)

3

NORMALLY CLOSEDCONTACT

87

RELAY SCHEMATIC

2

86

8530

85

ENERGIZING COIL

ENERGIZING COIL

87

87

3

87

30

87

NORMALLY CLOSEDCONTACT

4

COMMON CONTACT

1

86

2

30

30

85

NORMALLY OPENCONTACT

85

MICRO - 4 PIN (1)

ENERGIZING COIL

86

MINI MICRO - 4 PIN (2)

NORMALLY OPENCONTACT

85

30

30

COMMON CONTACT

MINIATURE - ISO (1)

87

5

86

ENERGIZING COIL

NOTES:1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR

87A

86

86

Figure 8 Relay Function and Wiring Diagram

8


2.9. SCHEMATIC SYMBOL CHART, P. 9

SCHEMATIC SYMBOL CHART

CHAPTER 2

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



04AUG1067696A AE08064593 009


BATTERY

DIODE, LIGHT EMITTING

FUSE

CIRCUIT BREAKER

FAN SOLENOID

ALTERNATOR

AMMETER

BUSBAR

ALARM

AIR DRYERCIGAR LIGHTER

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

A B

G B

R

-+

-+

B

A

C

DIODE

A

TYPE 2 OR 3

B

A

TYPE 1

B

FEMALE TERMINALBLUNT CUT CIRCUIT

Figure 9 Schematic Symbol Chart

9


2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10

SCHEMATIC SYMBOL CHART (CONT)

CHAPTER 2

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



04AUG1067696A AE08064593 010


SYMBOL DESCRIPTION SYMBOL DESCRIPTION

HEATER

FUSIBLE LINK

GROUND W/ STUD

GROUND N/ STUD

HORN

KEY SWITCH

LIGHT W/ SWITCH

LIGHT, DOUBLE FILAMENT

LIGHT, SINGLE FILAMENTBRACE

A

S

DB

BATT

C

IGN ACC

KEY SWITCH,COMPLEX

B

S

F A EC

FUSES W/ BUSBAR

AS

AI

OFF

AS

OFF

I I

OFF OFF

IS

A

OFF

HOLDER, FUSE W/ BUSBAR

Figure 10 Schematic Symbol Chart (Cont.)

10




CHAPTER 2

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



04AUG1067696A AE08064593 011


87

MOTOR

RELAY, FIVETERMINAL

86

30

85

RELAY, FOUR TERMINAL

30

87A

86

85

87

SYMBOLSYMBOL DESCRIPTIONDESCRIPTION

PASS THRU CONNECTION

PRESSURE SWITCH

B1

RESISTOR

SENDER - FUEL,OIL, WATER

SENSOR, PRESSURE. ABS 6

RELAY, LATCHING

B2

SOLENOID

SENSOR, MAGNETIC

SENSOR, YAW

SOLENOID W/ DIODE

MALE TERMINAL

B

C

A


11




CHAPTER 2

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



04AUG1067696A AE08064593 012


SWITCH, MECHANICAL(NORMALLY OPEN)

SPEAKER

START MOTOR W/ TOCP

SYMBOLSYMBOL DESCRIPTIONDESCRIPTION

SPLICE

STUD

SWITCH, MECHANICAL(NORMALLY CLOSED)

VALVE, ETHER BOTTLE

THERMOSTAT

SWITCH, PUSHBUTTON

VALVE, MODULATOR

A

B

C

TERMINATING RESISTOR

C

12

0O

HM

S

A

B

A

DIODE ASSEMBLY

SB

A

G

B

B

M

SS


12


12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS ANDELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)

3.1. BATTERY FEED, DUAL, P. 1

CHAPTER 3BATTERY FEED, DUAL


04AUG1067696A AE08064594 001



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

0638 09FEB15 ADDED CIRC A14NB. E 92855Z

A14P8RD

STA

RT

ER

B+

TE

RM

INA

LC

H5

_0

1

COLUMN SHIFTERRELAY(1017)CH11_02

A14J8RD

F2

C3

E3

CIGAR LIGHTERPOWER SOURCE(1901)CH4_02

A14MA12RD

A14NE12RD

TWO POST POWER SOURCE(1861)CH4_02

A14MB12RD

A1

4F

8R

D

20A

ME

GA

FU

SE

(1

00

1)

ACCESSORY RELAY #1(1013 / 1011)CH3_10

E2

A14NC12RD

A14MC12RD

F1

A86R14LTGN

A86N14LTGN

E3

CENTER CHASSIS /RPM JUMPER(4410D / 4410DF)CH10_09

FUSE F7-C (1016)

FUSE F2-B (1011)C2

10A

IGNITION RELAY #3(1012 / 1014)CH3_02

CIGAR LIGHTER PWR SOURCE/ TWO POST PWR SOURCE(1901 / 1861)CH4_01

A2 B2

A14T8RD

CIGAR LIGHTERPOWER (1854)CH4_01

E1

F3

FUSE F3-C (1012)

A14NA12RD

A8416LTGN

A14MD12RD

A1

4K

8R

D

A1

BATTERYFEEDCH3_15

C1

F3

FUSE F8-A (1017)

A14H8RD

FUSE F7-F (1016)

15A

A1

46

RD

D3

A86PA16LTGN

A14G16RD

A1

4M

8R

D

15A

K1

4H

4R

D

FUSE F8-C (1017)

10A

A2016LTGN

A94L12GY


15A

CENTER CHASSIS/IP(1701)CH10_01

A14ND12RD

A92FB16TN

BATTERY OWNEROPERATOR

HEAT SHRINK

ME

GA

FU

SE

(1

00

0)

10

0A

10

0A

A1

4W

6R

D

A1

4N

8R

D

A14ME12RD

BATTERYFEED

CH3_15CH10_22

A14NB12RD

AUX ROOF RELAY(1010)CH4_17

A72C12OR

AUX POWER RELAY(1873)CH10_17

FUSE F6-B(1015)

A2 B2

15A

*A65AB16OR

A12Z16LTBL

AUX ROOF RELAY(1010)CH4_17

BATTERYFEEDCH3_15

BATTERYFEEDCH3_16

BATTERYFEEDCH3_16

Figure 13 Battery Feed, Dual

13


3.2. IGNITION FEED – STANDARD, THEFT DETERRENT, REMOTE START / STOP, P. 2

CHAPTER 3IGNITION FEED - STANDARD, THEFT DETERRENT, REMOTE START / STOP

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



04AUG1067696A AE08064594 002

012 06JUN13 ADDED CIRC TO R/D D 88356Y

1873, 1012.

J3 J4

A4

IGNITIONRELAY #1

(1011 / 1013)

A3

A1

J2

A1

3F

E1

8P

K

A2

(A13FB)

J1

A1

3-G

FE

18

WH IGNITION

RELAY#3(1012 / 1014)

(A13FA)

J3 J4

A4 A3

25

A13F18PK

A13DB18PK

A13F16PK

AUX POWERRELAY(1873)

REMOTE-STOP RELAY(1018) CH10_14

A13FD18PK

(A13FC)

A14JB12RD

A1

3-G

FD

18

WH

A13FF18PK

1

A13F18PK

FUSE F5-B(1014) CH3_13

IGNITION FEEDCH3_14

A13-GFF18WH

REMOTE STOP RELAY(1018) CH10_14

A104J16DKBL

A104A18DKBL

E4

BODYCONTROLLER #J4

(1601)

A13XA16PK

TRAILERABS ECU

RELAY(1017)

CH10_01,05,10

W/ REMOTESTART / STOP THEFT DETERRENT

W/ REMOTE START / STOP

W/ THEFTDETERRENT& N/ REMOTESTART STOP

3

87

86 30

85

30 87A

86

85

85

87

3086

THEFTDETERRENTRD5 (LSD)

IGNITIONRELAY#2(1012 / 1014)

OFFIGNS

KEY SWITCH(1100/1100MA)

ACC

DB C

BATT

A1518RD

A

87

86 30

85

A1

3F

N1

8P

K

A97UA16PL

ENGINE ECM(6020M)CH7_01

F1 E1

5A

87A

87A

A14NC12RD

FUSE F1-A (1010)

N/ REMOTE ORN/ THEFT DETERRENT

87A

A14NA12RD

W/ THEFTDETERRENT

FUSE F4-D(1013) CH3_12

BATTERYFEED

CH3_16

BATTERY FEEDCH3_15,17

TRAILER ABSECU RELAY

(1017)CH10_05



A11-G

KJ

6W

HA

11

-GB

A1

0W

H

LEFTSIDE

CAB GND(4081)CH3_06

A13-GBN18WH

(A13FB) FUSE F5-A(1014) CH10_18A

A104A18DKBL

4

LECTRASHIFT PTO(9913B)CH10_12

Figure 14 Ignition Feed – Standard, Theft Deterrent, Remote Start / Stop

14


3.3. J708 DATA LINK – PUBLIC EFFECTS, P. 3

CHAPTER 3J1708 DATA LINK - PUBLIC EFFECTS

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



29OCT1067696A AE08064594 003

CNA1 25MAR11 REVISED AND REDRAWN. B 76076F

A98H18BK

A

A

DIAGNOSTICCONN

(1650)

J1708PUBLIC (+)

(1660)

B

A3AA(-)18GY

F

A

J1708PUBLIC (-)

(1661)

G

A3BB(+)18DKBL

A3BB(-)18GY

A3AA(+)18DKBL

A98-G18WH

A3CC(-)18GY

ENGINE ECM(6020M) CH7_01

A3CC(+)18DKBL

GROUNDADAPTER(1005)CH3_20


F A3D(+)20DKBL

A3D(-)20GY F

SEATBELT DATARECORDER

(8998) CH4_29

Figure 15 J708 Data Link – Public Effects

15


3.4. J1708 DATA LINK – PRIVATE WITH POWER WINDOW AND LOCK, P. 4



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 3J1708 DATA LINK - PRIVATE W/ POWER WINDOW & LOCK


29OCT1067696A AE08064594 004

0638 09FEB15 R/D NUMBERS AND C 92855Z

CIRCUIT NUMBER UPDATED.

B

D

E

J1708PRIVATE (+)

(1927)

A3D(+)18DKBL

A3C(+)18DKBL

A3E(+)18DKBL

A3F(+)18DKBL

C

A3B(+)18DKBL

E1

E2

BODYCONTROLLER #J5

(1602)

A

A3C(-)18GY

A3F(-)18GY

A3E(-)18GY

E

J1708PRIVATE (-)

(1929)

A3B(-)18GY

B

D

C

A3D(-)18GY

SW DATALINK(+)

SWDL+(J1708+)

SW DATALINK(-)

SWDL-(1708-)

A

B

A

IP DOOR POD / DOOR(3200/3200F)

D

IP DOOR POD / DOOR(3204)

A

E3X(-)18GY

C

DATA +

DO

OR

PO

D(P

AS

SE

NG

ER

)

DATA -

E3W(+)18DKBL

DOOR POD SIGNAL(3202M)

B

SWITCH PACK(1101)CH4_25

E

BD

3B

(+

)1

8D

KB

L

DATA(+)

D3

BB

(+

)1

8D

KB

L

LEFT CREW DOOR POD(2601M)

D3Z(-)18GY

DATA(+)

A

D3Y(+)18DKBL

DATA(-)

IP / DOOR(2600)

AD

3C

C(-)

18

GY

D3

AA

(-)

18

GY

DATA(-)

RIGHT CREW DOOR POD(2602M)

B

B

DO

OR

PO

D(D

RIV

ER

)

D DATA +

E3X(-)18GY

C

E3W(+)18DKBL

DATA -


Figure 16 J1708 Data Link – Private with Power Window and Lock

16


3.5. J1939 DATA LINK, P. 5

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 3J1939 DATA LINK


04AUG1067696A AE08064594 005

012 06JUN13 ADDED R/D 8884A, 1657.C 88356Y

120 OHMS

N5

C(-)

20G

N

A5RK(+)18YL

N5

A(-)

18

GN

11

D

A5RK(+)18YL

A5RK(-)18GN

A5D

(+

)1

8Y

L

CLUSTERCONNECTOR

(1501)

61

A5

A(+

)1

8Y

L

J1939TERMINATINGRESISTOR-A

(9530)

F3

CENTER CHASSIS / IP (1701)

A5RK(+)18YL

N5B

(+

)1

8Y

L

A

F2

BODYCONTROLLER #J5

(1602)

A5

D(-)

18G

N

DIAGNOSTICCONNECTOR

(1650)

12

A5RL(+)18YL

N5

C(+

)2

0Y

L

N5

B(-)

18

GN

A5

(-)

18

GN

A5B

(-)

18

GN

TRW ABS EHCU(9511/9511A)

C

A5

A(-)

18

GN

62

A5RK(+)18YL

N5

A(+

)1

8Y

L

A5RK(+)18YL

A5

B(+

)1

8Y

L

C

A5RK(+)18YL

J1939+ J1939-

DATALINK

J1939-J1939+

DATALINK

5 6

J1939(+)

J1939(-)

61

CENTER CHASSIS / IP (1701)

62

A5RL(-)18GN

A5

(+

)1

8Y

L

ECM(6020M)CH3_09

A5R(+)18YL

ECM(6020M)CH3_09

A5R(-)18GN

12

13

A

C

A5AL(-)18YL

A5LI(+)18YL

J1939PUBLIC(1657)

ALTECINTERCONNECT

(8884A)

A5AL(+)18YL

A5LI(-)18YL

Figure 17 J1939 Data Link

17


3.6. GROUND – IP, P. 6

CHAPTER 3GROUND - IP

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CIRCUIT DIAGRAM, TERRASTAR310615

05JUN0961229V AE08064594 006

012 06JUN13 REVISED AND UPDATED. D 88356Y

IGNITION RELAY #1(1011 / 1013) CH3_02

A86-GBL14WH

A13-GBN18WH

A11-GBA10WH

A12-GBK18WH

BODY BUILDER CONN(4450M) CH10_07

TWO POST POWER SOURCE /CIGAR LIGHTER POWER SOURCE(1861 / 1860) CH4_01

A86-GBL14WH

TWO POST POWER SOURCE(1861) CH4_02

LEFT SIDE CAB GROUND(4081)

A11-GKJ6WH

A11-GBJ12WH

ACCESSORY RELAY #1(1013 / 1011) CH3_10

Figure 18 Ground – IP

18


3.7. ZERO VOLT REFERENCE, P. 7

CHAPTER 3ZERO VOLT REFERENCE

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



04AUG1067696A AE08064594 007

012 06JUN13 CAVITIES K, M ADDED E 88356Y

IN R/D 6747.

ZERO VOLT REFERENCE (6747)

K95NN18TN

A

J

K34-GG18WH

AC PRESSURE TRANSDUCER(8602) CH12_02

K9A18GY

L

BLOW COOLANT SENSOR(6400) CH7_02

K9E18GY

ENGINE / IP(1702-2)

A9E20GY

BODY CONTROLLER #J5(1602)CH8_01

CK95A118TN

DK95S418TN

ELECTRONIC ENGINECONTROLSCH7_03,03A

A9ZA18GY

A9ZB18GY

BODY CONTROLLER #J5(1602)

A75ZD18GY

HVAC SYSTEM(1210) CH12_01

FUSE INPUTS DRIVERCH10_17

E3 ZVRE3

A9ZF18GY

ZVR

IP/FORWARD CHASSIS(1700) CH8_04

K9TS18GY

2 SPEED AXLE BOOTCONN(7103M) CH11_07

K

K9T18GY

TRANS OIL TEMPSENSOR (7700M) CH11_07

M

Figure 19 Zero Volt Reference

19


3.8. BATTERY FEED, SINGLE, P. 8

CHAPTER 3BATTERY FEED, SINGLE

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



04AUG1067696A AE08064594 008

012 06JUN13 ADDED R/D 1919. C 88356Y

STA

RT

ER

B+

TE

RM

INA

LC

H5

_0

1

D3

CENTER CHASSIS/IP(1701)CH10_01

F2

C3

CIGAR LIGHTERPOWER SOURCE(1901) CH4_01

A14MA12RD

TWO POST POWER SOURCE(1861) CH4_02

A1

4J

8R

D

BATTERY FEEDSINGLECH3_17

20A

15

0A

ME

GA

FU

SE

(1

00

0B

)

ACCESSORY RELAY #1(1013 / 1011) CH3_10

E2

A14PB12RD

A14MC12RD

B2

A86R14LTGN

A86N14LTGN

E3

FUSE F7-C (1016)

FUSE F2-B (1011)

15A

DIAGNOSTIC CONN(1650) CH3_03

CIGAR LIGHTER PWR SOURCE/ TWO POST PWR SOURCE(1901 / 1861) CH4_01

A14PA12RD

CIGAR LIGHTER POWER(1854) CH4_01

CLUSTER CONNECTOR(1500) CH8_05

A2

F3

FUSE F3-C (1012)

A14NA12RD

A8416LTGN

A14MD12RD

C3

A1

4H

8R

D

A14ME12RD

FUSE F7-F (1016)

A2816TN

15A

A1

46

RD

D3

A86PA16LTGN

15A

A14G16RD

A1

4M

8R

DA

14

P8

RD

K1

4H

4R

D


15A

A94L12GY

FUSE F2-G (1011)

OWNER OPERATORBATTERY FEED(1919)

HEAT SHRINK

FUSE F3-A (1012)

10A

A98H18BK

D1 C1

A14ND12RD

A1

4T

8R

D

E3 BODY STOP RELAY(1020) CH10_05

A14KD12RD

A70BF14RD

20A

FUSE F10-C (1019)

F3

KEY SWITCH(1100) CH3_02CH10_14CH5_01

A1518RD

A1516RD

KEY SWITCH W/CENTERPANEL CONTROLS(1100MA) CH3_10

Figure 20 Battery Feed, Single

20


3.9. J1939 DATA LINK – V8 ENGINE, P. 9

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 3J1939 DATA LINK - V8 ENGINE


04AUG1067696A AE08064594 009

012 06JUN13 RMVD R/D 7151. C 88356Y

J1939DATA LINK

CH3_05

K5B(+)18YL

A5

R(+

)1

8Y

L

K5A(+)18YL

K5A(-)18GN

K5

C(-)

18

GN

IP /ENGINE(1702)

J1939RESISTOR(7801M)

K5B(-)18GN

17

K5C

(+

)1

8Y

L

A5

R(-)

18

GN

11

J1939 H53

54 J1939 L

ECM(6020M)

A

12

0O

HM

S

C

W/ MANNUAL XMSN

Figure 21 J1939 Data Link – V8 Engine

21


3.10. J1939 DATA LINK – V8 ENGINE WITH ALLISON WTEC, P. 9A

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 3J1939 DATA LINK - V8 ENGINE W/ ALLISION WTEC

CIRCUIT DIAGRAM, TERRASTAR,30000082

26OCT1288356Y AE08064594 09A

012 06JUN13 INITIAL RELEASE. A 88356Y

K5

B1

08

18

GN

J1939DATA LINK

CH3_05

K5B(+)18YL

J1939 +

A5R

(+

)1

8Y

L

K5

B1

28

18

YL

K5A(+)18YL

K5A(-)18GN

K5

C(-)

18

GN

IP /ENGINE(1702)

K5

A1

28

18

YL


K5B(-)18GN

K5

A1

08

18G

N

17

K5C

(+

)1

8Y

L

A5

R(-)

18G

N

11

J1939 H53

54 J1939 L

ECM(6020M)

8

TRANSMISSIONCONTROLMODULE(7150)

28

J1939 -

A

12

0O

HM

S

C

Figure 22 J1939 Data Link – V8 Engine with Allison WTEC

22


3.11. J1939 DATA LINK – V8 ENGINE WITH ALLISON LCT WITH IN-CAB TCM, P. 9B

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 3J1939 DATA LINK - V8 ENGINE W/ ALLISON LCT W/ IN- CAB TCM


26OCT1288356Y AE08064594 09B


K5

C(-)

18

GN

J1939DATA LINK

CH3_05

K5B(+)18YL

J1939 +

A5R

(+

)1

8Y

L

K5C

(+

)1

8Y

L

K5A(+)18YL

K5A(-)18GN

K5

D(-)

18

GN

IP /ENGINE(1702)

K5

A1

28

18

YL


K5B(-)18GN

K5

A1

08

18

GN

17

K5D

(+

)1

8Y

L

A5

R(-)

18

GN

11

J1939 H53

54 J1939 L

ECM(6020M)

9

TRANS MODULE 3(1503)

10

J1939 -

A

12

0O

HM

S

C

Figure 23 J1939 Data Link – V8 Engine with Allison LCT with In-Cab TCM

23


3.12. ACCESSORY FEED, P. 10

CHAPTER 3ACCESSORY FEED



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


15OCT1067696A AE08064594 010

0638 09FEB15 REVISED AND REDRAWN. F 92855Z

A1

21

8LT

BL

FUSE F4-J (1013)

A1A1

A12C18LTBL

5A

A12B18LTBL

B1ACCESSORYSWITCHINPUTDIN1

A1

2A

18

LT

BL

A14MD12RD

ACCESSORYRELAY #1

(1013 / 1011)

(A12V)

D2C2

10A

A86F18LTGN

A8618LTGN

CB RADIOPOWER CONNECTOR(2303) CH4_22

RADIO(1300) CH4_11

H2 DRIVERDOOR(3000)CH4_07

A78V18LTGN

A12Q18LTBL

J1

J2

A1

A2


FUSE F4-F (1013)

A1516RD

10A

SWITCH PACK(1101) CH4_25

A12F18LTBL

B2A2

W/ BODY BUILDEREFFECTS

85

86 30

87

SIGNACC

BATT

DA

OFF

CB

KEY SWITCH(1100MA)

BODY ACCESSORYRELAY

(1016) CH10_05


87A

FUSE F4-B (1013)

G2

10A


A11

-G

Kj

6W

HA

11

-GB

A1

0W

HA

12

-GB

K1

8W

H

LEFT SIDECAB GROUND

(4081)CH3_06

WHEELCHAIR LIFTRELAY (1019)CH10_16

A12X18LTBL

IP AUX ROOF LOAD SWITCH (1106)CH4_17

AUX TRAILER SOCKETSWITCH (1110)CH10_22

A8620LTGN

RADIO CONNECTION(1301)CH4_11A

E2

5A

F2

FUSE F9-B(1018)

A1

2V

12

LT

BL

FUSE F4-K (1013)

A89CA18PL

A72B16OR

Figure 24 Accessory Feed

24


3.13. J1939 DATA LINK – WITH OPTIONS, P. 11

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 3J1939 DATA LINK - W/ OPTIONS


14OCT1067696A AE08064594 011


A5F(+)18YL

J1939 ADAPTER(1026)

D

FF

H

K

MA5RF(+)

18YL

K

A5RE(-)18GN

A5RH(+)18YL

A5D(+)18YL

H

A5F(-)18GN

A5CA(+)18YL

A5RE(+)18YL

A

D

C

J

J

E

A5RH(-)18LTGN

J1939 ADAPTER(1025)

A5CA(-)18GN

G

E

C

RESISTOR-ACH3_05G

COMPASS MODULE(1912)CH4_03

A5RF(-)18GN

A5D(-)18GN

A5(-)18GN

SEATBELT DATARECORDER W/DISPLAY(8881) CH4_30

SEATBELT DATARECORDER W/DISPLAY(8881) CH4_30

A5(+)18YL

SEATBELT DATARECORDER (8998)CH4_29

SEATBELT DATARECORDER (8998)CH4_29

Figure 25 J1939 Data Link – with Options

25


3.14. IGNITION FEED – RELAY 1, P. 12

CHAPTER 3IGNITION FEED - RELAY 1

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



14OCT1067696A AE08064594 012


A92#16316TN

T HANDLE SHIFTER(1702)CH11_01

(A13FC)

C3

C4D410A

H3

G4

A92A16318TN

COLUMN MTD SHIFTER(1828)CH11_02

IP/CENTER CHASSIS(1701) CH4_26

A87MB18GY

10A

E1 F1 A86P16LTGN

OVERHEAD MTD 2-WAY RADIO /FLOOR MTD 2-WAY RADIOCONNECTIONS(6900) CH4_08

A13FM12PK

5A

FUSE F4-H (1013)

FUSE F4-C (1013)

FUSE F9-A (1018)

E4

E3

FUSE F4-L (1013)

A3

A1

3F

C1

2P

K

A28A18TN

B3

A4

FUSE F4-M (1013)


10A

T HANDLE SHIFTER(422F) CH11_02

A92A16316TN

IGNITIONRELAY #1

(1011 / 1013)CH3_02

G3

A86P16LTGN

A92FN16TN

COLUMN SHIFTERRELAY (1017)CH11_02

B4

BODY CONTROLLER #J3(1600)CH 12_03

A1316PK

A73A18LTGN

HVAC CONTROL(1200)CH 12_03

(1013)

(1013)

(1013)

Figure 26 Ignition Feed – Relay 1

26


3.15. INTENTIONALLY LEFT BLANK, P. 13

CHAPTER 3

IGNITION FEED - RELAY 2

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



15OCT1067696A AE08064594 013

CNA1 25MAR11 REMOVED GEOMETRY. B 76076F

INTENTIONALLYLEFT BLANK

Figure 27 Intentionally Left Blank

27


3.16. IGNITION FEED – RELAY 3, P. 14

CHAPTER 3IGNITION FEED - RELAY 3

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



15OCT1067696A AE08064594 014(1014) CAVITY B4.

012 06JUN13 CIRC ADDED IN R/D D 88356Y

E3

(A13FA)

(1014)

IGNITIONRELAY #3

(1012 / 1014)CH3_02

C4 D4

G4A

13

FA

12

PK

A28V16TN

COMPASS MODULE(1912) CH4_03

A3

A7116OR

B4 BACK-UP LAMP RELAY(1010) CH9_01

A4

10A

10A

10A

FUSE F5-G (1014)

FUSE F5-H (1014)

FUSE F5-M (1014)

OWNER OPERATOR(1916)

A13B16PK

E4

C3

HEAT SHRINK

(A

13

FA

)(A

13

FA

)

A7116OR

D3

A90L18GY

H3 DIODE CONN(4041) CH10_03

G3

5A

FUSE F5-C(1014)

A13FR12PK

E2 F2

FUSE F11-B (1020)

5A

A97DF18PL

ENGINE/IP(1702)CH7_01

FUSE F5-D(1014)

(1014)

(1014)

A13FS12PK

10A

SEATBELT DATA RECORDER(8998) CH4_29(8881) CH4_30H4

A13R18RD

A7116OR

BACK-UP LIGHT SWITCH(7500M) CH11_07

Figure 28 Ignition Feed – Relay 3

28


3.17. BATTERY FEED, DUAL, P. 15

CHAPTER 3BATTERY FEED, DUAL (CONT)



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


14OCT1067696A AE08064594 015FUSE F2-E (1011) AND REF R/D 1300A.

- - ADDED CIRC A86A IN D 92715R

F1E1A14F8RD

A14FD12RD

A81C12LTGN

FUSE F7-A (1016)

30A

A14FA12RD

A14FB12RD

F2 E2

30A

FUSE F6-D (1015)

A1B1

FUSE F7-B (1016)

20A

FUSE F7-E (1016)B1A1

*20AOR 30A

A14FE12RD

A14KC12RD

A3

TYPE I CB30A

A14NS12BK

ETB CONTROLLER(1923) CH10_11

A14KA12RD

A81D12LTGN

FUSE F7-H (1016)A4 B4

30A

FUSE F8-G (1017)

F3E3

20A

A14KD12RD

FUSE F10-C (1019)

BODY STOP RELAY(1020) CH10_05

A70BF14RD

F3

10A

FUSE F1-B (1010)

A14JD12RD

A14JF12RD

FUSE F2-E (1011)

5A

A14JE12RD

30A

15A

B4

A14J8RD

A14JB12RD

FUSE F2-C (1011)

A4

C1

A14JA12RD

F2

E3

FUSE F6-A (1015)

RADIO(1300) CH4_11

HVAC LPM(1220) CH12_04

TRAILER RIGHT TURN RELAY(1011) CH10_04

IGNITION RELAY #1(1011 / 1013) CH3_02

HVAC CONTROL(1200) CH12_03

A75D18LTGN

A7512LTGN

(A57J)

E1F1A14JC12RD

TRAILER LEFT TURN RELAY(1011) CH10_04

(A56J)

FUSE F2-A (1011)

D1 A86A18LTGN

G1A14TC12RD

FUSE F4-E (1013)D1C1

30A

30A

A14TD12RD

FUSE F4-A (1013)H1

PASSENGER DOORPOD SIGNAL(3204) CH4_04

DRIVER DOORPOD SIGNAL(3200) CH4_04

A81B12LTGN

A81A12LTGN

A14T8RD

15A

E2

BODY / ACCESSORYTRAILER AUX RELAY(1016)CH10_05

TRAILER W/ BODY BUILDER &N/ 7 WAY SOCKET

A14K8RD

A14A14RD SELF CONTAINED

AIR SEATS CH4_10

B3

A14A12RD

A14BA16RD

A14BA16RD

DOOR POD SIGNAL(2600) CH4_05

DOOR POD SIGNAL(2600) CH4_05

A19V12GY

FUEL HEATER RELAY(1018) CH10_10

DRIVER ONLY SELF CONTAINED AIR SEAT

DRIVER & PASSSELF CONTAINED AIR SEAT

BATTERY FEEDCH3_01

BATTERY FEEDCH3_01

A14KB12RD

B2 A37V18TN

FUEL TRANSFERPUMP RELAY(1015) CH10_19

A2

20A

FUSE F6-C (1015)

A86A18LTGN

RADIO(1300A) CH4_12

Figure 29 Battery Feed, Dual

29


3.18. BATTERY FEED, DUAL (CONT.), P. 16

CHAPTER 3BATTERY FEED, DUAL (CONT)

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



14OCT1067696A AE08064594 016


D1

A14HC12RD

A1518RD

KEY SWITCH(1100) CH3_02,CH10_14,CH5_01

FUSE F8-D (1017)

D2

FUSE F7-D (1016)

C1

D3

C2

E4

20A

A2816TN

FUSE F2-G (1011)

10A

A14PA12RD

FUSE F3-A (1012)

A14PC12RD


A14HB12RD

A14PB12RD

30A

FUSE F3-B (1012)

C3

F4

F4 E4

30A

A14H8RD

A14P8RD

D4

FUSE F3-D (1012)

A14HA12RD

20A

C4

15A

BATTERY FEEDCH3_01

A1516RD

KEY SWITCH(1100MA) CH3_10

BATTERY FEEDCH3_01

A98H12BK

J1708 DATALINK(1650) CH3_03

A94UA12GY

TRAILER ABS ECURELAY (1017)CH10_05

(A54J)

(A68J)

(A70J)

TRAILER MARKERLIGHT RELAY(1012) CH10_04

TRAILER TAILLIGHT RELAY(1012) CH10_04

TRAILER STOPRELAY (1016)CH10_05

Figure 30 Battery Feed, Dual (Cont.)

30


3.19. BATTERY FEED, SINGLE, P. 17

CHAPTER 3BATTERY FEED, SINGLE (CONT)



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


14OCT1067696A AE08064594 0173202.

0638 09FEB15 R/D 3202M AWS R/D C 92855Z

A14JB12RD

A14NC12RD

A1

4J

8R

DA

14

H8

RD

IGNITION RELAY#3(1012 / 1014)CH3_02

IGNITION RELAY#1(1011 / 1013) CH3_02

C1 D1

10A

FUSE F2-E (1011)

A86A18LTGN

RADIO(1300) CH4_11

A81B12LTGN

C1

DRIVER DOORPOD SIGNAL(3202M) CH4_04

FUSE F4-E (1013)

30A

A81A12LTGN

A14TC12RD

D1

H1

30A

G1

PASSENGER DOORPOD SIGNAL(3202M) CH4_04

A14TD12RD

FUSE F4-A (1013)

A14JF12RD

A14T8RD

BATTERYFEEDSINGLECH3_08

Figure 31 Battery Feed, Single

31



DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


LATCHING RELAY

CHAPTER 3


01NOV1067696A AE08064594 018




32


3.21. GROUND – SEAT AND SEAT BELT SENSOR, P. 19

CHAPTER 3GROUND - SEAT AND SEAT BELT SENSOR

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



16FEB1176076F AE08064594 019

012 06JUN13 ADDED CIRC R/D 8995 C 88356Y

IN CAVITIES 1, 2.

A11-GMA18WH

8

3

9

GROUND ADAPTER(8995)

A11-G18WH

14

A11-GKA18WH

A11-GEA18WH

A11-GLA18WH

12

7

13

A11-GAA12WH

1

A11-GGA18WH

2

A11-GDA18WH

A11-GAA18WH

LEFT SIDECAB GROUND

(1004)CH3-24

A11-GFA18WH

A11-GBA18WH

4

A11-GHA18WH

10

A11-GCA18WH

A11-GJA18WH

5

11

6

ROOF IP (1)SEAT CONNECTION(8996)CH4_27

SEAT BELT DATA RECORDER(8998) CH4_29(8881) CH4_30


A11-GAN18WH

A11-GAN14WH

A11-GAN18WH

SEAT BELTINDICATOR(8881)CH4_30

SEAT BELT DATARECORDER WITH DISPLAY(8881) CH4_30

A11AB18WH

Figure 33 Ground – Seat and Seat Belt Sensor

33


3.22. GROUND – IP, P. 20


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CIRCUIT DIAGRAM, TERRASTAR,U01A133

16FEB1176076F AE08064594 020

012 06JUN13 R/D 1101 WAS 1101A. C 88356Y

LEFT SIDECAB GROUND

(1005)

A11-GKD18WH

A11-GF16WH

A28-G16WH

A98-G18WH

A74-G18WH

A11-GA18WH

A81-GH**

A81-GA12WH

A81-GB12WH

A81-GC12WH

CB RADIO POWER CONNECTOR(2000) CH4_22


DIAGNOSTIC CONNECTOR(1650) CH3_03

HVAC CONTROL(1200) CH12_03

TURN SIGNAL SWITCH(1810) CH4_26

DOOR/IP DOOR POD(3200) CH4_04


A11-GT12WH

A11-GAC18WH

MARKER AND CLEARANCE LIGHT (2000)CH9_09

A63-GA16WH

E16


AC COUPLEDGROUND

**8WH 4 DOORS10WH 2 DOORS12WH 1 DOOR

A81-G12WH


A81-GH12WH


SWITCH PACK(1101) CH4_25

A11-GS12WH

Figure 34 Ground – IP

34


3.23. GROUND – IP (CONT.), P. 21


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



16FEB1176076F AE08064594 021

CNA1 26JUL11 ADDED 6304A. REVISED B 80257V

GROUND SPLICE CIRCUITS.

A11-GBA10WH

GROUND SPLICECH3_06

A11-GCA10WH

HVAC LPM(1220) CH12_04

A75-G12WH

GROUND SPLICECH3_25

WIPER MOTOR(4500) CH4_26

A82-G14WH

LEFT SIDE CAB GROUND

(4081)

K11-G

16

WH

OU

TS

IDE

DA

SH

ENGINELEFT SIDE

GROUND PLATE(6304A)

A11-GKJ6WH

Figure 35 Ground – IP (Cont.)

35




DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



16FEB1176076F AE08064594 022 M11-GW & M11-GC

012 06JUN13 ADDED CIRC C 88356Y

LEFT SIDE CABGROUND-CHASSIS

(4307)

M11-G12WH

M11-GA14WH

M11-GB14WH

M11-GD12WH

M85-GA16WH

RIGHT HEADLIGHTT/S HARNESS CONN (8000)CH9_03,05

LEFT HEADLIGHTT/S HARNESS CONN (8001)CH9_03,05

GROUND ADAPTER(8800) CH3_23

ELECTRIC HORN(8301/8310) CH4_06

M11-GC12WH

RADIATER GROUND (8600)

WHEEL CHAIR LIFT INTERLOCK(4906)CH10_16

M11-GW16WH


36


3.25. GROUND – CHASSIS, P. 23

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 3GROUND - CHASSIS


16FEB1176076F AE08064594 023 ADDED CIRC 11GE.

012 06JUN13 ADDED R/D 8805 & B 88356Y

B

GROUNDADAPTER #01

(8800)

M11-GD12WH

A

C

M54-GA16WH

LEFT GUIDE POST LIGHT(8150)CH9_03

M54-GB16WH

E

M64-GA16WH

D

LEFT FOG LIGHT(8201)CH9_04

RIGHT FOG LIGHT(8200)CH9_04

M64-GB16WH

RIGHT GUIDE POST LIGHT(8151)CH9_03

GROUND AT DASH(9717B)

A

N10-G12WH

CENTER/REAR CHASSIS(9800) CH9_01,08

GROUNDADAPTER #01

(8807)

C N87-G18GY

B

WASHER LEVEL SENSOR(9746) CH4_26

CENTER CHASSIS RPM(4410D) CH10_09

N11-GA12WH

N10-GR14WH

D

N11-GD12WH

FBODY BUILDER(4450M) CH10_07

BODY BUILDER CONN(4450AM) CH10_07

N11-GBB12WH

SNOW PLOW HARNESS CONN(8102)CH9_10

M11-GE14WH

N59A-G114WH

N11-GA12WH


N59A-G14WH

A

B

C

AIR SOLENOIDGROUND ADAPTER #01

(8805)

BODY BUILDER(4450M) CH10_07

BODY BUILDER (BOC)

BODY BUILDER (EOF)

N59A-G16WH

AIR SOLENOID 4-PACK(9736) CH10_28

N39-GB16WH

AIR DRYER(9900) CH10_13

E

AIR SOLENOID 4-PACK(9740)CH10_29

AIR HORN SOLENOID(9737) CH10_27

M11-G12WH

LEFT SIDE CAB GROUND-CHASSIS(4307)

Figure 37 Ground – Chassis

37


3.26. GROUND – IP, P. 24




NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


16FEB1176076F AE08064594 024REF R/D 1300A.

- - ADDED CIRC A86-G & C 92715R


A11-GAA12WH

A92-GAH18WH

NEGATIVE STUD(1004)

(LEFT SIDE DASH MOUNTED DUALPOST GROUND PLATE)

A11-GB12WH


A11-GAM16WH

ETB CONTROLLER(1923) CH10_11

COLUMN MOUNTED SHIFTER(1828) CH11_02

EDCGROUND

A84-GAF16WH

A11-GAN18WH

CIGAR LIGHTER(1853) CH4_01

A86-G18WH

RADIO(1300) CH4_11

A86-G18WH

RADIO(1300A) CH4_12


38




DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



05JUN0961229V AE08064594 025REVISED CIRCUITS.

CNA1 26JUL11 RMVD R/D 1008; B 80257V

A11-GCH16WH

A78-GCE16WH

DRIVER DOOR(3000) CH4_07

TRAILER TURN RELAYS(1011) CH10_04

BODY / ACCESSORYTRAILER AUX RELAY(1016) CH10_05

A19-GCG18WH

FUEL HEATER RELAY(1018) CH10_10

SELF CONTAINEDAIR SEATS(1918 / 1935)CH4_10

A11-GCN12WH

LEFT SIDE CAB GROUND(4081)

A11-GKJ6WH

A11-GCA10WH

*A11-GCN14WH

* - AIR SEAT N/ PASSENGER SEAT

A72-GCL18WH

A78-GCF16WH

PASSENGER DOOR(3003) CH4_07


39


3.28. GROUND – CHASSIS, P. 26

CHAPTER 3

GROUND - CHASSIS

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



16OCT1288356Y AE08064594 026


N59A-G16WH


AIR SOLENOIDGROUND SPLICE

(8805)

N11-GA12WH

A

BN59A-G

14WHSOLENOID 4-PACK

(9736)CH10_28

SOLENOID 4-PACK(9740)

CH10_29

C

AIR HORN SOLENOID(9737)

CH10_27

N59A-G114WH

Figure 40 Ground – Chassis

40



DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 3

INTENTIONALLY LEFT BLANK

CIRCUIT DIAGRAM, TERRASTAR,MJV0088

29JUL1392246F AE08064594 027

0610 07AUG13 INITIAL RELEASE. A 92246F



41


3.30. GROUND – TRAILER SOCKET AND FUEL PUMP, P. 28

CHAPTER 3

GROUND - TRAILER SOCKET & FUEL PUMP

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



16OCT1288356Y AE08064594 028


TRAILER SOCKET GNDFRONT OF CAB

(9717A)

A

N10D8WH

N37-G16WH

DUEL FUELTANKS GROUND

(9718)

FUEL TRANSFERPUMP (9102)

TRAILER SOCKET 2(9717)

A

Figure 42 Ground – Trailer Socket and Fuel Pump

42


CAB ACCESSORIES (CHAPTER 4)

4.1. CIGAR LIGHTER AND POWER FEED, P. 1

CHAPTER 4CIGAR LIGHTER AND POWER FEED

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



04AUG1067696A AE08064595 001REVISED CIRCUITS.

CNA1 26JUL11 RMVD R/D 1003,1006; C 80257V

A

A

CIGAR LIGHTER

A

A86-GS14WH

CIGAR LIGHTERPOWER SOURCE

(1860)

A86RC14LTGN

A86-GRC14WH

A

A86S14LTGN

A

TWO POSTPOWER SOURCE

(1861)

A86-GA14WH

B

B

AUX POWER(1901) A

86

R1

4LT

GN

A84-GAF16WH

A86M14LTGN

POWER SOURCE & CIGAR LIGHTER TYPE

B

A8416LTGN

FUSE F2-BCH3_01,08

CIGAR LTR GND(1853)

CIGAR LTR POWER(1854)

FUSE F3-C(1012)

CH3_01,08

LEFT SIDECAB GROUND

(1004)CH3_24

LEFT SIDECAB GROUND

(4081)CH3_06

A11-G

KJ

6W

H

A11-GBA10WH

A86-GBL14WH

A11

-GA

A1

2W

H

A11-G

KJ

6W

H

A11-GBA10WH

A11

-GA

A1

2W

H

Figure 43 Cigar Lighter and Power Feed

43


4.2. CIGAR LIGHTER AND POWER FEED (CONT.), P. 2

CHAPTER 4CIGAR LIGHTER AND POWER FEED (CONT)

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.




CNA1 26JUL11 RMVD R/D 1006; C 80257V

POWER SOURCE - TWO POST

A

B

TWO POSTPOWER SOURCE

(1861)

CIGAR LIGHTERPOWER SOURCE

(1860)

B

A86M14LTGN

A

A86-GA14WH

POWER SOURCE - CIGAR LIGHTER TYPE

AUX POWER(1901)

B

A

FUSE F3-CCH3_01,08

FUSE F3-CCH3_01,08

A86N14LTGN

A86R14LTGN

LEFT SIDECAB GROUND

(4081)CH3_06

A11

-GK

J6

WH

LEFT SIDECAB GROUND

(4081)CH3_06

A11-GBA10WH

A86-GBL14WH

A11

-GK

J6

WH

A11-GBA10WH

A86-GBL14WH

Figure 44 Cigar Lighter and Power Feed (Cont.)

44


4.3. COMPASS DISPLAY, P. 3

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 4COMPASS DISPLAY



CNA1 26JUL11 RMVD R/D 1003; C 80257V

COMPASS MODULE(1912)

2

A28V16TN

1

J1939 ADAPTER(1026)CH3_11A5CA(-)

18GN3

A5CA(+)18YL

4

FUSE F5-H(1014)CH3_14

LEFT SIDECAB GND(1004)CH3_24

A28-GAD16WH

A11

-GA

A1

2W

H

Figure 45 Compass Display

45


4.4. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 4

CHAPTER 4FRONT DOOR WINDOWS AND LOCKS (POWER)

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



04AUG1067696A AE08064595 004 ADAPTER

012 06JUN13 R/D 1005 WAS GROUND D 88356Y

G

C

E81-GA12WH

E3W(+)18DKBL

C

A3E(+)18DKBL

A

B

A3E(-)18GY

A

WINDOW

ED

LOCK

DOOR PODSIGNAL(3202M)

POWER

E3X(-)18GY

J1708PRIVATE (+) / (-)(1927 / 1929)CH3_04

E8

1A

14

LT

GN

WINDOW MOTOR(3100M)

B

C

DOOR LOCK(3203M)

E8

3A

14

LT

GN

A

D

E81B12LTGN

B

GROUND

D LOCK

DATA +

E8

1E

14

LT

GN

PA

SS

EN

GE

R

A

DATA -

WINDOW

E8

3E

14

LT

GN

DOOR / IPDOOR POD(3204)

DO

OR

PO

D

B

DOOR POD LOAD

(3201M)

FUSE F4-A(1013)

CH3_15,17

N/ CREW

B

E8

3A

14

LT

GN

B

E8

3E

14

LT

GN

E8

1A

14

LT

GN

A

WINDOW MOTOR(3100M)

E8

1E

14

LT

GN

A

DOOR LOCK(3203M)

J1708PRIVATE (+) / (-)

(1927 / 1929)CH3_04 A3D(+)

18DKBL

A3D(-)18GY

D

DO

OR

PO

D

DATA +

C

WINDOW

LOCK

D

A

DR

IVE

R

GND

C


G

WINDOW

POWER

DOOR POD LOAD

(3201M)

LOCK

B

DATA -

E

E3X(-)18GY

A8

1B

12

LT

GN

A

E81-GA12WH

E3W(+)18DKBL

B

DOOR / IPDOOR POD(3200)

E81B12LTGN

C

D

A8

1A

12

LT

GN

FUSE F4-E(1013)

CH3_15,17

A81-GA12WH

LEFT SIDECAB GROUND

(1005)CH3_20

A8

1-G

H1

0W

HA81-G12WH

A8

1-G

H8

WHPOWER WINDOW

LEFT FRONT DOOR

A8

1-G

H1

2W

H

Figure 46 Front Door Windows and Locks (Power)

46


4.5. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 5



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 4

FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW


04AUG1067696A AE08064595 0053100M AND 3209 UPDATED.

