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product catalog and technical data
emka incubators
be
lgiu
mE
MK
A I
NC
UB
AT
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S n
.v.
Bel
gium
Noo
rdla
an 8
B-8
520
Kuu
rne
tel.:
+32
(0)5
6 35
6207
fax.
: +32
(0)5
6 35
5331
info
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ncub
ator
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F040
5 7
/8 0
9.09
.14
emka incubators
set the future
VH
96-S
VH
144-S
VH
192-S
VH
288-S
VH
384-S
VH
576-S
VH
768-S
VH
1152-S
9600 14400 19200 28800 38400 57600 76800 115200
7056 10584 14112 21168 28224 - - -
2710 2710 2710 2710 2910 2910 2910 2910
1940 2360 3480 4300 3480 4300 3480 4300
2120 2120 2120 2120 3640 3640 6860 6860
VH-model Setters
overview
USE
Emka incubators are ready for single- ( all-in all-out ) and multi stage incubation of chicken, turkey, duck, goose and game bird eggs.
HOMOGENEOUS AIR DISTRIBUTION
A homogeneous air distribution assures stable environmental conditions ( temperature, humidity and CO2-level ).The Emka incubator design with double spiral water cooling, combined with the superior EMKAWARE™-controller, guarantees excellent results and withstands even the toughest pharmaceutical standards.Through customer satisfaction proven performance.
EMKAWARE™-CONTROLLER
Flexible high performance micro processor control system for monitoring and steering incubation.The Emka incubator is operated by a large colour touch screen display.Visualisation of all commands and settings through universal pictograms.
COOLING
All incubators are equipped with a double cooling system ( air- and water-cooling ) that can be used in all possible combinations.Emka’s water-cooling system, with its unique design ( double spiral ) and 15% more cooling capacity, guarantees an even distribution of temperature all over the incubator without hot or cold spots.• seamless cooling coils• no maintenance ( no air-releases )• unique designed forced air blower• priority and delay in cooling system programmable by the hatchery manager
HEATING
Electric heating system with a monowire system for a safer and more reliable heating element.Optional dual heating system with adjustable time for water heating.
TEGGNOLOGIC27 ( option )
Teggnologic27 is a next generation incubator, operating with cooling water at a temperature of 27°C instead of the traditional 12 to 15°C. This brand-new, revolutionary technology leads to considerable advantages for both the hatchery and the day-old chicks.
EMKA’s VH-model Setters are standard equipped with the intelligent EMKAWARE™-controller allowing both single- and multi-stage operations. Emka’s design guarantees a homogeneous air distribution within the incubator resulting in superior performance. Temperature control is achieved through double cooling (air and/or water) and electric heating. The self cleaning nozzle humidifi cation is combined with TDS (Total Disinfecting System ). The automatic ventilation system can optionally be equipped with CO2-control. Turning by pneumatic cylinder.All incubator cabinets are constructed using fi breglass reinforced polyester panels ( woven mat ) and anodised aluminium profi les. They are equipped with P.P. trays and 100% galvanic anticorrosion treated trolleys.With hygiene in mind, the incubators are designed with obstruction free roof and smooth panelling for fast and thorough cleaning. The direct drive avoids cross contamination. Fully CE-conform equipment.
chicken eggs
turkey eggs
Height (mm)
Width (mm)
Depth (mm)
emka incubators
be
lgiu
mE
MK
A I
NC
UB
AT
OR
S n
.v.
Bel
gium
Noo
rdla
an 8
B-8
520
Kuu
rne
tel.:
+32
(0)5
6 35
6207
fax.
: +32
(0)5
6 35
5331
info
@em
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ncub
ator
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F040
5 8
/8 0
9.09
.14
VENTILATION
Automatic regulation of ventilation through a double controlled ( =feed back ) proportional servo-motor.• perfect positioning of air-inlets and outlets for optimum distribution• open design without dirt collectors• automated possibility to evacuate surplus humidity at beginning of an incubation cycle• automatic alarm function
CO2-CONTROL ( optional )
All Emka incubators can be fi tted with CO2-steering. This is an optional feature of the ventilation system.• our special CO2-steering process boosts the quantity and quality of chicks• dual wavelength infra red sensor for superior measurement• choice between monitoring and steering• totally adjustable parameters upon hatchery manager demands• signifi cant energy savings possible
HUMIDIFICATION
With self cleaning atomising spraying nozzles, instant evaporation is achieved by injecting the water spray directly in the most fi erce air stream in the incubator.• after each spray the nozzle is cleaned with an air purge ( adjustable time )• reduction of sedimentation in the nozzle head• outside access for maintenance and control without opening incubator doors
TOTAL DISINFECTION SYSTEM
The Total Disinfection System ( TDS ) is a standard feature on every Emka model, and can be equipped for a hatchery centralized system or with a receptacle on each individual incubator ( positioned inside central panel ).• distribution through the humidifi cation nozzle• user friendly• safe for the operator (safety countdown display) and for the environment• adjustable disinfection intervals and volumes• disinfection counter
PNEUMATIC TURNING
For turning Emka uses a simple and easy design for a fail-safe operation.• time adjustable turning cycle programmable in 3 positions• absolute left/right turning with a correct and stable horizontal position• no maintenance needed, no grease nipples• turning counter and failure alarm
PULSATOR SYSTEM
Emka incubators have a direct drive for the pulsator to avoid cross contamination through openings of belt driven systems.• direct-drive for fail safe operation and air distribution• detection of speed and operation with a proximity sensor• no maintenance• power consumption savings• pulsator designed for improved effi ciency and performance
INCUBATOR CABINET
EMKA incubators are constructed using fi breglass ( woven mat ) reinforced polyester panels and anodised ( 20 μm ) aluminium profi les for protection against corrosion.• extreme high tensile strength and impact resistance• superior insulation value• large panels to avoid cold bridges ( up to 7 m long for VH1152 )
CENTRAL CONSOLE
Central console panel assuring easy access for control and maintenance of all active components from the front side of the incubator.
