24
1 Project Proposal For Establishment of Cold Storage Unit(Multi chamber) Capacity (MT) : 5500 MT Promoters Share : 125.00 Lacs Term Loan : 200.00 Lacs Unsecured Loan : 57.00 Lacs Name of the Bank : Proposed NHM Subsidy : 120.00 Lacs Total Project Cost : 382.00 Lacs By M/s -------------------------------------------------------- Address: --------------------------------- Submitted to NHM, GOI New Delhi through SHM Govt. of Uttar Pradesh

Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

  • Upload
    vokien

  • View
    236

  • Download
    1

Embed Size (px)

Citation preview

Page 1: Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

1

Project Proposal For Establishment

of

Cold Storage Unit(Multi chamber)

Capacity (MT) : 5500 MT

Promoters Share : 125.00 Lacs

Term Loan : 200.00 Lacs

Unsecured Loan : 57.00 Lacs

Name of the Bank :

Proposed NHM Subsidy : 120.00 Lacs

Total Project Cost : 382.00 Lacs

By

M/s --------------------------------------------------------

Address: ---------------------------------

Submitted to

NHM, GOI New Delhi through SHM Govt. of Uttar Pradesh

Page 2: Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

2

SUBMISSION OF PROJECT BASED PROPOSALS (PHM) ESTABLISHMENT OF

COLD STORAGE UNIT BY PRIVATE SECTOR UNDER NHM

1. Name of the Project : Establishment of Cold Storage

Unit(Multi chamber) by

M/S :

2. Type of Activity : Preservation of Fruits, vegetables and other

perishable items.

3. Objectives : To provide services of best storage of

Fruits, vegetables and other perishable

items.

4. Location of the Project with address

a) General Area : Kh. No. : , Vill.:

Teh. : , Distt.:

b) Highly / Tribal Area :

5. Constitution (Date of incorporation and relevant law

alongwith a copy of articles and memorandum

of association, bylaws, partnership deed and

registration certificate which ever is applicable.

Documentary proof regarding authorized / paid

up capital and promoters contribution)

:

i) Public Limited

Company

ii) Private Limited

Company

iii) Registered Society

iv) Association

v) Federation

vi) Producer Company

vii) Proprietorship Firm

viii) Partnership concern

:

:

:

:

:

:

:

:

6. Management : Private

7. Brief background of promoter : The Company is promoted by --------

Directors namely Shri ----------- and shri ---

----------. All the directors of the company

are agriculturists and have good experience

in running businesses.

8. Cost of Project : (Rs. In Lacs)

a) Land

(If purchased new along

with documentary proof)

b) Building

c) Plant & Machinery

d) Contingencies

e) Misc. Fixed Assets

f) Working Capital margin

g) Pre operative Exp.

h) Other Current Assets &

:

:

:

:

:

:

:

:

:

:

On Lease

110.00

170.00

10.00

20.00

75.00

1.00

3.00

Page 3: Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

3

Securities

i) IDCP

:

3.00

Total : 382.00

9. Means of Finance : (Rs. In Lacs)

a) Promoter Share

b) Bank Term Loan

c) Subsidy

d) Quasi Equity

e) Unsecured Loan

:

:

:

:

:

125.00

200.00

120.00

57.00

Total : 382.00

10. Details of Cost of Plant &

Machinery /equipment supported by

quotation.

: Detailed list of plant & machinery is

enclosed. the plant/machinery will meet all

desired technical standards of NHM,

GOI,New Delhi.

11. Details of Building construction

and the cost duly certified.

Detailed Architect estimate enclosed.

12. Area of operation with special

reference to NHM Districts to be

covered.

Block:

Tehsil:

District :

13. Availability of raw material, name

of the cluster and District along

with the major crops.

Abundant quantity of Potato, ginger, garlic,

onion, parwal, Mango, amla, papaya, guava,&

all vegetables/spices available in the district as

well as in surrounding area throughout the

year. at a glance the total area of horticultural

crops in district are ----------------- (ha) &

Total production in district is 000 MT.

14. Backward Linkage with farmers

with reference to either providing

services or purchase of raw

material.

The promoter also itself engaged in production

of fruits/vegetables as well as having good

contacts with the progressive farmers of their

area. The beneficiary has already its own raw

materials for sorting, grading, washing &

minimal processing as per the demand of

market. Moreover number of other farmers

willing to provide their raw materials for

storage of produces.

15. Forward Linkages- Analysis of

domestic and export markets, tie up

made for sale of Produce and

branding aspect.

