8. GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT …bodybuilder.navistar.com/General/Documents/svcmanpdf/S08322b.pdf · u00k640 circuit diagram, 42/43/44/85/8600 & 73/74/7500 59974g

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models BuiltMarch 1, 2007 to March 18, 2008 — ELECTRICAL CIRCUIT DIAGRAMS

105

8. GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER8)

8.1. IP/GAUGES, P. 1

Figure 105 IP/Gauges

S08322

106 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models BuiltMarch 1, 2007 to March 18, 2008 — ELECTRICAL CIRCUIT DIAGRAMS

8.2. WARNING LIGHT LIST, P. 2

Figure 106 Warning Light List

S08322


107

8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABSCONTROLLER, P. 3

Figure 107 Warning Lights Controlled by Engine, Transmission, ABS Controller

S08322


8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACHOMETER,VOLTMETER AND WATER TEMP GAUGE CIRCUITS, P. 4

Figure 108 Engine Oil Pressure and Temp, Speedometer, Tachometer, Voltmeter and Water TempGauge Circuits

S08322


109

8.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION

DRAWNDATE

ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

REVCHK CHANGE

DATE

NAMEREFERENCE

PART NO.RELEASE NO. SHEET

CHAPTER 8IP GAUGES & WARNING LIGHTS - GAUGE CLUSTER

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

07AUG0659974G AE08056614 005RAW6 04DEC07 REVISED DESCRIPTION B 61000T

OF CONN 8601

2

4

5

7

8

9

4

A2816TN

1

A62B18DKBL

A28A18TN

A6218DKBL

A28-G16WH

A72CA18OR

A110C18GY

A110AD18GY

10

10

CLUSTER CONNECTOR(1501)

A72D18OR

E11HEAD LIGHTENABLEHLE

BODY CONTROLLER#J5(1602)

A4118GY

A52C20YL

9


A28B18TN

GROUND

BATTERY

DIMR OUT1PANEL LT

DIMR OUT2PANEL LT

IGNITION

AUX TRLRSOCKET SW

(DIN1)

AUX TRLRSOCKET SW

(DIN2)

ZVR

AUX TRLRSOCKET SW

(ZVR)

OUTSIDETEMP

(AIN3)

HEADLIGHTENABLE

A11-GS10WH

LEFT SIDE DASH MOUNTEDDUAL POST GROUND PLATE

FUSE F2-G (1011)

A14P8RD

C3D3

15A

A14PA12RD

A14 6RD

BATTERYFEED

CH3_01

A4

(A13F

C)

FUSE F4-L (1013)

A28A18TN

B3

A1

3F

C1

2P

K

IGNITION RELAY#1

(1011 / 1013)CH3_05

A3

10A

AUX TRAILERSOCKET SWITCHCONNECTOR(1110)CH10_15

BM110AD18GY

1

TEMP SENSOR(8601)

M4118GY

16 A

2

25

IP / FWD CHASSIS(1700)

W/ HYDRAULIC BRAKES

N/ HYDRAULIC BRAKES

PANEL LIGHT FEED(1002) CH9_15

REAR TURNSPANEL ADAPTER(1625) CH9_15

Figure 109 IP/Gauges and Warning Lights — Gauge Cluster

S08322


8.6. AIR PRESSURE INPUT CIRCUIT, P. 6

Figure 110 Air Pressure Input Circuit

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111

8.7. AXLE TEMPERATURE, GAUGE INPUT CIRCUIT, P. 7


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8AXLE TEMPERATURE, GAUGE INPUT CIRCUIT


23AUG0659974G AE08056614 007RAW6 04DEC07 REVISED DESCRIPTION B 61000T

OF CONN 9811 AND 9812

A3218TN

N9

H18

GY

A32A18TN B10

B11 REAR AXLE OIL TEMPAIN12

FRONT AXLE OIL TEMPAIN11

BODYCONTROLLER#J3

(1600)CENTER CHASSIS

/ IP(1701)

44

43

5

N3

21

8T

N

611

N32

A1

8T

N

R918GY

R9C18GY

R9A18GY

REAR RR AXLETEMP SENSOR

(9812)

2

1

FORWARD REAR AXLETEMP SENSOR

(9811)

N9

F1

8G

Y

R32A18TN

R9B

18

GY

R3218TN

CENTER / REAR CHASSIS(9800)

W/ REAR AXLE TEMP

1

2

N916GY

A

F

ISOLATED GROUNDADAPTER(8802)

A918GY

CENTER CHASSIS / IP(1701-13)

A9B18GY

E7 ZVR


Figure 111 Axle Temperature, Gauge Input Circuit

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8.8. FUEL GAUGE CIRCUITRY (SINGLE TANK), P. 8


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8FUEL GAUGE CIRCUITRY (SINGLE TANK)

RAW6 04DEC07 REVISED & REDRAWN C 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

07AUG0659974G AE08056614 008

A36B18TN


FUEL SNSRSIGNAL 1

DRAW TANKB8

B9

A36A18TN

29 27

N36A18TN

RIGHT FUELLEVEL SENSOR

DRAW TANK(9101)

RH - HDD RIGHTFUEL LEVEL SENSOR

DRAW TANK(9103)

IP / CENTERCHASSIS(1701)

N9B18GY

N36A18TN

N9R18GY

R3618TN

N9A18GY

N36B18TN

R9D18GY

LEFT FUELLEVEL SENSORSTORAGE TANK

(9100)

AF MOUNTEDLEFT FUEL

LEVEL SENSORSTORAGE TANK

(9100)

REAR / CENTERCHASSIS(9800)

5

10

N36A18TN

FUEL SNSRSIGNAL 2

STORAGE TANK

N9G18GY

B

A

B

A

B

B

A

A

ISOLATED GROUNDADAPTER(8802)

AB

N9

16

GY

C


A918GY

CENTER CHASSIS / IP(1701 - 13)

A9B18GY

E7 ZVR

SENSOR RESISTANCEFULL - 29 TO 37 OHMS

EMPTY - 234 TO 246 OHMS

N9R18GY

Figure 112 Fuel Gauge Circuitry (Single Tank)

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113

8.9. DIFFERENTIAL LOCK WARNING LAMPS, P. 9

Figure 113 Differential Lock Warning Lamps

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8.10. AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMP GAUGE, P. 10


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8AIR PARK BRAKE & MANUAL TRANSMISSIONOIL TEMP GAUGE

RAW6 04DEC07 ADDED CONN 7700L B 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

08SEP0659974G AE08056614 010


MANUALXMSN OILTEMPSENSORAIN8

A9AA18GY B7E5

A3118TNZVR


2IP / ENGINE

(1702) 13EATON XMSN OIL TEMP

(7700K)

K9AA16GY

K9AB18GY

K31

18

TN

K3

1H

18

TN

K3

1B

18

TN

K31E18TN

K3

1F

18

TN

K9T18GY

K9T18GY

K9AC18GY

K9T18GY

A9E20GY

K9AC18GY

K9AB18TN

XMSN OIL TEMP SENSOR(7700)

TRANS OIL TEMP SENSOR(7703)

XMSN OIL TEMPSENSOR

(7700L)

XMSN OIL TEMP SENSOR(7702)

MERITOR-G XMSN OIL TEMP

(7700C)

MANUAL TRANSMISSION OIL TEMP GAUGE

K31B18TN

K9AC18TN

W/ MERITOR-G& W/ I6 ENGINE

K9E

18

GY

1

2

1

2

1

2

1

2

K31G18VT

K9_A18VT

W/ CAT ENGINE

2

1

2

1

MZERO VOLTREFERENCE

(6747)

J

W/ MANUALXMSN

W/ 16 ANDV8 ENGINE

A

C

K9AAD18GY

ZVR(6702)

W/ V8 ENGINEONLY

A9V18GY

A12

A4

B44BB18GY

BODY CONTROLLER #J3(1600)

AIR PARKBRAKESWITCHDIN13

A9AA18GY

B9

VD

18

GY

B9V18GY

A44A16GY

IP / DCM(1800)

D

ZVR

AIR PARK BRAKE


B7

C

E5

PARK BRAKE(1813)

1ZVR GROUND

ADAPTER(1009)

10

W/ MERITOR-G XMSN &ISM 2007 ENGINE

A

B

#B44BB18GY

#BLK118BK

#WHITE18WH

PARKBRAKE

(1815)

11# W/ HYD FULL POWER BRAKE & LEVER PARK

#BLK218WH

1

2

K9AA16GY

F

K3

1E

16

TN

XMSN OIL TEMP SENSOR(7700M)

W/ FREEDOMLINEXMSN & W/ ISM

Figure 114 Air Park Brake and Manual Transmission Oil Temp Gauge

S08322


115

8.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


GAUGES & WARNING LIGHTS - AMMETER

CHAPTER 8


31JUL0659974G AE08056614 011RAW6 04DEC07 REVISED & REDRAWN C 61000T

A26D18TN

7

PAM(4087 / 4087B)

8

10

A5P(-)18GN

A5P(+)18YL

11

32

IP / ENGINE(1702)

33

AMMETER CONN

BATTERYAMMETER

SENSE

STARTERGROUND

BATTERYNEGATIVE

POST

ENGINE HARNESSAMMETER

SENSEA26B18TN

A26A18TN

K26A18TN

K26B18TN

N26B14TN

N26B10TN

K26A10TN

K92B18TN

W/ CAT ENGINE

12A11-GPP

18WH

K26B18VT

K26A18VT

A14TA12RD

10A

D4

FUSE F2-H (1011)

C4 A14T8RD

A146RD

BATTERYFEED

CH3_01

A11-GD10WH

GROUNDADAPTER(1006)

4

1

RIGHT SIDE DASH MOUNTEDDUAL POST GROUND PLATE

EATON GEN3 TCM CONNECTOR

(7105)

17


A5D(-)18GN

J1939+

11

A5D(+)18YL

12

J1939-

W/ I6 ENGINE ONLY

W/ V8 ENGINEONLY

SHIFTCONTROLCOMMONNEUTRAL

6

AIR RESTRICTIONGAUGE(6703)

5

A ZVRK9AA16GY

A

A9AA18GY

ZERO VOLTREFRENCE

(6702)

B

A9E20GY

K9AAB18GY

E5

D


ENGINE /IP(1702)

K2818TN

2

Figure 115 Gauges and Warning Lights — Ammeter

S08322


8.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12

Figure 116 Engine Oil Temperature Gauge With Caterpillar

S08322


117

8.13. FRONT AXLE ENGAGEMENT LAMP, P. 13

Figure 117 Front Axle Engagement Lamp

S08322


8.14. WARNING LIGHTS — OPTIONAL, P. 14

CHAPTER 8WARNING LIGHTS - OPTIONAL


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



23AUG0659974G AE08056614 014 A92-GB

CNA1 19JUN08 ADDED CIRC A92AA AND C 61395E

A13B18PK

RIGHT BANK OPTIONALWARNING LIGHTS

(1510)

H

A

A95PF18TN

G

B

EA95-GT

18WH

A95ET18TN

D

C

A92-GB18WH

F A92APA18TN

A92RK18TN

A62B18DKBL

A92-GS18WH

A62B18DKBL

A95-GF18WH

A95-GK18WH

MOBILE MAXDISCRETE(1243-B)


F12

E16

EXHAUST SYSTEMHIGH TEMPINDICATORRD31 (HSD)

PARTICULATETRAP INDICATORRD32 (HSD)

A4A13FC12PK (A13FC)

IGNITIONRELAY#1(1011 / 1013)CH3_05

(1013)A3

A13BH18PK

10A

D3 C3

RETARDER RELAY(1019)CH11_15

IMCTCONNECTOR

QUALCOMM(1902 - F)

18GND98F18TN

QUALCOMM CONN POWER(2703 - F)

LEFT SIDE DASH MOUNTED

DUAL POST STUD

9

14

GROUNDADAPTER(1003)

11

A1

1-G

E1

2W

H

6TH GEAR

DISABLE

FUSE F4-G (1013)

6TH GEAR DISABLE/

AUTO NEUTAL

EXHAUSTHIGH TEMP

BRAKEPRESSURE /

RETARD ON /MESSAGE WAIT

DPFCLOGGED

W/ RT RH

W/ BOTH RH

N/ AUTONEUTRALW/ RETARDER

W/ MOBILEMAX SATELLITE

N/ AUTONTRL W/ RETARDER

LIGHTS/ RPM

G

D62B16DKBL

QUALCOMM CONN POWER(2701 - A)

62QA16LTGN F LIGHT

MCTCONNECTOR

12 MESSAGELIGHT

D62QA16RD

QUALCOMM CONN POWER(2701F - C)

22GN

TMCTCONNECTOR

W/ QUALCOMM SATELLITECOMMUNICATION SYSTEM

1

F16

BODY CONTROLLER # J4(1601)

A92AA18TN

AUTONEUTRALLIGHT RELAY(1019)CH11_17A92-GR

18WH

A13B18PK

Figure 118 Warning Lights — Optional

S08322


119

8.15. WARNING LIGHTS — OPTIONAL, P. 15

NAME

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND



DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET

ELECTRICAL CIRCUIT DIAGRAM

DRAWN

PART NO.

DATE


REVCHK

CHAPTER 8

AE08-56614 15

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21MAR07

300357

WARNING LIGHTS - OPTIONAL (CONT)

60782A

H

AA23M18TN

A23F18TN

LEFT BANK OPTIONALWARNING LIGHTS

(1511)

G

F

C

A13BD18PK

A4216GY

A13BE18PK

B

SNOWVALVE(1107)CH6_04

E

DA13BG18PK

A49A18GY

A4918GY

FUSE F4-G (1013)

A1

3F

C1

2P

K

10A

D3

(A13F

C)

C3A13B18PK

A4

DIFFERENTIALLOCK WARNING

CH8_09

IGNITIONRELAY#1

(1011 / 1013)CH3_05

A

IP / CENTERCHASSIS

(1701-65)

B

A

A

FRONT AXLEENGAGEMENT

SENSOR(9754)

N42-G18WH

N11-GA12WH

D

C


CHASSIS GNDADAPTER(8807)

B

A

CHASSIS GROUNDADAPTER(8806)

N11-GC12WH

N4216GY

A3

SNOWVALVE

FR AXLEDIFF LOCK

FR AXLEENGAGED

RR AXLEDIFF LOCK

Figure 119 Warning Lights — Optional (Cont.)

