Product Guide

2

Peak Pipe Systems Limited launched in June 2012 - formerly trading as Pipe Systems under the Fusion Group banner. The objective was to increase market share and turnover within the utility market through distribution and merchant activity.

Peak Pipe Systems manufacture and supply polyethylene pipe, fittings and fabrications. Established to support the needs of the UK water, environmental, and geothermal markets, Peak has subsequently developed its products and services across an even broader range of applications and markets.

At Peak Pipe Systems we have in-house design and application engineers who use both 2D and 3D CAD to convert customers conceptual ideas and requirements into actual fabrications. The ability to receive product and application data, in formats of varying levels of sophistication, and rapidly convert this into finished product, provides Peak’s customers with a highly responsive level of customer service and support.

With a wealth of technical, commercial and operational expertise available within the company, Peak is well positioned to offer a comprehensive package of support to its customers across a widely dispersed range of business sectors and markets.

You can find out further information on Peak Pipe Systems by visiting the website: www.peakpipesystems.com

If you think we can help you, call us on +44 (0)1246 262702, and we’ll endeavour to meet your requirements.

Peak Pipe Systems - Overview

3

Every effort has been made to ensure the information in this brochure is correct at the date of issue. Peak Pipe Systems operates a policy of continuous product improvement and range extension and, therefore, reserves the right to modify product specifications in line with market requirements. All dimensions in this catalogue are nominal.

Polyethylene Pipe BlackPE100 Pressure4 Polyethylene Pipe Blue

PE80 and PE100 Pressure5Polyethylene PipeRainwater Harvesting |Barrier Pipe

6 Polyethylene PipeDucting7

Polyethylene PipePE80 Non-Pressure8 Fabrications

Pressure Fabrications9 FabricationsNon-Pressure Fabrications10 11

FabricationsBespoke Design and Fabrication

GeothermalGround Loops12 13 14 15

GeothermalCommercial Manifolds /Chambers

GeothermalDomestic Chambers

Rauthermex / Rauvitherm Pre-Insulated PE-Xa Pipe

Electrofusion Fittings16 17 18 19Spigot Fittings Mechanical Fittings Ancillaries

20

21

O/D Min (mm)

OD Max (mm) Ovality

Standard Dimensional Ratio (SDR)

41 33 26 21 17 13.6 11 9 7.4

W/TMax

(mm)

I/DMin

(mm)

Mass Ave.

(kg/m)

W/TMax

(mm)

I/DMin

(mm)

Mass Ave.

(kg/m)

W/TMax

(mm)

I/DMin

(mm)

Mass Ave.

(kg/m)

W/TMax

(mm)

I/DMin

(mm)

Mass Ave.

(kg/m)

W/TMax

(mm)

I/DMin

(mm)

Mass Ave.

(kg/m)

W/TMax

(mm)

I/DMin

(mm)

Mass Ave.

(kg/m)

W/TMax

(mm)

I/DMin

(mm)

Mass Ave.

(kg/m)

W/TMax

(mm)

I/DMin

(mm)

Mass Ave.

(kg/m)

W/TMax

(mm)

I/DMin

(mm)

Mass Ave.

(kg/m)

20 20.3 1.2 2.30 15.40 0.117 2.70 14.60 0.133 3.40 13.20 0.163

25 25.3 1.2 2.30 20.40 0.149 2.70 19.60 0.171 3.40 18.20 0.212 4.00 17.00 0.242

32 32.3 1.3 2.30 27.40 0.194 2.80 26.40 0.231 3.40 25.20 0.279 4.10 23.80 0.328 5.00 22.00 0.389

40 40.4 1.4 2.30 35.40 0.247 2.80 34.40 0.295 3.50 33.00 0.362 4.20 31.60 0.431 5.10 29.80 0.512 6.20 27.60 0.605

50 50.4 1.4 2.30 45.40 0.311 2.80 44.40 0.373 3.40 43.20 0.453 4.20 41.60 0.550 5.20 39.60 0669 6.30 37.40 0.793 7.70 34.60 0.944

63 63.4 1.5 2.90 57.20 0.492 3.40 56.20 0.579 4.30 54.40 0.722 5.30 52.40 0.877 6.50 50.00 1.057 8.00 47.00 1.266 9.60 43.80 1.483

75 75.5 1.6 3.30 68.40 0.674 4.10 66.80 0.828 5.10 64.80 1.019 6.30 62.40 1.243 7.60 59.80 1.476 9.40 56.20 1.779 11.50 52.00 2.113

90 90.6 1.8 4.00 82.00 0.978 4.90 80.20 1.188 6.10 77.80 1.465 7.50 75.00 1.780 9.20 71.60 2.139 11.30 67.40 2.566 13.70 62.60 3.028

110 110.7 2.2 4.80 100.40 1.436 6.00 98.00 1.783 7.40 95.20 2.180 9.10 91.80 2.637 11.10 87.80 3.173 13.70 82.60 3.813 16.80 76.40 4.536

125 125.8 2.5 5.40 114.20 1.849 6.70 111.60 2.278 8.30 108.40 2.781 10.30 104.40 3.398 12.70 99.60 4.116 15.60 93.80 4.932 19.00 87.00 5.838

140 140.9 2.8 6.10 127.80 2.334 7.50 125.00 2.853 9.30 121.40 3.491 11.50 117.00 4.255 14.10 111.80 5.130 17.40 105.20 61.79 21.30 97.40 7.334

