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Heinzmann GmbH & Co. KG Engine & Turbine Controls Am Haselbach 1 D-79677 Schönau (Schwarzwald) Germany Phone +49 7673 8208-0 Fax +49 7673 8208-188 E-mail [email protected] www.heinzmann.com V.A.T. No.: DE145551926
HEINZMANN® Digital Electronic Speed Governors
Product Overview
Actuators
and
Solenoids for Electronic Fuel Injection
Copyright 1999 by Heinzmann GmbH & Co. KG. All rights reserved. This document may not be reproduced or handed on to third parties.
Manual DG 99 002_e / 05-99
Read this entire manual and all other publications appertaining to the work to be performed before installing, operating or servicing your equipment.
Practise all plant and safety instructions and precautions.
Failure to follow instructions may result in personal injury and/or damage to property.
Please note before commissioning the installation:
Before starting to install any equipment, the installation must have been switched dead!
Be sure to use cable shieldings and power supply connections meeting the requirements of the European Directive concerning EMI.
Check the functionability of the existing protection and monitoring systems.
To prevent damages to the equipment and personal injuries, it is imperative that the following monitoring and protection systems have been installed:
Overspeed protection acting independently of the speed governor
Overtemperature protection
Generator installation will in addition require:
Overcurrent protection
Protection against faulty synchronization due to excessive frequency, voltage or phase differences
Reverse power protection
Overspeeding can be caused by:
Failure of the voltage supply
Failure of the control unit or of any accessory device
Failure of the actuator
Sluggish and blocking linkage
Warning
Danger
Danger
Danger!High
Voltage
Danger
The examples, data and any other information in this manual are intended exclusively as instruction aids and should not be used in any particular application without independent testing and verification by the person making the application.
Independent testing and verification are especially important in any application in which malfunction might result in personal injury or damage to property.
HEINZMANN make no warranties, express or implied, that the examples, data, or other information in this volume are free of error, that they are consistent with industry standards, or that they will meet the requirements for any particular application.
HEINZMANN expressly disclaim the implied warranties of merchantability and of fitness for any particular purpose, even if HEINZMANN have been advised of a particular purpose and even if a particular purpose is indicated in the manual.
HEINZMANN also disclaim all liability for direct, indirect, incidental or consequential damages that result from any use of the examples, data, or other information contained in this manual.
HEINZMANN make no warranties for the conception and engineering of the technical installation as a whole. This is the responsibility of the user and of his planning staff and specialists. It is also their responsibility to verify whether the performance features of our devices will meet the intended purposes. The user is also responsible for correct commissioning of the total installation.
Warning
Danger
Content
Product Summary HEINZMANN
Contents
Page
1. Product Group 1: Actuators............................................................................................ 1 1.1. Direct working Actuators ........................................................................................... 1
1.1.1. Actuators StG 1 and StG 2 ................................................................................. 2 1.1.2. Actuators StG 2005 up to 2080.......................................................................... 3 1.1.3. Actuators for special Application....................................................................... 8
1.1.3.1. Actuator StG 2005 P (EDV- No.: 511 00 011 04) ..................................... 8 1.1.3.2. EMR - Actuator (EDV- No.: 521 00 005 00)............................................ 9
1.2. Actuators with Gears................................................................................................ 10 1.2.1. Actuators StG 6 ................................................................................................ 11 1.2.2. Actuator StG 10................................................................................................ 12 1.2.3. Actuators StG 16, StG 30 and StG 40.............................................................. 13
1.2.3.1. Standard Type .......................................................................................... 13 1.2.3.2. Actuators with 90° Rotation Angle .......................................................... 14
1.2.4. Actuators StG 64 and StG 90 ........................................................................... 15 1.2.5. Actuator StG 180.............................................................................................. 16
1.3. Actuators with integrated Positioning Electronic .................................................... 16 1.4. Actuators in Ex- Protection Type............................................................................. 18
1.4.1. Certified from PTB Braunschweig by EEx d II B T5 (flameproof enclosure) 18 1.4.2. Certified from CSA by class I, division 2, group D......................................... 19
1.5. Solenoids for Electronic Fuel Injection.................................................................... 20
2. Order Specifications for Manuals................................................................................. 22
Product Group 1: Actuators
Product Summary HEINZMANN 1
1. Product Group 1: Actuators
1.1. Direct working Actuators
permanet magnet
armature
feedback cam
governor output shaft
feedback probe
fig. 1: Sectional Drawing of Actuator
Product Group 1: Actuators
2 Product Summary HEINZMANN
1.1.1. Actuators StG 1 and StG 2
92
104
M6
6
101,6
60
4010
17
20,6
17
17,5
15
M6
Ø 8
f7
Ø 8
f7
110
53
110
90°
22
101,6
60
4010
17
18,6
15,6
17,5
15
M6
Ø 8
f7
Ø 8
f7
22
62,5
StG 1-02-F and StG 2-02-F StG 1-02-F StG 2-02-F
fig. 2: StG 1-02-F and StG 2-02-F
Actuator StG 1 - 02 F StG 2 - 02 F
EDV- No. 501-00-002-01 501-00-006-00 Rotation angle 68° 68° Maximum torque 0,6 Nm 0,9 Nm Holding torque 0,3 Nm 0,45 Nm
Note: Actuators without return spring. Operation with KG 1 - .. F resp.
