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Propak Show Daily 2011
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ProPak Asia 2011 has evolved to feature a wide array of specialised events , p rov id ing fur ther
opportunities to share ideas and develop business relationships over the four-day trade show.
Included in this year’s programme are events such as the ASEAN Food Conference, Thai Star Packaging Awards, Food Innovation Contest, PharmaTech Seminar, Plastics in Packaging Conference, and the International Brewing Conference organised by the Thailand Beer Industry Guild and VLB Berlin.
Under the theme ‘Go Clean Go Green’, ProPak Asia 2011 fully embraces the global requirement for more environmentally
efficient business practices. As part of the Eco series of events, there will be an international forum for all stakeholders to see the latest in green initiatives from the world’s leading market players.
With 19 regional groups for this year’s event and national pavilions from China, France, Germany, Japan, Korea, Singapore, Taiwan, UK and the US, ProPak Asia will be a representation of global innovation in the processing and packaging industries.
BES would like to extend special gratitude to the full support of the industry associations, government ministries, international chambers of commerce, embassies, TCEB and the worldwide network of industry organisations that have
Message From Mr Patrapee ChinachotiChairman, Bangkok Exhibition Services (BES)
Opening Message by HE Mr Alongkorn Ponlaboot, Deputy Minister of Commerce
assisted in bringing together over 1,000 companies from more than 40 countries worldwide for this year’s event.
I would like to also extend a warm Thai welcome to all our international visitors attending ProPak Asia 2011. We wish all participants, delegates and visitors an enjoyable and successful ProPak Asia 2011.
Mr Patrapee ChinachotiChairmanBangkok Exhibition Services
On behalf of the Royal Thai Government, I would like to welcome all participants to ProPak
Asia 2011 and extend our full support to this important international exhibition and conference.
The event has developed in Thailand to become not only the leading international processing and packaging event in Asia, but also one of Thailand’s most professional and prestigious exhibitions across all sectors.
Thailand’s processing and packaging industries have experienced tremendous growth over the past decade. The country is now the second largest food exporter in Asia, with about half of all production being sold to overseas markets.
The rapid expansion of Thailand’s food manufacturing industry would not be possible without its high level investment in standards, technology and production.
ProPak Asia 2011 enables the region’s
Towards A Prosperous ProPak Asia 2011!
manufacturers to access world leading technology ensuring the highest possible standards of production are achieved for our expanding industry. The event, however, is not limited to only food manufacturing.
With much of the technology and developments embracing a wide range of industries for which Thailand is fast becoming the production hub, the fair also involves industries such as pharmaceutical, cosmetic, consumer goods, automotive and various other industrial applications.
As an event representing the regional hub, ProPak Asia 2011 also hosts the ASEAN Food Conference that will serve as a meeting point for Asia’s leading international experts and industry representatives, to share information, identify the trends and develop the industry’s production, quality and standards.
I would like to congratulate the organisers, Bangkok Exhibition Services on their successful organisation of the event, and for their professionalism in bringing together ProPak Asia 2011 with the support from various associations, institutes and governments agencies.
I would also like to wish all participants a successful and prosperous event.
HE Mr Alongkorn PonlabootDeputy Minister of Commerce
Evolution Towards specialities
Offi cial Show Daily Brought To You By
Organised By
Offi cial Radio Station
Incorporating:
• PharmaTech Asia• DrinkTech Asia• PlasTech Asia• CanTech Asia• SeafoodTech Asia• Lab & Test Asia
THE 19TH INTERNATIONAL PROCESSING PACKAGING TECHNOLOGY EVENT FOR ASIATHE 19TH INTERNATIONAL PROCESSING PACKAGING TECHNOLOGY EVENT FOR ASIATHE 19TH INTERNATIONAL PROCESSING PACKAGING TECHNOLOGY EVENT FOR ASIA
shoWDAiLY15-18 JUNE 2011
BITEC, BANGKOK, THAILANDPROPAK ASIA 2011
Wednesday, June 15
9am – 11amOpening CeremonyMain Lobby
10.30am – Noon Thai Star Packaging Awards 2011 Press ConferenceMR 211 – 212
4pm – 9pmThaiStar & AsiaStar Packaging Ceremony Awards 2011 & Cocktail ReceptionGrand Hall 202-203
HIGHLIGHTS
DAY
WEDNESDAY
JUNE 15, 2011
02
EditorsTjut RostinaWong Tsz Hin
Business Development ManagerRandy Teo
Advertising Sales ManagerSue Ann Peh
All rights reserved. Eastern Trade Media reserves the right to accept or reject all editorial or advertising materials. Reproduction of the publication, in whole or in part, is prohibited without the prior consent of the publisher. The views expressed in the ProPak Asia 2011 Show Daily are not necessarily those of the editor or publisher. While every effort is made to ensure the accuracy and authenticity of information appearing in the publication, Eastern Trade Media accepts no liability for damages caused by misrepresentation of information, expressed or implied, within the pages of the publication.