160 161 3.2 7.00 146.00 3.061 8.60 142.80 3.742 10.60 138.80 4.557 13.10 133.80 5.555 16.20 127.60 6.734 19.80 120.40 8.046 24.20 111.60 9.546

180 181.1 3.6 7.70 164.60 3.812 9.60 160.80 4.702 11.90 156.20 5.764 14.80 150.40 7.050 18.20 143.60 8.511 22.30 135.40 10.180 27.20 125.60 12.069

200 201.2 4 6.9 186.20 3.803 8.60 182.80 4.727 10.70 178.60 5.826 13.20 173.60 7.113 16.30 167.40 8.646 20.20 159.60 10.496 24.80 150.40 12.587 30.30 139.40 14.930

225 226.4 4.5 7.7 209.60 4.741 9.60 205.80 5.941 12.00 201.00 7.363 14.90 195.20 3.022 18.40 188.20 10.980 22.70 179.60 13.285 27.90 169.20 15.933 34.00 157.00 18.871

250 251.5 5 8.5 233.00 5.889 10.70 228.60 7.360 13.20 223.60 9.010 16.40 217.20 11.056 20.40 209.20 13.526 25.10 199.80 16.339 30.80 188.40 19.581 37.80 174.40 23.294

280 281.7 9.8 7.7 264.60 6.019 9.6 260.80 7.454 11.90 256.20 9.180 14.90 250.20 11.374 18.40 243.20 13.890 22.80 234.40 16.948 28.10 223.80 20.484 34.60 210.80 24.614 42.30 195.40 29.210

315 316.9 11.1 8.60 297.80 7.561 10.80 293.40 9.444 13.50 288.00 11.695 16.60 281.80 14.293 20.70 273.60 17.589 25.70 263.60 21.479 31.60 251.80 25.929 38.90 237.20 31.138 47.60 219.80 36.976

355 357.2 12.5 9.70 335.60 9.620 12.10 330.80 11.945 15.10 324.80 14.781 18.70 317.60 18.149 23.40 308.20 22.387 28.90 297.20 27.233 35.60 283.80 32.916 43.80 267.40 39.548 53.50 248.00 46.885

400 402.4 14 10.90 378.20 12.193 13.70 372.60 15.211 17.00 366.00 18.743 21.20 357.60 23.141 26.20 347.60 28.292 32.50 335.00 34.535 40.10 319.80 41.788 49.30 301.40 50.165 60.30 279.40 59.548

450 452.7 15.6 12.20 425.60 15.375 15.30 419.40 19.156 19.10 411.80 23.698 23.80 402.40 29.266 29.50 391.00 35.845 36.60 376.80 43.744 45.10 359.80 52.916 55.50 339.00 63.516 67.80 314.40 75.330

Key O/D = Outer DiameterW/T = Wall Thickness

I/D = Internal DiameterKG/M = Weight per metre

Notes 1. The minimum wall thickness was set to e=1.8mm2. The mass has been calculated taking the average density of 960kg/m3. In case of using deviating densities, the mass has to be

corrected proportionally. The wall thickness has been calculated as the nominal size plus half the tolerance specified. Pipe Specification - Data Table

Pipe SpecificationData Table21 22 23Compliance Pipe Specification

Capability ChartMarket Sectors

Contents

4

Extrusion CapabilitiesWith our extensive on-site extrusion capabilities, Peak Pipe Systems can supply products to suit every requirement.

All of Peak’s standard products are produced using high grade virgin PE100 polymer, a high-density polyethylene with exceptional pressure ratings and durability, this ensures the highest quality and integrity in line with EN12201.

Straight SticksStraight polyethylene sticks are available in PE100 (HDPE) and can be joined either by electrofusion, butt fusion, mechanical or push-fit fittings.

Product Details• Virgin Material - EN12201• Size range - 20mm to 450mm• SDR ratings - from 41 to 7.4 (size dependent)• Typical SDR’s - 11 and 17• Available in 6m, 12m and 13.5m sticks (other lengths available upon

request)• Pipe is marked clearly to allow for ease of recognition and batch

traceability.

CoilsPipe coils are available in PE100 (HDPE) in a range of diameters and lengths. Pre-wound and strapped, our coils are delivered to you, ready for installation.

Product Details• Virgin Material - EN12201• Size range - 20mm to 180mm (bespoke coils available upon request)• SDR ratings - from 17 to 9 (size dependent)• Typical SDR’s - 11 and 17• Various lengths available.

SDR = nominal (minimum) outside diameterminimum wall thickness

Example: SDR11 = 18016.4

Relationship between wall thickness and outside diameter (OD)

180mm OD

16.4mm wall thickness

Standard Dimensional Ratio (SDR)

Equates to wall thickness

The higher the SDR number the lower the pressure rating

Polyethylene Pipe Black - PE100 Pressure

5

Service PipeService pipe is available in 20mm - 63mm and is manufactured from blue PE80. Light blue in colour, solid wall - service pipe is used on potable water systems.

Mains PipeMains pipe is available in 90mm - 450mm and is manufactured from black PE100 with a co-extruded dark blue PE100 outer. Mains pipe is used for buried potable water systems.

Both grades are produced using quality polymer, ensuring pressure ratings and durability as well as meeting the standards of EN12201, WRAS and DWI.