0638 09FEB15 R/D 3201M, 3203M, D 92855Z

GND

DATA +

DATA -

POWER

A

DOOR / IP DOOR POD

(2600/2600M)CB D

A81C12LTGN

E FD

81

C1

2LT

GN

A3F(-)18GY

D3

Z(-)

18

GY

A3F(+)18DKBL

D3Y

(+

)1

8D

KB

L

A81-GC12WH

D8

1-G

C1

2W

H

A81-GB12WH

D8

1-G

B1

2W

H

A81D12LTGN

D8

1D

12

LT

GN

G

LEFT CREWDOOR POD(2601M)

CD3AA(-)

18GYD

D3B(+)18DKBL

ED81-GF

12WHB

D81-GG18WH

C

G

D3CC(-)18GY

A

D3BB(+)18DKBL

D

D81-GD12WH

E

D81-GE18WH

RIGHT CREWDOOR POD(2602M)

E8

1A

14

LT

GN

E8

3E

14

LT

GN

AB

DOOR LOCK(3203M)

WINDOW MOTOR(3100M)

A B

E8

3A

14

LT

GN

E8

1E

14

LT

GN

A

C

B

D

WINDOW

WINDOW

LOCK

LOCK

ADDRESS 1

WINDOW MOTOR(3100M)

A BAB

DOOR LOCK(3203M)

F8

3E

14

LT

GN

F8

1E

14

LT

GN

F8

3A

14

LT

GN

F8

1A

14

LT

GN

WINDOW

C

A

B

WINDOW

LOCK

LOCKD

DATA -

DATA +

POWER

GND

ADDRESS 2

DOOR PODLOAD

(3201M)

DOOR PODLOAD

(3201M)

T81E12LTGN

A81-GH8WH

F

D

A

B

C

T3AA(-)18GY

T3BB(+)18DKBL

T81-GD12WH

T8B18WH

A

B

E

D

C

T3BB(+)18DKBLT3BB(+)18DKBLT3BB(+)18DKBL

T81-GD12WH

T81E12LTGN

T3AA(-)18GY

T8A18WH



DO

OR

PO

DL

EF

T C

RE

W

DO

OR

PO

DR

IGH

T C

RE

W

J1708PRIVATE (+) / (-)(1927 / 1929)CH3_04

FUSE F7-H(1016)CH3_15

FUSE F7-A(1016)CH3_15

A81-GH8WH

LEFT SIDECAB GND (1005)

CH3_20

Figure 47 Front Door Windows and Locks (Power) For Crew

47


4.6. HORN – ELECTRIC AND AIR, P. 6

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 4HORN - ELECTRIC AND AIR


04AUG1067696A AE08064595 006

012 06JUN13 ADDED R/D 1602; CIRC D 88356Y

A100,B85C,A85C.

D

A

B10

A5B85B18GY

20

20

20

ELECTRICHORN

SWITCHDIN6

IP / DCM(1800)

CLOCK SPRING(1809)

ELECTRIC HORN

ELECTRIC HORN W/O CRUISE CONTROL

A85E16GY

M85E16GY


AELECTRICHORN10A2

B

ELECTRIC HORN

(8301 / 8310)

E

IP / CHASSISFORWARD

(1700-21)


ELECTRICHORN

M85-GA16WH

A85B20GY

M85-GA16WH

M11

-G1

2W

H

LEFT SIDEDASH MOUNTED

DUAL POST STUD(4307) CH3_22

B1 *A10020GY

B11B85C18GY

C

F8#A85C18GY

BODY CONTROLLER #J5

(1602)

* AIR HORN

# STEERING WHEEL AIR HORN

20

Figure 48 Horn – Electric and Air

48


4.7. MIRRORS (HEATED, LIGHTED & POWER), P. 7

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 4MIRRORS (HEATED, LIGHTED & POWER)



CNA1 26JUL11 RMVD R/D 1002,1008; C 80257V

A78A16LTGN

A7

8D

18

LT

GN

H

LLEFT

HEATEDMIRROR

10A16

RIGHTHEATEDMIRROR

10A15

B C D FHJ

18

OR

18

BN

18

YL

18

RD

18

LT

GN

18

BK

16

BL

A

A7

8E

18

LT

GN

A7

8F

18

LT

GN

A7

8B

16

LT

GN

A58DB18BN

PASSDOOR

(3003)A

B C D E F G H

DRIVERDOOR

(3000)

DRIVER POWERMIRROR

MIRROR SWCONN

(254F) A2 A3 A4 B1 B2 B3 B4

20O

R

20

WH

BL

20

YL

18

BK

20O

R

20

WH

20

BN

20

BL

GN

16

BL

18

BK

18

DK

GN

18

RD

A58DA18BN

A7

8V

18

LT

GN

J

BODY CONTROLLER #J1

(1603)

PASSENGERPOWER

MIRROR

L/R

AX

IS

U/D

AX

IS HE

AT

ER

LIG

HT

AT

N G

ND

BA C D EF G

A

L/R

AX

IS

DB C

U/D

AX

IS

F

AT

N G

ND

HE

AT

ER

E

LIG

HT

G

20

YL

A

A5

81

6B

N

D

C

BASE 1ADAPTER (1623)

PARK MARKERCLEARANCE

IDENTIFICATIONLAMP

10A17

G

BODY CONTROLLER #J2

(1604)

FUSE F4-B(1013)CH3_10

A7

8F

20

LT

GN

A7

8A

20

LT

GN

A7

8C

20

LT

GN

A6

2D

20

DK

BL

A7

8L

20

RD

A7

8-G

D2

0W

H

MIRROR SWITCH (254M)CH4_21

A7

8D

20

LT

GN

A7

8K

20

LT

GN

A1

20

YL

A6

2B

D1

8D

KB

L

A6

2D

D1

8D

KB

L

CLUSTERCONNECTOR

(1500)CH8_05

A62DA18DKBL

5

DIMROUT2

PANELLT

A78-GCE16WH


A78-GCF16WH

A11-GCA10WH

A11

-GK

J6

WH

Figure 49 Mirrors (Heated, Lighted & Power)

49


4.8. 2 – WAY RADIO, P. 8

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 42 - WAY RADIO


04AUG1067696A AE08064595 008

CNA1 25MAR11 REVISED FUSE B 76076F

CONNECTIONS.

B

A

A8

6P

16

LT

GN

CB

A1

4H

C1

6R

D

A11

-GA

P1

6W

H

A8

6P

16

LT

GN

A11

-GA

P1

6W

H

A1

4H

F1

6R

D

2 WAY RADIOIP / ENGINECONNECTION

(6334)

OVERHEAD MTD2 WAY RADIOCONNECTION

(6900)

IGN GND BATTERY

FLOOR MOUNTED2-WAY RADIOCONNECTIONS

(6334)

N14

HC

10

RD

+

-

BATTERY

N14-GD10WH

N14-GD10WH

2-WAY RADIO FEED FUSE

N14HB10RD

N14HC10RD

HEAT SHRINK

A B

20A

BATT RADIOPOSITIVE CONN

BATT RADIONEGATIVE CONN

AFUSE F9-A

(1018)CH3_12

Figure 50 2 – Way Radio

50



CHAPTER 4WASHER PUMP

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



04AUG1067696A AE08064595 009




51


4.10. SELF CONTAINED AIR SEAT, P. 10

CHAPTER 4SELF CONTAINED AIR SEAT

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



04AUG1067696A AE08064595 010SPLICE. REVISED CIRCUITS.

CNA1 26JUL11 RMVD R/D 1008. ADDED C 80257V

BADRIVER SEATPOWER(1918)

*A

H1

4W

H

**A

14

B1

2R

D

FUSE F7-E(1016)CH3_15 *A14A

14RD

**A

11

-G

P1

2W

H*A

D1

4R

D

**A14A12RD

BAPASSENGERSEAT POWER(1935)

**A

11

-G

R1

2W

H

**A

14

C12

RD

* W/DRIVER ONLY SELF CONTAINED AIR SEAT** W/DRIVER & PASSENGER SELF CONTAINED AIR SEATS

LEFT SIDECAB GROUND

(4081)CH3_25

*A

11

-GC

N1

4W

HA

11

-G

KJ

6W

HA

11

-GC

A1

0W

H

A11

-GC

N1

2W

H

Figure 52 Self Contained Air Seat

52


4.11. RADIO (ENTERTAINMENT) SPEAKERS – WITH 16 WAY CONNECTOR, P. 11

CHAPTER 4RADIO (ENTERTAINMENT), SPEAKERS - W/ 16 WAYCONNECTOR



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


04AUG1067696A AE08064595 0112304M AND 2305M UPDATED.

0638 09FEB15 R/D 2301M, 2302M, D 92855Z

(1300)

A86H20LTGN

13

A86J20LTGN

A86K20LTGN

A86L20LTGN

A86-G18WH

A86A18LTGN

14

11

12

15

16

9

10

8

4

6

9

6

IP/PREMIUM ROOFCONSOLE

(2503/2503F)

7

8

D86C18LTGN

D86B18LTGN

B

LEFT REARSPEAKER(2302M)

A

-

+

-

+

A86CA20LTGN

4A86EA

20LTGN

RIGHT REARSPEAKER(2301M)

1

D86D18LTGN

D86E18LTGN

A86BA20LTGN

AA86DA20LTGN

IP / ROOFCONNECTION

(2000)

5

B

13

A62E18DKBL

7

3A54D18BN

C86K18LTGN

C86L18LTGN

C86J18LTGN

C86H18LTGN

-

+

RIGHT CONSOLE SPEAKER(2304M)

A

B

-

+

A

B

LEFT CONSOLESPEAKER(2305M)

PARK LIGHTS

RADIO POWER

PANEL LIGHT

RADIO MEMORY

GROUND

RIGHT FRONT +

RIGHT FRONT -

LEFT FRONT +

LEFT FRONT -

RIGHT REAR +

RIGHT REAR -

LEFT REAR +

LEFT REAR -

W/ PREMIUMTRIM

W/ PREMIUMTRIM

B A

BASE 1ADAPTER(1623)


PARK MARKERCLEARANCEID LAMP10A17

G


(1004)CH3_24

REAR TURNSPANEL ADAPTER

(1625)

A5816BN

M J

CLUSTER CONNECTOR(1500)

DIMR OUT1PANEL LT

4A6218DKBL

A8618LTGN

FUSE F2-E(1011)CH3_15,17

RADIO

FUSE F4-F(1013)CH3_10

Figure 53 Radio (Entertainment) Speakers – with 16 Way Connector

53


4.12. RADIO (ENTERTAINMENT) SPEAKERS – WITH 12 WAY CONNECTOR, P. 11A

CHAPTER 4RADIO (ENTERTAINMENT), SPEAKERS - W/ 12 WAYCONNECTOR



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRCUIT DIAGRAM, TERRASTARMJV0370

23DEC1492855Z AE08064595 11A

0638 09FEB15 INITIAL RELEASE. A 92855Z

RADIOCONNECTION

(1301)

A86H20LTGN

1

A86J20LTGN

A86K20LTGN

A86L20LTGN

A86-G20WH

A86AA20LTGN

2

7

8

3

4

9

10

6

5

12

9

6

PREMIUMROOF

(2503/2503F)

7

8

D86C18LTGN

D86B18LTGN

B


A

-

+

-

+

A86CA20LTGN

4A86EA

20LTGN


1

D86D18LTGN

D86E18LTGN

A86BA20LTGN

AA86DA

20LTGN

IP / ROOFCONNECTION

(2000/2000F)

5

B

13


C86H18LTGN

C86J18LTGN

C86K18LTGN

C86L18LTGN

-

+

B

A

LEFT CONSOLESPEAKER(2305M)

-

+

A

B

RIGHT CONSOLESPEAKER(2304M)

LEFT FRONT +

LEFT FRONT -

RIGHT FRONT +

RIGHT FRONT -

LEFT REAR +

LEFT REAR -

RIGHT REAR -

GROUND

RADIO POWER

RADIO MEMORY

RIGHT REAR +

W/ PREMIUM TRIM

W/ PREMIUM TRIM

A86A18LTGN

A14JF12RD

A14J8RD

D2 C2(A12V)

FUSE F4-F (1013)

10A

D1 C1

10A

FUSE F2-E (1011)

BATTERYFEEDCH3_01

A8620LTGN

ACCESSORYRELAY #1(1013 / 1011)CH3_10

NOTE: CH3_301. * CIRCUIT A14 IS 4RD

Figure 54 Radio (Entertainment) Speakers – with 12 Way Connector

54


4.13. RADIO (ENTERTAINMENT), SPEAKERS – WITH 16 WAY CONNECTOR (CONT.),P. 12

CHAPTER 4RADIO (ENTERTAINMENT), SPEAKERS - W/ 16 WAYCONNECTOR (CONT)



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRCUIT DIAGRAM, TERRASTAR,UO1A133

15OCT1067696A AE08064595 012AND 2000 UPDATED.

0638 09FEB15 R/D NO 2301M, 2302M D 92855Z

(1300A)

A86H20LTGN

13

A86J20LTGN

A86K20LTGN

A86L20LTGN

A86-G18WH

A86A18LTGN

14

11

12

15

16

9

10

8

4

6

D86C18LTGN

D86B18LTGN

B


A

-

+

-

+

A86CA20LTGN

4A86EA

20LTGN


1

D86D18LTGN

D86E18LTGN

A86BA20LTGN

AA86DA20LTGN

IP / ROOFCONNECTION

(2000/2000F)

5

B

13

A62E18DKBL

7

3A54D18BN

PARK LIGHTS

RADIO POWER

PANEL LIGHT

RADIO MEMORY

GROUND

RIGHT FRONT +

RIGHT FRONT -

LEFT FRONT +

LEFT FRONT -

RIGHT REAR +

RIGHT REAR -

LEFT REAR +

LEFT REAR -

B A

BASE 1ADAPTER(1623)


PARK MARKERCLEARANCEID LAMP10A17

G


(1004)CH3_24


(1625)

A5816BN

M J


DIMR OUT1PANEL LT

4A6218DKBL

A86AE18LTGN

FUSE F2-E(1011)CH3_15

RADIO

FUSE F4-F(1013)CH3_10

A8618LTGN

A62DE18DKBL

IP/DOOR COURTESYLIGHT AND SPEAKER

(3206)

IP/DOOR COURTESY LIGHTS AND SPEAKER

(3205M)

C

D

C

D

Figure 55 Radio (Entertainment), Speakers – with 16 Way Connector (Cont.)

55



CHAPTER 4COMPUTER PREWIRED - XATA SYSTEM

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



15OCT1067696A AE08064595 013




56



CHAPTER 4CADEC GPS SYSTEM

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



15OCT1067696A AE08064595 014




57



CHAPTER 4SATELLITE COMMUNICATION - TRIPMASTER

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



15OCT1067696A AE08064595 015




58



CHAPTER 4

SATELLITE COMMUNICATION - QUALCOMM IMCT

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



15OCT1067696A AE08064595 016




59


4.18. ROOF AUX LOAD, P. 17

CHAPTER 4ROOF AUX LOAD



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

0638 09FEB15 REVISED AND REDRAWN. C 92855ZCIRCUIT DIAGRAM, TERRASTAR,MJV0370

23DEC1467696A AE08064595 017

A1

2U

16

LT

BL

A1

2-G

C1

6W

H

A1

2-G

B1

6W

H

A1

2X

18

LT

BL

A12Y18LTBL

A1

2V

18

LT

BL

A12-GA16WH

A12-GBP16WH

A62DJ18DKBL

CUSTOMER SUPPLIEDWORK LIGHT

(2200 / 2201) A B

D5

8W

14

BN

D5

8-G

W1

4W

H

D4D3

C4 C3

A65AC16OR

IP AUX ROOFLOAD SWITCH

(1106)

2B

3

7

9

8

AUX ROOFRELAY(1010)

ROOF AUX LOADCONNECTIONS(990A/990B)

HEAT SHRINK

85

87

8630

* W/ WORK LIGHT CUSTOMER SUPPLIED

A1

2V

12

LT

BL

5A

A2

F2

FU

SE

F9

-B

(1

01

8)

(A

12

V)

FUSE F6-B(1015)

20A

B3 A3

A1

4N

B1

2R

D

BATTERYFEED

CH3_01

ACCESSORY RELAY #1

(1013 / 1011)CH3_10

LEFT SIDECAB GROUND

(4081)CH3_06

A11-GBA10WH

E2

LO

CA

TE

D I

N U

PP

ER

RIG

HT

FR

ON

T R

OO

F

LO

CA

TE

D I

N U

PP

ER

RIG

HT

FR

ON

T R

OO

F

CLUSTERCONNECTOR

(1500)

DIMROUT2

PANELLT

5A11

-GK

J6

WH

A12Z16LTBL

*A65AB16OR

IP / AUX ROOF(2021 / 2020F)

A62DA18DKBL

A65AE18OR

A65-GD18WH

A

B

A

A

BA65AD18OR

A65-GC18WH

A65-GAG18WH

A11

-GA

A1

2W

H


Figure 60 Roof Aux Load

60



DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 4MIRRORS (HEATED, LIGHTED & POWER) (CONT)


15OCT1067696A AE08064595 018




61



CHAPTER 4SATELLITE COMMUNICATION - QUALCOMMIMCT W/ MVPC KEYBOARD

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



15OCT1067696A AE08064595 019




62



DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 4

SATELLITE COMMUNICATION - QUALCOMM OMNIVISION


15OCT1067696A AE08064595 020




63


4.22. MIRRORS (HEATED, LIGHTED & POWER) , P. 21

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 4MIRRORS (HEATED, LIGHTED & POWER) (CONT)


15OCT1067696A AE08064595 021

CNA1 25MAR11 REMOVED HEATED MIRROR B 76076F

CIRCUITRY.

A78F20LTGN

A78A20LTGN

DRIVER / PASSENGERPOWER MIRROR

(3000 / 3003)CH4_07

B3

A1

A78L20RD

A2

(254M)

B4

B1

A78C20LTGN

A78D20LTGN

A4

B2

A3A78K

20LTGN

A78-GD20WH

MIRROR SWITCH

A62D20DKBL

Figure 64 Mirrors (Heated, Lighted & Power)

64


4.23. CB POWER RADIO, P. 22



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 4CB POWER RADIO


15OCT1067696A AE08064595 022UPDATED.

0638 09FEB15 R/D 2502 AND 2000 D 92855Z

C86-GF16WH

CB RADIOPOWER CONNECTOR

(2303M)

AC86F

16LTGND86F

16LTGN

A11

-GF

16

WH

B

11

CONSOLE / ROOF STD(2502M/2502F)

B

A

ROOF / IPCONNECTION

(2000F/2000)

12

C11-GF16WH

A8

6F

18

LT

GN

D11-GF16WH

FUSE F4-F(1013)CH3_10

A11

-GS

10

WH

A11

-GF

16

WH

LEFT SIDECAB GROUND

(1005)CH3_20

Figure 65 CB Power Radio

65


4.24. BACK-UP CAMERA, P. 23

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 4BACK-UP CAMERA


15OCT1067696A AE08064595 023



Figure 66 Back-Up Camera

66


4.25. HEATED SEATS, P. 24

CHAPTER 4HEATED SEATS

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



15OCT1067696A AE08064595 024



Figure 67 Heated Seats

67


4.26. SWITCH PACK OPTIONAL GAUGE PACK, P. 25



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 4SWITCH PACK OPTIONAL GAUGE PACK


01NOV1067696A AE08064595 025

0638 09FEB15 ADDED R/D 1512. D 92855Z

SWITCH PACK(1101)

BACKLIGHT

GROUND

C

SWITCH PACK(1101A)

POWER

A

B

TO PREVIOUSSWITCH PACK

TO NEXTSWITCH PACKOR OPTIONALGAUGE PACK

NOTES:1. FOR MULTIPLE SWITCH PACKS, CONNECT 1101 OF NEXT SWITCH PACK TO 1101A OF PREVIOUS SWITCH PACK.

2. CONNECT OPTIONAL GAUGE PACK TO LAST SWITCH PACK.

SW DATALINK (+)

E

D

SW DATALINK (-)

A11-GKD18WH

A12F18LTBL

AA62DB18DKBL

A3A(+)18DKBL

A3C(+)18DKBL

A3A(-)18GY

A3C(-)18GY

FUSE F4-K(1013) CH3_10

REAR TURN PANEL ADAPTER(1625) CH9_06


J1708PRIVATE (-)

(1929)CH3_04

J1708PRIVATE (+)

(1927)CH3_04

E2

E1

LEFT SIDE DASH MOUNTEDDUAL POST GROUND PLATE

(1005) CH3_20

A11-GS12WH

GAUGE / SWITCH PACK(1512)

A

B

CPOWER

GROUND

BACKLIGHT

A11-GJ18WH

A12FC18LTBL

A62S18DKBL

ACCESSORY

1GROUND

8

2BACKLIGHT

F4BATTERY 7

11

A14HH16RD

J1939(-) 10

5A

E4A14FF16RD

A5C(+)18YL

FUSE F11-D(1020)

A5C(-)18GN

J1939(+)

A146RD

A14HD14RD

J1939 ADAPTER(1026)CH3_11

E1A14H8RD

BATTERYFEEDCH3_01

LEFT SIDECAB GND(1004)CH3-24

4

A11

-GA

A1

2W

H

GROUNDA11-GAB

18WH

Figure 68 Switch Pack Optional Gauge Pack

68


4.27. WINDSHIELD WIPER, P. 26

CHAPTER 4WINDSHIELD WIPER

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



16FEB1176076F AE08064595 026

- - R/D 1005 WAS ADAPTER. B 80257V

A82V16GY

B+

E6

A82D16GY

C

BODY CONTROLLER#J4 (1601)

J2

GND

J4

4.4uH x3

G3

A82P16GY

J1

A

D

A82-G14WH

WIPER HIGH / LOWRELAY(1012)

A8216GY

LOW

H4

PRK

H2

A82F18GY

WINDSHIELDWIPER POWER10A20

C/B

G4

E7

WINDSHIELDWIPER POWER

RD1 (LSD)

HIGH

E

A8

2M

16

GY

WIPER POWERRELAY(1012)

G1

A82H18GY

WV50V

WIPER MOTOR(4500)

A8

2N

16

GY

WINDSHIELDWIPER

HIGH / LOWSPEED

RD2 (LSD)

A82E16GY

A82L16GY

J3

G2

2.2uFx2

A

A82K16GY

A

B

86

87

3087A

85

30

87

87A

86 85

LEFT SIDECAB GROUND

(4081)CH3_21

B82B18GY

A82B20GY

A82C20GY

C1

BODY CONTROLLER #J5 (1602)

WIPER 0

A4 7

B8218GY

5WIPER 2

WIPER 1

11

A10

WIPER SW '2'DIN12

WIPER SW '1'DIN11

B1

A9AA18GY

C9

A9V18GY

8

20WH

20GN

A9

B82A18GY

A82A20GY

E5

IP / DCM(1800)

20OR

WIPER SW 'O'DIN10

TURN SIGNALSWITCH(1810)

20RD


A11

ZVR


B9V18GY

B9S18GY

WASHER PUMPDIN16

A15

A8

WASHER FLUIDLOW SWITCH

DIN9

A5A987B20GY

A87A20GY

6

B87A20GY

B11-GAA18WH

12

A3WASHER

20YL

20WHA11-GA

18WH

41

58

59

A87DB18GY

A87MB18GY

FUSE F4-H(1013)CH3_12

N87EA18GY

IP/CENTER(1701)

2

WASHER PUMP(9745)

1

N87MB16GY

N87DB18GY

N87EA18GY 21

GROUNDADAPTER

#01 (8807)CH3_23

N87-G18GY

WASHER LEVELSENSOR (9746)

LEFTSIDE

CAB GND(1005)CH3_20

Figure 69 Windshield Wiper

69


4.28. SEAT BELT AND SEAT SENSOR, P. 27

SEATBELT & SEAT SENSOR

CHAPTER 4

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



16FEB1176076F AE08064595 027

CNA1 25MAR11 INITIAL RELEASE A 76076F

1

A B A B

ROOF IP (1)SEAT

CONNECTION(8996)


SEATBELTSEAT INDICATOR (8999)CH4_29(8882)CH4_30

122

A11

-GG

18

WH

D11

-GC

A1

8W

H

D11

-GC

18

WH

A11

-GA

18

WH

107

A11

-GA

A1

8W

H

3

D11-G

JA

18

WH

A11

-G

J1

8W

H

A11

-GB

A1

8W

H

5 9

A11

-GC

18

WH

4

A11

-GG

A1

8W

H

A11

-GC

A1

8W

H

6

D11

-G

J1

8W

H

A11

-G

JA

18

WH

A11

-GH

A1

8W

H

FRONTCENTER

SEATSWITCH(3001)

8 11

A11

-GH

18

WH

FRONTCENTER

SEATBELTSWITCH(3000)

A11

-GB

18

WH

Figure 70 Seat Belt and Seat Sensor

70


4.29. SEAT BELT AND SEAT SENSOR (CONT.), P. 28

SEATBELT & SEAT SENSOR (CONT)

CHAPTER 4

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



16FEB1176076F AE08064595 028

CNA1 25MAR11 INITIAL RELEASE. A 76076F

9

A11

-GF

18

WH

4

A11

-GK

A1

8W

H

1A

11

-GFA

18

WH

SEATBELTSEATINDICATOR(8999)CH4_29(8882)CH4_30

2 6

A11

-GM

18

WH

A11

-GD

A1

8W

H

8

A11

-GE

18

WH

A11

-GE

A1

8W

H

3 11 10

A11

-GM

A1

8W

H

A11

-GD

18

WH

5 12

A11

-G

L1

8W

H

7

A11

-GL

A1

8W

H

A11

-GK

18

WH

ROOF IP(2)SEAT

CONNECTION(8997)


Figure 71 Seat Belt and Seat Sensor (Cont.)

71



CHAPTER 4

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.




16FEB1176076F AE08064595 029F5-D WAS F7-G.

CNA1 26JUL11 A13P WAS A14R. FUSE B 80257V

A5D(+)18YL

5

7

6

SEATBELTSEAT INDICATOR

(8999) *

A5D(-)18GN

6

A13P18RD

A3D(+)20DKBL

10

4

A11-GF18WH

7

A11-G18WH

A11-GM18WH

A3D(-)20GY

A11-GL18WH8

A11-GE18WH5

A11-GK18WH

A11-GD18WH

9

4

12


10

3 A11-GC18WH

A11-GJ18WH

A11-GH18WH

11

A11-GB18WH

2

A11-GG18WH

A11-GA18WH

12

1

GROUND ADAPTER(8995)CH3_19


SEATBELTDATA RECORDER N/DISPLAY(8998) *


J1708 PUBLIC(+)(1660) CH3_03

FUSE F5-D(1014) CH3_14

J1708 PUBLIC(-)(1661) CH3_03

* PREWIRE ONLY


72



CHAPTER 4

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.




16FEB1176076F AE08064595 030CIRCS AT R/D 8881 AND 8883.

CNA1 26JUL11 UPDATED IGN AND GND B 80257V

9

4

SEATBELTSEAT INDICATOR

(8882)

A11-GF18WH

A11-GM18WH

A11-GL18WH8

A11-GE18WH5

A11-GK18WH

A11-GD18WH

10

3

7

6 A11-GC18WH

A11-GJ18WH

A11-GH18WH

11

A11-GB18WH

2

A11-GG18WH

A11-GA18WH

12

1

ROOF IP (2)SEAT CONNECTION

(8997)CH4_28

ROOF IP (1)SEAT CONNECTION

(8996)CH4_27

8

A5A18GN A

B

6

A5(+)18YL

12

A13A18RD

A5(-)18GN

A11AA18WH

A11A18WH

10

7

C

(8883)IP/ROOF

A13AA18RD


D

5

A5B18YL

SEATBELTDATA RECORDER W/DISPLAY(8881)

A13P18RD


FUSE F5-D (1014)CH3_14

A11-G18WH


73


12V CHARGING AND CRANKING SYSTEM (CHAPTER 5)

5.1. STARTING AND CRANKING ENGINE WITH ALLISON TRANSMISSION, P. 1

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 5STARTING & CRANKINGENGINE W/ ALLISON TRANSMISSION


04AUG1067696A AE08064596 001REMOVED V8 ENG LEVEL & RD 6316

012 06JUN13 REVISED FUSE CONN. C 88356Y

NOTE: WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2 - 12BL WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2 - 10RS WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3 - 10RS FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL

K1

7C

16

PK

K1

4H

4R

D

2/ORD

A

SEE NOTE

18

-

D

ALTERNATOR

BATT

IP / ENGINE(1702)

OFF

B3

K1

7M

18

PK

S

K2

-G

A1

7M

18

PK

A1

7A

18

PK

+

A4

R

A3

G

16

KEY SWITCH(1100)

ACC

B4

B

IGN2

/0B

K

C

A1

7C

16

PK

K2

HOOD SWITCH(8805) CH10_14

A104CC18DKBL

W/ REMOTESTART STOP

FUSIBLELINKS

30

87

A

86

87

85

SEE NOTE

+

BATTERIES

- 1/OBK

1/ORD

LEFT SIDE FRAME GND(LOCATED AT LEFT FRAME

RAIL NEAR STARTER)

LEFT SIDEENGINEBLOCKGROUND

MEGA FUSECH3_01,08

CH10_03

2/0

BK

LEFT SIDEDASH MTD

DUAL POSTGND PLATE

K11

-G

L2

WH

B

A17H16PK

A1

51

8R

D

START RELAY(1010)

BSS

S

M

B

G

64

ECM(6020M)

ENGINECRANKINHIBIT

FUSE F3-A(1012) CH3_08,16

W/ V8 ENGINE

Figure 74 Starting and Cranking Engine with Allison Transmission

74


5.2. ROCKER START, P. 2

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 5

ROCKER START


15OCT1067696A AE08064596 002



Figure 75 Rocker Start

75


FANS AND ENGINE ACCESSORIES (CHAPTER 6)

6.1. FAN WIRING – V8 ENGINE, P. 1

CHAPTER 6

FAN WIRING - V8 ENGINE

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



15OCT1067696A AE08064597 001

CNA1 25MAR11 REMOVED I6 ENGINE B 76076F

CIRCUITRY.

87

ENGINE FANCONTROL

A2318TN

K23E18VT

K10-GB14WH

A23A18TN

C3

FAN RELAY(1015)

85

30

A2

3C

18

TN

87

A

A23B18TN

D3

29

C4

91

24

D4

86

ENGINE BLOCK GND(6304A)

FUSE F10-A(1019)CH7_01

K23L18TN

ECM(6020M)

58ENGINE FANCONTROL

K23C18TN

A

E-FAN(6561)

B

K23D16TN

D

C

IP / ENGINE(1702)

K10-GG16WH

GROUNDSPLICE(6704M)

Figure 76 Fan Wiring – V8 Engine

76


6.2. SNOW VALVE, P. 2

CHAPTER 6SNOW VALVE



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


23DEC1467696A AE08064597 002LEFT BLANK.

0638 09FEB15 WAS INTENTIONALLY C 92855Z

SNOWVALVESWITCH(1107)

MOTOR

8

A23-GAK18WH

A23F18TN

A13DA18PK

A23H18TN

SNOWVALVE MODULE(4120)

E

1

A23L18TN

DUAL FUNCTIONREED SWITCH(NO & NC)

B

A23K18TN

A

2B

A23J18TN

D5

B

NC READSWITCH

A23M18TN

9

C 34

7

CURRENTPROTECT

6

10

A

H

LEFT BANK OPTIONALWARNING LIGHT

(1511)

10

A

A1

3F

L1

2P

K

FU

SE

F5

-A

(1

01

4)

H1

G1


SNOW VALVE


DIMROUT2

PANELLT

5A

11

-GA

A1

2W

H

A62DA18DKBL

A62DG18LTBL

A23C18TN

#A62DG18DKBL

A11-GA18WH

A11-GAK18WH

FUSE BLOCK(1020)CH3_13

# W/ AUTO NEUTRAL

Figure 77 Snow Valve

77


ELECTRONIC ENGINES (CHAPTER 7)

7.1. ELECTRONIC ENGINE CONTROLS – V8 ENGINE, P. 1



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 7ELECTRONIC ENGINE CONTROLS - V8 ENGINE


04AUG1067696A AE08064598 001

0638 09FEB15 REVISED AND REDAWN. D 92855Z

C5

36

23

J1708PUBLIC (+) / (-)(1660 / 1661)CH3_03

A97C18PL

A97WC18PL

K97WC18PL

ENGINE /MELROSE(6011)CH7_04

4

K3A(-)18GY

30

28

E1

B99E18PL

B4

B6

B5

K97NA10PL

72

ENGINE ECM(6020M)

25

B97Y18PL

B99V18PL

A97B18PL

1

A3AA(-)18GY

ENGINE / IP(1702)

35

31

K3A(+)18DKBL

K99B18PL

F1

B99U18PL

22

IP / DCM(1800/1800F)

C4

FUSE F10-A(1019)

K97B18PL

A99B18PL

32

C6

67

K97C18PL

K97M18PL

B97P18PL

A3AA(+)18DKBL

B99W18PL

37K97UB18PL

97A97UA16PL

IGNITIONKEY POWER

E

C

B

A

D

F

J1708 (-)

J1708 (+)

MAP

5V REF

ACCELERATORPOSITION

SIGNAL

APS SIGNALGND

ACCELERATORPEDAL MODULE

(1804)

FUSE F1-A(1010)CH3_02

5A

A97DF18PL

89

A97M18PL

K97FU18PL

32

47

38

A2318TN

FAN RELAY(1015)CH6_01

34

*#K46B18GY

*#K97XC18PL

10

*#K99F18PL

*#K97AR18PL

35

13

12

11

K97EW18PL

*#K97FV18PL

2

ENG ECM BODYBUILDER 2

(7208M/7208A)

*#K97CC18PL

74

1

*#K97CB18PL

1

75

477

592

68

K97SE18PL

*#K97WA18PL

46

79

6

3

8

*#K47B18GY

*#K46A18GY

41

K97DF18PL

6A97M18PL

33

2

* ENG BODY BUILDER 12ZVA-MD ONLY # ENG BODY BUILDER 12VZA-TERRASTAR

ONLY

A97Z10VT

9 K97T18PL

ENGINE / MELROSE(6011)CH7_04

IDLEVALIDATION

SWITCH

MAT

SIG_RTNI_2

INJ_E_R

MAF_RTN

INJ_D_R

CAN1H

EGRVP

TBVC

FUSE F11-B(1020)CH3_14

9 IGN

RAS

SCS

VSO

TACH

RPRE

RVAR

VREF3

SR3-GND

XCS

RPS

*97ES18PL

759

ENG ECM BODYBUILDER

(7207M/7207MA)

A92#10118TN

WHEELCHAIR INTERLOCK(4906)CH10_16

40K5GG(+)20YL1

WHEELCHAIRINTERLOCK

K5G(+)18YL

Figure 78 Electronic Engine Controls – V8 Engine

78


7.2. ELECTRONIC ENGINE CONTROLS – V8 ENGINE (CONT.), P. 2

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 7ELECTRONIC ENGINE CONTROLS (V8 ENGINE) (CONT)


04AUG1067696A AE08064598 002


69

60

MAP

K47#12518TN

K47#12518TN

K47C12518TN

85

3

87

12

86

45

30

87AECM MAIN

POWER RELAY(6022)

41XMSN CONTROL

MODULE(7151)

25

D

ALLISON1 / 2000 ENGINE

BODY BUILDER(7205F)

SPEEDOMETER

NEUTRALSTART

SPEEDOMETER

K47B12518TN

K97JC18PL

K97XA10PL

K97XB16VT

63

98

9

K14KA18RD

K97N10PL

ECM(6020M)


K34-GG18WH


8

K97T18PL

2

1

LOW COOLANTSENSOR

LOW COOLANT SENSOR(6400)

GND2

K34AA18TN

ZERO VOLTREFERENCE

(6747)CH3_07

K92#14118TN

EGRTCL

IAT

INJ_H_D

XMSN CONTROLMODULE(7151)

K47B12518TN

SPEEDOMETER

8

W/ENGINE BODY BUILDER

N/ENGINE BODY BUILDER

K47A12518TN 25

SPEEDOMETER


W/ALLISON WTEC

SPEEDO SENSOR(7601M)

1

248

K4718GY

K47A18GY

W/MANUAL XMSN

XMSN CONTROLMODULE 1(1501)

K47C12518TN

K47#12518TN

W/ALLISON LCTW/BODY BUILDERW/IN-CAB TCM

K97JC18PL

ECM MAIN POWER RELAY TERRASTAR(6022A)CH07_04

K4718GY

K47A18GY

TRANSCASE

JUMPER(7611)

Figure 79 Electronic Engine Controls – V8 Engine (Cont.)

79





NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

ELECTRONIC ENGINE CONTROL - V8 ENGINE (CONT)

CHAPTER 7


22MAR1173617E AE08064598 0036262NV AND 6263NV.

0638 09FEB15 ADDED R/D 6261NV, D 92855Z

K95F218TN

K95F118TN

K95JJ18TN

29

73

K95F318TN

K95HH18TN

VREF

K95LL18TN

ECM(6020M)

EXHAUST DELTA PDPFDP SENSOR

(6263/6263T/6263NV)

DPFT 1 SENSORLIGHT GRAY(6261/6261T/6261NV)

DOCT SENSORBLACK

(6260HL)

26 K95JT18TN

5

7

*K95S418TN

K9

5A

11

8T

N

*K

95

KK

18

TN

K95

NN

18

TN

B

1 A

2

2

B

A

1

2

3

A C

B

1

1

2

B

A

DPFT 2 SENSORDARK GRAY(6262/6262T/6262NV)

51

DPF INLETSENSOR

DPF DELTAPRESSURE

DOC INLETSENSOR

SIGNALRETURN

DPF OUTLETSENSOR

A

C

D

ECM ZVR / ECM 5V /BC ZVR SPLICE

(6747)

1

2

B

A

DOCT SENSORBLACK

(6260UC)

#K

95

KK

18

TN

#K

95

S4

18

TN

* W/ UC ATD# W/ BOC ATD

ENGINE/IP(1702)

A9E20GY

K9E18GY

BODY CTRL-J5(1602)CH8_01

J2


80




DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



17MAY1288356L AE08064598 03A

012 06JUN13 REVISED AND UPDATED. B 88356Y

SIG_RTN1_1

7

DOCT SENSOR BLACK(6260T)

2P95KK18TN

1

P95JJ18TN 2

DPFT1 SENSORLIGHT GREY

(6261T)

1

73

51

29

3

2

DPFDF EXHAUST DELTA P SENSOR

(6263T)

1

2

DPFT2 SENSORDARK GREY(6262T)

1

P95F318TN

P95F118TN

P95JT18TN

K95HH18TN

P95HH18TN

P95F218TN

P95LL18TN

26

EGT3

DELTA P

5V REF

EGT2

SIGGND

SIG GND

SIG GND

SIG GND

EGT1

5

P95S418TN

ECM(6020M)

VREF1_1

EOP

VREF1_2

ZERO VOLTREFERENCE

(6747)CH3_07

K95JT18TN

K95F118TN

K95LL18TN

K95S418TN

K95JJ18TN

12

11

9

5

10

8

4

2

3

K95F318TN

K95F218TN

K95A118TN

K95KK18TN

K95NN18TN

POWERTRAIN A/TINTERCONNECT

(7100)

FOR 4X4 TERRASTAR WITHPOWERTRAIN HARNESS INTERCONNECTNEAR TCM


81



DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.




15OCT1067696A AE08064598 004


34

1

85

8 K19BA14GY

K97T18PL

K97-GH14WH

K19B12GY

K97NB10PL

K19-GP12GY

879

K97D16PL

K19-GM14GY

6

N14-G10WH

83

16

IP / ENGINE(1702)

ENGINE LEFT SIDE BLOCK

GROUND(6304A)

ECM(6020M)

ENGINE / MELROSE(6011)

84

K97ND16PL

K97NE16PL

K97NC14PL

K97NF16PL

K97-GK18WH

86K97-GL

18WH

88K97-GM

18WH

BATTERY

+ -

K14KA18RD

ECMNEGATIVE(9260-C)

A

ENG ECM FUSE(9254)

BN14BA10RD

MAP

K97NA10PL

ENGINE / IP(1702)CH7_01

98

ECM(6020M)CH7_01,02

SIG_RTNI_2

CKP-

FVCVECM MAINPOWER RELAY(6022)CH7_02

FUEL COOLERSOLENOID(6405)

B

K97N10PL

14

AK59A18GY

K9

7-G

P1

0W

HK

97

-GN

8W

H

K9

7X

8V

TK

97

AA

10

RD

BTRY ECMPOSITIVE(9261-A)

N1

4A

Y1

0R

D

2

5

85

30

1

4

87

86

3

87AECM MAIN

POWER RELAYTERRASTAR(6022A)

K97JC18PL

K97XA10PL

K97XB16VT

K97N10PL

ECM(6020M)CH07_02

FUEL COOLER

V PWR

GND

KEEP ALIVEPWR

V PWR

V PWR

GND

GND


82


7.6. ELECTRONIC ENGINE CONTROLS – V8 ENGINE CRUISE CONTROLS, P. 5

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



16FEB1176076F AE08064598 005

CHAPTER 7ELECTRONIC ENGINE CONTROLS-V8ENGINE CRUISE CONTROLS


DCMCONN

(1800)

C11

B

STOP LIGHT(1814A)

6.8

V

B9

61

8P

L

A9

72

0G

Y

A7

020

RD

AC

A4

A

TURNSIGNALSWITCH(1810)

D

23

70

OH

M

A9

AA

20

GY

B9

VB

18

GY

12

10

OH

M

SE

T

CR

UIS

E O

FF

CIT

Y H

OR

N

C

B16

AC

D7

A15

0O

HM

S

7

B1

2

B9

BD

B9

6A

18

PL

B9S18GY

B9VF18GY

A9

V1

8G

Y

B9

R1

8G

YB

70

18

RD

B1

7H

18

PK

61

90

OH

M

RE

SU

ME

CR

UIS

E O

N

STEERING WHEEL SWITCHES

BD

D8

E5

CLOCKSPRING(1809)

B

E14

BODYCONTROLLER

(1600)

B1

7J

18

PK

B9

V1

8G

Y

BODYCONTROLLER J5

(1602)

CLUTCHSWITCH(1807)

B85B18GY

A8

5B

20

GY

IP/DCM(1800)

B10

A5

ELECTRICHORN SW

BODY CONTROLLER J3(1600)

Figure 83 Electronic Engine Controls – V8 Engine Cruise Controls

83


GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)

8.1. BRAKE SWITCH AND PARK BRAKE SWITCH, P. 1

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 8

BRAKE SWITCH & PARK BRAKE SWITCH


04AUG1067696A AE08064599 001

012 06JUN13 ADDED R/D 1815. CIRC C 88356Y

BLK1, B44B, BWHITE.

BODYCONTROLLER #J3

(1600)

A4

B7

BODYCONTROLLER #J5

(1602)

A

B

E14

E5

A12A44A18GY

A9L18GY

A9E20GY

A9V18GY

A9AA18GY

A7020RD

B9B70

20RD

B9V18GY

B9VF18GY

BRAKESWITCH(1814A)

IP/ENGINE(1702-2)

IP/ROOF(2000-14)

DCMCONN

(1800)

ZERO VOLTREFERENCE

(6747)CH3_07

K9E18GY

A

B

PARKBRAKE(1815)

BLK118BK

B44B18WH

BWHITE18WH

Figure 84 Brake Switch and Park Brake Switch

84


8.2. GAUGES AND WARNING LIGHTS – AMMETER, P. 2

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


GAUGES & WARNING LIGHTS - AMMETER

CHAPTER 8


04AUG1067696A AE08064599 002

012 06JUN13 REVISED AND UPDATED. C 88356Y

A26A18TN

PAMMODULE(4087)

10

ENG/DASHAMMETER

(4061/4060)

A26B18TN

11

B

AK26A18TN

K26B18TN

AMMETER TOSTARTER GND

(6333)

AMMETER TOBAT GND(6332)

A

A

Figure 85 Gauges and Warning Lights – Ammeter

85



DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 8AIR PARK BRAKE


04AUG1067696A AE08064599 003




86


8.4. AIR PRESSURE INPUT CIRCUIT, P. 4

CHAPTER 8AIR PRESSURE INPUT CIRCUIT

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



15OCT1067696A AE08064599 004

012 06JUN13 R/D NO 8505A D 88356Y

CORRECTED.

