Process Automation Festo Product Overview

Process AutomationProduct Overview

www.festo.us/processproducts

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Festo is a leading global manufacturer of automation technology including systems, components, and controls for process control and factory automation solutions. Festo Didactic provides industrial training and education programs aimed to maximize the productivity and competitiveness of its customers.

Our objective is to provide innovative solutions to solve the most challenging automation problems.

Facts and Figures

• Founded in 1925

• Approximately 16,700 employees in 176 countries

• 61 independent family owned companies with over 250 branch offices

• 5 US based design offices

• 3 US based manufacturing and assembly facilities

• Supporter of WorldSkills and FIRST Robotics Competitions for students

Total Quality Assurance

Festo established a certified management system as a basis for implementing, maintaining and continuously improving quality, safety and environment practices. This is applied to all production and design facilities globally. We adhere to the following standards: • ISO 9001• ISO 14001

Global and Local Partner

Festo is recognized as a true global partner being able to both supply more than 30,000 products and services for over 300,000 customers around the world.

In the United States, there are 5 engineering offices and 3 manufacturing plants. This is complemented by a network of direct field employees and authorized distributors across the United States.

Festo – the Industry Segment PartnerFesto - A Global Process Automation Partner

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Festo provides complete process automation solutions with a range of automated process valves, diaphragm valves, sensors and positioners.

At the control level, Festo manufactures pneumatic pilot valves, valve terminals, I/O systems and HMIs which integrate seamlessly with leading DCS and controllers. This reduces risk and cost by simplifying integration and providing a single source supplier.

The ability to incorporate standard diagnostic features into solenoid valves and I/O systems helps accurately diagnose problems which reduce downtime and field service calls.

With the comprehensive range of products, engineering competencies and strong design experience. Festo is uniquely positioned to be your complete automation solution partner.

Complete Automation Solutions for the Process Industry

“Total Field Pneumatic Control Solution Supplier”

Control Cabinet (Normal/SS)

Air preparation unit

Automatedon/off valve

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Remote I/O with valve terminals

Analogue Input

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Actuation Alternatives: Comparative Advantages of Pneumatic over Electric or Hydraulic Systems

Property Pneumatics Electric Hydraulic

Energy storage By means of pressure regulated air tanks or compressed air bottles

With power storage batteries in limited quanti-ties with leakage threat

With the help of air/oil accumulators

Energy transmission

Easily up to 3,000 ft (some pressure drops)

Limitation of distance transmission, but with voltage drops

Limited up to 300 ft with pressure drop

Leakage Very well controlled (almost no loss)

Danger of exposed cables or short circuits

Possibility of oil contamination

Environmental conditions

Explosion proof, temperature insensitive, only risk of ice formation at very low temperatures due to moisture

Explosion hazard in certain environmental conditions, temperature insensitive, temperature control re-quired for outdoor use

Systems become unstable due to temperature fluctuation; fire hazard in case of fluid leakage

Installation and service

Simple field rebuild kit available

Service work to be done by specialized technical knowledge

System has to be closed loop, return line for fluid is always necessary

Generating linear motion

Simple with excellent adjustable speed control

Requires transmission box-es or gear reduction units

Simple and well controlled speeds with precise micro accuracy control

Forces Controlled overload protection, no energy consumption for constant forces

Overload protection required, loss of efficiency (hence energy loss) at very stage of mechanical linkage

Controlled overload protection, constant power consumption for holding constant pressure

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Standard in Practice

In order to ensure the interchangeability between the large number of process automation products, standards and guidelines have been established. They refer to the mechanical interfaces and are intended to facilitate the assembly of a process valve, the design and fabrication of the control cabinet, or the design of a product used in a hazardous environment.

Service Reliability

Worldwide Support

By locating the engineering centers in different regions, Festo brings its vast engineering experience and global expertise closer to the customer. This practice allows each engineering center to tap into diverse experience in order to bring more advanced, comprehensive solutions to the market place.

Global Collaboration

As globalization continues to influence the world market, working with customers on an international level has become critical. Because of its global existence Festo has a unique competitive advantage to support international projects.

These standards followed by Festo include:• ISO 5211/5210 – process valve

and process actuator• DIN 3337 – process valve and

process actuator• VDI/VDE 3845, NAMUR –

actuator, end position sensing device

• VDI/VDE 3845, NAMUR – actuator, solenoid valve

• NEC500 and ATEX for hazardous locations

• UL508A for process control cabinet design and fabrication

• CE/UL for component design

Engineering Tools

“Delivering value” means more to Festo than just being a partner offering products and services. Engineering tools are available to assist engineers in designing and simulating the complete solution, which ensures a reliable system from the early project stage.

Commissioning

Control systems, valve terminals, and process valve assemblies are fully tested at the factory. Festo technicians are available on site to support start up and commissioning.

Festo offers a complete range of training courses, hardware, and curriculum on a variety of automation and operations disciplines.

