Process Operability Check

8/9/2019 Process Operability Check

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THIS PRINT IS NON-CONTROLLED

reser%ed.

1 0321/098/06

Add 6.6 SPR for Construction CHW SJH DH PKS

0 03/02/06 Issud for Dsi!n "D SJH DH PKS

Rev Date Revision By Chkd A! C"ient

25194-3PS-PL-031 Page 2 of 11


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Reliance Petroleum LimitedJamnagar Export Refiner Complex /THIS PRINT IS NON-CONTROLLED0

Contents

1. Pur#os...............................................................................................................................................

2. Sco#..................................................................................................................................................

3. Dfinitions...........................................................................................................................................

$. %nr&'................................................................................................................................................

(. St)u#..................................................................................................................................................

6. S*&rtP'&nt R+i, -s&!...................................................................................................................

. Arci+in! &nd &cu#.........................................................................................................................

8. P'ottin!................................................................................................................................................

1. Purpose......................................................................................................................................33

2. Sco#..........................................................................................................................................33

3. Dfinitions...................................................................................................................................33

$. %nr&'........................................................................................................................................$$

(. St)u#..........................................................................................................................................((

6. S*&rtP'&nt R+i, -s&!...........................................................................................................66

. Arci+in! &nd &cu#.........................................................................................................101011

8. P'ottin!................................................................................................................................101011

A##ndi A SPR Int!r&tor ) 4&5' ui'dr Intrf&c

A##ndi i' &nd Dirctor7 &*in! Con+ntion

A##ndi C Co*#' SPR Co)ordin&tor Rs#onsi5i'it7

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Reliance Petroleum LimitedJamnagar Refiner Complex 0THIS PRINT IS NON-CONTROLLED0

1. Purpose

1.1. "is docu*nt is intndd to #ro+id #roct CAD co)ordin&tors ,it to#r&tion&' #rocdur r:uird ,i' usin! t Intr!r S*&rtP'&nt R+i,soft,&r &s &n &id to cc t dsi!n :u&'it7 in t CAD 3D *od'.

2. Scope

2.1. " sco# of tis docu*nt co+rs t &rd,&r r:uir*nts; st)u#; &nd,orin! *todo'o!7 to 5 usd ,i' ,orin! ,it t Intr!r S*&rtP'&ntR+i, #ro!r&* on t J&*n&!&r Rfinr7


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PDS =P'&nt Dsi!n S7st*?. Writtn 57 Intr!r.Soft,&r #'ic&tion t&t ,ors in conunction ,it ticrost&tion CAD n!in to cr&t &n =int''i!nt? 3DCAD *od'.

Server A'#& 5&sd co*#utr usin! t icrosoft Windo,so#r&tin! s7st*. "7#ic&''7 tis co*#utr is 5&sd off t #roct &nd is " dirct'7 usd 57 CAD dsi!nrs.Soft,&r #'ic&tions &nd s&rd #roct d&t& is stordon tis t7# of co*#utr.

$orkstation Int' 5&sd PC usin! t icrosoft Windo,s Po#r&tin! s7st*. "is co*#utr is 5&sd on t #roct&nd t7#ic&''7 is usd 57 CAD dsi!nrs; &nd is oftnrfrrd to &s t Ec'int>

%. &eneral

$.1. K7 dsi!n #rsonn' ,i'' us t soft,&r to r+i, t :u&'it7 of t dsi!n int 3D PDS CAD *od' ,it r#rsnt&ti+s of R'i&nc Ptro'u* 4i*itd."is t7# of r+i, is no,n &s & =or*&' R+i,?.

$.2. Dsi!n #rsonn' ,i'' us t soft,&r to r+i, t :u&'it7 of t dsi!n in t3D PDS CAD *od'. "is t7# of r+i, is no,n &s =Infor*&' R+i,?. otor*&' &nd Infor*&' S*&rtP'&nt R+i, sssions &r to 5 run fro* tS*&rtP'&nt R+i, ,orst&tions. " or*&' r+i,s ,i'' 5 co#id to t

#roct d&t& sr+r for &rci+in! 57 t CAD Coordin&tor 57


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,orst&tion to &ccss d&t& fro* &notr S*&rtP'&nt R+i, ,orst&tion on ti! s#d nt,or ,itout & notic&5' 'oss of #rfor*&nc.