S08322


8.16. LOAD MONITORING, P. 16


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8LOAD MONITORING

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300357

21MAR0760782A AE08056614 016RAW6 04DEC07 REVISED DESCRIPTION A 61000T

OF CONN 8601

AIN

1 (

PR

ES

SU

RE

SE

NS

OR

#1

)-

RE

AR

7 1 2 88A

10

61

8G

Y

A6

1B

18

GY A61

18G

Y

A1

10

B18

GY

A1

10

AD

18

GY

56 5755 19 20 25

CLUSTER CONN(1501)


CLUSTER CONN(1500)


N6

1B

18

GY

N1

06

B1

8G

Y

N1

09

B1

8G

Y

M61

18

GY

M1

06

A1

8G

Y

M1

10

AD

18G

Y

B AC

CENTER /REAR CHASSIS

(9775)

R6

1D

18

GY

R6

1C

18

GY

R6

H1

8G

Y

C

A

B

REAR LOADINDICATOR (4X2)

(9830)

B

C

A

FRONT LOADINDICATOR

(8750)

M1

10

AB

18

GY

A1

06

B1

8G

Y

A10

6A

18G

Y

M110AB18GY

ZE

RO

VO

LT

RE

FE

RE

NC

E

5 V

OL

T O

UT

AIN

2 (

PR

ES

SU

RE

SE

NS

OR

#2

)-

FR

ON

T

ZE

RO

VO

LT

RE

FE

RE

NC

E

A1

06

B1

8G

Y

W/ REAR AND FRONTAXLE LOAD INDICATING

W/ REAR AXLELOAD INDICATING

TEMP SENSOR(8601)CH4_04

REAR LOADINDICATOR (6X4)

(9832)

C

B

A

OR

R6J

18G

Y

R9

N1

8G

Y

R9

M1

8G

Y

Figure 120 Load Monitoring

S08322


121

9. LIGHTS (CHAPTER 9)9.1. BACKUP LIGHTS N/ ALLISON TRANSMISSION, P. 1


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 9BACK-UP LIGHT - N/ ALLISON TRANSMISSION


29AUG0659974G AE08056615 001RAW6 04DEC07 ADDED CIRC A71P B 61000T

N71

A14

OR

A7

1A

16O

R

N10

-GA

12

WH

R7

1A

14O

R

R1

0-G

A1

2W

H

IP / CENTERCHASSIS

(1701-1)

A71A16OR

121


A E

STOP,TAIL& TURN(9303)

A71

16O

R

S71C14LTBL

RIGHT TAILLIGHT(72)

A

S10-GC14WH

E

A

E

LEFT TAILLIGHT(71)

6 7

BABACK-UP

LIGHTSWITCH

IP / ENGINE(1702)

K71

16

OR

K7

1A

16

OR

NOTE :W/ I6 ENGINE :(7502M,7500M,7500MA)W/ ISM ENGINE :(7500,7500G,7500W)W/ C11,C13 ENGINE :(7500,7500A)

(SEE NOTE)

K7

1C

16

VT

K7

1D

16

VT

W/ V8 ENGINEONLY

K71

A16

OR

K7

1B

16

OR

W/ CAT / ISMENGINES

B4FUSE F5-M (1014)

(A13F

A)

10A

IGNITIONRELAY#3

(1012 / 1014)CH3_05

A4

GROUND ADAPTERREAR HARNESS

(8803)

A

B

A

B

N11-GA12WH

N10-G14WHCHASSIS GND

ADAPTER(8807)

K

L

J

TURN SIGNALADAPTER

(400)

IGNITIONRELAY#2

(1012 / 1014)CH3_05

1

4

BACK-UP MONITORCONNECTION

(9999)

A67-GA18WH

D2

3

A11-GE12WH

1

B10A

(A13FB)

CGB12-G

18BK

A67F18GY

FUSE F5-F (1014)

GB12BK18LTGN

C2 AGB12RD

18RD

10

GROUND ADAPTER(1003)

A67H18GY

BACK-UPMONITOR CONNECTION

(6901)

SUPPLY

SIGNAL

GROUND

LEFT SIDEDASH MOUNTED

DUAL POSTGROUND PLATE

LEFT SIDE DASH MOUNTEDDUAL POST GROUND STUD

BACK-UP LIGHT

W/ I6 ENGINE

EA

16BK

16RD

BACK-UPALARM

(1808)

BACK-UPALARM

(102 dBA)

LIFT AXLEREVERSE RELAY

(1019)CH10_34,40,41,42

A71P180R

W/ LIFT AXLE

Figure 121 BackUp Lights N/ Allison Transmission

S08322


9.2. BACKUP LIGHTS W/ ALLISON TRANSMISSION, P. 2


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 9BACK-UP LIGHT - W/ ALLISON TRANSMISSION

FOR CIRC K92-165, CIRC A71P

RAW6 04DEC07 ADDED CONN REFERENCE B 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

16AUG0659974G AE08056615 002

A7116OR

IP / ENGINE(1702-7)

A92#16518TN

IP / CENTERCHASSIS

(1701-1)

R10-GA12WH

N71A14OR

R71A14OR

A71A16OR

A71C18OR

1

12

CENTER CHASSIS /REAR CHASSIS

(9800)

N1

0-G

A1

2W

H

C1

A7

1A

16

OR

D1D2

C2

S10-GC14WH

S71C14LTBL

RIGHT TAILLIGHT

A

E

A

LEFT TAILLIGHT

STOP TAIL& TURN(9303)

E

A

E

BACK-UP LAMPRELAY(1010)

86

87

85

30

(71) (72)

FUSE F5-F (1014)

GROUND

A67-GA18WH

SIGNAL

A67H18GY

(A13FB)

BACK-UP MONITORCONNECTION

(9999)

AIGNITIONRELAY#2

(1012 / 1014)CH3_05

GROUNDADAPTER(1003)

A67F18GY

10A

LEFT SIDE DASH MOUNTEDDUAL POST GROUND STUD

J

C2

3

SUPPLY

GB12-G18BK

D2

10

B

4

GB12BK18LTGN

L

BACK-UPMONITOR

CONNECTION(6901)

GB12RD18RD

1

1A11-GE

12WH

K

C

TURN SIGNALADAPTER

(400)

GROUND ADAPTERREAR HARNESS

(8803)

B

A N10-G14WH


A

B

N11-GA12WH

CHASSIS GROUNDADAPTER(8807)

B4

10A

(A13FA)


A4

FUSE F5-M (1014)

BACK-UPLIGHT

65K92#165

18TN

I6 & V8 TCM W/ LCT(7151)

I6 & V8 TCM W/ WTEC(7150/7152(IN CAB))

ISM TCM(7150F/7150F2(IN CAB))

CAT TCM(7150/7151(IN CAB))

REVERSEWARNING

87A

BACK-UPALARM

(102 dBA)

BACK-UPALARM

(1808)

16RD

16BK

A E

LIFT AXLEREVERSE RELAY(1019)CH10_34,40,41,42

A71P180R

W/ LIFTAXLE

Figure 122 BackUp Lights W/ Allison Transmission

S08322


123

9.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOPLIGHTS, P. 3

Figure 123 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lights

S08322


9.4. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOPLIGHTS (CONT.), P. 4

Figure 124 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)

S08322


125



S08322




S08322


127

9.7. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 7

Figure 127 Light Systems — Turn Signal and Stop Switches

S08322


9.8. DOME LIGHT, MAP LIGHT, P. 8

Figure 128 Dome Light, Map Light

S08322


129

9.9. DOME LIGHT, MAP LIGHT (CONT.), P. 9

Figure 129 Dome Light, Map Light (Cont.)

S08322


9.10. DOME LIGHT, MAP LIGHT (CONT.), P. 10

Figure 130 Dome Light, Map Light (Cont.)

S08322


131

9.11. FOG LIGHT AND WORK LIGHT, P. 11

Figure 131 Fog Light and Work Light

S08322


9.12. HEADLIGHTS, P. 12

Figure 132 Headlights

S08322


133

9.13. AUX. HEADLIGHTS, SNOW PLOW LIGHTS, P. 13

Figure 133 Aux. Headlights, Snow Plow Lights

S08322


9.14. AUX. HEADLIGHTS, SNOW PLOW LIGHTS (CONT), P. 14

Figure 134 Aux. Headlights, Snow Plow Lights (Cont)

S08322


135

9.15. PANEL LIGHTS, P. 15

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 9

AE08-56615 15

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21MAR07

300357

PANEL LIGHTS

60782A

A62BB18DKBL

A62B18DKBL

ENGINE DISPLAYCAT (1556) / ENGINE DISPLAYCUMMINS (1557)CH4_27

A62P18DKBL

A

C

D

E

K

J

H

B

PANEL LIGHT FEED(1002)

SNOWVALVE SWITCH(1107)CH6_04

A62A18LTBL

A62BE18GY

A62BD18DKBL

A62R18DKBL

A62T18DKBL

A62U18DKBL

A62SC18DKBL

A62A18GY

CLUSTER CONNECTOR(1500)CH8_05

EATON AUTOSHIFT 3ULTRASHIFT SELECTOR(7905)CH11_12

TELEMATICS ALERT SWITCH(9994)CH4_24

SHIFT SELECTOR(1852)CH11_05

MIRROR SWITCH(3000)CH4_09

ROCKER START SWITCH(1105)CH5_08

IP MTD ROOF AUXLOAD SWITCH(1106)CH4_16

AUX TRAILER SOCKETSWITCH CONNECTOR(1110)CH10_15

HORN SWITCH(1029)CH4_08

A62DA18DKBL

A62E18DKBL

A6218DKBL

RADIO(1300)CH4_11

LSWTCH PACK(1101)CH4_15

HVAC CONTROL(1200)CH12_01

K

BODY BUILDER(4450M)CH10_13

A62DB18DKBL

M

A56BB16YL

A57BB16LTGN

{

G

REAR TURNSPANEL ADAPTER

(1625)

C

CLUSTER CONNECTOR(1500)CH8_05

J

Figure 135 Panel Lights

S08322


10. CHASSIS ACCESSORIES (CHAPTER 10)10.1. ABS — BENDIX AIR, P. 1

Figure 136 ABS — Bendix Air

S08322


137

10.2. ABS — BENDIX AIR, P. 2

Figure 137 ABS — Bendix Air (Cont.)

S08322


10.3. ABS — BENDIX AIR, P. 3

Figure 138 ABS — Bendix Air (Cont.)

S08322


139

10.4. ABS — WABCO AIR, P. 4

Figure 139 ABS — Wabco Air

S08322


10.5. ABS — WABCO AIR, P. 5

Figure 140 ABS — Wabco Air (Cont.)

S08322


141

10.6. WABCO FULL POWER BRAKES, P. 6

Figure 141 Wabco Full Power Brakes

S08322



DRAWN

PART NO.

DATE


REVCHK NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET

ELECTRICAL CIRCUIT DIAGRAMCHAPTER 10WABCO FULL POWER BRAKES (CONT)


07AUG0659974G AE08056616 007HYD PUMP

CNA1 15SEP07 ADDED BTRY FEED FOR B 59826E

9

N10-GV18WH

L FR WHLSPEED

SENSOR

A

B

CENTER CHASSIS / IP(1701)

M94R(+)18BK

N90A-G12WH

PUMP MOTOR#1(9510)

N90E-G18WH

1

N3C(+)18DKBL

N94L(+)18GY

HYD PUMPBATTERY FEED

A

W/ AIR ACTUATED POWERPARK BRAKE

(8502)

MAXI-FUSEHYD PUMP#1

(9311)

LEFT FRONTHYD ABS

WHEEL SENSOR

A94L(+)18GY

J1708(-)

A3C(-)18GY

17

L FR WHLSPEED

SENSOR

40A

(8503)

N9

0A

-G1

2W

H

31

N90H18GY

32

1

HYD PUMP MOTOR FEED(LOCATED AT ALTPOSITIVE STUD)

31

N94L(-)18GY

A

A10-GV18WH

N90A10RD

30

N10-GV18WH

25

LOWBRAKEFLUID

B

N9

0A

-G12

WH

FULL POWERCONNECTOR

(9511)


2

A94R(-)18GY

J1708(+)

N14KB10RD

N94R(-)18GY

A94R(+)18GY

16

N90B12GY

N10-GV18WH

2

N44B18GY

25

14

MAXI-FUSE(9280)

30A

M94L(+)18BK

GROUND(LOCATED AT LEFT UPPER

EXTERIOR CAB GROUND STUD)

R FR WHLSPEED

SENSOR

SUPPLYVALVE

(9506)

18

N94R(+)18GY

29

N90KA10RD

38

M90H16GY

4

15

23

A3C(+)18DKBL

A90H18GY

B

N90A-GA12WH

N9

0A

-GA

12

WH

2

24

WABCO HYD ABSN/ PWR PARK BRK

W/ HYD ACTUATED POWERPARK BRAKE

N14KA10RD

J1708 DATA LINKCH3_09

R FR WHLSPEED

SENSOR

M94L(-)18BN

M10-GV16WH

30

N9

0A

-GA

12

WH

N14H8RD

HYD PUMPBATTERY FEED

2

RIGHT FRONTHYD ABS

WHEEL SENSOR

N3C(-)18DKBL

M94R(-)18BN

36

PARKBRAKEVALVE

N90A12GY

WABCO HYD ABSW/ CLEAN PWR

19

BATTERYPOSITIVE

1

35

HYD BRAKEFLUID SENSOR

(4038)

A94L(-)18GY

1

N/ POWER PARK BRAKES

GROUND(LOCATED AT LEFT UPPER

EXTERIOR CAB GROUND STUD)

26

Figure 142 Wabco Full Power Brakes

S08322


143


CHAPTER 10

WABCO FULL POWER BRAKES (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00MEF2

07AUG0659974G AE08056616 008FROM IGN

CNA1 30SEP08 SUPPLY TO SAAR WAS C 61454Z

18

5

FULL POWER CONNECTOR(9511)

7

28

1 N90E18GY

IGNITION

PARK BRAKETRAVELSENSOR

L RR WHLSPEED

SENSOR

23

L RR WHLSPEED

SENSOR

PARK BRAKEVALVE 2

CENTER CHASSIS / IP(1701)

PUMP MOTOR2 GND

REFERENCEGROUND

22R RR WHL

SPEEDSENSOR

27R RR WHL

SPEEDSENSOR

N94N(+)18GY

N94M(+)18GY

N94N(-)18GY

N94M(-)18GY

N90C18GY

A

SAAR(9777)

C

B

N44C18GY

N90D-G16WH

N90-G12WH

13


14

15

16

R94M(+)18GY

R94M(-)18GY

R94N(+)18GY

R94N(-)18GY

GROUND(LOCATED ATLEFT LOWER

EXTERIOR CABGROUND STUD)

A44Z16GY

RIGHT REARWHEEL SPEEDSENSOR

LEFT REARWHEEL SPEEDSENSOR

41

FUSE F1-C(1010)

1

2

1

2

(8502)

(8502)

N44D18GY

A

N94-GB12WH

SAAR SOLENOID(9777A)

N/ POWER BRAKEOR W/ AIR ACTUATED POWER PARK BRAKE

N90E18GY

N94-GB12WH

N94-GE18WH

N44N18GY

N90-GA12WH

W/ HYD ACTUATEDPOWER PARK BRAKE

B

W/ HYD ACTUATEDPOWER PARK BRAKE

A1

2V

A12D12LTBL

F3 E3

10A

TRAILER ABSECU RELAY

(1017 - G3)

A13FF18PK

N/ POWERPARK BRAKE

19

E

A

GROUNDADAPTER(8807)

N44-GB18WH

N11-GA18WH

LEFT SIDE DASH MTD DUAL POST

GND PLATE

A44D18GY

IP / CENTERCHASSIS

(1701-58)

N44M18GYF16

W/ AIR ACTUATED POWER PARK BRAKE

SAAR INPUTDIN17

A90E18GY

IGN

ITIO

NR

ELA

Y#3

(101

2 /

101

4)

CH

3_

05

N90D18GY


W/ AIR ACTUATEDPOWER PARK BRAKE

24

B3

5A

A3E2

A13FH18PK

AC

CE

SS

OR

YR

ELA

Y#

1(1

01

3 /

10

11

)C

H3_04

FUSE (F11-E) (1020)

Figure 143 Wabco Full Power Brakes (Cont.)

