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PRE-FEASIBILITY REPORT OF EXPANSION OF THE SYSTEM CAPACITY OF MDPL FROM EXISTING 5.0 MMTPA TO 6.9 MMTPA BY WAY OF, INSTALLATION OF
ADDITIONAL PUMP FACILITIES AT BHACHAU AND PINDWARA AND LAYING 280 KM. EXTENSION SPUR PIPELINE FROM PALANPUR STATION TO HPCL
PROPOSED MARKETING TERMINAL NEAR VADODARA”
PROJECT PROPONENT M/s. HINDUSTAN PETROLEUM CORPORATION LTD.
P&P DEPARTMENT, 8th FLOOR, NORTH TOWER, SCOPE MINAR,
LAXMI NAGAR, NEW DELHI-110092
M.2015/ Dec, 2015
Prepared By MANTEC CONSULTANTS PVT. LTD.
QCI/NABET Accredited EIA Consultant and MoEF & NABL approved Laboratory 805, Vishal Bhawan, 95 Nehru Place, New Delhi-110019, PH. 011-26429294/95/96,
Fax. 011-26463665/26842531, e-mail: [email protected], Environment Division, D-36, Sector-6, Noida-201 301, U. P., Ph. 0120-4215000, 0120-4215807 Fax. 0120-4215809,
E-mail: [email protected] Website: www.mantecconsultants.com
PRE-FEASIBILITY REPORT OF EXPANSION OF THE SYSTEM CAPACITY OF MDPL FROM EXISTING 5.0 MMTPA TO 6.9 MMTPA BY WAY OF, INSTALLATION OF ADDITIONAL PUMP
FACILITIES AT BACHAU AND PINDWARA AND LAYING 280 KM. EXTENSION SPUR PIPELINE FROM PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
Table of Contents
1 EXECUTIVE SUMMARY....................................................................................................... 5
1.1 INTRODUCTION .................................................................................................................. 5
1.1.1 Project and project proponents ........................................................................................ 5
1.1.2 Nature of the project ....................................................................................................... 6
1.1.3 Demand supply gap ......................................................................................................... 6
1.1.4 Employment generation .................................................................................................. 6
1.2 PROJECT DESCRIPTION ..................................................................................................... 6
1.2.1 Location .......................................................................................................................... 6
1.2.2 Capacities ........................................................................................................................ 7
1.3 SITE ANALYSIS ................................................................................................................... 7
1.3.1 Connectivity .................................................................................................................... 7
1.3.2 Land form, Land use and Land ownership ...................................................................... 8
1.3.3 Topography ..................................................................................................................... 8
1.3.4 Climate of the area .......................................................................................................... 8
1.3.5 Infrastructure ................................................................................................................... 8
1.4 PLANNING BRIEF ................................................................................................................ 8
1.4.1 Planning Concept ............................................................................................................ 8
1.4.2 Population projection ...................................................................................................... 9
1.4.3 Infrastructure, amenities and facilities ............................................................................ 9
1.5 REHABILITATION AND RESETTLEMENT ...................................................................... 9
1.6 PROJECT SCHEDULE & COST ESTIMATES .................................................................... 9
2 INTRODUCTION ................................................................................................................... 10
2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT ................................... 10
2.2 BRIEF DESCRIPTION OF NATURE OF PROJECT ......................................................... 10
2.2.1 Project at a glance ......................................................................................................... 10
2.3 NEED OF THE PROJECT AND ITS IMPORTANCE ........................................................ 11
2.4 THE MAIN PURPOSE & IMPOTANCE OF THE PROJECT ............................................ 12
2.5 DEMAND SUPPLY GAP .................................................................................................... 12
2.6 EMPLOYMENT GENERATION ........................................................................................ 12
3 PROJECT DESCRIPTION ................................................................................................... 13
3.1 TYPE OF PROJECT ............................................................................................................. 13
3.2 LOCATION .......................................................................................................................... 13
3.3 PROCESS DESCRIPTION .................................................................................................. 13
3.4 RESOURCE OPTIMIZATION ............................................................................................ 14
3.4.1 Electricity ...................................................................................................................... 14
MANTEC CONSULTANTS PVT. LTD. Page 2
PRE-FEASIBILITY REPORT OF EXPANSION OF THE SYSTEM CAPACITY OF MDPL FROM EXISTING 5.0 MMTPA TO 6.9 MMTPA BY WAY OF, INSTALLATION OF ADDITIONAL PUMP
FACILITIES AT BACHAU AND PINDWARA AND LAYING 280 KM. EXTENSION SPUR PIPELINE FROM PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA” 3.5 WATER ................................................................................................................................ 14
3.6 GENERATION OF WASTES .............................................................................................. 15
3.6.1 Solid & hazardous wastes ............................................................................................. 15
3.6.2 Liquid effluents ............................................................................................................. 15
3.6.3 Gaseous emissions ........................................................................................................ 15
3.7 INFORMATION FOR EIA PURPOSE ................................................................................ 15
4 SITE ANALYSIS .................................................................................................................... 17
4.1 CONNECTIVITY ................................................................................................................. 17
4.2 LAND FORM, LAND USE AND LAND OWNERSHIP .................................................... 17
4.3 TOPOGRAPHY .................................................................................................................... 17
4.4 EXISTING LAND USE PATTERN ..................................................................................... 18
4.5 EXISTING INFRASTRUCTURE ........................................................................................ 18
4.6 CLIMATE OF THE AREA .................................................................................................. 18