Straight SticksStraight polyethylene sticks are available in PE100 (HDPE) and PE80 (MDPE) and can be joined either by electrofusion, butt fusion, mechanical or push-fit fittings.

Product Details• Virgin Material - EN12201• Size range - 20mm to 450mm• SDR ratings - from 41 to 7.4 (size dependent)• Typical SDR’s - 11 and 17• Available in 6m, 12m and 13.5m sticks (other lengths available upon

request)• Pipe is marked clearly to allow for ease of recognition and batch

traceability.

CoilsPipe coils are available in PE100 (HDPE) and PE80 (MDPE) in a range of diameters and lengths. Pre-wound and strapped, our coils are delivered to you, ready for installation.

Product Details• Virgin Material - EN12201• Size range - 20mm to 180mm (bespoke coils available upon request)• SDR ratings - from 17 to 9 (size dependent)• Typical SDR’s - 11 and 17• Various lengths available.

Polyethylene Pipe Blue - PE80 and PE100 Pressure

6

Rainwater HarvestingRainwater harvesting is a technique used for collecting, storing and using rainwater for landscape irrigation and other uses. The rainwater is collected from various hard surfaces such as rooftops and/or other man-made above ground hard surfaces.

Peak Pipe Systems supply a range of polyethylene pressure pipes for reclaimed external water pipework both above and below ground.

Product Details• Virgin Material - EN12201 - PE100• Manufactured to meet the requirements of WRAS/ING No.9-02-05• Size range -

• 25mm to 450mm - 6 metre and 12 metre sticks• 25mm to 180mm - coils

• Pressure ratings of PN10 or PN16 for larger commercial projects• Suitable for use with electrofusion fittings• Product markings available include -

• recycled water• reclaimed• non-potable• irrigation• rainwater

Barrier Pipe - Contaminated Ground

Peak Pipe Systems can supply a range of Barrier Pipes which reliably eliminates the migration of pollutants into the drinking water. Barrier Pipe consists of a core pipe in accordance with BS EN 12201, upon which a protective coating is additionally extruded in order to increase its scratch and abrasion resistance. A multiple layer aluminium foil is applied as a barrier layer between the core pipe and the coating layer. The brown stripes serve to identify it as a multiple layer pipe.

Product Details• Size range -

• 25mm and 32mm - SDR11 - 50m Coils• 63mm - SDR11 - 50m Coils and 6m Lengths• 90mm to 180mm - SDR11 - 50m Coils, 6m and 12m Lengths• 180mm to 630mm - SDR11 and 17 - 6m and 12m Lengths

• Approved to WIS-4-32-19, WRAS, BS EN 12201, Regulation 31 and KIWA• Pipe construction -

• Inner Core Pipe - Black PE100 to BS EN 12201• Metal Layer - Double bonded aluminium• External Layer - Blue PE100 c/w Brown Stripes

Polyethylene Pipe - Rainwater Harvesting and Irrigation

7

Electrical Cable DuctingPeak Pipe Systems manufactures polyethylene pipes designed to house and

protect electrical cables when buried in the ground, hence the name Electrical

Cable Ducting or ECD.

All ECD is designed and manufactured to withstand horizontal directional

drilling (HDD). In order to guarantee this, testing of all manufactured pipes

for the strength and integrity is conducted prior to release.

Product Details• Size range -

• 63mm to 250mm - SDR 11 - 6 metre and 12 metre sticks (other lengths

and SDR’s available upon request)

• 63mm to 180mm - coils

• Pipes are marked with -

PEAK PIPE SYSTEMS HDPE PE80 DIN 8074 NOT FOR POTABLE WATER

DANGER ELECTRIC CABLE (OD) X SDR 11 (EXTRUSION LINE NO.) BUTT

WELDING TO BE IN ACCORDANCE WITH WIS 4-32-08 (BATCH NO.) (DATE/

TIME)

DuctingPurple ducting, which indicates Motorway Communication Ducting is also

manufactured in house using a co-extrusion method. Other coloured ducts

(such as orange and green) are available upon request.

Product TestingProduct testing of all manufactured pipes is conducted prior to release, this

includes -

• Polymer tests on goods inwards -

• Density

• Melt Flow Rate

• Oxidation Induction Time

• Dimensional checks on pipe

• Tensile tests on butt welded pipe

Polyethylene Pipe - Ducting

8

Straight SticksStraight polyethylene sticks are available in PE80 (MDPE) and can be joined either by electrofusion, butt fusion, mechanical or push-fit fittings. Pipe can be slotted, perforated or threaded to suit the application.

Product Details• Size range - 20mm to 450mm• SDR ratings - from 41 to 7.4 (size dependent)• Typical SDR’s - 11 and 17• Available in 6m, 12m and 13.5m sticks (other lengths available upon

request)• Pipe is marked clearly to allow for ease of recognition and batch

traceability

CoilsPipe coils are available in PE80 (MDPE) in a range of diameters and lengths. Pre-wound and strapped, our coils are delivered to you, ready for installation.

Product Details• Size range - 20mm to 180mm (bespoke coils available upon request)• SDR ratings - from 17 to 9 (size dependent)• Typical SDR’s - 11 and 17• Various lengths available

ApplicationsPE80 pipe is used in various applications including - • Landfill gas extraction• Leachate collection• Landfill drainage• Railway drainage• Sleeving• Pump applications.