$.8. " Co*#' CAD co)ordin&tor is rs#onsi5' for nsurin! t&t &''SPR F.S


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6.1.3. " co*#' #i#in! CAD co)ordin&tor ,i'' 5 rs#onsi5' for sttin! u# &ndrunnin! t SPR sssions. In t +nt t&t t co*#' #i#in! CAD co)ordin&tors ,or'o&d 5co*s too &+7 to co# ,it runnin! t SPR sssions;t co*#' #i#in! CAD co)ordin&tor *&7 &ssi!n t t&s to & co*#tnt CADusr. " rs#onsi5i'it7 for t rsu'ts fro* &c SPR sssion run r*&ins ,itt co*#' #i#in! CAD co)ordin&tor &t &'' ti*s.

6.1.$. A 5rif dscri#tion of t SPR Ds!inR+i, Int!r&tor ) 4&5' ui'dr Intrf&cis #ro+idd &t A##ndi EA>. "o n&5' *odific&tions to t fi's #rocssd in &SPR sssion; ,n cr&tin! t sssion on'7 us t =R+is Proct 4ist? o#tion.S fi!ur 6)2.

-i#ure +(2

6.1.(. "n s'ct t PDS *od's to 5 inc'udd in t SPR sssion.

6.1.6. " SPR sssion sou'd 5 5&tc run. "o &+oid t sr+r 5&cu#>s it issu!!std t&t & st&rt ti* for t 5&tc run 5 st to5for 2200

6.1.. " first sssion sou'd 5 run suc t&t t :uu =PD'&5'G5ui'dr? is & #i#:uu to t r*ot sr+r &s &d+isd 57 t PA% !rou#. " fi's sou'd 5=si##d? to t #ro#ri&t co*#' SPR ,orst&tion.

25194-3PS-PL-031 Page % of 11


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6.2. SmartPlant Review SPR! "nte#rator ( Suse0uent atc/ runs

-i#ure +(3

6.2.1. " F.SPR fi's cr&td for &c of t PDS *od's durin! t first run of tSPR sssions cont&ins & =snsot? of t d&t& cont&ind in t PDS r&c' d&t&

5&s. "o nsur t&t &'' t fi's usd ,it S*&rtP'&nt R+i, &r #t u# tod&t it is ncss&r7 to u#d&t t infor*&tion 57 runnin! SPR sssions d&i'7.

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6.2.2. " co*#' #i#in! CAD co)ordin&tor ,i'' 5 rs#onsi5' for cr&tin! scdu't &5o+& SPR sssion t&t ,i'' 5 run &t t nd of &c ,orin! d&7. "o &+oidt sr+r 5&cu#>s it is su!!std t&t & st&rt ti* for t 5&tc run 5 st

5forto 2200

6.2.3. " d&i'7 SPR sssions ,i'' 5 run fro* & 'oc&' Pd'&5'G5ui'dr :uu on &S*&rtP'&nt R+i, ,orst&tionR+i, ,orst&tion situ&td on t #roct f'oor.

6.2.$. " co*#' #i#in! CAD co)ordin&tor ,i'' 5 rs#onsi5' for cr&tin! SPR sssions for t =ccin! &r&s?. A ccin! &r& *&7 consist of on or *orPDS *od's. " #ur#os of t =ccin! &r&s? is 5r& u# t ntir -nitinto s*&''r #r&ctic&' ,orin! &r&s. "is ,i'' rduc t &*ount of d&t&r:uird to 5 #rocssd 57 t co*#utr &rd,&r &nd t nt,or. "ssssions ,i'' 5 run &s &nd ,n r:uird.

6.2.(. nc t SPR sssions &+ 5n run t co*#' #i#in! CAD co)ordin&tor is

rs#onsi5' for co#7in! t &'' of t F.dri; F.d!n; F.SPR ; F.#r#; F.t&! fi's to t'oc&tion &s dfind in #ndi E5> &''o, &ccss to t SPR d&t& 57 CAD,orst&tions.

6.3. SmartPlant Review Review SPR! ( -ormal Reviews

6.3.1. A n, SPR sssion ,i'' 5 cr&td for &c or*&' r+i, 'd. " uni:un&*in! con+ntion ,i'' nsur t&t t d&t& fro* *u'ti#' or*&' SPR sssionsc&n 5 &si'7 rc&''d &ftr &rci+in!.

6.3.2. or*&' r+i,s ,i'' r:uir t o+r&'' SPR sssion cr&td &t sction 6.1 is to 5

usd. Du to t '&r! :u&ntit7 of d&t& in+o'+d sufficint ti* for t sssion torun sou'd 5 considrd #rior to o'din! t for*&' r+i,

6.3.3. Aftr & for*&' r+i, &'' fi's inc'udin! t F.d!n; F.#r#; F.dri; F.SPR; &nd F.t&!fi's &r to 5 co#id fro* t S*&rtP'&nt R+i, ,orst&tion to =CD 5&cu#?su5)dirctor7 on t #roct sr+r.