4.7 INFRASTRUCTURE ........................................................................................................... 18
4.7.1 Telecommunication System .......................................................................................... 18
5 PLANNING BRIEF ................................................................................................................ 19
5.1 PLANNING CONCEPT ....................................................................................................... 19
5.2 POPULATION PROJECTION ............................................................................................. 19
5.3 LAND USE PLANNING...................................................................................................... 19
5.4 INFRASTRUCTURE DEMAND ......................................................................................... 19
5.4.1 Physical Demand........................................................................................................... 19
5.5 AMENITIES/FACILITIES ................................................................................................... 20
6 PROPOSED INFRASTRUCTURE ....................................................................................... 21
6.1 INDUSTRIAL AREA ........................................................................................................... 21
6.2 Not Applicable RESIDENTIAL AREA ............................................................................... 21
6.3 SOCIAL INFRASTRUCTURE ............................................................................................ 21
6.4 DRINKING WATER MANAGEMENT .............................................................................. 21
6.5 SEWERAGE SYSTEM ........................................................................................................ 21
6.6 INDUSTRIAL WASTE MANAGEMENT .......................................................................... 21
6.6.1 Solid Waste Management ............................................................................................. 21
6.6.2 Waste water Management ............................................................................................. 22
6.6.3 Hazardous waste Management ...................................................................................... 22
6.7 POWER REQUIREMENT & SUPPLY/SOURCE .............................................................. 22
7 REHABILITATION AND RESETTLEMENT PLAN ....................................................... 23
8 PROJECT SCHEDULE AND COST ESTIMATE ............................................................. 24
8.1 PROJECT SCHEDULE ........................................................................................................ 24
MANTEC CONSULTANTS PVT. LTD. Page 3
PRE-FEASIBILITY REPORT OF EXPANSION OF THE SYSTEM CAPACITY OF MDPL FROM EXISTING 5.0 MMTPA TO 6.9 MMTPA BY WAY OF, INSTALLATION OF ADDITIONAL PUMP
FACILITIES AT BACHAU AND PINDWARA AND LAYING 280 KM. EXTENSION SPUR PIPELINE FROM PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
8.1.1 Pre-Project Activity....................................................................................................... 24
8.1.2 Project Construction ...................................................................................................... 24
8.2 ESTIMATED PROJECTED COST ...................................................................................... 24
9 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATION)........................................ 25
TABLE
Table 1: Nearest City along with distance ............................................................................................ 13 Table 2: System Configuration Detail .................................................................................................. 14 Table 3: Connectivity of Pipeline ......................................................................................................... 17 Table 4: Breakup of Project Cost .......................................................................................................... 24
Figure
Figure 1: Schematic Representation of Environment Clearance Process ............................................. 16 Figure 2: Location map of the proposed project ................................................................................... 26 Figure 3: Location map on toposheet .................................................................................................... 27 Figure 4: 15km radius of proposed spur pipeline map on toposheet .................................................... 28 Figure 5: Project location of proposed Vadodara terminal ................................................................... 29 Figure 6: Environmental sensitivity map of Vadodara terminal ........................................................... 30 Figure 7: Coordinate of Vadodara terminal .......................................................................................... 31 Figure 8: Location map of Palanpur station (Chandisar) ...................................................................... 32 Figure 9: Environmental sensitivity map of Chandisar......................................................................... 33 Figure 10: Coordinate of Palanpur station (Chandisar) ........................................................................ 34 Figure 11: Palanpur (Chandisar Location map on toposheet) ............................................................... 35 Figure 12: Environmental Sensitive map of Bhachau........................................................................... 36 Figure 13: Corner coordinates of Bhachau station ................................................................................ 37 Figure 14: Bhachau station map on toposheet ...................................................................................... 38 Figure 15: Environmental sensitivity map ............................................................................................ 39 Figure 16: Pindwara map on toposheet ................................................................................................. 40 Figure 17: Corner coordinates of the Pindwara station ......................................................................... 41
MANTEC CONSULTANTS PVT. LTD. Page 4
PRE-FEASIBILITY REPORT OF EXPANSION OF THE SYSTEM CAPACITY OF MDPL FROM EXISTING 5.0 MMTPA TO 6.9 MMTPA BY WAY OF, INSTALLATION OF ADDITIONAL PUMP
FACILITIES AT BACHAU AND PINDWARA AND LAYING 280 KM. EXTENSION SPUR PIPELINE FROM PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
1 EXECUTIVE SUMMARY
1.1 INTRODUCTION
Hindustan Petroleum Corporation Limited (HPCL) desires to lay a cross country
multiproduct white oil pipeline for the distribution of products in Western India including the
area of Indore, Surat and Sagar etc. The pipeline is proposed to be laid to transfer MS, HSD
and SKO from the existing Tap off location, at Palanpur marketing and pumping terminal of
Mundra-Delhi Pipeline (MDPL) in Gujarat up to Vadodara in Gujarat. The products shall be
made available to this pipeline from existing MDPL. Expansion of the system capacity of
MDPL from existing 5.0 MMTPA to 6.9 MMTPA by way of, installation of additional pump
facilities at Bhachau and Pindwara and laying 280 Kms. extension spur pipeline from
Palanpur station to HPCL proposed Marketing terminal Near Vadodara.