NETWORKING
All Emka controllers are equipped with necessary hard- and software ready to be used in a hatchery network. The MS Windows based EMKALINK™ hatchery management and supervision software is easy to install and user friendly.• central monitoring and programming • central operation, starting/stopping incubators • central logging of all parameters• centralized incubation program library• central alarm handling
emka incubators
be
lgiu
mE
MK
A I
NC
UB
AT
OR
S n
.v.
Bel
gium
Noo
rdla
an 8
B-8
520
Kuu
rne
tel.:
+32
(0)5
6 35
6207
fax.
: +32
(0)5
6 35
5331
info
@em
ka-i
ncub
ator
s.b
ew
ww
.em
ka-i
ncub
ator
s.b
e©
em
ka in
cub
ator
s n.
v. I
F052
4 9
/17
09.0
9.14
VH
96-S
VH
144-S
VH
192-S
VH
288-S
VH
384-S
VH
576-S
VH
768-S
VH
1152-S
9600 14400 19200 28800 38400 57600 76800 115200
7056 10584 14112 21168 28224 - - -
2300 2300 2300 2300 2300 2300 2300 2300
2710 2710 2710 2710 2910 2910 2910 2910
1940 2360 3480 4300 3480 4300 3480 4300
1910 2330 3420 4240 3420 4240 3420 4240
2120 2120 2120 2120 3640 3640 6860 6860
2 3 4 6 8 12 16 24
1600 1600 1600 1600 1600 1600 1600 1600
570 570 570 570 570 570 570 570
2045 2045 2045 2045 2045 2045 2045 2045
32 32 32 32 32 32 32 32
64 96 128 192 256 384 512 768
735 735 735 735 735 735 735 735
510 510 510 510 510 510 510 510
38 38 38 38 38 38 38 38
3000 3000 3000 3000 3 x 1500 3 x 2000 6 x 1000 6 x 1000
3000 3000 3000 3000 3 x 1500 3 x 2000 6 x 1500 6 x 2000
2 - 5 2 - 5 2 - 5 2 - 5 2 - 5 2 - 5 2 - 5 2 - 5
1100 1100 1100 1100 2200 2200 2 x 2200 2 x 2200
Capacity
Chicken eggs
Turkey eggs
Use
Single stage yes yes yes yes yes yes yes yes
Multi stage yes yes yes yes yes yes yes yes
Dimensions
Height (mm) (*)
Highest point (mm)
Width stand-alone (mm)
Width add-on (mm)
Depth (mm)
Trolleys
Amount
Length (mm)
Width (mm)
Height (mm)
Setter trays
150 eggs/tray
Trays per trolley
Total amount
Length (mm)
Width (mm)
Height (mm)
Controller
Version EMKAWARE™ v3+ EMKAWARE™ v3+ EMKAWARE™ v3+ EMKAWARE™ v3+
Touch screen 7.4’’ TFT colour 7.4’’ TFT colour 7.4’’ TFT colour 7.4’’ TFT colour
Cooling
System air+water air+water air+water air+water air+water air+water air+water air+water
Teggnologic27™ option option option option option option option option
Heating
Type electric electric electric electric electric electric electric electric
Power (W) multi stage
Power (W) single stage
+ water heating option option option option option option option option
Ventilation
Type automatic automatic automatic automatic
CO2-control option option option option option option option option
Humidifi cation
System nozzle nozzle nozzle nozzle nozzle nozzle nozzle nozzle
Supply (bar)
Disinfection
System automatic automatic automatic automatic
Turning
System pneumatic pneumatic pneumatic pneumatic
Pulsator
Motor (W)
Drive direct direct direct direct direct direct direct direct
Type aseptic aseptic aseptic aseptic aseptic aseptic aseptic aseptic
Frequency convertor option option option option option option option option
VH-model Setters
technical specifi cations
(*) height from fl oor to incubator rooftop
emka incubators
be
lgiu
mE
MK
A I
NC
UB
AT
OR
S n
.v.
Bel
gium
Noo
rdla
an 8
B-8
520
Kuu
rne
tel.:
+32
(0)5
6 35
6207
fax.
: +32
(0)5
6 35
5331
info
@em
ka-i
ncub
ator
s.b
ew
ww
.em
ka-i
ncub
ator
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em
ka in
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ator
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F052
4 1
0/17
09.
09.1
4
1940
2300
2120
1400
VH-96-S
9600
7056
2300
2710
1940
1910
2120
2
1600
570
2045
32
64
735
510
38
3000
3000
2 - 5
1100
Capacity
Chicken eggs
Turkey eggs
Use
Single stage yes
Multi stage yes
Dimensions
Height (mm) (*)
Highest point (mm)
Width stand-alone (mm)
Width add-on (mm)
Depth (mm)
Trolleys
Amount
Length (mm)
Width (mm)
Height (mm)
Setter trays
150 eggs/tray
Trays per trolley
Total amount
Length (mm)
Width (mm)
Height (mm)
Controller
Version EMKAWARE™ v3+
Touch screen 7.4’’ TFT colour
Cooling
System air+water
Teggnologic27™ option
Heating
Type electric
Power (W) multi stage
Power (W) single stage
+ water heating option
Ventilation
Type automatic
CO2-control option
Humidifi cation
System nozzle
Supply (bar)
Disinfection
System automatic
Turning
System pneumatic
Pulsator
Motor (W)
Drive direct
Type aseptic
Frequency convertor option
technical specifi cations
Drawing not to scale.Equipment CE-certifi ed and according to exiting health and safety regulations.