For news coverage, publicity and advertising matters, please contact: ProPak Asia Show Daily Press Room
ProPak Show Daily 2011 is produced and published by Eastern Trade Media Pte Ltd exclusively for Bangkok Exhibition Services
Graphic DesignerJeffrey Pimentel
Contributing Graphic DesignerChat
Project CoordinatorPiyaporn Lertpongsopon
BES CoordinatorWantita Porntanawong
Managing DirectorKenneth Tan
PrinterGP Cyberprint
Message From Ms Pitchya VajarodayaCEO of GS1 Thailand
Message From Mrs Darunee EdwardsPresident The Food Science and Technology Association of Thailand (FoSTAT)
Message From Mr Akapol SorasuchartPresidentThailand Convention and Exhibition Bureau
Creativity & Knowledge Competency
Welcome to ‘ASEAN Food Conference 2011’, and ProPak Asia 2011.
The theme of the conference is ‘Food Innovation: Key to creative economy’, and will consist of 42 oral presentations and 242 scientific posters.
It is supported by several co-organisers including the Agro-Industry Academic Council Association and especially Khon Kaen University, AOAC Thailand, ASEAN Sub-committee on Food Science and Technology, and the Federation of the Institute of Food Science and Technology in ASEAN (FIFSTA), as well as support from Bangkok Exhibition Services (BES).
On June 16 , FoSTAT also puts forward the undergraduate competition called ‘FoSTAT – Nestle Quiz Bowl 2011’. Teams from food science and technology, as well as related subjects from different universities in Thailand are to compete in their knowledge of food science.
The top winner from Thailand will then represent the country to compete in the ASEAN Quiz Bowl 2011 on June 17.
Another activity to watch is the ‘Food Innovation Contest’, which takes place on June 17. The 10 short listed teams of undergraduate students from the food science and product development degree are to compete
in their technological capability, for the creation of food products. The winning teams will be awarded with trophies and cash.
May I take this opportunity to express a sincere thanks to BES, who has always supported our activities, and I would like to express our sincere thanks to our sponsors and partners: Berli Jucker Public, Coca-Cola (Thailand), Dutch Mill, Malaysian Palm Oil Council, Nestle (Thai), Thai Wah Food Products, and The Thai Dairy Industry.
On behalf of FIFSTA, we would like to invite all to attend the ASEAN Food Conference 2011, and I do hope you enjoy the Thai hospitality. n
In 2010, the 18th edition of ProPak Asia welcomed over thirty thousand trade buyers from 59 countries across
the world. This resulted in revenues of approximately 30 billion Baht, which is a success for Thailand’s exhibitions industry.
As a public organisation operating directly under the PM’s Office, TCEB is responsible for promoting meetings, incentives, conventions, and exhibitions, known by the acronym ‘MICE’.
ProPak Asia was selected as part of TCEB’s ‘Better the Best’ campaign last year. This campaign selects leading industry tradeshows to become a ‘Champion Show’—an award that given to ProPak Asia again this year.
TCEB has supported Bangkok Exhibition Services (BES) by promoting this event through marketing and public relations efforts, including a series of road shows in many countries, in order to increase business opportunities. Opportunities were created for the event organisers to meet with targeted groups and to persuade trade buyers to participate in the event.
I would like to express my sincere gratitude to the organisers for their professionalism and contribution in bringing together ProPak Asia 2011, which has support from both private sectors and government agencies. I would also like to congratulate everyone involved with this effort for such a successful project.
Finally, I would like to also wish every participant success in their endeavours. n
World Class Efficiency
Being aware that international trade is becoming increasingly competitive, Thai entrepreneurs
find it necessary to upgrade their management system to attain efficiencies levelled with the rest of the world.
We aim to maintain competitiveness of Thai industries and to sustain our share in the world market. The effectiveness of a management system relies very much on the tools employed.