6.$. SmartPlant Review SPR! ( "nformal Reviews

6.$.1. "7#ic&''7 infor*&' r+i,s ,i'' 5 conductd ,it F.DRI fi's cr&td for &c of t =ccin! &r&s? cr&td &t #&r&!r 6.2.$. Wi'st it is #ossi5' to cr&t

&nd us &n7 F.DRI fi's ,ic co+r t r:uird *od' 5&ss; usin! t=ccin! &r&? F.DRI fi's ,i'' 7i'd d&t& t&t is consistnt &cross t #roct.

6.$.2. " usr ,i'' cr&t & su5)dirctor7 for t infor*&' =ccin! &r&? r+i, usin!t con+ntion dfind in #ndi E5>. " n&* of tis su5)dirctor7 ,i'' 5t usrs - @ct' -ni:u &*B.co#7 t d&t& o+r to t 'oc&',orst&tion &nd r+i, d&t&. C&d)Coordin&tors ,i'' nd to stu# & s&*'sss7st* suc t&t t usrs !t t '&tst d&t& fro* t sr+r o+r to tir 'oc&',orst&tion.

6.$.3. -sin! t Windo,s =i' &n&!r? co#7 t ccin! &r& .DRI; ccin!&r&."A%; ccin! &r&.S


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6.$.$. Rn&* &'' of t fi's fro* ccin! &r&.F to -.F . St&rt tS*&rtP'&nt R+i, #'ic&tion &nd us t -.DRI fi'. A'' co**nts*&d usin! t P4AC< "A% co**&nd ,i'' 5 stord in t -."A%s#&r&t fro* &'' otr #roct S*&rtP'&nt R+i, d&t&.

6.$.(. -sin! & tt ditor suc &s not#&d or P< &dd t fo''o,in! n, 'in to t DRIfi' &5o+ t first 'in in t DRI fi' st&rtin! ,it =d!nL n&*?

d!nGs&rcG#&t Ldri+#&tM

Wr ?!N#dsNSPRN261? is t #&t to t #roct SPR d&t& 'oc&td on tr*ot sr+r.

6.$.6. It is not usu&''7 ncss&r7 to 5&c u# infor*&' r+i, d&t&. Sou'd & situ&tionoccur ,r d&t& fro* &n infor*&' r+i, is r:uird to 5 &rci+d; co#7 tncss&r7 fi's to &n &rci+ su5)dirctor7 on t #roct sr+r. "s fi's ,i''

tn 5 5&cd u# in t usu&' *&nnr ,it t rst of t #roct d&t&.

6.(. SmartPlant Review SPR! ( Miscellaneous

6.(.1. A 5ooin! scdu' ,i'' 5 *&int&ind 57 t Co*#' SPR Co)ordin&tor so t&tt SPR tr*in&'s *&7 5 rsr+d for s#cific ti*s &nd d&ts ,r r:uird.At otr ti*s t tr*in&'s sou'd 5 usd on & first) co* first)sr+d 5&sis.Intr disci#'in Co)o#r&tion ,i'' 5 ndd durin! ts fr)for)&'' ti*s.

6.(.2. Wr tis #r&ctic rsu'ts in & disci#'in 5in! un&5' to us t SPR tr*in&'sto tir s&tisf&ction t Co*#' SPR Co)ordin&tor *&7 &''oc&t s#cific ti*

s'ots for &c disci#'in durin! t , to rso'+ t #ro5'*. " Proct SPR Co)ordin&tor sou'd 5 *&d &,&r of t #ro5'* so t&t tr& &rd,&r *&7

5 &c:uird; or if #ossi5' 'o&n & S*&rtP'&nt R+i, ,orst&tion fro* &notr co*#'.

6.(.3. -srs ,o &r un&5' to !&in &ccss to & S*&rtP'&nt R+i, ,orst&tion to run& S*&rtP'&nt R+i, sssion #rt&inin! to & sin!' PDS dsi!n &r& or 'ss c&nus S*&rtP'&nt R+i, 'o&dd onto tir& PDS ,orst&tion @"D300 s#c or !r&trB.

6.(.$. -ndr circu*st&ncs &r co**nts to 5 *&d usin! S*&rtP'&nt R+i,

,n t DRI fi' &s & fi'n&* t s&* &s & for*&' SPR sssion.