The manufacturer reserves the right to change specifi cations without prior notice.
(*) height from fl oor to incubator rooftop
VH-96-Setter
emka incubators
be
lgiu
mE
MK
A I
NC
UB
AT
OR
S n
.v.
Bel
gium
Noo
rdla
an 8
B-8
520
Kuu
rne
tel.:
+32
(0)5
6 35
6207
fax.
: +32
(0)5
6 35
5331
info
@em
ka-i
ncub
ator
s.b
ew
ww
.em
ka-i
ncub
ator
s.b
e©
em
ka in
cub
ator
s n.
v. I
F052
4 1
1/17
09.
09.1
4
2120
2300
2400
1900
VH-144-S
14400
10584
2300
2710
2360
2330
2120
3
1600
570
2045
32
96
735
510
38
3000
3000
2 - 5
1100
Capacity
Chicken eggs
Turkey eggs
Use
Single stage yes
Multi stage yes
Dimensions
Height (mm) (*)
Highest point (mm)
Width stand-alone (mm)
Width add-on (mm)
Depth (mm)
Trolleys
Amount
Length (mm)
Width (mm)
Height (mm)
Setter trays
150 eggs/tray
Trays per trolley
Total amount
Length (mm)
Width (mm)
Height (mm)
Controller
Version EMKAWARE™ v3+
Touch screen 7.4’’ TFT colour
Cooling
System air+water
Teggnologic27™ option
Heating
Type electric
Power (W) multi stage
Power (W) single stage
+ water heating option
Ventilation
Type automatic
CO2-control option
Humidifi cation
System nozzle
Supply (bar)
Disinfection
System automatic
Turning
System pneumatic
Pulsator
Motor (W)
Drive direct
Type aseptic
Frequency convertor option
technical specifi cations
Drawing not to scale.Equipment CE-certifi ed and according to exiting health and safety regulations.
The manufacturer reserves the right to change specifi cations without prior notice.
(*) height from fl oor to incubator rooftop
VH-144-Setter
emka incubators
be
lgiu
mE
MK
A I
NC
UB
AT
OR
S n
.v.
Bel
gium
Noo
rdla
an 8
B-8
520
Kuu
rne
tel.:
+32
(0)5
6 35
6207
fax.
: +32
(0)5
6 35
5331
info
@em
ka-i
ncub
ator
s.b
ew
ww
.em
ka-i
ncub
ator
s.b
e©
em
ka in
cub
ator
s n.
v. I
F052
4 1
2/17
09.
09.1
4
2120
3480
2300
1400
VH-192-S
19200
14112
2300
2710
3480
3420
2120
4
1600
570
2045
32
128
735
510
38
3000
3000
2 - 5
1100
Capacity
Chicken eggs
Turkey eggs
Use
Single stage yes
Multi stage yes
Dimensions
Height (mm) (*)
Highest point (mm)
Width stand-alone (mm)
Width add-on (mm)
Depth (mm)
Trolleys
Amount
Length (mm)
Width (mm)
Height (mm)
Setter trays
150 eggs/tray
Trays per trolley
Total amount
Length (mm)
Width (mm)
Height (mm)
Controller
Version EMKAWARE™ v3+
Touch screen 7.4’’ TFT colour
Cooling
System air+water
Teggnologic27™ option
Heating
Type electric
Power (W) multi stage
Power (W) single stage
+ water heating option
Ventilation
Type automatic
CO2-control option
Humidifi cation
System nozzle
Supply (bar)
Disinfection
System automatic
Turning
System pneumatic
Pulsator
Motor (W)
Drive direct
Type aseptic
Frequency convertor option
technical specifi cations
Drawing not to scale.Equipment CE-certifi ed and according to exiting health and safety regulations.
The manufacturer reserves the right to change specifi cations without prior notice.
(*) height from fl oor to incubator rooftop
VH-192-Setter
emka incubators
be
lgiu
mE
MK
A I
NC
UB
AT
OR
S n
.v.
Bel
gium
Noo
rdla
an 8
B-8
520
Kuu
rne
tel.:
+32
(0)5
6 35
6207
fax.
: +32
(0)5
6 35
5331
info
@em
ka-i
ncub
ator
s.b
ew
ww
.em
ka-i
ncub
ator
s.b
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em
ka in
cub
ator
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v. I
F052
4 1
3/17
09.
09.1
4
2120
1900
4300
2300
VH-288-S
28800
21168
2300
2710
4300
4240
2120
6
1600
570
2045
32
192
735
510
38
3000
3000
2 - 5
1100
Capacity
Chicken eggs
Turkey eggs
Use
Single stage yes
Multi stage yes
Dimensions
Height (mm) (*)
Highest point (mm)
Width stand-alone (mm)
Width add-on (mm)
Depth (mm)
Trolleys
Amount
Length (mm)
Width (mm)
Height (mm)
Setter trays
150 eggs/tray
Trays per trolley
Total amount
Length (mm)
Width (mm)
Height (mm)
Controller
Version EMKAWARE™ v3+
Touch screen 7.4’’ TFT colour
Cooling
System air+water
Teggnologic27™ option
Heating
Type electric
Power (W) multi stage
Power (W) single stage
+ water heating option
Ventilation
Type automatic
CO2-control option
Humidifi cation
System nozzle
Supply (bar)
Disinfection
System automatic
Turning
System pneumatic
Pulsator
Motor (W)
Drive direct
Type aseptic
Frequency convertor option
technical specifi cations
Drawing not to scale.Equipment CE-certifi ed and according to exiting health and safety regulations.
The manufacturer reserves the right to change specifi cations without prior notice.
