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FiguresSpecification 2014PROFINET
Jorey GuzmanPresident RPA-SEA
2PROFINET from PROFIBUS International
The architecture is being devised by 12 work groupsWith 140 employeesfrom 60 companies
PROFINET – from the world's largest fieldbus organization
PROFIBUS & PROFINET International (PI)
More then 1,400 members world wide
27 Regional Associations
(RPA)
50 PI Competence Center (PICC)
11 PI Test Laboratories (PITL)
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3PI’s global network
RegionalAssociations27CompetenceCenter50TrainingCenter27Test Labs11
PROFIBUS & PROFINET International (PI)
4What means RPA?
Support PB/PN vendors and users
Provide access to PB/PN technical documentation
Deliver events focused on PB/PN technologies
Develop Certified Competence & Training centers in the regions
Promote its members
Update the market on products, events & training
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55New Corporate Design
Organization logoSouth East Asia
Technology logo
Profile logoPROFIdrivePROFIdrive
Intro RPA-SEA
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6Members of Southeast Asia
Cooperation's with following magazines:
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Installed nodes World wide, new counting
PROFIBUS nodes
8
PROFIBUS device in Process Automation
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9PROFINET nodes
10PN nodes count
10
5.8
4.3
3.0
2.11.6
1.14
+38%
+35%
20112010200920082007
+43%
+43%
+31%+40%
Mio
2012
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11IMS Research Press Release
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In its new study “The World Market for Industrial Ethernet & FieldbusTechnologies – 2013 Edition,” IMS Research confirms PROFINET a leading position, with a market share of 30%, among the globally established Industrial Ethernet solutions. The study describes the solution promoted by PI (PROFIBUS & PROFINET International) as a comprehensive Industrial Ethernet solution that covers all areas up to and including high-performance drives.
Besides PROFINET the leading group includes Ethernet/IP and ModbusTCP/IP. Together, this group covers more than three-quarters of the market. The EtherCAT and Powerlinkvariants, which focus mainly on drive technology, have a market share of 7% and 9%, respectively, according to the study (see graphic).
Among the three leaders, PROFINET has proven to be at the top in terms of future outlook. IMS Research forecasts a compound annual growth rate (CAGR) of +16.9% for PROFINET (compared to +14.8% for EtherNet/IP and 15.9% for Modbus TCP).
12PROFIsafe nodes
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PROFINET @ VW Mexico
One cable for everything!2nd largest VW factory world wide
In 2010 only ~2.500 PROFINET devices
Today 10.000 devices in 150 stations
PROFINET & PROFIsafe are used throughout the plant
quality management and real-time data over the same wire
High requirements for certified devices
13© PI - PROFIBUS & PROFINET International 2014 Source: PROFIBUS & PROFINET Journal 01/2014
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2014 Technology Development
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The four stages of the Industrial Revolution15
1st Industrial Revolution• Follows
introduction of water and steam powered mechanical manufacturing facilities
2nd Industrial Revolution• Based on mass
production achieved by the division of labor concept and the use of electrical energy
3rd Industrial Revolution• Uses
electronics and IT to achieve further automation of manufacturing
4th Industrial Revolution• Based on
Cyber Physical Systems
End of 18th century
End of19th century
1970‘stoday
Increased networking needed!
© PI - PROFIBUS & PROFINET International 2014
Horizontal integration across value networks
The vision of Industry 4.0 covers three aspects
New business modelsEco-systems
End-to-end engineering across entire value chain
Integration of product and production lifecycle
Vertical integration & networked production systems
Flexible reconfigurable and adaptable production systems based on cyber-physical systems
according to the “Recommendations for implementing the strategic initiative INDUSTRY 4.0”
16
© PI - PROFIBUS & PROFINET International 2014
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PROFINET is the right basis for Industry 4.0
Energy Management
Security
DiagnosticsCondition Monitoring
Safety
Real time communication
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Performance
Industrial Wireless LAN
Flexible topologies
Expandability
Web tools
Open standard
One cable for all purposes
Fast device replacementRuggedness/stability
Easy cabling
Media redundancyLarge quantity structures
High transmission rate
Speed High precisionFast start-up
PROFINET addresses each of these imperatives
efficiency
performance
flexibility
© PI - PROFIBUS & PROFINET International 2014
Products solely can’t solve your security issues…
You also have to live a security management process
Raise awareness
Establish a process
Define rules and regulations
Implement measures
Assign responsibilities
Evaluate success
18
© PI - PROFIBUS & PROFINET International 2014
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Defense in Depth
Physical security measures access authorizationsProtection against unauthorized access or entry…
Network infrastructure measures
SegmentationFirewall, VPN, Access protection…
Endpoint security Device hardeningWhitelistingKnow-how protection…
Physical security measures
Network infrastructure measures
Endpoint security
© PI - PROFIBUS & PROFINET International 2014
New PROFINET Security Guideline
General security requirements for automation networks and differences to office-IT
Specific condition and requirements of PROFINET networks regarding security, e.g. real time capabilities
Elements and organization of a Security Management Process
Security concepts for the solution of the requirements Defense in depth approach
Example configuration
20
© PI - PROFIBUS & PROFINET International 2014
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PROFINET for Process Automation
"High speed alone isn't everything. PROFINET is not only fast, it can also simply do more."