Due to the shortages of storage capacity in

the area, the farmers have to go far away

places for storages of potatoes. Thus there

is ample of potential for more modern

technology based cold storage units in that

area.

16. No. of farmers/ orchardist to be

benefited.

Approx. 500-1000 farmers to be benefited.

17. SWOT Analysis. Strength : The cold storage is situated in

potato as well as other horticultural crops

growing belt and having good network of

potato growers. Strength :

There is a abundant availability of raw

Page 4: Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

4

materials such as guava,

mango,amla,papaya, vegetables,

ornamental plants & spices in proposed

area of district.

The functional infrastructure unit is

situated in fruits/vegetable growing

belt and having good network of

growers.

Vast domestic market

Weakness:

Low availability of adequate

infrastructural facilities

Competition from existing cold

storage.

Lack of adequate quality control &

testing methods

Inefficient supply chain due to a large

number of intermediaries

High requirement of working capital.

Seasonality of raw material

Opportunity:

Large crop and material base offering a

vast potential for agro processing

activities

Rising income levels and changing

consumption patterns

Favorable demographic profile and

changing lifestyles

Opening of global markets

Availability of capital subsidy from

NHM to start a business opportunity in

local areas by converting their raw

materials to value added products as

per the local demands of the

consumers/market.

Threat:

Affordability and preferences of fresh

food

High inventory carrying cost

High packaging cost

Natural Calamity.

18. Financial Analysis- IRR, NPW,

cost benefit Ratio, Break even

point, DER, DSER, Projected

balance sheet etc.

Enclosed

19. Insurance of the fixed assets. Will Be Submitted after execution/

installation of assets of unit

20. Certificate from Pollution Control

Department.

NOC from Pollution Control Board

obtained & other department also obtained.

21. Name of the sponsoring bank along The proposal has been appraised by

Page 5: Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

5

with the details of Techno-

economical appraisal reports, copy

of sanction letter and Detailed

Project Report (DPR) as submitted

to bank.

Canara/state/PNB/OBC/BOB Bank, --------

who has accepted the project cost of Rs.

382.00 Lacs and sanction term loan of Rs.

200 Lacs and OCC.Limit of Rs. 75 Lacs by

their sanction letter no. ------------------------

------ Dated. -----------------------------

Copy of sanction letter and detailed

financial appraisal project report is

enclosed.

22. Certificate regarding Non- availing

of subsidy from any other

Central/State Govt. Departments.

Enclosed

23. Social benefits with special

reference to employment

generation.

a) Direct employment

b) Indirect employment

c) Women/S.T/S.C.

employment

Yes , more than 15

Yes, approximately 50

Yes , approximately 35

24. Details of the sustainability of the

project with special reference to its

capacity to generate income since

only one time grant is admissible.

The same can be analysed with the project

report & detailed financial appraisal project

report is enclosed. Since the proposed unit has a modern

investment and there is an ample scope to

enhance their profitability within stipulated

course of time due to multiple commodities

procurements facilities in proposed unit. The

other benefits are as:

Large crop and material base offering a

vast potential for agro processing

activities

Rising income levels and changing

consumption patterns

Favorable demographic profile and

changing lifestyles

Opening of global markets Availability of capital subsidy from

NHM to start a business opportunity in

local areas by converting their raw

materials to value added products as

per the local/domestic/export demands

of the consumers/market.

25. Implementation schedule Complete Application submission 15 days

Site selection, bank loan formalities and

commencement of minor technical civil work

60days

Completion of technical civil work and placement

Page 6: Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

6

of orders for machinery 75days

Erection, installation and trial runs 45days

26. Amount of subsidy sought Rs.120.00 Lacs.

Recommended & Forwarded Signature of candidate

(By DHO/DDH/PRINCIPAL) Address--------------------------------

Phone & Mobile No.: ----------------------

Email address :-----------------------------

Page 7: Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

7

M/S ------------------------------COLD STORAGE PVT. LTD.