B

A

C

AIR COMPRESSORHYD BRAKES

(8505A)

28

27

29

A6A18GYE8+5V OUTPUT

SSOUT

BODYCONTROLLER#J5

(1602)

A4018GY

M6A18GY

M9A18GY

M4018GY

IP / FORWARD CHASSIS(1700)

PRIMARY AIRPRESSURE

AIN2B2

BODYCONTROLLER#J3

(1600)

BODY CONTROLLER#J5(1602)CH3_07

A9ZB18GY

A9ZA18GY

ZVR E3

Figure 87 Air Pressure Input Circuit

87


8.5. IP GAUGES AND WARNING LIGHTS – GAUGE CLUSTER, P. 5

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 8

IP GAUGES & WARNING LIGHTS - GAUGE CLUSTER


15OCT1067696A AE08064599 005

012 06JUN13 ADDED R/D 4000, 4001. D 88356Y

REMOVED R/D 8601.

2

4

5

7

8

A2816TN

1

A28A18TN

A6218DKBL

A28-G16WH

A110AD18GY


A4118GY

9


GROUND

BATTERY

DIMR OUT1PANEL LT

DIMR OUT2PANEL LT

IGNITION

ZVR

OUTSIDETEMP

(AIN3)

FUSE F4-L(1013)CH3_12

BM110AD

18GY

MJ4118GY

16 A

25

IP / FWD CHASSIS(1700)

REAR TURNSPANEL ADAPTER(1625) CH9_06

14 E11HEADLIGHT

ENABLE


A52C20YL

HEAD LIGHTENABLEHLE

FUSE F2-G(1011)CH3_08,16

FORWARD/CENTERCHASSIS(4001)

LEFT SIDE CAB GND(1005)CH3_20

A11-GS12WH

A28-G16WH

PANEL LIGHT FEEDSPLICE CH9_06

A62DA18DKBL

A62BD18DKBL

DRIVER DOORCONNECTOR (3000)CH4_07

B

A

N110AD18GY

NJ4118GY

AMBIENTAIR TEMP

SENSOR(4000)

Figure 88 IP Gauges and Warning Lights – Gauge Cluster

88


8.6. IP / GAUGES, P. 6

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


IP / GAUGES

CHAPTER 8

CIRCUIT DIAGRAM, TERRASTARU00KDD2

24JUN1180257V AE08064599 006

CNA1 26JUL11 INITIAL RELEASE. A 80257V

NOTES: 1. WARNING LIGHTS ARE PART OF THE GAUGES AND ARE LOCATED IN THE GAUGE

INSTRUMENT PANEL GAUGES

GAUGEWARN LIGHT

SIGNAL PATHSENSOR

LOCATION

RPM (TACH) NO ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE

MPH/KPH (SPD) NO ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION

FUEL YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FUEL TANK

VOLT YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER -

AIR 1 (PRES) YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTERINSIDE CAB-DASH

PNL

AIR 2 (PRES) YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTERSTEERING COL

AREA

WATER (TEMP) YES ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE

ENG OIL (TEMP) YES ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE

OIL (PRES) YES ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE

TRANS (TEMP) YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION

AIR APPLICATION NO SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FWD CHASSIS

REAR AXLE TEMP YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER AXLE

Figure 89 IP / Gauges

89


8.7. WARNING LIGHTS LIST, P. 7

CHAPTER 8

WARNING LIGHTS LIST

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



24JUN1180257V AE08064599 007


IP WARNING LIGHTS

WARNING LIGHT TITLE

SIGNAL PATH SENSOR LOCATION

RANGE INHIBITED TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER

FUEL FILTER SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FUEL FILTER

ENGINE (YELLOW LED)

ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER

ENGINE (RED LED)

ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER

BRAKE PRESSURE (O) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER SWITCH

BRAKE FLUID SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER BRK RESERVOIR

TRAC CTRL TRUCK ABS CTRLR / DRIVE TRAIN J1939 / CLUSTER

CHECK TRANS TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER

TRAILER ABS TRLR ABS CTRLR / DRIVE TRAIN J1939 / CLUSTER

WASHER FLUID SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER WASHER BOTTLE

(LEFT TURN) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER TURN SIG SW

AIR BAG DISCRETE NOT ON DATA BUS

WATER IN FUEL SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FUEL FILTER

COOLANT LEVEL ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER SURGE TANK

CHECK ELECT SYS SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

PARK (P) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER SWITCH

CRUISE SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

ABS TRUCK CTRLR / DRIVE TRAIN J1939 / CLUSTER

(RIGHT TURN) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

WAIT TO START ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER

FASTEN BELTS SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

(HIGH BEAM IND) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

COLD AMB PROT SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

RETARD OVERHEAT TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION

CHECK AC SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

AUTO NEUTRAL DISCRETE NOT ON DATA BUS SWITCH

ALTERNATOR DISCRETE NOT ON DATA BUS

PTO/THROTTLE SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER

OPTIMIZED IDLE DISCRETE NOT ON DATA BUS

SNOW VALVE DISCRETE NOT ON DATA BUS SNOW VALVE

FR AXLE DIFF LOCK DISCRETE NOT ON DATA BUS FWD RR AXLE

RR AXLE DIFF LOCK DISCRETE NOT ON DATA BUS RR RR AXLE

MESSAGE WAIT DISCRETE NOT ON DATA BUS

PTO DISCRETE NOT ON DATA BUS

CONVERTER TEMP DISCRETE NOT ON DATA BUS

TOUCH LOC RELEASE DISCRETE NOT ON DATA BUS

PARK FLUID SYSTEM CTRLR/DRIVE TRAIN

FR AXLE ENGAGED DISCRETE NOT ON DATA BUS TRANSFER CASE

Figure 90 Warning Lights List

90


8.8. WARNING LIGHTS CONTROLLING BY ENGINE, TRANSMISSION, ABSCONTROLLER, P. 8

CHAPTER 8WARNING LIGHTS CONTROLLED BY ENGINE,TRANSMISSION, ABS CONTROLLER

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



24JUN1180257V AE08064599 008


THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE,TRANSMISSION,OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITSTHAT CAN BE OR NEEDS TO BE SHOWN:

DO NOT SHIFT

ENGINE (YELLOW LENS)

ENGINE (RED LENS)

TRAC CTRL

CHECK TRANS

TRAILER ABS

CHECK ELECTR SYS

ABS

WAIT TO START

RETARD OVERHEAT

AUTO NEUTRAL

OPTIMIZED IDLE

Figure 91 Warning Lights Controlling by Engine, Transmission, ABS Controller

91


8.9. ENGINE OIL PRESS & TEMP, SPEEDOMETER, TACH, VOLTMETER & WATERTEMP GAUGE CIRCUITS, P. 9

CHAPTER 8ENG OIL PRESS & TEMP, SPEEDOMETER, TACH,VOLTMETER & WATER TEMP GAUGE CIRCUITS

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



21JUL1180257V AE08064599 009


REFER TO CONSOLIDATED ENGINE / VEHICLE CONTROLLERDIAGNOSTICS MANUAL EGES-175 (DT466E), EGES-190 (T444E), FOR CIRCUITDIAGRAMS SHOWING INPUT CIRCUIT FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:

ENGINE OIL PRESSURE GAUGE

ENGINE OIL TEMPERATURE GAUGE

SPEEDOMETER GAUGE

TACHOMETER GAUGE

WATER TEMPERATURE GAUGE

Figure 92 Engine Oil Press & Temp, Speedometer, Tach, Voltmeter & Water Temp Gauge Circuits

92


8.10. FUEL GAUGE CIRCUITRY (SINGLE TANK AND DUAL TANK), P. 10



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 8FUEL GAUGE CIRCUITRY (SINGLE TANK AND DUAL TANK)


24JUN1180257V AE08064599 01018 AT CIR N9GF.

0488 20MAY14 REF CH10_24 WAS CH10_ C 92447S


FUEL SNSRSIGNAL 1

DRAW TANK

B8 A36A18TN

27

N36A18TN

RIGHT SIDEFUEL SENDER

(9101)

IP / CENTERCHASSIS(1701)

R3618TN

R9G18GY

AF MOUNTEDFUEL SENDER

(9100)

REAR / CENTERCHASSIS(9800)

5

10

N36A18TN

B

A


A918GY

A9B18GY

E7 ZVR

SENSOR RESISTANCEFULL - 33.0 1.0 OHMS

EMPTY - 241.0 6.0 OHMS

N9B16GY

N9

B1

6G

Y

13

B

A

A

DUAL TANKRIGHT SIDE FUEL

SENDER(9101A)

B

N9G16GY

SENSOR RESISTANCEFULL - 33.0 1.0 OHMS

EMPTY - 241.0 6.0 OHMSN36B18TN

29

N36A18TN

N9G16GY

N9G16GY

DUAL TANK CIRCUIT

N9GF16GY

TRANSFER CASEGROUND SPLICE

(7710)CH10_24

B9 A36B18TN

Figure 93 Fuel Gauge Circuitry (Single Tank and Dual Tank)

93


LIGHTS (CHAPTER 9)

9.1. BACK-UP – WITH ALLISON TRANSMISSION, P. 1



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 9BACK-UP LIGHT - W/ ALLISON TRANSMISSION


04AUG1067696A AE08064600 001

0638 09FEB15 REVISED AND REDRAWN. D 92855Z

A7116OR

A92#16518TN

IP / CENTERCHASSIS(1701-1)

R10-G12WH

S71A14OR

R71A14OR

A71C18OR

12

CENTER CHASSIS /REAR CHASSIS

(9800)

C1

A7

1A

B1

6O

R

D1D2

C2

S10-GC14WH

S71C14LTBL

RIGHT TAILLIGHT

A

E

STOP TAIL& TURN(9303)

E

A

BACK-UP LIGHTRELAY(1010)

86

87

85

30

(71) (72)

J

K

TURN SIGNALADAPTER(400)

GROUNDADAPTER #01

(8807)CH3_23

BACK-UPLIGHT

65

TCM W/ LCT(7151)

REVERSEWARNING

87A

BACK-UPALARM (+)

(829A)

TAIL LAMPBACKUP(828)

RD

14

RD

WH

14

WH

A E

MA71D18OR

BODYCONTROLLER #J5(1602)

A71A16OR

1

A

E

LEFT TAILLIGHT

IP / ENGINE(1702-7)

K92#16518TN

FUSE F5-M(1014) CH3_14

BACKUPLIGHTINPUT

F10

N10-G12WH

N11-GA12WH

GROUND ATDASH

(9717B)

B

A

BACK-UPALARM (-)

(830A)

Figure 94 Back-Up – with Allison Transmission

94


9.2. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN & STOP LIGHTS, P. 2



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 9LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,TURN & STOP LIGHTS


04AUG1067696A AE08064600 002R/D 9303.

- - R/D 9303A/9303B WAS E 92855Z

A57A16OR

A57D16OR

RIGHT FRONTMARKER & TURN LIGHT (8000)CH9_03,11

BODYCONTROLLER#J1(1603)

A56D16OR

LEFT FRONTMARKER & TURN LIGHT (8801) /CH9_03,11

A56BC16YL

A71AB16OR

BACK-UP LIGHT RELAY (1010)CH9_01

A71A16OR

G


A

E

F

G

J

K

B

ARIGHT FRONTTURN SIGNAL10A4

BODY CONTROLLER#J1(1603)

BLEFT FRONTTURN SIGNAL10A3

A56A16OR

B C D E FBASE 1

ADAPTER(1623)

A58DB18BN

A58DA18BN

A58T18BN

A54B16BN

CLEARANCE LIGHT(345) CH9_09

A54D18BN

PASSENGER POWER MIRROR(3003) CH4_07

RADIO(1300)CH4_11

A

A5

81

6B

N

G


IDENTIFICATIONLAMP

10A17

BODYCONTROLLER#J2

(1604)

FTAIL LIGHTS10A18

A6816BN

STOP,TAIL & TURN LIGHTS(9303)CH9_08

DRIVER POWER MIRROR(3000) CH4_07

STOP , TAIL & TURN LIGHTS(9303A/9303B)CH9_08

BODY BUILDER TURN / STOP(4450BM)/(4460M)CH10_07

W/ TAIL LIGHTSTANDARD

BACK-UP LIGHT SWITCH(7500M)CH11_07

A71AB16OR

5M54B14BN

FORWARD/IP CHASSIS(1700)

RIGHT GUIDE POST LIGHT (8151)

CH09_03

Figure 95 Light System – Clearance, Marker, Park, Tail, Turn & Stop Lights

95


9.3. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN & STOP LIGHTS(CONT.), P. 3

CHAPTER 9LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,TURN & STOP LIGHTS (CONT)

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



04AUG1067696A AE08064600 003 FOR R/D 8001.

012 06JUN13 ADDED DESCRIPTION C 88356Y

LEFT REAR TURN SIGNAL10A6

D

RIGHT REAR TURN SIGNAL10A7

A5616OR

A5716OR

A56J16OR

A57J16OR

M

BODYCONTROLLER #J1

(1603)

A57D16OR

15514

A5

7B

16O

R

A5

6B

16O

R

A56D16OR

A54B16BN

BASE 1ADAPTER PACK(1623)CH9_02

FORWARD / IPCHASSIS(1700)

DEB

E

LEFT HEADLIGHTT/S HARNESS

CONN(8001)

B

A B AB

LEFT FENDERTURN LIGHT

RIGHTFENDER

TURN LIGHT

M11-GB14WH

M5

4B

14

BN

M5

7B

16O

RM54D14BN

M5

4H

16

BN

M5

4J

16

BN

M54C14BN

M56B16OR

LEFTGUIDEPOST

LIGHTRIGHT GUIDEPOST LIGHT

LEFT FRONTMARKER & TURN

LIGHTRIGHT FRONT

MARKER &TURN LIGHT

M11-GA14WH

BG AC FE


(1625)

A5

6B

B1

6Y

L

A5

7C

16

OR

A5

7B

B1

6LT

GN

A5

6C

16

OR

TURN LIGHT

PARK LIGHT

D

(8000)

(8150) (8151)

63 12


N5

6B

B1

6Y

L

B

N5

7B

B1

6LT

GN

C

BODY BUILDER(4450M)

M5

4-G

A1

6W

H

GROUNDADAPTER#01

(8800)CH3_23

M5

4-G

B1

6W

H

LEFT SIDECAB GROUND-

CHASSIS(4307)CH3_22

TURN SIGNAL ADAPTER(400)CH9_02


CHASSIS(4307)CH3_22

CENTER CHASSIS(1701)

Figure 96 Light System – Clearance, Marker, Park, Tail, Turn & Stop Lights (Cont.)

96


9.4. LIGHT SYSTEM, FOG LIGHT, P. 4

CHAPTER 9

LIGHT SYSTEM, FOG LIGHT

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



04AUG1067696A AE08064600 004


23

K

F

BODYCONTROLLER #J1

(1603)

A64B16YL

A64A16YL

M6

4A

16

YL

M6

4B

16

YL

22

IP /FORWARDCHASSIS(1700)

ARIGHT FOG

LIGHT(8200)

A B

RIGHT FOG LAMP10A9

LEFT FOG LAMP10A14

LEFT FOGLIGHT(8201)

B

M6

4-G

B1

6W

H

GROUNDADAPTER#01

(8800)CH3_23

GROUNDADAPTER#01

(8800)CH3_23

M6

4-G

A1

6W

H

Figure 97 Light System, Fog Light

97


9.5. HEADLIGHTS, P. 5

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 9HEADLIGHTS


04AUG1067696A AE08064600 005A6, A7 R/D NO 1600.

012 06JUN13 ADDED CIRC AT CAVITIESC 88356Y

B K

2

BODYCONTROLLER #J2

(1604)

HA

52

14

YL

A5

31

4Y

L

A5

3B

14

YL

HIGHBEAMLEFT

10A11

3 4

B

M5

21

4Y

L

M5

31

4Y

L

M5

2D

14

YL

M5

3B

14

YL

A7

A14

A5

2A

20

YL

B1

02

A1

8Y

L

HEADLIGHTDIMMERSWITCH

DIN4

A8IP / DCM(1800)

B5

2A

18

YL

A1

02

A2

0Y

L

M11-GB14WH

A C 4A 73C

DIMMER FTP

C

LOWBEAMLEFT

10A13

HIGHBEAM

RIGHT10A10

LOWBEAM

RIGHT10A12

BODYCONTROLLER #J3

(1600)

A4

M11-GA14WH

B

RIGHT HEADLIGHTTURN / SIGNAL HARNESS

(8000)

1

LEFT HEADLIGHTTURN / SIGNAL HARNESS

(8001)

FTPSWITCHDIN15

TURN SIGNAL SWITCH(1810)


CHASSIS(4307)CH3_22

W/ GUIDEPOST LIGHTS

A5

2D

14

YL

IP / FORWARDCHASSIS(1700)

B5

6A

18

OR

B5

7A

18O

R

1 2

A5

6L

20O

R

A5

7R

20

OR

A7 A6

A1 A2

B9

S1

8G

YC

H4

_2

6

LEFTTURN

SIGNAL

RIGHTTURN

SIGNAL

Figure 98 Headlights

98


9.6. PANEL LIGHTS, P. 6

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 9

PANEL LIGHTS


04AUG1067696A AE08064600 006WITH SPLICE. REVISED CIRCUITS.

CNA1 26JUL11 REPLACED R/D 1002 C 80257V

A62E18DKBL

A6218DKBL

RADIO(1300)CH4_11

BODY BUILDER(4450M)CH10_07

M

A56BB16YL

A57BB16LTGN

G


(1625)

C

CLUSTER CONNECTOR(1500)CH8_05

J

A62DA18DKBL

HVAC CONTROL(1200)CH12_03

K

A62DB18DKBL

SWITCH PACK(1101)CH4_25

L

A62DA18DKBL

A62DD18DKBL

CLUSTERCONNECTOR(1500)CH8_05

DRIVER DOOR(3000)CH4_07

Figure 99 Panel Lights

99



CHAPTER 9

LIGHT SYSTEM, WORK LIGHT

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



15OCT1067696A AE08064600 007




100



DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.




15OCT1067696A AE08064600 008

012 06JUN13 CIRC UPDATED C 88356Y

AND REDRAWN.

2 34 1

IP /CENTER

CHASSIS(1701 / 1701F)

DB CE A

A5

61

6O

R

A5

71

6O

R

A7

1A

16O

R

A6

81

6B

N

CENTER / REARCHASSIS(9800)

2 4 12 3

N5

61

4O

R

N6

81

4B

N

N5

71

4O

R

N7

1A

14O

R

R1

0-G

12

WH

R5

61

4O

R

R5

71

4O

R

R6

81

4B

N

R7

1A

14O

R

STOP , TAIL& TURN LIGHTS

(9303A / 9303B)

1

S57B14LTGN

S68C14BN

A

E

C

E

S71C14LTBL

S10-GC14WH

B

C

A

B

RIGHT TAILLIGHT(72)

LEFT TAILLIGHT(71)

BACK-UP LIGHT

TURN / STOPLIGHT

TAIL LIGHT

N10-G12WH

CHASSIS GNDADAPTER(8807)CH3_23


(1625)CH9_03

BACK-UP LIGHT

TURN / STOP LIGHT


(1625)CH9_03

BODYCONTROLLER-J2

(1604)CH9_02

TURNSIGNAL

ADAPTER(400)

CH9_02

B

A

N11-GA12WH

GROUND ATDASH

(9717B)


101





NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE




NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


15OCT1067696A AE08064600 009R/D 2000F/2000.

0638 09FEB15 R/D 2000 CHANGED TO E 92855Z

B

A

MID MARKER LAMP (2004M)

A63-GA16WH

A58T18BN

2

IP / ROOF(2000/2000F)

9

CAB MOUNTED - N/ SUNSHADE

D58N18BN

D58-GA18WH

D58-GF18WH

D58L18BN

9

2

ROOF / IP(2000F/2000)

A58T18BN

A63-GA16WH

BASE 1ADAPTER(1623)

E

BODYCONTROLLER #J2

(1604)

A

G


IDENTIFICATIONLAMP

10A17

A5816BN

A5

81

6B

N

G

E

BASE 1SPLICE

PACK(1623)A


IDENTIFICATIONLAMP

10A17

BODYCONTROLLER#J2

(1604)


A11

-GT

12

WH


A11

-GT

12

WH

SHUNSHADE(345)


102


9.10. AUX HEADLIGHTS, SNOWPLOW LIGHTS, P. 10

CHAPTER 9

AUX HEADLIGHTS, SNOWPLOW LIGHTS



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


15OCT1067696A AE08064600 010GROUND ADAPTOR.

0638 09FEB15 REMOVED R/D 1008 D 92855Z

J3

F9

A9

6L

B1

8Y

L

E14

RIG

HT

PL

OW

L

IGH

TS

RD

12

(H

SD

)

BODY CONTROLLER#J4

(1601)

LE

FT

PL

OW

L

IGH

TS

RD

30

(H

SD

)

A3

J4 H4

G3 C3

A4C4LEFT LOW

BEAM RELAY(1018)

LEFT HIGHBEAM RELAY

(1018)

A96-GB18YL

A5

2B

14

YL

A9

6L

A1

8Y

L

G4

A5

21

4Y

L

B4

HIG

H B

EA

M

LE

FT

10

A11

BODY CONTROLLER#J2

(1604)

LO

W B

EA

M

LE

FT

10A

13

CB KH

LO

W B

EA

M

RIG

HT

10

A1

2

HIG

H B

EA

M

RIG

HT

10

A1

0

RIGHT LOWBEAM RELAY

(1018)

J1

G2 H2

G1

J2

A5

3P

B1

4Y

L

B2A2

C1A1

RIGHT HIGHBEAM RELAY

(1018)

C2

A52

PC

14

YL

A5

3P

A1

4Y

L

A96RA18YL

A96RB18YL

A9

6-G

D1

8Y

L

A5

3F

14

YL

A5

3B

14

YL

A9

6-G

C1

8Y

L

A5

2E

14

YL

A5

2D

14

YL

FORWARD CHASSISCONNECTOR

(1700)

A5314YLA53E14YL

A5

2P

D1

4Y

L

A9

6-G

CC

18

YL

87A

87

30

85

86

87A

87

30

85

86

87A

87

30

85

86

87A

87

30

85

86

A11-GCA10WH

LEFT SIDECAB GROUND

(4081)

A11-GKJ6WH

Figure 103 Aux Headlights, Snowplow Lights

103


9.11. AUX HEADLIGHTS, SNOWPLOW LIGHTS (CONT.), P. 11

CHAPTER 9

AUX HEADLIGHTS, SNOWPLOW LIGHTS (CONT)

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



15OCT1067696A AE08064600 011

012 06JUN13 WAS INTENTIONALLY C 88356Y

LEFT BLANK.

M54D14BN

#M11-GA14WH

M57C16OR

E

9 2IP / FORWARDCHASSIS(1700)

15

C

A

RIGHT HEADLIGHTTURN SIGNAL

(8000)

B

1110 4

M53B14YL

M52D14YL

114 85 3

A5

6B

16O

R

A5

7B

16

ORA5

4B

16

BN

B#M11-GB14WH

M5214YL

M56C16OR

M5314YL

LEFT HEADLIGHTTURN SIGNAL

(8001)

M54C14BN

E

A

D

C

SNOWPLOW HARNESSCONNECTOR(8102)ACD FE B

M5

4B

14

BN

M5

6B

16

OR

M6

4L

O1

4Y

LM

53

E1

4Y

L

M5

3F

14

YL

M5

2B

14

YL

M5

2E

14

YL

M5

7B

16O

R

M6

4H

I1

4Y

L

M5

4F

14

BN

M5

7D

16

LT

GN

FUSE(1018)

M5

6D

16

YL

A5

3E

14

YL

A5

3F

14

YL

A5

2B

14

YL

A5

2E

14

YL

A5

2D

14

YL

A5

3B

14

YL

A5

31

4Y

L

A5

21

4Y

L

BASE 1ADAPTER(1623)CH9_02

M11-GE14WH

A5

6D

16

OR

A5

7D

16O

R

D

TURNSIGNAL

ADAPTER(400)

CH9_02

A

LEFT SIDECAB GROUND

CHASSIS(4307)

GROUNDADAPTER#01

(8800)

D

M11-GD12WH

M11-412WH

Figure 104 Aux Headlights, Snowplow Lights (Cont.)

104


9.12. DOME LIGHT SYSTEM, P. 12



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 9DOME LIGHT SYSTEM


18AUG1492715R AE08064600 012

- - INITIAL RELEASE. A 92715R

REAR DOMELIGHT

(2115M)

A6318DKBL

A*D63M

18DKBL

%D63K18DKBL

D63D18DKBL

10

ROOF/IP(2000F/2000)

C

D

*D63N18DKBL

%D63J18DKBL

D63C18DKBL

CD63L

18DKBLD63E

18DKBL

6

RONSOLE/ROOF(2502M)

BD63-GH

18WHD63-GA

18WH

2

@A63DA18DKBL

A63-GA16WH

**A63DA20LTGN

#A63A18DKBL

A14TA12RD

A144RD

A144RD

A14T8RD

(1000B)

(1003B)

FUSE F2-D(1011)

F4 E4

J

BODY CONTROLLER#J2

(1604)

**A63A18DKBL

@A63A18DKBL

A11-GT12WH

LEFT CREWCOURTESY LIGHT

(2116F)

RIGHT CREWCOURTESY LIGHT

(2117F)

*D63P18DKBL

*D63R18DKBL

*D63-GJ18DKBL

*D63-GK18DKBL % - W/EXTENDED CAB

* - W/CREW CAB# - N/COURTESY@ - W/COURTESY** - W/EAGLE INTERIOR

NEG STUD(1005)

A

B

A

B

W/PDM

W/SINGLEBATTERY FEED

REAR DOMELIGHT

(2115M)

Figure 105 Dome Light System

105


9.13. CLEARANCE AND MARKER LIGHT, P. 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 9

CLEARANCE AND MARKER LIGHT


18AUG1492715R AE08064600 013

- - INITIAL RELEASE. A 92715R

BD58-GD

18WH

A

A

B

LEFT CLEARANCELIGHT

(2002M)

LEFT MARKERLIGHT

(2003M)

MID MARKERLIGHT

(2004M)

RIGHT MARKERLIGHT

(2005M)

RIGHT CLEARANCELIGHT

(2006M)

B

A

B

A

B

A

9BASE1SPICE PACK(1623-E)CH9_02

ROOF/IP(2000F/2000)

D58Z18BN

D58-GE18WH

D58M18BN

D58-GF18WH

D58N18BN

D58-GH18WH

D58P18BN

D58-GJ18WH

D58R18BN

D58L18BN

D58-GC18WH

D63-GA18WH

2

A58T18BN

A11

-GT

12

WH

A6

3-G

A1

6W

H

NEG STUD(1005)

Figure 106 Clearance and Marker Light

106


CHASSIS ACCESSORIES (CHAPTER 10)

10.1. TRW ABS BRAKES, P. 1

CHAPTER 10TRW ABS BRAKES

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



04AUG1067696A AE08064601 0011008FA. UPDATED COLOR, GAUGE & CIRCUIT.

012 06JUN13 ADDED CIRC K14X & R/D C 88356Y

6

TRW ABSEHCU

(9511 / 9511A)

25

5

1N90

12RD

B

40A

MAXI-FUSE(9310)

APUMPMOTOR

B+

J1939(+)

J1939(-)

COIL B+

J1939TERMINATINGRESISTOR-A(9530)CH3_05

N5C(-)20GN

26N94L12GY

A94L12GY

CENTER CHASSIS / IP(1701)

N90J10RD

FUSE F7-F(1016)CH3_01,08

L FR WHLSPEED

SENSOR

M94L(+)18BK

36

27

(8502)

N94R(+)18GY

30A94L(+)

18GY

31

3

35

28

L FR WHLSPEED

SENSOR

15

4

16

N94L(-)18GY

A94R(+)18GY

1

IP / FWD CHASSIS(1700)

LEFT FRONTHYD ABS

WHEEL SENSOR

M94R(-)18BN

14

2R FR WHLSPEED

SENSOR

N94L(+)18GY

N94R(-)18GY

R FR WHLSPEED

SENSOR

RIGHT FRONTHYD ABS

WHEEL SENSOR(8503)

17

2M94L(-)

18BN

1M94R(+)

18BK

A94L(-)18GY

A94R(-)18GY

HIGH RR WHLSPEED

SENSOR

35

16

(9812)

N94N(-)18GY

CENTER / REAR CHASSIS(9800)

2

LOW RR WHLSPEED

SENSOR

R94N(+)18GY

15

1

N94N(+)18GY36

REAR AXLESPEED SENSOR

30

24N90E18GY

13N90-GA

12WH

N90-GB14WH38

N90-G12WH

GNDSTUD

(9717D)

IGNITION

COILECU GND

PUMP MTRGND

A90E18GY

A13FH18PK

A13FF18PK

IGNITIONRELAY #3(1012/1014)CH3_02

FUSE F1-C(1010)

TRAILER ABSECU RELAY(1017-G3)

F3 E3

(LOCATED AT LEFTEXTERIOR LOWER

CAB GROUND STUD)

M90K-FL

14GY

MEGAFUSEUNFUSED STUD

(1000)

(LOCATED NEAR EXTERIOR DASH

LEFT SIDE)

5A

K14X6RD

LOAD SHADDING B2 STUD (1008FA)

N5C(+)20YL

R94N(-)18GY

Figure 107 TRW ABS Brakes

107


10.2. TRW ABS BRAKES (CONT.), P. 2

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 10TRW ABS BRAKES(CONT)


04AUG1067696A AE08064601 002



Figure 108 TRW ABS Brakes (Cont.)

108


10.3. TRW ABS BRAKES (CONT.), P. 3

CHAPTER 10

TRW ABS BRAKES (CONT)



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


04AUG1067696A AE08064601 003R/D 4033.

0638 09FEB15 CAVITY UPDATED FOR D 92855Z

8687A

85

87

30

(LOCATED LEFT UPPEREXTERIOR CAB GROUND STUD)

GROUND(4005)

MOTORSENSOR(4034)

HYDRAULICMOTOR GROUND(4035)

HYDRAULIC PUMP MOTOR

FLOW SWITCH(4031)

DIFFERENTIALPRESSURE SWITCH

(4032)

HYDROMAXBOOST PUMPRELAY CONN(4033)

BODY CONTROLLERJ3

(1600)

HYD PUMPMOTORMONITOR

HYD PUMPFLOW/DIFFMONITOR

BODY CONTROLLERJ4

(1601)

B10

B6

B BA A

1

2 4

5

RELAYCONTROL F16

B

A

C

AB

A90-GA12WH

A90-G16WH

N.C.OPENS

W/FLOW

A90CA16GY

(A90C)16GY

(A90B)16GY

N.O.CLOSES

W/PRESSUREDIFFERENCE

A90A16GY

A90HA14GY

A90H14GY

FUSE CAP(4040C)

MOTOR SENSEFUSE (4040)

A90-GM12WH

5A

A90F12GY

A90M18GY

A1412RD

A14-FL

16BK

A90HB18GY

A90J18GY

A90K16GY

A90L18GY

FUSE F5-C(1014)CH3_14

DIODE CONN(4041)

W/HYDROMAX

K14H4RD

STARTER B+TERMINAL

CH5_01

MEGAFUSEUNFUSED STUD

(4029)

Figure 109 TRW ABS Brakes (Cont.)

109


10.4. BODY BUILDER AND TRAILER – TURN, MARKERS AND STOP , P. 4

CHAPTER 10

BODY BUILDER & TRAILER - TURN, MARKERS & STOP

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



04AUG1067696A AE08064601 004A11-GCA,A11-GKJ,GROUND STUD.

CNA1 26JUL11 ADDED SPLICES,A11-GCH,C 80257V

H1 H2

J2

TRAILERLEFT TURN

RELAY(1011)

J1

J3

H4

A57-GC18WH

J4

TRAILER RIGHT TURN RELAY

(1011)

A57T12LTGN

H3

(A57J)

A5

4-G

C1

8W

H TRAILER MARKERLIGHT RELAY

(1012)

(A54J)

E3 F3

F4 E4

A6

8-G

C1

8W

H

E1 F1

F2

A56C18OR

A56K16OR

A56T12YL

A7

0-G

T1

8W

H(A56J)

A57K16OR

A68C18BN

E2

(A68J)

TRAILERTAIL LIGHT

RELAY(1012)

F13


TRAILERTAIL LIGHTS

RD10 (HSD)

TRAILERRIGHT TURN

SIGNALRD11 (HSD)

TRAILERLEFT TURN

SIGNALRD29 (HSD)

TRAILERMARKERLIGHTS

RD27 (HSD)

E15

A56-GC18WH

A57C18OR

A54C18BN

F14

E10

TRAILER STOP RELAY(1016) CH10_05

W/ AUX TRAILER COMBINED

30

87

85

86

30

87

85

86

30

87

85

86

30

87

85

86

IP / CENTERCHASSIS(1701)CH10_20,21

*A54T12BN

*A68T12BN


IP / CENTER CHASSIS(1701)CH10_20,21


L FRTURNSIGNAL10A3

H

A56C16OR

E

D

REAR TURN SIGNALADAPTER(1625)

BODYCONTROLLER#J1

(1603)

A A57C16OR M

D

R FRTURNSIGNAL10A4

W/ AUXTRLR

COMBINED

W/ AUX TRAILERSEPARATE

W/ AUX TRAILER SEPARATE

* TRAILER W/ 7 WAY SOCKET & N/ BODY BUILDER # TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET **TRAILER W/ BODY BUILDER & W/ 7 WAY SOCKET

FUSE F2-A(1011)CH3_15

FUSE F2-C(1011)CH3_15

FUSE F3-D(1012)CH3_16

FUSE F3-B(1012)CH3_16

A11-G

CH

16

WH

A11

-G

KJ

6W

H

LEFT SIDECAB GROUND

(4081)CH3_25

A57-GC18WH

A11

-GC

A1

0W

H

Figure 110 Body Builder and Trailer – Turn, Markers and Stop

110


10.5. BODY BUILDER AND TRAILER – TURN, MARKERS AND STOP (CONT.), P. 5

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 10BODY BUILDER & TRAILER - TURN, MARKERS & STOP(CONT)


04AUG1067696A AE08064601 005A11-GKJ,GND STUD. A72-GCL WAS A12-GR.

CNA1 26JUL11 ADDED SPLICES,A11-GCA,C 80257V

G3 J3

J4

TRAILERSTOP RELAY

(1016)

G4

C2

D1

C1

BODY STOPRELAY(1020)

D2

A70BF14RD

BODY /ACCESSORY

TRAILERAUX RELAY

(1016)

A14BA16RD

G1 G2

J2 J1

G3 G4

J4

A70ER18RD

A13-GFF18WH

(A70J)

A13FF18PK

J3

A94T10GY

TRAILER ABSECU RELAY(1017)

F10


TRAILEROR BODYBUILDER

STOP LIGHT

RD28 (HSD)

ELECTRICTRAILER

BRAKECONTROLLER

INPUTDIN23

F15A70-GT

18WH

*#A70C18OR


IGNITION RELAY #3

(1012 / 1014)CH3_02

*#A12BB16LTBL

BODYCONTROLLER #J4

(1601)

**A70C14RD

*A70D18OR

A70D18OR

**A

70C

A1

8O

R

A70T10RD

A70T10RD

A70BB14RD

BODY BUILDERTURN / STOP(4460M)CH10_07

A94UA12GY

A7

0-G

C1

8W

H

TRAILERTAIL

LT RLY(1012)

CH10_04

BODY BUILDER(4450M/4460BM)CH10_07

87

86 30

85

3086

87

85

86

87

30

85

85

87

3086

FUSE F1-C(1010)

E3

A13FK18PK

N/ ELECTRICTRAILER BRAKE

W/ ELECTRICTRAILER BRAKE

A70ET10RD

A70ET10RD

FUEL HEATERRELAY (1018)

CH10_10

IP / CENTER CHASSIS(1701)CH10_07

IGNITIONRELAY#3

(1012 / 1014)CH3_02

A13FH18PK


* TRAILER W/ 7 WAY SOCKET & N/ BODY BUILDER ** TRAILER W/ BODY BUILDER & W/ 7 WAY SOCKET*# TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET

ACCESSORYRELAY #1

(1013 / 1011)CH3_10

*#A12Q18LTBL

A70BB14RD

A70E10RD

ELECTRONIC TRAILERBRAKE (1923)CH10_11

FUSE F7-D(1016) CH3_16

FUSE F10-C(1019) CH3_08,15

FUSE F7-B(1016) CH3_15

FUSE F8-D(1017) CH3_16

A11-GCA10WH

LEFT SIDECAB GROUND

(4081)CH3_25

A11-GKJ6WH

A72-GCL18WH

Figure 111 Body Builder & Trailer – Turn, Markers & Stop (Cont.)

111


10.6. BODY BUILDER ACC FEED WIRING, P. 6

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 10

BODY BUILDER ACC FEED WIRING


04AUG1067696A AE08064601 006R/D 7230 WERE 1, 2, 3 RESPECTIVELY.

012 06JUN13 CAVITIES A, B, C OF C 88356Y

67

65

66

FORWARD CHASSIS / IP

(1700)

BODY BUILDER ACC FEEDS

(7230)

C

A

B

S103M12LTGN

S103N12LTGN

S103P12LTGN

W/ ACC FEED WIRING

Figure 112 Body Builder ACC Feed Wiring

112


10.7. BODY BUILDER CONNECTIONS, P. 7

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 10

BODY BUILDER CONNECTIONS


04AUG1067696A AE08064601 007


63

12

71

A

N68BB14BN

N56BB16YL

N56BB16YL

B

N57BB16LTGN

N57BB16LTGN

C

74

N54BB14BN

73N71BB

16LTBLN71BB

16LTBL75N12BB

14LTBL

N12BB14LTBL

B

C

A

B

A

C

BODYBUILDER

CONN(4460BM)

BODY BUILDERCONNECTION

(4450AM/4450BF)

R56B16OR

R57B16OR

R68B14BN

BODY BUILDER(4450M)

N11-GBB12WH

F

D

E

R58B14BN

DD

R71B16OR

E

E

R12B14LTBL

FF

R11-GBB12WH

GG

GN11-GD

12WH

N70BB14RD

C

A

C

B

B

C

BODYBUILDER

TURN / STOP(4450BM)

BODY BUILDERTURN / STOP

(4460AM / 4460BF)

R57BC16OR

R70BB14OR

BODYBUILDER

TURN / STOP(4460M)72

N56BC16YL

A

64

R56BC16OR

42N56BC16YL

A

N57BC16LTGN

N57BC16LTGN

B

A56BC16YL

TURNSIGNAL

ADAPTER(400)

CH9_02

A57BB16LTGN

A56BB16YL

A12BB16LTBL

BODY /ACCESSORY

TRAILERAUX RELAY

(1016)CH10_05

A70BB14RD

BODY STOPRELAY

(1020)CH10_05

REAR TURNSPANEL

ADAPTER(1625)CH9_06

GROUNDADAPTER #01

(8807)CH3_23

* TRAILER W/ BB INSIDE CAB & W/ 7-WAY SOCKET

N68BB14BN

N54BB14BN

IP / CENTER CHASSIS(1701)

N70BB14RD

Figure 113 Body Builder Connections

113



DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 10TWO SPEED AXLE SWITCH


04AUG1067696A AE08064601 008




114


10.9. REMOTE POWER MODULE – CAB MOUNTED, P. 9

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 10

REMOTE POWER MODULE - CAB MOUNTED


04AUG1067696A AE08064601 009


J5

52

CHASSIS GROUNDADAPTER

(8807) CH3_23

J1939(-)DATA LINK

B1939-

12

0O

HM

S

A

N5E

(+

)1

8Y

L

4

A5ET(-)18GN

BODY CONTROLLER #J5

(1602)

A5EB(-)18GN

A5E(-)18GN

*N

14W

16

RD

6

C

2

3

1

N10

-GR

14

WH

FUSIBLELINK

A5EB(+)18YL

A2016LTGN

F6

IP / CENTERCHASSIS

(1701/1701F)

*N

5(-)

18

GN

6

N5

E(-)

18

GN

*N

5(+

)1

8Y

L

J1939(+)DATA LINK

B1939+

6

2

43

STARTMOTORBATTERYTERMINAL

J5

51

2

BATTERYFEEDCH3_01

F5

*N

11

-GP

M1

4W

H

*FUSIBLELINK

2ND REMOTEPOWER MODULE

(4410B)

J1939 PRIVATETERMINATING RESISTOR

(1626)

*N

59

F1

4G

Y

3

A5E(+)18YL

1

N2

01

6LT

GN

4

A5ET(+)18YL

* W/ 2ND REMOTE POWER MODULE

*Y14H4RD

Y14C4RD

*4RD

4RD Y14C4RD

Y14H4RD

CENTER CHASSIS RPM(4410D)

J1

J2

J1

J2

53

1ST REMOTEPOWER MODULE

(4410A)

(4411M-A)(4412F-A)

(4411F-A) (4412F-A)

Figure 115 Remote Power Module – Cab Mounted

115


10.10. REMOTE POWER MODULE – CAB MOUNTED (CONT.), P. 9A

REMOTE POWER MODULE - CAB MOUNTED

CHAPTER 10THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


24DEC1492855Z AE08064601 09A


REMOTE POWER MODULE POSITIVE FEED 2

(4412F1)

A N14C4RD

A


(4411M1)

N14D4RD A

RPM 2 POSITIVEFEED INSIDE CAB

(4412M)


(4412F2)

A N14E4RD

A


(4411M2)


(4411M)

A AN14H4RD


(4412F)

Figure 116 Remote Power Module – Cab Mounted (Cont.)

116


10.11. FUEL / HEATER RELAY, P. 10

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 10FUEL / HEATER RELAY


04AUG1067696A AE08064601 010FOR R/D 6011. UPDATED CIRCUIT AND COLOR.

012 06JUN13 ADDED: CHAPTER REF D 88356Y

A13FK18PK

A19V12GY

F3

D4

IP /ENGINE(1702-34)

FUEL HEATERRELAY(1018)

30

87

86

85

FUSE F6-D(1015) CH3_15

E3


(1017)

FUSE F1-C(1010)

A13FH18PK

A13FF18PK

IGNITIONRELAY #3(1012 /

1014)CH3_02,CH10_05 G3

F4

D3

K19B12GY

K19BA14GY

A11

-G

KJ

6W

H

A11-GCA10WH

LEFT SIDECAB GROUND

(4081)CH3_25

A1

9-G

CG

18

WH

A1912GY

ENGINE/MELROSE(6011-8)

CH7_04

Figure 117 Fuel / Heater Relay

117


10.12. ELECTRIC TRAILER BRAKE, P. 11

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 10ELECTRIC TRAILER BRAKE


04AUG1067696A AE08064601 011GND STUD. A11-GAM WAS A11-GNA.

CNA1 26JUL11 ADDED SPLICE,A11-GAA, C 80257V

A70NS16RD

A14NS12BK

A94T10DKBL

IP/CENTER CHASSIS(1701)CH10_20,21

E2

FUSE F10-B (1019)

F2A70E10RD

15A

ETBCONTROLLER

(1923)

FUSE F8-G(1017)CH3_15

ETBCONTROLLER

(1923)

ETBCONTROLLER

(1923)

ETBCONTROLLER

(1923)

TRAILER STOP RELAY(1016)CH10_05

A11

-GA

A1

2W

H

A11-GAM16WH

LEFT SIDE DASH MOUNTEDDUAL POST GROUND STUD

(1004)CH3_24

Figure 118 Electric Trailer Brake

118


10.13. HOUR METER – PTO, P. 12

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 10HOUR METER - PTO


04AUG1067696A AE08064601 012 SHIFT PTO.