S08322


10.9. BODY BUILDER AND TRAILER — TURN, MARKERS AND STOP, P. 9

Figure 144 Body Builder and Trailer — Turn, Markers and Stop

S08322


145

10.10. BODY BUILDER AND TRAILER — TURN, MARKERS AND STOP, P. 10

Figure 145 Body Builder and Trailer — Turn, Markers and Stop (Cont.)

S08322


10.11. TRAILER SOCKET — SOC AND EOF, P. 11

Figure 146 Trailer Socket — SOC and EOF

S08322


147

10.12. BODY BUILDER AND TRAILER SOCKET — SOC AND EOF, P. 12


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10BODY BUILDER & TRAILER SOCKET - BOC & EOF

POWER CONN 9783

RAW6 04DEC07 ADDED TRAILER AUX B 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

07AUG0659974G AE08056616 012

7

6

11

N56T10YLN56T10YL

N57T10LTGN

N57T10LTGN

N54T10BNN54T10BN

N56C10YL

N54C10BN

B

A

C

BLACK AUX TRAILER#2(9782F)

GREEN ABS TRAILER

SOCKET#2(9779F)

IP / CENTER CHASSIS(1701)

TRAILER SOCKET#2(9716)

5

N54B10BN

N57B10LTGN

N56B10YL

C

A

B

B

C

A

EOF BODYCIRCUIT(9724)

C

D

B

R5610YL

R5710LTGN

R5810BN

C

C10

BLACK AUXTRAILER#1

(9781M)

R9410GY

N70B10RD

N70T10RD

N70C10RD

B

9E

TRAILER SOCKET#1(9715)

N70T10RD

N68C10BN

F

G

N57C10LTGN

N94T10GY

N68B10BN

A

B

A

R7010RD

B

8

N68T10BN

R6810BN

N94T10GY

A

GREEN ABS TRAILER SOCKET#1

(9780M)

N68T10BN

R72EB10LTGN

R54H12BN

R70H12OR

BLACKOUTTRUCK

TRAILERLIGHTING

(9719M)CH10_11

AR108WH

R10

A8

WH

N1

0E

8W

H

N10D8WH

N10F8WH

N7210OR

TRAILER AUX(9772-A)

A7212OR

A56T12YL

A54T12BN

A57T12LTGN

A68T12BN

A70T10RD

A94T10GY


(1017)CH10_10

TRAILER LEFTTURN RELAY

(1011) CH10_09

TRAILER MARKERLIGHT RELAY

(1012) CH10_09

TRAILER RIGHTTURN RELAY

(1011) CH10_09

TRAILER TAILLIGHT RELAY

(1012) CH10_09

TRAILER STOPRELAY (1016)

CH10_10


(1017) CH10_10

*TRAILERSOCKET GND

*TRAILER GND

GREEN ABS*TRAILER

SOCKET GND

NOTE* LOCATED AT LEFT UPPER EXTERIOR CAB GROUND STUD

AUX TRAILER W/ ETB

A94T10DKBL

ETBCONTROLLER

(1923)CH10_24

AUX TRAILER N/ ETB

R7210LTGN

TRAILERAUX POWER

(9783)

Figure 147 Body Builder and Trailer Socket — SOC and EOF

S08322


10.13. BODY BUILDER CONNECTIONS, P. 13

Figure 148 Body Builder Connections

S08322


149

10.14. REMOTE START / STOP, P. 14


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10REMOTE START / STOP


22AUG0659974G AE08056616 014CNA1 16JUN08 REVISED CIRC 104C, C 59826Y

104B,A13F

B+A

A1

04

JB18D

KB

L

A104C16DKBL

30

A2

START RELAYCH5_04 (1010)

A59RE18GY

C4

A1

PUMPMOTOR

A104AA18DKBL

J1

M104CC18DKBL

BODY BUILDER

A1

04

N18D

KB

L

B

J4

A104JD18DKBL

A13F18PK

J3

E16

REMOTE STARTRELAY

(1018)

B

M

B2

REMOTE - STOP RELAY(1018)

A104CC18DKBL

A1

04

B18D

KB

L

A1

04

JC18D

KB

L

86

IP / FORWARDCHASSIS(1700)

B

A1

04

CB

18D

KB

L

A5

9C

D1

8G

Y

J2

GROUND

H4


A104D18DKBL

A1

REMOTESTART /

STOPSWITCH

G

S

C1

A104CC18DKBL

A104JA18DKBL

43

G4

HOODSWITCH(8805)

44

KEY SWITCH(1100)

ENGINE STARTRELAY

RD13 (HSD)

A104E18DKBL

N5

9C

A1

6G

Y

B2

PUMPINHIBIT

RELAY(1018)

C2

START RELAY(1010)CH5_03

C3

M104CB18DKBL

F15

A59RA18GY

A59CA16GY

E1

87A

PUMPMOTOR

SOLENOID

A

2

A2

N1

04

CA

16D

KB

L

G1

44

A104J18DKBL

A59RC18GY

A1518RD

A3

A1

04C

A16D

KB

L

43


B1

A104L18DKBL

SWITCH RELAY(1018)

PUMP INHIBITRELAY

RD7 (LSD)

85

AUX DASH CONNECTOR(4305)

REMOTESTART / STOP

(9778)

DIODEASSY

(9915) A1

04

F18D

KB

L

H1

B4

A1

04

H16D

KB

L

PUMP RELAY(1020)

G3

AUX POWER RELAY(1873) CH3_05

87

REMOTE START/STOP SWITCHINPUT RELAY

DIN18

A104J16DKBL

IP / FORWARDCHASSIS(1701)

A5

9R

D1

6G

Y

1

85

86 30

87A87

N/ THEFT DETERRENT W/ THEFT DETERRENT

ENGINE STOPRELAY

RD4 (LSD)E2

W/ I6 OR V8 ENGINE

B

BATT

S

A C

IGN ACC

D

OFF

W/ CAT ORCUMMINS ENGINE

5A

F1

A97AA16PL

FUSE F1-A(1010)

E1 A97UA16PL

CRANKINHIBITRELAY(1019)CH11_18

K97H18VT

V8 ENGINE ECM(6020M)

IGN KEYPWR

(1702 - 37)

31

A1

46

RD

C1

10A

BATTERY FEEDCH3_01

D1A14PB12RD

FUSE F3-A (1012)

A1

4P

8R

D

W/ ENGINE ECMI6 / V8

ENGINE ECMW/ I6 & W/ULTRASHIFT

DM3

A59CE18GY

85

8787

A

30

86

85

8787A

3086

85

8787A

3086

G2

Figure 149 Remote Start / Stop

S08322


10.15. AUX TRAILER CIRCUIT, P. 15

Figure 150 Aux Trailer Circuit

S08322


151

10.16. TWO SPEED AXLE SWITCH, P. 16

Figure 151 Two Speed Axle Switch

S08322


10.17. AIR SOLENOID, P. 17


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10AIR SOLENOID


07AUG0659974G AE08056616 017RAW6 04DEC07 REVISED CONN SYMBOL B 61000T

9736, 9740 AND 9740C

A59C18GY

A59D18GY

F10

E12

E13

F4

E9

F5

A59G18GY

A59H18GY

A59J18GY

A59K18GY

32

33

34

36

37

38

39

A59B18GY

AIRSOLENOID#8RD22 (HSD)






N59B18GY

N59C18GY

N59D18GY

N59G18GY

N59H18GY

N59J18GY

N59K18GY

E12AIR HORN SOLENOID AIR SOLENOID#11A2

N59A-G14WH


N59F-G14WH

B

C

D

E

AIR SOLENOID 4PACK(9736)

C

E

B

AIR SOLENOID 4PACK(9740)

D

A

CENTER / IP CHASSIS(1701)


D

N59G18GY

C

N59X-G14WH

N59H18GY

E

N59J18GY

AIR SOLENOID 4PACK(9740C)

N59K18GY

B

A

A

AIR SOLENOIDGROUND ADAPTER(8805)

C

F

B

N11-GC12WH

A

CHASSISGROUND

ADAPTER(8806)

CN59-G12WH

LEFT SIDE DASH MTDDUAL POST GND PLATE

N11-GA12WH

A


C

N59E18GY

A59E18GY


F835

A

Figure 152 Air Solenoid

S08322


153

10.18. AIR SOLENOID, P. 18


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10AIR SOLENOID (CONT)


07AUG0659974G AE08056616 018RAW6 04DEC07 REVISED CONN SYMBOL B 61000T

9740A AND 9740B

F6

F7

F2

F3

E10

E15

F14

F13

A59M18GY

A59N18GY

A59P18GY

A59Q18GY

A59S18GY

A59T18GY

A59V18GY

A59W18GY

CENTER / IP CHASSIS(1701)

46

47

48

49

54

55

56

57 AIR SOLENOID#16RD29 (HSD)

AIR SOLENOID#15RD27 (HSD)







*N59R-G14WH


N59P18GY

AIR SOLENOID4PACK

(9740B)

C

**N59T18GY

N59M18GY

N59Q18GY

**N59V18GY

A

A

**N59W18GY

D

C

N59N18GY

D

**N59S18GY

E

AIR SOLENOID4PACK

(9740A)

N59L-G14WH

E

B

B

*N59M18GY

*N59N18GY

*N59P18GY

*N59Q18GY

**N59R-G18WH

* SOLENOID AIR , 12 PACK** SOLENOID AIR , 16 PACK

D

E

AIR SOLENOIDGROUND ADAPTER(8805)

AN59-G12WH

N11-GA12WH

A

CHASSISGROUND

ADAPTER(8807)

N11-GC12WH

A C

C


CHASSISGROUND

ADAPTER(8806)

Figure 153 Air Solenoid (Cont.)

S08322


10.19. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEEDCONTROLLER, P. 19

Figure 154 Remote Power Units, Solenoid Packs, Remote Engine Speed Controller

S08322


155

10.20. BLANK PAGE, P. 20

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 10

AE08-56616 20

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59974G 20APR06

U00K640

INTENTIONALLY

LEFT BLANK

Figure 155 Blank page

S08322


10.21. AUX AND POWER SOURCE, P. 21

Figure 156 Aux and Power Source

S08322


157

10.22. AIR DRYER AND HEATED DRAIN VALVE, P. 22


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10AIR DRYER & HEATED DRAIN VALVE

RAW6 04DEC07 ADDED CONN 9900E B 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

07AUG0659974G AE08056616 022

A3

9A

16G

Y

31

CENTER CHASSIS /FORWARD CHASSIS

(9300)A

39

16G

Y

N39

A18

GY

N3

9B

16

GY

N3

9-G

F1

8W

H

N3

9-G

B1

6W

H


B

AIR DRYER(9900*)

AHEATED DRAIN

VALVE(9001**)

40

AIR DRYER W/ STANDARDDRAIN VALVE

E4

FUSE F1-D(1010)

F4

A7

0B

D1

4R

D

5A

BODY STOP RELAY(1020)

CH10_10

AIR DRYERW/ STANDARDDRAIN VALVE

A3

9B

16G

Y

A B

FUSE F5-K (1014)

20A


(A13FB)B2 A2

A

D

N10-G14WH

C

GROUND ADAPTERCENTER HARNESS

(8803)



B

N11-GA12WH

A

AIR DRYERW/ HALDEX

DRAIN VALVE

A39A16GY

M39-GB16WH

A39B16GY

24

23

B

A

AIR DRYER(9900E)

N39B16GY

IP / CENTERCHASSIS

(1701-31)

M39B16GY

N39-GB16WH

AIR DRYER RIGHTSIDE MTD GORWARDFRONT WHEEL

*NOTE CAV A CAV B

LEFT - 9900A N39B/16GY N39-GB/16WH

RIGHT - 9900 N39B/16GY N39-GB/16WH

LEFT REAR - 9900C N39B/18GY N39-GB/16WH

RIGHT REAR - 9900D N39B/18GY N39-GB/16WH

LEFT REAR AD - IP 9900C1 N39B/18GY N39-GB/16WH

**NOTE CAV A CAV B

LEFT - 9001 N39A/18GY N39-GF/18WH

RIGHT - 9002 N39A/18GY N39-GF/18WH

LEFT BOC - 9003 N39A/18GY N39-GF/18WH

LEFT -HELDEX - 9001A N39A/18GY N39-GF/18WH

LEFT BOC HALDEX 9003B N39A/18GY N39-GF/18WH

Figure 157 Air Dryer and Heated Drain Valve

S08322


10.23. FUEL / WATER SEPARATOR, P. 23

Figure 158 Fuel / Water Separator

S08322


159

10.24. ELECTRIC TRAILER BRAKE, P. 24

Figure 159 Electric Trailer Brake

S08322


10.25. LECTRASHIFT ACCOMMODATION, P. 25


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10LECTRASHIFT ACCOMODATION


22AUG0659974G AE08056616 025RAW6 04DEC07 REVISED CIRC K13A B 61000T

A14LP10RD

M1

4L

10

RD

M1

4L

P1

0R

D

M1

4W

B1

2R

D

A12LC18PK

A11-GX18WH

A11-GC14GY

A14BC14PL

A14LS

C12

WH

K14LSB18RD

K14LSA18BK

BODY BUILDER

LECTRASHIFTPTO

PULL IN COIL

PTO SWITCH

HOLD IN COIL

PTOENGAGEMENTRELAYRD9 (HSD)

E11

BODYCONTROLLER#J4

(1601)

K13A14PK

BATTERY FEED(4007A)

B

40A

MAXI FUSEHOLDER(4004)

FWD CHASSIS / IP(1700-12)

1 5

4 21

2

IP / ENGINE(1702-42)

K14LS

C1

2W

H

A CB

HOLDINDIACTOR

(9724)

LECTRASHIFTPTO(9913B)

DIODE ASSY(9915)

AUX POWERRELAY

(1873)

A

87A

30

87

85

86

HEAT SHRINK

HEAT SHRINK

W/ CATENGINE


(7105)