DEBT EQUITY RATIO -

PARTICULAR I II III IV V VI VII

A). DEBT -

BANK TERM LOAN 156.00 136.00 115.00 94.00 72.00 49.00 25.00

156.00 136.00 115.00 94.00 72.00 49.00 25.00

B). EQUITY -

OWN CAPITAL 50.00 50.00 50.00 50.00 50.00 50.00 50.00 CAPITAL SUBSIDY FROM

GOVT./DEPOSIT 50.00 50.00 50.00 50.00 50.00 50.00 50.00 RESERVE & SURPLUS 3.56 12.33 29.00 50.40 76.30 105.70 138.44

103.56 112.33 129.00 150.40 176.30 205.70 238.44

DEBT EQUITY RATIO 1.51 1.21 0.89 0.63 0.41 0.24 0.10

( A / B )

Page 8: Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

8

PERFORMANCE & FINANCIAL INDICATORS

S.No. Particulars I II III IV V VI VII VIII

1 Paid up Capital 50.00 50.00 50.00 50.00 50.00 50.00 50.00 50.00

2 Reserve & Surplus 3.56 12.33 29.00 50.40 76.30 105.70 138.44 174.81

3 (-) Intangible Assets (0.80) (0.60) (0.40) (0.20) 0.00 0.00 0.00 0.00

4 Tangible Net Worth (1+2+3) 52.76 61.73 78.60 100.20 126.30 155.70 188.44 224.81

5 Term Loans 156.00 136.00 115.00 94.00 72.00 49.00 25.00 0.00

6 Other Term Liabilities 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

7 Unsecured Loan 99.24 99.24 99.24 99.24 99.24 99.24 99.24 99.24

8 Total Term Liabilities (5+6+7) 255.24 235.24 214.24 193.24 171.24 148.24 124.24 99.24

9 Capital Employed (4+8) 308.00 296.97 292.84 293.44 297.54 303.94 312.68 324.05

10 Net Block 248.93 221.78 197.66 176.23 157.16 140.21 125.12 111.70

11 Investment in allied/group concerns 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

12 Investment in Others 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

13 Debtors>6 months 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

14 Other Non Current Assets 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

15 Total Non Current Assets (11+12+13+14) 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

16 Inventory 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

17 Debtors Receivable (less than 6 months) 132.74 132.74 132.74 132.74 132.74 132.74 132.74 132.74

18 Other Current Assets 18.33 34.94 55.04 77.19 100.44 123.89 147.81 172.71

19 Total Current Assets (16+17+18) 151.07 167.68 187.78 209.93 233.18 256.63 280.55 305.45

20 Bank Borrowings/Commercial Papers 92.00 92.00 92.00 92.00 92.00 92.00 92.00 92.00

21 Sundry Creditors/ Other Current Liabilities 0.00 0.50 0.60 0.70 0.80 0.90 1.00 1.10

22 Total Current Liabilities (21+22) 92.00 92.50 92.60 92.70 92.80 92.90 93.00 93.10

23 Net Working capital (19-22) 59.07 75.18 95.18 117.23 140.38 163.73 187.55 212.35

Operating analysis

Net sales 66.38 70.06 73.75 73.75 73.75 73.75 73.75 73.75

Profit before tax/loss 3.55 8.76 16.68 21.40 25.89 30.39 34.23 38.36

Provision for tax 0.00 0.00 0.00 0.00 0.00 1.00 1.50 2.00

Profit after tax/loss 3.55 8.76 16.68 21.40 25.89 29.39 32.73 36.36

Depreciation and other non cash expenses 30.78 27.35 24.32 21.65 19.26 16.95 15.08 13.44

Cash Accrual 34.33 36.11 40.99 43.05 45.15 46.34 47.82 49.80

Ratio Analysis

1 Current Ratio (Current Assets/ Current Liabilities) 1.64 1.81 2.03 2.26 2.51 2.76 3.02 3.28

3 Debt Equity Ratio (Term Liabilities/Tangible

Net Worth) 4.84 3.81 2.73 1.93 1.36 0.95 0.66 0.44

4 Leverage ratio (Term + Current Liabilities/

tangible Networth) 6.58 5.31 3.90 2.85 2.09 1.55 1.15 0.86

5 Net Profit to Sales (%) 5.35 12.51 22.61 29.02 35.11 39.85 44.39 49.30

6 DSCR 1.42 1.46 1.58 1.69 1.75 1.80 1.85 1.94

7 Average DSCR 1.69

8 Break Even Point 69.08%

Page 9: Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

9

SECTION 2

Basic Data Sheet

Page 10: Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

10

Data Sheet for Multi Commodity Cold Stores for Long Term & Short Term

Storage of Horticulture Produce that requires Pre Cooling (Rapid cooling)

A. Identification

Name of Cold Storage

Location of Cold Storage Area / Village

Town

District

State

UTTAR PRADESH

Name of Promoter Company / Owner

Type of company

(Proprietorship / Partnership / Pvt.