012 06JUN13 ADDED CIRC LECTRA C 88356Y

A88B16LTGN

K88B14LTGN

PTO HOUR

METER(7950)

BODYCONTROLLER #J3

(1600)

B7

PTOSTATEINPUT

AIN8

HEAT SHRINK

IP/ENG(1702-14)

AK14LSA

18BK

BA14LSB

18RD

CK14LSC

12WH

B

A

(1702-42)IP/CTR CHASSIS

AUX-POWER RELAY(1873)CH3_02

PTO RED HOLDPTO BLACK INDICATOR

(9724)

LECTRA SHIFTPTO

(9913B)

A14LSC12RD

HOUR METER PTO

LECTRASHIFT PTO

Figure 119 Hour Meter – PTO

119


10.14. AIR DRYER AND HEATED DRAIN VALVE, P. 13

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 10AIR DRYER & HEATED DRAIN VALVE


04AUG1067696A AE08064601 013


LEFT BLANK.

31

A3

91

6G

Y

N3

9A

18

GY

N3

9B

16

GY

N3

9-G

F1

8W

H

N3

9-G

B1

6W

H


B

AIR DRYER(*9900)

A

HEATED DRAINVALVE

(**9001)

40

AIR DRYER W/ STANDARDDRAIN VALVE

AIR DRYERW/ STANDARDDRAIN VALVE

A3

9B

16

GY

A B

FUSE F5-K(1014)

20A

IGNITIONRELAY #2(1012 / 1014)

A13FB12PK

B2 A2

A

E

GROUND ADAPTERCENTER HARNESS

(8807)

LEFT SIDE DASH MTDDUAL POST GND PLATE

(9717B)

N11

-GA

12

WH

A39A16GY

AIR DRYERW/ HALDEXDRAIN VALVE

*NOTE CAV A CAV B

LEFT - 9900A N39B/16GY N39-GB/16WH

RIGHT - 9900 N39B/16GY N39-GB/16WH

LEFT REAR - 9900C N39B/18GY N39-GB/16WH

RIGHT REAR - 9900D N39B/18GY N39-GB/18WH

LEFT REAR AD - IP 9900C1 N39B/18GY N39-GB/16WH

R SIDE AIR DRYER -9900G N39B/16GY N39-GB/16WH

**NOTE CAV A CAV B

LEFT - 9001 N39A/18GY N39-GF/18WH

RIGHT - 9002 N39A/18GY N39-GF/18WH

LEFT BOC - 9003 N39A/18GY N39-GF/18WH

LEFT -HELDEX - 9001A N39A/18GY N39-GF/18WH

LEFT BOC HALDEX 9003B N39A/18GY N39-GF/18WH

Figure 120 Air dryer and Heated Drain Valve

120


10.15. REMOTE START / STOP, P. 14



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 10REMOTE START / STOP


04AUG1067696A AE08064601 014

0638 09FEB15 REMOVED R/D 4305. C 92855Z

B+A

A1

04

JB

18

DK

BL

A104C16DKBL

30

A2

A59RE18GY

C4

A1

PUMPMOTOR

A104AA18DKBL

J1

N104CC18DKBL

BODY BUILDER

A1

04

N1

8D

KB

L

B

J4

A104JD18DKBL

A13F18PK

J3

E16

REMOTE STARTRELAY(1018)

B

M

B2

REMOTE - STOP RELAY(1018)

A1

04

B1

8D

KB

L

A1

04

JC

18

DK

BL

86

IP / FORWARDCHASSIS(1700)

B

A1

04

CB

18

DK

BL

A5

9C

D1

8G

Y

J2

GROUND

G4

A104D18DKBL

C2

REMOTESTART /

STOPSWITCH

G

S

C1

A104CC18DKBL

A104JA18DKBL

43

H4

HOODSWITCH(8805)

44

KEY SWITCH(1100)

ENGINE STARTRELAY

RD13 (HSD)

S5

9C

A1

6G

Y

B2

PUMPINHIBIT

RELAY(1018)

A1

START RELAY(1010)CH5_01

C3

N104CB18DKBL

F15

A59RA18GY

A59CA16GY

E1

87A

PUMPMOTOR

SOLENOID

A

2

A2

S1

04

CA

16

DK

BL

G1

44

A104J18DKBL

A59RC18GY

A1518RD

A3

A1

04

CA

16

DK

BL

43


B1

A104L18DKBL

SWITCH RELAY(1018)

PUMP INHIBITRELAY

RD7 (LSD)

85

REMOTESTART / STOP

(9778)

DIODEASSY

(9915) A1

04

F1

8D

KB

L

G2

B4

A1

04

H1

6D

KB

L

PUMP RELAY(1020)

G3

AUX POWER RELAY(1873) CH3_02

87

REMOTE START/STOP SWITCHINPUT RELAY

DIN18

A104J16DKBL


A5

9R

D1

6G

Y

1

85

8630

87A

87

N/ THEFT DETERRENT W/ THEFT DETERRENT

ENGINE STOPRELAY

RD4 (LSD)E2

B

BATT

S

AC

IGN ACC

D

OFF

FUSE F3-A(1012)CH3_16

A59CE18GY

85

87

87

A

30

86

85

87

87A

3086

85

87

87A

3086

H2


A1

04

E1

8D

KB

L

A4

KEYSWITCH IGN FEED(1100)CH3_02

Figure 121 Remote Start / Stop

121



CHAPTER 10AUX & POWER SOURCE

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



15OCT1067696A AE08064601 015




122


10.17. WHEELCHAIR LIFT INTERLOCK, P. 16



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 10

WHEELCHAIR LIFT INTERLOCK


15OCT1067696A AE08064601 016

0638 09FEB15 REVISED AND REDRAWN. D 92855Z

A89CA18PL

E

M11

-GW

16

WH

A8

9C

B1

8P

L

45

H2

GM89AR18PK

46

H

C

A8

9C

C1

8P

L

M92#10318TN

M89CE18PL

DIODE ASSY(1900)

G1

J2

E1A89AR18PK



D

M89AB18PL

WHEELCHAIRLIFT RELAY

(1019)

J1

F13

G2

WHEELCHAIRDOOR

SWITCHDIN3

WHEELCHAIRLIFT SOLENOID

RD7 (LSD)

B

A

86 30

85

87

87A

37

48

ACCESSORY RELAY #1(1013 / 1011)

CH3_10

FUSE F9-B(1018)

5A

A12V12LTBL

F2

G2

E2

E3


ZVR

LEFTSIDE CABGROUND-CHASSIS

(4307)CH3_22

(A

12

V)

A92A10318TN

A92#10118TN

B

49M92#101

18TN

A92C18GY

A92A18GY

A89CE18PL

ENGINE ECM(6020M)

CH7_01

A92#10318TN

A92#10318TN

21

IP / ENGINE(1702)

A92#10318TN

A92B10318TN

A92B10318TN

A92B10318TN

D

T HANDLE SHIFTER(422F)

COLUMN MOUNTED SHIFTER(1828)

F

A92A10318TN

A92A10318TN

IP/ FWD CHASSIS(1700) WHEEL CHAIR

INTERCONNECT(4906)

#K92#10318YL

3

TRANSMISSIONMODULE(7150)

CH11_08

#K92B10318YL

*K92D10318YL

#K

92#

10

31

8Y

L

TRANSMISSIONMODULE(7151)

# W/1/2000 ALLISION* W/ 3/4000 ALLISION

W/ BODYBUILDER

N/ BODYBUILDER

Figure 123 Wheelchair Lift Interlock

123


10.18. WHEELCHAIR LIFT INTERLOCK (CONT.), P. 16A

WHEELCHAIR LIFT INTERLOCK (CONT)

CHAPTER 10THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


23DEC1492855Z AE08064601 16A


G

F

A122AB18PL

LCT COLUMN SHIFTER(1828)

B

A92B10318TN

%A92-GAH18GY


B14A44A18GY

A44AA18GY

&A92-GAH18WH

DCM CONN(1800/1800F)

46

21

IP/ENGINE(1702)

37A92#103

18TN

IP/FORWARD CHASSIS(1700/1700)

1

2

DIODE ASSY(9916)

5

6

8

A122B18WH

A122C18DKBL

7AG2-GAD

18WHA11-GAA

12WH

*A122AB18PL

A122D18WH

LEFT SIDEGND STUD(1004)CH3_24

* W/ T-HANDLE SHIFTER# W/ COLUMN SHIFTER& N/ LIFT SWITCH% W/ LIFT SWITCH

B

FELTED SHIFTERPARK BRAKE

(425)

#A122AB18PL

LIFT SWITCH(1120)

49*A92#101

18TN

31

48A92#103

18TN

M89AR18PK

A92#10318TN

M89AB18PL

A92#10118TN

G

D

C

B

WHEELCHAIRLIFT INTERLOCK

(4906)


1

3

A92#10118LTBL

A92#10318YL

INPUT SIGNALRETURN

INPUT 6

E5ZVR

B7

#B9VD18GY

PARKBRAKE(1815)

#B44BB18GY

A9AA18GY

B9V18GY

C

D

*WHITE18WH

B

A

*B44BB18WH

A9V18GY

*BLK118BK

PARK BRAKE(1813)

A4


BRAKEAPPLICATION

PRESSUREAIN15

Figure 124 Wheelchair Lift Interlock (Cont.)

124


10.19. AUX INPUTS AND DRIVERS, P. 17

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 10AUX INPUTS & DRIVERS


15OCT1067696A AE08064601 017

012 06JUN13 ADDED: R/D 1940. D 88356Y

A103A18LTGN

TEM AUX INPUT 1DIN19

F12


A103B18LTGN

A103C18LTGN

A103D18LTGN

E2

F14

E1

TEM AUX INPUT 2DIN21


TEM AUX RELAY DRIVER 1RD4 (LSD)

TEM AUX RELAY DRIVER 2RD7 (LSD)

AUXILLIARYNPUT/DRIVERS

(1940)

BODY CONTROLLER#J5(1602)CH3_07

A9ZF18GY

ZVRA9ZA18GY

E3

Figure 125 Aux Inputs and Drivers

125


10.20. AUX AND POWER SOURCE, P. 17A

CHAPTER 10AUX & POWER SOURCE



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


07JAN1592855Z AE08064601 17A


M14L10RD

1

A14LP10RD

BTRY FEED(4007A)

A B

A103D12LTGN

A103AA18LTGN

E5

13

12A103C

10LTGN

BODYCONTROLLER #J4

(1601)

BLUNT CUT WIREW/ HEAT SHRINK

BODY BUILDERFEED

(4069)

IP / FORWARDCHASSIS

(1700/1700)

M103D12LTGN

4

2

5

A72A12OR

A11

-GC

B1

8W

H

A72-GY12WH

A13X16PK

A72C12OR

AUX POWERCONNECTOR

(1872/1872)

AUX POWER RELAY(1873)

MAXI FUSE(4004)

86

87

85

30

87A

40A

1

87

87A

86

30

285

4

5

3

A

B

3

A11

-GC

A1

0W

H

LEFT SIDECAB GROUND

(4081)CH3_06

A2

A1

4W

6R

D

A14ND12RD

FUSE F7-F(1016)

A14N8RD

B2

30A

BTRY FEED(1002)CH3_01

10A

G2H2

FUSE F5-B (1014)IGNITIONRELAY #2(1012 / 1014)CH3_02

(A13FB)

CUSTOMER AUX40A CIRCUIT

RD8 (LSD)

A11-GKJ6WH

A1

03

BA

16

LT

GN

AUX POWER RELAY(1873/1873B)

A1

3X

A1

6P

K

Figure 126 Aux and Power Source

126



CHAPTER 10INTENTIONALLY LEFT BLANK



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


07APR0961229V AE08064601 018

0488 20MAY14 REMOVED GEOMETRY. D 92447S



127


10.22. FUEL TRANSFER PUMP, P. 19

CHAPTER 10

FUEL TRANSFER PUMP

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



15OCT1067696A AE08064601 019


LEFT BLANK.

IP / CENTERCHASSIS

(1701-76)

A3718TN

F11

FUEL TRANSFERPUMP

(9102)

BODYCONTROLLER #J4

(1601)

D1C1

D2 C2

FUEL TRANSFERPUMP RELAY

(1015)

A3

7D

16

TN

A3

7-G

CD

18

WH

N3

7D

16

TN

N3

7-G

18

WH

A37V18TN

FUELTRANSFER

PUMPRD26 (HSD)

AB

85

86 30

87

DUAL FUEL TANKGROUND(9717B)

FUEL TRANSFER PUMPFUSE F6-C

(1015)CH3_15

LEFT SIDECAB GROUND

(4081)

A3

7-G

CA

10

WH

A3

7-G

CK

6W

H

Figure 128 Fuel Transfer Pump

128


10.23. TRAILER SOCKET – EOF, P. 20

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 10

TRAILER SOCKET - EOF


15OCT1067696A AE08064601 020

012 06JUN13 ADDED R/D: 9716M. C 88356Y

7

6

5N56T10YL

N57T10LTGN

N54T10BN

8

9N70T10RD

10N94T10GY

B

C

AR58A10BK

R57A10LTGN

R56A10YL

A

C

TRAILERSOCKET#2(9779F)

B

TRAILERSOCKET#2

(9716/9716M)

A

C

B

A

B

C

TRAILERSOCKET#1(9780M)

TRAILERSOCKET#1

(9715/9715F)

R70A10RD

R94A10DKBL

R68A10BN

IP / CENTERCHASSIS

(1701/1701F)

A56T12YL

A57T12LTGN

A54T12BN

A68T12BN

A70T10RD

A94T10GY

TRAILERLEFT TURN

RELAY(1011)

CH10_04

TRAILER STOPRELAY

(1016)CH10_05


(1017)CH10_05

TRAILERRIGHT TURN

RELAY(1011)

CH10_04

TRAILERMARKER

LIGHT RELAY(1012)

CH10_04

TRAILER TAILLIGHT RELAY

(1012)CH10_04

A94T10DKBL

ETBCONTROLLER

(1923)CH10_11

AUX TRAILERW/ ETB

AUX TRAILER N/ ETB

N68T10BN

Figure 129 Trailer Socket – EOF

129


10.24. BODY BUILDER & TRAILER SOCKET – BOC & EOF, P. 21

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 10

BODY BUILDER & TRAILER SOCKET - BOC & EOF


15OCT1067696A AE08064601 021

012 06JUN13 CORRECTED R/D: 9716M. C 88356Y

7

6

N56T10YL

N57T10LTGN

N54T10BN

5 B

C

A

R5610YL

R5710LTGN

R5810BN

C10R94

10GY

N70T10RD

9

TRAILER SOCKET#1(9715/9715F)

N94T10GY

A

B

R7010RD

8R68

10BN

N68T10BN

R108WH

R1

0A

8W

H

N1

0D

8W

H

A56T12YL

A54T12BN

A57T12LTGN

A68T12BN

A70T10RD

A94T10GY

LEFT TURN RELAY(1011) CH10_04

TRAILER MARKERLIGHT RELAY

(1012) CH10_04

RIGHT TURN RELAY(1011) CH10_04

TRAILER TAILLIGHT RELAY

(1012) CH10_04

TRAILER STOPRELAY (1016)

CH10_05


(1017) CH10_05

TRAILERSOCKET GROUNDFRONT OF CAB

(9717A)

CENTER CHASSIS/REAR CHASSIS9717/9717F

TRAILERSOCKET GROUND

(9778F)

AUX TRAILER W/ ETB

A9

4T

10

DK

BL

ETBCONTROLLER

(1923)CH10_11

AUX TRAILER N/ ETB

EOFBODYCIRCUIT(9724)

EOFBODYCIRCUIT(9724)

TRAILER SOCKET#2(9716/9716M)

IP/CENTERCHASSIS(1701)

A

Figure 130 Body Builder & Trailer Socket – BOC & EOF

130


10.25. AUX TRAILER CIRCUIT, P. 22



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 10

AUX TRAILER CIRCUIT


23DEC1467696A AE08064601 022

0638 09FEB15 REVISED AND REDRAWN. C 92855Z

7

2B

9

1

3

4

6

5B

108

GREEN

AMBER

A72B14OR

A72-GAM18WH

A110C18GY

A72CA18OR

A4418GY

A7

2-G

D1

8W

H

9

7

3

2B

33

2B

1

3

8

2B

1

ACCESSORYRELAY #1

(1013/1011)CH3_10

AUX TRLRSOCKET SW

(DIN1)

AUX TRLRSOCKET SW

(ZVR)

AUX TRLRSOCKET SW

(DIN2)

9

4

10

(1500)

(1501)

(1500)

*A72FA18OR

BODY /ACCESSORY

TRAILERAUX RELAY

(1016)CH10_5

A11

-GA

A1

2W

H


BATTERYFEED

CH3_01

5A62DA

18DKBL

DIMROUT2PANELLT


A72AA12OR

*A72F16OR

J1

86

87A

H287

G2

85

J2

G1

10

#A

62

DK

18

DK

BL

BODY /ACCESSORY

TRAILERAUX RELAY

(1016)CH10_5

A72D18OR

#A72-GB18WH

A72EF18OR


F1

PARKBRAKERELAY

HSD

A72E18OR

FUSE F7-B (1016)

(A12V)

F2

20A / 25A / 30A

E2A14FB12RD

#A

72

EC

18O

R

A1

4F

8R

D

AUX TRAILERSOCKET SWITCH

CONNECTOR(1110)

*A72B16OR

* W/ SWITCH - AUX ISO TRAILER SOCKET# AUX TRAILER - CENTER PIN SW CONTROLLED

10AFUSE F9-B

(1018)E2

F2

LIFT AXLE RELAY(1019)

CLUSTERCONNECTOR

30

#A72ED18OR

A12V12LTBL

A2

Figure 131 Aux Trailer Circuit

131


10.26. TRANSFER CASE, P. 23

CHAPTER 10TRANSFER CASE



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


07APR0961229V AE08064601 023F4 & F5 AT R/D 1601.

0488 20MAY14 EXCHANGE THE CAV D 92447S

A11-GN12LTBL

4

87

30

87A

30

85

86

87

30

87A

30

85

86

87

30

87A

30

85

86

87

30

87A

30

85

86

1

2

5

3

BODY CTR-J4(1601)

E13E9F5 F4

42

3

5

1

42

3

1

2

3

5 1

A6D

18

GY

A11-GM18LTBL

HIGH/LOWREVERSINGMOTOR M2(-)RELAY(1873W)

NEGATIVE STUD(1006)

FU

SE

F5

-A

(1

01

4)

A11-GL12LTBL

30

A

A1

3D

12

PK

H1

G1

A11-GH12LTBL

A13E12RD

A11-GK18LTBL

A11-GJ12LTBL

A11-GG12LTBL

B1 A1

A6

C1

8B

N

A6A

18

LT

BL

A6

B1

8LT

GN

A1

3B

12

PK

A1

3A

12

PK

IP/C

TR

CH

AS

SIS

(1

70

1)

CH

10

_2

4

A1

3C

12

PK

A11-GI18LTBL

5

FUSE F5-J(1014)

FRONT OFAXLE

REVERSINGM1(+)RELAY

(1873Z)

HIGH/LOWREVERSINGMOTOR M2(+)RELAY(1873X)

FRONT AXLEREVERSING

M1(-)RELAY(1873Y)

A13G12RD

IGN

FE

ED

CH

3_

02

(A

13

FB

)

A13F12RD

30A

IGN REALY#2(1012/1014)CH03_13

A1

3H

12

RD

IP/C

TR

CH

AS

SIS

(1

70

1)

CH

10

_2

4

IP/C

TR

CH

AS

SIS

(1

70

1)

CH

10

_2

4

IP/C

TR

CH

AS

SIS

(1

70

1)

CH

10

_2

4

A13FB12PK

Figure 132 Transfer Case

132


10.27. TRANSFER CASE (CONT.), P. 24

CHAPTER 10TRANSFER CASE (CONT)



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


15OCT1067696A AE08064601 024LEFT BLANK.

0488 20MAY14 WAS INTENTIONALLY C 92447S

FRONT AXLE REVERSING M1(-) RELAY

(1873Y)CH10_23

TRANSFR CASE(7711)

HIGH/LOW REVERSINGMOTOR M2 (-) RELAY

(1873W)CH10_23

FRONT AXLE REVERSINGM1 (+) RELAY

(1873Z)CH10_23

N42(+)12GY 3

8

7

12

1

5

9

14

2

6

10

13

A

B

C

D

F

F8

F9

F13

F11

E7

N42(-)12GY

N93(+)12GY

N93(-)12GY

N6A16GY

N6B16GY

N6C16GY

N6D16GY

A13A12PK

A13B12PK

A13C12PK

A13D12PK

A6-GA16GY

A6-GB16OR

A9-GC16DKBL

A6-GD16LTGN

65

66

A9B18GY

A918GY

HIGH/LOW REVERSINGMOTOR M2(+)RELAY

(1873X)CH10_23

67

68

45

46

47

48

13

N9GA16GY

N9GB16RD

N9GC16OR

N9GD16GY

N9GF16GY

A9BB18GY

FWD CHASSIS/IP(1700)

REAR/CENTERCHASSIS(9800)

AF MOUNTED FUEL SENDER

(9100/9100A/9100B)CH8_10

BODY CTRL-J5 (1602)

M1(+)

M1(-)

M2(+)

M2(-)

SW1

SW2

SW3

SW4

IP/CENTER CHASSIS(1701/1701F)

N9E16GY

N9

G1

6G

Y

TRANSFER CASEGROUND SPLICE

(7710)

R9G18GY

10

18

Figure 133 Transfer Case (Cont.)

133



DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 10

LIFT AXLE (STEERABLE)


15OCT1067696A AE08064601 025




134



CHAPTER 10POWER SOURCE, CUSTOMER INSTALLED LIFT GATE

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



15OCT1067696A AE08064601 026




135


10.30. AIR HORN, P. 27

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 10AIR HORN


06JUN1388356Y AE08064601 027

012 10JUN13 UPDATED TITLE BLOCK. B 88356Y

BODY CONTROLLER(1602) IP / CHASSIS

(1701-32)

E12A59B18GY

N59B18GY

B

A

N59A-G16WH

AIR SOLENOID GROUND ADAPTER

(8805) CH3_23


N11-GA12WH

B

A

GROUND DASH(9717B)

Figure 136 Air Horn

136


10.31. AIR SOLENOID 4-PACK, P. 28

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 10

AIR SOLENOID 4-PACK


22OCT1288356Y AE08064601 028


32

BODY CONTROLLER(1602) IP / CHASSIS

(1701)

E12A59B18GY

N59B18GY

F10A59C18GY

33

E12A59D18GY

34

F8A59E18GY

35

N59C18GY

N59D18GY

N59E18GY

AIR SOLENOID4-PACK(9736)

D

B

C

A

E

N59A-G14WH

AIR SOLENOID # 4

AIR SOLENOID # 3

AIR SOLENOID # 2

ELECTRONIC DOORCONTROL OPEN


AIR SOLENOIDGROUND ADAPTER

(8805)

GROUND DASH(9717B)

A

B

N11-GA12WH

Figure 137 Air Solenoid 4-Pack

137


10.32. AIR SOLENOID 8-PACK, P. 29

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 10AIR SOLENOID 8 PACK


22OCT1288356Y AE08064601 029


32


IP / CHASSIS(1701)

E12

A59C18GY

N59B18GY

F10

A59D18GY

33

N59C18GY

N59D18GY

N59E18GY


D

B

C

A

E

N59A-G14WH

ELECTRONIC DOORCONTROL OPEN



D

B

C

A

E

N59A-G114WH

N59J18GY

N59G18GY

N59H18GY

N59K18GY

A59D18GY

E12

34

A59E18GY

F8

35

A59G18GY

E13

36

A59H18GY

F4

37

E9

38

A59K18GYF5

39

A59B18GY

OMNIVISION PTO (1936M) A

A59DB18GY

A59DA18GY

A59J18GY

AIR SOLENOIDGROUND ADAPTER

(8805)

GROUND DASH(9717B)

A

C

N11-GA12WH

AIR SOLENOID#2

AIR SOLENOID#3

AIR SOLENOID#4

AIR SOLENOID#5

AIR SOLENOID#8

AIR SOLENOID#7

AIR SOLENOID#6

B

Figure 138 Air Solenoid 8-Pack

138


TRANSMISSION (CHAPTER 11)

11.1. ALLISON GEN 4 1/2000 TRANSMISSION, P. 1

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 11ALLISON GEN 4 1/2000 TRANSMISSION


04AUG1067696A AE08064602 001


K92C10318YL

B

69

XMSN CONTROL MODULE(7151)

H

A92#16316TN

K92#10918GY

ENGINE / IP(1702)CH11_02

W/ LCT BODYBUILDER

50

3

K92#15018PK

GND

A

ECMPOSITIVE(9261-B)

ECM NEGATIVE(9260-B)

10

K92#10318YL

45 G

K92-G10GY

N14AZ10RD

K92A11018PK

VPWR

1

63

K92#12318LTGN

COLUMN SHIFTER RELAY(1017) CH11_02

GND

K92B11010PK

B

K92#10118LTBL

23

K92#14318LTBL

INPUTSIGNALRETURN

FUSE F4-C(1013)CH3_12

K92B10318YL

INPUT 1

VPWR +

43

5

K92#14218WH

TRANS ECU FEED FUSE(9255)

N14BB10RD

N14-GA10WH

K92#16318YL

K92#10518OR

A

42

C

IGNITION

-

10A

ALLISONBODY BUILDER

(7205F)

F

70

K92#16918GY

BATTERIES

9

A92#16316TN

INPUT 5

K92#10318YL

K92#17018PK

EINPUT 6

OUTPUT 5

ENGINE / IP(1702 - 8)

W/ T-HANDLESHIFTER

W/ COLUMN SHIFTER

INPUT 3

OUTPUT 7

OUTPUT 3

INPUT SIGNALRETURN

INPUT 3

OUTPUT 7

OUTPUT 5

INPUT 6

INPUT 1

OUTPUT 3

K92#14518OR

T HANDLE SHIFTER / COLUMN MTD SHIFTER(422F / 1828)CH11_02

N/BODY BUILDER

40

60OUTPUT SPEED

SENSOR(7600M)

K47#16018YL

K47#14018LTGN B

A

OUTPUT SPEEDLOW

OUTPUT SPEEDHIGH

ENGINE SPEEDHIGH

ENGINE SPEEDLOW

39

59

A

B

ENGINE SPEEDSENSOR(7604M)

K48#15918TN

K48#13918OR

20

TURBINESPEED

HIGH

TURBINESPEED

LOW

80

A

B

TURBINE SPEEDSENSOR(7607M)K92#120

18LTBL

K92#18018OR

K92#10118LTBL

K92#10118LTBL

61

BODY CONTROLLER #J4 (1601)

K92#16118TN

K92#16118TN

E4

(1702-12)

K92C10118LTBL

K92B10118LTBL

ENGINE/IP(1702)

CH10_16

SIXTHGEARDISABLE

Figure 139 Allison Gen 4 1/2000 Transmission

139


11.2. ALLISON GEN 4 1/2000 TRANSMISSION (CONT.), P. 2

CHAPTER 11ALLISON GEN 4 1/2000 TRANSMISSION(CONT)

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



04AUG1067696A AE08064602 002


A92A16316TN

A92#14218TN

C

A92D18TN

T HANDLE SHIFTER(422F)

A

DA92#103

18TN

B

A92#14218TN

J2

A92RD16TN

E

B

LCT SHIFTERPB POSITIONUNLOCKSOLENOIDRD6 (LSD)

86

K92#14218WH

A92FN16TN

G2

87

G1

H1

C

F

BODYCONTROLLER #J4

(1601)

A92#16316TN

30

A92A16318TN

ENGINE/IP(1702)CH11_01

D

E3

A92#10318TN

COLUMN MOUNTEDSHIFTER(1828)

87A

E8

A92FBA16TN

J1

A92D18TN

85

19

IP / ENGINE(1702)

K92#10318YL

K92B10318YL

LCT COLUMNSHIFTERIGNITIONRELAYRD3 (LSD)

XMSNCONTROLMODULE(7151)CH11_01,06CH10_16

A92FB16TN

COLUMNSHIFTER

RELAY(1017)

FUSE F4-C(1013)CH3_12

FUSE F4-C(1013)CH3_12

FUSE F4-C(1013)CH3_12

BATTERYFEEDCH3_01

W/BODY BUILDER

N/BODY BUILDER

21

A11-GAA12WH

A92-GAH18WH

LEFT SIDE DASH MTDDUAL POST GND STUD

(1004)CH3_24

K92#13418YL

TRANSMODULE(7150)

34

TRANS MODULE(7150)

CH11_09

A92#14518TN

Figure 140 Allison Gen 4 1/2000 Transmission (Cont.)

140


11.3. ALLISON GEN 1/2000 TRANSMISSION, P. 3

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 11 ALLISON GEN 1/2000 TRANSMISSION


04AUG1067696A AE08064602 003


52

XMSN CONTROL MODULE(7151)

1

2

3

4

6

7

8

9

10

11

14

15

16

17

18

19

20

21

22

23

2476

74

11

71

77

51

38

36

78

17

54

79

34

73

57

53

14

55

58

33

XMSN BULKHEAD (7350)

PH92#15218LTGN

PH92#13318YL

PH92#15118WH

PH92#11718LTBL

PH92#15718WH

PH92#17918PK

PH31#15418TN

PH92#15818LTGN

PH92#17818WH

PH92#17718LTGN

PH92#111180R

PH92#15518WH

PH92#17118YL

PH92#13618OR

PH92#13818OR

PH92#17418LTBL

PH92#11418GY

PH92#15318YL

PH92#17318LTBL

PH92#13418WH

PH92#17618YL

TRANS ID

SHIFTSOLENOID 2

SHIFTSOLENOID 3

PRESSURESWITCH 1

PRESSURESWITCH 3

PRESSURESWITCH 2

SUMP TEMP

SIGNALRETURN

TORQUE CONVERTORCLUTCH

PRESSURESWITCH 4

HIGH SIDEDRIVER 1

PRESS CONTROLSOLENOID 1

HIGH SIDEDRIVER 2


INTERNAL MODESWITCH NS

MAIN MOD

INTERNAL MODESWITCH C

INTERNAL MODESWITCH B

INTERNAL MODESWITCH A

INTERNAL MODESWITCH P

SHIFTSOLENOID 1

TRANS ID

SHIFTSOLENOID 2

SHIFTSOLENOID 3

PRESSURESWITCH 1

PRESSURESWITCH 3

PRESSURESWITCH 2

SUMP TEMP

SIGNALRETURN

TORQUE CONVERTORCLUTCH

PRESSURESWITCH 4

HIGH SIDEDRIVER 1


HIGH SIDEDRIVER 2


INTERNAL MODESWITCH NS

MAIN MOD

INTERNAL MODESWITCH C

INTERNAL MODESWITCH B

INTERNAL MODESWITCH A

INTERNAL MODESWITCH P

SHIFTSOLENOID 1

K92#16518TN

REVERSE WARNING 65 CONTROL MODULECH9_SH1

Figure 141 Allison Gen 1/2000 Transmission

141


11.4. TRANSMISSION ALLISON MD (WTEC), P. 4

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



03FEB1173516W AE08064602 004

CHAPTER 11


TRANSMISSION ALLISION MD(WTEC)

K92#13818OR

K92#13618OR2

1

3

4

5

6

7

10

11

12

13

14

15

16

K92#13418WH

K92#13318YL

K92#11718LTBL

K92#11418GY

K92#11118OR

K92#15818LTGN

K92#15718WH

K92#15518WH

K92#15418TN

K92#15318YL

K92#15218LTGN

K92#15118WH

17

3

9

4

23

2

20

6

15

14

1

8

21

18


TRANSBULKHEAD(7350)

17K92#141

18TN60

ECM(6020M)

K92#17618YL

6

K92#17718LTGN

16

244

K92#17818WH

K92#17318LTBL

5

1

10

22

K92#17118YL

11

2

K92#17418LTBL 193

TRANSBULKHEAD(7350)TRANS MODULE 3

(1503)

7K92#179

18PK 7

8K92#12318LTGN

ALLISON 1/2000ALLISON 3/4000

(7205F)CH11_06


(7205F)CH11_06

8K92#145

18OR

9K92#170

18PK

ECMPOSITIVE(9261-B)CH11_05

TRANSMISSION ALLISION MD(WTEC)

Figure 142 Transmission Allison MD (WTEC)

142


11.5. ALLISON TRANSMISSION 1/2000 WITH IN-CAB TCM, P. 5

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



03FEB1173516W AE08064602 005

CHAPTER 11ALLISON TRANSMISSION 1/2000 W/IN-CAB TCM


7K92#180

18OR

K92#12018LTBL6

15

9

K47#16018YL

K92#13918OR

K47#14018LTGN14

LCT OUTPUT SPEED SENSOR

(7600M)

LCT TURBINESPEED SENSOR

(7607M)

A

B

LCT ENGINE SPEED SENSOR

(7604M)

A

B

10K48#159

18TN

B

A


10A

N14AZ10RD

A

18

K92#10918GY

ECMPOSITIVE(9261-B)

ECM NEGATIVE(9260-B)

TRANS ECU FEED FUSE(9255)

VPWRN14BB10RD

K92#16918GY

N14-GA10WH

5 +

GND

GND

-

BATTERIES

K92B11010PK

B

K92#17018PK

K92A11018PK

4K92-G10GY


CH11_04

K92#17018PK

Figure 143 Allison Transmission 1/2000 with In-Cab TCM

143


11.6. SHIFTER INTERLOCK EFFECTS, P. 6

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


SHIFTER INTERLOCK EFFECTS

CHAPTER 11


15FEB1173516W AE08064602 006


A 2

E

K92#15018PK

COLUMN SHIFTERRELAY(1017)

K92#12318LTGN

12

C

19

TRANS MODULE 2(1502-8)CH11_04

A92#14218WH

11

G

7

K92#10318YL

E


13

BACK-UP LAMPRELAY(1010)

3

K92#14218WH

21


(7205F)

TRANS MODULE 3 (1503-8)CH11_04

K92#16518TN

K92#14518OR

1

A92#16516TN

B

16

K92#10518OR

K92#14318LTBL

LCT COLUMNSHIFTER(1828)

K92B10318YL

K92#10118LTBL

ENGINE / DASH(1702)

8

17

F

H

A92#16316TN

K92#16318YL

K92C10318YL

A92#10318YL

T HANDLERSHIFTER(422F)CH11_02

Figure 144 Shifter Interlock Effects

144


11.7. SHIFTER INTERLOCK EFFECT (CONT.), P. 7

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


SHIFTER INTERLOCK EFFECTS (CONT)

CHAPTER 11


19OCT1288356Y AE08064602 007


2

TRANS OILTEMP SENSOR

(7700M)

1K31B18TN

K9T18GY

ECM ZVR/ECM 5V/BC ZVR SPLICE

(6747)CH3_07

ENGINE / DASH(1702)

K9318TN

K17B18PK

K71B16OR

K71C16OR

A

B

C

ECM ZVR/ECM 5V/BC ZVR SPLICE

(6747)CH3_07

K9TS18GY

13

7

6

15

39

60

BACKUP LIGHTSWITCH(7500M)

ECM(6020M)

2 SPEED AXLEBOOT CONNECTOR

(7103M)BODY CONTROL-J5(1602)

F11A93

18TN

B7

A3118TN

BODY CONTROL-J3(1600)

CLUTCH SWITCH(1807)CH7_05

(1019-H4)

*A17B18PK

#A17B18PK

FUSE F5-M(1014)CH3_14

(8884C)ATEC S/W PACK CONN


CH9_02

A7116OR

A71AL16OR

A71AB16OR

A71AB16OR

A01AL18BK

* ENGINE START-W/MANUAL TRANSMISSION

# AUTO NEUTRAL

PTOSTATE

I/P

A

B

Figure 145 Shifter Interlock Effect (Cont.)

145


11.8. ALLISON WTEC TRANSMISSION GEN 8, P. 8



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

ALLISON WTEC TRANSMISSION GEN 5

CHAPTER 11


25OCT1288356Y AE08064602 008IN R/D 1702.

0638 09FEB15 REMOVED CAV 12 AND 26 B 92855Z

61

17

G

K92#14218WH

K92#16218YL

D

K92#10518OR

62

K92#13018WH

B

C

K92#12218WH

E

43

64

B

K92#10518OR

D

57

H

K92#16118OR

45

K92#11718LTBL

E

A

24

22

3

K92#14318LTBL

K92#15718WH

K92#16418LTBL

30

F

K92#10118LTBL

5

G

ALLISON1/2000(7205F)

F

K92#12418WH

1

23K92#12318LTGN

H

K92#10318YL

K92B10318YL

*W/WHEELCHAIR INTERLOCK#W/LIFT SWITCH

TRANS MODULE(7150)

A

41K92#141

18TN

*K92#10118LTBL

C

*K92#10218LTBL

42

*K92#10318YL

K92C10318YL

*K92C10318YL

*K92D10318YL

*K92C10118LTBL

*K

92

C1

03

18

YL

21

31

60

ECM(6020)

ALLISON 3/4000(7206F)

WHEELCHAIR INTERLOCK(4906)CH10_16

ENGINE/IP(1702)

Figure 146 Allison WTEC Transmission Gen 8

146


11.9. WTEC GEN 4 TRANSMISSION, P. 9

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 11WTEC GEN4 TRANSMISSION


19OCT1288356Y AE08064602 009


17*K92A117

18LTBL#K92DL18LTBL

21

#K92A14218WH

K92#14518OR

K92#14118TN

6

20

TRANS MODULE(7150)

K92#11718LTBL

42

45

41

ENGINE/IP(1702) BODY CONTROL-J4

(1601)

A92#14118TN

COLUMN SHIFTERRELAY (1017)CH11_02

#W/WTEC GEN4 AUTO NEUTRAL 13AAZ*W/WTEC NEUTRAL 13WVA

A92#11718TN

E3

A92#14518TN

LCTCOLUMN

SHIFTERIGNITION

RELEAY

OPEN

Figure 147 WTEC GEN 4 Transmission

147


11.10. WTEC GEN 4 TRANSMISSION (CONT.), P. 10

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 11WTEC GEN4 TRANSMISSION(CONT)


19OCT1288356Y AE08064602 010


11 1K92#111

180R

12

16

18

20

31

33

36

37

51

52

54

55

58

71

74

76

77

80

39

59

60

40

16

15

17

14

11

9

4

12

10

5

18

2

19

6

8

20

3

13

B

A

B

K92A11218PK

K92#11618LTBL

K92#11818BK

K92#12018LTBL

K92#13118YL

K92#13318YL

K92#13618OR

K92#13718WH

K92#15118WH

K92#15218LTGN

K92#15418TN

K92#15518WH

K92A15818LTGN

K92#17118YL

K92#17418LTBL

K92#17618YL

K92#17718LTGN

K92#18018OR

K48#13918OR

K48#15918TN

K48#16018YL

K47#14018LTGN

ENGINE SPEED

SENSOR(7603M)

OUTPUTSPEED

SENSOR(7605M)

TRANSMODULE(7150)

TRANSBULKHEAD-3000

(7250M)

A

Figure 148 WTEC GEN 4 Transmission (Cont.)

148


11.11. TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSIONHARD WIRED EFFECTS, P. 11

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 11TRANSMISSION RETARDER CONTROLS WIRINGW/ MD XMSN HARD WIRED EFFECTS


20MAY1388356Y AE08064602 011


RMR INPUT

27

26A92#158

18TN

B

RESISTANCE MODULE OUT

(422)

K92A11218PK

12

A92RB18TN

D

2

30

FUSE F5-D (1014)

A9

2R

E1

8T

N

6

85

K92#16118OR

A92RA18TN

J1

B

56

A9

2R

J1

8T

N

C

16

A9

2R

H1

8T

N

1

A92#10318TN

5

87A

J2

C

RESISTANCEMODULE IN

(421)

4

K92#12418WH

39

A

RETARDERRELAY(1019)

2

G1

A9

2R

F1

8T

N

87

21

41

A

K92C11218PK

A9

2#

11

21

8T

N

RESISTANCEMODULE

1

RETARDREQUESTSWITCH(423)

86

K92#15618TN

31

IP / ENGINE(1702)

XMSN BULKHEAD 3000(7250M)

IGNITIONRELAY #3

(1012 / 1014)CH3_02

3

A9

2#

12

41

8T

N

RETARDEROUTPUTSWITCH(424)

H4(A13FA)

10A

G4

OIL LEVELSENSOR PWR

XMSN MODULE(7150)

SENSORPOWER

K92D10318YL

I6 XMSN MODULE / TCU CONN(7150)/(1501)CH11_04

A92#16118TN

A9

2#

15

61

8T

N

I6 XMSN MODULE(7150) CH11_04

I6 / IBB XMSN MODULE / TCU CONN(7150)/(7150F)/(7150F2)/(1503) CH11_04

K92B11218PK

K92C11218PK

K92B11218PK

Figure 149 Transmission Retarder Controls Wiring with MD Transmission Hard Wired Effects

149


AIR CONDITIONING (CHAPTER 12)

12.1. HVAC SYSTEM, P. 1

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 12

HVAC SYSTEM


04AUG1067696A AE08064603 001A5ZVRA.

012 06JUN13 CIRC A75ZVRA WAS D 88356Y

B13

A/C ACCUMULATOROUTLET SENSORAIN14


A75E20LTGN

B5 A/C ACCUMULATORINLET SENSORAIN6

A

B

ENGINE LEFT SIDEGROUND STUD

(6304A)

C

GND ADAPTER(6704M)

B

K10-GB14WH

K77A16LTGN

A/CCOMPRESSOR10A1

CA77A

16LTGN

ENGINE / IP(1702-10)


FREONCOMPRESSOR

(6200)

K77-G18WH

G

H

HVAC UNIT(1210)

A75ZVRA18GY

JA77D

20LTGN

A75ZVRB18GY

KA75ZD18GY

E3 ZVR

BODY CONTROLLER #J5(1602)CH3_07

A9ZA18GY

Figure 150 HVAC System

150


12.2. HVAC SYSTEM (CONT.), P. 2

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 12

HVAC SYSTEM


15OCT1067696A AE08064603 002


C

B

K9A18GY

AC PRESSURETRANSDUCER

(8602)

ENGINE / IP(1702)

4

3A6A

20GY

A

A77B20LTGN

K6A18GY

K77B18LTGN

ZERO VOLTREFERENCE

(6747)CH3_07

B12A/C PRESSURETRANSDUCERSIGNAL


E6+5VOUTPUTSSOUT


L

JK9E

18GYK9A

18GYENGINE/IP

(1702)

BODY CTRL#J5(1602)CH8_01

Figure 151 HVAC System

151


12.3. AIR CONDITIONING, P. 3

CHAPTER 12

AIR CONDITIONING

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



16FEB1176076F AE08064603 003AND GROUND STUD.

CNA1 26JUL11 ADDED SPLICE, A11-GS, B 80257V

A73A18LTGN

A9

A12

GROUND B6

A1

DIAGNOSTICS

PANEL DIM I/P

BATTERY

AC REQUEST OUTPUT

HVAC CONTROL(1200)

SW IGN

A2

A4

A75D18LTGN

A7720LTGN

A75C20LTGN

A62DA18DKBL

A2

A3

A/C REQUESTDIN2

A/CDIAGNOSTICSDIN3

A16IGN SWITCHINPUTDIN5

A1316PK



(1625)CH9_06

FUSE F1-B(1010)CH3_15

FUSE F4-L(1013)CH3_12

FUSE F4-M(1013)CH3_12

A11

-GS

12

WH


A74-G18WH

Figure 152 Air Conditioning

152


12.4. AIR CONDITIONING (CONT.), P. 4

CHAPTER 12

AIR CONDITIONING (CONT)



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


16FEB1176076F AE08064603 004

0638 09FEB15 DELETED R/D 4017. B 92855Z

HVAC CONTROL(1200)

B9A74

18LTGNMODE DOOR

MOTOR +

A11

B12

TEMP SENMOTOR 1 +

TEMP SENMOTOR -

B2

A74D18LTGN

BLOWER FAN CNTRL

RECIRC MOTOR -

A74B18LTGN

B11

A74E18LTGN

A74A18LTGN

F

A75A18LTGN

B

A

TEMPACTUATOR

BLOWERMOTOR

FUSE F6-A(1015)CH3_15

4

B

A

6A75

12LTGN

HVAC LPM(1220)

5

LEFT SIDECAB GROUND

(4081) CH3_21

B

A

MODEACTUATOR

B

A

C

DA74C

18LTGN

HVAC RECIRCMOTOR

A

F

ERECIRC MOTOR + B1

MODE DOORMOTOR -

B10

HVAC UNIT(1210)

A75-G12WH

Figure 153 Air Conditioning (Cont.)