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Media Valves

Diaphragm Valve – VZWM

• Solenoid activated diaphragm control valve• Various voltage 24 V DC, 110/230 V AC• 2/2-way normally closed, valve closes on voltage failure• Differential pressure is required

Design Connection size [NPT]

Material/seal Flow rate[l/min]

Operating pressure[psi]

Pilot operated 1/4"...2" Brass, stainless steelNBR (Standard), EPDM, FPM

1,400...3,100 145

Piston Valve – VZWP

• Simple sturdy design• High working pressure using small solenoid coils• 2/2-way normally closed, valve closes on voltage failure• Can be operated with air, neutral gas and neutral liquid




Pilot operated piston 1/4"...1" Brass, NBR (Standard), FPM

1,500...11,500 7...580

Forced Pilot Operated Diaphragm Valve – VZWF

• Forced lifted of the valve diaphragm• Different pressure is not required• 2/2-way normally closed, valve closes on voltage failure• Suitable for cooling, filling, vacuum, liquid gas, bottling systems




Forced pilot operated 1/4"...2" Brass, stainless steelNBR (Standard), EPDM, FPM

1,800...2,800 0...145

Direct Operated Valve – VZWD

• High pressure rating• Direct solenoid activation• 2/2-way normally closed, valve closes on voltage failure• Fast and consistent switching applications




Direct acting 1/8"...1/4" Brass, stainless steel, FPM

60...400 0...1300

Angle Seat Valve – VZXF

• Pneumatically controlled 2/2-way normally closed• Do not require different pressure between inlet and outlet• Suitable for steam, high viscosity up to 600mm2/s, course granular fluids

Max viscosity[mm2/s]

Connection size [NPT]



600 1/2"...2" Red brass, stainless steel 304, PTFE/NBR

2,800...47,500 58...145

Pneumatically Piloted Diaphragm Valve - VLX

• Pneumatically controlled 2/2-way normally closed• Suitable for some hazardous location circuits

Max viscosity/design[mm2/s]

Connection size [NPT]



Pneumatic actuator 1/4”...1” Brass, NBR 2,400...14,000 15...150

Proportional Media Valve (Pinch Valve) – VZQA

• Normally open pneumatically actuated pinch valve• Replaceable cartridge design• FDA compliant

Valve seal material Connection size [NPT] Connection Types Body material Media pressure [psi]

NBR or EPDM 1/4”...1/2” Threaded, clamp 316L Stainless aluminum

0...60


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Industrial Process Valve Assemblies

2pc Ball Valve Actuator Assembly – VAPB-2F

• Full port stainless steel 2pc ball valve• Complete tested assembly with either double or single acting ¼-turn actuator• ISO/NAMUR/VDI/VDE interface for accessories• Suitable for wide range of fluids and inert gases

Valve seal Connection size[NPT]

Temperature range[°F]

Actuator supply air pressure [psi]

Media pressure [psi]

RTFE [15% G.F.] and PTFE

1/4"…3" -20...420 min. 80 DA or min. 72.5 SA

1/4"...2" 10002-1/2" - 3" 800

3pc Ball Valve Actuator Assembly – VAPB-3F

• Full port stainless steel 3pc ball valve• Complete tested assembly with either double or single acting ¼-turn actuator• ISO/NAMUR/VDI/VDE interface for accessories• Suitable for wide range of fluids and inert gases





RTFE [15% G.F.], 50% 316SS filled PTFE & HMWPE

1/4"…4" -20...420 min. 80 DA or min. 72.5 SA

1/4"...2" 10002-1/2"...4" 800

3-way L and T Port Ball Valve Actuator Assembly – VZBA-4F-L or T

• Full port stainless steel 3-way ball valve• Complete tested assembly with either double or single acting ¼-turn actuator• ISO/NAMUR/VDI/VDE interface for accessories• Suitable for wide range of fluids and inert gases• Balanced 4-seat construction





RTFE [15% G.F.] 1/4"…2" -20...420 min. 80 DA ormin. 72.5 SA

1/4"...1" 10001-1/4"...2" 800

Wafer Butterfly Valve Actuator Assembly – VZSA-W

• Centric design• Complete tested assembly with either double or single acting ¼-turn actuator• ISO/NAMUR/VDI/VDE interface for accessories• Bi-directional bubble-tight shut off• Face-to-face meets ISO 5752 table 5 short





NBR, EPDM standard [options available]

1-1/2"…24" [ANSI 125/150]

-4...248(depending on seat material)

min. 80 DA or min. 72.5 SA

1-1/2"...12" 23014"...24" 150

Lug Butterfly Valve Actuator Assembly – VZSA-L

• Centric design• Complete tested assembly with either double or single acting ¼-turn actuator• ISO/NAMUR/VDI/VDE interface for accessories• Bi-directional bubble-tight shut off• Face-to-face meets ISO 5752 table 5 short