Ltd / Ltd)

Postal address of Promoter

Tel / Fax Mob. No

E-mail

Present activity in brief

Name of CEO / MD/Partner

Name of Manager / Contact Person Phone / Mobile No

Page 11: Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

11

B. Multi Commodity Cold Store Design Considerations

i) Commodity Storage Requirements

– Multi Commodity Horticulture Produce) Reference to Annexure 1

– More than two Commodity Groups are storable at any given time

Use separate sheets for additional commodities

Type of Commodities/Produce Potato

Fruits

Ideal / Recommended Storage

Conditions

– Temperature (DB in OC)

– Humidity RH (%) Range

– CO2 Percentage

– O2 Percentage

(Optional in case of MA storage)

– Rapid Cooling Rate (Product Temp

Pull Down duration in hrs)

– Air Circulation

(CMH/MT of Produce)

– Produce Freezing Point OC

– Others

Chamber Dry bulb (DB in OC)

Chamber RH (%)

Max Storage period (months)

Max product temp (OC)

– at the time of loading

Daily loading rate (MT/day)

– in each cold chamber

Loading Period (months)

Temperature Pull down rate (OC / day)

Unloading Period (months)

Daily unloading rate (MT/day)

– from each cold chamber

Ante Room Conditions (T OC & RH %)

Sorting & Grading Area (T OC & RH %)

Page 12: Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

12

ii) Storage System (Racks, Bins, Crates with/without Pallet Racking)

Brief Description of Storage System

Bins/ Crates/Palletization in Racks

Size of Bin/Crates Material

of Construction Type of

Packing of Produce

Storage Capacity

(Kg/Bin/Pallet) Stack ability

(Bins/Pallet High)

For multi commodity cold store chambers /

facility w i l l b e designed for storage in

PVC crates, bins and ventilated card board

boxes stacked in pallet frames. However

commodities which do not require rapid

cooling like onion, garlic, potatoes etc may

be stored in jute / nylon net bags, stacked

in pallet frame.

However commodities which do not require

rapid cooling like potatoes will be be stored

in jute / nylon net bags, stacked in pallet

frame. The storage capacity of each bin/pallet

will be as mentioned below:

Steel pallet frame which are of size

.................mm x . . . . . . . . . . mm x ............

mm high suitable for holding crates and

boxes will be easily stacked up to

. . . . . . . . . high. P allets frame of size

...............mm x .............mm x ............

mm will be preferred for storing in

............ kgs bag of potatoes for optimal

utilization. Generally each pallet frame

can hold upto 1000 kg produce .

iii) Fresh Air / Ventilation System (if Applicable) Brief Description of CO2 Extraction /

Ventilation System

CO2 Concentration Control Range (PPM)

Monitoring & Control Instrument

– Type

– Accuracy

Ventilation Capacity (Max Air

Changes/Day)

Design Considerations for Energy Recovery and

Preventing Wetting of Produce

iv) Cold Store Chamber Sizing and Capacity

- No. of chambers: (based on Commodity Groups- Annexure 1)

- Type : Bins/Crates/ Palletized

- Max Height of Building

Page 13: Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

13

Details CSC 1 CSC 2 Precooling

-

1

Precooling – 2

Total Capacity of Each

Cold

Store Chamber ( MT)

Internal Chamber

Dimensions

L x B x H (m)

No. of mezzanine floors

for non pre-cooled storage

X Height (m) per floor

Size &Weight of

Bins/Pallets being stored

Total number of

Bins/Pallets stored in each

Cold Store Chamber

Note. Use extra sheet for additional chambers

v) Ante Room & Process Areas

Details Length (m) Width (m) Height (m)

Ante Room N.A. N.A N.A

Sorting & Grading Area

Loading / Unloading dock

vi) Machine Room & Utility Areas

Details Length (m) Width (m) Height (m)

Machine Room

Office Area

Toilets & Changing rooms

Any other

Page 14: Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

14

vii) Building & Construction Details

– Type of construction : Pre-engineered Building /Civil

Type of External walls of

cold chambers

14 inch thick brick walls with sand – cement plaster

Type of Internal / Partition walls 14 inch thick brick walls with sand – cement plaster

Type of Roof / Ceiling Truss roof with G.S cover .

Type of Flooring for

forklift/stacker

movement

RCC concrete with PCC Layer finish .

Types of Lighting fixtures in

cold

Chambers

CFL Bulbs( Vapour proof ) with a central switch outside

each chamber with installation coverage of 2 to 3 Watt/m2 .