153


CONNECTOR BODY COMPOSITES (CHAPTER 13)

13.1. CONNECTOR BODY COMPOSITES (71 / 72 / 254F / 254M / 400), P. 1

CHAPTER 13CONNECTOR BODY COMPOSITES MATING VIEW SHOWN



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRCUIT DIAGRAM,TERRASTARU00KDD2

27JUN1180257V AE08068784 001

0638 09FEB15 ADDED R/D 71 AND 72. C 92855Z

M

F

E

D

C

B

G

H

J

A

K

L

* MUTUALLY EXCLUSIVE

TURN SIGNAL ADAPTER (400)(LOCATED ON MODULE BRACKET)

MIRROR SWITCH CONN (254F)(LOCATED IN INSTRUMENT PANEL LEFT SIDE)

CONNECTOR 3510243C1

CONNECTOR 3662108C1

B4

A1

A4

B1A4B4

A1B1

MIRROR SWITCH CONN (254M)(LOCATED IN INSTRUMENT PANEL BEHIND CENTER PANEL)

CONNECTOR 3543733C1BODY LOCK 3543732C1

LEFT TAIL LIGHT(71)

(LOCATED IN REAR CHASSIS)

# HARNESS,STOP &TAIL LIGHT,LIGHT TO LIGHT& HARNESS,STOP &TAIL LIGHT,LED LIGHTS

B

C

D

E

ACONNECTOR 1661375C2BODY LOCK 1661376C1

RIGHT TAIL LIGHT(72)

(LOCATED IN REAR CHASSIS)

# HARNESS,STOP &TAIL LIGHT,LIGHT TO LIGHT& HARNESS,STOP &TAIL LIGHT,LED LIGHTS* HARNESS,STOP & TAIL LIGHT


B

C

D

E

A

CAV CIRC GAUGE COLOR TERMINAL

A1 A62D 20 DKBL 3662109C1

A2 A78L 20 RD 3662109C1

A3 A78K 20 LTGN 3662109C1

A4 A78-GD 20 WH 3662109C1

B1 A78A 20 LTGN 3662109C1

B2 A78D 20 LTGN 3662109C1

B3 A78C 20 LTGN 3662109C1

B4 A78F 20 LTGN 3662109C1


A1 A62D 20 DKBL 3535805C1

A2 A78L 20 RD 3535805C1

A3 A78K 20 LTGN 3535805C1

A4 A78-GD 20 WH 3535805C1

B1 A78A 20 LTGN 3535805C1

B2 A78D 20 LTGN 3535805C1

B3 A78C 20 LTGN 3535805C1

B4 A78F 20 LTGN 3535805C1

CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A A57A 16 OR 3535303C1 3535424C1

B* A57D 16 OR 3535303C1 3535424C1

B* A57D 16 LT GN 3535303C1 3535424C1

C A57BC 16 LTGN 3535303C1 3535424C1

D A57R 16 LTGN 3535303C1 3535424C1

E A56A 16 OR 3535303C1 3535424C1

F* A56D 16 OR 3535303C1 3535424C1

F* A56D 16 YL 3535303C1 3535424C1

G A56BC 16 YL 3535303C1 3535424C1

H PLUG - - 3535425C1 -

J A71AB 16 OR 3535303C1 3535424C1

K A71A 16 OR 3535303C1 3535424C1

L PLUG - - 3535425C1 -

M A71D 18 OR 3535303C1 3535424C1


A# S71C 14 LT BL 2033816C1

A& 71 14 OR 2033816C1

B# S68C 14 BN 2033816C1

B& 56 14 OR 2033816C1

C# S57B 14 LT GN 2033816C1

C& 57 14 OR 2033816C1

D& 68 14 BN 2033816C1

E# S10-GC 14 WH 2033816C1

E* 10-G 14 WH 2033816C1


A# S71C 14 LT BL 2033816C1

A* S71K 14 LT BL 2033816C1

A& 71D 14 OR 2033816C1

B# S68C 14 BN 2033816C1

C# S57B 14 LT GN 2033816C1

C& 57 14 OR 2033816C1

D& 68B 14 BN 2033816C1

E# S10-GC 14 WH 2033816C1

E* 10-GD 14 WH 2033816C1

Figure 154 Connector Body Composites (71 / 72 / 254F / 254M / 400)

154


13.2. CONNECTOR BODY COMPOSITES (421 / 422 / 422F / 423), P. 2

CHAPTER 13

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO


NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


A80257V AE08068784 002AND 423, REMOVED R/D 1800FA.

0638 09FEB15 ADDED R/D 421, 422 C 92855Z

D

B

A

C

* MUTUALLY EXCLUSIVECONNECTOR 3540756C1BODY LOCK 3540758C1

LCT T HANDLE SHIFTER (422F)(LOCATED IN INSTRUMENT PANEL)

RESISTANCE MODULE IN (421)(LOCATED IN INSTRUMENT PANEL CENTER)

CONNECTOR 0587571C91

C

B

A

D


REISSTANCE MODULE OUT (422)(LOCATED IN INSTRUMENT PANEL CENTER)

A

B

C

6

4

2

1

5

CONNECTOR 1673743C1

RETARD REQUEST SWITCH (423)(LOCATED IN INSTRUMENT PANEL CENTER)


A A92A163 16 TN 1661875C1 1661872C1

B A92D 18 TN 1661875C1 3568570C1

C A92#142 18 TN 1661875C1 3568570C1

D* A92A103 18 TN 1661875C1 3568570C1

D* A92#103 18 TN 1661875C1 3568570C1

D* A92B103 18 TN 1661875C1 3568570C1

CAV CIRC GAUGE COLOR TERMINAL SEAL\SLEEVE

A A92RE 18 TN 0587578C1 3517771C1

B A92RF 18 TN 0587578C1 3517771C1

C A92RH 18 TN 0587578C1 3517771C1

D A92RJ 18 TN 0587578C1 3517771C1

CAV CIRC GAUGE COLOR TERMINAL SEAL\SLEEVE

A A92#158 18 TN 0587578C1 3517771C1

B A92#156 18 TN 0587578C1 3517771C1

C A92#112 18 TN 0587578C1 3517771C1


1 A92#161 18 TN 1661224C1

2 A92#103 18 TN 1661224C1

4 PLUG - - -

5 PLUG - - -

6 PLUG - - -

Figure 155 Connector Body Composites (421 / 422 / 422F / 423)

155


13.3. CONNECTOR BODY COMPOSITES (424 / 828 / 1008FA), P. 2A

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRCUIT DIAGRAM, TERRASTAR MJV0370

10DEC1492855Z AE08068784 02A


RETARDER O/P SW (424)(LOCATED IN INSTRUMENT PANEL CENTER)

CONNECTOR 1687783C1

1 4

2

3 6

BACK UP LIGHT CONNECTOR (828)(LOCATED IN REAR CHASSIS)


A

B

RIGHT TAIL LIGHT CONNECTOR (828)(LOCATED IN REAR CHASSIS)


B

D

A

C

E

CONNECTOR 2007311C1

LOAD SHADDING B2 STUD (1008FA)(LOCATED NEAR DASH PANEL)


1 PLUG - - -

2 A92RE 18 TN 1661224C1

3 A92RF 18 TN 1661224C1

4 A92RH 18 TN 1661224C1

6 A92RJ 18 TN 1661224C1


A RD 14 RD 2033912C1 0589391C1

B WH 14 WH 2033912C1 0589391C1


A RD 14 RD 2033816C1 0589391C1

B PLUG - - 0587579C1 -

C PLUG - - 0587579C1 -

D PLUG - - 0587579C1 -

E WH 14 WH 2033816C1 0589391C1


A A14X 6 RD 1621478C1

Figure 156 Connector Body Composites (424 / 828 / 1008FA)

156


13.4. CONNECTOR BODY COMPOSITES (1010), P. 3

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

CHAPTER 13

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



27JUN1180257V AE08068784 003

012 06JUN13 REVISED & UPDATED. B 88356Y

2

4

3

1

14 3 2

D

B

F

C

A

E

FUSE BLOCK #1 (1010)(LOCATED IN INSTRUMENT PANEL

RIGHT SIDE)



CAV CIRCUIT GAUGE COLOR TERMINAL

A1 - - - -

A2 - - - -

A3*A104CC 18 DKBL 3573312C1

A17A 18 PK 3573312C1

A3* A17A 18 PK 3573311C1

A4*A17H 16 PK 3573312C1

A17A 18 PK 3573312C1

A4* A17A 18 PK 3534161C1

A4* A17A 18 PK 3515517C1


B1 - - - -

B2 - - - -

B3 A17C 16 PK 3573312C1

B4 A17M 18 PK 3534164C1

C1 A71C 18 OR 3534164C1

C2*A71 16 OR 3573312C1

A71C 18 OR 3573312C1

C3 A12-GC 16 WH 3573312C1

C4 A12Z 16 LTBL 3573312C1

D1 A71AB 16 OR 3573312C1

D2 A92#165 18 TN 3534164C1

D3 A12U 16 LTBL 3573312C1

D4 A12Y 18 LTBL 3534164C1

E1A13F 18 PK 3573312C1

A13FN 18 PK 3573312C1

E1 A13FN 18 PK 3573311C1

E2 A14JA 12 RD 3573311C1

E3*A13FH 18 PK 3573312C1

A13FK 18 PK 3573312C1

E4 A70BD 14 RD 3573312C1

F1 A97UA 16 PL 3573312C1

F2 A75D 18 LTGN 3534164C1

F3 A90E 18 GY 3534164C1

F4 A39A 16 GY 3573312C1

FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION

FUSE BREAKER

F1-A E1, F1 5 3534208C1 - ENGINE CONTROL UNIT

F1-B E2, F2 5 3534208C1 - CAB HVAC CONTROL

F1-C E3, F3 5 3534208C1 - TRW HYD ABS-IGN

RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION

A1, A2, B1, B2 3600330C1 NOT USABLE FOR RELAY

A3, A4, B3, B4 3600330C1 START RELAY

C1, C2, D1, D2 3600330C1 BACK-UP LAMP RELAY

C3, C4, D3, D4 3600330C1 AUX ROOF LOAD RELAY

Figure 157 Connector Body Composites (1010)

157




CHAPTER 13

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



27JUN1180257V AE08068784 004


2

F

C

H

1

D B

AJ EG

3

4

CONNECTOR 3534572C1BODY LOCK1 3536085C1 BODY LOCK2 3599541C1

FUSE BLOCK #2 (1011)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)



A1 A14MD 12 RD 3573311C1

A2 A12-GBK 18 WH 3534164C1

A3 A14JB 12 RD 3573311C1

A4*A13-GBN 18 WH 3573312C1

A13-GFD 18 WH 3573312C1

B1 - - - -

B2 - - - -

B3 - - - -

B4 - - - -

C1 A14JF 12 RD 3573311C1

C2 A14MC 12 RD 3536299C1

C3 A14PA 12 RD 3573311C1

C4 A14TA 12 RD 3573311C1

D1 A86A 18 LTGN 3534164C1

D2 - - - -

D3 A28 16 TN 3573312C1


D4 - - - -

E1 (A56J) - - 3536301C1

E2 (A14MC) - - 3536299C1

E2 A14MC 12 RD 3573311C1

E3 (A57J) - - 3536301C1

E4* (A14TA) - - 3536299C1

E4* A14TA 12 RD 3573311C1

F1 A14JC 12 RD 3573311C1

F2 A84 16 LTGN 3573312C1

F3 A14JD 12 RD 3573311C1

F4 A63 18 DKBL 3534164C1

G1 (A56J) - - 3536301C1

G2 - - - -

G3 (A57J) - - 3536301C1

G4 - - - -

H1* A56C 18 OR 3534164C1

H1* A56K 16 OR 3573312C1

H2 A56T 12 YL 3573311C1

H3* A57C 18 OR 3534164C1

H3* A57K 16 OR 3573312C1

H4 A57T 12 LTGN 3573311C1

J1 - - - -

J2 A56-GC 18 WH 3534164C1

J3 (A57J) - - 3536301C1

J4*A57-GC 18 WH 3573312C1

A54-GC 18 WH 3573312C1

J4* A57-GC 18 WH 3534164C1


FUSE BREAKER

F2-A E1, F1 15 3534210C1 3536179C1 TRAILER LEFT TURN

F2-B E2, F2 15 3534210C1 3536179C1 CIGAR LIGHTER

F2-C E3, F3 15 3534210C1 3536179C1 TRAILER RIGHT TURN

F2-D E4, F4 10 3534209C1 3536178C1 CAB DOME / MAP LIGHTS

F2-E C1, D1 10 3534209C1 3536178C1 ENTERTAINMENT RADIO MEMORY

F2-G C3, D3 15 3534210C1 3536179C1 INSTRUMENT CLUSTER


A1, A2 3600329C1 ACCESSORY RELAY #1

A3, A4 3600329C1 IGNITION RELAY #1 @

H1, H2, J1, J2 3600330C1 TRAILER LEFT TURN RELAY

H3, H4, J3, J4 3600330C1 TRAILER RIGHT TURN RELAY

@ ALSO SEE CONNECTOR 1013


158




CHAPTER 13

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



27JUN1180257V AE08068784 005


4H

E

D

G

F

J

B

A

1

3

2

C





A1 A14NA 12 RD 3573311C1

A2*A13-GFD 18 WH 3573312C1

A13-GFE 18 WH 3573312C1

A3 A14NC 12 RD 3573311C1

A4*A13-GFE 18 WH 3573312C1

A13-GFF 18 WH 3573312C1

B1 - - - -

B2 - - - -

B3 - - - -

B4 - - - -

C1*A15 18 RD 3573312C1

A98H 18 BK 3573312C1

C1* A15 16 RD 3573312C1

C2 (A68J) - - 3536299C1

C3* A86N 14 LTGN 3573312C1

C3* A86R 14 LTGN 3573312C1

C3* A86PA 16 LTGN 3573312C1

C4 (A54J) - - -

D1 A14PB 12 RD 3573311C1

D2 A14HB 12 RD 3573311C1

D3 A14ME 12 RD 3573311C1

D4 A14HA 12 RD 3573311C1

E1 A68C 18 BN 3534164C1

E2 - - - -

E3 A54C 18 BN 3534164C1

E4 - - - -


F1 A68T 12 BN 3573311C1

F2 *A68-GC 18 WH 3573312C1

A70-GT 18 WH 3573312C1

F3 A54T 12 BN 3573311C1

F4*A54-GC 18 WH 3573312C1

A68-GC 18 WH 3573312C1

G1 A82M 16 GY 3573312C1

G2 A82E 16 GY 3573312C1

G3 A82N 16 GY 3573312C1

G4 A82K 16 GY 3573312C1

H1 - - - -

H2 A82V 16 GY 3573312C1

H3 - - - -

H4 A82L 16 GY 3573312C1

J1 A82P 16 GY 3573312C1

J2 A82F 18 GY 3534164C1

J3 A82P 16 GY 3573312C1

J4 A82H 18 GY 3534164C1


FUSE BREAKER

F3-A C1, D1 10 3534209C1 3536178C1 KEY SWITCH / DIAGNOSTIC

F3-B C2, D2 20 3534211C1 3536180C1 TRAILER / BODY TAIL LIGHT

F3-C C3, D3 20 3534210C1 3536179C1 AUXILIARY POWER SOURCES

F3-D C4, D4 20 3534211C1 3536180C1 TRAILER / BODY MARKER LIGHT


A1, A2 3600329C1 IGNITION RELAY # 2 @

A3, A4 3600329C1 IGNITION RELAY # 3 @

E1, E2, F1, F2 3600330C1 TRAILER TAIL LIGHT RELAY

E3, E4, F3, F4 3600330C1 TRAILER MARKER LIGHT RELAY

G1, G2, H2, J1, J2 3519350C1 WIPER POWER RELAY

G3, G4, H4, J3, J4 3519350C1 WIPER HI / LO RELAY



159




CHAPTER 13

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



27JUN1180257V AE08068784 006


E

3

G AC


4F

J


D

1

H

2

B



A1 A12-B 18 LTBL 3534164C1

A2 A12V 12 LTBL 3536306C1

A3 A13FC 12 PK 3536304C1

A4 A13FC 12 PK 3516158C1

B1 A12C 18 LTBL 3534164C1

B2 A12F 18 LTBL 3534164C1

B3*A73A 18 LTGN 3573312C1

A28A 18 TN 3573312C1

B4 A13 16 PK 3573312C1

C1 A14TD 12 RD 3573311C1

C2 (A12V) - - 3536306C1

C3 (A13FC) - - 3536304C1

C4 (A13FC) - - 3536306C1

D1 A81A 12 LTGN 3573311C1

D2*A86 18 LTGN 3573312C1

A86F 18 LTGN 3573312C1

D2*A86 18 LTGN 3573312C1

A86F 18 LTGN 3573312C1

D3 A13B 18 PK 3534164C1

D4 A87MB 18 GY 3534164C1

E1 PLUG - - -

E2 - - - -


FUSE BREAKER

F4-A G1, H1 30 3534213C1 3536182C1 POWER WINDOW / DOOR-DRIVER

F4-B G2, H2 10 3534209C1 3536178C1 POWER MIRRORS

F4-C G3, H3 10 3534209C1 3536178C1 TRANSMISSION CONTROL UNIT

F4-E C1, D1 30 3534213C1 3536182C1 POWER WINDOW / DOOR PASSENGER

F4-F C2, D2 10 3534209C1 3536178C1 CB RADIO / ENTERTAINMENT RADIO

F4-G C3, D3 10 3534209C1 3536178C1 OPTIONAL WARNING LIGHTS

F4-H C4, D4 10 3534209C1 3536178C1 WINDSHIELD WASHER PUMP

F4-J A1, B1 5 3534208C1 - BODY CONTROLLER

F4-K A2, B2 10 3534209C1 3536178C1 SWITCH PACK

F4-L A3, B3 10 3534209C1 3536178C1 CLUSTER / CAB HVAC CONTROLLER

F4-M A4, B4 10 3534209C1 3536178C1 BODY CONTROLLER / CAB HVAC LPM


E3 - - - -

E4 - - - -

F1 PLUG - - -

F2 PLUG - - -

F3 PLUG - - -

F4 PLUG - - -

G1 A14TC 12 RD 3573311C1

G2 (A12V) - - -

G3 (A13FM) 12 PK 3536304C1

G4 (A13FC) - - -

H1 A81B 12 LTGN 3573311C1

H2 A78V 18 LTGN 3534164C1

H3 A13A 16 PK 3573312C1

H3*A92#163 16 TN 3573311C1

A92A163 16 TN 3573311C1

A92FN 16 TN 3573312C1

H3*A92#163 18 TN 3573312C1

A92A163 18 TN 3573312C1

H4 - - - -

J1* A12A 18 LTBL 3534164C1

J1* A12Q 18 LTBL 3573312C1

J2 (A12V) - - -

J3*A13FD 18 PK 3573312C1

A13FN 18 PK 3573312C1

J4 - - - -

RELAY LOCATION- CAVITY

PART NUMBER DESCRIPTION

J1, J2 3600329C1 ACCESSORY RELAY # 1 @

J3, J4 3600329C1 IGNITION RELAY # 1 @



160




CHAPTER 13

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



27JUN1180257V AE08068784 007

012 06JUN13 REVISED & UPDATED. B 88356YE G JA

4


1

3

2

C

DB H


F

SNOW VALVE EFFECT# TRANSFER CASE SHIFTING EFFECT



A1 - - - -

A2 A13FB 12 PK 3516158C1

A3 A13FA 12 PK 3536304C1

A4 A13FA 12 PK 3536306C1

B1 - - - -

B2*A39 16 GY 3573311C1

A39B 16 GY 3573312C1

B2 A39A 16 GY 3573311C1

B3 - - - -

B4 A71 16 OR 3573312C1

C1 - - - -

C2 - - - -

C3 (A13FA) - - -

C4 (A13FA) - - -

D1 - - - -

D2 - - - -


D3 A13B 16 PK 3573312C1

D4 A28V 16 TN 3573312C1

E1 - - - -

E2 - - - -

E3 A13FR 12 PK 3536304C1

E4 - - - -

F1 PLUG - - -

F2 PLUG - - -

F3 PLUG - - -

F4 PLUG - - -

G1(A13FB) - - 3536304C1

A13FL 12 PK 3536304C1

G2 - - - -

G3 (A13FA) - - -

G4 (A13FA) - - -

H1* A13A 18 PK 3515517C1

H1# A13H 12 RD 3573311C1

H2 A88V 18 LTGN 3534164C1

H3 A90L 18 GY 3534164C1

H4 - - - -

J1*A13FD 18 PK 3573312C1

A13FE 18 PK 3573312C1

J2 - - - -

J3*A13FE 18 PK 3573312C1

A13FF 18 PK 3573312C1

J4 - - - -


FUSE BREAKER

F5-A H1,G1 10 TRANSFER CASE

F5-B G2, H2 10 3534209C1 3536178C1 AUX POWER SOURCE

F5-C G3, H3 5 3534208C1 - ACCELERATOR

F5-G C3, D3 10 3534209C1 3536178C1 OWNER OPERATOR

F5-H C4, D4 10 3534209C1 3536178C1 COMPASS MODULE

F5-K A2, B2 20 3534211C1 3536180C1 AIR DRYER

F5-M A4, B4 10 3534209C1 3536178C1 BACK-UP LIGHTS






161




CHAPTER 13

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



28JUN1180257V AE08068784 008


4

4

2

3

1

B

1 2

D C

3

FUSE BLOCK #6(1015)

(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)




A1 A19V 12 GY 3573311C1

A1 A98H 18 BK 3534164C1

A2 A37V 18 TN 3534164C1

A2 92AB 16 TN 3573312C1

A3 A12Z 16 LTBL 3573312C1

A3 A78A 14 LTGN 3573312C1

A4 A75 12 LTGN 3573311C1

B1 A14FA 12 RD 3573311C1

B2 A14KB 12 RD 3573311C1

B3 A14NB 12 RD 3573311C1

B4 A14JE 12 RD 3573311C1

C1 A37 18 TN 3534164C1

C2 A37D 16 TN 3573312C1

C3 A23B 18 TN 3534164C1

C4*A23 18 TN 3573312C1

A23C 18 TN 3573312C1

D1 A37V 18 TN 3534164C1

D2 A37-GCD 18 WH 3534164C1

D3 A23A 18 TN 3534164C1

D4 A23C 18 TN 3534164C1


FUSE BREAKER

F6-A A4, B4 30 3534213C1 3536182C1 CAB HVAC BLOWER MOTOR

F6-B A3, B3 25 3534211C1 3536180C1 AUXILIARY ROOF LOAD

F6-C A2, B2 10 3534209C1 3536178C1 FUEL TRANSFER PUMP

F6-D A1, B1 20/30 3534213C1 3536182C1 FUEL HEATER


C1, C2, D1, D2 3600330C1 FUEL TRANSFER PUMP RELAY

C3, C4, D3, D4 3600330C1 PARK BRAKE/FAN RELAY


162



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



28JUN1180257V AE08068784 009

012 06JUN13 REVISED AND UPDATED. B 88356YDF

3

E

2

C

H

GJ

4B

1

A


CONNECTOR 3534572C1

NOTE : 20A W/ BODY ACCESSORY 25A W/ TRAILER AUX CENTER PIN - ACC OR BAT 30A W/ TRAILER AUX FEED

* MUTUALLY EXCLUSIVE& W/ AUX SWITCH

BODY LOCK 1 3536085C1BODY LOCK 2 3599541C1


A1 A14FE 12 RD 3573311C1

A2 A14ND 12 RD 3573311C1

A3 A13FT 12 PK 3573311C1

A4 A14KA 12 RD 3573311C1

B1* A14A 14 RD 3573312C1

B1* A14A 12 RD 3573311C1

B2* A72C 12 OR 3573311C1

B2* A94L 12 GY 3573311C1

B3* A105 18 LTGN 3534164C1

B3* A105 16 LTGN 3573312C1

B3* A13AA 18 RD 3534164C1

B3* A13AB 18 RD 3534164C1

B3* A14R 18 RD 3534164C1

B4 A81D 12 LTGN 3573311C1

C1 - - - -

C2 - - - -

C3 - - - -

C4 - - - -

D1 - - - -

D2 - - - -

D3 - - - -

D4 - - - -

E1 A14FD 12 RD 3573311C1

E2* A14BA 16 RD 3573312C1


E2* A72K 12 OR 3573311C1

E2&* A72A 12 OR 3573311C1

E2&* A72E 18 OR 3515517C1

E3 A14G 16 RD 3573312C1

E4 (A70J) - - 3536299C1

F1 A81C 12 LTGN 3573311C1

F2 A14FB 12 RD 3573311C1

F3 A14MA 12 RD 3573311C1

F4 A14HC 12 RD 3573311C1

G1* A12Q 18 LTBL 3534164C1

G1* A72E 18 OR 3534164C1

G1&* A72EF 18 OR 3515517C1

G1&* A72F 16 OR 3573312C1

G2* A72AA 12 OR 3573311C1

G2* A12BB 16 LTBL 3573312C1

G2&* A72V 12 DKBL 3573311C1

G2&* A94TA 12 GY 3573311C1

G3 A70D 18 OR 3534164C1

G4 (A70J) - - 3536299C1

H1 - - - -

H2 - - - -

H3 - - - -

J1* A14BA 16 RD 3573312C1

J1* A72K 12 OR 3573311C1

J1&* A72A 12 OR 3573311C1

J1&* A94TC 12 GY 3573311C1

J2&* A72-GCL 18 WH 3534164C1

J2&*A72-GB 18 WH 3573312C1

A72-GCL 18 WH 3573312C1

J2&* A12-GCL 18 WH 3534164C1

J2&* A72-GAL 16 WH 3573312C1

J2&* A12-GCL 18 WH 3515517C1

J3* A70ET 10 RD 3573311C1

J3* A70T 10 RD 3573311C1

J4A70-GT 18 WH 3573312C1

A70-GC 18 WH 3573312C1


FUSE BREAKER

F7-A E1, F1 30 3534213C1 3536182C1 POWER WINDOW / DOOR - LEFT REAR

F7-B E2, F2 SEE NOTE3534211C13534212C13534213C1

3536180C13536181C13536182C1

BODY ACCESSORY / TRAILER AUX

F7-C E3, F3 15 3534210C1 3536179C1 OWNER OPERATOR

F7-D E4, F4 30 3534213C1 3536182C1 TRAILER STOP LIGHTS

F7-E A1, B1 10 3534209C1 3536178C1 DISPLAY SYSTEMS / DRIVER AIR SEAT

F7-F A2, B2 15 3534210C1 3536179C1 TRW ABS COIL B+

F7-G A3, B3 10/203534209C13536180C1

3534209C13536180C1

DRIVER SEAT / PASSENGER SEAT

F7-H A4, B4 30 3534213C1 3536182C1 POWER WINDOW / DOOR - RIGHT REAR


G1, G2, J1, J2, H2 3600329C1 BODY ACC / TRAILER AUX RELAY

G3, G4, J3, J4, H4 3600329C1 TRAILER STOP RELAY


163




CHAPTER 13

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



01JUL1180257V AE08068784 010


CONNECTOR 3534572C1BODY LOCK 1 3536085C1BODY LOCK 2 3599541C1



D4

BFH

3

A

1

2

G EJ CNOTE 1: AUTO NEUTRAL START ENABLE RELAY COLUMN SHIFTER


A1* A14NE 12 RD 3536301C1

A2* A14PE 10 RD 3573311C1

A2* A14PE 12 RD 3573311C1

A3* A14KC 12 RD 3573311C1

A4 A14PD 10 RD 3573311C1

B1 A14F 12 RD 3573311C1

B2 A14H 16 PK 3573312C1

B2* A92BT 18 TN 3534164C1

B2* A9Y 18 GY 3515517C1

B3 A14NS 12 BK 3573311C1

B4 - - - -

C1 (A14NE) - - 3536301C1

C2 - - - -

C3 - - - -

C4 - - - -

D1 - - - -

D2 - - - -

D3 - - - -

D4 - - - -

E1 (A14NE) - - 3536301C1

E2 - - - -

E3 A20 16 LTGN 3573312C1

E4* A94UA 12 GY 3573311C1

E4* A72J 12 OR 3573311C1

E4* A94TC 12 GY 3573311C1

F1 A92FB 16 TN 3573312C1

F2 A14HE 12 RD 3573311C1

F3 A14MB 12 RD 3573311C1

F4 A14PC 12 RD 3573311C1

G1* A92RD 16 TN 3573312C1

G1* A92#145 18 TN 3534164C1


G2 A92#163 16 TN 3573312C1

G3A13FF 18 PK 3573312C1

A13FH 18 PK 3573312C1

G4* A94T 10 GY 3573311C1

G4* A72 12 OR 3573311C1

G4* (A94TC) - - 3536299C1

H1 A92FN 16 TN 3573312C1

H2 - - - -

H3 - - - -

H4 - - - -

J1A92FB 16 TN 3573311C1

A92FBA 16 TN 3573311C1

J2 A92FBA 16 TN 3573312C1

J3* A94UA 12 GY 3573311C1

J3* A72J 12 OR 3573311C1

J3* A94TB 12 GY 3573311C1

J4 A13-GFF 18 WH 3515517C1


FUSE BREAKER

F8-A E1, F1 10 3534209C1 3536178C1 TRANSMISSION SHIFTER

F8-C E3, F3 10 3534209C1 3536178C1 REMOTE POWER UNIT

F8-D E4, F4 30 3534213C1 3536182C1 TRAILER AIR ABS / ETB AUX

F8-F A2, B2 NOTE 2 3534209C1 3536178C1 TRANSMISSION CONTROL UNIT

F8-G A3, B3 30 3534213C1 3536182C1 ELECTRIC TRAILER BRAKES


G1, G2, J1, J2, H2 3519350C1 OPTIONAL RELAY SEE NOTE 1

G3, G4, J3, J4, H4 3519350C1 TRAILER ABS ECU RELAY


164



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



01JUL1180257V AE08068784 011


2

H

J E A

B


D

CONNECTOR 3534572C1BODY LOCK 1 3536085C1BODY LOCK 2 3599541C1

1

3

F

G C

4



E2 A12V 12 LTBL 3573311C1

E3 - - - -

E4 - - - -

F1 A86P 16 LTGN 3573312C1

F2 A12X 18 LTBL 3534164C1

F2 A89CA 18 PL 3515517C1

F3 A19V 12 GY 3573311C1

F4 A19-GCG 18 WH 3534164C1

G1*A96RA 18 YL 3573312C1

A96RB 18 YL 3573312C1

G1*A104JC 18 DKBL 3573312C1

A104JB 18 DKBL 3573312C1

G2* A53F 14 YL 3573312C1

G2* A104C 16 DKBL 3573312C1

G3* A96LB 18 YL 3534164C1

G3*A104C 16 DKBL 3573312C1

A104B 18 DKBL 3534164C1

G4* A104B 18 DKBL 3534164C1

G4* A53E 14 YL 3573312C1

H2 A53B 14 YL 3573312C1

H1 - - - -

H3 - - - -

H4* A53 14 YL 3573312C1

H4* A13F 18 PK 3534164C1

J1* A53PA 14 YL 3573312C1

J1*A104JB 18 DKBL 3573312C1

A104JA 18 DKBL 3573312C1

J2*A96-GD 18 YL 3573312C1

A96-GC 18 YL 3573312C1

J2* A104H 16 DKBL 3573312C1

J3*A104J 16 DKBL 3573312C1

A104JA 18 DKBL 3573312C1

J3* A53PB 14 YL 3573312C1

J4*A96-GCC 18 YL 3573312C1

A96-GB 18 YL 3573312C1

J4* A104AA 18 DKBL 3534164C1


A1* A96RB 18 YL 3534164C1

A1*A104L 18 DKBL 3573312C1

A104F 18 DKBL 3573312C1

A2*A104CB 18 DKBL 3573312C1

A104N 18 DKBL 3573312C1

A2* A52E 14 YL 3573312C1

A3* A96LA 18 YL 3534164C1

A3*A96LA 18 YL 3573312C1

A96LB 18 YL 3573312C1

A4 A52B 14 YL 3573312C1

B1 - - - -

B2* A52D 14 YL 3573312C1

B2* A59RC 18 GY 3534164C1

B3 - - - -

B4* A52 14 YL 3573312C1

B4* A59CA 16 GY 3573312C1

B4*A104JD 18 DKBL 3573312C1

A104JC 18 DKBL 3573312C1

C1* A52PD 14 YL 3573312C1

C2* A96-GC 18 YL 3534164C1

C2* A104E 18 DKBL 3534164C1

C3* A52PC 14 YL 3573312C1

C3* A59RD 16 GY 3573312C1

C4*A96-GB 18 YL 3573312C1

A96-GD 18 YL 3573312C1

C4* A104JD 18 DKBL 3534164C1

D1 - - - -

D2 - - - -

D3A13FK 18 PK 3573312C1

A13FP 18 PK 3573312C1

D4 A19 12 GY 3573311C1

E1 A13FM 12 PK 3573311C1


FUSE BREAKER

F9-A E1, F1 5 3534208C1 - 2 WAY RADIO

F9-B E2, F2 5 3534208C1 - AUX ROOF LOAD


G1, G2, H2, J1, J2 3519350C1 RIGHT LOW BEAM OR SWITCH RELAY

G3, G4, H4, J3, J4 3519350C1 LEFT LOW BEAM OR REMOTE-S RELAY

A1, A2, B2, C1, C2 3519350C1 RIGHT HIGH BEAM OR REMOTE-S RELAY

A3, A4, B4, C3, C4 3519350C1 LEFT HIGH BEAM OR PUMP-I RELAY

D3, D4, E4, F3, F4 3519350C1 FUEL HEATER RELAY


165



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



01JUL1180257V AE08068784 012

CNA1 26JUL11 INITIAL RELEASE. A 80257VH F D B

4

3

J G

2

1

ACE





C2 A78AC 16 LTGN 3573312C1

C3 - - - -

C4 - - - -

D1 - - - -

D2 - - - -

D3 - - - -

D4 - - - -

E1* A97Z 10 VT 3573311C1

E1* A94PM 12 GY 3573311C1

E2* A70E 10 RD 3573311C1

E2* A94PE 16 GY 3573312C1

E3 A14KD 12 RD 3573311C1

E4* A14TB 12 RD 3573311C1

E4* A14TF 12 RD 3573311C1

F1* A23 18 TN 3534164C1

F1* A94TM 12 GY 3573311C1

F2* A70NS 16 RD 3573312C1

F2* A94TE 16 GY 3573312C1

F3 A70BF 14 RD 3573312C1

F4 - - - -

G1 - - - -

G2 - - - -

G3 - - - -

G4 - - - -

H1 - - - -

H2 - - - -

H3 - - - -

H4 - - - -

J1 - - - -

J2 - - - -

J3 - - - -

J4 - - - -


A1*A78-GBH 18 WH 3573312C1

A78-GC 18 WH 3573312C1

A1*A78-GC 16 WH 3573312C1

A78-GBH 18 WH 3573312C1

A2 A78C 14 BK 3573312C1

A3 - - - -

A4 - - - -

B1 - - - -

B2 - - - -

B3 - - - -

B4 - - - -

C1 A78A 14 LTGN 3573312C1


FUSE BREAKER

F10-A E1, F1 5 3534208C1 3536178C1 FAN SOLENOID

F10-B E2, F2 15 3534210C1 3536179C1 ELECTRIC TRAILER BRAKES

F10-C E3, F3 20 3534211C1 3536180C1 BODY STOP

RELAY LOCATION -CAVITY PART NUMBER DESCRIPTION

A1, A2, B2, C1, C2 3519350C1 LEFT WINDSHIELD RELAY


166



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



01JUL1180257V AE08068784 013


E

3D

F

3

4

4 2

2

C

A

1

B

1



* MUTUALLY EXCLUSIVE# W/ ALLISON W/ RMT SS% W/ MIRROR-HTD W/ WHLD


A1# A59RE 18 GY 3534164C1

A1% A78BC 16 LTGN 3515517C1

A2# A59CD 18 GY 3534164C1

A2% A78 16 LTGN 3515517C1

A3* A12D 12 LTBL 3573311C1

A3* A12E 18 LTBL 3573311C1

A4 A12E 18 LTBL 3573311C1


B1# A59RD 16 GY 3573312C1

B1% A78B 14 BK 3516158C1

B2# A59CE 18 GY 3534164C1

B2% A78-GBH 18 WH 3515517C1

B3 - - - -

B4 - - - -

C1 A70-GC 18 WH 3534164C1

C2 A70BF 14 RD 3573312C1

C3 - - - -

C4 - - - -

D1 A70BB 14 RD 3573312C1

D2* A70C 18 OR 3534164C1

D2* A70C 14 RD 3573312C1

D3 - - - -

D4 - - - -

E1*A14HD 14 RD 3573311C1

A14HH 16 RD 3573312C1

E2 A13FS 12 PK 3573311C1

E3 A13FL 12 PK 3573311C1

E4 A14HH 16 RD 3573312C1

F1 - - - -

F2 A97DF 18 PL 3534164C1

F3 - - - -

F4 A14FF 16 RD 3573312C1


FUSE

F11-B E2, F2 5 3534208C1 ENGINE BODY BUILDER

F11-A E4, F4 5 3534208C1 AGSP

RELAY LOCATION CAVITY PART NUMBER DESCRIPTION

A1, A2, B1, B2 3600330C1 PUMP RELAY / HEATED WINDSHIELD

C3,C4,D3,D4 3573311C1 NOT USABLE FOR RELAY

C1, C2, D1, D2 3600330C1 BODY STOP RELAY


167


13.15. CONNECTOR BODY COMPOSITES (1025 / 1026), P. 14

CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



05JUL1180257V AE08068784 014


J

LM

B

G

D

A

K

E

C

FH

D

LM

B

G

A

K

E

CJ

FH



J1939 ADAPTER (1025)

(LOCATED IN INSTRUMENT PANEL CENTER)

J1939 ADAPTER (1026)(LOCATED IN INSTRUMENT PANEL CENTER)




A A5RF(-) 18 GN 3534164C1

B A5FA(-) 18 GN 3534164C1

C A5RH(-) 18 LTGN 3534164C1

D A5RH(-) 18 LTGN 3534164C1

E* A5(-) 18 GN 3534164C1

E* A5D(-) 18 GN 3534164C1

F* A5RJ(-) 18 GN 3534164C1

F* A5F (-) 18 GN 3534164C1

G* A5RJ(+) 18 YL 3534164C1

G* A5F(+) 18 YL 3534164C1

H* A5(+) 18 YL 3534164C1

H* A5D(+) 18 YL 3534164C1

J A5RH(+) 18 YL 3534164C1

K A5RH(+) 18 YL 3534164C1

L A5FA(+) 18 YL 3534164C1

M A5RF(+) 18 YL 3534164C1


A* A5RD(-) 18 GN 3534164C1

A* A5R(-) 18 GN 3534164C1

B A5C(-) 18 GN 3534164C1

C A5RE(-) 18 LTGN 3534164C1

D A5RE(-) 18 LTGN 3534164C1

E A5CA(-) 18 GN 3534164C1

F A5RF(-) 18 GN 3534164C1

G A5RF(+) 18 YL 3534164C1

H A5CA(+) 18 YL 3534164C1

J A5RE(+) 18 YL 3534164C1

K A5RE(+) 18 YL 3534164C1

L A5C(+) 18 YL 3534164C1

M* A5RD(+) 18 YL 3534164C1

M* A5R(+) 18 YL 3534164C1

Figure 168 Connector Body Composites (1025 / 1026)

168


13.16. CONNECTOR BODY COMPOSITES (1100 / 1100MA / 1101 / 1101A), P. 15

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


05JUL1180257V AE08068784 015

0638 09FEB15 ADDED R/D 1101A. C 92855Z

KEY SWITCH CONN (1100MA)(LOCATED IN INSTRUMENT PANEL CENTER)

LOC 1 & 2 SWITCH PACK (1101)(LOCATED IN INSTRUMENT PANEL CENTER)

KEY SWITCH (1100)(LOCATED IN INSTRUMENT PANEL CENTER)





DA

C

B

D

A

E B

F

C


B

D

C

A


SWITCH PACK (1101A)(LOCATED IN INSTRUMENT PANEL CENTER)


C

B

A

D

E

F


A A15 16 RD 1661208C1

B* A17H 16 PK 1661208C1

B* A17H 18 PK 1661208C1

C A12 18 LTBL 1661208C1

D A13F 18 PK 1661208C1


A A15 18 RD 1661208C1

B A17H 16 PK 1661208C1

B A17HAL 16 PK 1661208C1

C A12 18 LTBL 1661208C1

D* A13DB 18 PK 1661208C1

D* A13F 18 PK 1661208C1

D* A104J 18 DKBL 1661208C1


A A11-GKD 18 WH 1661261C1

B A12F 18 LTBL 1661261C1

C A62DB 18 DKBL 1661261C1

D* A3C(+) 18 DKBL 1661261C1

D* A3A(+) 18 DKBL 1661261C1

E* A3C(-) 18 GY 1661261C1

E* A3A(-) 18 GY 1661261C1

F - - - -


A A11-GJ 18 WH 1661262C1

B A12FC 18 LT BL 1661262C1

C A62S 18 DK BL 1661262C1

D PLUG - - -

E PLUG - - -

F PLUG - - -

Figure 169 Connector Body Composites (1100 / 1100MA / 1101 / 1101A)

169



CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


05JUL1180257V AE08068784 016

0638 09FEB15 REMOVED R/D 1105. B 92855Z

6

8

5B2B

3

10

9 7

1 4

6

8

5B2B

3

10

9 7

1 4

IP AUX ROOF LOAD SWITCH (1106)(LOCATED IN INSTRUMENT PANEL CENTER)

SNOWVALVE SWITCH (1107)(LOCATED IN INSTRUMENT PANEL CENTER)

CONNECTOR 3520850C1

CONNECTOR 3520850C1


1 - - - -

2B A12X 18 LTBL 1661224C1

3A12Y 18 LTBL 3541250C1

A12V 18 LTBL 3541250C1

4 - - - -

5B - - - -

6 - - - -

7 A12V 18 LTBL 1661224C1

8 A62DJ 18 DKBL 1661224C1

9 A12-GA 16 WH 1661224C1

10 - - - -


1 A23M 18 TN 1661224C1

2B A13DA 18 PK 1661224C1

3 A23J 18 TN 1661224C1

4 A23L 18 TN 1661224C1

5B A23-GAK 18 WH 1661224C1

6 A23K 18 TN 1661224C1

7 A23H 18 TN 1661224C1

8 A62ODG 18 LTBL 1661224C1

9 - - - -

10 - - - -


170


13.18. CONNECTOR BODY COMPOSITES (1110 / 1200 / 1210 / 1220), P. 17

CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



05JUL1180257V AE08068784 017


12

7

HVAC CONTROL (1200)(LOCATED IN INSTRUMENT PANEL CENTER)

2

CONNECTOR 3534302C1BODY LOCK1 3539892C1BODY LOCK2 3539893C1

B

94

6

A

83

10

111

5

@ MUTUALLY EXCLUSIVE

68

AUX TRAILER SOCKET SWITCH(1110)

(LOCATED IN INSTRUMENT PANEL CENTER)

2B310 9

7

1

45B

CONNECTOR 3520850C1

8

1310 9

5B 46 7

2B

8

1310 9

5B 46 7

2B

E

B

CONNECTOR 3627940C1

HG

HVAC LPM (1220)(LOCATED ON RIGHT SIDE KICK PANEL HVAC LPM)

K

DF

AJ

3

4

1

6

5


HVAC UNIT (1210)(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)

C

2


1 A72D 18 OR 1661224C1

2B A110C 18 GY 1661224C1

3@ A72CA 18 OR 1661224C1

3@ A72FA 18 OR 1661226C1

3@ A72F 16 OR 1661226C1

3@ A72ED 18 OR 3541250C1

3@ A72EC 18 OR 3541250C1

4 - - - -

5B - - - -

6 - - - -

7@ A72B 14 OR 1661226C1

7@ A72FA 18 OR 1661224C1

7@ A72ED 18 OR 1661224C1

8 A62DK 18 DKBL 1661224C1

9@ A72-GAM 18 WH 1661224C1

10A72-GB 18 WH 3541250C1

A72-GD 18 WH 3541250C1


A1 A73A 18 LTGN 3522073C1

A2 A75D 18 LTGN 3522073C1

A3 - - - -

A4 A77 20 LTGN 3534303C1

A5 - - - -

A6 - - - -

A7 - - - -

A8 - - - -

A9 A75C 20 LTGN 3534303C1

A10 - - - -

A11 A75A 18 LTGN 3522073C1

A12 A62DA 18 DKBL 3522073C1

B1 A74D 18 LTGN 3522073C1

B2 A74E 18 LTGN 3522073C1

B3 - - - -

B4 - - - -

B5 - - - -

B6 A74-G 18 WH 3522073C1

B7 - - - -

B8 - - - -

B9 A74 18 LTGN 3522073C1

B10 A74A 18 LTGN 3522073C1

B11 A74B 18 LTGN 3522073C1

B12 A74C 18 LTGN 3522073C1


A A74 18 LTGN 1661261C1

B A74A 18 LTGN 1661261C1

C A74B 18 LTGN 1661261C1

D A74C 18 LTGN 1661261C1

E A74D 18 LTGN 1661261C1

F A74E 18 LTGN 1661261C1

G A75E 20 LTGN 3544254C1

H A75ZVRA 18 GY 1661261C1

J A77D 20 LTGN 3544254C1

K A75ZVRB 18 GY 1661261C1


1 - - - -

2 - - - -

3 - - - -

4 A75A 18 LTGN 3544884C1

5 A75-G 12 WH 3605694C1

6 A75 12 LTGN 3605694C1

Figure 171 Connector Body Composites (1110 / 1200 / 1210 / 1220)