KG 2 - .. F only. For further informations please refer the manuals E 82 001-e and E 83 010-e.
Product Group 1: Actuators
Product Summary HEINZMANN 3
1.1.2. Actuators StG 2005 up to 2080
X
127
814
1646,5
15
5
M6
36° Rotation Angle
88
39Stopmax. Fuel
83,5
30°
12
34
5
view X with terminal strip(shown without output shaft and pointer)
view X with plug-in connector(shown without output shaft and pointer)
fig. 3: Actuator StG 2005 - 01
Product Group 1: Actuators
4 Product Summary HEINZMANN
HEINZMANNGmbH+Co.Drehzahlregler Am Haselbach 1D-79677 SchÎnauGermanyTel:(07673)8208-0Fax:(07673)8208-88
40 12,5
112
80100
Füllung Fuel Combustible
68
92
108
122
M8
15
137
17
25 69
17
55
131
36°X
view X with terminal strip(shown without output shaft and pointer)
view X with plug-in connector(shown without output shaft and pointer)
12
34
5
fig. 4: Actuator StG 2010 - 01
Product Group 1: Actuators
Product Summary HEINZMANN 5
HEINZMANNGmbH+Co.Drehzahlregler Am Haselbach 1D-79677 SchÎnauGermanyTel:(07673)8208-0Fax:(07673)8208-88
0
100Füllung Fuel Combustible
SAE
Ser
ratio
n 3/
8" -
36
1160
97
19
146
20
28
86
110
128
144
157
M8
155
67
15
36°
12
34
5
X
view X with terminal strip(shown without output shaft and pointer)
view X with plug-in connector(shown without output shaft and pointer)
fig. 5: Actuator StG 2040 - 01
Product Group 1: Actuators
6 Product Summary HEINZMANN
0
Füllung Fuel Combustible
Am Haselbach 1D-79677 SchÎnauGermanyTelefon: (07673) 8208-0Telefax: (07673) 8208-88
HEINZMANNGmbH + Co.
R
Serial No.
for BasicSystem ERange Voltage
Patents pending
100
901016
25 123
173
16
SAE
Ser
ratio
n 1/
2" -
36
174
165
120
100
70M8
15
78
170
36°
12
34
5
X
view X with terminal strip view X with plug-in connector
fig. 6: ActuatorStG 2080 - 01
Product Group 1: Actuators
Product Summary HEINZMANN 7
Actuator with plug StG 2005 - 01 SV StG 2010 - 01 SV StG 2040 - 01 SV EDV- No. 511-00-009-01 511-00-010-01 512-00-011-02
Actuator with terminal strip
StG 2005 - 01 KV StG 2010 - 01 KV StG 2040 - 01 KV
EDV- No. 511-00-009-00 511-00-010-00 512-00-011-01
Rotation angle 36° 36° 36° Maximum torque 0,8 Nm 1,4 Nm 6,5 Nm Holding torque 0,4 Nm 0,7 Nm 3,2 Nm
Actuator with plug StG 2040 - 02 SV StG 2080 - 01 SV StG 2080 - 02 SV EDV- No. 512-00-012-01 514-00-002-01 514-00-009-00
Actuator with terminal strip
StG 2040 - 02 KV StG 2080 - 01 KV StG 2080 - 02 KV
EDV- No. 512-00-012-00 514-00-002-00 514-00-010-00
Rotation angle 68° 36° 68° Maximum torque 4,5 Nm 11 Nm 7 Nm Holding torque 2,2 Nm 5,5 Nm 3,5 Nm
For further informations please refer the manual E 94 004-e.