(*) height from fl oor to incubator rooftop
VH-288-Setter
emka incubators
be
lgiu
mE
MK
A I
NC
UB
AT
OR
S n
.v.
Bel
gium
Noo
rdla
an 8
B-8
520
Kuu
rne
tel.:
+32
(0)5
6 35
6207
fax.
: +32
(0)5
6 35
5331
info
@em
ka-i
ncub
ator
s.b
ew
ww
.em
ka-i
ncub
ator
s.b
e©
em
ka in
cub
ator
s n.
v. I
F052
4 1
4/17
09.
09.1
4
3640
3480
1400
2300
VH-384-S
38400
28224
2300
2910
3480
3420
3640
8
1600
570
2045
32
256
735
510
38
3 x 1500
3 x 1500
2 - 5
2200
Capacity
Chicken eggs
Turkey eggs
Use
Single stage yes
Multi stage yes
Dimensions
Height (mm) (*)
Highest point (mm)
Width stand-alone (mm)
Width add-on (mm)
Depth (mm)
Trolleys
Amount
Length (mm)
Width (mm)
Height (mm)
Setter trays
150 eggs/tray
Trays per trolley
Total amount
Length (mm)
Width (mm)
Height (mm)
Controller
Version EMKAWARE™ v3+
Touch screen 7.4’’ TFT colour
Cooling
System air+water
Teggnologic27™ option
Heating
Type electric
Power (W) multi stage
Power (W) single stage
+ water heating option
Ventilation
Type automatic
CO2-control option
Humidifi cation
System nozzle
Supply (bar)
Disinfection
System automatic
Turning
System pneumatic
Pulsator
Motor (W)
Drive direct
Type aseptic
Frequency convertor option
technical specifi cations
Drawing not to scale.Equipment CE-certifi ed and according to exiting health and safety regulations.
The manufacturer reserves the right to change specifi cations without prior notice.
(*) height from fl oor to incubator rooftop
VH-384-Setter
emka incubators
be
lgiu
mE
MK
A I
NC
UB
AT
OR
S n
.v.
Bel
gium
Noo
rdla
an 8
B-8
520
Kuu
rne
tel.:
+32
(0)5
6 35
6207
fax.
: +32
(0)5
6 35
5331
info
@em
ka-i
ncub
ator
s.b
ew
ww
.em
ka-i
ncub
ator
s.b
e©
em
ka in
cub
ator
s n.
v. I
F052
4 1
5/17
09.
09.1
4
4300
3640
2300
1900
VH-576-S
57600
-
2300
2910
4300
4240
3640
12
1600
570
2045
32
384
735
510
38
3 x 2000
3 x 2000
2 - 5
2200
Capacity
Chicken eggs
Turkey eggs
Use
Single stage yes
Multi stage yes
Dimensions
Height (mm) (*)
Highest point (mm)
Width stand-alone (mm)
Width add-on (mm)
Depth (mm)
Trolleys
Amount
Length (mm)
Width (mm)
Height (mm)
Setter trays
150 eggs/tray
Trays per trolley
Total amount
Length (mm)
Width (mm)
Height (mm)
Controller
Version EMKAWARE™ v3+
Touch screen 7.4’’ TFT colour
Cooling
System air+water
Teggnologic27™ option
Heating
Type electric
Power (W) multi stage
Power (W) single stage
+ water heating option
Ventilation
Type automatic
CO2-control option
Humidifi cation
System nozzle
Supply (bar)
Disinfection
System automatic
Turning
System pneumatic
Pulsator
Motor (W)
Drive direct
Type aseptic
Frequency convertor option
technical specifi cations
Drawing not to scale.Equipment CE-certifi ed and according to exiting health and safety regulations.
The manufacturer reserves the right to change specifi cations without prior notice.
(*) height from fl oor to incubator rooftop
VH-576-Setter
emka incubators
be
lgiu
mE
MK
A I
NC
UB
AT
OR
S n
.v.
Bel
gium
Noo
rdla
an 8
B-8
520
Kuu
rne
tel.:
+32
(0)5
6 35
6207
fax.
: +32
(0)5
6 35
5331
info
@em
ka-i
ncub
ator
s.b
ew
ww
.em
ka-i
ncub
ator
s.b
e©
em
ka in
cub
ator
s n.
v. I
F052
4 1
6/17
09.
09.1
4
6860
3480
1400
2300
VH-768-S
76800
-
2300
2910
3480
3420
6860
16
1600
570
2045
32
512
735
510
38
6 x 1000
6 x 1500
2 - 5
2 x 2200
Capacity
Chicken eggs
Turkey eggs
Use
Single stage yes
Multi stage yes
Dimensions
Height (mm) (*)
Highest point (mm)
Width stand-alone (mm)
Width add-on (mm)
Depth (mm)
Trolleys
Amount
Length (mm)
Width (mm)
Height (mm)
Setter trays
150 eggs/tray
Trays per trolley
Total amount
Length (mm)
Width (mm)
Height (mm)
Controller
Version EMKAWARE™ v3+
Touch screen 7.4’’ TFT colour
Cooling
System air+water
Teggnologic27™ option
Heating
Type electric
Power (W) multi stage
Power (W) single stage
+ water heating option
Ventilation
Type automatic
CO2-control option
Humidifi cation
System nozzle
Supply (bar)
Disinfection
System automatic
Turning
System pneumatic
Pulsator
Motor (W)
Drive direct
Type aseptic
Frequency convertor option
technical specifi cations
Drawing not to scale.Equipment CE-certifi ed and according to exiting health and safety regulations.
The manufacturer reserves the right to change specifi cations without prior notice.
(*) height from fl oor to incubator rooftop
VH-768-Setter
emka incubators
be
lgiu
mE
MK
A I
NC
UB
AT
OR
S n
.v.