GS1 Thailand of the Federation of Thai Industries has assumed a major role in promoting the GS1 global standard barcode into effect in supply
chain management. Its implementation has resulted
in higher efficiencies in many areas. Complexity reduced and time saved in inventory control as well as point-of-sale trading. It has contributed to the country’s potential to compete in the world markets as Thai products are now of higher standard than before. It has also made product traceability possible.
GS1 Thailand is the registrar of Electronic Product Code or EPC, which combines with Radio Frequency Identification or RFID technology to provide a tool for storing product data on a microchip within the EPC tag. Its
implementation is aimed to enhance product management efficiencies even further. We pride ourselves on being able to contribute stronger existence of Thai industries in the global trade.
On behalf of GS1 Thailand, I appreciate the executives and e x h i b i to r s w h o r e a l i s e t h e importance of GS1 global standard barcode, one of the tools that will drive Thai industries to be internationalisation. I wish the organiser, Bangkok Exhibition Services as well as other concerned organisations a successful and productive ‘ProPak Asia 2011’. n
Better The Best
SHOW DAILY
03SHOW DAILY
WOLF Verpackungs- maschinen GmbHBettenhäuser Str. 3
D-35423 Lich-Birklar Tel.: +49 (0)6404-9182-0
E-Mail: [email protected]
www.wolf-pack.de
STAND NO: V1
Visit Us At
ProPak Asia 2010 attracted 30,663 trade buyers from 59 countries with key Asian buyer concentration from Malaysia, India, Singapore, Japan, Indonesia, Myanmar, Vietnam, the Philippines, Pakistan and China.
ProPak Asia 2011 is expected to welcome international participation from 19 international and regional pavillions, as well as independent exhibitors from up to 40 countries. Buyers are expected to exceed 32,500 trade professionals as business and investment continues to rise in Asia. n
Quick Factson ProPak Asia
to rise in Asia. nThe event theme, ‘Go Clean, Go Green, Go Together’, implies that the modern manufacturers and suppliers must now concern themselves with not only productivity and profit, but also an awareness of
environmental issues, which have a great global impact.During the four-day event, which will bring together visitors and
exhibitors from all over the world, it is a great opportunity to explore the most up-to-date packaging and processing information, as well as solutions from upstream to downstream processes from the food, drinks and pharmaceutical sectors to create a greener environment.
As co-organiser of the event, I am privileged to host and welcome you and sincerely hope that you will join us to make the event a resounding success. n
AgreenTomorrow
Message From Mr Nivest PrayoonthienPresident of Science and Technology Trade Association, Thailand
T H A I L A N D
Tel: 66 2 681 9990 - 3 www.ishidathailand.com
J1Visit Us At BootH
Precisely Packed & InspectedinnovATion • Precision • QuALiTyPerformAnce • KnowLedge
Product Tracking:
From Pasture To PlateEffective management of perishable goods in a supply chain requires mechanisms that ensure safety and accountability to all parties. By Jeff Baum, senior VP, Manhattan Associates International (Asia Pacifi c)
Food industry faces challenges especially with regards to cold chain management, where companies
operating in this space must continually comply with regulatory standards, and adhere to industry best practice.
StePS oF imPRovement The food industry is responding to these challenges by developing and introducing food safety measures and legal requirements to track and control the sourcing and distribution of food goods.
In 2009 for example, the US Department of Agriculture’s Country of Origin Labelling (COOL) programme went into effect. This requires that most meats, wild and farm-raised fi sh and shellfi sh, fresh and frozen fruits and vegetables, macadamia nuts, pecans, ginseng and
faced by processors, suppliers and retailers as they attempt to comply with the requirements. These include:
• Tracking historic product movementEach participant in the chain may have different tracking systems that are not able to communicate with each other.
• Lack of electronic tracking The majority of systems in place are manual processes with paper documentation that must be physically forwarded.
• Electronic solutionsNo government standards have been established as to how data is to be collected, so companies are hesitant to risk creating the infrastructure needed to serve multiple-user supply chains that may not meet future guidelines.
• Limited functionality of manual systems Paper-based systems provide only discrete snapshots as a product makes its way through the supply chain. This is a disadvantage in the event of a recall or quality-control issue, when time is of the essence and the retrieval of detailed data is critical.
BeneFitinG evaluation In spite of the challenges, COOL could bring advantages to both consumers and businesses.
If all participants in the supply chain adopted technologies that enable the electronic tracking of commodities, like bar coding, Radio Frequency Identifi cation (RFID) tags and Advance Shipping Notices (ASN), numerous advantages would be realised for both food safety and effi ciency:
Aside from clear labelling at the time of purchase, consumers could use product serial numbers, lot numbers or other unique identifiers to find online data pertaining to product origin, its path to the retailer or to verify its authenticity.