Temperature range [°F]


Media pressure[psi]

NBR, EPDM standard (options available)

1-1/2"…24" [ANSI 125/150]



1-1/2"...12" 23014"...24" 150

Butterfly Valve Actuator Assembly AWWA – VZSA-A

• Constructed per AWWA C-504-00• Complete tested assembly with either double or single acting ¼-turn actuator• ISO/NAMUR/VDI/VDE interface for accessories• Bi-directional bubble-tight shut off• Face-to-face lay length per AWWA C-504-00 class 150B, table 1




Media pressure[psi]

NBR, EPDM (vulcanized resilient seat)

3"…24" per AWWA C-504-00 table 2, ANSI B16.1 class 125



3"...24" 150


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Sanitary Process Valves Assemblies

Sanitary Ball Valve Assembly with Actuator – VAPS-7F

• True tube full port sanitary stainless steel 3pc ball valve• Complete tested assembly with either double or single acting ¼-turn actuator• ISO/NAMUR/VDI/VDE interface for accessories• Suitable for wide range of fluids and inert gases• Corrosion-resistant 316LSS (A351GR.CF3m), 20Ra internal surface finish

Valve seal Nominal diameters Temperature range[°F]



RTFE [15% G.F.], PTFE, TFM cavity filled, PTFE cavity filled

1”...4”DN25....DN100

-20...420 EPDN: -0.4...+248FPM: +5...+356

to 145

Food Grade Ball Valve - VZBB

• Suitable for sanitary liquid applications including high viscosity and containing solid particles.• Corrosion-resistant 316L forged body, 20Ra internal surface finish (304L available)• Simple interface to pneumatic actuators• Materials compliant to FDA 177.2600• Traceability of components

Valve seal Nominal diameters Connection types Temperature range[°F]


EPDMFPM

1”...4”DN25....DN100

Weld, male, clamp, nut

EPDN: -0.4...+248FPM: +5...+356

to 145

Food Grade Butterfly Valve – VZFA

• Suitable for liquid product application in pharmaceutical, food processing, and chemical industries• Corrosion-resistant 316L forged body, <0.8Ra internal surface finish (304L available)• Simple interface to pneumatic actuators• Materials compliant to FDA 177.2600• Traceability of components

Valve seal Nominal diameters Connection types Temperature range[°F]


EPDM (standard)FPMNBR

1”...4”DN25....DN100

Weld, male, clamp, nut

EPDN: +14...+268 to 145

Quarter Turn Actuator Stainless Steel – DAPS CR

• Full stainless body and shaft (1.4408/316C16 Cast)• Flange hole patterns to ISO 5211• Scotch-yoke mechanism, twin piston balanced pinion force• Interfaces according to VDI/VDE 3845 and NAMUR for accessory mounting• Available variant: Epoxy coating, PTFE coating and low temperature (-122°F)

Function Ambient temperature[°F]

Pressure range[psi]

Torque at 73-87psi[Lb•In]

Swivel angle[°]

Double-acting -4...176 36.5...121.8 133...4,248 0...90

Single-acting -4...176 36.5...121.8 133...2,124 0...90

Stainless Steel Linear-Rotary Actuator for Food Industry

• Full stainless actuator for sanitary applications• Housing AISI 304L, Head AISI 316L • Suitable for wash down environment• Pneumatic pilot operated linear actuator which is converted to linear motion• Preconfigurated and preassembled from Festo with VZBB ball valve or VZFA butterfly valve

Control Head for Food Industry - CPPI

• Provides local control of sanitary process valves• ASi or digital communication• Sanitary design suitable for wash down environment• Large LED for easy visual indication• Preconfigurated and preassembled from Festo with VZBB ball valve or VZFA butterfly valve


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Pneumatic Actuators

Quarter Turn Actuator – DFPB

• Rack and pinion mechanism • Flange hole patterns to ISO 5211• Clockwise / counter-clockwise rotation is possible (valve interface on both sides)• Interfaces according to VDI/VDE 3845 and NAMUR for accessory mounting


Pressure range[psi]

Torque at 87psi[Lb•In]

Swivel angle[°]

Double-acting -4...176 43.5...116 62...8,364 0...90

Single-acting -4...176 43.5...116 8.85...7,806 0...90

Quarter Turn Actuator – DAPS

• Scotch-yoke mechanism, twin piston balanced pinion force • Flange hole patterns to ISO 5211• Interfaces according to VDI/VDE 3845 and NAMUR for accessory mounting• Available variant: Epoxy coating, PTFE coating and low temperature (-122°F)


Pressure range[psi]

Torque at 73-87psi[Lb•In]

Swivel angle[°]

Double-acting -4...176 43.5...116 71...70,804 0...90

Single-acting -4...176 43.5...116 133...35,403 0...90

Quarter Turn Actuator – DAPS-MW

• Scotch-yoke mechanism • Direct hand wheel actuating on piston without need of gearbox• Flange hole patterns to ISO 5211• Interfaces according to VDI/VDE 3845 and NAMUR for accessory mounting