Bel
gium
Noo
rdla
an 8
B-8
520
Kuu
rne
tel.:
+32
(0)5
6 35
6207
fax.
: +32
(0)5
6 35
5331
info
@em
ka-i
ncub
ator
s.b
ew
ww
.em
ka-i
ncub
ator
s.b
e©
em
ka in
cub
ator
s n.
v. I
F052
4 1
7/17
09.
09.1
4
6860
1900
4300
2300
VH-1152-S
115200
-
2300
2910
4300
4240
6860
24
1600
570
2045
32
768
735
510
38
6 x 1000
6 x 2000
2 - 5
2 x 2200
Capacity
Chicken eggs
Turkey eggs
Use
Single stage yes
Multi stage yes
Dimensions
Height (mm) (*)
Highest point (mm)
Width stand-alone (mm)
Width add-on (mm)
Depth (mm)
Trolleys
Amount
Length (mm)
Width (mm)
Height (mm)
Setter trays
150 eggs/tray
Trays per trolley
Total amount
Length (mm)
Width (mm)
Height (mm)
Controller
Version EMKAWARE™ v3+
Touch screen 7.4’’ TFT colour
Cooling
System air+water
Teggnologic27™ option
Heating
Type electric
Power (W) multi stage
Power (W) single stage
+ water heating option
Ventilation
Type automatic
CO2-control option
Humidifi cation
System nozzle
Supply (bar)
Disinfection
System automatic
Turning
System pneumatic
Pulsator
Motor (W)
Drive direct
Type aseptic
Frequency convertor option
technical specifi cations
Drawing not to scale.Equipment CE-certifi ed and according to exiting health and safety regulations.
The manufacturer reserves the right to change specifi cations without prior notice.
(*) height from fl oor to incubator rooftop
VH-1152-Setter
emka incubators
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Bel
gium
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rdla
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520
Kuu
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tel.:
+32
(0)5
6 35
6207
fax.
: +32
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info
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ator
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8/18
09.
09.1
4
Emka’s standard setter trolley has a capacity of 2 x 16 egg trays height, totalling 4800 eggs per trolley.
materials
• 100% anticorrosion treatment through hot galva-nizing ( submerging in liquid zinc bath ).
• Durable high quality casters with brake.
durable design
• Functional design with special wheelbase for easy handling. Allowing a much easier steering of the trolley and assuring a smooth ride.
• Designed to reduce transportation costs and easy repair.
• Easy automatic blocking system in horizontal posi-tion during transportation.
Emka’s standard setter tray for chicken eggs has a ca-pacity of 150 eggs.
materials
• Made of high quality polypropylene for mechanical strength and chemical resistance.
• Pre-stressing during production guards against de-formation.
• Suitable for automated handling and washing.• Recyclable materials
innovative design
• Emka’s setter trays were specially designed for op-timum support of all sizes of eggs. This results e.g. in a reduced risk for cracking and breaking of eggs during transfer.
• Designed for optimum support during in-ovo injec-tion.
• No unwanted light scattering during candling as compared to egg fl ats of other makes.
• No sharp edges that can hurt the user’s hands dur-ing manipulation.
Emka egg trays are fully compatible with standard egg fl ats of other suppliers and thus easy interchangeable.
setter tray
Capacity chicken eggs 150
Length (mm) 735
Width (mm) 510
Height (mm) 38
Order reference 40 10 01 001
setter trolley
Capacity chicken eggs 4800
Length (mm) 1600
Width (mm) 570
Height (mm) 2045
Order reference 40 04 02 002
setter trays and trolleys
technical specifi cations
emka incubators
be
lgiu
mE
MK
A I
NC
UB
AT
OR
S n
.v.
Bel
gium
Noo
rdla
an 8
B-8
520
Kuu
rne
tel.:
+32
(0)5
6 35
6207
fax.
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6 35
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info
@em
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ncub
ator
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1/22
09.
09.1
4
emka incubators
hatch the future
VH
96-H
VH
144-H
VH
192-H
VH
288-H
VH
384-H
9600 14400 19200 28800 38400
7056 10584 14112 21168 28224
2710 2710 2710 2910 2910
1940 2360 3480 3480 3480
2120 2120 2120 2910 3640
VH-model Hatchers
overview
USE
Emka incubators are ready for hatching of chicken, turkey, duck, goose and game bird eggs.
HOMOGENEOUS AIR DISTRIBUTION
A homogeneous air distribution assures stable environmental conditions ( temperature, humidity and CO2-level ).The Emka incubator design with double spiral water cooling, combined with the superior EMKAWARE™-controller, guarantees excellent results and withstands even the toughest pharmaceutical standards.Through customer satisfaction proven performance.
EMKAWARE™-CONTROLLER
Flexible high performance micro processor control system for monitoring and steering incubation.The Emka hatcher is operated by a large colour touch screen display.Visualisation of all commands and settings through universal pictograms.
COOLING
All hatchers are equipped with a double cooling system ( air- and water-cooling ) that can be used in all possible combinations.Emka’s water-cooling system, with its unique design ( double spiral ) and 15% more cooling capacity, guarantees an even distribution of temperature all over the incubator without hot or cold spots.• seamless cooling coils• no maintenance ( no air-releases )• unique designed forced air blower• priority and delay in cooling system programmable by the hatchery manager
TEGGNOLOGIC27 ( option )
Teggnologic27 is a next generation incubator, operating with cooling water at a temperature of 27°C instead of the traditional 12 to 15°C. This brand-new, revolutionary technology leads to considerable advantages for both the hatchery and the day-old chicks.