6.(.(. Do not ,rit SPR t&!s to & r*ot F."A% fi'. A'' DRI fi's *ust 5 'oc&td ont 'oc&' ,orst&tion. "is ,i'' nsur t&t t t&! fi' is 'oc&' &'so. It is #ossi5'for t,o usrs to ,rit to t s&* SPR t&! fi' @F."A%B. Wn t,o or *orusrs ,rit co**nts to t s&* SPR t&! fi' t7#ic&''7 so* of t co**nts&r 'ost &nd t t&! fi' 5co*s corru#t.

+.+. SPR Construction

6.6.1. Construction &s & r:uir*nt to +i, t SPR d&t&*od's. A t&* &t sit ,i''cr&t SPR sssions 5&sd on tir r:uir*nts. A'' PDS #rocts ,i'' 5

,ors&rd ,it Sit &nd t7 c&n run SPR sssions 'oc&''7.

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6.6.2. A''


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. Arc/ivin# and Backup

.1. Backup of SmartPlant Review SPR! Data

.1.1. Proct dsi!n #rsonn' ,i'' not 5 rs#onsi5' for 5&cin! u# #roct d&t& to &

r*o+&5' *di& suc &s DA" t or Co*#&ct Diss. "is is t rs#onsi5i'it7of


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Appendi 4A5

SPR Desi#nReview "nte#rator ( 6ael Builder "nterface

25194-3PS-PL-031 Aendi/ A Page 1 of 2


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" 4&5' ui'dr Intrf&c ,indo, *ust 5 co*#'td &s 5'o, )

-ield 7ame Description

SmartPlant Review Number

A uni:u nu*5r for idntific&tion #ur#oss. "is first di!its oft uni:u nu*5r *ust 5!in ,it t r'+&nt #roct unitnu*5r. .!. 261; $11; tc. &nd t '&st fi+ di!its &r to dnot td&t. @u# to 2( c&r&ctrsB

SmartPlant Review Title A uni:u dscri#tion of t S*&rtP'&nt R+i, sssion to 5 usdfor idntific&tion #ur#oss. A d&t *ust 5 inc'udd in tdscri#tion.

@u# to $0 c&r&ctrsB

SmartPlant Review Type or*&' or Infor*&'. "is is for r#ortin! #ur#oss on'7; &nd dosnot i*#&ct on t out#ut fro* t S*&rtP'&nt R+i, Int!r&tor.

Control File Prefix " n&* t&t is 5 #rfid to t DRI fi' tnsion.

Control File Name "is fi'd is &uto*&tic&''7 u#d&td on co*#'tion of t =Contro'i' Prfi? fi'd. "is #ro+ids confir*&tion of t DRI fi' n&*to 5 cr&td.

Control File Path " 'oc&tion t&t t DRI fi' is to 5 cr&td. "is is to 5 t #roct SPR su5)dirctor7 on t r*ot sr+r.

Control File Node " n&* of t sr+r o'din! t SPR su5)dirctor7.

Tag File Name Wn &n ntr7 is *&d to t =Contro' i' Prfi? fi'd @&5o+B;t s7st* cos t&t fi' n&* ,it & .t&!. tnsion to t "&!i' &* fi'd.

Tag File Path Aftr &n ntr7 is *&d to t =Contro' i' P&t? fi'd @&5o+B; ts7st* cos t fi' #&t to t "&! i' P&t fi'd. " t&! fi'

#&t r#rsnts t 'oc&tion of t t&! fi'.

Tag File Node Aftr &n ntr7 is *&d to t =Contro' i' od? fi'd @&5o+B;t s7st* cos t nod to t "&! i' od fi'd. " t&! fi'nod r#rsnts t nod ,r t t&! fi' is 'oc&td.

NOTE: hen entering the path of file! lo"ated on the !erver# hile the pro$e"t data may be lo"ated on the %R: drive& thi! identifier only related to the your wor'!tation# The !ame pro$e"t data may beon the F: drive relating to the !erver#

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Appendi 4B5

-ile and Director8 7amin# Convention

B(1A Pro9ect SmartPlant Review data stora#e su(director8 on a remote file server

A'' S*&rtP'&nt R+i, r'&td fi's for =infor*&'? r+i,s ,i'' rsid in & su5 dirctor7 ont r*ot sr+r. " su5)dirctoris ,i'' 5 &s fo''o,s

C:MP6;< S)AR; D;S"&7 R;=";$DA>A S,B(D"R;C>:R?