Capturing electronic data as close to the source as possible will streamline operations for ‘downstream’ processing.
In the event of a recall, comprehensive electronic data tracking enables companies to be proactive and immediately accountable.
In the event of quality-control issues,
manufacturers would be able to isolate and identify problem sources even in products containing commodities from multiple points of origin.
SoFtwaRe aPPRoachThere are software solutions that ensure companies have full product visibility throughout the entire supply chain. Among the developments in warehouse management over recent years is the introduction of RFID (or smart tags) to capture constant temperature readings and feed them back into a centralised system. This allows cool chain operators to track temperature readings and also detect if a fl aw has occurred at some stage throughout their supply chain.
In terms of end-to-end traceability, software vendors are developing warehouse management solutions dedicated to achieving this. An example of this can be demonstrated in the Extended Enterprise Management (EEM) solution.
PRoBlem SolvinGSubsequently, it will be interesting to see if the US COOL programme will become the ‘poster child’ for other nations or regions that are struggling to keep abreast of this pertinent but complex issue.
Many countries have investigated the viability of introducing similar programmes; however most have not delved into it to the extent of the US. For example, in 2007, Singapore launched TR 24: 2007 Technical Reference on Cold Chain Management for Vegetables—the fi rst such national standard of its kind for the ASEAN region.
The standard, which sets guidelines for temperature and humidity, for the storage and handling of the vegetables throughout the entire cold chain is probably the most signifi cant of its type to date in the region. As the name suggests however, this standard only covers vegetables.
Given that a large volume of food produce is sourced from Asia by the US, it is inevitable the US COOL Program will eventually have some impact on the food and cold chain industries throughout the Asia Pacifi c region.
Only time will tell if the US COOL program is replicated at a country or regional level. However it is likely that the food industry is probably not the only segment that will face increased safeguards and monitoring. n
peanuts clearly indicate the countries where they were produced, processed and manufactured.
On the surface, the COOL mandate may seem simple and straightforward. However, the US food chain is quite complex and was even called ‘antiquated’ when it comes to dealing with food safety, in a report from the Trust for American’s Health and the Robert Wood Johnson Foundation.
Ground meats, for example, may contain commodities that were born, raised and processed in three different countries. Further complicating this example is the fact that different products from multiple suppliers may also be combined to create the fi nal item offered for sale to consumers.
imPlementinG iDeaSAs a result, there are numerous challenges
04 SHOW DAILY
A range of automation equipment made a major contribution to a packaging line at a bakery in the UK. By Annalisa Belante, marketing & communication manager, Cama
www.krones.com
Image allgemein, Propak Show Daily, ��� x ��� mm, CC-en��-AZ��� ��/��
One in four bottles worldwidehas been filled, labelled or packed on a ������ line.
As a complete-system vendor for the beverage industry, we equip our customers with everything they need for their pro-duction operations. With ingeniously sophisticated technology and synergised expertise, we’ve long since reached the top of the rankings as the world’s market leader.
Stand F�
CC-en46-AZ387_05_11.indd 1 25.05.11 14:54
Designed to increase output and improve flexibility, the packing machines replace manual hand-packing systems and allow the use of
wrap-around cases. The result is a more flexible system, allowing a changeover of product size and variety in less than 10 minutes, by using a system of moving guides and a series of PLC sequencing programs.
Intelligent merging from two flow-wrapping lines is also possible. An additional benefit is that the machines have a smaller footprint, replacing top-loading machines that require more floor space.
The final stage of each complete packing line consists of a wrap-around case packer and ancillary equipment.
These systems are capable of packing different product types in various configurations. The wrap-around case packer for sponge cakes reaches a maximum speed of 25 cases per minute, while the system loads sponge cake trays at about 200 trays per minute, in a wrap-around case.
Another significant change involves the replacement of pre-printed labels by case coding. This not only saves on label stocks, but also allows the cartons to be printed on both ends, making identification much easier when the cartons are stacked on a trolley or pallet.
SolutionFor automation control on its systems, the machine builder uses the Rockwell Automation Allen-Bradley controller and operator interface. The controller controls the machine cycle and its functions, utilising the basic functionalities of the Allen-Bradley software, while the dedicated application software is developed in-house.
Other equipment used includes the company’s HMI, motor control, inverters, servomotors and drives, and CPU access control.