Types of Lighting fixtures in

Process & Other Areas

Tubelights .

viii) Insulation and Vapor Barrier

– Type of Insulation : Insulating Sheets / Metal Skin Composite panels

– Ref IS 661:2000 Type of Insulation Wall Ceiling / Roof Floor

External Internal

Type of material

EPS / Metal Skin

PUF Composite Panels / XPS/ PUR,

Others

Relevant IS Code

Density (kg/m3

)

Thermal Conductivity at +10°C

k value ( W/m.K)

Thermal diffusivity m2/h

Water vapour transmission rate, ng/Pa.sm,

Max.

Water absorption after 24h immersion,

percentage by mass.

Relevant IS Code of Practice for

Thermal Insulation of Cold

Store

Total Insulation Thickness (mm)

No. of layers & Thickness /

layer (mm)

Page 15: Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

15

Type of vapor barrier &

thickness (microns)

Aluminium

Sheets with

thickness of

100 microns

Aluminium

Sheets with

thickness of

50 microns

Aluminium

Sheets with

thickness of 100

microns

Polyurethane Sheets

with thickness of 300

microns

Type of Bituminous/Sticking

Compound

Type of Cladding /

Covering/External Finish

Cladding of

profiled / pre-

coated G.S.

Sheets 0.5 /

0.6 mm thick

/ Fibre- glass

sheets of

suitable

thickness

Cladding of

profiled / pre-

coated G.S.

Sheets 0.5 /

0.6 mm thick

/ Fibre- glass

sheets of

suitable

thickness

Cladding of

profiled / pre-

coated G.S.

Sheets 0.5 / 0.6

mm thick /

Fibre- glass sheets

of suitable

thickness

Cladding of profiled /

pre-coated G.S.

Sheets 0.5 / 0.6 mm

thick / Fibre- glass

sheets of suitable

thickness

Locking/Fixing & Sealing System in

case of Metal Skin Composite Panels

Any other info

ix) Cold Store Doors & Air Curtains

Type of Insulation Details

No. of Insulated doors Three ( Existing ) , Two ( Proposed )

Type hinged / sliding Hinged .

Insulation Material

EPS / PUF / Others

PUF

Thickness of Insulation (mm) 80MM

Type of cladding Pre coated G.I sheet

Size of door opening 78”*36”

Provision of Inspection

Windows & Size

One in each chamber , Provision already made in the proposed

chambers .

Air curtains, if any Proposed to be provided on the top of every door .

Others type of doors for

ante room and process area

Page 16: Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

16

x) Material Handling

– Proposed Practice : Manual / Electric Fork Lift /Stacker

Procedure Brief Description

Material Handling Procedures

& Equipments

The pallets will be handled with fork lift / stackers.

S teel pallet frame of size 1200mm x 1000 mm x 1600

mm high suitable for holding crates and boxes will be

easily stacked up to 4 high. Fo r pallets frame of

size1300mm x 1000mm x 1800mm which are

preferred for storing in 50 kgs bag of potatoes / onion/

garlic for optimal utilization fork lift will be provided.

Any other device -----------------------

xi) Grading, Sorting, Washing, Waxing & Packing Line

– Proposed Practice : Manual / Semi Automated /Automated

Procedure Brief Description

Process Line Process Grading and Sorting Area: The

process area will be maintained at

comfortable conditions by using

evaporative cooling particularly in dry

areas.. Dock shelters will be provided in

the dispatch areas of pre-cooled / chilled

product. Suitable mechanized sorting

,grading, washing line will be provided .

Total Connected Load (kW) 140 KW

Please attach a Plan & Layout of the proposed Cold Store unit in accordance to the Statutory

Building By-Laws and BIS Building Codes & Standards duly approved by a Registered

Architect and Structural Engineer. The drawings should detail out insulation type, thickness,

and fixing methodology in sectional details.

C. Heat Load Calculation of Cooling System – Summary

Ambient Conditions Summer Monsoon Winter

Dry Bulb Temperature (°C) 33oC 22

oC 10

oC

Wet Bulb Temperature (°C) 27oC 16

oC 7

oC

Page 17: Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

17

Refrigeration Load During Loading

(KW)

During Pull

Down (KW)

During Holding

(KW)

864

MT

1663

MT

432

MT

864

MT

1663

MT

432

MT

864

MT

1663

MT

432

MT

Transmission Load 8.02 12.83 5.14 7.54 13.2 5.27 13 22.8 9.13

Product Load 20.6 39.55 10.27 21.6 41.5 10.79 1 1.93 0.5

Internal Lighting

load

2.81 3.845 2.12 0 0 0 0 0 0

Load Occupancy

load

Infiltration Load 6.71 11.94 4.73 6.71 11.9 4.73 4.93 8.78 4.73

Ventilation

/ Fresh Air Load

Equipment Load -

Fan motors etc.