@arom lonsr1Server2'1E%@arom

drvunit name

@cppp lonsr1Server2'1E%@cppp

drvunit name

@crud lonsr1Server2'1E%@crud

drvunit name

@fccc lonsr1Server2'1E%@fccc

drvunit name

@fuel lonsr1Server2'1E%@fuel

drvunit name

@mero lonsr1Server2'1E%@mero

drvunit name

@offs lonsr1Server2'1E%@offs

drvunit name

Fpru3 lonsr1Server2'1E%@pru3

drvunit name

@reft lonsr1Server2'1E%@reft

drvunit name

@sulf lonsr1Server2'1E%@sulp

drvunit name

@util lonsr1Server2'1E%@util

drvunit name

B(1B Pro9ect SmartPlant Review data stora#e su(director8 on a SPR workstation

A'' S*&rtP'&nt R+i, r'&td fi's for =for*&'? r+i,s ,i'' rsid in & su5 dirctor7 on t

S*&rtP'&nt R+i, ,orst&tion in t

cNSPRD


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eg# C:(SPR)ES*%N (FOR+,-(,RO+(./0su5)dirctor7 unti' t fi's &r &rci+d onto CD 57 t Co*#' CAD co)ordin&tor usin!


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B(1C -ormal SmartPlant Review data stora#e su(director8 on t/e remote server

A'' S*&rtP'&nt R+i, r'&td fi's for =for*&'? r+i,s @30O; 60O 90OB ,i'' 57 co#id 57 t co*#' CAD co)ordin&tor to t & fo''o,in! su5 dirctor7 on t r*ot sr+r

C:MP6;< S)AR; SMAR>P6A7> R;=";$

-:RMA6 S,B(D"R;C>:R?

@arom lonsr1Server2'1E%@arom

drvunit nameformal

@cppp lonsr1Server2'1E%@cppp

drvunit nameformal

@crud lonsr1Server2'1E%@crud

drvunit nameformal

@fccc lonsr1Server2'1E%@fccc

drvunit nameformal

@fuel lonsr1Server2'1E%@fuel

drvunit nameformal

@mero lonsr1Server2'1

E%@mero

drvunit nameformal

@offs lonsr1Server2'1

E%@offs

drvunit nameformal

Fpru3 lonsr1Server2'1E%@pru3

drvunit nameformal

@reft lonsr1Server2'1E%@reft

drvunit nameformal

@sulf lonsr1Server2'1E%@sulp

drvunit nameformal

@util lonsr1Server2'1E%@util

drvunit nameformal

As t/e Servers are acked up dail8 t/e formal 3GH +G and EG! data will also earc/ived alon# wit/ rest of t/e files.

25194-3PS-PL-031 Aendi/ B Page 3 of 3


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B(1C Pro9ect SmartPlant Review su(director8 for data arc/ive to CD 8 ;DS

A'' S*&rtP'&nt R+i, r'&td fi's for & =for*&'? r+i, ,ic &r to 5 &rci+d to CD*ust 5 co#id to t fo''o,in! su5)dirctor7 on t r*ot sr+r

C:MP6;< S)AR; SMAR>P6A7> R;=";$ARC)"=; S,B(D"R;C>:R?

@arom lonsr12'1E%@arom drvunit namearc/ive

@cppp lonsr12'1E%@cppp drvunit namearc/ive

@crud lonsr12'1E%@crud drvunit namearc/ive

@fccc lonsr12'1E%@fccc drvunit namearc/ive

@fuel lonsr12'1E%@fuel drvunit namearc/ive

@mero lonsr12'1E%@mero drvunit namearc/ive

@offs lonsr12'1E%@offs drvunit namearc/ive

Fpru3 lonsr12'1E%@pru3 drvunit namearc/ive

@reft lonsr12'1E%@reft drvunit namearc/ive

@sulf lonsr12'1E%@sulp drvunit namearc/ive

@util lonsr12'1E%@util drvunit namearc/ive

B(2A Pro9ect SmartPlant Review session namin# -ormal!

A'' for*&' S*&rtP'&nt R+i, sssions s&'' &+ t fo''o,in! n&*in! con+ntion.unit n&*)d&t in r+rs for*&t !. 261)602020 for & for*&' S*&rtP'&nt R+i,sssion cr&td on t 02t of 5 06.

B(2B Pro9ect SmartPlant Review session namin# "nformal!

A'' infor*&' S*&rtP'&nt R+i, sssions s&'' &+ t fo''o,in! n&*in! con+ntion.

ct' Disci#'in CodIunit n&*)d&t in r+rs for*&t !. PI261)0(2 for & #i#in! infor*&' r+i, sssion cr&td on t 2t &7 199.


http://smb//lonsbr10/25194/zcrudhttp://smb//lonsbr10/25194/zcrud


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Appendi 4C5

Comple SPR Co(ordinator Responsiilit8

C)1 " Proct SPR Co)ordin&tor ,i'' 5 rs#onsi5' for 5ut not 'i*itd to t fo''o,in!)

• Pro+id

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Process Operability Check