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Project “Steelanol”
First commercial project for advanced bio-fuel
production from waste gas
February 2015
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2
Koudwalserij & afwerking Warmwalserij
Staalfabriek
Sinterfabriek
Cokesfabriek
Grondstoffenpark
Hoogovens
Elektriciteits- centrale
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Production of Steel Gas in the
Integrated steel mill
Use carbon in coke as
reducing agent to convert
iron ore into pig (crude)
iron.
Drive excess carbon
out of the pig iron as
CO using oxygen
Carbon Pig Iron
Blast Furnace
BOF Converter
Steel
Power and Heat Plant
Power to Grid
CO Waste Gas
Displaces grid electricity
Steam & Power
BF BOFCoke
1050kg CO2eq/t Hot Metal
750kg CO2eq/t Hot Metal
40% of the carbon is leaving the
process as CO which is today
burned into CO2 for heat and
power
The LanzaTech Process
Gas Feed Stream
Gas Reception Compression Fermentation Recovery Product Tank
• Process recycles waste carbon into fuels and chemicals
• Process brings underutilized carbon into the fuel pool via industrial symbiosis
• Potential to make material impact on the future energy pool (>100s of billions of gallons per year)
Novel gas fermentation
technology captures CO-rich
gases and converts the carbon
to fuels and chemicals
No impact on water, food, land or biodiversity
Proprietary
Microbe
Business Confidential
Reducing Carbon: use all strategies to reach the climate goals
Re-using Atmospheric Carbon
Recycling Waste Carbon
Carbon Reduction through Re-use and Recycling
(Todays approach) (Gas fermentation)
Reducing Carbon footprint
Fuels
Chemicals
Industry Waste
Municipal Waste
Biogas Agricultural
Waste
Starch- based
Sugar- based
Oil based
Cellulose- based
CH4 Associated Gas,
Biogas
Biomass residues
Solid Waste Industrial, MSW,
DSW
Waste Carbon as a Resource
Inorganic CO2
CO CO + H2 CO + H2 + CO2 CO2 + H2 CO2 + H2O + e-
Fuels Chemicals
Gas Fermentation
Reforming Gasification Renewable
Electricity H2
Industrial Waste Gas
Steel, PVC, Ferroalloys
Food
6 Business Confidential
The environmental process advantages
Ethanol production
with > 65% GHG
emission reduction
compared to
conventional
gasoline
Additional
technology
advantages include
a local SOx/NOx
reduction , total
removal of BTEX
and decreased dust
emissions from the
steelmaking source
With a potential of over 90mt BOF steel production per year and a market
penetration of 50% in Europe, this would give ca 1mt advanced bioethanol
production
with the associated reduction of over 1.3mt CO2 emissions (~60% efficiency)
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• Improved overall energy efficiency for the steel gas
– 36-40% in case of power generation goes to 70%
• Full integration of all by-products of the ethanol plant in the steelmaking operations
– Re-use of water in the biological water treatment plant of the cokemaking
– Bio-mass replaces PCI coal in the BF
– Un-reacted steel gas is used in the power plant
• Increased use of low temperature heat in steel plant
– Used for distillation of ethanol
• Reduced direct CO2 emissions in the steelmaking operation
– minus 150.000 ton/yr CO2 emissions for Flanders
• Overall reduction of CO2 footprint including power generation
• Bio-ethanol is fulfilling the most stringent sustainability criteria for advanced bio-fuels as proposed in the new RED
– No impact on land use
– > 60% reduction of GHG versus fossil fuel
Positive Impact on Sustainability
of Steelmaking
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Technology has been proven in relevant industrial
environment.
Next step is scaling up to commercial level.