35


1

10

A11-G 10WH


W/ I6 ENGINE

2


1A11-G10WH

RIGHT SIDEDASH MOUNTED

DUAL POSTGROUND PLATE

IGNITION

Figure 160 Lectrashift Accommodation

S08322


161

10.26. HOUR METER — PTO, P. 26


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10HOUR METER - PTO

7800 WITH CONN 7801

RAW6 04DEC07 REPLACED PTO CONN B 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

07AUG0659974G AE08056616 026

A88B16LTGN

K8

81

4L

TG

N

K8

8B

14

LT

GN

PTO(7801)

PTO HOUR

METER(7950)

BODYCONTROLLER#J3

(1600)

B7

W/ CAT &CUMMINSENGINES W/ I6

ENGINE

IP / ENGINE(1702-14)

PTOSTATEINPUT

AIN8

HEAT SHRINK

Figure 161 Hour Meter — PTO

S08322


10.27. AUX INPUTS AND DRIVERS, P. 27

Figure 162 Aux Inputs and Drivers

S08322


163

10.28. FUEL TRANSFER PUMP, P. 28

Figure 163 Fuel Transfer Pump

S08322


10.29. BLANK PAGE, P. 29

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 10

59974G 07AUG06 AE08-56616

U00K640

29

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

INTENTIONALLY

LEFT BLANK

Figure 164 Blank Page

S08322


165

10.30. TELEMATICS AWARE — BODY BUILDER, P. 30

Figure 165 Telematics Aware — Body Builder

S08322


10.31. PRESSURE SWITCH, P. 31

Figure 166 Pressure Switch

S08322


167

10.32. LIFT GATE, P. 32

Figure 167 Lift Gate

S08322


10.33. WHEELCHAIR LIFT INTERLOCK, P. 33

Figure 168 Wheelchair Lift Interlock

S08322


169

10.34. LIFT AXLE WITH CONTROLS FOR ONE LIFT AXLE, P. 34

CHAPTER 10

LIFT AXLE W/ CONTROLS FOR ONE LIFT AXLE


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



07AUG0659974G AE08056616 034RAW6 04DEC07 REVISED & REDRAWN B 61000T

A59T18GY

C1

A59

A1

8G

Y

8

G1

J2

A59-GA18WH

G2

2B

A59-G16WH

2B

J1

AXLEUP / DOWNSWITCH #1

(1023A)1

8

10

A59H18GY

1

AXLE ENABLESWITCH(1108)

AXLE UP / DOWNSWITCH #3 (1023C)CH10_41

A5

9-G

C1

8W

H

LIFT AXLERELAY

(1019)

A5

9-G

B1

8W

H

A5

9R

18

GY

A71M18OR

A1

A5

9J

18

GY

10

A59K18GY

C2

A59S18GY

A59KA18GY

N5

9E

F18

GY

A59L18GY

FIRST PUSHER LIFTAXLE SOLENOID

(9762) CH10_37

8630

85

8787A

87

85

8630

87A

B2

H2

A13FL12PK

(A13F

B)

FUSE F11-C (1020)E3 A13FB

12PK5A G2

IGNITION RELAY#2(1012 / 1014)

CH3_05

F3

1

A1

1-G

D10

WH

GROUNDADAPTER(1006)

12

RIGHT SIDEDASH MTD

DUAL POSTGND PLATE

A59-GM18WH

A59-GF18WH

AXLE UP / DOWNSWITCH #2 (1023B)CH10_40

A59-GE18WH

AXLE UP / DOWNSWITCH #4 (1023D)CH10_42

A59-GD18WH

A1

A59U18GY

A59V18GY

A59W18GY

LIFT AXLEREVERSE

RELAY(1019)

TURN SIGNALADAPTER(400)CH9_01,02

A71P180R




A5

9M

B18

GY

IP / CENTER CHASSIS(1701-30)

Figure 169 Lift Axle with Controls for One Lift Axle

S08322


10.35. LIFT AXLE (NON-STEERABLE), P. 35


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10LIFT AXLE (NON - STEERABLE)


07AUG0659974G AE08056616 035CIRC T59MA

RAW6 04DEC07 ADDED REF 37A FOR B 61000T

5

8

10

T5

9M

A18

BK

2B

8

T59H18BK

10

T59-GB18WH


A59-G16WH

1

AXLEUP / DOWN

SWITCH(1022)

A59J18GY

T59R18BK

T59-G18WH

CHASSISCONNECTOR(1027-A)

A5

9H

18G

Y

T59K18BK

T59J18BK

C

LIFT AXLERELAY

(1021)

T59L18BK

B

T5

9-G

C18

WH

A

T5

9S

18B

K

T59T18BK

T5

9-G

A18

WH

1

T59M

18

BK

2B

1

T59

A1

8B

K

LIFT AXLECONTROL(1227)

CHASSIS CONNECTOR(9761)

CH10_37, 37A

87A

86 85

30

87

2

4

E3

5A

(A13F

B)

A1A13FB12PK


CH3_05

FUSE F11-C (1020)

A13FL12PK

F3

1

A1

1-G

D1

0W

H

12



G2

Figure 170 Lift Axle (Non-Steerable)

S08322


171

10.36. LIFT AXLE (STEERABLE), P. 36


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10

LIFT AXLES (STEERABLE)


07AUG0659974G AE08056616 036RAW6 04DEC07 ADDED REF OF SHEET B 61000T

37A

REVERSE CONN

T5

9U

18

BK

T5

9N

B1

8B

K

T59-GB18WH

A

LIFT AXLERELAY

(1021)

T5

9C

18B

K

LIFT AXLECONTROL(1227)

T59K18BK

T5

9S

18B

K

T59KA18BK

C

T59T18BK

3

T5

9-G

E18

WH

T5

9J

18

BK

T59PB18BK

4

A B

T5

9B

18

BK

T5

9-G

18

WH

C

5T59L18BK

T59-GM18WH

10

T71N18BK

A59J18GY

T5

9P

B18

BK

T5

9V

18

BK

8

CHASSISCONN

(1027)

T59MB18BK

LIFT AXLEREVERSE

RELAY(1916)

1

T59H18BK

A59H18GY

T5

9-G

A1

8W

H

2B

B

T59R18BK

T5

9M

B18

BK

T7

1P

18

BK

UP / DOWNSWITCH # 2(1024)

T5

9N

B1

8B

K

AXLEENABLESWITCH(1020)

A59-G16WH

T5

9A

18B

K

T5

9-G

D18

WH

T59-GC18WH

UP / DOWNSWITCH # 1

(1022)

UP / DOWNSWITCH # 3(1025)

W/ 2,3 LIFTAXLE

10

8

2B

8 1

10 2B

18

2B 1

1

10

4

2

5

1

2


CH10_37, 37A

86

87A

87

85

30

87

8586

87A30


CH3_05

F3A1

5A

FUSE F11-C (1020)

(A13FB) A13FB12PK

E3A13FL12PK

G2

A11-GD10WH



12

1

W/ ALL (1,2,3)LIFT AXLE

W/ 3 LIFTAXLE


CH10_37

Figure 171 Lift Axle (Steerable)

S08322


10.37. LIFT AXLES, P. 37


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10LIFT AXLE


08SEP0659974G AE08056616 037RAW6 04DEC07 REVISED & REDRAWN B 61000T

%N

59

ED

18

GY

#N

59

-GC

18

WH

%N

59

-GD

18

WH

N59-GA18WH

##

N5

9E

F1

8G

Y

@5

9-G

A1

8W

H

#N

59

ED

18G

Y

*59

-GC

18

WH

@@

N5

9E

F1

8G

Y

@N

59

ED

18G

Y

A

NOTE: * W/ STEERABLE TAG & 2 PUSH # W/ STEERABLE TAG & 1 PUSH @ W/ TAG % W/ STEERABLE TAG & 2 PUSH IN CAB CONTROLS ** W/ STEERABLE PUSHER ## W/ 1 PUSHER @@ W/ LIFT AXLES IN CAB CONTROLS %% W/ 2 STEERABLE PUSHERS

A B

#N

59

-GD

18

WH

B

T5

9N

B1

8B

K

T59MB18BK

T5

9M

A18

BK

UP / DOWNSWITCH#1,2,3

(10122 / 1024 / 1025)CH10_36

AXLE UP / DOWNSWITCH

(1022 / 1023)CH10_35

N11-GC12WH

A

F

CHASSISGROUND

ADAPTER(8806)

#N

59

-GA

18

WH

A

E

N1

1-G

B1

2W

H

N5

9-G

A18

WH

LEFT SIDEDASH MTD

DUAL POSTGND PLATE

LEFT SIDEDASH MTD

DUAL POSTGND PLATE

C

A

CHASSISGROUND

ADAPTER(8807)

N11-GA12WH

W/ 14 RAR &NON STEERABLELIFT AXLE

%%

N5

9-G

C1

8W

H

F

N59

-GA

18

WH

FIRST PUSHERLIFT AXLESOLENOID(9762)

AX

LE

UP

/ D

OW

NS

WIT

CH

# 1

(10

23A

)C

H1

0_

34

B

T59PB18BK

CACHASSIS

CONN(9761)

**N

59

EF

18

GY

GND ADAPTERCTR HARNESS

(8809)

*N5

9E

D18

GY

LIF

T A

XLE

UP

/D

OW

N

SW

ITC

H (

10

23

C)

CH

10

_41

D

A

CHASSISGROUND

ADAPTER(8807)

N11-GA12WH

LEFT SIDEDASH MTD

DUAL POSTGND PLATE

*N5

9-G

D1

8W

H

LIFT AXLESOLENOID(9820)

IP /

CE

NT

ER

CH

AS

SIS

(17

01

-70

)

TURN SIGNALADAPTER

(400)CH9_03

T7

1N

18

BK

E

A7

1N

16

OR

LIFT AXLE REVERSE

RELAY(1019)

CH10_36

N7

1N

16

OR

Figure 172 Lift Axles

S08322


173

10.38. LIFT AXLES, P. 37A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10

LIFT AXLE (CONT)

RAW6 04DEC07 INITIAL RELEASE A 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056616 37A

@N59-GB18WH

@N

59

ED

18

GY

%N

59

-GB

18

WH

A

D

B

T59MB18BK

CHASSISCONN

(9761)

T59

MA

18

BK

UP / DOWNSWITCH#1,2,3

(1022 / 1024 / 1025)CH10_36

AXLE UP / DOWNSWITCH(1022)

CH10_35

N11-GC12WH

A

F

CHASSISGROUND

ADAPTER(8806)

N11-GB12WH

A

LIF

T A

XL

E U

P /

DO

WN

S

WIT

CH

# 4

(10

23D

)C

H1

0_

42

LEFT SIDEDASH MTD

DUAL POSTGND PLATE


C

A

CHASSISGROUND

ADAPTER(8807)

N11-GA12WH

GROUND ADAPTERCENTER HARNESS

(8809)

W/ 14 RAR &NON STEERABLELIFT AXLE

* W/ STEERABLE PUSHERS@ W/ LIFT AXLES IN CAB CONTROLS% W/ STEERABLE TAG & 2 PUSH# W/ 2 STEERABLE PUSHERS** W/ 3 STEERABLE PUSHERS

THIRD PUSHERAXLE (9764)

N59-GA18WH

EN59-GA

18WH

#N

59

-GB

18

WH

GND ADAPTERCHASSIS HARNESS

(8807)

*N5

9E

C1

8G

Y LEFT SIDEDASH MTD

DUAL POSTGND PLATE

A B

@N

59E

C18

GY

A

AX

LE

UP

/ D

OW

N

SW

ITC

H#

2 (

10

23

B)

CH

10

_4

0

N11

-GA

12

WH

N5

9-G

E1

8W

H

D EN

59

-GD

18

GY

SECOND PUSHERLIFT AXLESOLENOID(9763)

B A

FOURTH PUSHERAXLE (9765)

A

N5

9E

B1

8G

Y

**N

59

-ED

18G

Y

LIF

T A

XL

E U

P /

DO

WN

S

WIT

CH

# 3

(1

02

3C

)C

H1

0_41

Figure 173 Lift Axles

S08322


10.39. ABS — BENDIX AIR 6S/6M, P. 38

Figure 174 ABS — Bendix Air 6S/6M

S08322


175

10.40. ABS — BENDIX AIR 6S/6M, P. 39

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 10

AE08-56616 39

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21MAR07

300357

60782A

ABS - BENDIX AIR 6S / 6M (CONT)

13

PMV DALEFT REL

R94W16LTGN

N94BB16GY

19N94BC16GY

23

20

PMV DALEFT CMN

AR94S16BK

R94U16BN

PMV DARIGHT CMN

24

CENTER / REARCHASSIS(9800)

N94BL16GY

PMV DALEFT HLD

R94X16LTBL

10

16

LEFT MODULATORFRONT REAR AXLE

21

21

PMV DARIGHT REL

22

18

17

20


A94BC16GY

PMV DARIGHT HLD

B

B

(9520)

17

12

N94BJ16GY

R94T16RD

C

N94BA16GY

A94BA16GY

ABS#2(1401)

A94BK16GY

9

(9522)

RIGHT MODULATORFRONT REAR AXLE

N94BK16GY

A94BJ16GY

A94BL16GY

25

22

A

A94BB16GY

C

R94V16PL

C

A

B

C

A

B

Figure 175 ABS — Bendix Air 6S/6M

S08322


10.41. LIFT AXLE WITH CONTROLS FOR TWO LIFT AXLES, P. 40

CHAPTER 10

LIFT AXLE W/ CONTROLS FOR TWO LIFT AXLES


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE

PART NO.RELEASE NO. SHEETRAW6 04DEC07 INITIAL RELEASE A 61000T

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056616 040

A59T18GY

C1

A5

9B

18

GY

8

G1

J2

A59-GA18WH

G2

2B

A59-G16WH

2B

J1


(1023B)

1

8

10

A59H18GY

1


A5

9-G

C18

WH

LIFT AXLERELAY

(1019)

A5

9-G

D18

WH

A5

9R

18G

Y

A71M18OR

A1

A5

9J

18G

Y

10

A59K18GY

C2

A59U18GY

A59KA18GY

A59L18GY

8630

85

8787A

87

85

8630

87A

B2

H2

A13FL12PK

(A13F

B)


12PK5A G2


CH3_05

F3

1

A1

1-G

D1

0W

H

GROUNDADAPTER(1006)

12

RIGHT SIDEDASH MTD

DUAL POSTGND PLATE

A59-GM18WH

A59-GF18WH

A59-GE18WH

A59-GB18WH

A1

A59S18GY

A59V18GY

A59W18GY

LIFT AXLEREVERSE

RELAY(1019)


