PROJECT SPECIFICATION FOR INSTRUMENT DATABASE

ADMA OPCO Contract No. 155436

Abu Dhabi Marine Operating COMPANY

ASBUILT PROJECT FOR USSC AND DAS ISLAND

PROJECT SPECIFICATION FOR INSTRUMENT DATABASE

(AVEVA INSTRUMENTATION)

A 26 FEB 13 SDC Issued for SDC DEVP KRIS

Rev. Date Status Revision for Issue Prepared Checked Approved ADMA OPCO

Total or partial reproduction and/or utilization of this document are forbidden without prior written authorization of the Owner

Category Code Description

Document Type SP Specification

Area Code USSC and DAS

WP Project No. 021/50430

Project Code Area Code Discipline CodeSequence Number

Revision No. Approval Class Sheet Number

ADXXX XX I 05000 A 3 1 of 53

SPECIFICATION FOR INSTRUMENT

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ADMA OPCO Contract No : 155436 ASBUILT PROJECT FOR USSC AND DAS ISLAND

Revision History

Revision Date Description Remarks

A 26 Feb 13 Issued for SDC


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Disclaimer

This document has been prepared by WorleyParsons on behalf of and for the exclusive use of Abu Dhabi Marine Operating Company (ADMA OPCO) and is subject to and issued in accordance with the agreement between Abu Dhabi Marine Operating Company (ADMA OPCO) and WorleyParsons.

WorleyParsons accept no liability or responsibility whatsoever for it in respect of any use of or reliance upon this document by any party other than those named above.

Copying this document without the permission of Abu Dhabi Marine Operating Company (ADMA OPCO) or WorleyParsons is not permitted.


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CONTENTS

1. PROJECT DESCRIPTION ..................................................................................................................... 7

1.1 Scope of Specification ........................................................................................................................... 8

1.2 Definitions and Abbreviations ................................................................................................................ 8

2. PROJECT DOCUMENTS ...................................................................................................................... 9

2.1 ADMA OPCO specifications .................................................................................................................. 9

3. AVEVA INSTRUMENTATION SOFTWARE ........................................................................................ 10

3.1 Overview .............................................................................................................................................. 10

3.2 AVEVA Instrumentation modules: ........................................................................................................ 10

3.2.1 Instrument Engineer ................................................................................................................ 10

3.2.2 Instrument Designer ................................................................................................................ 11

3.2.3 Instrument Wiring Manager ..................................................................................................... 11

3.3 Security Manager ................................................................................................................................. 12

4. AVEVA INSTRUMENTATION DATABASE AND SOFTWARE REQUIREMENTS .............................. 13

4.1 Database Server location..................................................................................................................... 13

4.2 Database Administration ...................................................................................................................... 13

4.3 Database Back-up ............................................................................................................................... 13

4.4 Software requirements and Database Version Information .................................................................. 13

4.5 AVEVA Instrumentation Language ...................................................................................................... 14

5. DATABASE SET-UP ........................................................................................................................... 15

5.1 Domain Definition ................................................................................................................................ 15

5.2 Plant/Area Hierarchy ............................................................................................................................ 15

5.3 Tag Numbering .................................................................................................................................... 18

5.3.1 Instruments ............................................................................................................................. 18

5.3.2 Loops ...................................................................................................................................... 18

5.3.3 Junction Boxes ........................................................................................................................ 19

5.3.4 Cables ..................................................................................................................................... 19

5.3.5 Control Equipment’s/Cabinets/Panels ..................................................................................... 20


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5.4 User Group .......................................................................................................................................... 21

5.5 Access Rights ...................................................................................................................................... 21

5.6 Process Units of Measure .................................................................................................................... 21

6. DATABASE STRUCTURE ................................................................................................................... 23

6.1 Instrument Index Data ......................................................................................................................... 23

6.2 Tag Function Catalogue ...................................................................................................................... 23

6.3 Loop Catalogue ................................................................................................................................... 24

6.4 Instrument Datasheets ......................................................................................................................... 25

6.5 Property Definitions fields .................................................................................................................... 25

7. INSTRUMENT ENGINEER MODULE ................................................................................................. 26

7.1 PICK LISTS ......................................................................................................................................... 26

7.1.1 I/O Type .................................................................................................................................. 26

7.1.2 Signal type .............................................................................................................................. 27

7.1.3 System .................................................................................................................................... 27

7.1.4 Location .................................................................................................................................. 27

7.1.5 Ex Rating ................................................................................................................................ 28

7.1.6 Status ...................................................................................................................................... 28

7.1.7 Ingress Protection ................................................................................................................... 29

8. INSTRUMENT DESIGNER MODULE ................................................................................................. 30

8.1 Loop Drawings ..................................................................................................................................... 30

8.2 Termination Drawings .......................................................................................................................... 30

8.3 Hook-up Drawings ............................................................................................................................... 30

9. INSTRUMENT WIRING MANAGER .................................................................................................... 32

9.1 Equipment’s ......................................................................................................................................... 32

9.2 Cables ................................................................................................................................................. 32

9.3 Cable Block Diagram ........................................................................................................................... 32

9.4 Wiring Rules ........................................................................................................................................ 32

10. REPORTS AND DESIGN DELIVERABLES ......................................................................................... 34


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11. DATABASE HAND OVER ................................................................................................................... 35

APPENDIX A - INSTRUMENT DATA FIELD LIST

APPENDIX B - TAG FUNCTION CATALOGUE

APPENDIX C - LIST OF INSTRUMENT DATASHEET FORMS

ATTACHMENT 1 – INSTRUMENT DATASHEETS

(TOTAL 16 SHEETS)


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1. PROJECT DESCRIPTION

Abu Dhabi Marine Operating Company (ADMA-OPCO) has initiated a major campaign to As-Built all

engineering drawings for process and utilities plants on Das Island and Umm Shaif Super Complex (USSC) and Zakum West Super Complex (ZWSC) by developing Master As-Built intelligent 3D

models and diagrams for each plant/ facility using Aveva suite software.

The Package 1 of As-Built project awarded to Worley Parsons covers complete As-Built of Das Island and USSC facilities using 3D scanning technology as well the P&ID/PFD of US Wellhead- Towers

(WHT), as defined in the Scope of Work. The input data consist in legacy As-Built owned by ADMA, site survey and 3D-scanning carried at site, as well the conventional site verification.