5.79 8.68 2.89 5.79 8.68 2.89 5.79 8.68 2.89

Total Load (kW/24

hrs)

43.9 76.85 25.15 41.6 75.3 23.68 24.7 42.19 17.25

Please attach detailed heat load calculation sheets of the proposed cold

store unit in accordance to the prescribed Technical Standard duly

approved by a Qualified Engineer.

Compressor

Operation

Hours/Day

Pull Down Period 20 Hrs

Pull Down period 20Hrs

Holding period 18 Hrs

Multipliers Safety Factor 1.1

Defrost Period Air/ Water Defrosting.

Total

Refrigeration

Load

Pre-cooling load Holding Period Lean Period

864

MT

1663

MT

432

MT

864

MT

1663

MT

432

MT

864

MT

1663

MT

432 MT

Total Load

(KW)

144.8 84.5 27.66 81.47 46.4 18.97 40.7 23.2 9.48

Page 18: Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

18

E. Cooling System Design & Equipment Selection

i) Cooling System Configuration

Type of Refrigerant Ammonia /Freon /Others

Type of System Direct Exp / Gravity Feed / Overfeed

Type of compressor Reciprocating / Screw / Scroll / Others

Type of capacity control Automatic In steps / Step less

Type of condenser Atmospheric / Evaporative / Shell & Tube /

Plate

Heat Exchanger / Other Cooling Towers ( if applicable) FRP Induced Draft / Others

Type of cooling coil Ceiling suspended / Floor Mounted / Others

Type of defrosting Air / Water / Electric / Hot gas

Humidification System & Control

( Brief Description)

Humidity is controlled by designing of coil on

a lower TD.

ii) Compressor Detail – for ammonia

Compressor

Make &

Model

Nos. Comp.

RPM

Operating

Parameters

Evap.

SST. /

Cond.

Refrigeration

Capacity

(KW)

Motor

Rating.

(KW)

Total

Electric

Power.

(BkW)

Remarks Working

/Standby

452 xL 1 1200 2o C/40

oC 157.24 37.3 34 Pull

Down

452 xL 1 1200 -3o C/40

oC 129.16 37.3 33.49 Holding

452 xL 1 1200 2o C/40

oC 243.59 55 50.42 Pull

Down

452 xL 1 1200 -3o C/40

oC 200.42 55 49.6 Holding

iii) Condenser Details – for ammonia

Condenser

Make &

Model

Nos. Operating

Parameters

Cond.Temp.(SD

T)/ in/out water

temp(OC) &flow

(lps)

Condens

e r

Capacity

(kW)

Electric Fan

/Pump

Motor

Rating

(kW)

Total

Electri

c

Power

(BkW)

Remarks

Working

/Standby

Atmospheric 16 40oC/(32

oC/36

oC)

/1.26

336.96 5.5 5.03 16 Stands Working

Page 19: Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

19

ACU

Make

&

Model

Nos. Operating

Parameters

Evap.

(SST)/

inlet-outlet & TD* (OC)

Cooling

Capacit

y (kW)

Air Flow

(CMH) &

Face

Velocity

(M/S)

Material of

Coil Tubes

& Fins

Fin

pitch

(mm)

Total Fan

Electric

Power

(BKW)

ATR -36 22 -3oC SST/5

oC

Return During

Holding

13.9 Free Air Flow

21000 CMH

ERW

Tubes/MS

Fins.Hot

Dip

Galvanised

4mm 1.1

ATR -36 22 2oC SST/5

oC

Return During

Holding

18.2 Free Air Flow

21000 CMH

ERW

Tubes/MS

Fins.Hot

Dip

Galvanised

4mm 1.1

iv) Condensing Unit Details – for HFC / HCFC

Make &

Model –

condensing

unit

Make &

Model –

compress

or

Qty –

condens

ing unit

(nos)

Qty –

compressor

per cond

unit (nos)

Operating

Parameters

Cond.Temp.(SD

T)/ in/out water

temp(O

C) &flow

(lps)

Refrigeration

capacity

(kW)

Condenser

Capacity (kW)

Electric Fan /Pump Motor

Rating

(kW)

Compressor

power

consumption

(kW)

Total Electric Power

consumption (ikW)

v) Cooling Tower Details ( if applicable)

Cooling

Tower

Make &

Model

Nos. Operating

Parameters DB &

WB Temp, in/out

water temp(OC)

Cooling

Tower

Capacity

(KW)

Fan & Pump

Capacity

(CMH/LPS)

& Motor

(kW)

Total

Electric

Power

(BkW)

Remarks

Working

/Standby

vi) Air Cooling Units (ACU)

(*) TD – Temperature differen ce between Evap. (SST) OC & Return Air (at coil inlet).