Additional pumps(2 working + 1 standby) will be installed at Palanpur station on existing
MDPL pipeline. Also based on new batch sizes, A new receipt station/marketing terminal is
proposed at Vadodara with Rail/Road loading facilities.
1.1.1 Project and project proponents
HPCL is a Government of India Enterprise with a Navratna Status, and a Forbes 2000 and
‘Global Fortune 500’ company, is a leading public sector undertaking (PSU) engaged in
refining, transportation and marketing of petroleum products across the country. HPCL has
the second largest share of product pipelines in India with a pipeline network of more than
2,500 km for transportation of petroleum products and a vast marketing network consisting of
13 Zonal offices in major cities and 101 Regional Offices facilitated by a Supply &
Distribution infrastructure comprising Terminals, Pipeline networks, Aviation Service
Stations, LPG Bottling Plants, Inland Relay Depots & Retail Outlets, Lube and LPG
Distributorships.
Transportation through pipeline is the safest mode of transportation in comparison to other
modes of transportation i.e. rail and roads. It is highly reliable, environment friendly, energy
efficient and cost efficient.
MANTEC CONSULTANTS PVT. LTD. Page 5
PRE-FEASIBILITY REPORT OF EXPANSION OF THE SYSTEM CAPACITY OF MDPL FROM EXISTING 5.0 MMTPA TO 6.9 MMTPA BY WAY OF, INSTALLATION OF ADDITIONAL PUMP
FACILITIES AT BACHAU AND PINDWARA AND LAYING 280 KM. EXTENSION SPUR PIPELINE FROM PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
1.1.2 Nature of the project
The proposed project belongs to transfer the petroleum products from Palanpur station of
Mundra-Delhi Pipeline (MDPL) in Gujarat up to Vadodara in Gujarat.
The proposed project envisages transportation of petroleum products like MS, HSD and SKO
from Palanpur pumping station to Vadodara terminal after laying new 280 km long 18” dia
spur pipeline.
The proposed spur pipeline will pass through number of rivers/canals, Agricultural land, and
National/State highways etc. There are no rehabilitation and resettlement (R&R) issues.
The proposed receipt, storage and distribution capacity of the Vadodara terminal will be
approx. 2,10,000 KL and proposed area is approx 150 acre (130.84+19.91 Acres).
Other facilities like administrative building, first-aid post, bore-wells, DG Set, etc. are also
included in the project. The pipeline route map is attached as figure.
1.1.3 Demand supply gap
The demand and supply of petroleum products in Western India including Indore, Surat and
Sagar etc. will be met from Vadodara marketing terminal. The proposed project is for the
transportation of petroleum products like MS, HSD and SKO to cater the demand of same
from Vadodara marketing terminal.
1.1.4 Employment generation
Proposed project will generate indirect employment at local level during the construction
phase.
1.2 PROJECT DESCRIPTION
The proposed project Palanpur-Vadodara pipeline system has been designed for the transport
of petroleum products for long term basis. The proposed pipeline will originate at Palanpur,
would reach up to Vadodara terminal. The pipeline size will be 18” dia and length of the
pipeline would be 280 km.
1.2.1 Location
The proposed pipeline will originate at Palanpur, would terminate the right-of-way (RoW) of
18m would then follow the RoW to terminate Vadodara terminal.
MANTEC CONSULTANTS PVT. LTD. Page 6
PRE-FEASIBILITY REPORT OF EXPANSION OF THE SYSTEM CAPACITY OF MDPL FROM EXISTING 5.0 MMTPA TO 6.9 MMTPA BY WAY OF, INSTALLATION OF ADDITIONAL PUMP
FACILITIES AT BACHAU AND PINDWARA AND LAYING 280 KM. EXTENSION SPUR PIPELINE FROM PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
Starting point of extension spur pipeline will be Palanpur and terminating at Vadodara
marketing terminal, additional pumping stations are in district Kachhch (Gujarat) and
Pindwara in district Sirohi (Rajsathan) and associated marketing terminal at Vadodara.
1.2.2 Capacities
The capacity of the pipeline will be 8000 hr/yr. The proposed pipeline is used for the long
term basis to deliver the petroleum products to Vadodara terminal.
A new receipt station cum marketing terminal at Vadodara with Rail/Road loading facilities
having receipt, storage and distribution capacity of Approx. 2,10,000KL of petroleum
product.
1.3 SITE ANALYSIS
The pipeline will originate at existing tap off point at Palanpur (Gujarat) of Mundra-Delhi
pipeline in Gujarat and terminating at the proposed marketing terminal at Vadodara. The
proposed pipeline will passes thru number of rivers/canals; Agricultural land etc. there is no
Rehabilitation and Resettlement (R&R) issues.
1.3.1 Connectivity
The pipeline route is well connected to rail and road ways.
Existing MDPL marketing terminal in Palanpur (Banaskantha )-
Chandisar Railway Station: Approx. 2 km, S-E (by road).
Sardar Vallabhbhai Patel International Airport Ahmedabad: Approx. 153 km, S (by road)
Proposed Terminal Savli (Vadodara)- Pilol Railway Station: Approx. 1 km, W (by road)
Vadodara Airport: Approx. 13 km, S (by road).