The SOW also includes development and implementation of a custom Engineering and Information

Management System (EIMS) based on Aveva Net software platform. The site survey, 3D scanning

and 3D primitive modelling activities are subcontracted to Surtech Int’l Ltd.

The intelligent 3D modelling and diagrams, 2D drawings & reports generation and site verification is

going to be executed by WorleyParsons India, Hyderabad office subsidiary. The project management and coordination will be carried from the home office in Abu Dhabi. The Aveva Net software

procurement, EIMS development and implementation activities are subcontracted to Aveva Solutions

Ltd.

The deliverables package includes 3D point clouds and primitive models, 3D intelligent models and associated 2D layouts generated from PDMS models, intelligent diagrams and associated drawings/

reports generated from Aveva suite, as well various AutoCAD drawings. As per the SOW, the Das

Island and USSC facilities are breakdown in 39 units and of 96 WHT located on US Field for P&ID’s development only. The total amount of drawings/ reports to be produced is estimated to approximately

5800 documents.

EIMS package includes as deliverables the Aveva Net software and associated licensing, the annual

maintenance, as well delivery of scope study followed by custom implemented Aveva Net solution.

The Package 2 covering complete As-Built for Zakum West Super Complex (ZWSC) and the P&ID/PFD of ZW WHT have been awarded to Litwin.


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1.1 Scope of Specification

The intent of this specification is to capture all the basic setup information, various modules within

AVEVA Instrumentation used for this project, custom made formats, fields, tables which are created to generate Instrumentation control system project deliverables required for As-Built project .for USSC

and DAS ISLAND

AVEVA Instrumentation will cover Instrumentation related information and data in order to complete necessary deliverables within AVEVA Instrumentation modules. The content of formats, field’s tables and degree of customisation may vary depending on project requirement.

AVEVA Instrumentation database is live continuously updated throughout the whole cycle of the project.

1.2 Definitions and Abbreviations

Definitions

COMPANY Abu Dhabi Marine Operating Company (ADMA-OPCO)

Detail Engineering Contractor Worley Parsons Pty Ltd

Project drawings/ documents Reference drawings/ documents for the specific item(s) for purchase

Project Administrator AVEVA Instrumentation Database administrator

USER AVEVA Instrumentation database user

Abbreviations

EPC Engineering Procurement and Construction

AI AVEVA Instrumentation

IP Ingress Protection

SQL Structured Query Language

USSC Umm shaif Super Complex


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2. PROJECT DOCUMENTS

2.1 ADMA OPCO specifications

CP-00 Code of practices

CP-00(Part-4) Code of practices for plant design (Instrumentation)


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3. AVEVA INSTRUMENTATION SOFTWARE

3.1 Overview

AVEVA Instrumentation (AI) is software for managing Instrumentation design data and documentation. This is a Windows based integrated relational database system supported with a

Microsoft Access or SQL server.

AVEVA Instrumentation comprises of three integrated modules, is divided into various front end modules which shares a common multi user database that captures various data relating to deliverables and reports generated from AI.

The three modules of AVEVA Instrumentation are:

- Instrument Engineer

- Instrument Designer

- Instrument Wiring Manager

3.2 AVEVA Instrumentation modules:

3.2.1 Instrument Engineer

This module enables instrument index data entry, change tracking, instrument index, I/O list reports,

definition of instrument data sheet (specification sheet) layouts and generation of data sheets, management of reports and documentation.

The features include:

- Instrument List (Index)

- Loop list

- Datasheets (Specifications)

- Reports


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3.2.2 Instrument Designer

This module enables automatic generation and revision of CAD drawings from the multi user

project/plant database with or without use of templates. It manages the process of CAD drawing creation, drawing revision update, transferring of data to drawings, parametric creation of termination (wiring) drawings and printing CAD files.

The features include:

- Drawing List Management

- Loop Diagram generation

- Termination Diagram generation

- Hook-up/Installation Drawing generation

3.2.3 Instrument Wiring Manager

Instrument wiring manager handles all tasks related to detail cable, wiring and termination design

creating data which is used by Instrument designer module for drawing generation.

Instrument Wiring Manager has three integrated modules:

- Wiring Manager - Equipment Enables graphical definition and editing of equipment terminal

arrangements including terminal strips, devices and I/O modules (including fieldbus devices), design of 'internal' wiring and rule based creation of cable terminations, assign tags to junction boxes.

- Wiring Manager - Cables Enables definition of project cables from a user definable cable

catalogue and assignment of cable ends to equipment including fieldbus devices. Also assignment of catalogue driven cable glands, gland adapter assignment and Bill of Materials

reporting, cable schedules, and cable drumming reports.

- Wiring Manager - Cable Block Diagrams Provides a graphical representation of cable

interconnections. Users can create equipment and cables within each diagram or drag & drop of

equipment into a diagram and wire terminations. All interconnected equipment is automatically added and the cables shown.


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3.3 Security Manager

The Security Manager application enables an Administrator or Super User to setup access and

security rights on 'Objects' in an SQL Server database.

Security Manager includes the following features:

- Creating New Project/Edit project

- Create Groups for example Instrument Engineers, Instrument Designers, Process Engineers

- Creating New Users and assigning to a Group depending upon their role in the project

- Access rights management (read-write, read only or no access)


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4. AVEVA INSTRUMENTATION DATABASE AND SOFTWARE REQUIREMENTS

4.1 Database Server location

The AI database SQL server for ADMA As-Built Project for USSC & Das Island shall be physically located

in the WorleyParsons Hyderabad Office.

4.2 Database Administration

The SQL server set-up and installation of the software on USER pc is the responsibility of the SQL server

administration from IT group.

The SQL server administrator shall add each user log in to the database and add them to a USERS list

which gives them permission to access AVEVA Instrumentation database objects.

The Project Administrator is the person from the project team or Lead Engineer is responsible for creating

new project, implementing USER access rights to AVEVA Instrumentation database Objects, selecting

desire Instrument Tag format for the project, creating and maintaining pick lists and creation of catalogues

in the all AI modules.

4.3 Database Back-up

SQL server administrator is the responsible person to take periodic backups of the SQL server database –

every day after office hours. The email notification of this backup log will be transmitted by the

WorleyParsons IT group to the Lead Engineer, delegate Project Administrator as well as the

WorleyParsons IT group personnel.