Page 20: Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

20

Please attach Detailed Technical Data Sheets of each equipment namely Compressors,

Condensers, Cooling Towers, Air Cooling Units giving General Layout, Dimensions,

Material of Construction, Rated Capacity, Operating Parameters and COP (please note that

the Air Cooling Unit data sheet should include heat transfer area, fin spacing, no. of rows,

air flow, face velocity, fan static, air throw, Fan Motor BKW/KW, fin spacing, etc ) duly

Certified by the respective equipment manufacturers with reference to the Relevant Codes

& Standards.

E.Electrical Installation

Total Connected load (kW) 140.2

Estimated power requirement at

Peak Load Period (BkW)

112.72

Estimated power requirement at

Holding Load Period (BkW)

75.9

Estimated power requirement at

Lean Load Period (BkW)

40.46

Capacity of Transformer (KVA)

(proposed)

140 KVA

Size of Capacitor for power factor

correction & their operation

180 KVA

Make & Capacity of standby

D.G.Set (KVA)

Kirlosker , 140 KVA

F. Safety Provisions

Details of Fire Fighting

equipment

Dry (i) Dry chemical powder type 5.0 Kg Cap

with ISI Mark Fire Extinguisher

complete with wall mounting

bracket.

(ii) G.I. Fire Buckets

(iii)M.S. Stand for Fire Buckets .

Water based Not Available

Handling Refrigerants &

Leaks

Leak Detection Ammonia sensors in cold chambers near

ACU’s & machine room Emergency

ventilation for machine room.

Safety release of refrigerant to water

sump

Ammonia masks

Page 21: Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

21

First aid kit

Handling

measures

Instructions for handling emergencies in a

manual provided at the cold storage .

Safety devices – LP/HP

cutouts, safety valves,

shut off valves etc. Provided

Details of Emergency

alarm system

Provided with switches near all cold store doors

and alarms located in common public areas.

& push button system in

cold chambers

Lightening arrestors

Provided for the building as per local

regulations .

Any other safety

provisions

G. Codes & Standards Followed

Building Design &

Structure

The proposed building will be constructed as per the approved drawings and

dimensions conforming to relevant BIS codes for live,wind and seismic standards.

Construction Materials

Thermal Insulation &

Application

It is proposed that appropriate BIS standards will be adopted for

selection of design parameters (IS 661:2000) and method of application of

thermal insulation (IS 661 & 13205). For fresh F & V stored at + 0o

C , it

is proposed to design thermal insulation for

(- 4o

C to + 2o

C) temperature condition to have lower heat load.

Refrigeration

Equipment &

Systems

As per IS Code mentioned in NHM guidelines.

Electrical & Mechanical

Systems

As per IS Code mentioned in NHM guidelines

Food Safety

H. Energy Saving Equipment & Measures

Details of Energy Saving

devices

Brief Description and Savings

Light Fixtures CFL/LED

Page 22: Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

22

Natural Lighting for general

areas

Provision for FRP sheets for natural lighting w i l l be made

in roof sheeting at certain locations. For ventilation of attic,

provision of ridge monitor or turbo ventilators (which require no

electric power) will be made. Roof w i l l also be designed

by installing insulated roof panels with proper slope & sealing

of longitudinal & lateral joints. The work w i l l b e handled by

experienced agencies to ensure a trouble free roof structure. The

roof will be kept walk able for maintenance.

VFD for fans / compressors Fans operation wil l be cycled to save power during part

load operation. VFD’s wi l l a l so be used on the fans to

get good savings.

Refrigerant Controls and

Automation

Air Purger Proposed , An automatic air purger is proposed to remove

air and other non condensable gases from the

refrigeration circuit to keep the compressor head

pressures lower and also improve heat transfer

coefficients.

Power Factor Controller

Renewable/ Solar

Energy e.g. PV

lighting

Not present nor proposed.