EMKA’s VH-model Hatchers are standard equipped with the intelligent EMKAWARE™-controller allowing both single- and multi-stage operations. Emka’s design guarantees a homogeneous air distribution within the incubator resulting in superior perfor-mance. Temperature control is achieved through double cooling ( air and/or water ) and electric heating. The self cleaning nozzle humidifi cation is combined with TDS ( Total Disinfecting System ). The automatic ventilation system can optionally be equipped with CO
2-control.
All incubator cabinets are constructed using fi breglass reinforced polyester panels ( woven mat ) and anodised aluminium profi les. They are equipped with P.P. trays and 100% galvanic anticorrosion treated trolleys.With hygiene in mind, the incubators are designed with obstruction free roof and smooth panelling for fast and thorough cleaning. The direct drive avoids cross contamination. Fully CE-conform equipment.
chicken eggs
turkey eggs
Height (mm)
Width (mm)
Depth (mm)
emka incubators
be
lgiu
mE
MK
A I
NC
UB
AT
OR
S n
.v.
Bel
gium
Noo
rdla
an 8
B-8
520
Kuu
rne
tel.:
+32
(0)5
6 35
6207
fax.
: +32
(0)5
6 35
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info
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ncub
ator
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F040
6 2
2/22
09.
09.1
4HEATING
Electric heating system with a monowire system for a safer and more reliable heating element.Optional dual heating system with adjustable time for water heating.
VENTILATION
Automatic regulation of ventilation through a double controlled ( =feed back ) proportional servo-motor.• perfect positioning of air-inlets and outlets for optimum distribution• open design without dirt collectors• automated possibility to evacuate surplus humidity at beginning of an incubation cycle• automatic alarm function
CO2-CONTROL ( optional )
All Emka hatchers can be fi tted with CO2-steering. This is an optional feature of the ventilation system.• our special CO2-steering process boosts the quantity and quality of chicks• dual wavelength infra red sensor for superior measurement• choice between monitoring and steering• totally adjustable parameters upon hatchery manager demands• signifi cant energy savings possible
HUMIDIFICATION
With self cleaning atomising spraying nozzles, instant evaporation is achieved by injecting the water spray directly in the most fi erce air stream in the incubator.• after each spray the nozzle is cleaned with an air purge ( adjustable time )• reduction of sedimentation in the nozzle head• outside access for maintenance and control without opening incubator doors
TOTAL DISINFECTION SYSTEM
The Total Disinfection System ( TDS ) is a standard feature on every Emka model, and can be equipped for a hatchery centralized system or with a receptacle on each individual incubator ( positioned inside central panel ).• distribution through the humidifi cation nozzle• user friendly• safe for the operator ( safety countdown display ) and for the environment• adjustable disinfection intervals and volumes• disinfection counter
PULSATOR SYSTEM
Emka incubators have a direct drive for the pulsator to avoid cross contamination through openings of belt driven systems.• direct-drive for fail safe operation and air distribution• detection of speed and operation with a proximity sensor• no maintenance• power consumption savings• pulsator designed for improved effi ciency and performance
HATCHER CABINET
EMKA hatchers are constructed using fi breglass ( woven mat ) reinforced polyester panels and anodised ( 20 μm ) aluminium profi les for protection against corrosion.• extreme high tensile strength and impact resistance• superior insulation value• large panels to avoid cold bridges
CENTRAL CONSOLE
Central console panel assuring easy access for control and maintenance of all active components from the front side of the incubator.
NETWORKING
All Emka controllers are equipped with necessary hard- and software ready to be used in a hatchery network. The MS Windows based EMKALINK™ hatchery management and supervision software is easy to install and user friendly.• central monitoring and programming • central operation, starting/stopping incubators • central logging of all parameters• centralized incubation program library• central alarm handling
emka incubators
be
lgiu
mE
MK
A I
NC
UB
AT
OR
S n
.v.
Bel
gium
Noo
rdla
an 8
B-8
520
Kuu
rne
tel.:
+32
(0)5
6 35
6207
fax.
: +32
(0)5
6 35
5331
info
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ncub
ator
s.b
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9.09
.14
VH
96-H
VH
144-H
VH
192-H
VH
288-H
VH
384-H
9600 14400 19200 28800 38400
7056 10584 14112 21168 28224
2300 2300 2300 2300 2300
2710 2710 2710 2910 2910
1940 2360 3480 3480 3480
1910 2330 3420 3420 3420
2120 2120 2120 2910 3640
2 3 4 4 8
1600 1600 1600 1600 1600
565 565 565 565 565
0 0 0 4 0
810 810 810 810 810
565 565 565 565 565
32 32 32 32
64 96 128 192 256
800 800 800 800 800
565 565 565 565 565
130 130 130 130 130
3000 3000 3000 3000 3 x 1500
2 - 5 2 - 5 2 - 5 2 - 5 2 - 5
1100 1100 1100 2200 2200
Capacity
Chicken eggs
Turkey eggs
Dimensions
Height (mm) (*)
Highest point (mm)
Width stand-alone (mm)
Width add-on (mm)
Depth (mm)
Hatcher pallets
2 x 150/pallet (**)
Amount
Length (mm)
Width (mm)
1 x 150/pallet (**)
Amount
Length (mm)
Width (mm)
Hatcher baskets
150 eggs/basket (**)
Baskets per pallet 32 or 16
Total amount
Length (mm)
Width (mm)
Height (mm)
Controller
Version EMKAWARE™ v3+ EMKAWARE™ v3+ EMKAWARE™ v3+ EMKAWARE™ v3+ EMKAWARE™ v3+
Touch screen 7.4’’ TFT colour 7.4’’ TFT colour 7.4’’ TFT colour 7.4’’ TFT colour 7.4’’ TFT colour
Cooling
System air+water air+water air+water air+water air+water
Teggnologic27™ option option option option option
Heating
Type electric electric electric electric electric
Installes power (W)
Ventilation
Type automatic automatic automatic automatic automatic
CO2-control option option option option option
Humidifi cation
System nozzle nozzle nozzle nozzle nozzle
Supply (bar)
Disinfection
System automatic automatic automaticr automatic automatic
Pulsator
Motor (W)
Drive direct direct direct direct direct
Type aseptic aseptic aseptic aseptic aseptic
Frequency converter option option option option option
VH-model Hatchers
technical specifi cations
(*) height from fl oor to incubator rooftop
(**) different sizes of hatcher baskets and pallets are available
emka incubators
be
lgiu
mE
MK
A I
NC
UB
AT
OR
S n
.v.