4.4 Software requirements and Database Version Information

SQL Server Version - 2008

AVEVA Instrumentation software version - 12.1 Fix 3

Operating System – Microsoft Windows XP professional or Microsoft Windows 7 professional


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4.5 AVEVA Instrumentation Language

All fields are filled in English language and shall generally be in capital letters.


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5. DATABASE SET-UP

The AVEVA Instrumentation standard build, complete with all common configuration data, shall be

available for use for the ADMA As-Built Project for USSC & Das Island Users.

5.1 Domain Definition

Description Required Entered Data

Database Name: Yes AI_ADXXX

Project Number: Yes ADXXX

Description: YesAs-Built Project for USSC & Das

Island

Instrument Tag Format Yes ISA with Area (delimiters)

Project Administrator: Yes Administrator

Administrator Password Yes xxxxxxxx

Database type Yes SQL Server

SQL Server name Yes Inhydwpsql01v

Project Folder Yes AI_ADXXX

Where XXX Denote USSC (300) and DAS Island (200)

5.2 Plant/Area Hierarchy

Plant Area Type

Area Number

Area Description Short Description

DAS Island 08.0 ZK SEPARATORS


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DAS Island 31-0 API SEPARATOR

DAS Island 4-6 LNG MANIFOLD

DAS Island 10-1 MOL, MGL, CONDENSATE

DAS Island 16 METERING BAY

DAS Island 9-6 CMP

DAS Island 33&1&04.5 ONSHORE FLARES, FINGER FLARES & ATMOSPHERIC MANIFOLD

DAS Island 03-0 BUNDUQ PLANT

DAS Island 04.0 US SEPARATORS

DAS Island 4-3,8-7 US & ZK STRIPPERS

DAS Island 08.1,8.6 GSU 4

DAS Island 28 10" ABK LINE

DAS Island 35 MONOPOD TOWER

DAS Island 36-1 SWDP

DAS Island 40 SPHEROIDS

DAS Island 8-5 COCIF

DAS Island 90 INSTRUMENT AIR & NITROGEN PLANTS

DAS Island 90 OFFSITE & PIPERACKS

DAS Island 6.0,6.2,06.3 & 6.4 BOILERS

DAS Island 6-4 BOILERS 6& 7

DAS Island 12.2,60.0 TO 60.8 POTABLE WATER PRODUCTION & STORAGE

DAS Island 12 COS TANKS

DAS Island 15 OLD CO PUMPS

DAS Island 10 CTU

USSC 181 NRP


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USSC 180 OCCP

USSC 182 ERP

USSC 176 CAP GAS WELL

USSC 178 ABK TIP

USSC 193 BRIDGE B7

USSC 194 BRIDGE B8

USSC 196 BRIDGE B10

USSC 197 BRIDGE B11

USSC 423 BRIDGE B13

USSC 427 NGTP

USSC 422 TA

USSC 415 36" MOL

USSC 184 PGB

USSC 179 CSP

USSC 177 GTP

USSC 350 GTP EXTN

USSC 187 B1

USSC 188 B2

USSC 189 B3

USSC 190 B4

USSC 191 B5

USSC 192 B6

USSC 359 S1

USSC 360 S2


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USSC 361 S3

USSC 185 MODULE 5

USSC 186 MODULE 2

5.3 Tag Numbering

5.3.1 Instruments

Instrument Tag numbering format shall be identified ISA with Area (delimiters) in AVEVA Instrumentation

as per ADMA STD CP-00 as follows:

Instrument Tag format: AAA-BBBB-CCCC/X

Sequence Seperator Description

1 Area Number (AAA)

2 - Functional Identification (BBBB)

3 - Loop Identification Number (CCCC)

4 Tag suffix (X) - Option

5.3.2 Loops

Loop numbering format shall be identified in AVEVA Instrumentation as follows:

Loop Number: AAA-BB-CCCC/X


1 Area Number (AAA)

2 - Loop Code (BB)

3 - Loop Identification Number (CCCC)

4 Loop suffix (X) - Option


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5.3.3 Junction Boxes

Junction box numbering shall be identified in AVEVA Instrumentation as follows:

Junction box Number: AAA-BBB-CCCC


1 Area Number (AAA)

2 -

Junction box type (BBB) IJB – Intrinsically safe

AJB – Non Intrinsically safe

AMB – Marshalling boxes

3 - Junction box Identification Number (CCCC)

5.3.4 Cables

Instrument cables, F&G cables, communication cables and 24 V Dc power supply cables shall be

identified in AVEVA Instrumentation as follows:

Cable Number: AX BBBBB C


1 A – ADMA

2

X – Circuit Function

L – Instrumentation E – Electrical X – Pneumatic T – Telecommunications PI – Public Address

3 Cable Identification Number (BBBBB)

4 Suffix (C)


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5.3.5 Control Equipment’s/Cabinets/Panels

Control equipment’s such as marshalling cabinet, system cabinets and control panels shall be identified in

AVEVA Instrumentation as follows:

Equipment/Cabinet number: AAA-BBB-CCCC X


1 Area Number (AAA)

2 - Functional Description (BBB)

3 - Identification Number (CCCC)

4 Suffix (X) - Option

Function Description:

Code Description

DAU Data Acquisition unit

ESD Emergency Shutdown

F&G Fire & Gas

FGCP Fire & Gas Control Panel

IRC Interposing Relay cabinet

LCP Local Control Panel

MC Marshalling cabinet

PCS Process Control System

UCP Unit Control Panel

MMS Machine Monitoring System

IOS Input Output Station

HIPPS High Integrity Pressure Protection System


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5.4 User Group

User Groups within AVEVA Instrumentation are defined by the Project Administrator during project setup

or whenever required during project life cycle.

The following User Groups are created in AI_50430DAS and AI_50430USSC Domain:

o Instrument Engineers

o Instrument Designers

o Process Engineers

5.5 Access Rights

The access rights for each user group are defined by the Project Administrator during project set up or

whenever required during project cycle.

AI security/access is controlled through Objects per user groups for each module in Security manager.

A user group is a means of grouping individual users together that require the same level of access (read-

write or read only) of specific types of activities. For each of these user groups access to specific activities

are assigned through Objects e.g. In Engineer module Instruments & Loops, Instrument Datasheets etc..,

In Designer module Catalogues, Drawings etc…, In Wiring manager Cables, Equipment’s, Terminations

etc…..