Proposed pumping station on existing MDPL at Bhachau:- Bhachau Railway Station: Approx. 3 km, S-E (by road).
Gandhidham/Kandla Airport, Gandhidham: Approx. 44 km, S-W (by road)
Proposed pumping station on existing MDPL at Pindwara:- Sirohi Road Railway Station: Approx. 13 km, S-W (by road)
Maharana Pratap Airport: Approx. 131 km, S-E (by road)
MANTEC CONSULTANTS PVT. LTD. Page 7
PRE-FEASIBILITY REPORT OF EXPANSION OF THE SYSTEM CAPACITY OF MDPL FROM EXISTING 5.0 MMTPA TO 6.9 MMTPA BY WAY OF, INSTALLATION OF ADDITIONAL PUMP
FACILITIES AT BACHAU AND PINDWARA AND LAYING 280 KM. EXTENSION SPUR PIPELINE FROM PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
1.3.2 Land form, Land use and Land ownership
The land use at stations is flat and land use of pipeline is varying from flat terrain and there
are some undulations. The pipeline will crosses many rivers/canals, agricultural land etc.
After laying the pipeline the RoW of the agricultural land will be restored to original
condition and return back to farmer for agricultural purpose. The compensation of
agricultural crop will be given to farmers during pipeline laying phase. Land acquisition for
terminal and pumping station is under progress.
1.3.3 Topography
Tap off point at Palanpur, proposed marketing terminal at Vadodara and additional pumping
facilities at Bhachau and Pindwara, all the stations located in the flat plain of the state Gujarat
and Rajasthan. The average elevation of the sites Palanpur, Bhachau, Pindwara, Vadodara
would be 164 m, 26 m, 393 m, 40 m respectively.
1.3.4 Climate of the area
The climate of the area is characterized by hot summer, cold winter and rainfall. The
maximum temperature of Palanpur, Bhachau, Pindwara and Vadodara during summer is
approximately 40.40C, 410C, 390C and 46.70C respectively and during winter season the
minimum temperature approximately 10.40C, 90C, 100C and 3.30C respectively.
1.3.5 Infrastructure
The civil structures are provided like shelter to men and machinery, pump shed, booster sheds
have been planned to be of steel structure, RCC civil structures will be constructed.
1.4 PLANNING BRIEF
Planning of the construction of pipeline is given in the following sub section-
1.4.1 Planning Concept
The proposed pipeline planned to cater the demand of petroleum products in Western India
including the area of Indore, Surat and Sagar etc. from proposed Vadodara terminal. The
petroleum products like MS, HSD and SKO will be pumped from Palanpur station to
Vadodara terminal and transported to other parts via rail/road transportation thru vadodara
terminal.
MANTEC CONSULTANTS PVT. LTD. Page 8
PRE-FEASIBILITY REPORT OF EXPANSION OF THE SYSTEM CAPACITY OF MDPL FROM EXISTING 5.0 MMTPA TO 6.9 MMTPA BY WAY OF, INSTALLATION OF ADDITIONAL PUMP
FACILITIES AT BACHAU AND PINDWARA AND LAYING 280 KM. EXTENSION SPUR PIPELINE FROM PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
1.4.2 Population projection
Proposed project will generate indirect employment at local level during the construction
phase.
1.4.3 Infrastructure, amenities and facilities
Infrastructure, amenities and facilities required for construction and operation of pipeline,
terminal and facilities have been determined and provided in the project area.
1.5 REHABILITATION AND RESETTLEMENT
The proposed spur pipeline will pass thru many rivers/canals, Agricultural land, and
National/State highways etc. There are no rehabilitation and resettlement (R&R) issues.
1.6 PROJECT SCHEDULE & COST ESTIMATES
Total cost of the project is estimated as Rs. 1520 Crores (Rs. 950 for Pipeline, Rs. 450 for
Vadodara terminal and 120 crore for Bhachau and Pindwara stations).
Project schedule is 24 months after statutory clearance.
MANTEC CONSULTANTS PVT. LTD. Page 9
PRE-FEASIBILITY REPORT OF EXPANSION OF THE SYSTEM CAPACITY OF MDPL FROM EXISTING 5.0 MMTPA TO 6.9 MMTPA BY WAY OF, INSTALLATION OF ADDITIONAL PUMP
FACILITIES AT BACHAU AND PINDWARA AND LAYING 280 KM. EXTENSION SPUR PIPELINE FROM PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
2 INTRODUCTION
2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT
Hindustan Petroleum Corporation Ltd is a Government of India Enterprise with a
Navratna Status, and a Forbes 2000 and ‘Global Fortune 500’ company, is a leading public
sector undertaking (PSU) engaged in refining, transportation and marketing of petroleum
products across the country. HPCL has the second largest share of product pipelines in India
with a pipeline network of more than 2,500 kms for transportation of petroleum products and
a vast marketing network consisting of 13 Zonal offices in major cities and 101 Regional
Offices facilitated by a Supply & Distribution infrastructure comprising Terminals, Pipeline
networks, Aviation Service Stations, LPG Bottling Plants, Inland Relay Depots & Retail
Outlets, Lube and LPG Distributorships.
Pipeline for transportation of crude oil and finished petroleum products to various
consumption centers. Transportation through pipeline is the safest mode of transportation in
comparison to other modes of transportation i.e. rail and roads. It is highly reliable,
environment friendly, energy efficient and cost efficient.