PLC Control, & Data

Acquisition

Any other features e.g.

water recycling, rain

water harvesting …

Rain water harvesting facility available .

I. Operation & Maintenance

Description Nos. / Details

Proposed staff for Operation &

Maintenance

Proposed staff :

Manager @ 1

Accountant @ 1

Administrative/Sales Staff @3

Plant Supervisor @ 1

Skilled Operators @ 3

Semi- Skilled Operators @ 2

Page 23: Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

23

Proposed Annual Maintenance

Contracts (if any)

It is proposed to give annual maintenance contract to Frick India in the

first year of operation which will be renewed in subsequent years .

Training & Preventive Maintenance

procedures

Training for fire fighting and as well as for efficient use of machinery

and for machinery breakdowns will be conducted on regular intervals .

Sanitation & Hygiene practice Separate toilets are proposed in the office block away from the storage

chambers for staff and labour with proper sewage system . Bins at

appropriate distance are installed for collection of waste.

Pollution Control Requisite pollution clearance certificate will be obtained as per the norms

from the concerned Govt. regulatory body .

J. Estimated Performance Parameters of Proposed Multi Commodity Cold Store

Parameters Peak Period Holding Period Lean Period

Coefficient Of Performance

(COP)

Of the Cold Store Unit

3.55 2.64 2.47

Power Consumption

(KWH/Day)

2254.4 1366.2 728.28

Total Electricity Cost

(Rs/Day)

13526.00 8197.00 4369.68

Electricity Cost towards

Storage

(Rs/ MT /Day)

2.33 1.41 0.75

K. Other Information

Place : Signature and

Date Name of Applicant with seal

Page 24: Project Proposal For Establishment - U.Pshm.up.nic.in/WriteData/1.pdfProject Proposal For Establishment of Cold Storage Unit ... Lack of adequate quality control & ... financial appraisal

24

LIST OF ESSENTIAL DOCUMENTS TO BE ATTACHED WITH PROJECT PROPOSAL:

1. Duly filled Prescribed Application Form. 2. Basic data sheet signed by promoters. 3. Certificate of incorporation/Registration of organization/Firm. 4. Registered Memorandum and Article of Association/Bye laws/partnership deed of the

organization/ Society. 5. Annual progress Report/Audited Statement of Accounts of last three years of the organization.

In case of Proprietorship firm the I.T. Statement for last three years. 6. Detailed Project Report along with duly filled data sheet from competent authority (Appraised

by financial institution covering all points given in Application, Project should clearly indicate employment generation, extent of value addition and financial benchmarks. In case of expansion/modernization reason their of should be indicated).

7. Bank Appraisal Report in Original or duly certified by bank (Showing IRR, BEP, DER, DSCR etc. with comments for technical and financial viability for the project). In case of Expansion/modernization IRR & BEP, Percentage capacity utilization are required to furnished before and after expansion/modernization phases.

8. Original or certified copy of Sanction letter for term loan/Working Capital, C.C. limit from Banks/Financial Institution indicating the amount and date of sanction.

9. Bio-data background of the office bearers/promoters of the organization, Showing Fixed & other assets certified by C.A.

10. Copy of an affidavit that organization have not received/applied for financial assistance from any other Government Agency. If received/applied for give the details and utilization certificates thereof.

11. Proof for Organization's own capability to raise the funds for project. 12. Item-wise and cost-wise details of proposed technical civil work (Work shed) including plan

layout duly certified by Chartered engineer. 13. Blue print of the building plan/Pack House/Cold Storage/Mobile Processing Unit etc. 14. Availability/sources of Raw Material for the project in the proposed location. 15. No Objection Certificate (N.O.C.) from Pollution Control Board (only for CA Storage/multi

Chamber Cold Storage). 16. Proof of Availability of land (Title deed/lease deed for Land in favor of individual/

company/organization/firm etc). 17. An affidavit on stamp paper worth Rs. 20 in a prescribed format for providing required

information to State Horticulture Mission (PHM & Marketing), U.P. 18. List of Plant & Machinery indicating Item-wise make, capacity, cost and name of supplier

separately for imported and indigenous both existing and expansion unit-wise details of proposed plant and machinery indicating make, capacity, other specification with quotations/bills/invoice.

(a) In case of expansion/modernization details of existing plant and machinery & their capacity in addition to above duly certified by Chartered Engineer.

19. Details of technology and manufacturing process/process flowcharts for different proposed product.

20. Document for technology backup for the project.

21. Present status of the project.