Product Group 1: Actuators
8 Product Summary HEINZMANN
1.1.3. Actuators for special Application
1.1.3.1. Actuator StG 2005 P (EDV- No.: 511 00 011 04)
165
149
116
25
61
7
87,5
100
105
99
fig. 7: Actuator StG 2005 P Actuator for direct assembly at block injection pump of type A and P.
Product Group 1: Actuators
Product Summary HEINZMANN 9
1.1.3.2. EMR - Actuator (EDV- No.: 521 00 005 00)
7 pins plugby DIN 72585 (AMP)
170
68
108
55
19
96
151 55
51,5
80,5 Ø
13,
5
Ø 8
,5
Ø 2
3,6
23,5
36
Ø 54,6
10
7048
20,5
130Ø 8,5
1083
,5 93
fig. 8: EMR- Actuator Electronic engine governor, special application for Deutz. Usage at the engine types 1012 and 1013.
Product Group 1: Actuators
10 Product Summary HEINZMANN
1.2. Actuators with Gears
feedback cam
governor output shaft
gearbox
dc disk armaturemotor
feedback probe
fig. 9: Sectional Drawing of the Actuators StG 6 up to StG 10
feedback probe
feedback cam
governor output shaft
gearbox
dc disk armaturemotor
fig. 10: Sectional Drawing of the Actuators StG 16 up to StG 90
Product Group 1: Actuators
Product Summary HEINZMANN 11
1.2.1. Actuators StG 6
Füllung Fuel Combustible
050100
X
X
75 100
95
110
7
123
133
17318
2,5
5,5
151
SAE
Serra
tion
3/8"
- 36
125
94
83
80
23
36°
fig. 11: Actuators StG 6 - 01 and StG 6 - 02 - V
Standard Actuator StG 6 - 01 StG 6 - 02 V EDV- No. 502-00-001-00 502-00-001-03
Actuator with displaced plug StG 6 - 03 StG 6 - 06 - V EDV- No. 502-00-001-02 502-00-001-05
Rotation angle 36° 36° Maximum torque 4 Nm 6 Nm Holding torque 2 Nm 3 Nm
For further informations please refer the manuals E 87 012-e und DG 95 102-e.
Product Group 1: Actuators
12 Product Summary HEINZMANN
1.2.2. Actuator StG 10
100 50 0
FÏllung Fuel Combustible
X
75 100
95
110
7
80125
94
83
23
173
5,5
X
SAE
Serra
tion
3/8"
- 36
202
193
143
155
36°
fig. 12: Actuator StG 10 - 01
Actuator StG 10 - 01
EDV- No. 502-00-015-00 Rotation angle 36° Maximum torque 10 Nm Holding torque 5 Nm
For further informations please refer the manuals E 87 012-e und DG 95 102-e.
Product Group 1: Actuators
Product Summary HEINZMANN 13
1.2.3. Actuators StG 16, StG 30 and StG 40
1.2.3.1. Standard Type
Patents pendingRange Voltagefor BasicSystem E
Serial No.R
GmbH + C o.HEINZMANN
Am Haselbach 1D-79677 SchÎnau
GermanyTelefon: (07673) 8208-0Telefax: (07673) 8208-88
Patents pending
Range Voltagefor BasicSystem E
Serial No.R
GmbH + C o.HEINZMANN
Am Haselbach 1
D-79677 SchÎnauGermanyTelefon: (07673) 8208-0Telefax: (07673) 8208-88
Diese Schraube darf nicht verstellt werden!Never turn this screw!Ne pas toucher a cette vis!
216
30
SAE
Serra
tion
1/2"
- 36
238
M8
66
18
2
11 70
79,5
151,5
FüllungFuel
Com
bustible
10050
0
42°
12
7274
289
38
81
180
A B
134
146
125,
4
112,7
actuator without base
section A-B
72
Diese Schraube darf nicht verstellt werden!Never turn this screw!Ne pas toucher a cette vis!
FüllungFuel
Com
bustible
10050
0
42°
166
217
38
81
180
fig. 13: Actuators StG 16 - 01, StG 30 - 01 and StG 40 - 01
Actuator StG 16 - 01 StG 30 - 01 StG 40 - 01
EDV- No. 504-00-013-00 504-00-014-02 504-00-032-00 Rotation angle 42° 42° 42° Maximum torque 15 Nm 28 Nm 44 Nm Holding torque 7,5 Nm 14 Nm 22 Nm
For further informations please refer the manuals E 87 009-e und DG 93 101-e.