Peak Pipe Systems have manufactured products for, and supplied materials into the Landfill sector for over 20 years. Our experienced engineers can assist in your projects - to reduce costs, minimise operational delays and environmental compliance issues.

Polyethylene Pipe - PE80 Non-Pressure

9

Fabrication CapabilitiesPeak Pipe Systems manufacture and supply various products to suit a range of applications within the utilities, landfill, water and gas industries.

Our experienced team of PE fabricators have hundreds of years of experience between them and have fabricated products for a wide range of applications from landfill, geothermal and anaerobic digestion through to large marine projects.

Peak Pipe Systems designs, manufactures and supplies under a ISO 9001:2008 3rd party accredited quality management system, so as a consumer you can rest assured that you will be provided with the highest standard products.

Standard Pressure FabricationsAll Peak Pipe Systems standard pressure fabrications are available to order in PE100 material (black or blue) in SDR11 and SDR17. Fabrications are also available in PE80 (yellow) in SDR11 and SDR17.6 (other SDR’s are available upon request).

Product Range• Mitred Bends (63mm - 630mm)• Pupped Equal Tees (63mm - 500mm)• Pupped Reduced Branch Tees (500mm and below)• Pupped Reducers (63mm - 630mm)• Pupped Stub Flanges (63mm - 630mm)• Long Radius Bends (90mm - 400mm - 45o and 90o - other sizes available upon request)

Fabrications - Pressure Fabrications

10

Fabrication CapabilitiesPeak Pipe Systems manufacture and supply various products to suit a range

of applications within the utilities, landfill, water and gas industries.

Standard Non-Pressure FabricationsAll Peak Pipe Systems standard non-pressure fabrications are available to

order in PE80 material and are available in SDR11 and SDR17. All products

are manufactured from DIN8074 pipe.

Product Range• Fabricated Angle Branch Tees

• Fabricated Reduced Angle Branch Tees

• Eccentric (Level Invert) Reducers

• Fabricated Reduced Branch Tees (Extrusion Welded)

LandfillPeak Pipe Systems supply a vast range of products to enable the removal of

methane gas and leachate from landfill sites.

Producing all of our fabrications on site, Peak can cater for your every demand.

From bespoke 2D and 3D design, drafting, technical assistance and site

consultations, consider Peak your one-stop supplier that can support your

job at any stage.

Product Range• PE Pipework

• Wellheads

• Knockout pots

• Manifold boxes

• Chambers

• Leachate Pumps

Fabrications - Non-Pressure Fabrications

11

Peak Pipe Systems are proud to offer a unique and complete bespoke design and fabrications service. Our experienced

fabrications team specialise in polyethylene (PE) fabrications and adopt a variety of processing methods.

At Peak we have in-house design and application engineers who use industry recognised 2D and 3D design software

to convert customers conceptual ideas and requirements into actual fabrications.

We design and fully understand your needs; from the initial design, through to final installation, commissioning

and sign-off. Whatever the application, whether it be a new design, retrofit or repair on a current system; early

involvement by our technical team will ensure that optimum product design costs, compliance and minimum

operational disruption are achieved, offering you a service where quality is paramount.

Using HDPE sheet, pipe, valves and fittings we can tailor products to accommodate site requirements.

Customer data in any form, from the most basic sketches and dimensions, to the most sophisticated 3D images, can

be accepted and turned into entirely compliant product designs. Lead-times from the receipt of initial engineering

data to product shipment can be as little as 24 hours, dependent on the complexity of the application. 2D and 3D

drawings can be supplied to customers as requested.

Fabrications - Bespoke Design and Fabrication

12

Peak Pipe Systems supply GSHP contractors, drillers, installers, consultants and system designers with all the products and services needed to extract heat from the ground and convey it to a ground source heat pump. We extrude pipe, assemble ground loops and fabricate all our manifolds and chambers on the same ten acre site in Chesterfield.

We can create bespoke systems to meet your specific requirements, remaining flexible to achieve the best possible outcome. Peak Pipe Systems remains one of the most diverse and accommodating companies to offer an on-site design and manufacturing service.

All Peak Pipe Systems ground loops (also referred to as ground probes) are supplied with factory assembled and tested U-bends to ensure optimal installation times and quality on site.

Product details• Extruded from virgin PE100 polymer• 25mm, 32mm or 40mm diameter SDR11 pipe • Single or double loops• Depth marked every metre• Dual wound to ease installation• Tested in accordance with BS EN12201 for use at 16 bar for 50 years

Closed loop ground source systems are fast becoming the most commonly adopted ground source technique. When properly installed they are economical, efficient, and reliable. The length of ground loops varies depending on ground temperature, thermal conductivity of the ground, soil moisture, and system design. The loops have hole configurations for attaching weights which assist in the installation process. Peak Pipe Systems can also supply pipe work for slinky and trench designs as an alternative to ground loops.

Warranties are included with all our ground loops based on Peak Pipe Systems high levels of manufacturing, traceability and quality assurance. Custom loop lengths are available upon request.