Project Administrator will have a default setting of full access for all AI modules for all Objects and Set-up

activities.

5.6 Process Units of Measure

The default process units are available in AVEVA Instrumentation for the use. The process units shall be

added in the AI as listed in table below for the project requirements.

Parameter Units Abbreviation

Volume Cubic foot, barrel, Cubic meter ft3, bbl, m

3

Flow (volume) :

- Hydrocarbon liquid & water Barrels / day, Cubic meter / hour BPD, m3/ h

- Other US gallons / min. gpm


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- Flow (volume) – Crude Sale Stock tank barrels / day STBPD

- Flow (volume) gas Millions Standard Cubic feet / day MMSCFD (1)

Flow (mass) Pounds per hour, lb/h,

Kilogram per hour kg/h

Pressure Pounds per square inch, Bar psia, psig , bara /

barg,

Pressure (close to atmosphere) Millibar, Millimetre water column Mbar, mm WC

Vacuum Inches of water, Millimetre water in. WG, mm WC

column

Temperature (Process) Degrees Fahrenheit, Degree Celsius °F, °C

Temperature (Other) Degrees Celsius °C

Level Metres m

Level (field instrumentation) Percentage %

Length Metres or millimetres m or mm

Liquid Specific Gravity Degrees API, Specific gravity °API, sp. gr.

Liquid Density Pounds per cubic foot, lb/ft3 ,

Kilogram per cubic metre kg/m3

Absolute Viscosity Centipoise cP

Kinematic Viscosity Centistokes cSt

Heat British Thermal unit, Kilo-calorie Btu, Kcal

Power Kilowatt or watt kW or W

Mass (for mech. Design) Kilograms or metric tons kg or t

Pipe diameter Inches in.

Time Second / minute / hour / day s/min./h/d


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6. DATABASE STRUCTURE

6.1 Instrument Index Data

The instrument index is developed and issued in conjunction with the P&ID’s, F&G detector layouts for F&G

instruments and Cause & Effect chart. The index serves as the indices to each individual instrument (hard

or soft tag) and supporting documents and drawings

As a general rule, all instrument tags shall be entered into AVEVA Instrumentation through Instrument

Engineer module. Care should be taken to ensure all tags and associated data is entered consistently. The

workflow for creating a tag shall be to create the loop first and add the tag to the Loop. Adding the tags by

the typical loop method is the preferred way.

Refer Appendix-A for the list of the fields available / created for use as part of AVEVA Instrumentation

database. These fields are available in Instrument Engineer module under Grid manager in the different

tables Instrument List, Loop List. From Instrument List data grid USER can select database fields to

customise and define the view according to project requirements.

6.2 Tag Function Catalogue

The function components of the instrument tags are embedded within Tag Function catalogue table; these

values are used to generate default data for tags as they are entered into the database. This will be updated

on an ongoing basis as required, for the project requirements.

An Instrument function is required for all tagged items. The number of Instrument tag functions

required will depend on P&ID diagrams, Fire and Gas Location layouts, and Cause & Effect chart

documents as per project requirements.

Instrument tag functions and its values are defined by the Project Administrator or USER as per

project requirements.

Any addition or modifications to Instrument tag function shall be directed to Project administrator or Lead

Engineer of this project.

Refer Appendix-B tag functions listed in the table shows the AI Instrument Types and a summary of their

value. This table is considered as a guide only and is to be considered carefully before applying. Only those

Instrument tag functions required for this project need to be switched on.

The Instrument tag functions are used for the automatic generation of data either at the inputting of tags or

for ensuring standardization of data at the later stages. Control system profile is used where the tag is used

as a control system or has an associated control system tag. The tag will have an I/O type. The wiring rule

allows to auto generate field Instrument wiring/cabling.


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6.3 Loop Catalogue

The listed loop codes are available in the AVEVA Instrumentation under Loop Catalogue list. The type of

loop code can be selected and assigned from the list below to new loop numbers.

Loop Code Description

A Analysis

B Burner

C Conductivity

D Density

E Voltage

F Flow

G Gauging (Dimension)

H Hand

I Current

J Power

K Time

L Level

M Moisture (Humidity)

N MCC

O User defined

P Pressure

PD Pressure Differential

Q Quantity

R Radioactivity

S Speed (Frequency)

T Temperature

U Photocell

V Vibration

W Mass or Force


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X Miscellaneous

Y User Defined

Z Position

6.4 Instrument Datasheets

Refer attached Appendix-C for the customised Instrument Datasheets Forms List as per project

requirements for the use in As-Built Project for USSC & Das Island.

Revision control is being implemented using AVEVA revision managed capabilities.

6.5 Property Definitions fields

AVEVA Instrumentation supports user defined Properties for Instrument Datasheets. These properties

enable users to create meaningful attribute names for data that has no other logical property or field within

the project database. Properties can belong to one of two Property Type groups:

Instrument Properties

Process Properties.

The property definitions fields are available in AVEVA Instrumentation. These property definition fields will

be customised for the Instrument Data and Process data as per project requirements in the Individual

Datasheet forms.


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7. INSTRUMENT ENGINEER MODULE

7.1 PICK LISTS

The following is the list of default Pick Lists, which are already available / created for use as part of AVEVA

Instrumentation Database.

Project Administrator shall control all the pick lists for addition/deletion of items and shall add new pick list

whenever required during project life cycle.

7.1.1 I /O Type

This field represents the I/O type of the Instrument. The I/O is associated to the system within the ‘System’

field.

I/O type Description

- No I/O

AI Analogue Input

AI-R Analogue Input Redundant

AO Analogue Output

AO-R Analogue Output Redundant

DI Digital Input

DO Digital Output – Potential free contact

PI Pulse Input

PO Pulse Output

SAI Serial Interface Analogue Input

SAO Serial Interface Analogue Output

SDI Serial Interface Digital Input

SDO Serial Interface Digital Output

SW Software


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7.1.2 Signal type

This field represents the Signal type of the Instrument. The signal type is associated to the I/O type.

Signal type Description

IS Intrinsically Safe

NIS Non Intrinsically safe

Serial Serial Communication

7.1.3 System

This field represents the system type associated to Instrument tag.