As an integrated oil company with refineries, marketing terminals/depots and retail outlets,
HPCL is playing a significant role in the nation’s economic development and growth.
The spur pipeline project envisaged to cater demand of petroleum products in Vadodara
terminal transported from tap off point Palanpur and utilize existing Mundra-Delhi pipeline
section and same will transfer up to proposed Vadodara terminal. The product will be made
available from the existing Mundra-Delhi pipeline.
2.2 BRIEF DESCRIPTION OF NATURE OF PROJECT
The description of the proposed pipeline is as follows-
2.2.1 Project at a glance
Tap off point at Palanpur, proposed marketing terminal at Vadodara and additional pumping
facilities at Bhachau and Pindwara. The pipeline length having 18” dia is approximately 280
km.
MANTEC CONSULTANTS PVT. LTD. Page 10
PRE-FEASIBILITY REPORT OF EXPANSION OF THE SYSTEM CAPACITY OF MDPL FROM EXISTING 5.0 MMTPA TO 6.9 MMTPA BY WAY OF, INSTALLATION OF ADDITIONAL PUMP
FACILITIES AT BACHAU AND PINDWARA AND LAYING 280 KM. EXTENSION SPUR PIPELINE FROM PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
Palanpur-Vadodara pipeline system broadly comprises the following.
280 kms cross country pipeline of 18" dia between Palanpur and Vadodara.
2 main pump+1 standby pumps and small 400 KVA DG set proposed at Bhachau station.
2 main pump+1 standby pumps and small 400 KVA DG set proposed at Pindwara station.
6nos. of SV stations with 25 KVA capacity DG set in Palanpur-Vadodara Pipeline
1 no. of IP station with 25 KVA capacities DG set in Palanpur-Vadodara Pipeline.
The proposed capacity of the Vadodara terminal will be approx. 2,10,000 KL with proposed area is approx 150 acre with 3 no of DG set of capacity 625 KVA, 250 KVA and 160 KVA.
The facilities required for operation of the project, viz., pumping units and booster shed to
accommodate the pumping units with associated facilities have been planned to be steel
structure. Other facilities like RCC civil structure have been planned to accommodate control
panels, HT/LT panels, Batteries etc. all the safety factors like wind load, seismic load, soil
bearing capacity etc have been taken into account while designing the civil structures.
The route map of proposed pipeline is attached as figure 2.
2.3 NEED OF THE PROJECT AND ITS IMPORTANCE
The pipeline will cater the demand of petroleum products in western India including the area
of Indore, Surat and Sagar etc. from proposed Vadodara terminal. The petroleum products
will distribute from Vadodara terminal thru rail/road transport in western part of India
including the area of Indore, Surat and Sagar etc. from proposed Vadodara terminal. The
petroleum products will be made available to this pipeline from existing MDPL. Expansion
of the system capacity of MDPL from existing 5.0 MMTPA to 6.9 MMTPA by way of,
installation of additional pump facilities at Bhachau and Pindwara and laying 280 km.
extension spur pipeline from Palanpur station to HPCL proposed Marketing terminal Near
Vadodara to cater the petroleum products demand.
The transportation of petroleum products requirement can be met either by rail or pipeline.
Road transportation has not been considered since the volume involved is large and the
distance is also substantial. The transportation of petroleum products through pipeline is more
energy efficient process.
MANTEC CONSULTANTS PVT. LTD. Page 11
PRE-FEASIBILITY REPORT OF EXPANSION OF THE SYSTEM CAPACITY OF MDPL FROM EXISTING 5.0 MMTPA TO 6.9 MMTPA BY WAY OF, INSTALLATION OF ADDITIONAL PUMP
FACILITIES AT BACHAU AND PINDWARA AND LAYING 280 KM. EXTENSION SPUR PIPELINE FROM PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
2.4 THE MAIN PURPOSE & IMPOTANCE OF THE PROJECT
The main purpose of the project is as follows-
• Cost of the transportation of petroleum products through pipeline will be low as
compared to rail and road.
• The pipeline will cater the requirement of petroleum products in western India.
• The proposed project have significant role in transportation of petroleum products viz.
safety, reliability, less energy consumption, environment friendly etc.
2.5 DEMAND SUPPLY GAP
Proposed project will manage the demand supply gap of the petroleum products.
The demand and supply of petroleum products in Western India including the area of Indore,
Surat and Sagar etc. will be met from proposed Vadodara terminal. The proposed project is
for the transportation of petroleum products like MS, HSD and SKO to cater the demand of
same from Vadodara marketing terminal. The storage capacity of the Vadodara terminal will
be approx. 2,10,000 KL.
2.6 EMPLOYMENT GENERATION
Proposed project will generate indirect employment at local level during the construction
phase.
MANTEC CONSULTANTS PVT. LTD. Page 12
PRE-FEASIBILITY REPORT OF EXPANSION OF THE SYSTEM CAPACITY OF MDPL FROM EXISTING 5.0 MMTPA TO 6.9 MMTPA BY WAY OF, INSTALLATION OF ADDITIONAL PUMP
FACILITIES AT BACHAU AND PINDWARA AND LAYING 280 KM. EXTENSION SPUR PIPELINE FROM PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
3 PROJECT DESCRIPTION
3.1 TYPE OF PROJECT
The project pertains to establishment of pipeline for transportation of petroleum products
from existing tap off location, at Palanpur of Mundra-Delhi Pipeline (MDPL) in Gujarat up to
Vadodara in Gujarat. The petroleum products will be transported from origination tap off
point Palanpur.