AXLE UP / DOWNSWITCH #1 (1023A)CH10_34

A5

9N

B1

8G

Y

SECOND PUSHER LIFTAXLE SOLENOID

(9763) CH10_37A

N5

9E

C1

8G

Y






A71P180R


Figure 176 Lift Axle with Controls for Two Lift Axles

S08322


177

10.42. LIFT AXLE WITH CONTROLS FOR THREE LIFT AXLES, P. 41

CHAPTER 10

LIFT AXLE W/ CONTROLS FOR THREE LIFT AXLES


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056616 041

A59T18GY

C1

A5

9C

18

GY

8

G1

J2

A59-GA18WH

G2

2B

A59-G16WH

2B

J1


(1023C)1

8

10

A59H18GY

1


A5

9-G

C18

WH

LIFT AXLERELAY

(1019)

A5

9-G

E1

8W

H

A59

R1

8G

Y

A71M18OR

A1

A5

9J

18

GY

10

A59K18GY

C2

A59V18GY

A59KA18GY

A59L18GY

8630

85

8787A

87

85

8630

87A

B2

H2

A13FL12PK

(A13F

B)


12PK5A G2


CH3_05

F3

1

A1

1-G

D1

0W

H

GROUNDADAPTER(1006)

12

RIGHT SIDEDASH MTD

DUAL POSTGND PLATE

A59-GM18WH

A1

LIFT AXLEREVERSE

RELAY(1019)



A59-GF18WH



A59-GB18WH

A59-GD18WH

A5

9P

B1

8G

Y

A59U18GY

N5

9E

D1

8G

Y


A59W18GY



LIFT AXLE SOLENOID(9820) CH10_37, 37A

A59S18GY

A71P180R


Figure 177 Lift Axle with Controls for Three Lift Axles

S08322


10.43. LIFT AXLE WITH CONTROLS FOR FOUR LIFT AXLES, P. 42

CHAPTER 10

LIFT AXLE W/ CONTROLS FOR FOUR LIFT AXLES


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056616 042

A59T18GY

C1

A5

9D

18

GY

8

G1

J2

A59-GA18WH

G2

2B

A59-G16WH

2B

J1


(1023D)1

8

10

A59H18GY

1


A5

9-G

C1

8W

H

LIFT AXLERELAY

(1019)

A5

9-G

F1

8W

H

A5

9R

18

GY

A71M18OR

A1

A5

9J

18

GY

10

A59K18GY

C2

A59W18GY

A59KA18GY

A59L18GY

8630

85

8787A

87

85

8630

87A

B2

H2

A13FL12PK

(A13F

B)


12PK5A G2


CH3_05

F3

1

A1

1-G

F18

WH

GROUNDADAPTER(1006)

12

RIGHT SIDEDASH MTD

DUAL POSTGND PLATE

A59-GM18WH

A1

LIFT AXLEREVERSE

RELAY(1019)

A59-GE18WH



A59-GB18WH



A59V18GY

A59S18GY

A59-GD18WH

A59U18GY



N5

9E

C18

GY

A5

9R

B1

8G

Y


FOURTH PUSHER AXLE(9765) CH10_37A

A71P180R


Figure 178 Lift Axle with Controls for Four Lift Axles

S08322


179

10.44. ABS ESP / RSP, P. 43

CHAPTER 10ABS ESP / RSP


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056616 043

BENDIX YAW SENSOR(9514)

A94SCB18GY

N945M16GY

A94SVC16GY

A94SDB18GY

A94SZC16GY

RSP TRANSDUCER(9510B)

4

11

7

60

M94SJ16GY

A94SK16GY

M94SAB16GY

1

N945J16GY

BENDIX TTC(9512)

A94SJ16GY

1

CENTER CHASSIS/ FORWARD CHASSIS

(ESP / RSPCONNECTOR)

(9524)

A

C

@R945VC16GY

5

N945L16GY

42M94SBB

16GY

74

A

N945AB18GY

N945K16GY

69

RR CHASSIS /CENTER CHASSIS

(9510F)

75B

M94SCB16GY

12

N945N16GY

8

A945AB18GY

501

4

2

M94SN16GY

M94SH16GY

M94SDB16GY

C

@R945H16GY

N945BB18GY

3

A94SM16GY

M94SM16GY

71

M94SVC16GN

A94SN16GY

10

N945DB18GY

A94SL16GY

M94SL146GY

NOTE* - W/ 4X2@ - W/ 6X4

72B

9

N945CB18YL

76

FORWARDCHASSIS / IP

(1700)

A94SBB18GY

M94S2C16GY

9

3

*R945ZC16GY

51

5

6

2

ABS#3(1402)

703M94SK

16GY

ABS#4(1403)CH10_43

A94SH16GY

2

B

A

C

TRAILER MODULER(9513)

N945VC16GY

N945H16GY

N945ZC16GY

B

A

C

RSP TRANSDUCER(9510A)

*R945VC16GY

*R945H16GY

@R945ZC16GY

ABS ESP / RSPADAPTER (1410)CH10_44

ABS#4(1403)

73

14

3

6

Figure 179 ABS ESP / RSP

S08322


10.45. ABS ESP / RSP, P. 44

CHAPTER 10

ABS ESP / RSP (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300299

31OCT0761000T AE08056616 044RAW6 04DEC07 INITIAL RELEASE A 61000T

A94SZC16GY

4

2

B94SB20GY

A94SA20GY

B94SZ18GY

1

ABS PRIMARY AIRTRANSDUCER (1826)

B94SD20GY

C

STEERING WHEELPOSITION SENSOR

(1921)

A94SZD16GY

A

D6

A94SDA18GY

B94SA20GY

D5

5

A94SB20GY

7

ABS ESP / RSPADAPTER(1410)

C

A94SVD16GY

B

A94SZ18GY

A

10

D

74

A94SD20GY

A94SE16GY

ABS SECONDARY AIRTRANSDUCER (1828)

B94SV18GY

A94SC20GY

A

A

B94SVA18GY

F

75

B94SZA18GY

B94SF18GY

C

CAB HARNESS STEERINGWHEEL SENSOR

(1820)

A94SVC16GY

A94SF16GY


11

ABS# 4(1403)

B94SE18GY

B

8

B94SVB18GY

3

B

A94SAA18GY

A94SV18GY

G

D

B94SC20GY

A94SBA18GY

M

K

1

C3

C

4

B94SZB18GY

J

A94SCA18GY

C10

2

IP / DCM(1800)

M94SVC16GY

M94SZC16GY

RSP TRANSDUCER(9510A / 9510B)CH10_43

E

50

60

42 H

A94SDB18GY

L

A94SAB18GY

A94SBB18GY

B

A94SCB18GY

FWD CHASSIS / IP(1700)

51BENDIX YAW

SENSOR(9514)

CH10_43

M94SBB16GY

M94SDB16GY

M94SCB16GY

M94SAB16GY

Figure 180 ABS ESP / RSP

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181

11. TRANSMISSIONS (CHAPTER 11)11.1. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 1


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



26AUG0659974G AE08056617 001CNA1 19JUN08 ADDED CIRC TO CAVITY B 61395E

61 R/D 7151.

CHAPTER 11ALLISON GEN 4 1 / 2000 TRANSMISSION W/ I6 ANDW/ V8 ENGINE

K92C10318YL

J1939DATA LINKCH3_16

B

*W/ V8 ENGINE ONLY

69

XMSN CONTROL MODULE(7151)

H

I6 ECM(6020) CH7_11

A92#16316TN

K92#16118TN

J1939 (+)

K92#10918GY

V8 ECM (6020M)CH7_14

G3

N92-G10WH

25

ENGINE / IP(1702)CH11_03,05

W/ LCT BODYBUILDER

D

50

3

*K101_B18VT

K92#15018PK


GND

A

*K5C-_D18VT

ECMPOSITIVE(9261-B)

ECM NEGATIVE(9260-B)

10

I6 ECM(6020M) CH7_11

K92#10318YL

K92#14518OR45

*K125_B18VT

G

T HANDLE SHIFTER (422F)CH11_03

J1939 (-)

K92-G10GY

FUSE F4-C (1013)

N14AZ10RD

*K5C+_D18VT

K92A11018PK

VPWR

1

63

K92#12318LTGN

COLUMN SHIFTER RLY(1017) CH11_03

G4

I6 ECM (6020M)CH7_09

GND

AK92#110

10PKB

K92#10118LTBL

23

K92#14318LTBL

8

INPUTSIGNALRETURN

IGNITION RLY#1(1011 / 1013)CH3_05

K92B10318YL

*K14118VT

BACK-UP LAMP RELAY (1010)CH9_02

SPEEDOMETER

INPUT 1

VPWR

V8 ECM(6020M)CH7_14

A13FC12PK

+

43

5

K92#14218WH

K47#12518TN

K47B12518TN

REVERSEWARN

TRANS ECU FEED FUSE(9255)

*K101_C18VT

N14BB10RD

K47C12518TN

N14-GA10WH

K92#16318YL

41

K92#10518OR

A

42

C

CLEANBATT FEED

(7104)

N/ BODY BUILDER

10A

N92A10RD

IGNITION

65 K92#16518TN

K5#10818GN

28

NEUTRALSTART

-

ENGINE / IP(1702-12)

H3

*K125_C18VT

10A

ALLISON 3 / 4000VIW A ALLISON

1 / 2000 VIW C(7205M)

K92#14118TN

F

K5#12818YL

B

70

K92#16918GY

W/ BODY BUILDER

BATTERIES

9

(A13FC)A92#16316TN

INPUT 5

K92#10318YL

K92#17018PK

EINPUT 6

OUTPUT 5

ENGINE / IP(1702 - 8)

ALLISON1 / 2000 LCT

W/ T-HANDLESHIFTER ALLISON LCT

W/ COLUMN SHIFTER

INPUT 3

OUTPUT 7

OUTPUT 3

INPUT SIGNALRETURN

INPUT 3

OUTPUT 7

OUTPUT 5

INPUT 6

INPUT 1

OUTPUT 3

SPEEDOMETER

BODY CONTROLLER#J4 (1601)

6TH GEARDISABLE

RD5 (LSD)E4A92#161

18TN

K47#12518TN

EATON AUTOSHIFT 3ULTRASHIFT SELECTOR

(7905) CH11_12

61INPUT 7

Figure 181 Allison GEN 4 1/2000 Transmission with I6 and with V8 Engine

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11.2. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 2

Figure 182 Allison GEN 4 1/2000 Transmission with I6 and with V8 Engine (Cont.)

S08322


183

11.3. ALLISON GEN 4 1/2000 TRANSMISSION W/ I6, CAT, ISM ENGINE, P. 3

CHAPTER 11ALLISON GEN 4 1 / 2000 TRANSMISSIONW/ I6, W/ CAT AND W/ ISM ENGINE


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



29AUG0659974G AE08056617 003RAW6 04DEC07 REVISED AND REDRAWN B 61000T

A92A16316TN

A92#14218TN

C

A92D18TN

T HANDLE SHIFTER(422F)

A

D A92#10318TN

B

A92A10318TN

A9

2#

10

31

8T

N

A92B10318TN

A92#14218TN

CAT TCU (7151)ISM TCM

(7150F2/7150F)CH11_08A, 24

J2A92RD16TN

E

B

LCT SHIFTERPB POSITIONUNLOCKSOLENOIDRD6 (LSD)

86

A92-GG18WH

K92#14218WH

A92FN16TN G2

87

A92A10318TN

G1

21

H1

40

C

F

BODYCONTROLLER#J4

(1601)

A92#16316TN

30

A92A16318TN

IP / ENGINE(1702)CH11_01

D

E3

A9

2B

10

31

8T

N

A92#10318TN

COLUMN MOUNTEDSHIFTER(1828)

87A

E8

A92FBA16TN

J1

A92D18TN

85

19

IP / ENGINE(1702)

A92#10118TN

WHEELCHAIRINTERLOCK

(4906) CH10_33

K92#10318YL

K92B10318YL

A92#10318TN

W/ WHEELCHAIRLIFT INTERLOCK

LCT COLUMNSHIFTERIGNITIONRELAYRD3 (LSD)

WHEELCHAIRINTERLOCK(4906) CH10_33

10A

(A13F

C)

G3

FUSE F4-C(1013)

H3

1

LEFT SIDEDASH MTD

DUAL POSTGND STUD

A11-GE12WH

GROUNDADAPTER(1003)

8

E1F1 A14N8RD

10A

FUSE F8-A (1017)

A14NE12RD

A14W6RD

IGNITIONRELAY#1

(1011 / 1013)CH3_05

BATTERYFEEDCH3_01

G4

I6 XMSN CONTMDL W/ BODYBUILDER

I6 XMSN CONT MDL

XMSNCONTROLMODULE(7151)CH11_01

G

H

A

B

FELSTEDSHIFTER

PARKBRAKE(425)

M44K18GY

A92AG18TN

A92-GG18WH

61


62C

M44L18GY

A

BDUMP SOLENOID

(4071)

PRESSURESWITCH(4070)

D

M44J18GY

A44Y16GY

C

A92AG18TN

A44L18GY

1

LEFT SIDEDASH MTDDUAL POSTGND STUD

A11-GE12WH

GNDADAPTER(1003)

8

A92FB16TN

47IGN RLY#2

(1012 / 1014)CH3_05

10A

(A13FB)

FUSE F5-A (1014)G1 H1

N/ WHEELCHAIRLIFT INTERLOCK

A44L18GY

A13FB12PK

G2

A1

A1

3F

C1

2P

K

A92#14518TN

COLUMNSHIFTER RELAY

(1017)

Figure 183 Allison GEN 4 1/2000 Transmission W/ I6, CAT, ISM Engines

S08322


11.4. TRANSMISSION, ALLISON MD WITH I6 AND WITH V8 ENGINE, P. 4

Figure 184 Transmission, Allison MD with I6 and with V8 Engine

S08322


185

11.5. TRANSMISSION, ALLISON MD 3/4000 WITH I6 AND WITH V8 ENGINE, P. 5


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD 3 / 4000W/ I6 AND W/ V8 ENGINE



65

34

63

K92#16518TN

SHIFT SELECTOR(1852 / 1852A)

ENGINE / IP(1702)

TRANSMISSION MODULE(7150)

TRANSMISSION MODULE IN CAB(7152)

K92#13418YL

19

8K92#16318YL

8

15

3

13

12

5

11

A5FA(-)18GN

A5FA(+)18YL

A62BE18GY

A92#13418TN

A92#16316TN

A92A16318TN

A92BT18TN

BACK-UPLAMP RELAY(1010)CH9_02

J1939DATA LINK

CH3_13

21A92#103

18TN*K92#103

18YL

K92B10318YL

WHEELCHAIRLIFT INTERLOCK(4906)CH10_33

W/ I6 ENGINE

*K5C+_D18VT

K5A10818GN


*K5C-_D18VT

8


28 K5A12818YL


8

A11-GE12WH

LEFT SIDE DASH MTDDUAL POST GND STUD

1

A92-GG18WH

10A

G4H3

FUSE F4-C(1013)(A13F

C)

A13FC12PK


CH3_05

G3

B2

FUSE F8-F (1017)

A2A14P8RD 10A

A14PE12RD

A146RD

BATTERYFEED

CH3_01

REVERSEWARNING

DIRECTIONSIGNAL

IGNITION

J1939 (-)

J1939 (+)

ALLISON3000 /4000 WTW/ WHEELCHAIR

INTERLOCK

W/ AUTONEUTRALW/ RETARDER

WTEC GEN4

XMSN CONTROLMODULE(7151)

CH11_01

K92#14118TN

ECM(6020M)

STARTENABLERELAY

65

AUTONEUTRAL / AUTONEUTRALLIGHT / CRANK INHIBIT RELAY(1017 / 1019)CH11_17

*K14118VT 65

DRIVELINEDISENGAGED

ECM(6020)

**K92A14118TN

41NEUTRAL

START

**K92A14118WH

W/ XMSN MODULE IN CAB

STANDARDW/ GEN4

* W/ V8 ENGINE ONLY**W/ AUTONEUTRAL

J1939 (+)

J1939 (-)

DIMMER INPUT

BATTERY

IGNITION

DIRECTION SIGNAL

GROUND

A C


5

DIMROUT2PANELLT


A62B18DKBL

Figure 185 Transmission, Allison MD 3/4000 with I6 and with V8 Engine

S08322


11.6. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND WITH V8 ENGINE, P. 6

Figure 186 Transmission, Allison MD/HD (WTEC) with I6 and with V8 Engine

S08322


187

11.7. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND WITH V8 ENGINE(CONT.), P. 7

Figure 187 Transmission, Allison MD/HD (WTEC) with I6 and with V8 Engine (Cont.)