Pressure range[psi]

Torque at 87psi[Lb•In]

Swivel angle[°]

Double-acting -4...176 43.5...116 133...16,993 0...90

Single-acting -4...176 43.5...116 133...8,497 0...90

Linear Actuator – DLP

• Piston rod with male thread • Positioning sensing• Namur port pattern for solenoid valves to VDI/VDE 3845• Mounting hole pattern to ISO 5211

Function Operating pressure[psi]

Piston Ø[inch]

Stroke length[inch]

Force[Lb]

Double-acting 87 3...13 1-9/16...78-3/4 629...10,848

Controlled Linear Actuator – DFPI

• Integrated displacement encoder, valve manifold and positioner• Robust design for harsh environment IP65/67/69K• Fast commissioning• Suitable for controlling gate and plug valves in outdoor or wet applications• Special strokes on request

Function Operating pressure[psi]

Piston Ø[inch]

Stroke length[inch]

Force[Lb]

Double-acting 43...116 4...13 1-9/16...40 993...10,848


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Pneumatic Solenoid Valves

Pilot Valve – VOFD (Namur)

• Sturdy design and high resistance to corrosion make these valves suitable for outdoor use• Port pattern to Namur for direct mounting of a drive as well as G and NPT threaded connections• Suitable for use in safety related systems up to and including SIL 4 to IEC 61508; and protection class IP65• Duty cycle: 100%

Constructional design Flow rate[l/min]

Ambient temperature[°F]

Pneumatic connection (G, NPT, Namur)


Poppet 450 50...140 1/4 29...116

Pilot Valve – VOFD (Namur)

• Use within chemical and petrochemical systems – frequently used as pilot valve for flaps and drives• The surface of the valve housing is treated with hard Ematal• Port pattern to Namur for direct mounting of a drive as well as G and NPT threaded connection• Suitable for use in safety related systems up to and including SIL 4 to IEC 61508; and protection class IP65• Duty cycle: 100%

Constructional designFlow rate[l/min]


Pneumatic connection (G, NPT, Namur)


Poppet / Spool 600...3,000 -13...140 1/4, 1/2 29...116

Solenoid Valve – VSNB (Namur)

• 3/2-way or 5/2-way mono or bistable• CNOMO interface for simple connection to the pilot control• Port pattern to Namur – VDI/VDE 3845

Constructional designFlow rate[l/min]


Operating voltage[V]


Piston spool 950 14...14024 DC110, 230 AC

36...116

Solenoid Valve – NVF3 (Namur)

• 3/2-way or 5/2-way single solenoid• Port pattern to Namur – compliance to VDI/VDE 3845• NEC500 Class I, Div. 1 ATEX symbol: II 2 G c T6, II 2 D c 40°C, II 2 G EEx ia IIc T6, II 2 D Ex iaD IP65 T80°C

Valve functionFlow rate[l/min]




3/2-way or 5/2-way, single solenoid

900 23...10412, 24, 42, 48 DC24, 42, 48, 110, 230, 240 AC

29...145

Solenoid Valves for Ex Applications - MFH-Ex

• 3/2-way or 5/2-way single solenoid• 1/8” and 1/4” NPT threaded ports• NEC500 Class I, Xone 1, AEx m II C T4. Class I, Div. 1, Gr. A, B, C and D. Class II/III, Div. 1, Gr. E, F and G.• ATEX symbol: II 2 G c T6, II 2 D c 40°C, II 2 G EEx ia IIc T6, II 2 D Ex iaD IP65 T80°C

Valve functionFlow rate[l/min]




3/2-way or 5/2-way, single solenoid

500...1,000 23 to 10424CDC110VAC

22 to 120

Solenoid Valve for Standard Applications – VUVG

• Dual 3/2, 5/2, single and double solenoid• Low energy consumption, 0.35W holding• Individual and sub-base mountable• Both internal and external pilot variants• Two sizes available

Valve size Flow rate[l/min]




10 mm14 mm

190...380600...780

23 to 140 5VDC12VDC24VDC

IP65/IP67/IP20


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Remote I/O Terminal – CPX-P (Namur)

• NAMUR compatible input module• Explosion proof for cabinets up to Zone 2• Partitions between modules to process intrinsically safe and non-intrinsically safe signals

Installation System – CPI

• Complete concept for decentralized system structure• Four CP strings up to 10m in length (radius) facilitate optimum decentralization• Maximum of 32 inputs and 32 outputs valves per string• Display of the input status of each input signal via an assigned LED

No. of output Protection classPower supply[24 V DC]

Operating voltage[mA]

