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PROBATCH MAXDry Polymer Activation
The IPM Systems’ ProBatch Max Dry Polymer Activation System is designed for medium to high flow applications. The ProBatch Max comes in various loading and size configurations to fit your unique application and plant layout.
The IPM Systems’ ProBatch Max dry polymer activation system is
designed with two things in mind: reduction of polymer use and solids
capture. This is done through a two stage hydration method. The first
stage is primary hydration; which takes place in IPM’s Wetting Bowl.
The wetting bowl’s water inlet is designed to produce a cyclone effect
inside the bowl to properly initiate the hydration process of the dry poly-
mer. The wetted polymer is transferred to a mix/age tank via an eductor,
for further hydration in a low intensity environment. IPM provides a final
solution pump skid to send the properly hydrated polymer to process.
ProBatch Max System Highlights:
• Volumetric Feeder Accurate dispensing of polymer
• Wetting Bowl:
- Isolation Cylinder – Prevent Moisture in Feeder Discharge Spout
- Initial Hydration and high intensity blending
• Eductor – Transfers wetted polymer to tanks
• Mix/Age Tanks - Secondary hydration and low intensity blending
• Solution Pump Skid – Transfer solution to desired process point
Key Features:
• Accurate Dispensing of Dry Polymer
• Superior Polymer Activation
• Custom Designs and Configurations
• Integrated Controls
PROBATCH MAXDry Polymer Activation
70.18(178 cm)
86.75(220 cm)
40.0”(101 cm)
60.0”(152 cm) 60.0”
(152 cm)
95.5”(242 cm)
195.5”(496 cm)
4”(10 cm)
120.5”(306 cm)
63”(160 cm)
MANUAL BAG LOADING DIMENSIONS
BULK BAG LOADING DIMENSIONS
SUPERIOR POLYMER ACTIVATION
The Feed and Wetting Skid has a variety of options to fit each
application but each ProBatch Max System includes the following:
A Bulk Bag or Manual Bag unloader to store Dry Polymer. A Volumetric
Auger Feeder to dispense the dry polymer accurately into the Wetting
Bowl/Eductor System. As well as an Integrated Controls Package to
operate the system.
Some optional Items include: Dust collection either floor mounted,
frame mounted or directly mounted to feeder transition with a Bag
Dump Station. Booster Pump if application requires it, as well an an
emulsion polymer pump bypass.
Feed and Wetting Skid:
• Bulk Bag or Manual Unloading
• Volumetric Feeder
• Wetting Bowl
• Eductor/Jet Pump
• Dust Collection Options
• PLC Controls with HMI Touchscreen
FREE LOCK FREELOCK
98.25(249 cm)
49.0(124 cm)
12.0 (30 cm) 79.5 (201 cm)
72.31 (182 cm)
115.37(293 cm)
60.12(76 cm)
42.31(107 cm)
94.75(240 cm)
3.75(9 cm)
5’-0”(152 cm)
5’-0”(152 cm)
5’-0”(152 cm)
6’-0”(182 cm)
4”(10 cm)
73.25(186 cm)
6.68(17 cm)
72.0(182 cm)
1.62(4 cm)
54.06(4 cm)
49.56(4 cm)
STACKED MIX/AGE TANK DIMENSIONS
SIDE BY SIDE TANK DIMENSIONS
SOLUTION PUMP SKID DIMENSIONS
SOLUTION DELIVERY
Once the Polymer is properly activated a pump skid is used to transfer
the solution to the desired process point. Comes complete with local
controls, pumps, pressure gauges and static mixers.
HYDRATION
Mix tanks can be supplied in two different configurations, stacked or
side by side. The polymer solution is mixed in one tank for a set period
of time and then aged before final solution is used. Typical equipment
included: Mixers, dump valve, piping and junction box.
Mix/Age Tank Configurations:
• Stacked Tanks
• Side by Side Tanks
Solution Pump Skid:
• Pumps
• Static Mixers
• Relay Logics Controls
• Calibration Column
STORAGE HOPPER CAPACITY
3.5 CUBIC FT EXTENSION HOPPER
10 CUBIC FT EXTENSION HOPPER
1,000-4,000 lb. BULK BAG SUPPORT FRAME W/ HOIST
1,000-4,000 lb. BULK BAG SUPPORT FRAME (FORKLIFT)
DUST COLLECTION
BAG LOADING STATION W/ INTEGRAL DUST COLLECTOR
FLOOR MOUNTED DUST COLLECTOR
FEEDER SELECTION
BARRACUDA 1500A : 0-12 CUBIC FEET/HR
BARRACUDA 3000A: 12-100 CUBIC FEET/HR
TANK CAPACITIES
STACKED 50 GAL MIX, 100 GAL HOLD
STACKED 200 GAL MIX, 300 GAL HOLD
STACKED 400 GAL MIX, 500 GAL HOLD
STACKED 800 GAL MIX, 1000 GAL HOLD
SIDE BY SIDE 1000 GAL MIX/HOLD
SIDE BY SIDE 1500 GAL MIX/HOLD
SIDE BY SIDE 2000 GAL MIX/HOLD
OTHER
CONTROL SYSTEM
ALLEN BRADLEY (MICROLOGIX)
ALLEN BRADLEY (CONTROLOGIX)
MODICON (M340)
MODICON (QUANTUM)
SEIMENS (SEMANTIC)
NO CONTROLS
OTHER
POWER OPTIONS
230VAC, 1PHASE, 60HERTZ
380VAC, 3PHASE, 50HERTZ
460VAC, 3PHASE, 60HERTZ
600VAC, 3PHASE, 60HERTZ
NO CONTROLS
EMULSION POLYMER PUMP OPTION
24GPH PROGRESSIVE CAVITY PUMP
48 GPH PROGRESSIVE CAVITY PUMP
NO EMULSION POLYMER PUMP REQUIRED
PROBATCH MAXDry Polymer Activation
ipm-sys.com 508A
© 2015 IPM Systems Inc. All rights reserved. Results may vary under different operating conditions. Specifications, terms and pricing are subject to change. Please consult your local sales representative for details. IPM.1020.0216
Toll Free: 855-328-9200 Fax: 816-795-6030
PROBATCH MAX SYSTEM SELECTION GUIDE