The proposed Palanpur-Vadodara pipeline system has been designed, so as to optimally
transport petroleum products from Palanpur to Vadodara on long-term basis.
3.2 LOCATION
Tap off point at Palanpur, proposed marketing terminal at Vadodara and additional pumping
facilities at Bhachau and Pindwara. The pipeline will originate at Palanpur station and
terminate at proposed Vadodara terminal.
The pumping facilities will be provided at Palanpur, Bhachau, Pindwara and Proposed
Vadodara terminal. Nearest city from the stations is given in Table-1.
Table 1: Nearest City along with distance
S. No. Station Nearest city name and distance
1. Palanpur Palanpur: Approx. 16 km, S-E (by road)
2. Bhachau Bhachau City: Approx. 5 km, S-W (by road).
3. Pindwara Sirohi City: Approx. 10 km, S-W
4. Vadodara Vadodara: Approx. 16 km, S (by road)
Environmental sensitivity map showing 10km radius is attached as Figure 6, 9, 12 and 15.
3.3 PROCESS DESCRIPTION
Palanpur pumping station shall act as a Tap-off point which shall further pump the products
to Palanpur-Vadodara pipeline. The station shall be designed to handle the petroleum
products namely, MS, HSD and SKO from Mundra-Delhi pipeline.
MANTEC CONSULTANTS PVT. LTD. Page 13
PRE-FEASIBILITY REPORT OF EXPANSION OF THE SYSTEM CAPACITY OF MDPL FROM EXISTING 5.0 MMTPA TO 6.9 MMTPA BY WAY OF, INSTALLATION OF ADDITIONAL PUMP
FACILITIES AT BACHAU AND PINDWARA AND LAYING 280 KM. EXTENSION SPUR PIPELINE FROM PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
The products shall be made available to this pipeline from existing MDPL. The length of the
pipeline shall be 280 km.
The petroleum products will be pumped from Palanpur station to cater the requirement of
petroleum products in western India including the area of Indore, Surat and Sagar etc. from
proposed Vadodara terminal. The pipeline has been designed for long term basis. The
pipeline system using 18” OD optimum size of pipeline for the proposed project. The
pipeline would cross thru many rivers/canals, roads, railway tracks and agricultural land. The
pipeline will be installed by using HDD (Horizontal Directional Drilling) technique for major
rivers/canals and submerged crossing method will be preferred for minor rivers/canals.
The higher wall thickness pipes will be envisaged to be laid across major rivers/canals, water
course etc. The wall thickness will be more at crossings.
System configuration detail is given in Table-2.
Table 2: System Configuration Detail
S. No. Parameter Detail 1. Length of Pipeline 280 km 2. Capacity 1.9 MMTPA
Line Size 3. Palanpur to Vadodara 18” OD
3.4 RESOURCE OPTIMIZATION
3.4.1 Electricity
The power supply will be met through state electricity Board, 33KV switchyard has been
envisaged for extending 6.6 KV power supply to Pumping Units. Other facilities are as
follows-
• Automatic power factor controller with requisite capacitor banks would be provided
for improving power factor in PMCC panel.
• A new MCC panel, with one incomer, would be installed for extending power to the
new facilities viz. MOV, Sump motor, PCV etc.
3.5 WATER
The water will be utilized as domestic purposes by workers during construction phase along
with pipeline, which will be met from tanker supply. During operational phase, water will be
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required for stations/terminal only and water requirement for pipeline, water will also be
required for fire fighting facility and stored in fire water storage tank.
3.6 GENERATION OF WASTES
3.6.1 Solid & hazardous wastes
The solid and hazardous waste will be generated. The generated waste from construction will
be utilized as and when required.
3.6.2 Liquid effluents
Very small quantity of domestic waste will be generated during construction phase. There
will be provision for disposal of domestic effluent into septic tanks followed by soak pit.
OWS/ETP will be provided at station/ terminal.
3.6.3 Gaseous emissions
The gaseous Emissions would be due to the DG set operation at the stations/terminal. The
emission from DG sets will be kept within the prescribed limit of the SPCB/CPCB which will
be released through adequate height stack.
3.7 INFORMATION FOR EIA PURPOSE
As per the EIA Notification 2006 of Ministry of Environment, Forests and climate change,
Government of India and lastly amended on 2000, the transportation of petroleum product
through pipeline has to obtain prior environmental clearance. The proposed project is covered
under Category 6 (a) (Oil & gas transportation pipe line (Crude and
refinery/Petrochemical products) passing through National parks/Sanctuaries/Coral
reefs/ecologically sensitive areas) as per the Schedule of EIA Notification.
The process for obtaining Environmental Clearance for the proposed project as per EIA
Notification-2006 is given in Figure-1.
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Figure 1: Schematic Representation of Environment Clearance Process
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4 SITE ANALYSIS
4.1 CONNECTIVITY
The proposed pipeline project will be easily approachable. The connectivity of pipeline is
given in Table-3.