Product Group 1: Actuators
14 Product Summary HEINZMANN
1.2.3.2. Actuators with 90° Rotation Angle
50
0
100
A
B
C
D
E
F
MS3102E18-9P
260,
5
105
17
295
15
19
8M
214
172 21
188
SAE
-Ker
bver
zahn
ung
1/2"
-36
75
150
125
70
HEINZMANN Serial No.:
for Basic System E
Range Voltage
GmbH + C o.
Am Haselb ach 1D - 796 77 Schönau (Schwarzwald)Germ anyPhone: (0 76 73) 82 08 - 0Tele fax: (0 76 73) 82 08 - 88
Diese Schraube darf nicht verstellt werden!Never turn this screw!Ne pas toucher a cette vis!
Füllung Fuel Com
bustible90°
fig. 14: Actuators StG 16.90 - 02, StG 30.90 - 04 and StG 40.90 - 03
Actuator StG 16.90 - 02 StG 30.90 - 04 StG 40.90 - 03
EDV- No. 504-00-027-00 504-00-030-00 504-00-034-00 Rotation angle 90° 90° 90° Maximum torque 15 Nm 28 Nm 44 Nm Holding torque 7,5 Nm 14 Nm 22 Nm
Product Group 1: Actuators
Product Summary HEINZMANN 15
1.2.4. Actuators StG 64 and StG 90
259
25
SAE
Serra
tion
3/4"
- 48
321
100
M12
77,5
109,5
208
14
2
A B
Am Haselbach 1
D-79677 S chÎnauGermanyTelefo n: (07673) 8208-0Telefa x: (07 673) 820 8-88
HEINZMANNGmbH + Co .
R
Serial No.
for BasicSystem ERange Voltage
Patents pending
Diese Schraube darf nicht verstellt werden!Never turn this screw!Ne pas toucher a cette vis!
FüllungFuel
Com
bustible
10050
0
258
121
45
100
42°
208890
393
Am Haselbach 1D-79677 S chÎnauGermanyTelefo n: (07673) 8208-0
Telefa x: (07 673) 820 8-88
HEINZMANNGmbH + Co .
R
Serial No.
for BasicSystem ERange Voltage
Patents pending
Diese Schraube darf nicht verstellt werden!Never turn this screw!Ne pas toucher a cette vis!
FüllungFuel
Com
bustible
10050
0
258
121
45
42°
305
223
actuator without base
195
171,
5
section A-B
195
171,5
fig. 15: Actuators StG 64 - 01 and StG 90 - 01
Actuators StG 64- 01 StG 90 - 01
EDV- No. 505-00-002-02 505-00-005-02 Rotation angle 42° 42° Maximum torque 64 Nm 90 Nm Holding torque 32 Nm 45 Nm
For further informations please refer the manuals E 82 001-e and E 83 010-e.
Product Group 1: Actuators
16 Product Summary HEINZMANN
1.2.5. Actuator StG 180
137
200 21,5
100
150
277,5
25
304
25
42
287,5
252,5
256
100
144
72
SAE
Ser
ratio
n 3/
4"- 4
8
8812
6
305
M10
10050
0
FüllungFuel
Combustible
42°
233
100 50
M 12
45
Diese Schraube darf nicht verstellt werden!Never turn this screw!Ne pas toucher a cette vis!
fig. 16: Actuator StG 180 - 01
Actuator StG 180 - 01
EDV- No. 505-00-008-00 Rotation angle 42° Maximum torque 180 Nm Holding torque 90 Nm
For further informations please refer the manual DG 95 111-e.
1.3. Actuators with integrated Positioning Electronic
Product Group 1: Actuators
Product Summary HEINZMANN 17
Measurements refer to chapter 1.2.3.2.
Actuator StG 16.90 - 02 StG 30.90 - 03 StG 40.90 - 01
EDV- No. 504-00-027-00 504-00-028-01 504-00-034-00 Rotation angle 90° 90° 90° Maximum torque 15 Nm 28 Nm 44 Nm Holding torque 7,5 Nm 14 Nm 22 Nm
Input signal: standard PWM Output signal: standard 1 - 9 V Optional current- or voltage signals.