25mm / 32mm Micro Loops

• Suitable for GRD drill rigs• Ideal for narrow bore holes • Compact design, 66mm wide

Coil Diameter

Length(m)*

25mm 32mm

40 40

50 50

60 60

*Note: an additional 2 metres per coil is supplied

Ground Loop CoilsCoil Diameter

Length(m)*

25mm 32mm 40mm80 80 80

100 100 100125 125 125150 150 150

Coil 32mm Diameter

Length(m)

5080

100125150

Grouting/Tremie Pipe

*Note: an additional 2 metres per coil is supplied

Geothermal - Ground Loops

13

Peak Pipe Systems engineers and designers work with you to design and fabricate manifolds for your commercial ground source requirements.

Using 3D software, Peak Pipe Systems enables you to check your manifold design before it is fabricated in our BS EN ISO 9001 quality accredited facility.

Products commonly used in commercial manifolds• Flow meters• Automatic air filters• Structural chambers• Access ladders• Excavation fans• Sump pumps • Dirt separators• .....and more

GEODN1200 Chamber• 125mm PE100 SDR11 header pipes complete with shut off valve• 40mm PE100 SDR11 outlets• 1” ball valves on flow manifold• 1” flow meters on return manifold (8-38ltrs/min)• Water resistant chamber• 200kg rated lid as standard• Option available for 40 ton rated lid

Raugeo Click Modular ManifoldThe Raugeo click modular manifold offers a unique, simple solution for the connection of brine circuits. The manifold can be offered as a highly flexible modular system as well as a prefabricated version.

Click can be used with any ground-source system of almost any size. The modular concept of click, offers maximum flexibility in logistics and on-site; with complete assembly taking only a few minutes without any tools.

• Click to complete: A flexible modular system• Click to fix: Manifold assembly in an instant• Click to connect: Faster connection of the brine circuits• Click to safe: Safety during assembly and during the long term operation• Click to flow: Large internal diameter - minimum pressure loss• Click to use for everything: Can be used universally for any method of

using ground-source heat with pipes made from PE and PE-Xa in the dimensions of d20-d50

Geothermal - Commercial Manifolds/Chambers

14

Peak Pipe Systems designs and fabricates standard and bespoke ground source manifolds.

A selection of these chambers are listed below, additional chambers are available.

GEOECO Chamber• Available in 1-way to 4-way• 500 x 500 x 850mm chamber• 63mm PE100 SDR11 header pipes• 40mm PE100 SDR11 outlets• 1” ball valves on flow manifold• 1” flowmeters on return manifold (15-38 ltr/min)• 1” BSP female filling / purging points• Fully sealed water resistant chamber• Galvanised steel pedestrian lid• Ideal for domestic systems

GEODUO Chamber• Available in 6-way to 12-way• 750 x 750 x 800mm chamber• 63mm PE100 SDR11 header pipes• 40mm PE100 SDR11 outlets• DN50 NP16 ductile iron isolation butterfly valves• 1” ball valves on flow manifold• 1” flowmeters on return manifold (15-38 ltr/min)• 1” BSP female filling / purging points• One shot rotational moulded chamber• Available with 200KN or D400 (40T) load bearing lid• Horizontal orientated outlets

GEOEST125X63 Chamber• Available in 2-way to 6-way• 535 x 535 x 1100mm chamber• 63mm PE100 SDR11 header pipes• 40mm PE100 SDR11 outlets• 1” ball valves on flow manifold• 1” flowmeters on return manifold (15-38 ltr/min)• 1” BSP female filling / purging points• Injection moulded modular chamber• B125 concrete infill lid (12.5T)• Ideal for driveway installations• No base plate, to be bedded on concrete base

Geothermal - Domestic Chambers

15

RauthermexRAUTHERMEX UNO and DUO variants feature single or twin carrier pipes made of cross-linked polyethylene (PE-Xa) with an oxygen-barrier layer for potable water applications. The pipe sizes range from 25mm up to 160mm for UNO pipes and from 25mm up to 63mm for DUO pipes. RAUTHERMEX pre-insulated pipes are suitable for any application where the avoidance of heat loss is critical.

Advantages• Optimum heat insulation. RAUTHERMEX remains watertight even if the

LDPE outer jacket is damaged.• Suitable for temperatures up to 95oC and pressures up to 6 bar.

RAUTHERMEX is ideal for modern, low-temperature systems.• Longitudinal stability. When laid underground RAUTHERMEX does not

expand along its length, unlike open cell insulated pipes.• Continuous lengths up to 760m possible. RAUTHERMEX simplifies design

and installation.• Uses REHAU Everloc compression sleeve technology to provide leakproof

joints with minimal bore reduction.• High thermal insulation from its universal shroud system. No hot works

are required with RAUTHERMEX.

RauvithermRAUVITHERM is a pre-insulated PE-Xa pipe with open cell PE insulation and a robust HDPE outer jacket. The outer layer of insulation is bonded to the HDPE outer jacket to prevent water ingress and maintain the thermal properties of the pipe.

RAUVITHERM is available in two variants: single pipe (UNO) up to 125mm and twin pipe (DUO) up to 63mm. There is a comprehensive range of RAUVITHERM fittings and accessories. RAUVITHERM underground pre-insulated pipes are suitable for any application where heat loss matters.

Advantages• Greater flexibility due to corrugated outer sleeve and open cell insulation.