S08322


11.8. TRANSMISSION, ALLISON MD (WTEC), P. 8


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD (WTEC)

RAW6 04DEC07 REVISED & REDRAWN B 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

20APR0659974G AE08056617 008

TCU CONNECTOR(7250F/7150F2 (IN CAB))

2

1

4

3

6

8

5

9

10

11

12

13

14

15

16

18

19

20

11K92#111

18OR

55

K92#15518WH

77K92#17718LTGN

36K92#136

18OR

52K92#15218LTGN

71

**K92#17118YL

74 *K92#17418TN

33K92#133

18YL

51K92#151

18WHK92#131

18YLK92A131

18YL

37

**K92#13718WH

K92#18018TN

K92#12018LTBL

16K92#11618LTBL

31

K92B11218TN

54K92#154

18TNK92#15818LTGN

K92#17618YL76

TCU CONN(7150F/7150F2)

CH11_09

K92A15818LTGN{


CH11_10


CH11_09

HSD 1

PRESSURE CONTSOLENOID 4

PRESSURESWITCH 1

HSD 2

MAIN MOD


SHIFTSOLENOID 1

TORQUECONVERTER

CLUTCH

SIGNAL RETURN

SENSOR POWER

SUMP TEMP

TRANS ID



HSD 1

PCS 4

PRESSURESWITCH 1

PCS 1

PRESSURESWITCH 1

PCS 2

HSD 2

MAIN MOD

PCS 3

SS 1

HSD 3

TCC

TURBINESPEED LOW

TURBINESPEED HIGH

SIGNALRETURNSENSORPOWER

SUMP TEMP

NOTE* - N/ IN CAB XMSN** - W/ IN CAB XMSN@ - W/ RETARDER

TRANS ID

**K92#17418LTBL

K92#15518TN

*K92#17118TN

*K92#13718TN

K92#11218TN

@K92#11218TN

RESISTANCEMODULE OUT(422)CH11_15

ENGINE / IP(1702)

TCM BULKHEADCONNECTOR

(7250F)

ANALOGRETURN

ISM ECM(6000)CH7_06

25 K92#12518TN

56 A92#15618TN

12

41A92#112

18TN

**K92#15618PK

*K92#15618TN

Figure 188 Transmission, Allison MD (WTEC)

S08322


189

11.9. TRANSMISSION, ALLISON MD (WTEC), P. 8A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD (WTEC) (CONT)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056617 08ARAW6 04DEC07 INITIAL RELEASE A 61000T

1 K92#10118LTBL

VIW C(7206F)

TCU CONNECTOR(7150F / 7150F2(IN CAB))

A

AUTONEUTRAL RELAY ORLCT COLUMN SHIFTERIGNITION RELAY RD3

17

D

@K92#11718LTBL

30 K92#13018WH

G

42

*K92#14218TN

E

43 K92#14318LTBL

D

45 K92#14518OR

F

C

A92#16118TN

61

F

VIW A(7205M)

G

A

C

39

57K92#157

18WH

24

@K92#12418WH

5

@K92#10518OR

64 K92#16418LTBL

62 K92#16218YL

K92A10318YL

K92B10318YL

3

K92#10318YL

K92C10318YL

RETARD REQUESTSWITCH(423)CH11_15

INPUT 6

INPUT 10

INPUT SIGNALRETURN

INPUT 5

INPUT 7

INPUT 12

OUTPUT 5

INPUT 9

OUTPUT 3

INPUT 3

OUTPUT 4

OUTPUT 6

OUTPUT 1

INPUTSIGNALRETURN

INPUT 3

INPUT 6

OUTPUT 1

INPUT 5

INPUT 10

OUTPUT 3

INPUTSIGNALRETURN

OUTPUT 6

INPUT 7

OUTPUT 5

INPUT 12

OUTPUT 4

NOTE* - N/ IN CAB@ - W/ IN CAB

*K92#11718TN


A92#11718TN

@K92#11718LTBL

B

E3

BODY CONTROLLER# J4(1601)

A92#14518TN

ENGINE / IP(1702-6) COLUMN SHIFTER RLY

(1017) CH11_03AUTO NEUTRAL RLY(1017) CH11_17

ENGINE / IP(1702)

*K92A11718TN

*K92A11718TN

K92#14218WH

*K92#11718TN

W/ AUTO NEUTRAL(13WUA)

N/ AUTO NEUTRAL

N/ AUTO NEUTRAL(13AAZ)

K92#14518OR

W/ RETARDER

K92B10318YL

K92A10318YL

K92#10318YL

W/ RETARDER

W/ AUTONEUTRAL

*K92#10518TN

@K92#16118OR

*K92#16118TN

H INPUT 9

@K92#16118OR

A92#12418TN

*K92#12418TN

@K92#12418WH

27*K92#12418TN

RETARD REQUEST SWITCH(423) CH11_15

RETARDER RELAY(1019) CH11_15

*K92#16118TN

W/ RETARDER

W/ AUTONEUTRAL

B

Figure 189 Transmission, Allison MD (WTEC)

S08322


11.10. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 9


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD (WTEC)W/ ISM ENGINE (CONT)

RAW6 04DEC07 ADDED CIRC K92-169 B 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

07AUG0659974G AE08056617 009AND K92C158

8K5A108

18GN

TCU CONNECTOR(7150F / 7150F2(IN CAB))

69

BATTERY

AK92#11018PK

N14AZ10RD(10A)

B

N92-G10WH

AK92A17018TN

ECMPOSITIVE(9261-B)

N14-G10WH

K92#17018TN

ECMNEGATIVE(9260-B)

@K92#16918GY

XMSN ECUFEED FUSE

(9255)

K92#10918GY

B

N9210RD

N14BB10RD

CLEANBATTERY FEED

(7104)

K92-G14TN

70

9

10

31

K92B13118YL

**K92#13118YL

RETARDERSOLENOID(7213)


K92C13118YL

15

18 K92#11918LTBL

K92#11518WH

58*K92#158

18LTGN

K92C15818LTGN

**K92#15818LTGN

RETARDERSOLENOID(7211)K92#175

18OR75

K92B15818LTGN

28 K5A12818YL

39ALLISON ENGINESPEED SENSOR

K48#13918OR

K48#15918TN59

40 K47#14018LTGN ALLISON OUTPUT

SPEED SENSOR

60 K47#16018YL

65 K92#16518TN

BACK-UP LAMPRELAY(1010)CH9_02,CH4_28

*K92A13118YL

TCM BULKHEADCONNECTOR(7250F)CH11_08


B

A

B

A

B

A

B

A

B

A

+-

(7603M)

(7605M)

RESISTANCEMODULE OUT(422) CH11_15

GND

BATTERY FEED

BATTERY FEED

GND

RETARDLAMP

RETARDSOLENOID

HSD 3

RETARDERACCUM

OUTPUT SPEEDLOW

OUTPUT SPEEDHIGH

ENGINE SPEEDLOW

ENGINE SPEEDHIGH

J1939(+)

J1939(-)

REVERSEWARNING

* W/ AUTO NEUTRAL** W/ RETARDER@ W/ IN CAB XMSN

ANALOGRETURN

K92#16918TN

K92#13118YL

K92A15818LTGN


Figure 190 Transmission, Allison MD (WTEC) (ISM Engine)

S08322


191

11.11. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 10


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD (WTEC)W/ ISM ENGINE (CONT)

RAW6 04DEC07 ADDED CONN 7150F2, B 61000T

1852A & CIRC A92-141


29APR0659974G AE08056617 010

TCU CONNECTOR(7150F/7150F2(IN CAB))

63

41

34

K92#16318TN

A92#14118TN

K92#13418TN

K92#12018LTBL

@K92#12018LTBL

20

K92#18018OR80

ALLISONTURBINESPEEDSENSOR

8

20

A92#16316TN

B

A

ENGINE / IP (1702)

(7615M)

19A92#134

18TN


H3 A13FC12PK

10A

FUSE F4-C (1013)

(A13FC)G3


15

A14P8RD

10A12

10A

A146RD

FUSE F4-C(1013)G3 IGNITION RELAY#1

(1011 / 1013)CH3_05

FUSE F8-F (1017)

1

3

G4

5

BATTERY FEEDCH3_01

11

(A13FC)

PANEL LIGHT FEED(1002 - C)CH9_15

A5FA(+)18YL

A92A16318TN

A11-GE12WH

8J1939 DATA LINKCH3_13

A2

A92-GG18WH

SHIFT SELECTOR(1852 / 1852A)

13 A14PE12RD

H3 A13FC12PK

A92BT18TN

A62BE18GY

A5FA(-)18GN

B2


8


G4

TURBINESPEED

HIGH

TURBINESPEED

LOW

DIRECTIONSIGNAL

IGNITION

NEUTRALSTART

DIRECTIONSIGNAL

J1939 (+)

J1939 (-)

DIMMERINPUT

BATTERY

IGNITION

GROUND

K92#12018DKBL

K92#18018TN

K92#14118TN


@- W/ GEN4 XMSN IN CAB

TCM BULKHEAD CONNECTOR(7250F) CH11_08

Figure 191 Transmission, Allison MD (WTEC) (ISM Engine) (Cont.)

S08322


11.12. EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE, P. 11


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11

EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE


20APR0659974G AE08056617 011RAW6 04DEC07 REVISED CIRC A14A AND B 61000T

K92YB

36

389

35

32

31

28

27

26

25

11

10

4

K11-GAM12WH

ENGINE BLOCKLEFT SIDE GROUND

K14AW12RD

K13D14PK

K17L18PK

K92YB18TN

K92(+)18YL

K92(-)18GN

K17J16PK

K92AE16TN

K3AC(-)18GY

K3AC(+)18DKBL

K17K18PK

A14A12RD

EATON GEN3 TCMCONN

(7105)



8A13D14PK

START ENABLERELAY(1017)CH5_05

25

K92F18LTGN

20

22

IGNITION

K92H18WH

26

27

K92E18LTBL

21

A92H16TN

A92E16TN

A92F16TN

CRANK INHIBITRELAY(1019)CH11_18

H3

A14PE12RD

A13FC12K

B2 A14P8RD

A146RD

(A13FC)G3 G4

BATTERYFEEDCH3_01

10A

A2

30A


FUSE F8-F (1017)

FUSE F4-C (1013)

ENGINE / IP(1702)

MEIIRCONTACT

MEIIR -

BATTERY +

SHIFTCONTROLPOWER -

J1939 +

J1939 -

MEIIR +

J1708 +

SHIFTCONTROLPOWER +

STARTENABLE

LATCH

J1708 -

STARTENABLE

RELAY -

GROUND

STARTENABLE

RELAY +

K3AA(-)18GY

K3AA(+)18DKBL

Figure 192 Eaton Autoshift Transmission W/ I6 Engine

S08322


193

11.13. EATON AUTOSHIFT TRANSMISSION, P. 12


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11EATON AUTOSHIFT


20APR0659974G AE08056617 012RAW6 04DEC07 REVISED AND REDRAWN B 61000T

F1

K9

2Y

B1

8T

N

31

W/ CATENGINE

K92

A1

8T

N

J3

*K1

01

_C

18

VT

41

F2

K9

2(-

)1

8G

N

IGNITION

K92

A1

8T

N

EATON GEN 3TCM CONNECTOR

(7105) CH11_16 EATON GEN3 TCM(7105)CH11_11,16

39

K9

2(+

)1

8Y

L

K9

2A

E1

8T

N

*K1

01

_B

18

VT

40

EATON GEN3 TCM(7105)

CH11_11,16

B3

A9

2(-

)1

8G

N

W/ V

8 E

NG

INE

A9

2(+

)1

8Y

LW/ I6, ISM

ENGINE

A6

2P

18D

KB

L

K1

01

_A

18V

T

IP / ENGINE(1702)

A9

2A

E1

6T

N

A9

2Y

B1

6T

N

EATON AUTOSHIFT 3ULTRASHIFT SELECTOR

(7905)

GND1 J1939 - J1939 + VDASH

C1

W/ I6, ISM ENGINE

* W/ V8 ENGINE ONLY

XMSN MODULE(7150) / ALLISON 3 / 4000, 1 / 2000 (7206)XMSN CONTROL MODULE (7151) / ALLISON 3 / 4000 VIW A, 1 / 2000 VIW C (7205M)

CH11_01,04

5

C


A62B18DKBL

A

DIMROUT2PANELLT

CLUSTERCONNECTOR

(1500)

EATON GEN 3TCM CONNECTOR

(7105) CH11_16

Figure 193 Eaton Autoshift Transmission

S08322


11.14. TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE, P. 13


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE



15

N14-G10WH

BATTERY

1

TRANS ECUFEED FUSE

(9255)

F

30

A

C

VIW C(7206 / 7206F)

A

TCUCONNECTOR

(7150)CH11_14

10A

8

K92#16918TN

B

K5A12818YL

C

K92#12418TN

K92#10518OR

D

K92#16318TN

14

B

K92#10118LTBL

K92C10318YL

K92-G14WH

A13A16PK

61

D

H3

TCM BULKHEAD CONNECTOR(7250)

12

25

J1939DATALINKCH3_17

G

J1939 -

B

24

INPUT 10

FUSE F4-C (1013)