Bel
gium
Noo
rdla
an 8
B-8
520
Kuu
rne
tel.:
+32
(0)5
6 35
6207
fax.
: +32
(0)5
6 35
5331
info
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ator
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1940
2300
2120
1400
VH
96-H
9600
7056
2300
2710
1940
1910
2120
2
1600
565
0
810
565
32
64
800
565
130
3000
2 - 5
1100
technical specifi cations
Drawing not to scale.Equipment CE-certifi ed and according to exiting health and safety regulations.
The manufacturer reserves the right to change specifi cations without prior notice.
(*) height from fl oor to incubator rooftop(**) different sizes hatcher baskets and pallets are available
Capacity
Chicken eggs
Turkey eggs
Dimensions
Height (mm) (*)
Highest point (mm)
Width stand-alone (mm)
Width add-on (mm)
Depth (mm)
Hatcher pallets
2 x 150/pallet (**)
Amount
Length (mm)
Width (mm)
1 x 150/pallet (**)
Amount
Length (mm)
Width (mm)
Hatcher baskets
150 eggs/basket (**)
Baskets per pallet
Total amount
Length (mm)
Width (mm)
Height (mm)
Controller
Version EMKAWARE™ v3+
Touch screen 7.4’’ TFT colour
Cooling
System air+water
Teggnologic27™ option
Heating
Type electric
Installed power (W)
Ventilation
Type automatic
CO2-control option
Humidifi cation
System nozzle
Supply (bar)
Disinfection
System automatic
Pulsator
Motor (W)
Drive direct
Type aseptic
Frequency converter option
VH-96-Hatcher
emka incubators
be
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MK
A I
NC
UB
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OR
S n
.v.
Bel
gium
Noo
rdla
an 8
B-8
520
Kuu
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tel.:
+32
(0)5
6 35
6207
fax.
: +32
(0)5
6 35
5331
info
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ator
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2120
2300
2400
1900
VH
144-H
14400
10584
2300
2710
2360
2330
2120
3
1600
565
0
810
565
32
96
800
565
130
3000
2 - 5
1100
technical specifi cations
Drawing not to scale.Equipment CE-certifi ed and according to exiting health and safety regulations.
The manufacturer reserves the right to change specifi cations without prior notice.
(*) height from fl oor to incubator rooftop(**) different sizes hatcher baskets and pallets are available
Capacity
Chicken eggs
Turkey eggs
Dimensions
Height (mm) (*)
Highest point (mm)
Width stand-alone (mm)
Width add-on (mm)
Depth (mm)
Hatcher pallets
2 x 150/pallet (**)
Amount
Length (mm)
Width (mm)
1 x 150/pallet (**)
Amount
Length (mm)
Width (mm)
Hatcher baskets
150 eggs/basket (**)
Baskets per pallet
Total amount
Length (mm)
Width (mm)
Height (mm)
Controller
Version EMKAWARE™ v3+
Touch screen 7.4’’ TFT colour
Cooling
System air+water
Teggnologic27™ option
Heating
Type electric
Installed power (W)
Ventilation
Type automatic
CO2-control option
Humidifi cation
System nozzle
Supply (bar)
Disinfection
System automatic
Pulsator
Motor (W)
Drive direct
Type aseptic
Frequency converter option
VH-144-Hatcher
emka incubators
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mE
MK
A I
NC
UB
AT
OR
S n
.v.
Bel
gium
Noo
rdla
an 8
B-8
520
Kuu
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tel.:
+32
(0)5
6 35
6207
fax.
: +32
(0)5
6 35
5331
info
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ator
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4
2120
3480
2300
1400
VH
192-H
19200
14112
2300
2710
3480
3420
2120
4
1600
565
0
810
565
32
128
800
565
130
3000
2 - 5
1100
technical specifi cations
Drawing not to scale.Equipment CE-certifi ed and according to exiting health and safety regulations.
The manufacturer reserves the right to change specifi cations without prior notice.
(*) height from fl oor to incubator rooftop(**) different sizes hatcher baskets and pallets are available
Capacity
Chicken eggs
Turkey eggs
Dimensions
Height (mm) (*)
Highest point (mm)
Width stand-alone (mm)
Width add-on (mm)
Depth (mm)
Hatcher pallets
2 x 150/pallet (**)
Amount
Length (mm)
Width (mm)
1 x 150/pallet (**)
Amount
Length (mm)
Width (mm)
Hatcher baskets
150 eggs/basket (**)
Baskets per pallet
Total amount
Length (mm)
Width (mm)
Height (mm)
Controller
Version EMKAWARE™ v3+
Touch screen 7.4’’ TFT colour
Cooling
System air+water
Teggnologic27™ option
Heating
Type electric
Installed power (W)
Ventilation
Type automatic
CO2-control option
Humidifi cation
System nozzle
Supply (bar)
Disinfection
System automatic
Pulsator
Motor (W)
Drive direct
Type aseptic
Frequency converter option
VH-192-Hatcher
emka incubators
be
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MK
A I
NC
UB
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OR
S n
.v.