From analog to digital
© PI - PROFIBUS & PROFINET International 2013
Relay – Switch • Switch signal is transmitted digital, additional parameters:
• Tag• Serial number• Device status• …Level switch 1983
- analogue Level switch 2013- PROFIBUS PA
Slide
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Value for our customers
Additional process values: More information about the process
More accurate process values: Higher precision ensures high quality of product
Diagnostics: Reliable diagnostics enable effective maintenance and higher availability of the whole plant
Bi-Directional communication: Remote access to the device enables parameterization from a central station
Without digital communication, information is locked inside the device
Slide
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24PA Profile 3.02
PROFIBUS PA Profile 3.02 focuses on easy device handling, such as…
Device handling similar to 4…20mA
Easy diagnostics
Easy device replacement
Easy life cycle management
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2525Device Diagnostic with PA Profile
Process control, maintenance, condition monitoring, …
PROFIBUS PA
Device A Device CDevice B
Before profile 3.02 was introduced
all diagnosis messages have been provided to all users.>> Difficult to manage by the operators
2626Condensed Status & Diagnostic Messages
With Profile 3.02
Diagnosis messages are mapped to categories already by the manufacturer, categories comply with NAMUR NE 107.Plant operator gets categorized information.Maintenance department gets full information.
PROFIBUS PA
Device ADiag 1
Diag2
Diag 3
Diag 4
------
Diag n
Maintenance Required
Failure Functional Check
Out of Specification
Device ADiag 1
Diag2
Diag 3
Diag 4
------
Diag n
Device ADiag 1
Diag2
Diag 3
Diag 4
------
Diag n
Diag 1
Diag2
Diag 3
Diag 4
------
Diag n
Diagnosis messages are mapped to 4 categories.
Plant operatorMaintenance department
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27PROFINET the comprehensive standard
FactoryAutomation
MotionControl
ProcessAutomation
PROFINETEstablished in factory automation and motion controlUsed in the process industry for inbound and outbound applications PROFINET standardized for the primary process
© PI - PROFIBUS & PROFINET International 2013
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One system for all applications
Redundancy
28PROFINET for Process Automation
Configuration in Run (CiR)
DCS
Remote I/O Proxy
Sequence of EventsSystem Master Clock(GPS, DCF77, …)
Controller 1 Controller 2 Controller 3
Proxy
Device Device
BackupClock Master
Redundant ControllerPrimary Backup
Redundant Network
Device with redundant connectivity
Device with singularconnectivity
Fieldbus integrationDCS
HART
PROFIBUS PA
FF H1
PROFINET
PROFIBUS DP
© PI - PROFIBUS & PROFINET International 2013
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Summary
More than a field busLarge quantity structuresPerformanceDiagnostics
Allows for new conceptsIT-IntegrationWireless
Leverages existing installed basePROFIBUS-PA, HART, FF Proxy Concept
DCS
HART
PROFIBUS PA
FF H1
PROFIBUS DP
PROFINET
PROFINET for Process Automation
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© PI - PROFIBUS & PROFINET International 2013
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30
Web activities
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31Entry to the Web side
www.sea.profibus.com
www.sea.profinet.comSEA = South East Asia
Intro RPA-SEA
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32Download all slides!!!
www.sea.profinet.comwww.sea.profibus.com
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33Magazines & Newsletter
In total 30 articles in the automation magazines and 25 newsletter (PI global and local together)
34Infos of all the technology
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35PI Product Finder
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New interfacelook&feelinteraction
many devices/vendors
Simple to integrate new devices
http://www.profibus.com/products/product-finder/
36Follow us on Facebook
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37Channel on Youtube
http://www.youtube.com/user/ProfiTelevision
Example “Minute of PROFINET`”
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38PROFIBUS Dialogs
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39Web based Training
http://www.profibus.com/training/web-based-training/
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40PROFINET Support
www.sea.profinet.comInternet
FlyerPROFINET FlyerPROFINET System descriptionPROFINET Technology brochure
SupportTraining Programs (Certified PROFINET Engineer/Installer)
GuidelinesDesignCabling and AssemblyCommissioning
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41Thank you for your attention!
Join us at
PROFIBUS/PROFINET Association South East Asia
Jorey Guzman
E-Mail: [email protected]