K92#13118YL

K92#11118OR

N14BB10RD


9

G3A92#16316TN

A13FC12PK

K92B10318YL

16

K5A10818GN

E

11

K92A10318YL

K92#15718WH

K92#16418LTBL


CH3_05

11

K92#11218TN

-69

TCU CONNECTOR(7150 / 7151(IN CAB))

B

(A13FC)

MERITOR G XMSN

K92#18018TN

1

G

K92#14518OR

57

17

N92-G12WH

ENGINE / IP(1702 - 8)

K92#11618LTBL

K92#12518TN

70

F

43

K92#10318YL

K92#14318LTBL

13

K92#16218YL

+

K92#12018LTBL

N14AZ10RD

ECMCONNECTOR(6013)CH7_01

G

H

A

45

3

K92#11018PK

K92#11718TN

G4

N9210RD

K92A17014RD


K92#17018PK

TRANSMISSIONCLEAN POWER

(7104F)

5

62

16

ECMNEGATIVE(9260-A)

K92#10918GY

VIW C(7205 / 7205M)

64

K92#13018WH

10A

ECMPOSITIVE(9261-A)

K92#14218WH

A

42

10

63IGNITION

OUTPUT 1

INPUT 5

INPUT 3

OUPUT 3

INPUTSIGNALRETURN

OUTPUT 4

OUTPUT 5

INPUT 12

INPUT 9

INPUT 6

OUTPUT 6

SPEEDOMETER

GROUND

GROUND

BATTERY +

INPUT 7

ACTUATORSUPPLY

VOLTAGE 1

OIL LEVELSENSORRETURN

OIL LEVELSENSOR PWR

28J1939 +

BATTERY +

OUPUT 3

INPUT 5

INPUTSIGNALRETURN

INPUT 3

INPUT 10

OUTPUT 1

INPUT 6

INPUTSIGNALRETURN

OUTPUT 6

INPUT 9

OUTPUT 5

INPUT 7

INPUT 12

OUTPUT 4

OIL LEVELSENSOR PWR

ACTUATOR SUPPLYVOLTAGE 1

OIL LEVELSENSOR RETURN

TURBINE SPEEDHIGH

TURBINE SPEEDLOW

HSD 3

K92#16118TN ENGINE / IP

(1702-39)K92#161

18TNA92#161

18TNW/ RETARDER

Figure 194 Transmission Allison MD (WTEC) W/ Cat Engine

S08322


195

11.15. TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE, P. 14


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD W/ CAT ENGINE (CONT)


29AUG0659974G AE08056617 014RAW6 04DEC07 ADDED CONN 7151 B 61000T

A

K92#16518TN

K92B15818LTGN

K92#17718TN

58

4

18

52

K92#13618OR

K92#15418TN

71

K92#17618YL

77

**K92#13118YL

15

19

41

K48#13918OR


K47#14018LTGN

K92#13318YL

TCU CONNECTOR(7150 / 7151(IN CAB))

B(7605)

A

74

19

9

51

2

K92#15218LTGN

K9

2C

131

18

YL

6


K47#16018YL

A

20

11

K92#11518WH

RETARDERACCUM

SOLENOID(7212)

12

K92#17518OR B

65

39

BACK-UP LAMP RELAY(1010)CH9_02

A

B

B

K9

2D13

11

8Y

L

*K92#15818LTGN

10

TCC

55

K92#15118WH

K92#17118TN

8

76

3

K92A13118YL

K92#11918LTBL

RETARDERTEMPSENSOR(7211)

60


K92A15818LTGN

**K92#15818LTGN

PCS3

ALLISONOUTPUTSPEEDSENSOR

36

K92#13718TN

K92#15518TN

K92#17418TN

31

*K92#13118YL

75

K92#14118TN

40

ALLISONENGINESPEEDSENSOR

5

54

B

(7603)

TCM BULKHEAD CONNECTOR(7250)CH11_13

**K92#12018DKBL

TCM BULKHEAD CONNECTOR(7250)CH11_13

BALLISONTURBINESPEEDSENSOR

A

*K92#18018TN

K92#15918TN

(7615)

20

*K92#12018LTBL

59

A80 **K92#180

18TN

33

PCS1

SS1

PCS2

SUMP TEMP

PCS4

HSD2

MAIN MOD

TRANS ID

REVERSEWARNING

37

SIGNALRETURN

RETARDTEMP

PS1

NEUTRALSTART

RETARDERACCUM

OUTPUTSPEED

HIGH

HSD3

RETARDSOLENOID

ENGINESPEED LOW

ENGINESPEED

HIGH

TURBINESPEED

HIGH

OUTPUTSPEED LOW

TURBINESPEED LOW

* - W/ ALLISON GEN4 3000 / 3500 XMSN** - W/ ALLISON GEN4 4000 W/ RETARDER

PRESS CONTSOLENOID 3PRESS CONTSOLENOID 1

PRESS CONTSOLENOID 2

PRESS CONTSOLENOID 4

TORQUE CLUTCHCONVERTERSHIFTSOLENOID 1

SUMP TEMP

HSD2

MAIN MOD

HSD2

TRANS ID

PRESSURESWITCH 1

SIGNALRETURN

HSD3

Figure 195 Transmission Allison MD (WTEC) W/ Cat Engine

S08322


11.16. TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSIONHARD WIRED EFFECTS, P. 15


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION RETARDER CONTROLS WIRINGW/ MD XMSN HARD WIRED EFFECTS



RMR INPUT

27

26A92#15818TN

B

RIGHT BANK OPTIONALWARNING LIGHTS

(1510)CH8_14

RESISTANCE MODULE OUT

(422)

K92A11218PK 12

A9

2#

15

61

8T

N

A92RB18TN

D

2

30

FUSE F5-D (1014)

A92

#161

18

TN

A9

2R

E1

8T

N

6

85

K92#16118OR

A92RA18TN

J1

B

56

A92

RJ

18

TN

C

16

A9

2R

H1

8T

N

1

A92#10318TN

5

87A

A92RK18TN

J2

C

RESISTANCEMODULE IN

(421)

4

K92#12418WH

39

A

RETARDERRELAY

(1019)

K92C10318YL

2

G1

A9

2R

F1

8T

N

H2

CAT / ISMTCU CONNECTOR(7150/7151)/

(7150F/7150F2)CH11_08A, 13

87

21

41

A

K92C11218PK

A9

2#

11

21

8T

N

RESISTANCEMODULE

1

RETARDREQUESTSWITCH(423)

86

K92C15818LTGN

K92#15618PK

31

IP / ENGINE(1702)

I6 / V8XMSN MODULE(7150 / 7152)CH11_07

XMSN BULKHEAD 3000(7250M)

IGNITIONRELAY#3

(1012 / 1014)CH3_05

3

A9

2#

12

41

8T

N

RETARDEROUTPUTSWITCH

(424)

H4(A13FA)

10A

G4

OIL LEVELSENSOR PWR

XMSN MODULE(7150)

XMSN MODULE IN CAB(7152)

SENSORPOWER

A92#12418TN

K92D10318YL

I6 / V8 XMSN MODULE(7150 / 7152) CH11_04

A92#16118TN

K92B11218PK

CAT / ISM TCU CONNECTOR(7150 / 7151)/(7150F/7150F2)CH11_08A, 13

CAT / ISMTCU CONNECTOR(7150/7151)/(7150F/7150F2)CH11_08A, 24

CAT / ISMTCU CONNECTOR(7150/7151)/(7150F/7150F2)CH11_09, 24

CAT / ISMTCU CONNECTOR(7150/7151)/

(7150F/7150F2)CH11_08, 24

K92D15818LTGN

K9

2B

11

21

8T

N

A9

2#

15

61

8T

N CAT / ISMTCU CONNECTOR(7150/7151)/

(7150F/7150F2)CH11_08, 24

I6 / V8 XMSN MODULE(7150 / 7152) CH11_04

Figure 196 Transmission Retarder Controls Wiring with MD Transmission Hard Wired Effects

S08322


197

11.17. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION W/ CAT AND W/ ISMENGINE, P. 16


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11EATON AUTO & ULTRASHIFT GEN 3 TRANSMISSIONW/ CAT AND W/ ISM ENGINE



K11-GE12WH

8

K14D12RD

START RELAY(1010),CH5_06

25


A13FC12PK

K92E18TN

XMSN FUSE(8103)

K13A14PK

26

10A

AUX POWER RELAY(1873)CH10_25

ENGINE / IP(1702)

K92H18TN

K17B18PK

K13A14PK

G4

A92H16TN

K5V(+)18YL

ENGINE LEFT SIDE GROUND

27

H3

K92F18TN


W/ LECTRASHIFTACCOMODATION

K92(+)18YL

A13D14PK

4

27

A92E16TN

22

(A13FC)

BATTERY +

K3BC(-)18GY

K92(-)18GN

K92A18TN

G3

2

16

32

25

K92YB18TN

36

26

10

K5V(-)18GN

38

11

K17-GC18WH

3

PAM / EATON AUTOSHIFT 3ULTRASHIFT SELECTOR(4087 / 7905)CH8_11, CH11_12



31

20


(7105)

21 A92F16TN

FUSE F4-C (1013)

K17C18PK

17

28

K3BC(+)18DKBL

K92AE18TN

K92B18TN

35

MEIIR +

IGNITION

MEIIR -

SHIFT CONTROLPOWER +

MEIIRCONTACT

J1708 +

J1708 -

J1939 -

J1939 +

START ENABLERELAY -

J1939 -

J1939 +

SHIFT CONTROLMANUAL NEUTRAL

SHIFT CONTROLCOMMON NEUTRAL

START ENABLERELAY +

SHIFT CONTROLPOWER -

BATTERY -(GROUND)

START ENABLELATCH

START RELAY(1010),CH5_04,06

J1939 RESISTOR(7110)CH3_15, 17

K3BA(+)18DKBL

K3BA(-)18GY

30A

K14A12RD

BATTERYFEED STUD

K14AB12RD

K14AA12RD

B

K14A12RDFREEDOMLINE XMSN

MAIN CONNECTION(7104)

A


Figure 197 Eaton Auto and Ultrashift Gen 3 Transmission W/ Cat and W/ ISM Engine

S08322


11.18. ALLISON TRANSMISSION 3/4000 GEN 4 WITH AUTO NEUTRAL, P. 17


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11ALLISON TRANSMISSION 3 / 4000 GEN 4 W/ AUTONEUTRAL

K92-145 FOR CONN 1702 CAV 6

RAW6 04DEC07 ADDED OPTIONAL CIRC B 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

29AUG0659974G AE08056617 017

A4

25K92#117

18TN

AUTONEUTRALLIGHT RELAY

(1019)

A17

QR

18

PK

K92A11718TN

G3

CRANK INHIBIT RELAY

(1019)

A17B18PK

A92-GR18WH

6

TCM (7150 / 7152)

C4

A92#14118TN

A92#14518TN

K92#14218TN

ALLISON WTECW/ AUTONEUTRAL

J2

A17R18PK


E3

A17S18PK

K92#11718TN

A92-GJ18WH

42

A3

A9

2J

18

TN

20A92BC18TN

J1

J3 H4

K92#14118TN

15

A92JA18TN

G2

J4

H241

A92#11718TN

K92#14518OR

K17B18PK

A1718PK

AUTONEUTRALRELAY

RD3 (LSD)

17

ENGINE / IP(1702)

G1

C3

AUTONEUTRALRELAY(1017)

A17T18PK A92APA

18TN

A17R18PK

W/ CAT ENGINE

W/ I6 OR V8ENGINE

86

30

85

87

87A

86

30

85

87

87A

30

87

87A

8586

G210A

FUSE F5-J (1014)

(A13F

B)

A1A13FB12PK

B1

IGNITIONRELAY#2

(1012 / 1014)CH3_05

A11-GE12WH

A92-GN18WH

%- FOR ISM ENGINE

5

GROUNDADAPTER(1003)

9

A17-GRI18WH

1



STARTRELAY

(1010)CH5_04

65START

ENABLERELAY

ECM(6020)

INPUT 10

INPUT 5

NEUTRALSTART

45OUTPUT 3

W/ XMSN SHIFTCONTROLLER

F

C

RIGHT BANKOPTIONAL

WARNING LIGHTS(1510)

AUTONEUTRAL

W/ I6 OR V8ENGINE

W/ IBB ENGINE

XMSN MODULE(7150)

CH11_05

K92A14118TN

K92#14518OR


CH11_08A

K92A14118WH

XMSN MODULEIN CAB(7152)

CH11_05

%K92#14518OR

TCU CONN(7150 / 7152)

CH11_04


Figure 198 Allison Transmission 3/4000 Gen 4 With Auto Neutral

S08322


199

11.19. EATON ULTRASHIFT GEN 3 / MERITOR — G — MANUAL TRANSMISSION, P. 18

Figure 199 Eaton Ultrashift Gen 3 / Meritor — G — Manual Transmission

S08322


11.20. EATON HYBRID TRANSMISSION, P. 19

CHAPTER 11EATON HYBRID TRANSMISSION


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE

PART NO.RELEASE NO. SHEETRAW6 04DEC07 REVISED AND REDRAWN A 61000T

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JWA1

16MAY0760728N AE08056617 019

27

20

36

GND

ECM POSITIVE(9520-A)

B

K17J16PK

25

N92-G10WH

B

K92AE16TN

41SHIFTER PWR

K17K16WH

ECM NEGATIVE(9260)

START ENABLE -

11

HYBRID POWER & GND(7104A)

SHIFTER GND

J1587-

A

SHIFTER CAN-

30A

A92(+)18YL

K3AA(+)18DKBL

K92YB16TN

A

K3AC(+)18DKBL

B

+

+12V BATT

32

N92A10RD

K3AC(-)18GY

A92(-)18GN

K92(+)18YL

N14BB10RD

K3AA(-)18GY

A3AA(+)18DKBL

4

K11-GAM12WH

N14AZ10RD

TRANSMISSION ECU(9255)

40

31

A92AE16TN

N14-GA10WH

K92E14PK

MEIIR CONTACT

BATTERY

35

28

K92(-)18GN

39

A92YB16TN

K14AW12RD

A3AA(-)18GY

J1587+

K17L18PK

26

EATON GEN3 TCM CONN(7909)

SHIFTER CAN+

-

10

31

38

A13D14PK

25

START ENABLE +

START ENABLELATCH

36

CH5_05

DIAGNOSTICCONN(1650)J1708DATALINK(1660/1661)CH3_09

}

}C1

F1

F2

J3

B3A62P

18DKBL

PANEL LIGHTBUSS BAR (1002-B)

AUTOSHIFTSELECTOR

(7905)

K92H18WH

K92F18LTGNMEIIR-

MEIIR+

21

22 } CH11_20

10

25

ECM(6020M)

ENGINE / IP(1702)

A92E16TN

35 K13D12TN

IGNITION8

K3AB(+)18DKBL

K3AB(-)18GY

K3AG(+)18DKBL

K3AG(-)18GY

K3G(-)18GY

K3G(+)18DKBL HCM (7910)