System type Description

DAU Data Acquisition Unit

PCS Process Control System

ESD Emergency Shutdown System

HIPPS High Integrity Pressure Protection System

MMS Machine Monitoring System

FGS Fire & Gas System

7.1.4 Location

This field represents field device physical location.

Location Description

FLD Field

LCR Local Control Room

CCR Central Control Room

MCC Motor Control Centre


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LCP Local Control Panel

SS Substation

7.1.5 Ex Rating

This field “EX Rating” identifies the classification of the signal, which is defined as follows:

Signal Class Description

EEx’i’ Intrinsically Safe

EEx’d’ Explosion proof

EEx’e’ Increased Safety

EEx’m’ Encapsulated

STD Standard Signal (i.e. No classification)

7.1.6 Status

This field is used to determine whether an instrument is new, old, to be relocated, existing, deleted etc. This

data is used to identify the status of the instrument and to help filter the data.

Status Description

NEW New Instrument

DEL Existing Instrument to be Demolished

EXIST Existing Instrument (No modification)

REL Existing Instrument Relocated

REP Existing Instrument to be replaced with New Instrument

MOD Existing Instrument to be modified


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7.1.7 Ingress Protection

From the following, Ingress protection class shall be defined for Instruments in database

IP55

IP56

IP63

IP64

IP65

IP66


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8. INSTRUMENT DESIGNER MODULE

Instrument Designer module manages all tasks typically handled by an Instrument Designer during a project

life cycle including CAD drawing generation, drawing list management, updating of revisions and printing of

CAD files for loop diagrams, termination diagrams, Hook-up drawings etc.

8.1 Loop Drawings

The loop drawing can be generated using ACAD typical loop templates with updated attributes from the

AVEVA Instrumentation database for the data from Instrument Engineer module (Manufacturer, model

number, P&ID etc..) and Instrument Wiring manager (Cable, termination details, wire numbers etc..).

In order to complete loop drawings from AVEVA Instrumentation, the minimum following information shall

be available from Control System vendor.

Marshalling cabinet layouts

Marshalling cabinet Field cable assignments

Cross wiring

I/O Assignment (System cabinet)

8.2 Termination Drawings

The termination drawing can be generated in standard available report formats from AVEVA Instrumentation

database including data from and Instrument Wiring manager terminal strip details, cables, wire markers

etc..

8.3 Hook-up Drawings

In order to generate Hook-up drawings from the AVEVA Instrumentation database, following activities

needs to be carried out:

ACAD Hook-up template drawing with updated attributes from AVEVA Instrumentation database

as per project requirements

Hook-up items list in accordance to project requirements


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Assign Hook-up type (Hook-up drawing template) to each instrument to generate Hook-up

drawing


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9. INSTRUMENT WIRING MANAGER

Instrument Wiring Manager manages all tasks typically carried out by an Instrument Designer relating to

detail cable, wiring and termination design. This includes definition of equipment terminal arrangements

(field devices, junction boxes and cabinet devices such as relays, IS barriers and I/O modules), cable

creation and termination, cross-patch wiring etc., generation of Cable Schedules and cable, cable gland and

cable gland adapter Bill of Materials etc.

9.1 Equipment’s

All standard equipment’s such as Instrument field devices, Junction boxes, Local Panels, Marshalling

Cabinets and System cabinets including their strips, terminals, and I/O cards shall be created in the

AVEVA Instrumentation database as per project requirements.

9.2 Cables

In wiring manager, default cables are available in cable catalogue. New cables shall be created in the cable

catalogue based on Project Instrument cable specifications which will serve as Project default cables.

All project cables must be based on a catalogue cable to ensure project cable properties (size,

Number of cores, type etc.) Meeting project requirements.

9.3 Cable Block Diagram

The Cable block diagram is a graphical view of cabling and interconnection between different

Equipment’s which allows interactive access for editing purpose of wiring manager objects

(Equipment’s, cables, editing termination details).

9.4 Wiring Rules

AVEVA Instrumentation uses 'Wiring Rules' to auto generate typical field instrument wiring/ cabling.

Wiring Rules enables to build devices and their associated terminal arrangements, cables,

Terminations etc. in Wiring Manager.


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To apply wiring rule to field Instrument, following information needs to be defined:

Terminal Arrangement - number of terminals, their markings and sequence.

Default Signal Numbers (wire numbers) to be used on wire terminations.

Default Project Cable Type - type of catalogue cable (individual cores, pairs or triad, shielded/screened,

armoured etc.)

Default Cable Number, based on project cable numbering philosophy

Default Wire terminations at field device terminals (e.g. core 1 to terminal 1, core 2 to terminal 2 etc.).

Default wire terminations at non-field device - at the other end (typically a Junction Box).


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10. REPORTS AND DESIGN DELIVERABLES

AVEVA Instrumentation has an in-built Report Manager that enables users to create and customise

reports as per project requirements. The Report Manager is available from most Grid Views within each

AVEVA Instrumentation module.

All modules of AVEVA Instrumentation are used to generate following project deliverables for the As-

Built Project for USSC & Das Island

Instrument Index

Instrument I/O list

Instrument Datasheets

Instrument cable schedule

Instrument JB wiring diagrams

Interconnection wiring diagrams

Instrument Loop diagrams

Instrument Hook-up drawings

Refer ATTACHMENT-1 for attached customised project datasheet templates for reference only.

Note: Other deliverables report formats will be attached in the subsequent revision.


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11. DATABASE HAND OVER

Project administrator will be in charge of all system administration activities and ownership of project

database till the end of phase for this project.

Ensure all data is free of any database exceptions and orphan entries.

The following data will be handed over to ADMA OPCO at the end of this project:

SQL server AVEVA Instrument Database

All CAD templates for loop drawings, hook-up drawings, Customised Instrument datasheet forms and

customised reports used to generate the required documents.

AVEVA Instrumentation project administration and ownership of database shall be transferred to

ADMA OPCO who will further handover to Client.

Note: All temporary and test data, test CAD blocks, temporary browser views, reports unused panels and

cables etc. shall be removed from the database before custody transfer.