171



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



05JUL1180257V AE08068784 018


29

3

110

1211 4

513

1615

14

87

6

1

8

6

4

12

2

9

11

7

5

3

10

CONNECTOR 3597143C1

RADIO CONNECTOR (1301)(LOCATED IN INSTRUMENT PANEL - RADIO)

CONNECTOR 3580403C1

RADIO (1300)(LOCATED IN INSTRUMENT PANEL)

* W/ PREM TRIM

2

13

9

CLUSTER CONNECTOR (1500)(LOCATED IN INSTRUMENT PANEL CENTER)

1

14

7

4

3CONNECTOR 3548792C1

12

8


65

10

11

CONNECTOR 2018590C1

11

8

5

2

9

CLUSTER CONNECTOR (1501)(LOCATED IN INSTRUMENT PANEL CENTER)

4

76

12

1

10

3


1 - - - -

2 - - - -

3 A54D 18 BN 3597102C1

4 A86 18 LTGN 3597102C1

5 - - - -

6 A62E 18 DKBL 3597102C1

7 A86A 18 LTGN 3597102C1

8 A86-G 18 WH 3597102C1

9 A86DA 20 LTGN 3597102C1

10 A86EA 20 LTGN 3597102C1

11* A86K 20 LTGN 3597102C1

12* A86L 20 LTGN 3597102C1

13* A86H 20 LTGN 3597102C1

14* A86J 20 LTGN 3597102C1

15 A86BA 20 LTGN 3597102C1

16 A86CA 20 LTGN 3597102C1


1 A86H 20 LTGN 3580404C1

2 A86J 20 LTGN 3580404C1

3 A86BA 20 LTGN 3580404C1

4 A86CA 20 LTGN 3580404C1

5 A86-G 20 WH 3580404C1

6 A86 20 LTGN 3580404C1

7 A86K 20 LTGN 3580404C1

8 A86L 20 LTGN 3580404C1

9 A86DA 20 LTGN 3580404C1

10 A86EA 20 LTGN 3580404C1

11 - - - -

12 A86AA 20 LTGN 3580404C1


1 A28-G 16 WH 2018639C1

2 A28 16 TN 2018639C1

3 - - - -

4 A62 18 DKBL 2018639C1

*5 A62DA 18 DKBL 2018639C1

*5 A62BD 18 DKBL 2018639C1

*6 A62P 18 DKBL 2018639C1

*6 A62BE 18 GY 2018639C1

7 A28A 18 TN 2018639C1

8 A110AD 18 GY 2018639C1

9 A72CA 18 OR 2018639C1

10 A72D 18 OR 2018639C1

11 - - - -

12 - - - -

13 - - - -

14 A52C 20 YL 2018639C1


1 - - - -

2 - - - -

3 - - - -

4 - - - -

5 - - - -

6 - - - -

7 - - - -

8 - - - -

9 A41 18 GY 2018639C1

10 - - - -

11 A5D(-) 18 GN 2018639C1

12 A5D(+) 18 YL 2018639C1


172


13.20. CONNECTOR BODY COMPOSITES (1501 / 1502 / 1503), P. 18A

CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



20OCT1288356Y AE08068784 18A



CONNECTOR 2018589C1

CONNECTOR 1661601C1



CONNECTOR 3627615C1

1678

17

29

18

1011

1

1312

3

14

4

1556

10

9 17

1

9 1

18 8


1 K92#171 18 YL 3627612C1

2 K92#173 18 LT BL 3627612C1

3 K92#174 18 LT BL 3627612C1

4 K92#176 18 YL 3627612C1

5 K92#177 18 LT GN 3627612C1

6 K92#178 18 wh 3627612C1

7 K92#179 18 PK 3627612C1

8 k92#145 18 OR 3627612C1

9 k5A108 18 GN 3627612C1

10 k5A128 18 YL 3627612C1

11 - - - -

12 - - - -

13 - - - -

14 - - - -

15 - - - -

16 - - - -

17 - - - -

18 - - - -


1 K92#101 18 LT BL 2018639C1

2 K92#103 18 YL 2018639C1

3 K92#105 18 OR 2018639C1

4 K92#109 18 GY 2018639C1

5 K92A110 18 PK 2018639C1

6 K92#120 18 LT BL 2018639C1

7 K92#180 18 OR 2018639C1

8 K47#125 18 TN 2018639C1

9 K48#139 18 OR 2018639C1

10 K48#159 18 TN 2018639C1

11 K92#142 18 WH 2018639C1

12 K92#143 18 LT BL 2018639C1

13 K92#150 18 PK 2018639C1

14 K47#140 18 LT GN 2018639C1

15 K47#160 18 YL 2018639C1

16 K92#163 18 YL 2018639C1

17 K92#165 18 TN 2018639C1

18 K92#169 18 GY 2018639C1


1 K92#138 18 OR 3717171C1

2 K92#136 18 OR 3717171C1

3 K92#134 18 WH 3717171C1

4 K92#133 18 YL 3717171C1

5 K92#117 18 LT BL 3717171C1

6 K92#114 18 GY 3717171C1

7 K92#111 18 OR 3717171C1

8 K92#123 18 LT GN 3717171C1

9 K92#170 18 PK 3717171C1

10 K92#158 18 LT GN 3717171C1

11 K92#157 18 WH 3717171C1

12 K92#155 18 WH 3717171C1

13 K31#154 18 TN 3717171C1

14 K92#153 18 YL 3717171C1

15 K92#152 18 LT GN 3717171C1

16 K92#151 18 WH 3717171C1

17 K92#141 18 TN 3717171C1

Figure 173 Connector Body Composites (1501 / 1502 / 1503)

173



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



05JUL1180257V AE08068784 019


BODY CONTROLLER #J3 (1600)(LOCATED ON LEFT SIDE KICK PANEL - BODY CONTROLLER)

B16

B1 A1

A16


4

11

78

10

2

14 65

9

CONNECTOR 3548792C1

13

1

GAUGE SWITCH PACK (1512)(LOCATED IN INSTRUMENT PANEL BEHIND CENTER PANEL

12

3


A1 A12C 18 LTBL 3522073C1

A2 A77 20 LTGN 3534303C1

A3 A75C 20 LTGN 3534303C1

A4 A52A 20 YL 3534303C1

A5 A85B 20 GY 3534303C1

A6 A57R 20 OR 3534303C1

A7 A56L 20 OR 3534303C1

A8 A87EA 18 GY 3522073C1

A9 A82A 20 GY 3534303C1

A10 A82B 20 GY 3534303C1

A11 A82C 20 GY 3534303C1

A12 A44A 16 GY 3522073C1

A13 A63DF 18 DKBL 3522073C1

A14 A102A 20 YL 3534303C1

A15 A87B 20 GY 3534303C1

A16 A13 16 PK 3522073C1


B1 A100 20 GY 3534303C1

B2 A40 18 GY 3522073C1

B3 A40A 18 GY 3522073C1

B4 A97A 18 PL 3522073C1

B5 A77D 20 LTGN 3534303C1

B6 A90M 18 GY 3522073C1

B7 A88B 16 LTGN 3522073C1

B8 A36A 18 TN 3522073C1

B9 - - - -

B10 A90HB 18 GY 3522073C1

B11 - - - -

B12 A77B 20 LTGN 3534303C1

B13 A75E 20 LTGN 3534303C1

B14 - - - -

B15 - - - -

B16 A97 20 GY 3534303C1


1 A11-GJ 18 WH 2018639C1

2 A62S 18 DKBL 2018639C1

3 - - - -

4 A11-GAB 18 WH 2018639C1

5 - - - -

6 - - - -

7 A14FF 16 RD 2018639C1

8 A12FC 18 LTBL 2018639C1

9 - - - -

10 A5C(-) 18 GN 2018639C1

11 A5C(+) 18 YL 2018639C1

12 - - - -

13 - - - -

14 - - - -


174



DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



CHAPTER 13


05JUL1180257V AE08068784 020

012 06JUN13 B 88356YREVISED AND UPDATED.

F16

E1F1

E16


BODY CONTROLLER #J4 (1601)(LOCATED ON LEFT SIDE KICK PANEL - BODY CONTROLLER)



E1* A59RA 18 GY 3522073C1

E1* A103D 18 LTGN 3522073C1

E1* A89AR 18 PL 3522073C1

E2* A104AA 18 DKBL 3522073C1

E2* A103C 18 LTGN 3522073C1

E3 A92RD 16 TN 3522073C1

E4* A104A 18 DKBL 3522073C1

E4* A92#161 18 TN 3522073C1

E5* A103AA 18 LTGN 3522073C1

E5* A12BC 18 LTBL 3522073C1

E6 A82H 18 GY 3522073C1

E7 A82F 18 GY 3522073C1

E8 A92D 18 TN 3522073C1

E9* A59J 18 GY 3522073C1

E9* A6B 18 LTGN 3522073C1

E10 A68C 18 BN 3522073C1

E11* A72E 18 OR 3522073C1

E11* A12LC 18 PK 3522073C1

E12 A59D 18 GY 3522073C1

E13* A59G 18 GY 3522073C1

E13* A6A 18 LTBL 3522073C1

E14 A96RA 18 YL 3522073C1

E15 A57C 18 OR 3522073C1

E16 A104L 18 DKBL 3522073C1


F1* A44 18 GY 3522073C1

F1* A44 16 GY 3522073C1

F2 - - - -

F3 - - - -

F4* A59H 18 GY 3522073C1

F4* A6D 18 GY 3522073C1

F5* A59K 18 GY 3522073C1

F5* A6C 18 BN 3522073C1

F6 A59M 18 GY 3522073C1

F7 A59N 18 GY 3522073C1

F8* A59E 18 GY 3522073C1

F8* A59D 18 GY 3522073C1

F9 A96LA 18 YL 3522073C1

F10 A59C 18 GY 3522073C1

F11 A37 18 TN 3522073C1

F12 - - - -

F13 A56C 18 OR 3522073C1

F14 A54C 18 BN 3522073C1

F15* A70D 18 OR 3522073C1

F15* A70CA 18 OR 3522073C1

F15* A70C 18 OR 3522073C1

F15* A70T 18 RD 3522073C1

F16 A90J 18 GY 3522073C1


175



DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 13



05JUL1180257V AE08068784 021UPDATED.

012 06JUN13 CAVITIES E12,E15,F8 B 88356Y

E1F1

E16F16



(LOCATED ON LEFT SIDE KICK PANEL)



E1* A3B(-) 18 GY 3522073C1

E1* A3A(-) 18 GY 3522073C1

E2* A3B(+) 18 DKBL 3522073C1

E2* A3A(+) 18 DKBL 3522073C1

E3 A9ZA 18 GY 3522073C1

E4 A6 18 GY 3522073C1

E5 A9AA 18 GY 3522073C1

E6* A6A 20 GY 3534303C1

E6* A6A 18 GY 3522073C1

E7 A9B 18 GY 3522073C1

E8 A6A 18 GY 3522073C1

E9 - - - -

E10 - - - -

E11 A52C 20 YL 3534303C1

E12 A59B 18 GR 3522073C1

E13 - - - -

E14 A70 20 RD 3534303C1

E15 A70A 20 - 3534303C1

E16 A11-GAC 18 WH 3522073C1


F1 - - - -

F2* A5(-) 18 GN 3522073C1

F2* A4(-) 18 GN 3522073C1

F3* A5(+) 18 YL 3522073C1

F3* A4(+) 18 YL 3522073C1

F4 - - - -

F5 A5EB(-) 18 GN 3522073C1

F6 A5EB(+) 18 YL 3522073C1

F7 - - - -

F8* A85C 18 GY 3522073C1

F8* A6-GD 16 LTGN 3522073C1

F9* A6-GC 16 DKBL 3522073C1

F10* A70ER 18 RD 3522073C1

F10* A71D 18 OR 3522073C1

F11* A93 18 TN 3522073C1

F11* A6-GA 16 GY 3522073C1

F12 A103B 18 LTGN 3522073C1

F13* A89CC 18 PL 3522073C1

F13* A6-GB 16 OR 3522073C1

F14 A103A 18 LTGN 3522073C1

F15 A104D 18 DKBL 3522073C1

F16 - - - -


176



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



05JUL1180257V AE08068784 022


G

A

M

F

K

AE

F

A

D

E

C

G

B

F

CONNECTOR 3598711C1

BASE 1 ADAPTER (1623)(LOCATED IN INSTRUMENT PANEL CENTER)

BODY CONTROLLER #J1 (1603)(LOCATED ON LEFT SIDE KICK

PANEL)


BODY CONTROLLER #J2 (1604)(LOCATED ON LEFT SIDE KICK

PANEL)

CONNECTOR 3598710C1

* MUTUALLY EXCLUSIVE* MUTUALLY EXCLUSIVE

CL G F AE

REAR TURNS PANEL ADAPTER (1625)(LOCATED IN INSTRUMENT PANEL CENTER)

K H


J BM D


A A57A 16 OR 3544876C1

B A56A 16 OR 3544876C1

C A77A 16 LTGN 3544876C1

D A56C 16 OR 3544876C1

E A85E 16 GY 3544876C1

F A64A 16 YL 3544876C1

G - - - -

H* A78A 16 LTGN 3544876C1

H* A78AA 16 LTGN 3544876C1

J - - - -

K A64B 16 YL 3544876C1

L* A78B 16 LTGN 3544876C1

L* A78BA 16 LTGN 3544876C1

M A57C 16 OR 3544876C1


A A82 16 GY 3544876C1

B* A53AA 14 YL 3544877C1

B* A53PB 14 YL 3544877C1

B* A53 14 YL 3544877C1

C* A52AA 14 YL 3544877C1

C* A52PC 14 YL 3544877C1

C* A52 14 YL 3544877C1

D - - - -

E A11-GB 12 WH 3544877C1

F A68 16 BN 3544876C1

G A58 16 BN 3544876C1

H* A53B 14 YL 3544877C1

H* A53PA 14 YL 3544877C1

J A63A 18 DKBL 3544876C1

K* A52D 14 YL 3544877C1

K* A52PD 14 YL 3544877C1


A A58 16 BN 1661208C1

B A54D 18 BN 1661208C1

C A58DA 18 BN 1661208C1

D A58DB 18 BN 1661208C1

E A58T 18 BN 1661208C1

F A54B 16 BN 1661208C1

G - - - -

CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A A57C 16 OR 3535303C1 3535424C1

B A57 16 OR 3535303C1 3535424C1

C A57BB 16 LTGN 3535303C1 3535424C1

D A57K 16 OR 3535303C1 3535424C1

E A56C 16 OR 3535303C1 3535424C1

F A56 16 OR 3535303C1 3535424C1

G A56BB 16 YL 3535303C1 3535424C1

H A56K 16 OR 3535303C1 3535424C1

J A62 18 DKBL 3535303C1 3535424C1

K A62DA 18 DKBL 3535303C1 3535424C1

L A62DB 18 DKBL 3535303C1 3535424C1

M A62E 18 DKBL 3535303C1 3535424C1


177


13.25. CONNECTOR BODY COMPOSITES (1626 / 1657 / 1650 / 1660 / 1661), P. 23

CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



06JUL1180257V AE08068784 023


H

A

EC

F

J

D

G

B

A

B

C


J1939 PRIVATE TERMINATING RESISTOR (1626)(LOCATED IN INSTRUMENT PANEL CENTER)

CONNECTOR 3544066C1

DIAGNOSTIC CONNECTOR (1650)(LOCATED UNDER INSTRUMENT PANEL

LEFT OF STEERING COLUMN)

C

A

B

J1939 TERMINATING RESISTOR (1657)(LOCATED IN INSTRUMENT PANEL CENTER)



B

C

G

E

J1708 PUBLIC (-) (1661)(LOCATED IN INSTRUMENT PANEL LEFT SIDE)

D

F

D

A

A

E


B

J1708 PUBLIC (+) (1660)(LOCATED IN INSTRUMENT PANEL LEFT SIDE)

G

C

F


A A5ET(+) 18 YL 1661875C1 3568570C1

B PLUG - - 3568570C1 -

C A5ET(-) 18 GN 1661875C1 3568570C1


A A5LI(+) 18 YL 1661875C1 3568570C1

B PLUG - - 2025431C1 -

C A5LI(-) 18 GN 1661875C1 3568570C1


A A98-G 18 WH 1651968C1

B A98H 18 BK 1651968C1

C A5B(+) 18 YL 1651968C1

D A5B(-) 18 GN 1651968C1

E PLUG - - 2025431C1

F A3CC(+) 18 DKBL 1651968C1

G A3CC(-) 18 GY 1651968C1

H PLUG - - 2025431C1

J PLUG - - 2025431C1


A A3BB(+) 18 DKBL 1661208C1

B - - - -

C - - - -

D - - - -

E - - - -

F A3D(+) 20 DKBL 1661208C1

G - - - -


A A3BB(-) 18 GY 1661208C1

B - - - -

C - - - -

D - - - -

E - - - -

F A3D(-) 20 GY 1661208C1

G - - - -

Figure 178 Connector Body Composites (1626 / 1657 / 1650 / 1660 / 1661)

178



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



06JUL1180257V AE08068784 024


38

50 12

26

64

76

51 39

65 27

1

13

CHART CONTINUED ON SHEET 25

FORWARD CHASSIS / IP(1700)

(LOCATED ON DASH PANEL LEFT SIDE UPPER)

CONNECTOR 3595624C1


1 M52 14 YL 3549416C1

2 M53 14 YL 3549416C1

3 M52D 14 YL 3549416C1

4 M53B 14 YL 3549416C1

5 M54B 14 BN 3549416C1

6 PLUG - - 3598922C1

7 PLUG - - 3598922C1

8 M53E 14 YL 3549416C1

9 M53F 14 YL 3549416C1

10 M52B 14 YL 3549416C1

11 M52E 14 YL 3549416C1

12 PLUG - - 3598922C1

13 PLUG - - 3598922C1

14 M56B 16 OR 3549417C1

15 M57B 16 OR 3549417C1

16 M41 18 GY 3549418C1

17 PLUG - - 3598921C1

18 PLUG - - 3598921C1

19 PLUG - - 3598921C1

20 PLUG - - 3598921C1

21 M85E 16 GY 3549417C1

22 M64A 16 YL 3549417C1

23 M64B 16 YL 3549417C1

24 PLUG - - 3598921C1

25 M110AD 18 GY 3549418C1


26 PLUG - - 3598922C1

27 M9ZB 18 GY 3549418C1

28 M6A 18 GY 3549418C1

29 M40 18 GY 3549418C1

30 M94L(+) 18 BK 3549418C1

31 M94L(-) 18 BN 3549418C1

32 PLUG - - 3598921C1

33 PLUG - - 3598921C1

34 PLUG - - 3598921C1

35 M94R(+) 18 BK 3549418C1

36 M94R(-) 18 BN 3549418C1


179



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



06JUL1180257V AE08068784 025


38

50 12

26

64

76

51 39

65 27

1

13

CONNECTOR 3595624C1

FORWARD CHASSIS / IP(1700)

(LOCATED ON DASH PANEL LEFT SIDE UPPER)

CHART CONTINUED FROM SHEET 24


54 MTEM3 16 GY 3549417C1

55 MTEM4 16 GY 3549417C1

56 MTEM5 16 GY 3549417C1

57 MTEM6 16 GY 3549417C1

58 MTEM7 16 GY 3549417C1

59 MTEM8 16 GY 3549417C1

60 PLUG - - 3598921C1

61 PLUG - - 3598922C1

62 PLUG - - 3598922C1

63 PLUG - - 3598922C1

64 PLUG - - 359892C1

65 M103M 12 LTGN 3549415C1

66 M103N 12 LTGN 3549415C1

67 M103P 12 LTGN 3549415C1

68 PLUG - - 3598921C1

69 PLUG - - 3598922C1

70 PLUG - - 3598922C1

71 PLUG - - 3598922C1

72 PLUG - - 3598922C1

73 PLUG - - 3598922C1

74 PLUG - - 3598922C1

75 PLUG - - 3598922C1

76 PLUG - - 3598922C1


37 M92#103 18 TN 3549418C1

38 PLUG - - 3598921C1

39 PLUG - - 3598921C1

40 PLUG - - 3598921C1

41 PLUG - - 3598921C1

42 PLUG - - 3598921C1

43 M104CC 18 DKBL 3549418C1

44 M104CB 18 DKBL 3549418C1

45 M89CE 18 PL 3549418C1

46 M89AR 18 PK 3549418C1

47 M44Y 16 GY 3549417C1

48 M89CF 18 PL 3549418C1

49 M92#101 18 TN 3549418C1

50 PLUG - - 3598921C1

51 PLUG - - 3598922C1

52 MTEM1 16 GY 3549417C1

53 MTEM2 16 GY 3549417C1


180



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



06JUL1180257V AE08068784 026


26

12

13

1

38

76

64

50

27

65

39

51

IP / FORWARD CHASSIS (1700)(LOCATED ON FRONT LEFT DASH PANEL (UPPER))

CONNECTOR 3595625C1



1 A52 14 YL 3574288C1

2 A53 14 YL 3574288C1

3 A52D 14 YL 3574288C1

4 A53B 14 YL 3574288C1

5 A54B 16 BN 3574288C1

6 - - - -

7 - - - -

8 A53E 14 YL 3574288C1

9 A53F 14 YL 3574288C1

10 A52B 14 YL 3574288C1

11 A52E 14 YL 3574288C1

12 - - - -

13 - - - -

14 A56B 16 OR 3574285C1

15 A57B 16 OR 3574285C1

16 A41 18 GY 2003343C1

17 - - - -

18 - - - -

19 - - - -

20 - - - -

21 A85E 16 GY 3574285C1

22 A64A 16 YL 3574285C1


23 A64B 16 YL 3574285C1

24 - - - -

25 A110AD 18 GY 2003343C1

26 - - - -

27 A9ZB 18 GY 2003343C1

28 A6A 18 GY 2003343C1

29 A40 18 GY 2003343C1

30 A94L(+) 18 GY 2003343C1

31 A94L(-) 18 GY 2003343C1

32 - - - -

33 - - - -

34 - - - -

35 A94R(+) 18 GY 2003343C1


181



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



06JUL1180257V AE08068784 027


26

12

13

1

38

76

64

50

27

65

39

51

IP / FORWARD CHASSIS (1700)(LOCATED ON FRONT LEFT DASH PANEL (UPPER))

CONNECTOR 3595625C1



36 A94R(-) 18 GY 2003343C1

37 - - - -

38 - - - -

39 - - - -

40 - - - -

41 - - - -

42 - - - -

43 A104CC 18 DKBL 2003343C1

44 A104CB 18 DKBL 2003343C1

45 A89CE 18 PL 2003343C1

46 A89AR 18 PL 2003343C1

47 - - - -

48 - - - -

49 - - - -

50 - - - -

51 - - - -

52 ATEM1 16 GR 3574285C1

53 ATEM2 16 GR 3574285C1

54 ATEM3 16 GR 3574285C1

55 ATEM4 16 GR 3574285C1


56 ATEM5 16 GR 3574285C1

57 ATEM6 16 GR 3574285C1

58 ATEM7 16 GR 3574285C1

59 ATEM8 16 GR 3574285C1

60 - - - -

61 - - - -

62 - - - -

63 - - - -

64 - - - -

65 A103M 12 LTGN 3574287C1

66 A103N 12 LTGN 3574287C1

67 A103P 12 LTGN 3574287C1

68 - - - -

69 - - - -

70 - - - -

71 - - - -

72 - - - -

73 - - - -

74 - - - -

75 - - - -

76 - - - -


182



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



06JUL1180257V AE08068784 028


1

13

27

39

51

6576

64

50

38

26

12

IP / CENTER CHASSIS(1701)

(LOCATED ON FRONT LEFT DASH PANEL (LOWER))

CONNECTOR 3595623C1




20 - - - -

21 - - - -

22 - - - -

23 - - - -

24 A90E 18 GY 2003343C1

25 - - - -

26 A94L 12 GY 3574287C1

27 A36A 18 TN 2003343C1

28* A57J 16 OR 3574285C1

28* A57J 16 LT GN 3574285C1

29 - - - -

30* A56J 16 OR 357428C1

30* A56J 16 LT GN 3574285C1

31* A39B 16 GY 3574285C1

31* A39 16 GY 3574285C1

32 A59B 18 GY 2003343C1

33 A59C 18 GY 2003343C1

34 A59D 18 GY 2003343C1

35* A59E 18 GY 2003343C1

35* A59DB 18 GY 2003343C1

36 A59G 18 GY 2003343C1

37 A59H 18 GY 2003343C1

38 A59J 18 GY 2003343C1

39 A59K 18 GY 2003343C1

40 A39A 16 GY 3574285C1


1 A71A 16 OR 3574288C1

2 A56 16 OR 3574288C1

3 A57 16 OR 3574288C1

4 A68 16 BN 3574288C1

5 A56T 12 YL 3574287C1

6 A57T 12 LTGN 3574287C1

7 A54T 12 BN 3574287C1

8 A68T 12 BN 3574287C1

9 A70T 10 RD 3574287C1

10 A94T 10 GY 3574287C1

11 - - - -

12 A56BB 16 YL 3574288C1

13 A9 18 GY 3574289C1

14 A94L(+) 18 GY 2003343C1

15 A94L(-) 18 GY 2003343C1

16 A94R(+) 18 GY 2003343C1

17 A94R(-) 18 GY 2003343C1

18 - - - -

19 - - - -


183



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



06JUL1180257V AE08068784 029


1

13

27

39

51

6576

64

50

38

26

12

CONNECTOR 3595623C1

IP / CENTER CHASSIS (1701)(LOCATED ON FRONT LEFT DASH PANEL (LOWER))



41 A87EA 18 GY 2003343C1

42 A56BC 16 YL 3574285C1

43 A104CA 16 DKBL 3574285C1

44 A59CA 16 GY 3574285C1

45 A6-GA 16 GY 3574285C1

46 A6-GB 16 OR 3574285C1

47 A6-GC 16 DK BL 3574285C1

48 A6-GD 16 LT GN 3574285C1

49 - - - -

50 - - - -

51 A20 16 LTGN 3574288C1

52 A5E(+) 18 YL 2003343C1

53 A5E(-) 18 GN 2003343C1

54 - - - -

55 - - - -


56 - - - -

57 - - - -

58 - - - -

59 A87MB 18 GY 2003343C1

60 - - - -

61 A5A(-) 18 GN 2003343C1

62 A5A(+) 18 YL 2003343C1

63 A57BB 16 LTGN 3574285C1

64 A57BC 16 LTGN 3574288C1

65 A13A 12 PK 3574287C1

66 A13B 12 PK 3574287C1

67 A13C 12 PK 3574287C1

68 A13D 12 PK 3574287C1

69 A44 16 GY 3574288C1

70 - - - -

71 A68BB 14 BN 3574288C1

72 A70BB 14 RD 3574288C1

73 A71BB 16 LTBL 3574288C1

74 A54BB 16 BN 3574288C1

75 A12BB 16 LTBL 3574288C1

76 A37D 16 TN 3574288C1


184


13.32. CONNECTOR BODY COMPOSITES (1701F), P. 30

CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



06JUL1180257V AE08068784 030


38

50 12

26

64

76

51 39

65 27

1

13

CONNECTOR 3595622C1

CENTER CHASSIS / IP (1701F)(LOCATED ON FRONT

LEFT DASH PANEL (LOWER))




1 N71A 14 OR 3549416C1

2 N56 14 OR 3549416C1

3 N57 14 OR 3549416C1

4 N68 14 BN 3549416C1

5 N56T 10 YL 3549415C1

6 N57T 10 LTGN 3549415C1

7 N54T 10 BN 3549415C1

8 N68T 10 BN 3549415C1

9 N70T 10 RD 3549415C1

10 N94T 10 GY 3549415C1

11 PLUG - - 3598922C1

12 N56BB 16 YL 3549416C1

13* N9G 16 GY 3549416C1

13* N9B 16 GY 3549416C1

14 N94L(+) 18 GY 3549418C1


15 N94L(-) 18 GY 3549418C1

16 N94R(+) 18 GY 3549418C1

17 N94R(-) 18A GY 3549418C1

18 PLUG - - 3598921C1

19 PLUG - - 3598921C1

20 PLUG - - 3598921C1

21 PLUG - - 3598921C1

22 PLUG - - 3598921C1

23 PLUG - - 3598921C1

24* N90E 18 GY 3549418C1

24* N90E 18A GY 3549418C1

25 PLUG - - 3598921C1

26 N94L 12 GY 3549415C1

27 N36A 18 TN 3549418C1

28 PLUG - - 3598921C1

29 N36B 18 TN 3549418C1

30 PLUG - - 3598921C1

31 N39B 16 GY 3549417C1

32 N59B 18 GY 3549418C1

33 N59C 18 GY 3549418C1

34 N59D 18 GY 3549418C1

35 N59E 18 GY 3549418C1

36 N59G 18 GY 3549418C1

37 N59H 18 GY 3549418C1

38 N59J 18 GY 3549418C1

39 N59K 18 GY 3549418C1

40 N39A 18 GY 3549418C1

Figure 185 Connector Body Composites (1701F)

185


13.33. CONNECTOR BODY COMPOSITES (1701F), P. 31

CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



06JUL1180257V AE08068784 031


38

50 12

26

64

76

51 39

65 27

1

13

CONNECTOR 3595622C1

CENTER CHASSIS / IP (1701F)(LOCATED ON FRONT

LEFT DASH PANEL (LOWER))



41 N87EA 18 GY 3549418C1

42* N56BC 16 YL 3549417C1

43 N104CA 16 DKBL 3549417C1

44 N59CA 16 GY 3549417C1

45 N6A 16 GY 3549417C1

46 N6B 16 GY 3549417C1

47 N6C 16 GY 3549417C1

48 N6D 16 GY 3549417C1

49 PLUG - - 3598921C1

50 PLUG - - 3598921C1

51 N20 16 LTGN 3549416C1

52 N5E(+) 18 YL 3549418C1


53 N5E(-) 18 GN 3549418C1

54 PLUG - - 3598921C1

55 PLUG - - 3598921C1

56 PLUG - - -

57 PLUG - - 3598921C1

58 N87DB 18 GY 3549418C1

59 N87MB 16 GY 3549417C1

60 PLUG - - 3598921C1

61 N5A(-) 18 GN 3549418C1

62 N5A(+) 18 YL 3549418C1

63 N57BB 16 LTGN 3549417C1

64 N57BC 16 LTGN 3549416C1

65 N42(+) 12 GY 3549415C1

66 N42(-) 12 GY 3549415C1

67 N93(+) 12 GY 3549415C1

68 N93(-) 12 GY 3549415C1

69 PLUG - - -

70 PLUG - - 3598922C1

71 N68BB 14 BN 3549416C1

72 N70BB 14 RD 3549416C1

73 N71BB 16 LTBL 3549416C1

74 N54BB 14 BN 3549416C1

74 N54BB 16 YL 3549416C1

75 N12BB 14 LTBL 3549416C1

76 N37D 16 TN 3549416C1

Figure 186 Connector Body Composites (1701F)

186



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



06JUL1180257V AE08068784 032


34

25

31

2724

30

22

3338

42

28

12 15

16 19 21

10

18

5

13

91

ENGINE / IP INTERCONNECT (1702)(LOCATED ON FRONT CENTER DASH PANEL)

CONNECTOR 3595620C1BODY LOCK 3598916C1BODY LOCK 3598917C1

% MUTUALLY EXCLUSIVE


1 K97NA 10 PL 3549415C1

2 K9E 18 GY 3549418C1

3 K6A 18 GY 3549418C1

4 K77B 18 LTGN 3549418C1

5 K77A 16 LT GN 3549418C1

6 K92#145 18 OR 3549418C1

7 K92#165 18 TN 3549418C1

8 K92#163 18 YL 3549418C1

9 PLUG - - 3598922C1

10 K77A 16 LTGN 3549417C1

11 K5A(+) 18 YL 3549418C1

12 PLUG - - 3598921C1

13 K31B 18 TN 3549418C1

14 K88B 14 LTGN 3549417C1

15 PLUG - - 3598921C1

16 K17C 16 PK 3549417C1

17 K5A(-) 18 GN 3549418C1

18 K17M 18 PK 3549418C1

19 K92#142 18 WH 3549418C1

20 K92A141 18 TN 3549418C1


21% K92B103 18 YL 3549418C1

21% K92#103 18 YL 3549418C1

22 K97C 18 PL 3549418C1

23 K97B 18 PL 3549418C1

24 K23E 16 TN 3549417C1

25 PLUG - - 3598921C1

26 PLUG - - 3598921C1

27 PLUG - - 3598921C1

28 K99B 18 PL 3549418C1

29 K23L 18 TN 3549418C1

30 K97FU 18 PL 3549418C1

31 PLUG - - 3598921C1

32 K97WC 18 PL 3549418C1

33 K97M 18 PL 3549418C1

34 K19B 12 GY 3549415C1

35 K3A(+) 18 DKBL 3549418C1

36 K3A(-) 18 GY 3549418C1

37 K97UB 18 PL 3549418C1

38 K97DF 18 PL 3549418C1

39 PLUG - - 3598921C1

40 K5G(+) 18 YL 3549418C1

41 K5G(-) 18 GN 3549418C1

42 K14LSC 12 WH 3549415C1


187



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



06JUL1180257V AE08068784 033


IP / ENGINE INTERCONNECT (1702)(LOCATED ON FRONT CENTER DASH PANEL)

CONNECTOR 3595621C1BODY LOCK 3598918C1BODY LOCK 3598919C1

10

30

22

33219

12

3113

15

16

42

25

1

18 24

38

27

5

3428

19


1 A97Z 10 VT 3574287C1

2 A9E 20 GY 2003343C1

3 A6A 20 GY 2003343C1

4 A77B 20 LTGN 2003343C1

5 - - - -

6 A71 16 OR 3574285C1

7 A92#165 18 TN 2003343C1

8 A92#163 18 TN 2003343C1

9 - - - -

10 A77A 16 LTGN 3574285C1

11 A5R(+) 18 YL 2003343C1

12 - - - -

13 A31 18 TN 2003343C1

14 A88B 16 LTGN 3574285C1

15 - - - -

16 A17C 16 PK 3574285C1

17 A5R(-) 18 GN 2003343C1

18 A17M 18 PK 2003343C1

19 A92#142 18 TN 2003343C1

20 - - - -

21 A92#103 18 TN 2003343C1

22 A97C 18 PL 2003343C1

23 A97B 18 PL 2003343C1


24 A23A 18 TN 2003343C1

25 - - - -

26 - - - -

27 - - - -

28 A99B 18 PL 2003343C1

29 A23B 18 TN 2003343C1

30 A97FU 18 PL 2003343C1

31 - - - -

32 A97WC 18 PL 2003343C1

33 A97M 18 PL 2003343C1

34 A19 12 GY 3574287C1

35 A3AA(+) 18 DKBL 2003343C1

36 A3AA(-) 18 GY 2003343C1

37 A97UA 16 PL 3574285C1

38 A97DF 18 PL 2003343C1

39 - - - -

40 - - - -

41 - - - -

42 - - - -


188


13.36. CONNECTOR BODY COMPOSITES (1800 / 1800F), P. 34

CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



07JUL1180257V AE08068784 034


C3 6 10

11

2 3

7 10

1 2

8

4

72 4

9

7

1

3

8

2 5

6 A

B

3

5

7

1

8

12

D

5 9

D

1

4

54

8 11

A

6

6

12

C

B

CAB CONNECTOR (1800)(LOCATED IN INSTRUMENT PANEL

TO THE RIGHT OF STEERING COLUMN)


6

7

7

4

11

6

DCM HARNESS CONNECTOR (1800F) (LOCATED IN INSTRUMENT PANEL TO THE RIGHT SIDE

OF STEERING COLUMN)8

2

C3

4

D

A

5

7

9 1

9

B

8 2

12

11C 2

4

10

1

38

3

10

5

2

1

5

6

B


3

48 6

7

12

A

1

D

5


A1 A56L 20 OR 3544883C1

A2 A57R 20 OR 3544883C1

A3 A11-GA 18 WH 3544876C1

A4 A9V 18 GY 3544876C1

A5 A87A 20 GY 3544875C1

A6 - - - -

A7 A52A 20 YL 3544883C1

A8 A102A 20 YL 3544883C1

B1 A82C 20 GY 3544883C1

B2 - - - -

B3 - - - -

B4 A97B 18 PL 3544884C1

B5 A97M 18 PL 3544884C1

B6 A97WC 18 PL 3544884C1

B7 A44A 16 GY 3544884C1

B8 - - - -

B9 A70 20 RD 3544883C1

B10 A85B 20 GY 3544883C1

B11@ A85K 18 GY 3544884C1

B11@ A85C 18 GY 3544884C1

B12 A97 20 GY 3544883C1

C1 A82B 20 GY 3544883C1

C2 - - - -

C3 - - - -

C4 A99B 18 PL 3544884C1

C5 A97C 18 PL 3544884C1

C6 A97M 18 PL 3544884C1

C7 - - - -

C8 - - - -

C9 A82A 20 GY 3544883C1

C10 - - - -

C11 A97A 18 PL 3544884C1

C12 - - - -

D1 - - - -

D2 - - - -

D3 - - - -

D4 - - - -

D5 - - - -

D6 - - - -

D7 - - - -

D8 A17HB 18 PK 3544884C1


A1 B56A 18 OR 3544886C1

A2 B57A 18 OR 3544886C1

A3* B11-GAA 18 WH 3544880C1

A3* B11-GAA 20 WH 3544879C1

A4* B9V 18 GY 3544880C1

A5 B87A 18 GY 3544880C1

A6 B70A 18 OR 3544880C1

A7 B52A 18 YL 3544886C1

A8 B102A 18 YL 3544886C1

B1 B82B 18 GY 3544886C1

B2 B40A 18 GY 3544886C1

B3* B6H 18 GY 3544886C1

B4* B97Y 18 PL 3544886C1

B5* B99U 18 PL 3544886C1

B6 B99W 18 PL 3544886C1

B7* B44BB 18 WH 3544886C1

B7* B44BB 18 GY 3544886C1

B7* B44H 18 GY 3544886C1

B8* B11-GE 18 WH 3544886C1

B8* B11-GEC 18 WH 3544886C1

B8* B86W 20 LTGN 3544885C1

B9* B70 18 RD 3544886C1

B9 B70 18 OR 3544886C1

B10 B85A 20 GY 3544885C1

B10* B85B 18 GY 3544886C1

B11 B85C 18 GY 3544886C1

B12 B96 18 PL 3544886C1

C1 B82A 18 GY 3544886C1

C2 B40F 18 GY 3544886C1

C3 B94SV 18 GY 3544886C1

C4* B99V 18 PL 3544886C1

C5* B97P 18 PL 3544886C1

C6 B99E 18 PL 3544886C1

C7* B44F 18 BK 3544886C1

C7* B44F 18 GY 3544886C1

C8 B86V 20 LTGN 3544885C1

C9 B82 18 GY 3544886C1

C10 B94SZ 18 GY 3544886C1

C11 B96A 18 PL 3544886C1

C12 B40 18 GY 3544886C1

D1 B70R 18 OR 3544886C1

D2 B70CD 18 GY 3544886C1

D3* B101 18 TN 3544880C1

D3* B62DD 20 DKBL 3544879C1

D3* B62K 18 DKBL 3544880C1

D4 B24 20 GY 3544879C1

D4 B101A 18 TN 3544880C1

D5 B94SE 18 GY 3544880C1

D6 B94SF 18 GY 3544880C1

D7 B17J 18 PK 3544886C1

D8 B17H 18 PK 3544886C1

Figure 189 Connector Body Composites (1800 / 1800F)

189


13.37. CONNECTOR BODY COMPOSITES (1800FA / 1804 / 1807 / 1809 / 1810), P. 35

CHAPTER 13

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.




07JUL1180257V AE08068784 035


A

DUAL ANALOG ACCELERATOR(1804)

(LOCATED ABOVE ACCELERATOR PEDAL)

E

A

CLUTCH SWITCH(1807)

(LOCATED ON CLUTCH PEDAL)

C

C

CONNECTOR 1687790C1

B

D

D

F

AB

6

D

C

CONNECTOR 3539212C1

A


1

7

CLOCK SPRING(1809)

(LOCATED IN STEERING COLUMN)

TURN SIGNAL SWITCH(1810)

(LOCATED ON STEERING COLUMN)

12

B



LOAD SHEDDING B2 STUD(1800FA)

CONNECTOR 2007311C1


A B99V 18 PL 1651943C1

B B97Y 18 PL 1651943C1

C B97P 18 PL 1651943C1

D B99U 18 PL 1651943C1

E B99W 18 PL 1651943C1

F B99E 18 PL 1651943C1


A B17J 18 PK 1667742C1 3568570C1

B B17H 18 PK 1667742C1 3568570C1

C B96A 18 PL 1667742C1 3568570C1

D B9VB 18 GY 1667742C1 3568570C1


1 B56A 18 OR 3571717C1

2 B57A 18 OR 3571717C1

3 B52A 18 YL 3571717C1

4 B102A 18 YL 3571717C1

5 B82B 18 GY 3571717C1

6* B11-GAA 18 WH 3571717C1

6* B87-G 18 WH 3571717C1

7 B9S 18 GY 3571717C1

8 B82 18 GY 3571717C1

9 PLUG - - -

10 PLUG - - -

11 B82A 18 GY 3571717C1

12 B87A 18 GY 3571717C1


A B9R 18 GY 1661261C1

B B96 18 PL 1661261C1

C B85C 18 GY 1661261C1

D B85B 18 GY 1661261C1


A A14X 6 RD 1621478C1

Figure 190 Connector Body Composites (1800FA / 1804 / 1807 / 1809 / 1810)

190


13.38. CONNECTOR BODY COMPOSITES (1814A / 1814B / 1815 / 1815A / 1828 / 1861 /1872 / 1873), P. 36

CHAPTER 13

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.




07JUL1180257V AE08068784 036



B

PARK BRAKE SWITCH(1815)/(1815A)

(LOCATED AT PARK BRAKE LEVER)

A

BRAKE SWITCH(1814A)/(1814B)

(LOCATED AT BASE OF STEERING COLUMN)

B

A

GH

A

EF

B

C CONNECTOR 3525872C1BODY LOCK 3525873C1

D

LCT COLUMN SHIFTER (1828)(LOCATED ON THE BACK OF LCT SHIFT SELECTOR)

2

B


AUX-POWER RELAY (1873)(LOCATED AT INSTRUMENT PANEL CENTER)

1

CONNECTOR 3517473C1


5 3

* W/ CIGAR@ N/ CIGAR


4

A

TWO POST POWER SOURCE (1861)(LOCATED IN INSTRUMENT PANEL CENTER)

(JUMPER HARNESS)

BA

AUX-POWER CONNECTOR (1872)(LOCATED AT INSTRUMENT PANEL CENTER)

CONNECTOR 2036584C1

* MUTUALLY EXCLUSIVE* MUTUALLY EXCLUSIVE


A* WHITE 18 WH 1661261C1

B* BLK1 18 BK 1661261C1


A B70 18 RD 2036586C1

B* B9VF 18 GY 2036586C1


A PLUG - - 2025431C1

B A92-GAH 18 WH 1661875C1

C A92A163 18 TN 1661875C1

D A92D 18 TN 1661875C1

E A92#142 18 TN 1661875C1

F A92#103 18 TN 1661875C1

G A44L 18 GY 1661875C1

H A44J 18 GY 1661875C1


A A72A 12 OR 1673747C1

B A72-GY 12 WH 1673747C1


1*A103BA 16 LTGN 1661228C1

A103C 10 LTGN 1661228C1

1*A14WB 12 RD 1661228C1

A14WC 14 RD 1661228C1

1*A13F 16 PK 2018946C1

A104J 16 DKBL 2018946C1

1* A72C 12 OR 2022374C1

2* A104A 18 DKBL 1659673C1

2* A13X 16 PK 1661709C1

2* A12BC 18 LTBL 1659673C1

2* A103AA 18 LTGN 1659673C1

3 A13XA 16 PK 2018946C1

4* A72A 12 OR 2022374C1

4* A103D 12 LTGN 1661710C1

4* A12BD 12 LTBL 1661710C1

4* A14LSC 12 RD 1661710C1

5*A13XA 16 PK 1661709C1

A13DB 18 PK 1661709C1

5* A14WC 14 RD 2018946C1

5* A103BA 16 LTGN 2018946C1


A* A86S 14 LTGN 3517476C1

A@ A86N 14 LTGN 3517476C1

B* A86-GS 14 WH 3517476C1

B@ A86-GBL 14 WH 3517476C1

Figure 191 Connector Body Composites (1814A / 1814B / 1815 / 1815A / 1828 / 1861 / 1872 / 1873)

191


13.39. CONNECTOR BODY COMPOSITES (1873W / 1873X / 1873Y / 1873Z / 1900 /1936M), P. 36A

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


30MAY1388356Y AE08068784 36A1936M.