Operating voltage for sensors

16...32 IP65 CP connection Typically 75 24

Pneumatic Valve Terminals

Valve Terminal – MPA/MPA-F/MPA-L

• Slim high performance valve in sturdy metal housing• With multi-pin plug, AS-interface, CPI, and fieldbus connection via CPX terminal• Expandable to up to 128 solenoid coils• The LEDs on the valves and diagnostics via fieldbus allows fast troubleshooting• Hot Swap module – individual valve could be replaced without shutting down the whole manifold


Flow rate[l/min]

Valve width[mm]



23...122 up to 700 10...21 24 DC -13...145

Compact Valve Terminal – VTUG

• Space optimized for cabinet installation• Bulkhead mount to cabinet wall• Multi-pin or fieldbus connectivity• Expandable to 24 solenoids coils

Valve width[mm]

Flow rate[l/min]




10mm...14mm 130...630 23...140 24V -13...116

ISO Compliant Valve Terminal – VTSA/VTSA-F

• High performance valves in sturdy metal housing• Standardized from multi-pin plug to the fieldbus connection and control block• Expandable to up to 32 solenoid coils• Fast troubleshooting: LEDs on the valves and diagnostics via fieldbus• Vertical shut-off module – individual valve could be replaced without shutting down the whole manifold• Available in NPT threadDuty cycle[%]

Flow rate[l/min]

Valve width[mm]



100 400...2,900 18...52 24 DC; 110 AC -13...145

Sanitary Valve Terminal – CDVI

• Sanitary design for wash down, corrosion resistant, and clean applications• FDA compliant lubricants - FDA NSF-H1• Expandable up to 24 valves• Fieldbus connections via CTEU

Duty cycle[%]

Flow rate[l/min]

Valve width[mm]

Valve positionOperating pressure[psi]

100 300...650 24 4...16 -13...145

Network and Electrical I/O terminals

Modular Electrical Terminal – CPX

• Fieldbus node with integrated analog and digital I/O, I/P, and pneumatic valves• Suppling leading protocols: EtherNet/IP, DeviceNet, PROFIBUS, PROFINET, PROFIsafe, ASi, EtherCAT, Modbus TCP,

CC-Link, INTERBUS, CANopen• Direct integration with MPA or VTSA valve terminals• Available with integrated CoDeSys controller (IEC61131)• Detailed point diagnostics for electronics and pneumatics via LED, local hand-held, laptop, or communicated to PLC• I/O connections: Terminal strip, M8, M12, HaraxI/O modulesCP interfaceMulti axis interface

Max. inputs capacity[byte]

Max. outputs capacity[byte]


Protection class

Up to 9 64 64 24 DC IP65/IP67/IP20



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Valve Terminal – CPV Ex-i for Explosion Areas

• Intrinsically safe valve terminal design to ATEX Category 2 (Zone1)• Metal valve design makes this valve terminal extremely sturdy and tough

Duty cycle[%]

Flow rate[l/min]

Valve width[mm]



100 400 10 24 DC 23...122

Sensors, Positioners, and Feedback

Sensor Box – SRBF

• Limit switch attachment with two mechanical switches in painted aluminum housing• With 8-pin terminal block and yellow/red visual indicator• Mounting standard: ISO 5211, DIN EN 60947-5-1

Type Operating voltage[V]

Max. switching capacity

Measuring principle Ambient temperature[°F]

Direct voltage DC 0...24 36 W For mechanical, electrical proximity sensors

-13...176

Alternating voltage AC 0...250 1,700VA

Analog/Binary Sensor Box – SRAP/SRBP

• The analog version: - Reports the open/closed position of the semi-rotary actuator, detects the entire swivel range and reports this back to the controller via the analog signal - The integrated sensors are based on proven 2D Hall Technology• The binary version: - Position sensor for semi-rotary actuator and it reports the open and closed position of the actuator - Sensors are based on reed technology• Drive interface to VDI/VDE 3845 (Namur)

Type Output[mA]


Adjust angle[°]


Analog 4...20 15...300...270 -4...176

Binary up to 28.8 DC/AC up to 28.8 DC/AC

Digital Positioner - CMSX

• Closed loop positioner for control of quarter turn actuators• Provides additional feedback signal for monitoring actual position• Available with fail safe conditions: hold, open, or close valve• simple push button commissioning

Setpoint signal Feedback signal Ambient temperature [°F]

Accuracy Protection

0-20mA, 4-20mA, 0-10V

4-20mA 23-140 ± 3% IP65

Water Flow Sensor - SFAW

• Measure flow of water and liquids with viscosity < 2mPA s• Display turns red when out of range• Accurate to 1% of full scale• Repeatable to 0.5% of full scale

Measurement variable Feedback signal Ambient temperature [°F]