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Appendix A - Instrument Data Field List

Table Name Field Name Caption Field Description Use

Instrument List Action CTRL ACT Controller Action D:

Di t R RY

Instrument List AlarmHi ALARM_H High Alarm point Y

Instrument List AlarmHiHi ALARM_HH High High Alarm point Y

Instrument List AlarmLow ALARM_L Low Alarm point Y

Instrument List AlarmLowLow ALARM_LL Low Low Alarm point Y

Instrument List AreaClassification AREA_CLASS Hazardous Area Cl ifi ti

Y

Instrument List AreaNo AREA_No Area Description Y

Instrument List CalcTypeID Calc. Type N

Instrument List CalibratedRangeHigh CALIB_RANGE_HI Maximum Calibration Range

Y

Instrument List CalibratedRangeLow CALIB_RANGE_LO Minimum C lib ti R

Y

Instrument List CalibratedRangeUnits CALIB RANGE UNIT Engineering Units for

Calibration rangeY

Instrument List Contract No Budget_Ref Client Contract Number Y

Instrument List Cost Cost N

Instrument List Datasheet No DATASHEET NO Instrument

D t h t N bY

Instrument List DCS1 SYSTEM Control System Y

Instrument List DCS10 DCS10 N











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Instrument List DCS2 SYSTEM_2 Control System Y




Instrument List DCS3 SIGNAL_2 System_2 Signal type Y







Instrument List DCSIO I/O_TYPE Instrument I/O type Y

Instrument List DCSIOLocation I/O_LOC Instrument I/O Location Y

Instrument List DCSIOStatus DCS Status N

Instrument List DCSRev REV_IO LIST I/O List Revision Y

Instrument List DCSRevDesc DCSRevDesc N

Instrument List DerivativeTime DerivativeTime N

Instrument List Description INSTRUMENT TYPE Instrument Type D i ti

Y

Instrument List DevHi DevHi N

Instrument List DevHiHi DevHiHi N

Instrument List DevLow DevLow N

Instrument List DevLowLow DevLowLow N

Instrument List DisplayRangeHigh DCS_RANGE_HI Maximum DCS Range Y

Instrument List DisplayRangeLow DCS_RANGE_LO Minimum DCS Range Y

Instrument List DisplayRangeUnits DCS_RANGE_UNITS Engineering Units for DCS R

Y

Instrument List ExCertAuthority ExCertAuthority N


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Instrument List ExCertCertification CERTIFICATION Y

Instrument List ExCertExpiryDate ExCertExpiryDate N

Instrument List ExCertificateNo ExCertificateNo N

Instrument List ExOtherApproval ExOtherApproval N

Instrument List ExRating EEX_PORT Instrument Signal Cl ifi ti

Y

Instrument List ExStatus ExStatus N

Instrument List FailPosition VALVE_FAIL_POS Valve Failure action or Air F il

Y

Instrument List ForeignKEY ForeignKEY N

Instrument List Gain Gain N

Instrument List HookUpReqd HookUpReqd N

Instrument List HookUpType HKUP_TYPE Hook-up Type Y

Instrument List iGeoLocation GeoLocation N

Instrument List Ingress Protection IP Rating Instrument IP Class Y

Instrument List InstallCost InstallCost N

Instrument List InstallDwgNo HKUP_DWG_NO Hook-up Drawing Y

Instrument List IntegralTime IntegralTime Number N

Instrument List ISAFunc PROCESS_FUNCTION Process Function Type Y

Instrument List ISALocation LOCATION Instrument Location Y

Instrument List IService1 INST_SERVICE Instrument Service Y

Instrument List IService2 Instrument Service2 N

Instrument List JunctionBox JB_NUMBER Junction Y

Instrument List LEDateTime LEDateTime N

Instrument List LEUser LEUser N

Instrument List LinkedDocuments Attachments N

Instrument List LNumber Number N

Instrument List LocationDwg LOC_DWG Instrument Location D i N b

Y


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Instrument List LoopDwgCode LoopDwgCode N

Instrument List LoopDwgNo LOOP_DWG Loop Drawing Number Y

Instrument List Manufacturer MANUFACTURER Manufacturer Name Y

Instrument List MOCNo MOC No N

Instrument List ModelNo MODEL_NO Model Number Y

Instrument List OldTagNo OLD_TAG_NO Old Tag Number Y

Instrument List OperatingPrinc OperatingPrinc Y

Instrument List OrderBy LOOP_ORDER Tag order in the Loop Y

Instrument List OtherIO OtherIO N

Instrument List OutputLimitHi OutputLimitHi N

Instrument List OutputLimitLow OutputLimitLow N

Instrument List PIDNo P&ID NO P&ID Number Y

Instrument List PlantConnection EQUIPMENT_NO Equipment Number if I t t l t d

Y

Instrument List PLC1 SIS1 N














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Instrument List PLCIO PLC I/O N

Instrument List PLCIOLocation SIS Location N

Instrument List PLCIOStatus SIS Status N

Instrument List PLCRev SISRev N

Instrument List PLCRevDesc SISRevDesc N

Instrument List PowerSupply PWR_SUPP Power Supply voltage i d f I t t

Y

Instrument List Prefix Prefix N

Instrument List ProcessConnType PROCESS_CONN Process Y

Instrument List ProjectStatus STATUS Instrument Status Y

Instrument List RangeHigh INST_RANGE_HI Maximum Y

Instrument List RangeLow INST_RANGE_LO Minimum Y

Instrument List RangeUnits ENGG_UNIT Engineering Units Y

Instrument List Remarks REMARKS_1 Instrument Remarks Y

Instrument List ReqdInModel ReqdInModel N

Instrument List RequiredDate RequiredDate N

Instrument List RequisitionNo REQ_NO Instrument Requisition N b

Y

Instrument List SetPoint SetPoint N


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Instrument List SignalType SIGNAL_TYPE Instrument Signal Type Y

Instrument List SignalVoltage SignalVoltage N

Instrument List Size Size N

Instrument List Suffix Suffix N

Instrument List Supplier SUPPLIER Instrument Vendor Name Y

Instrument List TagNo TAG NUMBER Instrument Tag Number Y

Instrument List TagPart TagPart N

Instrument List TermDwgNo TermDwgNo N

Instrument List UserField1 PO Number Instrument Purchase O d N b

Y

Instrument List UserField10 SIL Rating SIL Rating Y

Instrument List UserField11 UserField11 N











Instrument List UserField21 SPECIFICATION_NO Instrument Specification N b

Y






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Instrument List VendorSupplied VendorSupplied N