0638 09FEB15 ADDED R/D 1900 AND B 92855Z

HIGH/LOW REVERSING MOTOR M2(-)(1873W)

(LOCATED AT INSTRUMENT PANEL CENTER)


5

2

4 3 1

HIGH/LOW REVERSING MOTOR M2(+)(1873X)



FRONT AXLE REVERSING M1(-) RELAY(1873Y)



5

2

4 3 1

5

2

4 3 1

FRONT AXLE REVERSING M1(+) RELAY(1873Z)



5

2

4 3 1

* MATUALLY EXCLUSIVE * MATUALLY EXCLUSIVE

* MATUALLY EXCLUSIVE* MATUALLY EXCLUSIVE

CONNECTOR 0872291R1

WHEELCHAIR LIFT INTERLOCK DIODE(1900)

(LOCATED IN INSTRUMENT PANELNEAR DCM BREAKOUT)

B

A

OMNIVISION PTO (1936M)(LOCATED IN RIGHT SIDE IN INSTRUMENT PANEL)


A

B

CAV CIRCUIT GAUGE COLOUR TERMINAL

1 A13A 12 PK 1661710C1

2* A11-GI 18 LTBL 3729549C1

2* A11-GG 12 LTBL 3729549C1

3* A11-GG 12 LTBL 3729549C1

3* A11-GH 12 LTBL 3729549C1

4 A13E 12 RD 1661710C1

5 A6A 18 LTBL 1659673C1


1 A13D 12 PK 1661710C1

2 A11-GM 18 LTBL 1659673C1

3* A11-GL 12 LTBL 3729549C1

3* A11-GN 12 LTBL 3729549C1

4* A13G 12 RD 3729549C1

4* A13H 12 RD 3729549C1

5 A6D 18 GY 1659673C1


1 A13C 12 PK 1661710C1

2* A11-GM 18 LTBL 1661709C1

2* A11-GK 18 LTBL 1661709C1

3* A11-GL 12 LTBL 3729549C1

3* A11-GJ 12 LTBL 3729549C1

4 A13G 12 RD 1661710C1

5 A6C 18 BN 1659673C1


1 A13B 12 PK 1661710C1

2* A11-GK 18 LTBL 3729549C1

2* A11-GI 18 LTBL 3729549C1

3* A11-GJ 12 LTBL 3729549C1

3* A11-GH 12 LTBL 3729549C1

4* A13E 12 RD 3729549C1

4* A13F 12 RD 3729549C1

5 A6B 18 LTGN 1659673C1


A A89CB 18 PL 0879630R1

B A89CE 18 PL 0879630R1


A A59DA 18 GY 0587576C1

B PLUG - - 0587579C1

Figure 192 Connector Body Composites (1873W / 1873X / 1873Y / 1873Z / 1900 / 1936M)

192


13.40. CONNECTOR BODY COMPOSITES (1901 / 1912 / 1918 / 1927 / 1929 / 1935), P. 37

CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



07JUL1180257V AE08068784 037


5

2

3

4

1

CONNECTOR 3609957C1

COMPASS MODULE (1912)(LOCATED IN INSTRUMENT PANEL BY FUSE PANEL)

AUX POWER (1901)(LOCATED AT INSTRUMENT PANEL CENTER)

CONNECTOR 1661196C1

A

B

A

E

DRIVER SEAT POWER (1918)(LOCATED BEHIND DRIVER SEAT ON FLOOR)

G

B

B

F


D

C

B


J1708 PRIVATE (+) (1927)(LOCATED IN INSTRUMENT PANEL

LEFT OF KEY SWITCH)G

A

J1708 PRIVATE (-) (1929)(LOCATED IN INSTRUMENT PANEL

LEFT OF KEY SWITCH)

A


E

F

D


C

B

HEATED SEAT PASSENGER (1935)(LOCATED BEHIND PASSENGER SEAT ON FLOOR)

A




A* A86PA 14 LTGN 3566715C1

B* A86GBB 14 WH 3566715C1


1 A28V 16 TN 3614754C1

2 A5CA(+) 18 YL 3614754C1

3 A5CA(-) 18 GN 3614754C1

4 A28-GAD 16 WH 3614754C1

5 - - - -


A A3B(+) 18 DKBL 1661208C1

B A3D(+) 18 DKBL 1661208C1

C A3E(+) 18 DKBL 1661208C1

D A3F(+) 18 DKBL 1661208C1

E A3C(+) 18 DKBL 1661208C1

F - - - -

G - - - -


A A3B(-) 18 GY 1661208C1

B A3D(-) 18 GY 1661208C1

C A3E(-) 18 GY 1661208C1

D A3F(-) 18 GY 1661208C1

E A3C(-) 18 GY 1661208C1

F - - - -

G - - - -


A* A105-GB 16 WH 0587577C1 1652325C1

A* A105-GCP 18 WH 0587578C1 3517771C1

A* HD 14 RD 0587577C1 0589391C1

A* A14B 12 RD 1673748C1 0589391C1

B* A105B 16 LTGN 0587577C1 1652325C1

B* A105 18 LTGN 0587578C1 3517771C1

B* SH 14 WH 0587577C1 0589391C1

B* A11-GP 12 WH 1673748C1 0589391C1


A* A105-GA 16 WH 0587577C1 1652325C1

A* A14C 12 RD 1673748C1 0589391C1

B* A105A 16 LTGN 0587577C1 1652325C1

B* A11-GR 12 WH 1673748C1 0589391C1

Figure 193 Connector Body Composites (1901 / 1912 / 1918 / 1927 / 1929 / 1935)

193


13.41. CONNECTOR BODY COMPOSITES (2000 / 2000F / 2002M / 2003M / 2004M /2005M), P. 37A

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRCUIT DIAGRAM,TERRASTARMJV0370

18AUG1492715R AE08068784 37ALOCATION UPDATED.

0638 09FEB15 DESCRIPTION AND B 92855Z

CONNECTOR 3544690C1

ROOF / IP CONNECTION (2000)(LOCATED IN INSTRUMENT PANEL LEFT SIDE)

6

1098

41 2

127

5

1413

3

11

LEFT MARKER LIGHT (2003M)(LOCATED IN ROOF)

AB


AB


MID MARKER LIGHT (2004M)(LOCATED IN ROOF)

AB


LEFT CLEARANCE LIGHT (2002M)(LOCATED IN ROOF)

6 5 4 2 13

7810 911121314CONNECTOR 3544689C1

ROOF / IP CONNECTION (2000F)(LOCATED IN INSTRUMENT PANEL LEFT SIDE)

BA

RIGHT MARKER LIGHT (2005M)(LOCATED IN ROOF)



1 A86C 20 LTGN 3544692C1

2 A63-GA 16 WH 3544694C1

3 A63DF 18 DKBL 3544692C1

4 A86EA 20 LTGN 3544692C1

4 A86L 21 LTGN 3544692C1

5 A86DA 20 LTGN 3544692C1

6* A63DA 18 DKBL 3544692C1

6* A63A 18 DKBL 3544692C1

7 - - - -

8 - - - -

9 A58T 18 BN 3544692C1

10 A63 18 DKBL 3544692C1

11 A11-GF 16 WH 3544694C1

12 A86F 18 LTGN 3544692C1

13 A86BA 20 LTGN 3544692C1

13 A86H 20 LTGN 3544692C1

14 A9L 18 GY 3544692C1


A A58M 18 BN 1661261C1

B A58-GE 18 WH 1661261C1


A A58N 18 BN 1661261C1

B A58-GF 18 WH 1661261C1


A A58Z 18 BN 1661261C1

B A58-GD 18 WH 1661261C1


1 A86C 18 LTGN 3544691C1

2 A63-GA 18 WH 3544691C1

3 A63A 18 DKBL 3544691C1

4 A86E 18 LTGN 3544691C1

5 A86D 18 LTGN 3544691C1

6 A63E 18 DKBL 3544691C1

7 - - - -

8 - - - -

9 A58L 18 BN 3544691C1

10 A63D 18 DKBL 3544691C1

11 A11-GF 16 WH 3544693C1

12 A86F 16 LTGN 3544693C1

13 A86B 18 LTGN 3544691C1

14 A9L 18 GY 3544691C1


A A58P 18 BN 1661261C1

B A58-GH 18 WH 1661261C1

Figure 194 Connector Body Composites (2000 / 2000F / 2002M / 2003M / 2004M / 2005M)

194


13.42. CONNECTOR BODY COMPOSITES (2006M / 2115M / 2116F / 2117F / 2021 /2301M), P. 37B

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRCUIT DIAGRAM,TERRASTARMJV0370

18AUG1492715R AE08068784 37B

0638 09FEB15 REVISED AND REDRAWN. B 92855Z

AB


IP / AUX ROOF (2006M)(LOCATED IN INSTRUMENT

PANEL RIGHT SIDE)

IP / AUX ROOF (2021)(LOCATED IN INSTRUMENT

PANEL RIGHT SIDE)

A B


BC

A


PANEL RIGHT SIDE)


AB


IP / AUX ROOF (2116F)(LOCATED IN INSTRUMENT

PANEL RIGHT SIDE)

AB


IP / AUX ROOF (2117F)(LOCATED IN INSTRUMENT

PANEL RIGHT SIDE)

* - W/ ROOF AUXILLARY LOAD@ - W/ AIR SHILD

RIGHT REAR SPEAKER (2301M)(LOCATED IN REAR PANEL)


AB


A A58R 18 BN 1661261C1

B A58-GJ 18 WH 1661261C1


*A A12U 16 LTBL 3534165C1

@A A58C 18 BN 3534164C1

*B A12-GB 16 WH 3534165C1

@B A58-GBM 18 WH 3534164C1


A A63K 18 DKBL 1661261C1

A A63M 18 DKBL 1661261C1

B A63-GH 18 WH 1661261C1

C A63L 18 DKBL 1661261C1


A A63P 18 DKBL 1661261C1

B A63-GJ 18 DKBL 1661261C1


A A63R 18 DK BL 1661261C1

B A63-GK 18 DK BL 1661261C1


A D86D 18 LT GN 1661261C1

B D86E 18 LT GN 1661261C1

Figure 195 Connector Body Composites (2006M / 2115M / 2116F / 2117F / 2021 / 2301M)

195


13.43. CONNECTOR BODY COMPOSITES (2302M / 2304M / 2305M / 2502M), P. 37C

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


10DEC1492855Z AE08068784 37C



PANEL RIGHT SIDE)


D C

A B


AB

RIGHT CONSOLE SPEAKER (2304M)(LOCATED IN CONSOLE)

AB


(LOCATED IN CONSOLE)

LEFT CONSOLE SPEAKER (2305M)


D C

A B

CONSOLE ROOF STANDARD (2502M)(LOCATED IN ROOF)

LEFT REAR SPEAKER (2302M)(LOCATED IN REAR PANEL)

AB



A A86F 16 LTGN 1661261C1

B A11-GF 16 WH 1661261C1

C A63J 18 DKBL 1661261C1

C A63N 18 DKBL 1661261C1

C A63D 18 DKBL 1661261C1

D A63C 18 DKBL 1661261C1

D A63E 18 DKBL 1661261C1


A C86K 18 LT GN 1661261C1

B C86L 18 LT GN 1661261C1


A C86H 18 LT GN 1661261C1

B C86J 18 LT GN 1661261C1


A D86F 16 LT GN 1661261C1

B D11-GF 16 WH 1661261C1

C D63J 18 DK BL 1661261C1

D D63C 18 DK BL 1661261C1


A D86B 18 LT GN 1661261C1

B D86C 18 LT GN 1661261C1

Figure 196 Connector Body Composites (2302M / 2304M / 2305M / 2502M)

196


13.44. CONNECTOR BODY COMPOSITES (2503 / 2600 / 2601M / 2602M), P. 38

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


07JUL1180257V AE08068784 0382602M.

0638 09FEB15 ADDED R/D 2601M AND C 92855Z

10

3

5 9

2

IP / PREMIUM ROOF (2503)(LOCATED IN INSTRUMENT

PANEL LEFT SIDE)

6 8

CONNECTOR 3544688C1

1 4

7

# W/ 12 WAY W/ PREM TRIM& W/ 16 WAY W/ PREM TRIM

E

CONNECTOR 3550639C1

B A

ROOF / IP CREW ROOF (2600)(LOCATED IN INSTRUMENT PANEL LEFT SIDE)

F D C

LEFT CREW DOOR POD (2601M)(LOCATED IN DOOR)

CONNECTOR 1661200C1

B

F

D

A

C

E

RIGHT CREW DOOR POD (2602M)(LOCATED IN DOOR)

F A

B

CD

E

CONNECTOR 1661200C1


1 - - - -

2 - - - -

3 - - - -

4 - - - -

5 - - - -

6# A86L 20 LTGN 3544692C1

6& A86L 18 LTGN 3544692C1

7# A86J 20 LTGN 3544692C1

7& A86J 18 LTGN 3544692C1

8# A86H 20 LTGN 3544692C1

8& A86H 18 LTGN 3544692C1

9# A86K 20 LTGN 3544692C1

9& A86K 18 LTGN 3544692C1

10 - - - -


A A81C 12 LTGN 3544877C1

B A3F(+) 18 DKBL 3544876C1

C A81D 12 LTGN 3544877C1

D A81-GB 12 WH 3544877C1

E A3F(-) 18 GY 3544876C1

F A81-GC 12 WH 3544877C1


A D3B(+) 18 DK BL 1661208C1

B D3AA(-) 18 GY 1661208C1

C D81C 12 LT GN 3566715C1

D D81-GF 12 WH 3566715C1

E PLUG - - -

F D81-GG 18 WH 1661208C1


A D3BB(+) 18 DK BL 1661208C1

B D3CC(-) 18 GY 1661208C1

C D81D 12 LT GN 3566715C1

D D81-GD 12 WH 3566715C1

E D81-GE 18 WH 1661208C1

F PLUG - - -

Figure 197 Connector Body Composites (2503 / 2600 / 2601M / 2602M)

197


13.45. CONNECTOR BODY COMPOSITES (3000 / 3001 / 3003 / 3100M / 3200), P. 39

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


07JUL1180257V AE08068784 039

0638 09FEB15 ADDED R/D 3001. C 92855Z

FGHC

AB J

K

DE CONNECTOR 3540612C1

BODY LOCK 3540614C1

DRIVER DOOR CONNECTOR (3000)(LOCATED IN INSTRUMENT PANEL

BY DRIVER DOOR)

FGHC

AB J

K

DE

# MUTUALLY EXCLUSIVE

PASSENGER DOOR (3003)(LOCATED IN INSTRUMENT PANEL

BY PASSENGER DOOR)


* PANEL LIGHT OPTION# PANEL LIGHT OPTION

B

CONNECTOR 1661200C1

C

E

IP CONNECTOR (3200)(LOCATED IN INSTRUMENT PANEL

BY DRIVER DOOR)

AF

D



WINDOW MOTOR(3100M)

(LOCATED IN DRIVER DOORAND PASSENGER DOOR)

A B

CONNECTOR 0899167R1

HEATED WINDSHIELD LEFT SIDE (3001)(LOCATED IN INSTRUMENT PANEL

BY DRIVER DOOR)

A


A A78D 18 LTGN 1661261C1

B A78E 18 LTGN 1661261C1

C A78F 18 LTGN 1661261C1

D* A78A 16 LTGN 1661261C1

D# A78AB 16 LTGN 1661261C1

E* A62BD 18 DKBL 1661261C1

E# A62DD 18 DK BL 1661261C1

F A58DA 18 BN 1661261C1

G A78V 18 LTGN 1661261C1

H A78-GCE 16 WH 1661261C1

J - - - -

K - - - -


A A78D 18 LTGN 1661261C1

B A78E 18 LTGN 1661261C1

C A78F 18 LTGN 1661261C1

D# A78B 16 LTGN 1661261C1

D# A78BB 16 LTGN 1661261C1

E - - - -

F A58DB 18 BN 1661261C1

G - - - -

H A78-GCF 16 WH 1661261C1

J - - - -

K - - - -


A A3D(+) 18 DKBL 1661208C1

B A3D(-) 18 GY 1661208C1

C A81B 12 LTGN 3566715C1

D* A81-GA 12 WH 3566715C1

D* A81-GH 12 WH 3566715C1

E A63-GDW 18 WH 1661208C1

F A63DB 18 DKBL 1661208C1


A E83A 14 LT GN 3535486C1 0589391C1

B E83E 14 LT GN 3535486C1 0589391C1


A A78C 14 BK 0188396R1

Figure 198 Connector Body Composites (3000 / 3001 / 3003 / 3100M / 3200)

198


13.46. CONNECTOR BODY COMPOSITES (3201M / 3202M / 3203M / 3205M / 3206 /3209M), P. 39A

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


31MAY1388356Y AE08068784 39A3206.

0638 09FEB15 ADDED R/D 3205M AND B 92855Z



(LOCATED IN DOOR)

B

E

A

GF

DC

DOOR POD LOAD(3201M)

(LOCATED IN DOOR (DRIVER AND PASSENGER))


A

C

B

D

DOOR LOCK(3203M)



B

A



AC

D

GE

B


F

IP/DOOR COURTESY LIGHT & SPEAKER(3205M)


IP/DOOR COURTESY LIGHT & SPEAKER(3206)



D C

A B


D C

A B


A E83E 14 LT GN 2033816C1 0589391C1

B E83A 14 LT GN 2033816C1 0589391C1

C E81A 14 LT GN 2033816C1 0589391C1

D E81E 14 LT GN 2033816C1 0589391C1


A T81-GE 18 WH 1661875C1 1661872C1

B T81-GG 18 WH 1661875C1 1661872C1

C T3AA(-) 18 GY 1661875C1 1661872C1

D T3BB(+) 18 DK BL 1661875C1 1661872C1

E T81-GD 12 WH 2031531C1 2025428C1

F PLUG - - - -

G T81E 12 LT GN 2031531C1 2025428C1


A E81A 14 LT GN 2033816C1 0589391C1

B E81E 14 LT GN 2033816C1 0589391C1


A PLUG - - - -

B PLUG - - - -

C E3X(-) 18 GY 1661875C1 1661872C1

D E3W(+) 18 DKBL 1661875C1 1661872C1

E E81-GA 12 WH 2031531C1 2025428C1

F PLUG - - - -

G E81B 12 LTGN 2031531C1 2025428C1


A A63DC 18 DK BL 1661261C1

B A63-GDV 18 WH 1661261C1

C A86K 20 LT GN 3544254C1

D A86L 20 LT GN 3544254C1


A A63DB 18 DK BL 1661261C1

B A63-GDW 18 WH 1661261C1

C A86H 20 LT GN 3544254C1

D A86J 20 LT GN 3544254C1

Figure 199 Connector Body Composites (3201M / 3202M / 3203M / 3205M / 3206 / 3209M)

199



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



07JUL1180257V AE08068784 040


DOOR / IP DOOR POD (3204)(LOCATED IN INSTRUMENT PANEL

BY PASSENGER DOOR)

D

B

F

CONNECTOR 1661200C1

E

C

A

MAXI FUSE HOLDER (4004)

CONNECTOR 3525613C1

B

A

* MUTUALLY EXCLUSIVE& W/ 40A AUX CIRCUIT# W/ 30A AUX CIRCUIT

HYDROMAX DIFFERENTIAL PRESSURE SWITCH (4032)(LOCATED ON HYDROMAX UNIT ON

LEFT SIDE OF DASH)


HYDROMAX FLOW SWITCH (4031)(LOCATED ON HYDROMAX UNIT ON

LEFT SIDE OF DASH)

CONNECTOR 2036584C1

A

B

B

A

AMBIENT AIRTEMP SENSOR

(4000)

CONNECTOR 3522068C1

CENTER / FORWARDINTERCONNECTOR

(4001)

CONNECTOR 1684261C1

B

A

12


A A3E(+) 18 DKBL 1661208C1

B A3E(-) 18 GY 1661208C1

C A81A 12 LTGN 3566715C1

D A81-G 12 WH 3566715C1

E A63-GDV 18 WH 1661208C1

F A63DC 18 DKBL 1661208C1


A* M14L 10 RD 3515526C1 3515525C1

A* M14L 12 RD 3614762C1 3541256C1

B& M103C 12 LTGN 3614762C1 3541256C1

B# M14WB 12 RD 3614762C1 3541256C1


A A90C 16 GY ASSY

B A90B 16 GY ASSY


A A90CA 16 GY 2036586C1

B A90-G 16 WH 2036586C1


1 N41 18 LT 1680205C1

2 N110AD 18 LT 1680205C1


A N41 18 LT 1661875C1 1661872C1

B N110AD 18 LT 1661875C1 1661872C1


200


13.48. CONNECTOR BODY COMPOSITES (4033 / 4040 / 4041 / 4060 / 4087), P. 40A

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


30OCT1288356Y AE08068784 40A


HYDROMAX MOTOR SENSE FUSE(4040)(LOCATED NEAR HYDROMAX UNIT ON

LEFT SIDE OF DASH)

CONNECTOR 1667739C1FUSE 5A 3534208C1

A

B

HYDROMAX BOOST PUMP RELAY(4033)(LOCATED ON HYDROMAX UNIT ON

LEFT SIDE OF DASH)


2

1

5

4

3

CONNECTOR 598839C1

HYDROMAX DIODE (4041)(LOCATED NEAR HVAC MODULE IN IP)

B

A

C

ENGINE FUEL PUMP (4060)(LOCATED NEAR ENGINE)


A

B

CONNECTOR 1671610C1

ENGINE/ DASH AMMETER (4060)((LOCATED ON FRONT CENTER DASH PANEL)

B

A

PAM MODULE(4087)(LOCATED ON EXTERIOR DASH NEAR HVAC UNIT)


# RIGHT-SIDE AMMETER WIRING W/SCR* AMMETER EFFECTS

12

67

1


A A90H 14 GY 1661707C1

B A90HA 14 GY 1661707C1


1 A14 12 RD 1661708C1

2 A90A 16 GY 3895713C1

3 - - - -

4 A90F 12 GY 1661708C1

5 A90K 16 GY 3895713C1


A A90L 18 GY 333732C1

B A90J 18 GY 333732C1

C A90K 16 GY 333732C1


A A37B 18 TN 0587578C1 3517771C1

B A37A 16 TN 0587577C1 1652325C1


A K26A 18 TN 2033819C1

B K26B 18 TN 2033819C1


1 PLUG - - -

2 PLUG - - -

3 PLUG - - -

4 PLUG - - -

5 PLUG - - -

6 A26D 18 TN 3518963C1

7 A5P(+) 18 YL 3518963C1

8 A5P(-) 18 GN 3518963C1

9 PLUG - - -

10* A26B 18 TN 3518963C1

10# A26B 18 TN 3518963C1

11* A26A 18 TN 3518963C1

11# A26A 18 TN 3518963C1

12 A11-GBD 18 WH 3518963C1

Figure 201 Connector Body Composites (4033 / 4040 / 4041 / 4060 / 4087)

201


13.49. CONNECTOR BODY COMPOSITES (4410A / 4410B / 4410D / 4411F / 4411M /4412F), P. 40B

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CIRCUIT DIAGRAM, TERRASTAR MJV0370

10DEC1492855Z AE08068784 40B


123 4

56

REMOTE POWER MODULEDATALINK & LOGIC POWER (4410D)

(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)


REMOTE POWER MODULE POWER FEED(4411M)

(LOCATED AT BACK OF CAB)

CONNECTOR 3517760C1

REMOTE POWER MODULE POSITIVE FEED 1(4412F)

(LOCATED AT BACK OF CAB)

CONNECTOR 3517759C1

(LOCATED IN CHASSIS)


24

1 65

3

REMOTE POWER MODULE (4410A)

24

1

356


REMOTE POWER MODULE (4410B)(LOCATED IN CHASSIS)


RPM 1 POSITIVE FEED OUTSIDE CAB (4411F)(LOCATED AT BACK OF CAB)


1 PLUG - - 0453133C1

2 N10-GR 14 WH 2034787C1

3 N5E(+) 18 YL 1680205C1

4 N5E(-) 18 GN 1680205C1

5 PLUG - - 0453133C1

6 N20 16 LTGN 1680205C1


A N14C 4 RD 3517757C1

A N14H 4 RD 3517757C1


A N14H 4 RD 3517758C1


1 N59F 14 GY 2034787C1

2 N11-GPM 14 WH 2034787C1

3 N5(+) 18 YL 1680205C1

4 N5(-) 18 GN 1680205C1

5 PLUG - - 0453133C1

6 N14W 16 RD 1680205C1


1 N59F 14 GY 2034787C1

2 N11-GPM 14 WH 2034787C1

3 N5(+) 18 YL 1680205C1

4 N5(-) 18 GN 1680205C1

5 PLUG - - 0453133C1

6 N14W 16 RD 1680205C1


A 14 4 RD 3517758C1

Figure 202 Connector Body Composites (4410A / 4410B / 4410D / 4411F / 4411M / 4412F)

202


13.50. CONNECTOR BODY COMPOSITES (4412F1 / 4450AM / 4450BM / 4450M / 4060),P. 41


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



08JUL1180257V AE08068784 041

012 06JUN13 REVISED & REDRAWN. B 88356Y

A

A

C

BODY BUILDER TURN / STOP (4450BM)(LOCATED BETWEEN CENTER CHASSIS

AND REAR CHASSIS)

F


G

AA

C

B

BODY BUILDER CONNECTION (4450M)(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)

C

E


D

B

B

G

BODY BUILDER CONNECTION (4450AM)(LOCATED BETWEEN CENTER CHASSIS

AND REAR CHASSIS)

C

F

B


EA

D

CONNECTOR 3517759C1

REMOTE POWER MODULEPOSITIVE FEED 2

(4412F1)

ENG/DASH AMMETER(4060)

A

BCONNECTOR 1671610C1


A N68BB 14 BN 3535486C1 0589391C1

B N56BB 16 YL 2039343C1 1652325C1

C N57BB 16 LTGN 2039343C1 1652325C1

D N54BB 14 BN 3535486C1 0589391C1

E N71BB 16 LTBL 2039343C1 1652325C1

F N12BB 14 LTBL 3535486C1 0589391C1

G N11-GD 12 WH 2039344C1 0589390C1


A R56BC 16 OR 2033819C1 1652325C1

B R57BC 16 OR 2033819C1 1652325C1

C R70BB 14 OR 2033816C1 0589391C1


A N68BB 14 BN 3535486C1 0589391C1

B N56BB 16 YL 2039343C1 1652325C1

C N57BB 16 LTGN 2039343C1 1652325C1

D N54BB 16 YL 2039343C1 1652325C1

E N71BB 16 LTBL 2039343C1 1652325C1

F N12BB 14 LTBL 3535486C1 0589391C1

G N11-GBB 12 WH 2039344C1 0589390C1


A N14C 4 RD 3517758C1


A K26A 18 TN 2033819C1 3517771C1

B K26B 18 TN 2033819C1 3517771C1

Figure 203 Connector Body Composites (4412F1 / 4450AM / 4450BM / 4450M / 4060)

203


13.51. CONNECTOR BODY COMPOSITES (4460AM / 4460BF / 4460BM / 4450BF /4460M / 4500 / 4906), P. 42

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


08JUL1180257V AE08068784 042


A

C

B


BODY BUILDER TURN/STOP (4460BF)(LOCATED AT MAIN TO REAR CHASSIS INTERCONNECT)


C

B

A

B

C

A

BODY BUILDER TURN / STOP (4460AM)(LOCATED BETWEEN CENTER

CHASSIS AND REAR CHASSIS)

B

B

C

A


E

BODY BUILDER CONNECTION (4460BM / 4450BF)(LOCATED AT END OF FRAME NEAR REAR AXLES)

BODY BUILDER TURN / STOP (4460M)(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)

C

F


A

A


B

WINDSHIELD WIPER MOTOR (4500)(LOCATED UNDER HOOD)

E

C

G

D

D


WHEEL CHAIR INTERLOCK(4906)(LOCATED ON EXTERIOR DASH NEAR

IP / FORWARD PASSTHRU)

EF

GH

D

C

B

A


A R56BC 16 OR 2033911C1 1652325C1

B R57BC 16 OR 2033911C1 1652325C1

C R70BB 14 OR 2033912C1 0589391C1


A N56BC 16 YL 2033819C1 1652325C1

B N57BC 16 LTGN 2033819C1 1652325C1

C N70BB 14 RD 2033816C1 0589391C1


A N56BC 16 YL 2033819C1 1652325C1

B N57BC 16 LTGN 2033819C1 1652325C1

C N70BB 14 RD 2033816C1 0589391C1CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A R68B 14 BN 3535486C1 0589391C1

B R56B 16 OR 2039343C1 1652325C1

C R57B 16 OR 2039343C1 1652325C1

D R58B 14 BN 3535486C1 0589391C1

E R71B 16 OR 2039343C1 1652325C1

F R12B 14 LTBL 3535486C1 0589391C1

G R11-GB 12 WH 2039344C1 0589390C1


A A82D 16 GY 2033819C1 1652325C1

B A82V 16 GY 2033819C1 1652325C1

C A82-G 14 WH 2033816C1 1652325C1

D A82K 16 GY 2033819C1 1652325C1

E A82L 16 GY 2033819C1 1652325C1


A PLUG - - - -

B M92#101 18 TN 1661875C1 3568570C1

C M89AB 18 PL 1661875C1 3568570C1

D M92#103 18 TN 1661875C1 3568570C1

E M11-GW 16 WH 1661875C1 1661872C1

F PLUG - - - -

G M89AR 18 PK 1661875C1 3568570C1

H M89CE 18 PL 1661875C1 3568570C1

Figure 204 Connector Body Composites (4460AM / 4460BF / 4460BM / 4450BF / 4460M / 4500 / 4906)

204


13.52. CONNECTOR BODY COMPOSITES (6011 / 6020M), P. 43




NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


08JUL1180257V AE08068784 043

0638 09FEB15 ADDED R/D 6011. C 92855Z

* XMSN COMMON# XMSN ALLISON

ECM (6020M)(LOCATED ON THE RIGHT SIDE OF TRUCK)

CONNECTOR 6086794C1

14

82 43

83

64

1

88

22

2198

44

93

7

65


14

ENGINE / MELROSE (6011)(LOCATED ON THE LEFT SIDE OF ENGINE)

16

CONNECTOR 3849648C1CAVITIES 2,3,5,7,10-15 ARE MOLDED SHUT.

5

6

2

11

9

12

13

7

1

10

15

3

8

4


1 K5GG(+) 20 YL 6086793C1

2 PLUG - - 6086793C1

3 PLUG - - 6086793C1

4 K97B 18 PL 6086791C1

5 K95NN 18 TN 6086791C1

6 K97M 18 PL 6086791C1

7 K95KK 18 TN 6086791C1

8 K34AA 18 TN 6086791C1

9 K97T 18 PL 6086791C1

10 PLUG - - 6086793C1

11 PLUG - - 6086793C1

12 PLUG - - 6086793C1

13 K97CC 18 PL 6086791C1

14 K59A 18 GY 6086793C1

15 PLUG - - 6086793C1

16 PLUG - - 6086793C1


17 PLUG - - 6086793C1

18 PLUG - - 6086793C1

19 PLUG - - 6086793C1

20 PLUG - - 6086791C1

21 PLUG - - 6086793C1

22 K5GG(-) 20 GN 6086791C1

23 PLUG - - 6086793C1

24 PLUG - - 6086793C1

25 K97C 18 PL 6086791C1

26 K95JT 18 TN 6086791C1

27 PLUG - - 6086791C1

28 PLUG - - 6086793C1

29 K95LL 18 TN 6086791C1

30 PLUG - - 6086791C1

31 K3A(-) 18 GY 6086791C1

32 K3A(+) 18 DKBL 6086791C1

33 PLUG - - 6086793C1

34 K97XC 18 PL 6086791C1

35 K97SE 18 PL 6086791C1

36 PLUG - - 6086793C1

37 PLUG - - 6086793C1

38 PLUG - - 6086793C1

39 PLUG - - 6086793C1

40 PLUG - - 6086793C1

41 K97EW 18 PL 6086791C1

42 PLUG - - 6086793C1

43 PLUG - - 6086793C1

44 PLUG - - 6086793C1

45 PLUG - - 6086793C1

46 K97WA 18 PL 6086791C1

47 K97WC 18 PL 6086791C1

48 K47A 18 GY 6086791C1

49 PLUG - - 6086793C1

50 PLUG - - 6086793C1


1 K19-GM 14 GY 3850092C1 3578677C1

4 PLUG - - - -

6 K97T 18 PL 3850120C1 -

8 K19BA 14 GY 3850092C1 3578677C1

9 K97-GH 14 WH 3850092C1 3578677C1

16 K97NC 14 PL 3850092C1 3578677C1

Figure 205 Connector Body Composites (6011 / 6020M)

205


13.53. CONNECTOR BODY COMPOSITES (6020M), P. 44


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



08JUL1180257V AE08068784 044



ECM (6020M)(LOCATED ON THE RIGHT SIDE OF TRUCK)

CONNECTOR 6086794C1

14

82 43

83

64

1

88

22

2198

44

93

7

65


% XMSN ALLISON# XMSN MANNUAL


51 K95HH 18 TN 6086791C1

52 PLUG - - 6086793C1

53 K5B(+) 20 YL 6086791C1

54 K5B(-) 20 GN 6086791C1

55 PLUG - - 6086793C1

56 PLUG - - 6086793C1

57 PLUG - - 6086793C1

58 K23C 18 TN 6086791C1

59 K97ES 18 PL 6086791C1

60* K92#141 18 TN 6086791C1

60# K17B 18 PK 6086791C1

60 K17E 18 PK 6086791C1

61 PLUG - - -

62 PLUG - - -

63 K97JC 18 PL 6086791C1

64 K17M 18 PK 6086791C1

65 PLUG - - 6086793C1

66 PLUG - - 6086793C1

67 K97FU 18 PL 6086791C1

68 K97FV 18 PL 6086791C1

69% K47 18 GY 6086791C1

69# K47A125 18 TN 6086791C1

69#K47B125 18 TN 6086791C1

K47#125 18 TN 6086791C1

70 PLUG - - 6086793C1

71 PLUG - - 6086793C1

72 K99B 18 PL 6086791C1

73 K95JJ 18 TN 6086791C1


74 K99F 18 PL 6086791C1

75 K46A 18 GY 6086791C1

76 PLUG - - 6086793C1

77 K46B 18 GY 6086791C1

78 PLUG - - 6086793C1

79 K97CB 18 PL 6086791C1

80 PLUG - - 6086793C1

81 PLUG - - 6086793C1

82 PLUG - - 6086793C1

83 K97ND 16 PL 3686944C1

84 K97NE 16 PL 3686944C1

85 K97NF 16 PL 3686944C1

86 K97-GL 18 WH 3686943C1

87 K97-GK 18 WH 3686943C1

88 K97-GM 18 WH 3686943C1

89* K47B 18 GY 3686943C1

89* K47T 18 GY 3686943C1

90 PLUG - - 6086793C1

91 K23L 18 TN 3686943C1

92 K97AR 18 PL 3686943C1

93 PLUG - - 6086793C1

94 PLUG - - 6086793C1

95 PLUG - - 6086793C1

96 PLUG - - 6086793C1

97 K97UB 18 PL 3686943C1

98* K14KA 18 RD 3686943C1

Figure 206 Connector Body Composites (6020M)

206


13.54. CONNECTOR BODY COMPOSITES (6022 / 6022A / 6200 / 6260HL / 6620HR /6620T / 6260UC / 6260T / 6261 / 6261T / 6261NV), P. 45


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



08JUL1180257V AE08068784 045


ECM POWER RELAY (6022/6022A)(LOCATED ON MEGAFUSE BRACKET)

85

3 5

87A87

4

1

30

2

86


CONNECTOR 3626435C1

A

B


FREON COMPRESSOR (6200)(LOCATED ON AC COMPRESSOR FRONT

RIGHT SIDE OF ENGINE)


CONNECTOR 3626436C1

2

1

DPF TEMP1 SENSOR LIGHT GREY (6261/6261T)(LOCATED BY RIGHT FRAME RAIL

NEAR TRANSMISSION AREA)

DOCT SENSOR BLACK(6260HL/6620HR/6620T/6260UC/6260T)

CONNECTOR 3626435C1

DPFT1 SENSOR BLACK(6261NV)

2

1

2

1


1 K97XA 10 PL 3512334C1 0589390C1

2 K97XB 16 VT 2039343C1 1652325C1

3 PLUG - - 0587579C1 -

4 K97N 10 PL 3512334C1 0589390C1

5 K97JC 18 PL 2039343C1 3517771C1


A* K77-G 16 WH 2033819C1 1652325C1

B K77A 16 LTGN 2033819C1 1652325C1


1 K95F3 18 TN 3613771C1

2 K95JJ 18 TN 3613771C1


1 K95S4 18 TN 3613771C1

2 K95KK 18 TN 3613771C1


1 K95F3 18 TN 3613771C1

2 K95JJ 18 TN 3613771C1

Figure 207 Connector Body Composites (6022 / 6022A / 6200 / 6260HL / 6620HR / 6620T / 6260UC /6260T / 6261 / 6261T / 6261NV)

207


13.55. CONNECTOR BODY COMPOSITES (6262 / 6262NV / 6262T / 6263 / 6263NV/ 6263T / 6322), P. 45A




NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


27OCT1288356Y AE08068784 45A

0638 09FEB15 ADDED R/D 6332. B 92855Z

1

2

CONNECTOR 3626438C1

DPF TEMP1 SENSOR DARK GREY (6262)(LOCATED BY RIGHT FRAME RAIL

NEAR TRANSMISSION AREA)

EXHAUST DPF DELTA P (DPFDP) SENSOR (6263)(LOCATED BY RIGHT FRAME

RAIL NEAR TRANSMISSION AREA)

1 32

DPFT2 SENSOR BLACK(6262NV)

CONNECTOR 3626435C1CONNECTOR 3626437C1

DPFT2 SENSOR DARK GREY(6262T)

CONNECTOR 3626437C1

31 2

CONNECTOR 3626440C1

31 2

EXHAUST DELTA P DPFDP SENSOR(6263NV/6263T)

1

2

2

1

AMMETER TO BATT GND (6332)(LOCATED IN ENGINE COMPARTMENT)



1 K95F1 18 TN 3613771C1

2 K95HH 18 TN 3613771C1

3 K95JT 18 TN 3613771C1


1 K95F2 18 TN 3613771C1

2 K95LL 18 TN 3613771C1


1 K95F2 18 TN 3613771C1

2 K95LL 18 TN 3613771C1


1 K95F2 18 TN 3613771C1

2 K95LL 18 TN 3613771C1


1 K95F1 18 TN 3590956C1 3591990C1

2 K95HH 18 TN 3590956C1 3591990C1

3 K95JT 18 TN 3590956C1 3591990C1


A K26B 18 TN 2033911C1 1652325C1

Figure 208 Connector Body Composites (6262 / 6262NV / 6262T / 6263 / 6263NV / 6263T / 6322)

208


13.56. CONNECTOR BODY COMPOSITES (6333 / 6334 / 6400 / 6405 / 6561 / 6704M),P. 46

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


08JUL1180257V AE08068784 046

0638 09FEB15 ADDED R/D 6333. C 92855Z

A

B

2-WAY RADIO BATTERY POWER (6334)(LOCATED IN ENGINE AREA

NEAR IP / ENGINE INTERCONNECT)



COOLANT LEVEL SENSOR (6400)(LOCATED ON SURGE TANK)

CONNECTOR 3554317C1

2

1

FUEL COOLER SOLENOID (6405)(LOCATED ON LEFT SIDE OF RADIATOR)

CONNECTOR 3582941C1

B

A

B

E-FAN(6561)(LOCATED AT ENGINE FAN)

A



D

B

F

E

C

A

GROUND ADAPTER (6704M)(LOCATED NEAR THE ENGINE ECM CONNECTION)



AMMETER TO BATT GND (6333)

(LOCATED IN ENGINE COMPARTMENT)



A* A14HC 16 RD 2033819C1 1652325C1

A* A14HF 16 RD 2033819C1 1652325C1

B* A11-GAP 16 WH 2033819C1 1652325C1

B* A11-GAP 16 WH 2033819C1 1652325C1


1 K34-GG 18 WH 3554322C1 3554318C1

2 K34AA 18 TN 3554322C1 3554318C1


A K59A 18 GY 1667742C1 3568570C1

B* K97D 16 PL 1667742C1 1661872C1


A K23D 16 TN 1661875C1 1661872C1

B K10-GG 16 WH 1661875C1 1661872C1


A PLUG - - 0587579C1 -

B K77-G 16 WH 2033819C1 1652325C1

C K10-GB 14 WH 2033816C1 0589391C1

D K10-GG 16 WH 2033819C1 1652325C1

E K77-G 16 WH 2033819C1 1652325C1

F K77-GA 16 WH 2033819C1 1652325C1


A K26A 18 TN 2033819C1 0589391C1

Figure 209 Connector Body Composites (6333 / 6334 / 6400 / 6405 / 6561 / 6704M)

209


13.57. CONNECTOR BODY COMPOSITES (6747 / 6900 / 7100 / 7103M), P. 47

CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



18JUL1180257V AE08068784 047


POWERTRAIN A/TINTERCONNECT(7100)

6

12

1

7


ECM ZERO VOLT REFERENCE (6747)(LOCATED NEAR THE ENGINE ECM CONNECTION)

F

E

D

C

B

G

J

A

K

L

M

HCONNECTOR 3543733C1BODY LOCK 3543732C1

2 SPEED AXLE BOOTCONNECTOR(7103M)

B

A

CONNECTOR 1661198C1

C

CONNECTOR 3959005C1

C

B

A

CONNECTOR 1661198C1

2 WAY RADIO OVERHEAD (6900)(LOCATED IN INSTRUMENT PANEL LEFT SIDE)


A* K95NN 18 TN 3535303C1 3535424C1

B K34-GG 18 WH 3535303C1 3535424C1

C* K95A1 18 TN 3535303C1 3535424C1

D* K95S4 18 TN 3535303C1 3535424C1

E PLUG - - 3535425C1 -

F PLUG - - 3535425C1 -

G PLUG - - 3535425C1 -

H PLUG - - 3535425C1 -

J K9E 18 GY 3535303C1 3535424C1

K K9TS 18 GY 3535303C1 3535424C1

L K9A 18 GY 3535303C1 3535424C1

M K9T 18 GY 3535303C1 3535424C1


A A14HF 16 RD 1661208C1

B A11-GAP 16 WH 1661208C1

C A86P 16 LTGN 1661208C1


1 PLUG - - -

2 KS95S4 18 TN 3850120C1

3 KS95KK 18 TN 3850120C1

4 KS95F3 18 TN 3850120C1

5 KS95JJ 18 TN 3850120C1

6 PLUG - - -

7 PLUG - - -

8 KS95F1 18 TN 3850120C1

9 KS95HH 18 TN 3850120C1

10 KS95JT 18 TN 3850120C1

11 KS95F2 18 TN 3850120C1

12 KS95LL 18 TN 3850120C1


A K93 18 TN 1661208C1

B - - - -

C K9TS 18 GY 1661208C1

Figure 210 Connector Body Composites (6747 / 6900 / 7100 / 7103M)

210


13.58. CONNECTOR BODY COMPOSITES (7150), P. 47A

CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



26OCT1288356Y AE08068784 47A


TRANS MODULE(7150)