Media temperature Protection

Flow: 0-32 l/minTemp: 32-212 ‘F

2 digital outputs, PNP or NPN4-20mA or 0-10V analog

32 to 122 32 to 122 IP40

Valve Terminal – CPV

• Ideal for decentralized system structures• Optimized assembly for control cabinets• Pneumatic multiple connector plate – fast assembly without the need to replace connected tubing• Up to sixteen 3/2-way valve per valve terminal – thanks to two-valve function in each valve slide• Available in NEC500 Class I Div. II

Type Valve width[mm]

Flow rate[l/min]



CPV10 10 400 -13...145 23...122CPV14 14 800CPV18 18 1,600


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Pressure Transmitter – SPTW

• Pressure and vacuum sensing for gaseous and liquid media• Relative pressure• High media resistance

Method of measurement

Measurement variable

Pressure measuring range [psi]

Operating voltage [V DC]

Pneumatic connections

Electrical connections

Piezo resistive pressure sensor

Relative pressure-14…+140…290…87

8…30 G1/4Plug M12X1, 4pin to EN 60947-5-2, round design

Thin film metal pressure sensor

Relative pressure0…145-14…+1450…232

0…2630…7250…1450

8…30 G1/4Plug M12X1, 4pin to EN 60947-5-2, round design

Pressure Sensor – SPAB

• Pressure and vacuum sensors• Relative pressure measurement• Illuminating 3-color LCD with optimized display • 30 X 30 mm format, IP 40

Method of measurement

Measurement variable

Pressure measuring range [psi]

Switching function

Pneumatic connections Electrical Output

Male Female Digital Analog

Piezo resistive pressure sensor with display

1X relative pressure

-14…+14 or 0…145

Freely program-mable

NPT 1/8-27G 1/8R 1/8

M5 1x PNP, 2x PNP1x NPN, 2x NPN

1…5V1…5V

Proximity Sensor – SME/SMT

• Insertable in slot from above, does not protrude over the cylinder profile• Cable clip and inscription labels included in the scope of delivery• Design for T-slot suitable for DLP, DFPI and DNG • Certification: cULus listed (OL), CE mark: To EU EMC Directive• Explosion protection: up to Zone 0, 1, 2, 20, 21, 22 (ATEX)

ATEX category gas/dust

Explosion ignition [°F]


Switch output Protection class

II 1 G/ II 1 D 239 14...158 Namur IP65/IP67

Displacement Encoder – MLO-POT-...-LWG

• Connecting rod potentiometer• Absolute measurement with high resolution• Long service life• High degree of protection• Plug-in connection

Resolution [mm]

Stroke length [inch]

Power supply [V DC]

Wiper current maximum [mA]


0.01 4"...30" 10 101) -22...2121) Only permissible in the short-term in the event of a fault

Pressure Sensor for Liquids & Gases - SPAW

• Monitor pressure of pneumatics, hydraulics, water, gases and cooling media• Stainless body and measurement element• Accurate to 1% of full scale• Repeatable to 0.1% of full scale

Measurement variable Feedback signalAmbient temperature [°F]

Media temperature Protection

-14.5...+1450u2 digital outputs, PNP or NPN4-20mA or 0-10V analog

32 to 176 -4...+185 IP67

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Accessories

Service Unit – MS-Series

• Complete filter regulator range• Mechanical coalescent + carbon• Filtration and membrane dryer• Integrated flow and pressure meters• Mechanical + electrical safety on/off valves

Connections [NPT]

Grade of filtration [µm]

Flow rate [l/min]

Input pressure [psi]


¹/8"...2" 5 or 40 850...17,000 12...290 -14...140

Safety Valve - MS6N-SV

• Safety valve for exhausting compressed air and soft start up• Can be integrated with MS series service unit• 24V, 110VAC or 230VAC operation• Adjustable for gradual build up of pneumatic pressure• Safety requirements up to controller category 1, performance level ‘c’• Optional pressure sensor and tamper protective cove

Range of Tubing

• Economical• Hydrolysis resistant• Pressure and heat resistant• Anti-static• Resistant to cleaning agent• Media resistant• Flame retardant• Resistant to welding spatter• Food industry approved• UV resistant

Absorption Dryer – LDM1

• Optimum final dryer with excellent operational reliability• Suitable for use as an individual device or for integration in existing service unit combinations• Flow rate dependent dew point reduction• Wear-free function requiring no external energy• Can be mounted near to point of use

Pneumatic connection[NPT]

Flow rate[l/min]

Pressure dew point reduction [K]


Input pressure[psi]

½"...1"1) 300...1,000 17...20 33.8...122 44...181

1) with connection plates

Pressure Booster – DPA

• Boost up to twice the supply pressure• Any assembly position in the compressed air network• Maintenance-free• Temperature range: 41...140 °F• Silicon grease-free

Note: Please refer to product data sheets for more technical details

Range of Fittings

• More than 300 connectors• Versatile thread/tubing diameter combinations• Flexible assembly, can be repositioned by 360° and combinable• Mini and standard series • Flow control, non-return, shut-off and pressure regulating valves available with QS connection• Corrosion and acid resistant design

Piping System – PQ

• Simple, fast installation: cut the length, insert and you’re done!• Can be re-used a number of times• Plug connector material is approved for use by the FDA (Food and Drug Administration)• Leakage-free, corrosion-free

Outer diameter Ø[mm]


Room temperature[°F]

Temperature for water separator [°F]

Pipe material

12...28 -14...217 -13...167 -13...167 Polyamide, aluminum


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Control Cabinets for Process Automation

Customized Control Cabinet SolutionsFesto offers design, engineering and fabrication services of control cabinets tailored to the facility specifications

Control cabinets located inside or out of a cleanroom make a large contribution to validation efficiency and long term process reliability. Choosing the right partner ensures the lowest total cost of ownership.