The controller’s software includes standard program modules for motors, valves, alarms and analogue I/O scaling, standard program modules for PID loops, programs and tasks structures, I/O mapping configuration, process control sequence examples, and safety/process interlock structures.
ReSultSDue to the integration between the axis control and the PLC, there are no networks to manage, no languages to resolve, no duplication of variables or problems with compatibility or timing and no data to exchange.
In addition, the individual components have all been specifically engineered to work together, and each can operate at its maximum potential at all times.
While the individual machine components can communicate via Sercos, the Ethernet protocol is used to manage the settings and to communicate with the corporate supervision system. This way, the parameters can be recalled directly from a special menu via the operator panel, and so simplifying work for operators.
Depending on this setting, all other operating parameters are automatically updated. This means that a single person can control the entire packing line, eliminating the time normally needed for specialist personnel to set all the parameters. n
Automation For Packaging Pies & Cakes
Case-Study:
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VISIT US AT BOOTH NO. PP5
PROCESSING • PACKAGING • FLAVOURS & ADDITIVES • STORAGE & HANDLING
www.apfoodonline.com
Floor Plan 2011
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08 SHOW DAILYExhiBiTor LisTing
A&K AsiA PAcific (T) co LTd X15AJ PLAsT PubLic co LTd B50Abc comPressors C19AbsoLuTe PAcKAging And AuTomATion co LTd L1Access indusTriAL TechnoLogy co LTd F21, F29Af comPressors B11AgiLenT TechnoLogies (T) LTd L35AKe AnAnTAchAi co LTd R49ALLiAnz mediA (s) PTe LTd PP21ALTA PubLishing co LTd PP8ALTech AsiA PAcific co LTd D21ALucon PcL R37AmbAfLex bv E45AnAKe mAchinery co LTd E39Andritz SingApore pte Ltd T16AnesT iwATA souTheAsT AsiA co LTd R43AnriTsu indusTriAL soLuTions (T) co LTd Y1ASiA pAcific food induStry MAgAzine PP5AsiAn Agribusiness mediA PTe LTd PP15ATmeT PAcKAging co LTd V36ATom-mic Power co LTd X44AuTonics co LTd D35AuToPAcK co LTd A21Avery dennison (T) LTd B19Azo LTd D19b - TAc indusTriAL AuTomATion co LTd C43boT co LTd G19bAAn KLAngThong inTernATionAL co LTd D43bAn ngAi engineering (T) LTd M19bAnyong engineering LTd P45be mediA focus (T) co LTd PP7benison (T) co LTd L11berLi JucKer PubLic co LTd C18, P36besT souTheAsT AsiA LTd J43besTeLL soLuTion PTe LTd U15beTTer PAcK co LTd N1, P1beumer mAschinenfAbriK gmbh & co Kg T1biz nAKhon co LTd Y29bow commerciAL co LTd L38brAndex direcTory co LTd PP2buhLer AerogiLde G43busch vAcuum (T) co LTd B40cALvAvATis-AsiA PAcific co LTd V30cAMA ASiA pAcific F21, F29cAPric (T) co LTd G44ceisA PAcKAging S24cenTrAL cAn mAchinery co LTd A41cermex souTh AsiA-PAcific co LTd D1cerTified LAb consuLTing co LTd ( cLc ) P35chAngzhou ne-TrAns inTernATionAL co LTd T42chArATchAi mAchinery LTd F39chATchAree hoLding co LTd CC1chemicAL house & LAb insTrumenT co LTd P40cheng sAeng ThAi PAcKing mAchine co LTd G31cheonsei PAcKmAn co LTd F19chong Qing co LTd X41cLeArPAcK