CHART CONTINUEED ON SHEET 47B

80

6040

20

1

21 41

61

80

6040

20

1

21 41

61



1 K92#101 18 LT BL 3686945C1

2 - - - -

3 K92#103 18 YL 3686945C1

4 - - - -

5 K92#105 18 OR 3686945C1

6 - - - -

7 - - - -

8 K5A108 18 GN 3686945C1

9 K92C109 18 GY 3686945C1

10 K92B110 18 PK 3686945C1

11 K92#111 18 OR 3686945C1

12 K92A112 18 PK 3686945C1

13 - - - -

14 - - - -

15 - - - -

16 K92#116 18 LT BL 3686945C1

17 K92#117* 18 LT BL 3686945C1

17 K92A117* 18 LT BL 3686945C1

18 K92#118 18 BK 3686945C1

19 - - - -

20 K92A120 18 LT BL 3686945C1

21 - - - -

22 K92#122 18 YL 3686945C1

23 K92#123 18 LT GN 3686945C1

24 K92#124 18 WH 3686945C1

25 K47A125 18 TN 3686945C1

26 - - - -

27 - - - -

28 K5A128 18 YL 3686945C1

29 - - - -

30 K92#130 18 WH 3686945C1

31 K92#131 18 YL 3686945C1

32 - - - -

33 K92#133 18 YL 3686945C1

34 K92#134 18 YL 3686945C1

35 - - - -

36 K92#136 18 OR 3686945C1

37 K92#137 18 WH 3686945C1

38 - - - -

39 K48#139 18 OR 3686945C1

40 K47#140 18 LT GN 3686945C1

41 K92A141* 18 TN 3686945C1

41 K92#141* 18 TN 3686945C1

42 K92A142 18 WH 3686945C1

43 K92#143 18 WH 3686945C1

44 - - - -

45 K92#145 18 OR 3686945C1

46 - - - -

47 - - - -

48 - - - -

49 - - - -

50 - - - -


211


13.59. CONNECTOR BODY COMPOSITES (7150), P. 47B

CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



26OCT1288356Y AE08068784 47B


80

6040

20

1

21 41

61

TRANS MODULE(7150)

80

6040

20

1

21 41

61



33 K92#133 18 YL 3686945C1

34 K92#134 18 YL 3686945C1

35 - - - -

36 K92#136 18 OR 3686945C1

37 K92#137 18 WH 3686945C1

38 - - - -

39 K48#139 18 OR 3686945C1

40 K47#140 18 LT GN 3686945C1

41 K92A141* 18 TN 3686945C1

41 K92#141* 18 TN 3686945C1

42 K92A142 18 WH 3686945C1

43 K92#143 18 WH 3686945C1

44 - - - -

45 K92#145 18 OR 3686945C1

46 - - - -

47 - - - -

48 - - - -

49 - - - -

50 - - - -

51 K92#151 18 WH 3686945C1

52 K92#152 18 LT GN 3686945C1

53 - - - -

54 K31#154 18 TN 3686945C1

55 K92#155 18 WH 3686945C1

56 - - - -

57 K92#157 18 WH 3686945C1

58 K92A158 18 LT GN 3686945C1

59 K48#159 18 TN 3686945C1

60 K47#160 18 YL 3686945C1

61 K92#161 18 OR 3686945C1

62 K92#162 18 YL 3686945C1

63 K92#163 18 YL 3686945C1

64 K92#164 18 LT BL 3686945C1

65 K92#165 18 TN 3686945C1

66 - - - -

67 - - - -

68 - - - -

69 K92B169 18 GY 3686945C1

70 K92#170 18 PK 3686945C1

71 K92#171 18 YL 3686945C1

72 - - - -

73 - - - -

74 K92#174 18 LT BL 3686945C1

75 - - - -

76 K92#176 18 YL 3686945C1

77 K92#177 18 LT GN 3686945C1

78 - - - -

79 - - - -

80 K92#180 18 OR 3686945C1


212



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



18JUL1180257V AE08068784 048


80

CONTROL MODULE (7151)(LOCATED AT TRANSMISSION TCM CONNECTION)

40

1

20

60

61

21 41



1 K92#101 18 LTBL 3686945C1

2 - - - -

3 K92#103 18 YL 3686945C1

4 - - - -

5 K92#105 18 OR 3686945C1

6 - - - -

7 - - - -

8 K5#108 18 GN 3686945C1

9 K92#109 18 GY 3686945C1

10 K92A110 18 PK 3686945C1

11 K92#111 18 OR 3686945C1

12 - - - -

13 - - - -

14 K92#114 18 GY 3686945C1

15 - - - -

16 - - - -

17 K92#117 18 LTBL 3686945C1

18 - - - -

19 - - - -

20 K92#120 18 LTBL 3686945C1

21 - - - -

22 - - - -

23 K92#123 18 LTGN 3686945C1

24 - - - -

25 K47#125 18 TN 3686945C1

26 - - - -

27 - - - -

28 K5#128 18 YL 3686945C1

29 - - - -

30 - - - -

31 - - - -

32 - - - -

33 K92#133 18 YL 3686945C1

34 K92#134 18 WH 3686945C1

35 - - - -

36 K92#136 18 OR 3686945C1

37 - - - -

38 K92#138 18 OR 3686945C1

39 K48#139 18 OR 3686945C1

40 K47#140 18 LTGN 3686945C1

41 K92#141 18 TN 3686945C1


42 K92#142 18 WH 3686945C1

43 K92#143 18 LTBL 3686945C1

44 - - - -

45 K92#145 18 OR 3686945C1

46 - - - -

47 - - - -

48 - - - -

49 - - - -

50 K92#150 18 PK 3686945C1

51 K92#151 18 WH 3686945C1

52 K92#152 18 LTGN 3686945C1

53 K92#153 18 YL 3686945C1

54 K31#154 18 TN 3686945C1

55 K92#155 18 WH 3686945C1

56 - - - -

57 K92#157 18 WH 3686945C1

58 K92#158 18 LTGN 3686945C1

59 K48#159 18 TN 3686945C1

60 K47#160 18 YL 3686945C1

61 K92#161 18 TN 3686945C1

62 - - - -

63 K92#163 18 YL 3686945C1

64 - - - -

65 K92#165 18 TN 3686945C1

66 - - - -

67 - - - -

68 - - - -

69 K92#169 18 GY 3686945C1

70 K92#170 18 PK 3686945C1

71 K92#171 18 YL 3686945C1

72 - - - -

73 K92#173 18 LTBL 3686945C1

74 K92#174 18 LTBL 3686945C1

75 - - - -

76 K92#176 18 YL 3686945C1

77 K92#177 18 LTGN 3686945C1

78 K92#178 18 WH 3686945C1

79 K92#179 18 PK 3686945C1

80 K92#180 18 OR 3686945C1


213


13.61. CONNECTOR BODY COMPOSITES (7205F / 7206F / 7207M / 7207MA), P. 49

CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



18JUL1180257V AE08068784 049


EF

GH

D

C

B

A


ALLISON 1 / 2000(7205F)


7

1

6

ENGINE ECM BODY BUILDER(7207M)

12


C

HG

B

A

D FE


ALLISON 3/4000(7206F)


12 1

7 6


ENG ECM BODYBUILDER-TERRASTAR

(7207MA)


A* K92B103 18 YL 1661875C1 3568570C1

A* K92C103 18 YL 1661875C1 3568570C1

B* K92#143 18 LTBL 1661875C1 3568570C1

B# K92#161 18 OR 1661875C1 3568570C1

C* K92#150 18 PK 1661875C1 3568570C1

C# K92#157 18 WH 1661875C1 3568570C1

D* K47C125 18 TN 1661875C1 3568570C1

D# 92#124 18 WH 1661875C1 3568570C1

E* K92#101 18 LTBL 1661875C1 3568570C1

E# K92#122 18 YL 1661875C1 3568570C1

E K92B101 18 LTBL 1661875C1 3568570C1

F* K92#105 18 OR 1661875C1 3568570C1

F# K92#123 18 LTGN 1661875C1 3568570C1

G* K92#145 18 OR 1661875C1 3568570C1

G# 92#164 18 LTBL 1661875C1 3568570C1

H* K92#105 18 OR 1661875C1 3568570C1

H# K92#162 18 YL 1661875C1 3568570C1


1 K97CB 18 PL 3518963C1

2 K46A 18 GY 3518963C1

3 K97CC 18 PL 3518963C1

4 K46B 18 GY 3518963C1

5 K97AR 18 PL 3518963C1

6 K47B 18 GY 3518963C1

7 K97ES 18 PL 3518963C1

8 K97FV 18 PL 3518963C1

9 K97DF 18 PL 3518963C1

10 K97WA 18 PL 3518963C1

11 K97XC 18 PL 3518963C1

12 K99F 18 PL 3518963C1


A K92#101* 18 LT BL 1667742C1 3568570C1

A K92B101* 18 LT BL 1667742C1 3568570C1

B K92#117 18 LT BL 1667742C1 3568570C1

C K92C103 18 YL 1667742C1 3568570C1

D K92#143 18 LT BL 1667742C1 3568570C1

E K92#142 18 WH 1667742C1 3568570C1

F K92#145 18 OR 1667742C1 3568570C1

G K92#130 18 WH 1667742C1 3568570C1

H K92#123 18 LT GN 1667742C1 3568570C1


1 K97CB 18 PL 3518963C1

2 K46A 18 PY 3518963C1

3 K97CC 18 PL 3518963C1

4 K46B 18 GY 3518963C1

5 K97AR 18 PL 3518963C1

6 K47B 18 GY 3518963C1

7 PLUG - - -

8 K97FV 18 PL 3518963C1

9 K97DF 18 PL 3518963C1

10 K97WA 18 PL 3518963C1

11 K97XC 18 PL 3518963C1

12 K99F 18 PL 3518963C1

Figure 214 Connector Body Composites (7205F / 7206F / 7207M / 7207MA)

214


13.62. CONNECTOR BODY COMPOSITES (7208M / 7208A / 7250M / 7350 / 7500M /7600M), P. 49A

CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CIRCUIT DIAGRAM,TERRASTAR30000085

23MAY1388356Y AE08068784 49A


ENGINE ECM BODY BUILDER 2(7208M/7208A)

2 1

12

13

TRANSMISSION BULKHEAD (7350)(LOCATED AT TRANSMISSION

BULKHEAD CONNECTION)

5

61

14

11 19


24

20


TRANS BULKHEAD-3000(7250M)

151 7

20

11

14106


B

A

OUTPUT SPEED SENSOR (7600M)(LOCATED ON REAR OF TRANSMISSION)



A

B


BACKUP LIGHT SWITCH(7500M)


1 K97EW 18 PL 3518963C1

2 K97SE 18 PL 3518963C1


1 K92#152 18 LTGN 3686945C1

2 K92#133 18 YL 3686945C1

3 K92#151 18 WH 3686945C1

4 K92#117 18 LTBL 3686945C1

5 PLUG - - -

6 K92#157 18 WH 3686945C1

7 K92#179 18 PK 3686945C1

8 K31#154 18 TN 3686945C1

9 K92#158 18 LTGN 3686945C1

10 K92#178 18 WH 3686945C1

11 K92#177 18 LTGN 3686945C1

12 PLUG - - -

13 PLUG - - -

14 K92#111 18 OR 3686945C1

15 K92#155 18 WH 3686945C1

16 K92#171 18 YL 3686945C1

17 K92#136 18 OR 3686945C1

18 K92#138 18 OR 3686945C1

19 K92#174 18 LTBL 3686945C1

20 K92#114 18 GY 3686945C1

21 K92#153 18 YL 3686945C1

22 K92#173 18 LTBL 3686945C1

23 K92#134 18 WH 3686945C1

24 K92#176 18 YL 3686945C1


1 K92#111 18 OR 3686945C1

2 K92#155 18 WH 3686945C1

3 K92#177 18 LT GN 3686945C1

4 K92#136 18 OR 3686945C1

5 K92#152 18 LT GN 3686945C1

6 K92#171 18 YL 3686945C1

7 - - - -

8 K92#174 18 LT BL 3686945C1

9 K92#133 18 YL 3686945C1

10 K92#151 18 WH 3686945C1

11 K92#131 18 YL 3686945C1

12 K92#137 18 WH 3686945C1

13 K92#180 18 OR 3686945C1

14 K92A120 18 LT BL 3686945C1

15 K92#116 18 LTBL 3686945C1

16 K92A112 18 PK 3686945C1

17 K92#118 18 BK 3686945C1

18 K31#154 18 TN 3686945C1

19 K92A158 18 LT GN 3686945C1

20 K92#176 18 YL 3686945C1


A* K47#160 18 YL 3554322C1 3554318C1

B* K47#140 18 LTGN 3554322C1 3554318C1


A K71B 16 OR 1661875C1 1661872C1

B K71C 16 OR 1661875C1 1661872C1

Figure 215 Connector Body Composites (7208M / 7208A / 7250M / 7350 / 7500M / 7600M)

215


13.63. CONNECTOR BODY COMPOSITES (7601M / 7603M / 7604M / 7605M / 7607M /7611 / 7700M / 7710), P. 50

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



CHAPTER 13


18JUL1180257V AE08068784 050


B

B

A


TURBINE SPEED SENSOR (7607M)(LOCATED ON RIGHT OF TRANSMISSION)

A

ENGINE SPEED SENSOR (7604M)(LOCATED ON RIGHT OF TRANSMISSION)





B

A

TRANSFER CASE JUMPERTO CENTER CHASSIS

(7611)

B

A

1


SPEEDO SENSOR(7601M)

B

A


ENGINE SPEED SENSOR(7603M)

B

A

OUTPUT SPEED SENSOR(7605M)


TRANS OIL TEMP SENSOR(7700M)

1 CONNECTOR 3536864C12

C

E

CONNECTOR 3551896C1

A

D

F

B

TRANSFER CASEGROUND SPLICE(7710)


A* K92#180 18 OR 3554322C1 3554318C1

B* K92#120 18 LTBL 3554322C1 3554318C1


A* K48#159 18 TN 3554322C1 3554318C1

B* K48#139 18 OR 3554322C1 3554318C1


A K47 18 GY 1661875C1 3568570C1

B K47A 18 GY 1661875C1 3568570C1


1 K47 18 GY 3554322C1 3554318C1

2 K47A 18 GY 3554322C1 3554318C1


A K48#159 18 TN 3554322C1 3554318C1

B K48#139 18 OR 3554322C1 3554318C1


A K47#160 18 YL 3554322C1 3554318C1

B K47#140 18 LT GN 3554322C1 3554318C1


1 K31B 18 TN 3536865C1 3536868C1

2 K9T 18 GY 3536865C1 3536867C1


A N9GA 16 GY 2033819C1

B N9GB 16 RD 2033819C1

C N9GC 16 OR 2033819C1

D N9GD 16 GY 2033819C1

E N9GE 16 WH 2033819C1

F N9E 16 GY 2033819C1

Figure 216 Connector Body Composites (7601M / 7603M / 7604M / 7605M / 7607M / 7611 / 7700M / 7710)

216


13.64. CONNECTOR BODY COMPOSITES (7711 / 7801M / 8000 / 8001), P. 50A

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



CHAPTER 13


26OCT1288356Y AE08068784 50A



B

J1939 RESISTOR (7801M)(LOCATED NEAR THE ENGINE ECM CONNECTION)

C

A


B


E

D

RIGHT HEADLIGHT TURN / SIGNALHARNESS CONNECTOR (8000)

(LOCATED ON UNDERSIDE OF HOOD BYHEADLIGHT MODULE - RIGHT SIDE)

C

A

B

C


A

E

LEFT HEADLIGHT TURN / SIGNALHARNESS CONNECTOR (8001)

(LOCATED ON UNDERSIDE OF HOOD BYHEADLIGHT MODULE - LEFT SIDE)

D



TRANSFER CASE(7711)

CONNECTOR 3573078C1

1

7

8

14


A* K5C(+) 18 YL 1661875C1 3568570C1

A* K5D(+) 18 YL 1661875C1 3568570C1

B PLUG - - - -

C* K5C(-) 18 GN 1661875C1 3568570C1

C* K5D(-) 18 GN 1661875C1 3568570C1


A M52 14 YL 2033816C1 0589391C1

B M11-GB 14 WH 2033816C1 0589391C1

C M53 14 YL 2033816C1 0589391C1

D* M56B 16 OR 2033819C1 1652325C1

E M54C 14 BN 2033816C1 0589391C1


A M52D 14 YL 2033816C1 0589391C1

B M11-GA 14 WH 2033816C1 0589391C1

C M53B 14 YL 2033816C1 0589391C1

D* 57C 16 OR 2033819C1 1652325C1

E M54D 14 BN 2033816C1 0589391C1


1 N6A 16 GY 3613770C1

2 N9GA 16 GY 3613770C1

3 N42(+) 12 GY 3612307C1

4 PLUG - - -

5 N6B 16 GY 3613770C1

6 N9GB 16 RD 3613770C1

7 N93(+) 12 GY 3612307C1

8 N42(-) 12 GY 3612307C1

9 N6C 16 GY 3613770C1

10 N9GC 16 OR 3613770C1

11 PLUG - - -

12 N93(-) 12 GY 3612307C1

13 N9GD 16 GY 3613770C1

14 N6D 16 GY 3613770C1

Figure 217 Connector Body Composites (7711 / 7801M / 8000 / 8001)

217



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



18JUL1180257V AE08068784 051


D

GEF

C

AB

SNOWPLOW HARNESS CONNECTOR (8102)(LOCATED BY LEFT FRAME RAIL NEAR HOOD)


RIGHT GUIDE POST LIGHT (8151)(LOCATED ON HOOD RIGHT SIDE)


A

A

B


B

LEFT GUIDE POST LIGHT (8150)(LOCATED ON HOOD LEFT SIDE)


A

RIGHT FOG LIGHT (8200)(LOCATED AT THE FORWARD END

OF RIGHT FRAME RAIL)

A



B

B

A B

ELECTRIC HORN (8301)(LOCATED UNDER ENGINE CROSSMEMBER)

LEFT FOG LIGHT (8201)(LOCATED AT THE FORWARD END

OF LEFT FRAME RAIL)


A M64HI 14 YL 3535486C1 0589391C1

B M11-GE 14 WH 3535486C1 0589391C1

C M64LO 14 YL 3535486C1 0589391C1

D M56D 16 YL 2039343C1 1652325C1

E M54F 14 BN 3535486C1 0589391C1

F M57D 16 LTGN 2039343C1 1652325C1

G PLUG - - 0587579C1 -


A M54J 16 BN 1661875C1 1661872C1

B M54-GB 16 WH 1661875C1 1661872C1


A M54H 16 BN 1661875C1 1661872C1

B M54-GA 16 WH 1661875C1 1661872C1


A M64A 16 YL 0587577C1 1652325C1

B M64-GA 16 WH 0587577C1 1652325C1


A M85E 16 GY 1661875C1 1661872C1

B M85-GA 16 WH 1661875C1 1661872C1


A M64B 16 YL 0587577C1 1652325C1

B M64-GB 16 WH 0587577C1 1652325C1


218


13.66. CONNECTOR BODY COMPOSITES (8502 / 8503 / 8505A / 8600 / 8602 / 8800),P. 52

CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



18JUL1180257V AE08068784 052


A


LEFT FRONT HYD ABS WHEEL SENSOR (8502)(LOCATED AT LEFT FRONT WHEEL)

21 1

RIGHT FRONT HYD ABS WHEEL SENSOR (8503)(LOCATED AT RIGHT FRONT WHEEL)

2CONNECTOR 3592005C1BODY LOCK 3578632C1

AC

B CONNECTOR 1678137C1

AIR COMPRESSOR HYD BRAKES(8505A)(LOCATED AT LEFT FRAME RAIL BY FRONT AXLE)

A

B

AC PRESSURE TRANSDUCER (8602)(LOCATED ON AC LINE ATFRONT RIGHT OF ENGINE)

C CONNECTOR 1678137C1

A

E

D

B

* W/ GUIDE POST LIGHTS# W/ AUXILLARY SNOW PLOW LIGHTS

GROUND ADAPTER #01 (8800)(LOCATED BY LEFT FRAME RAIL NEAR HOOD)

F

C


RADIATOR GROUND(8600)



1 M94L(+) 18 BK 2003343C1

2 M94L(-) 18 BN 2003343C1


1 M94R(+) 18 BK 2003343C1

2 M94R(-) 18 BN 2003343C1


A M9A 18 GY 1651943C1

B M6A 18 GY 1651943C1

C M40 18 GY 1651943C1


A K9A 18 GY 1651943C1

B K6A 18 GY 1651943C1

C K77B 18 LTGN 1651943C1


A M11-GD 12 WH 2033816C1 0589390C1

B M64-GA 16 WH 2033819C1 1652325C1

C M64-GB 16 WH 2033819C1 1652325C1

D* M54-GA 16 WH 2033819C1 1652325C1

D# M11-GE 14 WH 2033816C1 0589391C1

E M54-GB 16 WH 2033819C1 1652325C1

F PLUG - - 0587579C1 -


A M11-GC 12 WH 1673747C1 0589390C1

Figure 219 Connector Body Composites (8502 / 8503 / 8505A / 8600 / 8602 / 8800)

219



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



19JUL1180257V AE08068784 053


CHASSIS GROUND ADAPTER (8807)(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)



AIR SOLENOID GROUND SPLICE(8805)

F

A

E

D

C

B

*4 SOLENOID PACK#SINGLE SOLENOID PACK


HOOD SWITCH (8805)(LOCATED ON HOOD LEFT SIDE)

ACONNECTOR 0587568C91

B

F

E

D

B

A

C

1

67

12


VDR 1(8881)

1

67

12

VDR 2(8882)

CONNECTOR 3586750C1


A N11-GA 12 WH 2033816C1 0589390C1

B N10-G 12 WH 2033816C1 0589391C1

C N87-G 18 GY 2033819C1 3517771C1

D N10-GR 14 WH 2033816C1 0589391C1

E N39-GB 16 WH 2033819C1 1652325C1

F* N11-GD 12 WH 2033816C1 0589390C1

F* N11-GBB 12 WH 2033816C1 0589390C1


A N11-GA 12 WH 2033816C1 0589390C1

B* N59A-G 14 WH 2033816C1 0589391C1

B# N59A-G 16 WH 2033816C1 1652325C1

C N59A-G1 14 WH 2033816C1 0589391C1

D PLUG - - - -

E PLUG - - - -

F PLUG - - - -


A M104CC 18 DKBL 0587576C1 1652325C1

B M104CB 18 DKBL 0587576C1 1652325C1


1 PLUG - - -

2 PLUG - - -

3 PLUG - - -

4 PLUG - - -

5 A5(-) 18 GN 3518963C1

6 A5A 18 GN 3518963C1

7 A5B 18 YL 3518963C1

8 A5(+) 18 YL 3518963C1

9 PLUG - - -

10 A13AA 18 RD 3518963C1

10 A13A 18 RD 3518963C1

11 PLUG - - -

12 A11A 18 WH 3518963C1

12 A11-GAN 18 WH 3518963C1


1 A11-GA 18 WH 3518963C1

2 A11-GB 18 WH 3518963C1

3 A11-GD 18 WH 3518963C1

4 A11-GF 18 WH 3518963C1

5 A11-GE 18 WH 3518963C1

6 A11-GC 18 WH 3518963C1

7 A11-GJ 18 WH 3518963C1

8 A11-GL 18 WH 3518963C1

9 A11-GM 18 WH 3518963C1

10 A11-GK 18 WH 3518963C1

11 A11-GH 18 WH 3518963C1

12 A11-GG 18 WH 3518963C1


220


13.68. CONNECTOR BODY COMPOSITES (8883 / 8884A / 8884C), P. 53A

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


27OCT1288356Y AE08068784 53A

- - ADDED R/D 8884C. B 92855Z

IP/ROOF CONN(8883)

(LOCATED IN CAB)

F A

B

CD

E

CONNECTOR 1661200C1

ALTEC INTERCONNECT(8884A)

(LOCATED IN CAB)

5

11

2

6918

10

4 3

12

16

7

117

8

131415

CONNECTOR 6099041C1

ATEC S/W PACK CONN (8884C)(LOCATED IN CAB)

CONNECTOR 6099042C1

D

X

S

UB

A

E

V

R

O

P

W

TN

J

M

F

G

L

C

K

H

Q


A A5A 18 GN 1661208C1

B A5B 18 YL 1661208C1

C A11AA 18 WH 1661208C1

D A13AA 18 RD 1661208C1


1 A01DAL 10 BK 3517818C1

2 PLUG - - -

3 PLUG - - -

4 A041DAL 14 RD 2034788C1

5 A05DAL 14 WH 2034788C1

6 A06DAL 12 RD 3841697C1

7 A07DAL 12 GY 3841697C1

8 A08DAL 12 DKBL 3841697C1

9 A09DAL 14 WH 2034788C1

10 A10DAL 14 WH 2034788C1

11 A11DAL 14 WH 2034788C1

12 A5AL(+) 18 YL 1680206C1

13 A5AL(-) 18 GN 1680206C1

14 A14DAL 14 WH 2034788C1

15 A15DAL 14 WH 2034788C1

16 PLUG - - -

17 PLUG - - -

18 PLUG - - -


A A62EAL 18 BK 1680205C1

B A22EAL 18 WH 1680205C1

C A23EAL 18 RD 1680205C1

D A27EAL 18 BN 1680205C1

E A29EAL 18 BN 1680205C1

F A16EAL 18 DK BL 1680205C1

G A15EAL 18 LT GN 1680205C1

H A14EAL 18 BK 1680205C1

J A13EAL 18 PK 1680205C1

K A12EAL 18 OR 1680205C1

L A11EAL 18 OR 1680205C1

M A10EAL 18 YL 1680205C1

N A9EAL 18 YL 1680205C1

O A8EAL 18 PL 1680205C1

P A7EAL 18 GY 1680205C1

Q A6EAL 18 BK 1680205C1

R A5EAL 18 LT GN 1680205C1

S A20EAL 18 LT GN 1680205C1

T A19EAL 18 TN 1680205C1

U A18EAL 18 RD 1680205C1

V A17EAL 18 PL 1680205C1

W A26EAL 18 RD 1680205C1

X PLUG - - 0453133C1

Figure 221 Connector Body Composites (8883 / 8884A / 8884C)

221


13.69. CONNECTOR BODY COMPOSITES (8995 / 8996), P. 53B

CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



31MAY1388356Y AE08068784 53B


5

GROUND(8995)

8

SEATBELT TO ROOF(1)(8996)

CONNECTOR 3613769C1

1

7

12

14

6 1

CONNECTOR 3627614C1


1 A11-GAN 14 WH 3613770C1

1 A11-GAN 18 WH 3613771C1

2* A11-G 18 WH 3613771C1

2* A11AB 18 WH 3613771C1

3 A11-GAA 18 WH 3613771C1

4 A11-GBA 18 WH 3613771C1

5 A11-GCA 18 WH 3613771C1

6 A11-GDA 18 WH 3613771C1

7 A11-GEA 18 WH 3613771C1

8 A11-GFA 18 WH 3613771C1

9 A11-GGA 18 WH 3613771C1

10 A11-GHA 18 WH 3613771C1

11 A11-GJA 18 WH 3613771C1

12 A11-GKA 18 WH 3613771C1

13 A11-GLA 18 WH 3613771C1

14 A11-GMA 18 WH 3613771C1


1 A11-GAA 18 WH 3627612C1

2 A11-GA 18 WH 3627612C1

3 A11-GGA 18 WH 3627612C1

4 A11-GG 18 WH 3627612C1

5 A11-GBA 18 WH 3627612C1

6 A11-GB 18 WH 3627612C1

7 A11-GHA 18 WH 3627612C1

8 A11-GH 18 WH 3627612C1

9 A11-GCA 18 WH 3627612C1

10 A11-GC 18 WH 3627612C1

11 A11-GJA 18 WH 3627612C1

12 A11-GJ 18 WH 3627612C1


222



CHAPTER 13


DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



19JUL1180257V AE08068784 054


13

10

8

11

SEATBELT TO ROOF(2)(8997)

19

4

1

5

18

16

CONNECTOR 2018590C1

32

17

1514

6

209

12

7



LS HEATED DRAIN VALVE(9001)

SEATBELT DATA RECORDER(8998)

67

112

67

112

A

B


SEATBELT SEAT INDICATOR(8999)


1 A11-GDA 18 WH 2018639C1

2 A11-GD 18 WH 2018639C1

3 A11-GKA 18 WH 2018639C1

4 A11-GK 18 WH 2018639C1

5 A11-GEA 18 WH 2018639C1

6 A11-GE 18 WH 2018639C1

7 A11-GLA 18 WH 2018639C1

8 A11-GL 18 WH 2018639C1

9 A11-GFA 18 WH 2018639C1

10 A11-GF 18 WH 2018639C1

11 A11-GMA 18 WH 2018639C1

12 A11-GM 18 WH 2018639C1

13 - - - -

14 - - - -

15 - - - -

16 - - - -

17 - - - -

18 - - - -

19 - - - -

20 - - - -


1 PLUG - - 3527276C1

2 PLUG - - 3527276C1

3 PLUG - - 3527276C1

4 A3D(+) 20 DKBL 3727971C1

5 A3D(-) 20 GY 3727971C1

6 A5D(+) 18 YL 3518963C1

7 A5D(-) 18 GN 3518963C1

8 PLUG - - 3527276C1

9 PLUG - - 3527276C1

10 A14R 18 RD 3518963C1

11 PLUG - - 3527276C1

12 A11-G 18 WH 3518963C1


A N39A 18 GY 2033819C1

B N39-GF 18 WH 2033819C1


1 A11-GA 18 WH 3518963C1

2 A11-GB 18 WH 3518963C1

3 A11-GC 18 WH 3518963C1

4 A11-GD 18 WH 3518963C1

5 A11-GE 18 WH 3518963C1

6 A11-GF 18 WH 3518963C1

7 A11-GM 18 WH 3518963C1

8 A11-GL 18 WH 3518963C1

9 A11-GK 18 WH 3518963C1

10 A11-GJ 18 WH 3518963C1

11 A11-GH 18 WH 3518963C1

12 A11-GG 18 WH 3518963C1


223


13.71. CONNECTOR BODY COMPOSITES (9100 / 9101 / 9101A / 9102 / 9260 / 9261),P. 55

CHAPTER 13



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


19JUL1180257V AE08068784 055


AF FUEL LEVEL SENSOR (9100)(LOCATED ON AF MOUNTED FUEL TANK)


A

B

RIGHT FUEL LEVEL SENSOR (9101)(LOCATED ON RIGHT SIDE FUEL TANK)


A

B

A

A


CONNECTOR 1667733C1 #1667732C1BODY LOCK 1667734C1

CONNECTOR 1667732C1 #1667733C1BODY LOCK 1667734C1

BATTERY ECM NEGATIVE (9260)(LOCATED AT LEFT SIDE OF ENGINE)

BB

C

BATTERY ECM POSITIVE (9261)(LOCATED AT LEFT SIDE OF ENGINE)

C

DUAL TANK RIGHT SIDE FUEL SENDER (9101A)(LOCATED ON FUEL TANK)


B

A

FUEL TRANSFER PUMP (9102)(LOCATED ON FUEL PUMP - TOP OF BELL HOUSING)


B

A


A N36A 18 TN 1661875C1 1661872C1

B N9B 16 GY 1661875C1 1661872C1


A R36 18 TN 1661875C1 1661872C1

B R9G 18 GY 1661875C1 1661872C1


A PLUG - - 1675751C1 -

B K92-G 10 GY 2025425C1 1667735C1

C K92-GP 10 WH 1667737C1 1667735C1


A K97AA 10 RD 2025425C1 1667735C1

B K92B110 10 PK 2025425C1 1667735C1

C PLUG - - 1675451C1 -


A N36A 18 TN 1661875C1 1661872C1

B N9G 16 GY 1661875C1 1661872C1


A N37-G 16 WH 1661875C1 1661872C1

B N37D 16 TN 1661875C1 1661872C1

Figure 224 Connector Body Composites (9100 / 9101 / 9101A / 9102 / 9260 / 9261)

224


13.72. CONNECTOR BODY COMPOSITES (9511A / 9521 / 9522 / 9530), P. 56



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 13



19JUL1180257V AE08068784 056


J1939 TERMINATING RESISTOR (9530)(LOCATED ON LEFT FRAME RAIL UNDER CAB)

A

C


B


14

25

1

38

13

26 37

24

122

CONNECTOR 3874985C1

TRW ABS EHCU(9511A)

(LOCATED IN CENTER CHASSIS)

CONNECTOR 1669834C1

HYD PUMP BATTERY FEED(9521)

(LOCATED AT ENGINE)

CONNECTOR 1664531C1

HYD PUMP BATTERY FEED(9522)

(LOCATED AT ENGINE)


A* N5B(+) 18 YL 1661875C1 3568570C1

B PLUG - - 2025431C1 -

C* N5B(-) 18 GN 1661875C1 3568570C1


1 N90 12 RD 3592382C1 3592377C1

3 N94R(+) 18A GY 3673333C1 -

4 N94R(-) 18A GY 3673333C1 -

5 N5C(+) 20 YL 3673333C1 -

6 N5C(-) 20 GN 3673333C1 -

13 N90-GA 12 WH 3592382C1 3592377C1

25 N94-L 12 GY 3614546C1 3614545C1

27 N94L(+) 18A GY 3673333C1 -

28 N94L(-) 18 GY 3673333C1 -

30 N90E 18A GY 3673333C1 -

35 N94N(-) 18A GY 3673333C1 -

36 N94N(+) 18A GY 3673333C1 -

38 N90-GB 12 WH 3614546C1 3614545C1


A K90C 10 RD 1687848C1 0589390C1


A K90 10 RD 1687847C1 0589390C1

Figure 225 Connector Body Composites (9511A / 9521 / 9522 / 9530)

225


13.73. CONNECTOR BODY COMPOSITES (9715 / 9715F / 9716 / 9716M / 9717), P. 57

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 13



19JUL1180257V AE08068784 057



TRAILER SOCKET #2 (9716)(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

TRAILER SOCKET #1 (9715)(LOCATED ON LEFT FRAME RAIL BEHIND CAB)


C

B

A

B

A

C

* W/ TRAILER SOCKET# W/ BODY BUILDER & TRAILER SOCKET


B

A

C


C

B

A

* W/ TRAILER SOCKET# W/ BODY BUILDER & TRAILER SOCKET

TRAILER SOCKET #1 (9715F)(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

TRAILER SOCKET #2 (9716M)(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

TRAILER GROUND 2(9717)

CONNECTOR 3700151C1

A


A N70T 10 RD 1667737C1 1667735C1

B N68T 10 BN 1667737C1 1667735C1

C N94T 10 GY 1667737C1 1667735C1


A* R70A 10 RD 2025425C1 1667735C1

A# R70 10 RD 2025425C1 1667735C1

B* R68A 10 BN 2025425C1 1667735C1

B# R68 10 BN 2025425C1 1667735C1

C* R94A 10 DKBL 2025425C1 1667735C1

C# R94 10 GY 2025425C1 1667735C1


A* R58A 10 BK 1667737C1 1667735C1

A# R58 10 BN 1667737C1 1667735C1

B* R56A 10 YL 1667737C1 1667735C1

B# R56 10 YL 1667737C1 1667735C1

C* R57A 10 LTGN 1667737C1 1667735C1

C# R57 10 LTGN 1667737C1 1667735C1

CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV

A N54T 10 BN 2025425C1 1667735C1

B N56T 10 YL 2025425C1 1667735C1

C N57T 10 LTGN 2025425C1 1667735C1


A N10D 8 WH 3700154C1 3537135C1

Figure 226 Connector Body Composites (9715 / 9715F / 9716 / 9716M / 9717)

226


13.74. CONNECTOR BODY COMPOSITES (9717 / 9717F / 9736 / 9737 / 9740), P. 58



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE

CHAPTER 13



20JUL1180257V AE08068784 058


B

C

D

E

A

AIR SOLENOID 4 PACK (9736)

(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB)


AIR SOLENOID 4-PACK (9740)(LOCATED RIGHT FRAME RAIL)

A

C


B

E

D

A

TRAILER GROUND(9717F)

(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

CONNECTOR 3537133C1




A

B

CONNECTOR 3700151C1

TRAILER GROUND 2 (9717)

(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

AIR SOLENOD 4 PACK (9736)



D

E

C

A

B

A


A N59A-G 14 WH 2033816C1 0589391C1

B N59B 18 GY 2033819C1 1652325C1

C N59C 18 GY 2033819C1 1652325C1

D N59D 18 GY 2033819C1 1652325C1

E N59E 18 GY 2033819C1 1652325C1


A N59A-G1 14 WH 2033816C1 0589391C1

B N59G 18 GY 2033819C1 1652325C1

C N59H 18 GY 2033819C1 1652325C1

D N59J 18 GY 2033819C1 1652325C1

E N59K 18 GY 2033819C1 1652325C1


A R10A 8 WH 3700153C1 3537135C1

A R10 8 WH 3700153C1 3537135C1


A N59B 18 GY 1661875C1 1661872C1

B N59A-G 16 WH 1661875C1 1661872C1


A N10D 8 WH 3700154C1 3537135C1


A N59A-G 14 WH 2033816C1 0589391C1

B N59B 18 GY 2033819C1 1652325C1

C N59C 18 GY 2033819C1 1652325C1

D N59D 18 GY 2033819C1 1652325C1

E N59E 18 GY 2033819C1 1652325C1

Figure 227 Connector Body Composites (9717 / 9717F / 9736 / 9737 / 9740)

227


13.75. CONNECTOR BODY COMPOSITES (9778 / 9778F / 9779F / 9780M), P. 58A

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.


CHAPTER 13



26OCT1288356Y AE08068784 58A



B

A

REMOTE START / STOP (9778)(LOCATED BACK OF CAB FOR

TRAILER SOCKET INTERCONNECT)

A

TRAILER SOCKET #1 (9780M)(LOCATED AT END OF FRAME

NEAR REAR AXLES)

B

B

TRAILER SOCKET #2 (9779F)(LOCATED AT BACK OF CAB FOR TRAILER SOCKET INTERCONNECT)

C



C

A

A

CONNECTOR 3537133C1

TRAILER SOCKET GND(9778F)

CAV CIRC GA COLOR TERMINAL SEAL/SLV

A N59CA 16 GY 0587575C1 1652325C1

B N104CA 16 DKBL 0587575C1 1652325C1


A R58A 10 BK 2025425C1 1667735C1

B R56A 10 YL 2025425C1 1667735C1

C R57A 10 LTGN 2025425C1 1667735C1


A R70A 10 RD 1667737C1 1667735C1

B R68A 10 BN 1667737C1 1667735C1

C R94A 10 DKBL 1667737C1 1667735C1


A R10A 8 WH 3700153C1 3537135C1

Figure 228 Connector Body Composites (9778 / 9778F / 9779F / 9780M)

228


13.76. CONNECTOR BODY COMPOSITES (9745 / 9746 / 9800), P. 59



NAVISTAR, INC.

REFERENCE

RELEASE NO. SHEET

CHK DRAWN NAME

PART NO.

DATE CHANGE REV

DATE


CHAPTER 13


20JUL1180257V AE08068784 0599746.

0638 09FEB15 ADDED R/D 9745 AND C 92855Z


CONNECTION TO CENTER HARNESS (9800(LOCATED ON LEFT FRAME RAIL BEHIND CAB)


CONNECTION TO REAR CHASSIS HARNESS (9800)(LOCATED ON LEFT FRAME RAIL BEHIND CAB)

24

12

13

12

24

1

1

13 * MUTUALLY EXCLUSIVE

2

1

WASHER LEVEL SENSOR (9746)(LOCATED AT WASHER PUMP UNDER CAB LEFT SIDE)


WASHER PUMP (9745)(LOCATED AT WASHER PUMP UNDER CAB LEFT SIDE)

1 CONNECTOR 3536864C1

CAV CIR GA COLOR TERMINAL SEAL/SLV

1 R71A 14 OR 3559037C1 3575783C1

2 R56 14 OR 3559037C1 3575783C1

3 R57 14 OR 3559037C1 3575783C1

4 R68 14 BN 3559037C1 3575783C1

5 R36 18 TN 3559036C1 3509903C1

6 PLUG - - 3532129C1 -

7 PLUG - - 3532129C1 -

8 PLUG - - 3512129C1 -

9 PLUG - - 3512129C1 -

10 R9G 18 GY 3559036C1 3509903C1

11 PLUG - - 3532129C1 3509903C1

12 R10-G 12 WH 3559037C1 3575783C1

13 PLUG - - 3532129C1 -

14 PLUG - - 3532129C1 -

15 R94(+) 18 GY 3559036C1 3509903C1

16 R94(-) 18 GY 3559036C1 3509903C1

17 PLUG - - 3532129C1 -

18 PLUG - - 3532129C1 -

19 PLUG - - 3532129C1 -

20 PLUG - - 3532129C1 -

21 PLUG - - 3532129C1 -

22 PLUG - - 3532129C1 -

23 PLUG - - 3532129C1 -

24 PLUG - - 3532129C1 -

CAV CIRCUIT GA COLOR TERMINAL SEAL/SLV

1 N71A 14 OR 3559035C1 3575783C1

2 N56 14 OR 3559035C1 3575783C1

3 N57 14 OR 3559035C1 3575783C1

4 N68 14 BN 3559035C1 3575783C1

5 N36A 18 TN 3509874C1 3509903C1

5 N36B 18 TN 3509874C1 3532128C1

6 PLUG - - 3532129C1 -

7 PLUG - - 3532129C1 -

8 PLUG - - 3532129C1 -

9 PLUG - - 3532129C1 -

10* N9G 16 GY 3559035C1 3509903C1

10* N9GF 16 GY 3559035C1 3509903C1

11 PLUG - - 3532129C1 -

12 N10-G 12 WH 3559035C1 3575783C1

13 PLUG - - 3532129C1 -

14 PLUG - - 3532129C1 -

15* N94N(+) 18 GY 3509874C1 3532128C1

16* N94N(-) 18 GY 3509874C1 3532128C1

17 PLUG - - 3532129C1 -

18 PLUG - - 3532129C1 -

19 PLUG - - 3532129C1 -

20 PLUG - - 3532129C1 -

21 PLUG - - 3532129C1 -

22 PLUG - - 3532129C1 -

23 PLUG - - 3532129C1 -

24 PLUG - - 3532129C1 -


1 N87EA 18 GY 3554322C1 3554318C1

2 N87-G 18 GY 3554322C1 3554318C1


1 N87MB 16 GY 3561584C1 3536868C1

2 N87DB 18 GY 3561584C1 3536868C1


229


13.77. CONNECTOR BODY COMPOSITES (9812 / 9900 / 9913B / 9915), P. 60

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



CHAPTER 13


20JUL1180257V AE08068784 060


REAR AXLE SPEED SENSOR (9812)(LOCATED ON REAR AXLE)

CONNECTOR 3920483C1

1

2

A


RIGHT REAR AIR DRYER (9900)(LOCATED ON LEFT FRAME RAIL)

B

DIODE ASSY (9915)(LOCATED IN INSTRUMENT PANEL NEAR CENTER)

12

B

C

A


CONNECTOR 1684261C1

LECTRA-SHIFT PTO(9913B)


1 R94N(-) 18 GY 3600050C1 3665870C1

2 R94N(+) 18 GY 3600050C1 3665870C1


A N39B 16 GY 2033819C1 1652325C1

B N39-GB 16 WH 2033819C1 1652325C1


A K14LSA 18 BK 0587576C1 1652325C1

B K14LSB 18 RD 0587576C1 1652325C1

C K14LSC 12 WH 1673747C1 0589390C1


1 A104F 18 DKBL 1680205C1

1 A14BC 16 RD 1680205C1

2 A104N 18 DKBL 1680205C1

2 A11-GCK 14 GY 2034787C1

Figure 230 Connector Body Composites (9812 / 9900 / 9913B / 9915)

230


13.78. CONNECTOR BODY COMPOSITES (9916 / 9930 / 9994), P. 60A

DATECHK


NAME

NAVISTAR, INC




NAVISTAR, INC.



CHAPTER 13


27OCT1288356Y AE08068784 60A


CONNECTOR 1669030C1

TELIMATICS ALERT SWITCH(9994)

1

2

DIODE ASSY(9916)

7 8

4 1

5 2

6 3

9 10

CONNECTOR 3530563C1

7

4

5B

6

8

9

1

2B

3

10

BLINKING CODE CONN(9930)

CONNECTOR 3520850C1


1 - - - -

2B AA6 18 GY 1661224C1

3* A9VB 18 GY 1661224C1

3* A9V 18 GY 1661224C1

4 - - - -

5B - - - -

6 - - - -

7 AOUT1 18 WH 1661224C1

8 A62DK 18 GY 1661224C1

9 A11-GCN 18 WH 1661224C1

10 - - - -


1 A122B 18 WH 1661538C1

2 A122D 18 WH 1661538C1


1 A97AA 18 RD 1661224C1

2 A97AB 18 PK 1661224C1

3 A97B 18 LT GN 1661224C1

4 A97C 18 LT BL 1661224C1

5 - - - -

6 - - - -

7 - - - -

8 - - - -

9 - - - -

10 - - - -


231