RAUVITHERM allows a tight bending radius.• Robust HDPE outer sleeve. RAUVITHERM thrives in tough on-site

conditions.• Continuous lengths up to 350m reduce the number of joints needed in

RAUVITHERM installations.• High insulation performance. RAUVITHERM has several layers of low

thermal conductivity insulation.• Bonded outer insulation layer ensures RAUVITHERM’s strong insulation

performance- even if the outer jacket is punctured.• Uses REHAU Everloc compression sleeve technology to provide leakproof

joints with minimal bore reduction.

Rauthermex / Rauvitherm Pre-Insulated PE-Xa Pipe

16

• Couplers / Large Diameter Couplers• End Caps• Reducers• 90o / 45o / 22.5o Elbows• Equal Tees• Reducing Tees• Flanged Tees• FlexTee Tapping Tee Underpart• Multiseal Tapping Tee Stackload• Multiseal Tapping Tee Underpart• Branch Saddle Stackload• Branch Saddle Underpart• Flanged Branch Saddle Underpart -

Fastcut

• Flanged Branch Saddle Underpart - Fastcut - Flowstop

• Male Transition Coupler• Female Transition Coupler• Male Transition 90o / 45o Elbow• Female Transition 90o / 45o Elbow• Balloon Saddle• Transition Saddle• Duckfoot Bend• Duckfoot Bend Kit• Hydrant Branch Saddle Kit• Stub Flange Kit• Transition Adaptors• PE Steel Transition Piece

• GIS/PL2-4• WIS 4-32-08• BS EN1555-3

• BS EN12201-3• BS ISO 8085• BS ISO 4427

Electrofusion fittings and polyethylene pipes enable utilities, designers and contractors to create fully welded pipe networks. Joints are critical points in any pipe network and the Fusamatic electrofusion fittings that are supplied by Peak Pipe Systems have quality integrity precautions in place to ensure the highest possible quality joints are achieved every time.

Product Anatomy• Fusamatic pin - provides a totally automatic method for ensuring the

correct welding parameters are used• Indicators - indicator lugs which provide a visible sign that the necessary

jointing pressure has been achieved• Moulded-in welding parameters - manual welding parameters moulded

into the body of all electrofusion fittings• Permanently marked batch number - injection moulded batch number

which is replicated on the fitting barcode• Barcode - provides full traceability right down to the polymer batch

Quality Control - 100% Testing All Fusamatic products are individually inspected after manufacture using a unique computerised system that utilises advanced barcode technology and provides full traceability from the raw material to despatch and beyond.

Fusamatic fittings are tested, accredited and approved against many international performance standards including:

Product RangePeak Pipe Systems can provide an extensive product range of electrofusion fittings, these include but are not limited to the following; if the fitting you are looking for is not listed below please contact us to discuss your requirements.

Electrofusion Fittings

17

• 90 / 45o Long Spigot Elbow • 11, 22, 30, 45, 60 and 90o

Seamless Bends• 90o Multibend - Long Spigot• 90o Bend - Short Spigot• Equal Tee - Long / Short Spigot -

Moulded / Machined• Reducing Tee - Long / Short Spigot

- Moulded / Machined• 45o Angle Branch Tee - Moulded /

Machined• Level Invert Tee - Long Spigot• Reduced Tee - Long Spigot - Butt

Welded

• Reducer - Long / Short Spigot• Stepped Reducer - Short Spigot• Eccentric Reducer - Short Spigot• Stub Flange Adaptor - Long / Short

Spigot• End Cap - Long / Short Spigot• Transition Adaptor - Male / Female

- Nickle Coated Stainless Steel• Transition Adaptor - Male / Female

- Plain/DZR Brass• Transition Adaptor - Male / Female

- PE• Cross Piece• Y Piece

The range of spigots supplied by Peak Pipe Systems allows for complicated yet high performance pipeline systems, a more diverse range of fittings than electrofusion is available, especially for larger diameter fittings.

ApplicationsSpigots are an integral part of polyethylene pipe systems around the world. They have been used in applications as diverse as:

• Potable water mains, service pipes and house connections

• Gas transmission, distribution and house connections

• Wastewater systems including sewers

• Water and wastewater treatment plants

• Rain water and grey water collection

• Syphonic roof drainage• Trenchless pipeline techniques

including directional drilling

• Pumped slurry systems in mines and quarries

• Ducting for electrical, telecommunications and fibre optic cabling including subsea

• Open water and marine fish cages

• Industrial applications including process pipework and compressed air networks

• Agricultural irrigation• .....and many more

Quality Control - 100% TestingAll spigots supplied by Peak Pipe Systems are subjected to continuous testing and control from the start to the end of the production process. Testing is in accordance with the requisite British, European and Australian standards. Further testing is undertaken to ensure product acceptance on a global basis.

Product RangePeak Pipe Systems can provide an extensive range of spigot fittings with various features including short and long spigot and moulded or machined spigot. Our product range includes, but is not limited to the following:

Spigot Fittings

18

• Coupler• Repair Coupler• Reducing Coupler• End Plug• Modular Adaptor• Threaded Adaptor• Male Adaptor (Metric)• Female Adaptor (Metric)• 90o Tee• Reducing Tee• Enlarging Tee• Tee - Male Offtake• Tee - Female Offtake• 90o Slip Tee• 45o Slip Tee• 90o Elbow• 45o Elbow• 45o Elbow - Male Offtake• Elbow - Male Offtake• Elbow - Female Offtake

If the jointing method of electrofusion or butt fusion is not a viable option for your particular job, then mechanical fittings could be the answer.