Instrument List WiringConfig WiringConfig N

Instrument List WorkPackNo WorkPackNo N

Loop List DwgRequired Drawing N

Loop List LEDateTime LEDateTime N

Loop List LEUser LEUser N

Loop List LNo WiringConfigInfo N

Loop List LoopNo LOOP NUMBER Loop Number Y

Loop List LoopPV WIRING RULE Instrument Field Wiring Y

Loop List LoopType LoopType N

Loop List LService1 LOOP SERVICE Loop Service Y

Loop List LService2 Loop Service2 N

Loop List OldLoopNo OldLoopNo N

Loop List ProjectStatus Status N

Loop List Remarks REMARKS_2 I/O List Remarks Y


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Loop List TagPart TagPart N

Loop List UserField1 UserField1 N




Loop List Wired Wired N

WorkPacks WorkPackNumber WorkPackNumber N


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Appendix B - Tag Function Catalogue

Function

Description I/O

Type Locati

on Wiring Rule

Operating

Principle

Hookup

Type

AE CO2 Analyser Element FLD

AE Gas Chromatograph Element FLD

AE H2S/Sulphur Analyser Element FLD

AE Hc Due Point Analyser FLD

AE Moisture Analyser Element FLD

AE Oxygen Analyser Element FLD

AE Sulphur Analyser FLD

AI Indicator DCS

AIC Controller DCS

AT Analyser Transmitter AI FLD 2 Wire Tx To JB

AT CO2 Analyser AI FLD 2 Wire Tx To JB

AT Gas Chromatograph Transmitter AI FLD 2 Wire Tx To JB

AT H2S/Sulphur Analyser Transmitter AI FLD 2 Wire Tx To JB

AT Hc Due Point Transmitter AI FLD 2 Wire Tx To JB

AT Moisture Transmitter AI FLD 2 Wire Tx To JB

AT Oxygen Transmitter AI FLD 2 Wire Tx To JB

AY Selector DCS

BE Flame Detector DI FLD 2 Wire Switch (NO) To JB

BE Fusible Plug FLD

BI Indicator DCS

BS Burner Flame Detector Switch DI FLD 2 Wire Switch (NO) To JB

BS Burner Switch DI FLD 2 Wire Switch (NO) To JB

BS Heat Detector FLD

BZS Flame Detector Switch DI FLD 2 Wire Switch (NO) To JB

BZT Flame Detector DI FLD 2 Wire Switch (NO) To JB


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Function

Description I/O

Type Locati

on Wiring Rule

Operating

Principle

Hookup

Type

FAH Flow Alarm High DCS

FAHH Flow Alarm High High DCS

FAL Flow Alarm Low DCS

FALL Flow Alarm Low Low DCS

FC Flow Controller DCS

FE Averaging Pitot Tube Element FLD

FE Coriolis Flow Element FLD

FE Orifice Plate FLD

FE Thermal/Mass Flow Element FLD

FE Turbine Flow Element FLD

FE Ultrasonic Flow Element FLD

FE Venturi Tube Flow Element FLD

FE Vortex Flow Element FLD

FFIC Controller (Flow Ratio) DCS

FG DP Flow Gauge FLD

FG DP Flow Gauge FLD

FI Flow Indicator DCS

FI Flow Indicator - Local AO FLD I/P To JB

FIC Controller DCS

FIC Local Controller FLD

FIT Flow Indicating Transmitter AI FLD 2 Wire Tx To JB

FQI Local Totallised Flow Indicator FLD

FQI Totallised Flow Indicator DCS

FQIC Local Flow Totaliser Controller FLD

FT Coriolis Flow Transmitter AI FLD 2 Wire Tx To JB

FT DP Flow Transmitter AI FLD 2 Wire Tx To JB

FT Pitot Tube Flow Transmitter AI FLD 2 Wire Tx To JB

FT Thermal/Mass Flow Meter FLD

FT Turbine Flowmeter FLD

FT Ultrasonic Flow Transmitter AI FLD 2 Wire Tx To JB


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Function

Description I/O

Type Locati

on Wiring Rule

Operating

Principle

Hookup

Type

FT Vortex Flow Transmitter AI FLD 2 Wire Tx To JB

FV Control Valve FLD

FV Control Valve (with I/P) AO FLD I/P To JB

FY I/P Converter AO FLD I/P To JB

FZS Flow Switch DI FLD 2 Wire Switch (NO) To JB

FZSL Flow Switch DI FLD 2 Wire Switch (NO) To JB

FZT DP Flow Transmitter AI FLD 2 Wire Tx To JB

HC Controller DCS

HCV Hand Control Valve FLD

HCV Hand Control Valve FLD

HIC Hand Controller DCS

HS Duty Select DCS

HS Hand Switch DI FLD 2 Wire Switch (NO) To JB

HS Hand Switch - Remote DCS

HS Hand Switch (local Control) DI FLD 2 Wire Switch (NO) To JB

HS Local Isolator FLD

HS Local Start Switch DI FLD 2 Wire Switch (NO) To JB

HS Manual Field Reset Switch DI FLD 2 Wire Switch (NO) To JB

HV Control Valve FLD

HV Control Valve (with I/P) AO FLD I/P To JB

HV Hand Valve FLD

LAH Level Alarm High DCS

LAHH Level Alarm High High DCS

LAL Level Alarm Low DCS

LALL Level Alarm Low Low DCS

LG Level Gauge FLD


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Function

Description I/O

Type Locati

on Wiring Rule

Operating

Principle

Hookup

Type

LI Level Indicator DCS

LI Level Indicator - Local AO FLD I/P To JB

LI Local Indicator AO FLD I/P To JB

LIC Controller DCS

LSH Level Switch High DI FLD 2 Wire Switch (NO) To JB

LSHH Level Switch High High DI FLD 2 Wire Switch (NO) To JB

LSL Level Switch Low DI FLD 2 Wire Switch (NO) To JB

LSLL Level Switch Low Low DI FLD 2 Wire Switch (NO) To JB

LT DP Level Transmitter AI FLD 2 Wire Tx To JB

LT Level Transmitter - Displacer Type AI FLD 2 Wire Tx To JB

LV Control Valve FLD

LV Control Valve (with I/P) AO FLD I/P To JB

LY I/P Converter AO FLD I/P To JB

PAH Pressure Alarm High DCS

PAHH Pressure Alarm High High DCS

PAL Pressure Alarm Low DCS

PALL Pressure Alarm Low Low DCS

PCV Pressure Regulating Valve FLD