Bel
gium
Noo
rdla
an 8
B-8
520
Kuu
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tel.:
+32
(0)5
6 35
6207
fax.
: +32
(0)5
6 35
5331
info
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ator
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291
0
3480
2300
1400
VH
288-H
28800
21168
2300
2910
3480
3420
2910
4
1600
565
4
810
565
192
800
565
130
3000
2 - 5
2200
technical specifi cations
Drawing not to scale.Equipment CE-certifi ed and according to exiting health and safety regulations.
The manufacturer reserves the right to change specifi cations without prior notice.
(*) height from fl oor to incubator rooftop(**) different sizes hatcher baskets and pallets are available
Capacity
Chicken eggs
Turkey eggs
Dimensions
Height (mm) (*)
Highest point (mm)
Width stand-alone (mm)
Width add-on (mm)
Depth (mm)
Hatcher pallets
2 x 150/pallet (**)
Amount
Length (mm)
Width (mm)
1 x 150/pallet (**)
Amount
Length (mm)
Width (mm)
Hatcher baskets
150 eggs/basket (**)
Baskets per pallet
Total amount
Length (mm)
Width (mm)
Height (mm)
Controller
Version EMKAWARE™ v3+
Touch screen 7.4’’ TFT colour
Cooling
System air+water
Teggnologic27™ option
Heating
Type electric
Installed power (W)
Ventilation
Type automatic
CO2-control option
Humidifi cation
System nozzle
Supply (bar)
Disinfection
System automatic
Pulsator
Motor (W)
Drive direct
Type aseptic
Frequency converter option
VH-288-Hatcher
32 or 16
emka incubators
be
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MK
A I
NC
UB
AT
OR
S n
.v.
Bel
gium
Noo
rdla
an 8
B-8
520
Kuu
rne
tel.:
+32
(0)5
6 35
6207
fax.
: +32
(0)5
6 35
5331
info
@em
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ator
s.b
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4
3640
3480
1400
2300
VH
384-H
38400
28224
2300
2910
3480
3420
3640
8
1600
565
0
810
565
32
256
800
565
130
3 x1500
2 - 5
2200
technical specifi cations
Drawing not to scale.Equipment CE-certifi ed and according to exiting health and safety regulations.
The manufacturer reserves the right to change specifi cations without prior notice.
(*) height from fl oor to incubator rooftop(**) different sizes hatcher baskets and pallets are available
Capacity
Chicken eggs
Turkey eggs
Dimensions
Height (mm) (*)
Highest point (mm)
Width stand-alone (mm)
Width add-on (mm)
Depth (mm)
Hatcher pallets
2 x 150/pallet (**)
Amount
Length (mm)
Width (mm)
1 x 150/pallet (**)
Amount
Length (mm)
Width (mm)
Hatcher baskets
150 eggs/basket (**)
Baskets per pallet
Total amount
Length (mm)
Width (mm)
Height (mm)
Controller
Version EMKAWARE™ v3+
Touch screen 7.4’’ TFT colour
Cooling
System air+water
Teggnologic27™ option
Heating
Type electric
Installed power (W)
Ventilation
Type automatic
CO2-control option
Humidifi cation
System nozzle
Supply (bar)
Disinfection
System automatic
Pulsator
Motor (W)
Drive direct
Type aseptic
Frequency converter option
VH-384-Hatcher
emka incubators
be
lgiu
mE
MK
A I
NC
UB
AT
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Bel
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Noo
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B-8
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Kuu
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tel.:
+32
(0)5
6 35
6207
fax.
: +32
(0)5
6 35
5331
info
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F041
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2 x 150 1 x 150
4800 2400
1600 1600
570 570
2045 2045
40 20 12 001 40 20 12 002
150
800
565
130
40 10 02 001
The hatcher pallets for Emka’s standard hatcher bas-kets, are available in 2 different sizes:1. 2 x 150 totalling 32 hatcher trays of 150 eggs2. 1 x 150 totalling 16 hatcher trays of 150 eggs
materials
• 100% anticorrosion treatment through hot galva-nizing ( submerging in liquid zinc bath ).
• Durable high quality casters with brake.
design features
• Similar wheelbase as for the setter trolley for easy handling. Allowing a much easier steering of the pallet and improved stability of the hatcher tray stack.
For the 75 egg hatcher baskets, Emka has hatcher pal-lets with 4 x 75 ( 64 hatcher baskets ) or 2 x 75 ( 32 hatcher baskets ) capacity.
The standard capacity of Emka’s hatcher baskets is 150 eggs per basket.
materials
• Made of high quality polypropylene for mechanical strength and chemical resistance.
• Pre-stressing during production guards against de-formation.
• Suitable for automated handling and washing.• Recyclable materials.
design features
• Emka’s hatcher trays were specially designed for maximum ventilation ( chick quality ) and perfect washing ( hygiene control ).
Emka hatcher trays are fully compatible with standard hatcher fl ats of other suppliers and thus easy inter-changeable.
Alternatively, a 75 egg hatcher basket is available ( ref-erence 40 10 02 002 ). This 75 egg basket can be used as a day-old chick box for up to 100 chicks.
hatcher basket
Capacity chicken eggs
Length (mm)
Width (mm)
Height (mm)
Order reference
hatcher pallet
Model
Capacity chicken eggs
Length (mm)
Width (mm)
Height (fully loaded) (mm)
Order reference
hatcher baskets and pallets
technical specifi cations
trusted hatchery equipment
Noordlaan 88520 Kuurne
Belgium
Tel. +32 (0) 56 35 62 07Fax . +32 (0) 56 35 53 31
www.emka-incubators.com info@ emka-incubators.com