New Zealand Blue
Scope BOF plant
* 50-100kg / day
1) Bao Corex Plant
2) Capital Steel
3) Taiwan
16m3 / 300t/yr
Development in New Zealand Lab of LanzaTech
* 0,5-1,0kg / day
Gas Handling
Bioreactor Distillation
WWT Ethanol Storage
LanzaTech-BaoSteel Industrial Pilot Plant has proven the technology in an industrial environment (TRL 5)
Business Confidential
Scale up of the breakthrough technology in AM Gent
Business Confidential
Location: Gent, Belgium Objective: Develop total gas to fuel supply chain, optimize in a dynamic way the gas strategy (BF/BOF/Cokegas) in the plant based on power, gas and ethanol prices and overcome last technology risks Initial Demo Capacity: ~33M L/yr, steel gas to ethanol/chemicals Commercial Capacity: ~70M L/yr, steel gas to ethanol/chemicals Team: ArcelorMittal: Steel production LanzaTech: Gas fermentation
Siemens VAI: EPC partner DOW: Chemicals production E4Tech: Life Cycle Assessment
Timeline: Q1’15 decision EU Commission on H2020 application Q2‘15 start detailed design Q4’16-Q1’17 commissioning
Create synergy between various industrial sectors, bringing
sustainable solutions for waste treatment and resource supply
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AM Gent is located near the Rodenhuyze docks
in the Harbor of Gent
• Rodenhuyze docks : large integrated bio-energy production site operational
– Bioro : production of 250.000 t/yr biodiesel
– AlcoBiofuel : production of 150.000 m³/yr bioethanol
– Electrabel : production between 80-180 MW power from biomass
– BioBaseEurope : Dutch/Belgian multipurpose pilot plant for bio based processes and products • Training of operators
• Scale up of processes
• ArcelorMittal and Lanzatech have started in 2012 a collaboration to develop the production of ethanol from steel waste gas by means of a biological process. The research has focused on the impact of the steel gas composition on the ethanol productivity and the upscaling of the technology for a large 5mt Integrated plant
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• GHG reduction of Steelanol according LCA >78% based on waste gas
• When we include the effect of reduced power generation + the displacement of coal due to biomass in the BF, the effect depends on the CO2 intensity for the grid.
• For Europe the average is at 70% reduction.
GHG reduction of Steelanol vs Gasoline
• Water Use
– Process water can be recycled
– Water is not required for irrigation
• Land Use
– Small footprint on existing industrial sites
– No impact on existing ecosystems
– Completely outside the food value chain
– No Direct or Indirect Land Use Change
• Certification by Roundtable on Sustainable Biomaterials
– Audit of 400,000L demo plant in China 2013
– World first certification of Industrial Gas-Fuel process in 2013
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Additional Sustainability Credentials
Business Confidential
LanzaTech Ethanol Life Cycle Assessment – EU Basis
83,8
19,6
0
10
20
30
40
50
60
70
80
90
Fossil Fuel LanzaTech Ethanol
gCO
2e/
MJ
Lifecycle GHG emissions following RED methodology
Fossil fuel comparator emissions (83.8 gCO2eq/MJ) from EU’s FQD
LanzaTech ethanol achieves a 76.6%
reduction in greenhouse gas emissions
over baseline fossil fuel
Business Confidential
Key Assumptions:
• Cradle-to-pump lifecycle of ethanol
• EU’s Renewable Energy Directive methodology
• BOF gas considered as waste gas by steel industry and as residue by RSB.
• GHG emissions for LanzaTech ethanol from steel mill waste gas (BOF)
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European regulations create a mandate for qualifying fuels
• The Renewable Energy Directive & Fuel Quality Directive are the key drivers
for renewable and low carbon road transportation fuels
• In October 2012, public concern around food prices and (in)direct land use
change caused the European Commission to propose a change in the
Directives – referred to as the ILUC proposal
• The ILUC proposal created a window of opportunity for LanzaTech to
request inclusion of gas fermentation technology as a biological pathway to
fuels that uses bacteria
Business Confidential
LanzaTech meets the intent of Europe’s biofuels legislation:
substantial carbon reductions, no land use,
large volume potential, available now, cost effective
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Key messages
• The technology meets the intent of the Renewable Energy Directive and
especially the ILUC proposal
• Technology is ready for commercial implementation
• Near-term opportunity to deploy in Europe, cost effectively
• Potential for significant impact in Europe, with a substantial carbon
reduction
• Technology is consistent with the principals of the waste hierarchy by
recycling carbon – treating carbon as a resource and not a liability
• It will enable Europe to meet its goals using domestic resources
• It utilizes carbon for liquid fuels and chemicals which require carbon
Business Confidential
LanzaTech meets the intent of Europe’s biofuels legislation:
substantial carbon reductions, no land use,
large volume potential, available now, cost effective