For use with potable or non-potable PE water applications, mechanical fittings offer a safe and reliable fitting for all your jointing requirements

Product Specification• Tried and tested - mechanical fittings for polyethylene pipes have been in

continuous use for over 50 years• Proven reliability - millions of mechanical fittings are providing safe and

reliable connections for water mains throughout the world• Simple to use - the captive ‘O’ ring seal provides lifetime protection against

leakage and requires no nut tightening to achieve a seal• Problem solving - the system is designed for connection to many pipe

types and material providing compatibility with existing systems• Robust in the extreme - mechanical fittings are made from virgin

polypropylene for immense impact strength and stress resistance• Simplifying the job - huge range of types, sizes and patterns of fitting

with many unique solutions to everyday problems• The comprehensive solution - complimentary range of valves, accessories

and threaded products to provide a total solution to your network needs• Best in class - approved by major European and global agencies for use

on potable water demonstrating it is a quality product

Product RangePeak Pipe Systems can provide an extensive range of mechanical fittings, these include but are not limited to:

Mechanical Fittings

19

Peak Pipe Systems supply an extensive range of ancillary equipment and tooling to support your on-site applications. A selection of ancillaries is listed below, this list is not extensive and other items are available, please contact us to discuss your requirements.

110v Electrofusion Control BoxesPeak Pipe Systems can supply 110v electrofusion control boxes which are lightweight and versatile and capable of welding any brand of electrofusion fittings for gas, water and other pressure pipe applications.

GeneratorsPeak Pipe Systems supply a range of generators that are specifically manufactured for powering both electrofusion control boxes and automatic butt fusion machines. The generators produce a high quality, smooth, regular power output. All generators comply with the TIN12 (EC3) specification, are available in petrol or diesel engines, and meet the current EC regulations.

SecateursPeak Pipe Systems can supply a range of secateurs in different sizes;• 16mm - 42mm small secateur cutter• 20mm - 63mm large secateur cutter (short handle)• 20mm - 63mm large secateur cutter (long handle)

ScrapersPeak Pipe Systems can supply a range of scrapers, these include:• Uniprep Scraper - high productivity tools, used for preparing pipe ends

prior to electrofusion. Suitable for all pipe SDR’s and pipe with ovality.• Multi Scrape- versatile pipe scraper designed specifically with coiled pipe

in mind. Mandrels support the pipe ends and a spring loaded blade, ensures that the optimum depth of cut is achieved.

ClampsA range of clamps is available to use during the electrofusion jointing process;• Multiclamp Kit - full rerounding and restraint during electrofusion• Mini and Maxi Posi Clamps - lightweight versatile electrofusion clamps• Strap Clamp 200 - lightweight alignment clamp for use on 40-200mm pipe

Squeeze ToolsA range of squeeze tools is available, these include:• Mini Squeeze Tool - 16mm - 32mm• Service Squeeze Tool - 16mm - 63mm• Mechanical Squeeze Tool - 63mm - 125mm• Hydraulic Mains Squeeze Tool - 200mm

Weld WipesWeld wipes are also available to remove debris prior to electrofusion jointing

Ancillaries

20

QualityProducts supplied by Peak Pipe Systems are accredited under the following standards:• Virgin Material - EN12201• Greenstripe - EN12201• Electrical Cable Ducting - First Generation Regrind• DIN 8074/8075 - Full Regrind

If you are in any doubt as to the best pipe for your particular application, one of our materials specialists would be happy to advise you on the most appropriate and cost-effective option.

Material and Product Test FacilitiesPeak Pipe Systems operates extensive manufacturing, test and inspection facilities.• 1400m2 extensive test facilities• Raw materials testing• Product batch release testing• Type test approvals• New product development• Forensic quality investigations

Types of TestingPeak Pipe Systems conducts a variety of tests to ensure that traceability is maintained throughout the quality system - from polymer through to each individual product.

Tests include:• Raw Materials Testing - Density• Raw Materials Testing - Melt Flow Rate (MFR)• Raw Materials Testing - Oxidation Induction Time• Hydrostatic Testing• Destructive Testing - Tensile• Destructive Testing - Peel

Health and SafetyPeak Pipe Systems operates its health and safety management processes to an extremely high standard. Internal and external auditing ensures that the periodic formal review of safety performance takes place, while root cause analysis tools are used to ensure that incidents and accidents are thoroughly investigated and preventative measures put into place.

Compliance

21

O/D

Min

(m

m)

OD

Max

(m

m)

Ova

lity

Stan

dard

Dim

ensi

onal

Rat

io (S

DR)

4133

2621

1713

.611

97.

4

W/T

Max

(mm

)

I/D Min

(mm

)

Mas

s A

ve.

(kg/

m)

W/T

Max

(mm

)

I/D Min

(mm

)

Mas

s A

ve.

(kg/

m)

W/T

Max

(mm

)

I/D Min

(mm

)

Mas

s A

ve.

(kg/

m)

W/T

Max

(mm

)

I/D Min

(mm

)

Mas

s A

ve.

(kg/

m)

W/T

Max

(mm

)

I/D Min

(mm

)

Mas

s A

ve.

(kg/

m)

W/T

Max

(mm

)

I/D Min

(mm

)

Mas

s A

ve.

(kg/

m)

W/T

Max

(mm

)

I/D Min

(mm

)

Mas

s A

ve.