Advantages of Festo Solution

• Knowledge of industry standards and documentation

• Team dedicated to efficient and compact design

• Control cabinet standardization simplifies validation, training, operation, and maintenance

• Centralized process control reduces initial facility capital investment and long term operation costs

• Multiple design centers and UL508A facilities in the US

Save 30% on Cabinet Installations

Bulkhead mounting of valve terminals has many advantages

• Individual bulkhead fittings on cabinet wall are no longer required

• A single slot in cabinet is required instead of a punch out for each bulkhead

• Removes labor for tedious plumbing inside cabinet

• All pneumatic interfaces are outside cabinet, electrical interface are inside

• Spacing on plate wide enough for swagged stainless tube connectors

• Valves are still serviceable from inside cabinet

Control cabinets and process valve assemblies for use in hazardous locations:• Class I Div 1 and Class I Div 2 hazardous locations• Intrinsically safe circuit extensions

N2 or inert gas / process air

Fieldbus

N2

VPPM

FIRC FIRC

Ethernet


Fieldbus

N2

VPPM

FIRC FIRC

Ethernet


Fieldbus

N2

VPPM

FIRC FIRC

Ethernet

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Customized Process Valve Assemblies

Custom process valves

• For dispensing and mixing applications

• Minimize purge volumes

• Optimize size and assembly footprint

• Integration of control and feedback via fieldbus

• 3D modeling and rapid prototyping of concepts

• Complete engineering service for new designs

Process valve assemblies

• For special environments; hazardous, sanitary, wash down, caustic and extreme temperatures

• Unique media requirements

• Integration of local control and feedback devices

• Vendor and part number reduction

• All fully engineered, assembled and tested at Festo

Work directly with engineers from a leading manufacturer of process valves, actuators and feedback devices to achieve a custom solution for challenging applications.

Control Panels

Festo offers control panels pre-assembled on flat plate or custom designed mounting structure to facilitate process control and air preparation components from both Festo and third party manufacturers. The assemblies are function specific based on customer’s requirements, and require minimum effort to integrate the complete assembly into customer’s system.• Pre-assembled solution to mount directly into equipment• Flat mounting panel or custom designed structure to fit available

footprint• Pre-wired and pneumatically connected• Easy integration including interconnect documentation

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Multiple courses available to teach process automation technologies including:

• Principles of modern process automation commonly found in water treatment, waste water treatment, and the chemical and pharmaceutical industries

• Principles if industrial measurement and instrumentation

• Open and closed-loop control• Process vales in process

automation – types, applications and relevant standards

• Principles of sensor technology to measure process variables including temperature, level and flow

Learning outcomes:

Participants will benefit by learning:

• To maintain and troubleshoot process control systems regardless of complexity

• To select, assemble and test process valve installations

• To identify and explain ISA symbols used in process automation for valves, instruments, piping, etc.

• To read and decode piping and instrumentation diagrams, process flow and block flow diagrams

• To commission, maintain and troubleshoot open and closed-loop control systems

• Measure, control and maintain system pressure, temperature, flow and level

A complete range of training hardware and simulation software designed to teach the fundamentals of process automation technology

• Equipment design includes real industrial components including valves, pumps, instrumentation and PLCs to assure direct knowledge transfer from the classroom to the factory floor

• Modular equipment design enables maximum training flexibility, and provides an affordable means of expanding training lab capability

• Multiple control and instrumentation options are available to facilitate learning all factory system variations

• Simulation software enhances teaching of principles of AC/DC circuits, DC motors, open/closed-loop control, and overall PA system visualization

• Training curriculum includes text books, workbooks, videos and web-based training courses to maximize training convenience

Learning Systems

A complete range of training hardware and simulation software designed to teach the fundamentals of process automation technology

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Component Systems Customized Systems Automation Concept