Table 3: Connectivity of Pipeline
S. No. Location Station/pipeline point
Railway station name & Distance
Airport name & Distance
1. Palanpur Chandisar Railway Station: Approx. 2 km, S-E (by road)
Sardar Vallabhbhai Patel International Airport Ahmedabad: Approx. 153 km, S (by road)
2. Bhachau Bhachau Railway Station: Approx. 3 km, S-E (by road).
Gandhidham/Kandla Airport, Gandhidham: Approx. 44 km, S-W (by road)
3. Pindwara Sirohi Road Railway Station: Approx. 13 km, S-W (by road)
Maharana Pratap Airport: Approx. 131 km, S-E (by road)
4. Vadodara Pilol Railway Station: Approx. 1 km, W (by road)
Vadodara Airport: Approx. 13 km, S (by road).
4.2 LAND FORM, LAND USE AND LAND OWNERSHIP
The land use at stations is flat and land use of pipeline is varying from flat terrain and there
are some undulations. The pipeline will crosses many rivers/canals, agricultural land etc.
After laying the pipeline the RoW of the agricultural land will be restored to original
condition and return back to farmer for agricultural purpose. The compensation of
agricultural crop will be given to farmers during construction phase. Land acquisition is
under progress for terminal and stations. The area of the proposed Vadodara terminal
including newly laid approach road will be approx. 150 acres and HPCL has its own RoW 18
m. from Palanpur to Vadodara terminal. The owner of RoW and stations is HPCL.
4.3 TOPOGRAPHY
The pipeline will start at tap off point at Palanpur, proposed marketing terminal at Vadodara
and additional pumping facilities at Bhachau and Pindwara, all the stations located in the flat
plain of the state Gujarat and Rajasthan. The average elevation of the sites Palanpur,
Bhachau, Pindwara, Vadodara would be 164 m, 26 m, 393 m, 40 m respectively.
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4.4 EXISTING LAND USE PATTERN
Existing land use pattern of the station/terminal is simple flat. The land use pattern of the
pipeline will be simple terrain.
The proposed pipeline will cross a number of major and minor river/canals, agricultural land,
road and railway tracks.
4.5 EXISTING INFRASTRUCTURE
The petroleum products would be transported from Palanpur using existing Mundra-Delhi
Pipeline (MDPL) in Gujarat up to Vadodara in Gujarat. There are 2 main pumps+1 standby
pump and small 400 KVA DG set will proposed at Bhachau station and Pindwara station.
The petroleum products will be pumped from existing Palanpur pumping station to proposed
Vadodara marketing terminal using 280km spur pipeline from Palanpur to Vadodara.
4.6 CLIMATE OF THE AREA
The climate of the area is characterized by hot summer, cold winter and rainfall. The
maximum temperature of Palanpur, Bhachau, Pindwara and Vadodara during summer is
approximately 40.40C, 410C, 390C and 46.70C respectively and during winter season the
minimum temperature approximately 10.40C, 90C, 100C and 3.30C respectively.
4.7 INFRASTRUCTURE
The civil structures are provided like shelter to men and machinery, pump shed, booster sheds
have been planned to be of steel structure, RCC civil structures have been planned. The other
infrastructure facility as follows-
4.7.1 Telecommunication System
The salient features of the telecommunication system envisaged for Palanpur-Vadodara
Pipeline are as given below-Optical fiber cable (OFC) has been considered for Palanpur-
Vadodara pipeline. CCTV surveillance system has been considered for the new facilities
including RCP & SV/MOV stations/terminal.
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5 PLANNING BRIEF
5.1 PLANNING CONCEPT
The proposed pipeline planned to cater the demand of petroleum products in western India.
The petroleum products will be pumped from Palanpur using existing Mundra-Delhi Pipeline
(MDPL) in Gujarat and same will be transported up to Vadodara terminal. The power supply
would be through 33 KV power from State Electricity Board.
In case of failure of grid power DG set is proposed at stations/terminal.
5.2 POPULATION PROJECTION
Proposed project will generate indirect employment at local level during the construction
phase.
5.3 LAND USE PLANNING
Land use pattern of the project area is not affected by the proposed project, as the proposed
project is the transportation of petroleum products through pipeline to Vadodara terminal
from Palanpur pumping station. The land acquired construction of pipeline; the crop
compensation will be given to farmer of respective land, after construction the land will be
utilized by farmer for agriculture purpose. There will be no adverse impact on land.
5.4 INFRASTRUCTURE DEMAND
5.4.1 Physical Demand
Land: The new 18” RoW will be utilized for the laying of pipeline. After laying the pipeline
the existing agricultural land will be send back to farmer for the agricultural purpose. .
Water: The Water will be required for the domestic purpose for workers during construction
phase only which will be met from the tanker supply, water will be required during
operational phase in terminal premises and no water requirement for pipeline during
operation phase.
Energy: 33 KV power supply met from State Electricity Board, when the grid power failure,
DG sets for pumping stations/terminal will be provided.
Construction Schedule: The proposed project scheme is expected to be completed in a
period of 24 months after getting statutory clearance.
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5.5 AMENITIES/FACILITIES
The pumping station has mainline pumping units, Pump shed, Booster Shed, VFD (Variable
Frequency Drive), Control panels, MCC panels, HT/LT panels, batteries etc. other safety
facility of the safety factors like wind load, seismic load, soil bearing capacity etc have taken
into account while designing the civil structures. Clean drinking water, rest shelter etc will be
provided within the station premises.