(kg/

m)

W/T

Max

(mm

)

I/D Min

(mm

)

Mas

s A

ve.

(kg/

m)

W/T

Max

(mm

)

I/D Min

(mm

)

Mas

s A

ve.

(kg/

m)

2020

.31.

22.

3015

.40

0.11

72.

7014

.60

0.13

33.

4013

.20

0.16

3

2525

.31.

22.

3020

.40

0.14

92.

7019

.60

0.17

13.

4018

.20

0.21

24.

0017

.00

0.24

2

3232

.31.

32.

3027

.40

0.19

42.

8026

.40

0.23

13.

4025

.20

0.27

94.

1023

.80

0.32

85.

0022

.00

0.38

9

4040

.41.

42.

3035

.40

0.24

72.

8034

.40

0.29

53.

5033

.00

0.36

24.

2031

.60

0.43

15.

1029

.80

0.51

26.

2027

.60

0.60

5

5050

.41.

42.

3045

.40

0.31

12.

8044

.40

0.37

33.

4043

.20

0.45

34.

2041

.60

0.55

05.

2039

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0669

6.30

37.4

00.

793

7.70

34.6

00.

944

6363

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52.

9057

.20

0.49

23.

4056

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0.57

94.

3054

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0.72

25.

3052

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0.87

76.

5050

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1.05

78.

0047

.00

1.26

69.

6043

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1.48

3

7575

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63.

3068

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0.67

44.

1066

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0.82

85.

1064

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1.01

96.

3062

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1.24

37.

6059

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1.47

69.

4056

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1.77

911

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52.0

02.

113

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84.

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0.97

84.

9080

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1.18

86.

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1.46

57.

5075

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1.78

09.

2071

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2.13

911

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67.4

02.

566

13.7

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8

110

110.

72.

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1.43

66.

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1.78

37.

4095

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2.18

09.

1091

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2.63

711

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173

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3.81

316

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76.4

04.

536

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82.

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12.7

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4.11

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93.8

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92.

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6.73

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6

180

181.

13.

67.

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4.60

3.81

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4.70

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156.

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608.

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8.60

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5.82

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6020

5.80

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112

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007.

363

14.9

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5.20

3.02

218

.40

188.

2010

.980

22.7

017

9.60

13.2

8527

.90

169.

2015

.933

34.0

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7.00

18.8

71

250

251.

55

8.5

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022

8.60

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16.4

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7.20

11.0

5620

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2013

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25.1

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9.80

16.3

3930

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4019

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37.8

017

4.40

23.2

94

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281.

79.

87.

726

4.60

6.01

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626

0.80

7.45

411

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256.

209.

180

14.9

025

0.20

11.3

7418

.40

243.

2013

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22.8

023

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16.9

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.10

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021

0.80

24.6

1442

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195.

4029

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315

316.

911

.18.

6029

7.80

7.56

110

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409.

444

13.5

028

8.00

11.6

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8014

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20.7

027

3.60

17.5

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6021

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025

1.80

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2031

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021

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8.20

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028

3.80

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Key

O/D

= O

uter

Dia

met

erW

/T =

Wal

l Thi

ckne

ssI/D

= In

tern

al D

iam

eter

KG/M

= W

eigh

t per

met

re

Not

es

1.

The

min

imum

wal

l thi

ckne

ss w

as s

et to

e=1

.8m

m2.

Th

e m

ass h

as b

een

calc

ulat

ed ta

king

the

aver

age

dens

ity o

f 960

kg/m

3. I

n ca

se o

f usi

ng d

evia

ting

dens

ities

, the

mas

s has

to b

e co

rrec

ted

prop

ortio

nally

. The

wal

l thi

ckne

ss h

as b

een

calc

ulat

ed a

s th

e no

min

al s

ize

plus

hal

f the

tole

ranc

e sp

ecifi

ed.

Pipe Specification - Data Table

22

Peak Pipe Systems can manufacture and supply the following polyethylene pipe sizes in blue and black. If the size or SDR you require is not listed below please contact us and we would be happy to discuss your requirements further.

Key Can manufacture x Cannot manufacture

Outside Diameter

(mm)

SDR / Polyethylene

SDR 41Black

SDR 33Black

SDR 26Black

SDR 21Black

SDR 17Black

SDR 17Blue

SDR 13.6Black

SDR 11Black

SDR 11 Blue

SDR 9Black

SDR 9Blue

SDR 7.4Black

20 x x x x x x x x x

25 x x x x x

32 x x x x

40 x x x x

50 x x

63 x x

75 x x

90 x x

110 x x

125 x x

140 x x

160 x x

180 x x

200 x

225 x

250 x

280 x

315 x

355 x x

400 x x x

450 x x x

Pipe Specification - Capability Chart

23

Peak Pipe Systems operate in a range of market sectors, including but not limited to the following:

Landfill Geothermal Ducting

Anaerobic Digestion Biomass Hydro

Rainwater Harvesting Irrigation

Pumping Applications Ice Rinks

Market Sectors

Issu

e 01

| O

ctob

er 2

016

www.peakpipesystems.com

Peak Pipe Systems LimitedSmeckley Wood Close

Chesterfield Trading EstateChesterfieldDerbyshire

S41 9PZ

Tel: +44 (0)1246 262702 Fax: +44 (0)1246 262724

Email: sales@peakpipesystems.com