Product Group 1: Actuators
18 Product Summary HEINZMANN
1.4. Actuators in Ex- Protection Type
1.4.1. Certified from PTB Braunschweig by EEx d II B T5 (flameproof enclosure)
EEx d IIB T5
Serial No.PTB No. Ex-96.D.1030
227
86
70
100
134
A
SAE- Serration1/2"-36
SAE- Serration1/2"-36
18
82,5
4xM10- 20 deep
125
224
290
B
AB
Cable coupling piece PG 11
Cable coupling piece PG 9168
225
253
0
50%
100%
Füllung Fuel Combust ible
Fül lu
ng
Fuel
Combustible
50%
100%
0
Use ca
bles s
pecifi
ed
for Tem
p. > 90
° only
18
33
fig. 17: Actuator StG 2120
Product Group 1: Actuators
Product Summary HEINZMANN 19
Use cables specified
FÏllu
ng
Fue
l
Com
bust
ible
50
0
100
EEx d IIB T5
Serial No.PTB No. Ex-97.D.1046
100FÏ
llung
F
uel
C
ombu
stib
le
0
50
295
100
35
274
108
178
70 1719,5
130,5
104
70M10
12
82,5
22
6216
2
1917
M8
150
125
90 20166
21
214
21
86
Ser
ratio
n S
AE 1
/2"-
36
50
88
M20x1,5
M20x1,5
90° rotation angle
Diese Schraube darf nicht verstellt werden!Never turn this screw!Ne pas toucher a cette vis!
fig. 18: Actuator Stg 30.90 - 05
Actuator StG 2120 StG 30.90 - 05
EDV- No. 514-00-001-02 504-00-031-02 Rotation angle 68° 90° Maximum torque 13 Nm 28 Nm Holding torque 6,5 Nm 14 Nm
1.4.2. Certified from CSA by class I, division 2, group D
Actuators: StG 2010 - 01,StG 2040 - 01 and StG 2080 - 01 described in chapter 1.1.2. have the certification number LR 77078-2.
Actuator: StG 30.90 - 03 described in chapter 1.3. has the certification number LR
77078-1
Product Group 1: Actuators
20 Product Summary HEINZMANN
1.5. Solenoids for Electronic Fuel Injection
13
3
40-2 5+1
50±20,25
0,2 travel
Ø 3
H7
Ø 1
9-0,0
5
Ø 2
,5H
7
Ø 1
7,6-0
,1
Solenoid RM 01
Palet
Solenoid SM 01
4
Ø 6
Ø 3,2
32,5
49
18,6
36±0,1
30±0
,1
4224
48
4,5+0,1
19±0,5
16±0
,5
832,5
46,5±1
Ø 3
8-0,1
5
Ø 3
5-0,1
2
Solenoid SM 02
shown without cover
4248
62,1
57,5
43,5
16
19 48
32,5
54
Solenoid SM 03
fig. 19: Solenoids for Electronic Fuel Injection
Product Group 1: Actuators
Product Summary HEINZMANN 21
Solenoid RM 01 SM 01 SM 02 SM 03
EDV- No. 400-00-053-00 400-00-054-00 400-00-051-00 400-00-055-00 Pallet travel 0,2 mm 0,25 mm 0,25 mm 0,25 mm Rest air gab 0,05 mm 0,05 mm 0,05 mm 0,05 mm Solenoid force at travel begin
100 N
200 - 300 N
200 - 300 N
200 - 300 N
Product Group 1: Actuators
22 Product Summary HEINZMANN
2. Order Specifications for Manuals
There is no charge for our technical manuals ordered in reasonable quantities.
Order the necessary manuals on our speed governors from your nearest HEINZMANN location. (Please click on “HEINZMANN location” to see the list of our subsidiaries and agents in the world).
Please include the following information:
• your name,
• the name and address of your company (you can simply include your business card),
• the address where you want the manuals sent (if different from above),
• the number(s) (as on front page bottom right) and title(s) of the desired manual(s),
• or the technical data of your HEINZMANN equipment,
• the quantity you want.
You can directly use the following fax-form for ordering one or several manuals. Most of the manuals are available as acrobat PDF-files, too. On request they can be send via e-mail. We solicit comments about the content and the presentation of our publications. Please, send your comments to:
HEINZMANN GmbH & Co. KG
Service Department
Am Haselbach 1
D-79677 Schönau
Germany
Fax Reply
Order for HEINZMANN technical manuals Fax-Hotline +49 7673 8208 194
Please send me the following manuals:
Quantity No. of the manual Title
Please send me your new sales documentation about
( ) the HEINZMANN Analogue Governors Application:....................................................
( ) the HEINZMANN Digital Governors Application:....................................................
( ) the HEINZMANN Gas Engine Equipment Application:....................................................
Company ......................................................................................................................................
Contact Person..............................................................................................................................
Department ...................................................................................................................................
Adress........................................................... Country/Code/Town..............................................
Phone............................................................ Fax .........................................................................
E-Mail...........................................................................................................................................
Activity.........................................................................................................................................
Date ..............................................................