PCV Pressure Regulator - Downstream Sensing

FLD

PCV Pressure Regulator - Pilot FLD

PDAH Diff Pressure Alarm High DCS

PDAHH

Diff Pressure Alarm High High DCS

PDAL Diff Pressure Alarm Low DCS

PDG Diff Pressure Gauge FLD

PDI Indicator DCS

PDIC Indicating Controller DCS


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Function

Description I/O

Type Locati

on Wiring Rule

Operating

Principle

Hookup

Type

PDSH Diff Pressure Switch DI FLD 2 Wire Switch (NO) To JB

PDT Diff Pressure Transmitter AI FLD 2 Wire Tx To JB

PDY Dcs Selector DCS

PG Pressure Gauge FLD

PI Indicator DCS

PIC Indicating Controller DCS

PIC Local Controller FLD

PSH Pressure Switch High DI FLD 2 Wire Switch (NO) To JB

PSHH Pressure Switch High High DI FLD 2 Wire Switch (NO) To JB

PSL Pressure Switch Low DI FLD 2 Wire Switch (NO) To JB

PSLL Pressure Switch Low Low DI FLD 2 Wire Switch (NO) To JB

PSV Pressure / Vacuum Relief Valve FLD

PSV Safety Relief Valve FLD

PSV Vacuum Relief Valve FLD

PT Pressure Transmitter AI FLD 2 Wire Tx To JB

PV Control Valve FLD

PV Control Valve (with I/P) AO FLD I/P To JB

PY I/P Converter AO FLD I/P To JB

PZSH Pressure Switch High DI FLD 2 Wire Switch (NO) To JB

PZSL Pressure Switch Low DI FLD 2 Wire Switch (NO) To JB

PZT Pressure Transmitter AI FLD 2 Wire Tx To JB

PZT Pressure Transmitter AI FLD 2 Wire Tx To JB

RO Restriction Orifice FLD

SI Speed Indicator DCS

SIC Speed Controller DCS

ST Speed Transmitter AI FLD 2 Wire Tx To JB


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Function

Description I/O

Type Locati

on Wiring Rule

Operating

Principle

Hookup

Type

SY I/P Converter AO FLD I/P To JB

TAH Local Alarm DCS

TAH Temperature Alarm High DCS

TAHH Temperature Alarm High High DCS

TAL Temperature Alarm Low DCS

TALL Temperature Alarm Low Low DCS

TE Rtd Temperature Element FLD

TE Rtd Temperature Element (direct) RTD FLD

TE Thermocouple Element - Type J (direct)

T/C FLD T/C (type J) To JB

TE Thermocouple Element - Type K (direct)

T/C FLD T/C (type K) To JB

TE Thermocouple Temperature Element

FLD

TG Temperature Gauge FLD

TI Temperature Indicator DCS

TI Temperature Indicator (local) FLD

TIC Controller DCS

TIC Indicating Controller DCS

TSH Temperature Switch High DI FLD 2 Wire Switch (NO) To JB

TSHH Temperature Switch High High DI FLD 2 Wire Switch (NO) To JB

TSL Temperature Switch Low DI FLD 2 Wire Switch (NO) To JB

TSLL Temperature Switch Low High DI FLD 2 Wire Switch (NO) To JB

TSV Solenoid Valve AO FLD I/P To JB

TT Temperature Transmitter AI FLD 2 Wire Tx To JB

TV Control Valve FLD

TV Control Valve (with I/P) AO FLD I/P To JB

TW Thermowell FLD

TY I/P Converter AO FLD I/P To JB


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Function

Description I/O

Type Locati

on Wiring Rule

Operating

Principle

Hookup

Type

TZT Temperature Transmitter AI FLD 2 Wire Tx To JB

UA Alarm DCS

UC Duty Controller DCS

VAHH Vibration Alarm DCS

VI Indicator DCS

VSH Vibration Alarm DCS

VSH Vibration Switch DI FLD 2 Wire Switch (NO) To JB

VSHH Vibration Switch DI FLD 2 Wire Switch (NO) To JB

WT Weight Transmitter AI FLD 2 Wire Tx To JB

XA Common Alarm DCS

XI Indicator DCS

XI Motor Status DCS

XS Local Switch DI FLD 2 Wire Switch (NO) To JB

XS Switch DI FLD 2 Wire Switch (NO) To JB

XSV Pilot Valve FLD

XSV Solenoid Valve DO FLD

XV On/off Valve DO FLD

XV Shutdown Valve FLD

XV Shutdown Valve - Motorised DO FLD

XZV Shutdown Valve DO FLD

XZV Solenoid Valve DO FLD

ZIC Valve Closed Indicator DCS

ZIO Valve Open Indicator DCS

ZSC Valve Closed Limit Switch DI FLD 2 Wire Switch (NO) To JB

ZSC Valve Closed Proximity Switch DI FLD 2 Wire Switch (NO) To JB

ZSO Valve Open Limit Switch DI FLD 2 Wire Switch (NO) To JB


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Function

Description I/O

Type Locati

on Wiring Rule

Operating

Principle

Hookup

Type

ZSO Valve Open Proximity Switch DI FLD 2 Wire Switch (NO) To JB


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Appendix C - List of Instrument Datasheet forms

Form Name Description

AD0001 Datasheet for HIPPS Shutdown Valves

AD0002 Datasheet for Pressure Transmitters - HIPPS

AD0003 Datasheet for Safety Relief Valve

AD0004 Datasheet for Shutdown Valve

AD0005 Datasheet for Flow Element – Pitot Tube

AD0006 Datasheet for Level Transmitter (GWR) Internal with Level Gauge

AD0007 Datasheet for Differential Pressure Transmitter

AD0008 Datasheet for Differential Pressure Transmitter (Flow)

AD0009 Datasheet for Temperature Transmitter

AD0010 Datasheet for Control Valve

AD0011 Datasheet for Motor Operated Valve

AD0012 Datasheet for Flow Element – Orifice Plate

AD0013 Datasheet for Pressure Transmitter

AD0014 Datasheet for Flow Element – Restriction Orifice

AD0015 Datasheet for Temperature Element with Thermowell

AD0016 Datasheet for Pressure Gauge


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Attachment 1 – Instrument Datasheets (Total 18 sheets)