Operating Level

Remote I/O LevelRemote I/O

Valve Terminals

Field LevelSolenoid Valves

Accessories

Sensors

Actuators

Valves / Process Valves

HandheldMMI

Electrical TerminalCPI

Modular Electrical TerminalCPX

Ball ValveVZBC

Ball ValveVAPB/VZBA

Butterfly ValveVZSA-A

Pilot OperatedVZWM / VZWP

Direct Operated Valve VZWD

Angle Seat ValveVZXF

Force Pilot Operated VZWF

Semi Rotary ActuatorDFPB

Manual Semi Rotary Actuator DAPS

Linear Actuator DLP

Semi Rotary ActuatorDRD/DRE

Semi Rotary ActuatorDAPS

Analog / BinarySensor Box SRAP/SRBP

Proximity SensorSME/SMT

Sensor BoxQH-DR-E

Sensor BoxSRBF

Service Unit Push-in FittingsCouplings

Pilot ValveVOFD (Namur)

Pilot ValveVOFC (Namur)

Standard ValveNVF3 (Namur)

Solenoid ValveVSNB (Namur)

Valve TerminalCPV

Valve TerminalMPA/MPA-F

Valve TerminalCDVI

Valve Terminal for Explosive Areas CPV Ex-i

Valve TerminalVTSA/VTSA-F

Front End DisplayFED (Key)

Front End DisplayFED (Touch)

Plastic TubingsDryerLDM1

Sensor BoxDAPZ

Product Overview

Industry Segments

Water & Wastewater Biotechnology / Pharmaceutical Food & Beverage

Manual Ball ValveCRQH

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Component Systems Customized Systems Automation Concept

Operating Level

Remote I/O LevelRemote I/O

Valve Terminals

Field LevelSolenoid Valves

Accessories

Sensors

Actuators

Valves / Process Valves

Direct Operated Valve VZWD

Valve Terminal for Explosive Areas CPV Ex-i

Hygenic Butterfly Valve VZFA

Hygenic Ball Valve VZBB

Controlled Linear Actuator DFPI

Displacement EncoderMLO-POT

Pressure BoosterDPA

Semi-Rotary Actuator DAPSwith Ball Valve VZBC

Semi-Rotary Actuator DAPSwith Ball Valve VZBB

Linear Actuator DLPwith Knife Gate Valve VZKA

Semi-Rotary Actuator DAPSwith Butterfly Valve VZSA

Semi-Rotary Actuator DFPBwith Ball Valve VAPB

Control Cabinet for Automatic and Manual Pneumatic Operation

Units for High and Low Temperature Application

Compact PerformanceValve Terminal CPV withStainless Steel Cover

Customized Control Cabinet Solutions, alsofor Explosive Areas

Semi-Rotary ActuatorDAPS with Ball Valve and Sensor Box

Industrial Ethernet

Fieldbus

1. Centralized Installation

Industrial Ethernet

Fieldbus

2. Decentralized Installation

Industrial EthernetFieldbus

3. Hybrid Installation (Centralized / Decentralized)

Piping System

Mining Chemical Pulp / Paper Processing

Modular Valve TerminalCPX/MPA

1310

3908

05.

2014

Festo - Your Partner in Automation

Festo Regional Contact Center

Customer ServiceTel:1 800 99 FESTO (1 800 993 3786)Fax:1 800 96 FESTO (1 800 963 3786)Email: [email protected]

Festo Corporation United States Headquarters 395 Moreland Road

Hauppauge, NY 11788

Silicon Valley4935 Southfront Road, Suite F

Livermore, CA 94550

Charlotte4600 Lebanon Road, Unit GCharlotte, NC 28227

Dallas17440 Dallas Parkway, Suite 211 Dallas, TX 75287

Southern California3183 F Airway Avenue

Costa Mesa, CA 92626

Chicago85 W Algonquin, Suite 340

Arlington Heights, IL 60005

Detroit1441 West Long Lake Road

Troy, MI 48098

AppletonN922 Tower View Dr, Suite 200

Greenville, WI 54942

Subject to change www.festo.us

Product SupportTel:1 866 GO FESTO (1 866 463 3786)Fax:1800 96 FESTO(1 800 963 3786)Email: [email protected]

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Engineering and Manufacturing Excellence. Festo’s Quality Assurance, ISO 9001 Certification

Festo Corporation is committed to supply all Festo products and services that will meet or exceed our customers’ requirements in product quality, delivery, customer service and satisfaction.

To meet this commitment, we strive to:• Ensure a consistent, integrated, and systematic approach to management that will meet or exceed the requirements of the ISO 9001 standard for

Quality Management and the ISO 14001 standard for Environmental Management• Ensure employees are properly trained, have adequate resources, and actively participate in the Quality and Environmental Management System• Foster open and unbiased business relationships with our customers and suppliers• Use resources responsibly and as efficiently as possible to avoid negatively impacting the environment• Actively comply with all relevant legal and other requirements• Advance our quality and environmental performance• Continuously improve our Quality and Environmental Management System.

The Executive Management Team determines the guidelines of the Quality & Environmental Policy, keeps itself informed regarding quality and environmental performance, and supports the validity of the Quality and Environmental Management System.

Documents

Process Automation Festo Product Overview