ThAiLAnd co LTd P11, P21cLeverTech srL. Y15cognex corPorATion A45combiscALe inc N39cPm woLverine ProcTor LLc N43cse chiAng sung enTerPrise co LTd R19cTc mAchinery co LTd H11cyber mechAnic co LTd DD2dAehwA e/m co LTd E36deighTon mAnufAcTuring LTd S29deLmAx mechinery co LTd Q1dhAwATh TechnoLogy sysTems co LTd H39dKsh (T) LTd L31dong woo sT co LTd F13dr hArnisch verLAg G28duAn Kwei mAchinery enTerPrise co LTd R21durhAm duPLex seA S27ecomec beLgium s A X16eLeKTrim - cAnToni moTor co LTd Y21eminence inTernATionAL LTd R1emurA food mAchine co LTd D31encoTec co LTd Z25eriez mAgneTics (shAnghAi) LTd AA1euroPAc co LTd E1evA enTerPrise co LTd A9f & c enTerPrise co LTd A25fbi (T) co LTd X37fLexi-PAcK LimiTed N19fLexo-PrinT (T) co LTd C15fLoTech conTroLs PTe LTd S17forbo bonding sysTems - AP office U44forefronT food Tech co LTd K19forwArd PubLicATion PP14fPT food Process TechnoLogy H1fuTec souTheAsT AsiA sdn bhd EE1g hwA indusTries co LTd c39gArdner denver LTd A31gAsung PAK co LTd F17geciTech S20geoTech inTerTrAde co LTd E11gerneP gmbh G24gLobAL sTAr hong Kong deveLoPmenT LTd M1gLofAb co LTd Z21
gmA PoLyTech co LTd Z11goLdvesT TrAding (T) co LTd J19good Time imPorT-exPorT co LTd G11green worLd PubLicATion PP18greenLed 2u sdn bhd V41grundfos (T) LTd D29gs1 ThAiLAnd DD4gsA co LTd F12guAngdong designer mAchinery co LTd M22guAngdong shAnzhuAng mAchinery co LTd M30guAngdong yuedong mAchAnicAL ind co LTd M29guAngzhou vAnTA PAcKAging mAchinery co LTd U29hb fuLLer inTernATionAL inc D25hAngzhou zhongyA mAchinery co LTd U31hArbin sAide hiTech. co LTd U36hAsTAmAT verPAcKungsTechniK gmbh V21hAuensTein fLeischerrimAschinen gmbh G25HeAt And controL pty Ltd N11heAT exchAnger inc TAiwAn R25henKeL (T) LTd J39henKo mAchine TooLs (T) co LTd S20AhermAsA cAnning TechnoLogy V22herring PLus co LTd R38heufT sysTemTechniK gmbh C11hiTec food eQuiPmenT co LTd H21hi-Tech eLecTronics PTe LTd U16hoei (T) co LTd X21honAz fzco A35hs PAcK F20huALiAn mAchinery grouP co LTd S39iA-communiTy (T) co LTd PP12i-born suPPLy & service co LTd E31iLAb fLuid conTroL co LTd P38iLPrA sPA Y19iMA induStrieS ASiA pAcific pte Ltd U20indePendenT inK, inc C17indis Air V38indusTriAL TechnoLogy suPPLy co LTd Y40ing rudoLf mAseK Z41inmATec gAse TechnoLogie gmbh & co Kg K38insTrumenT conTroL co LTd Z1inTer whiTe mArK co LTd R31iSHidA (t) co Ltd J1JAcob whiTe PAcKing LTd N35JAeiL sPeciAL decAL F14JAPAn PAcKAging insTiTuTe (JPi) FF3JAPAn PAcKAging mAchinery mfr AssociATion J29JbT food Tech CC5Jebsen & Jessen mArKeTing (T) LTd N31JexTic co LTd K21JiAngsu Asg PAcKAging mAchinery grouP co LTd U37JiAngsu hy-fiLLing PKg mAchinery co LTd U30JTT Tech co LTd V44JwTech comPAny LimiTed V45Jyh shuen enTerPrise co LTd R15K & w gLobAL TechnoLogy (T) co LTd H31KPT mAchinery (1993) co LTd Y39KsP eQuiPmenT co LTd H37KAwAsAKi moTors enTerPrise (T) co LTd K43KLueber LubricATion (T) co LTd E15Km grAnd PAcK co LTd L45KongPosh PubLicATion PvT LTd PP20Konnix inTernATionAL co LTd B45KoreA PAcKAging mAchinery AssociATion FF13KroneS Ag F1KurArAy AsiA PAcific PTe LTd M39LAfATech co LTd V32LAgArde S28LAngfAng besTcrown PKg mAchinery co LTd T39LinA PAcK co LTd C31LiQuid PurificATion