CH11_20}K5E(-)

18GNK5E(+)

18YL3

2J1939-

J1939+CH3_16}


FUSE F4-C (1013)CH3_06

Figure 200 Eaton Hybrid Transmission

S08322


201



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11

EATON HYBRID TRANSMISSION (CONT)

RAW6 04DEC07 REVISED AND REDRAWN A 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JWA1

17MAY0760728N AE08056617 020

HYBRID POWER & GND(7108B)

IGNITION

A98(+)18YL

ECA

J1587+

(7910)

EATON CAN-

-

GND

EATON CAN+

87A

K17A16WH

}

1B

36

14

J1939-

(9756)

J1939+

35

GND

30

28

K3G(-)18GY

42

B

A

HCM NEGATIVE(9269-A)

(9755)

EATON CAN+

CRANKINGRELAY R2

(1019)

K1718PK

85

K5BE(-)18GN

ENGINE / IP(1702)

86

K3G(+)18DKBL

K13B12PK

A13B12PK

N92B10RD

K92B12RD

EATON CAN-

+12V

K98D(+)18YL

CRANK LATCHA17F16PK

K98C(+)18YL

A

87

A17B16PK

+

38

K17FA16PK

27

K98(+)18YL

SPEED -

9

2H

23

A98B(-)18GNJ1587-

A17D16RD

HCM

DIAGNOSTICCONN

(1650)

K98C(-)18GN

2G

2F

5

K98D(-)18GN

SER-LIGHT

K92YA18TN

B

J3

CRANK RELAY +

A17A16WH

H

27

K98D18BK

26

A98A(+)18YL

IGNITION

CRANK RELAY -

A98A(-)18GN

K98(-)18GN

CH11_21

A98B(+)18YL

N14AW10RD

K92-GD12WH

1C

2A

CH11_21

TRANSMISSION ECUFEED FUSE (9256)

G3

G4

K14AX12RD

10

N92-GB10WH

CRANK REQUEST

3

2

4

25

K92-GC12WH

}

26

11

30A

K92-GB10WH

A14AX12RD

12V BATTERIES

+12V BATT

32

20

K5BE(+)18YL

CH11_19

N14-GB10WH

N14BE10RD

JA98(-)18GN

2B

CH11_19

ECM POSITIVE(9266)

SPEED +

K17B18PK

24

A1718PK

J4

C

} CH11_23

K47(+)16WH

K47(-)16BK

N14AX10RD

AB N14BF10RD

N14AX10RD

30A

B

A

KEY SWITCH(1100)

IGN

B C

BATT

A

OFF

EATON ENGINESPEED SENSOR

(7606M)

D

ACCS

2

1

CH3_07

CH3_08

A17E16PK

TO STARTRELAY(1010)CH5_05

CH3_28

18DKBLM104CB

44

43A

DASH CONN(1700)

M104CC

HOOD SWITCH(8805)

18DKBL

A104CB18DKBL

BODYCONTROLLER(1602-F12)

B A9/10418GY

K92H18WH

CH11_19

K92F18LTGNCH11_19


S08322




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11EATON HYBRID TRANSMISSION (CONT)

RAW6 04DEC07 REVISED CIRC A14H A 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JWA1

18MAY0760728N AE08056617 021

85

87A

N98G18BK

COOLANT PUMPRELAY

(1019-R1)

46

H2

PEC FAN

B

87A

26

A14F12RD

R10-3

HEAT-FAN-RETN

13

25

87A

A92HA18TN

41

B2

32

C

5

A14G12RD

N92YA18TN

2

G1

ECA-IGN

31

HEAT EXCHANGER FAN RELAY(1019-R3)

30

86

A92HG14TN

PEC FAN RELAY(1873)

A1

COOL PMP RETN

86

N98D

18B

K

A92HE18TN

30

A92HH14TN

N92HB18TN

65

C1

A

17

30

N92HE18TN

TRANSMISSION / CHASSIS(9920)

85

86

A

70

N92HA18TN

SER-IGN

J2

35

SER-BAT-PLUS

CH11_20

85

N98E18BK

M2-D1

37

D

87

HCM DIAG(9921)

A92HF18TN

N92HD12TN

47

A92HB18TN

4

G2

4

{

87

A92HC12TN

N98F18BK

A2

HEAT-EX-FAN

B(7911)

A92HD12TN

87

A92HJ12TN

SER-BAT-MINUS

N92HC12TN

IP/CTR CHASSIS(1701)

A14H16PK

1

J1

COOLANT PUMP

K98D18BK

K92YA18TN

HCM

CH11-23

CH11-23

CH3_03

CH11-23

CH3_01

CH3_03


S08322


203


NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 11EATON HYBRID TRANSMISSIONCONTINUED

CIRCUIT DIAGRAM, 42/43/44/73/74/75/85/8600U00JWA1

17MAY0760728N AE08-56617 022

2

N92PB18TN

(9753)

GROUND STRAP

14

PEC

6

4

VB_V

N98HV(+)18YL

31

2

1

MAIN_PLUS_PLUS

1

REZ_S1

N92RD18TN

N92PG18TN

55

43

9

6

GND_BC

REZ_S3

3 PHASE HV CABLE

N92RA18TN

N92PD18TN

28

2

29

MAIN_MINUS_PLUS

REZ_S2

5

N92RG18TN

N92TB18TN

N98HV(-)18GN

(9753A)

35

HV INVERTER

HV_BAT_CAN_LOW

5

34

51

7

HV_BAT_CAN_HIGH

TM

ELE

CT

RIC

DR

IVE

MO

TO

R

N92PF18TN

38

56

MAIN_MINUS_MINUS

N92PC18TN

37

50

RELAY_OFF

REZ_MINUS

3

48

N92PA18TN

(9761)

N92RC18TN

30

DC HV CABLE

REZ_S4

1

PRECHG_PLUS

19

N92RE18TN

16

REZ_PLUS

53

15

MAIN_PLUS_MINUS

17

N92RB18TN

N92PE18TN

52

11

PRECHG_MINUS

N92RF18TN

TM_GND

N92TA18TN

N92PJ18TN

13

49(9751)

54

36

N92PH18TN


S08322




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11

EATON HYBRID TRANSMISSION (CONT)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JWA1

18MAY0760728N AE08056617 023N92HS

RAW6 04DEC07 ADDED CIRC N92HT AND A 61000T

2

N98(+)18YL

A

N92DC18TN

N92DF18TN

N98A(-)18GN

(9751)

ENABLE

N11-GHC18WH

-

12

5

N10-GHH2WH

48

4

13

2

B

N98B(+)18YL

INV ENABLE

EATON_CAN_PLUS

47

N92DA18TN

+

(9752)

1

15

N11-GHE12WH

2

N92HG14TN

BATTERIES

N98A(+)18YL

DC-DC CONV

N11-GHK14WH

N98B(-)18GN

49

N11-GHF18WH

3

N11-GHJ14WH

HCU

N92DB18TN

PO

WE

R E

LE

CT

RO

NIC

CA

RR

IER

(P

EC

)

4

N98(-)18GN

W/ PTOVERSION

ONLY

N14HA2RD

43

N92DE18TN

N92HH14TN

3

N11-GHB18WH

N11-GHA18WH

G2

EATON_CAN_MINUS

HEATEXCHANGER

(9760)

12V-

N11-GHG12WH

DC-DC FDBK 19

DC

HV

CA

BLE

14

HV RELAY +

11

33

N92HJ12TN

COOLANTPUMP

(9758)

HV INVERTER

G11

3

DC-DC THERM

44

RELAY_OFF_GND

4

12V+

(7911)

27

N11-GHD14WH

HV RELAY - CHASSIS/IPCONNECTOR

(1701)

66

N11-GHH12WH

A98B(+)18YL

A98B(-)18GN

A92HH14TN

A92HJ12TN

A92HG14TN

N92HT12TN

N92HS12TN

(9761)

CH11_21

}

}

C

A

BUS TERMINATORRESISTOR

(9759)

12

0O

HM

S

DASH GND STUD

CH11_20


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205

11.25. TRANSMISSION ALLISON MD (WTEC) WITH CAT ENGINE, P. 24


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE

RAW6 04DEC07 INITIAL RELEASE A 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056617 024

RESISTANCE MODULE OUT(422) CH11_15

BATTERY

OUTPUT 4F

A A

10A

K92#16918TN

K92#10518TN

B

K92-G14WH


12

B

N14BB10RD

9

*K92#11218TN

-69

TCU CONNECTORXMSN IN CAB (7151)

*K92B11218TN

70

+

N14AZ10RD

K92#11018PK

N9210RD

K92A17014RD

K92#17018TN

TRANSMISSIONCLEAN POWER

(7104F)

5

16

ECMNEGATIVE(9260-A)

K92#10918GY

VIW C (7205)

ECMPOSITIVE(9261-A)

10

OUTPUT 4

GROUND

GROUND

BATTERY +

ACTUATORSUPPLY

VOLTAGE 1

BATTERY +

ACTUATOR SUPPLYVOLTAGE 1

N92-G12WH

N14-G10WH

*K92A11218TN

TRANS ECUFEED FUSE

(9255)

*K92A15818LTGN58

*K92B15818LTGN

19

75B

RETARDTEMP

*K92C15818LTGN

*K92#15818LTGN

*K92#17518OR


RETARDERTEMP

SENSOR(7211)

*K92#15818LTGN

SIGNALRETURN SIGNAL RETURN

A

25K92#117

18TN

* W/ RETARDER

27

24 *K92#12418TN

*A92#12418TN

17 A92#11718TN

RETARDER RELAY(1019) CH11_15

56

10A

E3

K92#15618TN

K92#14518OR

G4

31

AUTO NEUTRALRELAYRD3

H3

6

A92#16318TN

8

45

(A13FC)G3

A92#15618TN

A13FC12PK

COLUMN SHIFTER RELAY(1017) CH11_03

63

FUSE F4-C (1013) IGN RELAY#1(1011 / 1013)CH3_05

K92#16318TN

ENGINE / IP(1702)


A92#14518TN

BACK-UP LAMP RELAY(1010) CH9_02, CH4_28

A92#16518TN

7K92#165

18TN65

25 K92#12518TN

K92A12518TN

ECM CONNECTOR(6010) CH7_01


Figure 205 Transmission Allison MD (WTEC) with Cat Engine

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11.26. FREEDOMLINE TRANSMISSION WITH CAT AND ISM ENGINE, P. 25


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11FREEDOMLINE XMSN W/ CAT AND W/ ISM ENGINE

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300344

31OCT0761000T AE08056617 025RAW6 04DEC07 INITIAL RELEASE A 61000T

ENGINE BLOCK GROUND

A71160R

A17K18PK

A K13A16PK

10A

TRANMISSION FUSE(8103) CH11_16

K14AA12RD

K3BA(-)18GY

ENGINE BLOCK GROUND

FUSE F4-C(1013)

E

K17-GC16WH

J

(A13FA)

K14AB12RD

8

K3BA(+)18DKBL

B4

C

K71-G16WH

K10-GHB12WH

FREEDOMLINE XMSNMAIN CONNECTION

(7104)

A13A16PK

19

IGNITION RELAY# 3(1012/1014) CH3_05

DIAGNOSTIC CONN(1650)J1708 DATALINK(1660/1661) CH3_09

H3

START RELAY(1010) CH5_06

F

G

K3BC(-)16GY

ENGINE/IP(1702)

FUSE F5-M(1014)

H

K10-GHA12WH

6

10A

B

D

K3BC(+)16DKBL

G3

A4

A13FC12PK

IGN RELAY#1(1011 / 1013)CH3_05

G4(A13FC)

Figure 206 Freedomline Transmission with Cat and ISM Engine

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207

12. AIR CONDITIONING (CHAPTER 12)12.1. AIR CONDITIONING, P. 1

Figure 207 Air Conditioning

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12.2. AIR CONDITIONING, P. 2

Figure 208 Air Conditioning (Cont.)

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209

12.3. HVAC SYSTEM, P. 3

Figure 209 HVAC System

S08322




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 12HVAC SYSTEM (CONT)


13SEP0659974G AE08056618 004RAW6 04DEC07 REVISED OPTIONAL B 61000T

DESCRIPTION FOR K77-G

A/C ACCUMULATORTHERMISTOR OUTLET

(4019)

A/C ACCUMULATORTHERMISTOR INLET

(4018)

B13

A9AC20GY

A9AB20GY

A/C ACCUMULATOROUTLET SENSORAIN14


FREONCOMPRESSOR

(6200)

A77D20LTGN

A77E20LTGN

B

A

B

A

B5A/C ACCUMULATORINLET SENSORAIN6

A

B

CAT ENGINE W/ AC

K77-G16WH

A

ENGINE LEFT SIDEGROUND STUD

B

K10-GA12WH

GND ADAPTER(6701)

K77-G18WH


C

GND ADAPTER(6704M)

B

K10-GB14WH

C

W/ ISM ENGINE W/ I6 ENGINE

K77A16LTGN

K7716LTGN

A/CCOMPRESSOR10A1

C

W/ I6 ENGINE

A77A16LTGN



E3

D

ZVRA9Z

18GY


ZERO VOLTREFERENCE

(1620)

A

A9F20GY

K77-G16WH

Figure 210 HVAC System (Cont.)

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211


NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 12

AE08-56618 05

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21MAR07

300357

HVAC SYSTEM (CONT)

60782A

A77B20LTGN

K77G_A16VT

K77G_B16VT

K9_A18VT

B CA77A16LTGN

A/CCOMPRESSOR10A1

E6

B12

K77A_A16VT


A

K7720VT


(8602)

A6A20GY


ZVR

4

A/C CLUTCH 2(6407M)

K11-GCA10VT

+5VOUTPUTSSOUT

K9_B18VT

C

K620VT

A

W/ V8 ENGINE

A9AA18GY

ENGINE / IP(1702)


E5B 3

K77A_C16VT

A/C PRESSURETRANSDUCERSIGNALAIN13

B

A

A/C (FREON)PRESSURE

TRANSDUCER


A/C CLUTCH 1(6406M)

K77A_B16VT

A9E20GY

2

Figure 211 HVAC System (Cont.)

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12.6. AUTOTHERM SYSTEM, P. 6

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 12AUTOTHERM SYSTEM

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

AE08-56618 06

300357

21MAR0760782A

87

86

30

85

87A

BATTERY

REFERENCE AUTOTHERM WIRING

HVAC(1210)

HVAC CONTROL HEAD(1200)

10 9

A7

3A

18

LT

GN

A75B18LTGN

A73A18LTGN A1

H

1

P4

P6

K1

A3G4

B3

A13FC12PK

(A13FC)

FU

SE

F4-L

(1

01

3)

IGN RELAY#1(1011/1013)

CH3_0510

A

Figure 212 Autotherm System

S08322