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6 PROPOSED INFRASTRUCTURE
6.1 INDUSTRIAL AREA
No industrial area exists in the proposed pipeline route.
6.2 Not Applicable RESIDENTIAL AREA
No residential area exists in the proposed pipeline route.
6.3 SOCIAL INFRASTRUCTURE
Social infrastructure details will be collected as per census of India.
6.4 DRINKING WATER MANAGEMENT
The water will be required for drinking and domestic purposes during construction phase of
pipeline which will be met from the tanker supply. Water will be required during operational
phase in terminal premises and no water requirement in pipeline operation.
6.5 SEWERAGE SYSTEM
During construction phase septic tanks would be provided for construction workers, the
domestic waste will be treated in septic tanks followed by soak pit.
At stations septic tanks are available; the domestic waste would be treated in the existing
septic tanks, followed by disposal in soak pits.
In the proposed Vadodara terminal, the septic tanks followed by soak pits will be provided.
6.6 INDUSTRIAL WASTE MANAGEMENT
The industrial waste management is as follows-
6.6.1 Solid Waste Management
No solid waste will generate. The project belongs to transportation of petroleum products
through pipeline.
During construction phase of terminal, generated solid waste will be utilized as and where
required.
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6.6.2 Waste water Management
Waste water will generate during operation phase septic tank followed by soak pit will be
provided. The OWS/ETP will also be provided at the stations/terminal. Treated effluent will
be utilized for gardening purpose.
6.6.3 Hazardous waste Management
Generated hazardous waste will be sold to authorized CPCB vendor.
6.7 POWER REQUIREMENT & SUPPLY/SOURCE
The details of power supply is as follows-
• 33 KV grid power supply would be used. A separate 33/6.6 KV switchyard has been
envisaged for extending 6.6 KV power supply to Pumping Units. The power supply
will be met through State Electrical Board.
• DG set is also envisaged at stations/terminal for Pumping Unit.
• Automatic Power factor controller with requisite capacitor banks would be provided
for improving power factor in PMCC panel.
The electrical installation in the classified area will be in line with the classification for
hazardous environment.
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7 REHABILITATION AND RESETTLEMENT PLAN
The proposed pipeline will be originated from Palanpur station of existing Mundra-Delhi
Pipeline (MDPL) to Vadodara terminal.
The proposed pipeline will be routed through 18m RoW of agricultural land, hence no R&R
envisaged.
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8 PROJECT SCHEDULE AND COST ESTIMATE
8.1 PROJECT SCHEDULE
The proposed project scheme is expected to be completed in a period of 24 months after
receipt of statutory clearance.
8.1.1 Pre-Project Activity
Statutory clearance is the main pre-project activity.
8.1.2 Project Construction
During construction phase, construction facility will be taken for construction. Total duration
of the construction is envisaged as 24 Months and construction activity will start after getting
statutory approvals.
8.2 ESTIMATED PROJECTED COST
The total project cost will be around Rs. 1520 Cores. The breakup of project cost is given in
Table-4.
Table 4: Breakup of Project Cost
S.
No. Particulars
Amount Approx
(Rs. Cores)
1. Palanpur-Vadodara pipeline Section 950
2. Vadodara terminal 450
3. Bhachau and Pindwara stations 120
Total Project Cost 1520
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9 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATION)
The proposed project will provide the petroleum products for Vadodara marketing terminal.
The petroleum products will be distributed from Vadodara terminal in western India. This
project involves fulfilling the demand of petroleum products in western India from Vadodara
terminal via originating point of the project Palanpur.
1. The project belongs to transportation of petroleum products through pipeline. The
transportation of petroleum products through pipeline is much efficient than road and
railway. The project will be eco friendly, energy efficient, less cost of transportation.
2. The socio economic scenario in the region will change with positive impact on the
regional socio economic pattern.
3. The projects will enhance the employment opportunity through construction for local
people during construction phase.
4. The compensation will be given to farmer for laying of pipeline through respective
agricultural field for short term. Overall the project will have positive impacts on
socio-economic environment.
5. No R&R involved in the proposed project.
6. One of the addition advantages of the pipeline transportation i.e. the scope of
economic offence like theft, pilferage and adulteration of petroleum products is
almost negligible and the consumer will get immense benefits and value for money.
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PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
Figure 2: Location map of the proposed project
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Figure 3: Location map on toposheet
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PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
Figure 4: 15km radius of proposed spur pipeline map on toposheet
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PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
Figure 5: Project location of proposed Vadodara terminal
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PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
Figure 6: Environmental sensitivity map of Vadodara terminal
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PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
Figure 7: Coordinate of Vadodara terminal
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PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
Figure 8: Location map of Palanpur station (Chandisar)
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PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
Figure 9: Environmental sensitivity map of Chandisar
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PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
Figure 10: Coordinate of Palanpur station (Chandisar)
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PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
Figure 11: Palanpur (Chandisar Location map on toposheet)
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PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
Figure 12: Environmental Sensitive map of Bhachau
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PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
Figure 13: Corner coordinates of Bhachau station
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PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
Figure 14: Bhachau station map on toposheet
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Figure 15: Environmental sensitivity map
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Figure 16: Pindwara map on toposheet
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PALANPUR STATION TO HPCL PROPOSED MARKETING TERMINAL NEAR VADODARA”
Figure 17: Corner coordinates of the Pindwara station
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