engineering inTL co LTd F43LogisTic mArT co LTd L44Long new indusTriAL co LTd R20Lung wei PAcKing co LTd R24LuThi mAchinery comPAny inc Y11m & P engineering LTd X11m PLus Tech co LTd A11mK unigrouP corPorATion co LTd F40mKT mAgneTic co LTd R35mAnsruAng engineering co LTd J38mAreL food sysTems LTd Q11mArKem-imAJe LTd C21mAxi-cooL TechnoLogy (T) co LTd V31mccAnn worLd grouP / esso DD1mechAnicAL & food Process engrg co LTd L19mecmesin AsiA co LTd C16mediA mATTer co LTd PP13MettLer-toLedo (t) Ltd H29mighTy inTernATionAL co LTd R36minisTry of indusTry / diP CC2minox vALves & fiTTing co LTd B9miTsubishi PLAsTics, inc V39miTsuyA-ThAi PAcKAge & mAchinery corP co LTd R39mmP corPorATion co LTd K11muhLbAuer Ag / TemA gmbh G27muTuAL (T) co LTd T21nr rAmA co LTd N45nsK ThriveTrAde co LTd J53nAndee-sTrAPAc co LTd M11
nAnTong KingPAcK PAcKing mAchine co LTd T43nATionAL PhArmA mAchinery E35negeLe messTechniK gmbh G23new Tech Lubes AsiA co LTd F37newAmsTAr PAcKAging mAchinery co LTd U21nexrAy PTe LTd S15niPPon PoLysTAr co LTd J25nsf AsiA - PAcific co LTd B44n-Tron corP V47oAi hung co LTd Q39officiAL eQuiPmenT mAnufAcTuring co LTd K37oiLTeK & AssociATes co LTd U40omori mAchinery co LTd J31oPTimA PAcKAging grouP gmbh V29orAnge mediA mALAysiA sdn bhd PP9orved sPA V25PAbLo PubLishing PTe LTd PP17PAccor frAnce S26PAcific inTerTech co LTd H19PAcKco inTernATionAL co LTd V37PAcKers F16PAKeA S25PArKer hAnnifin (s) PTe LTd T19PArTicLe meAsuring TechniQue co LTd L37PAscAL inTerTech co LTd T45PATKoL PcL FF15PerfecT engineering & consuLTAnT co LTd D37PeTer PAuL & mAry inTerTrAde co LTd M44PhArmAceuTicALs And medicAL suPPLy LP X31PLT scienTific (T) co LTd M38PLusfoAm PAcKAging co LTd X19Pmmi N40PoLynesT LTd Y35PoLysource LTd EE6PriAmo s r L FF1Primus co LTd Y45ProJecT PArTner co LTd Y49PromArK co LTd A37ProsPer Khon co LTd P43PT AsiA LTd C38, Z7Pvn engineering co LTd B29Q ii s co LTd Q19Q s c co LTd J21QuicK PAcK PAcific co LTd A25QwerTy co LTd L39rAdwAg - ThAiLAnd co LTd P37rAyLAse Ag G21renox sTAinLess sTeeL co LTd E38revTech S21rfA indusTries PTe LTd U11ringier TrAde PubLishing LTd PP19ronchi AsiA co LTd X29si fireTrAde co LTd C29sKP inTerPAcK co LTd N21s+s ThAiLAnd office G22sAcmi C37sAmwoo AuTomATion V11sAnxin PrinTing mAchine mATerAL (T) co LTd R45sAP inTersuPPLy co LTd Q38SArtoriuS MecHAtronicS (t) co Ltd K31sATo AuTo-id (T) co LTd Q40sATTeL (T) LTd V49schoeLLer ArcA sysTems inTL gmbh G30schwArz drucK gmbh G29scienTific PromoTion co LTd M31seAc Ab V26seALed Air (T) LTd F31seiTAL srL B30seLic chemicAL comPAny LimiTed S43senTA PAcK mAchinery & service co LTd K1sf TrAding co LTd Y9sg design & TechnoLogy PTe LTd T11shAndong Qingneng Power co LTd X42shAnghAi chAngLong indusTriAL eQmT co LTd BB1shAnghAi diKAi coding indusTry co LTd T40shAnghAi nAnhuA TrAnsducer mfr co LTd T31shAnghAi Peiyu mAchinery mAnufAcTuring co LTd S31shAnghAi Precise LighT indusTry eQmT co LTd T37shAnghAi unibAng inTernATionAL TrAding co LTd S37shAnghAi uPg inTernATionAL TrAding co LTd Q32shAnTou AnPing foodsTuff PKg mAchinery DD8shAnTou guAnghuA mAchinery indusTry co LTd M26shAnTou hongQiAo PAcKAging indusTry co LTd AA2shAnTou mengxin PAcKAge mAchinery fAcTory M23shAnTou mingfA mAchinery co LTd M25shAnTou oLger PAcKing mAchinery co LTd M21shibuyA Kogyo co LTd J27shrinKfLex (T) co LTd U43siAm foods consuLTAnT co LTd M45siAm goLden sALes And service co LTd U1siAm scALes & engineering co LTd K39siAm wATer fLAme co LTd D39siAmweLLs engineering suPPLy co LTd D38SideL - SideL group D1sKAnem bAngKoK co LTd M43smArT TrAde PubLicATions co LTd PP3smi ThAiLAnd B1socAPs S23
soJiTz PLA-neT corPorATion K25soLids hAndLing & Process engineering co LTd G39souThern suPPLy LTd B39sQuid inK mAnufAcTuring inc N44sriPiPAT engineering co LTd Y1sT conTroL co LTd BB2sT merchAndise co LTd F38StAtec Binder H1sTreAm PeAK inTernATionAL PTe LTd S18sTrengTh TechoLogies & service PTe LTd S16sunPAcK modern TechnoLogy co LTd J22sunrise TrAding co LTd U39sunshine Press co LTd Q37suPPorT PAcK co LTd V42sweco AsiA (s) PTe LTd S19swenTech (T) LTd Q21, Q31sysPex TechnoLogies PTe LTd U11TcK inTerPLAs co LTd E49Tn meTAL worKs co LTd J11TA LiAn indusTry co LTd B37TAiwAn benefiT comPAny R11TAizhou cAi food co LTd T44TAniT mAchinery co LTd A1TcP Pioneer inc R29Techbond mAnufAcTuring sdn bhd P29Tech-Long PAcKAging mAchinery D11Technobiz communicATion co LTd PP10TechnoLogy mediA co LTd PP1TechnoLogy PromoTion AssociATion EE4TecsiA LubricAnTs PTe LTd T20TeerAchAiPhAisAL engineering co LTd Y44Ten ALPs communicATions AsiA PP11Ten sho co LTd PP6TerLeT nv M37Th engineering & services co LTd B35ThAi - neo bioTech co LTd P39ThAi PAcKAging cenTer EE2ThAi PoLymer suPPLy co LTd B21ThAi scALe co LTd EE9ThAi sTAmP engineering LTd A47ThAi TrAde & indusTry mediA co LTd PP4ThAi vinyTer co LTd Q43ThAi wATerLine sysTems co LTd R32ThAiLAnd TAishun co LTd B43ThAmAviT hi-Tech suPPLies co LTd Z51Therec corPorATion LTd Y16ThermoLAb scienTific eQuiPmenTs PvT LTd L36TimPAno eLecTricAL comPAny LimiTed X39TiTAn engineering co LTd Y43Tomco AuTomATic mAchinery co LTd S1Tong shin PAcK B36Toshin co LTd J37Towin LigT indusTry mAchinery co LTd M24Toyo miLLenium co LTd E16Toyox co LTd D40Tre-ATThAboon indusTry co LTd JJ1TridenT PAcK & engineering co LTd Y31TruKing TechnoLogy LTd E21u - Tech inTer engineering co LTd FF5uP mArKeTing generAL suPPLy co LTd N36us commerciAL service - us embAssy M49uBifrAnce S22unAmAc co LTd J28union Tech engineering co LTd C40uniQue indusTriAL ProducTs co LTd B31uniTed TrAder (1994) LTd PArT P30uniTy eQuiPmenT co LTd G45urscheL (T) LTd S11vf KoreA corP F11vP hydrAuLic co LTd E53vALiAnT eQuiPmenT sdn bhd. V19vArin food mAchinery co LTd X1vATsKA co LTd V43vdmA - germAn engineering federATion G26vegA AuTomATion (2000) co LTd Z31vegA insTrumenTs co LTd L43VeoLiA WAter SoLutionS & tecHnoLogieS (SeA)pte Ltd E19wAsser Tech co LTd E37wATAnA bhAnd PAcKAging sysTem co LTd K29wATer TesT co LTd N37winner inTer PLAs co LTd J45wisebiz (T) co LTd EE10WoLf VerpAcKungSMAScHinen gMBH V1worAKuLchAi PAcKAge seAL co LTd L21worLd insTrumenT & engineering co LTd 37worLd Kogyo (T) co LTd Y37worLd PAcKAging indusTry co LTd Z19worLd TrAde cenTer TAichung R26worLdwide TrAde ThAi co LTd P31xAvis co LTd F15xPAc TechnoLogies PTe LTd T15x-Per TechniA (T) co LTd CC6yoosung fiLLing sysTem co LTd F18yorK sAw & Knife comPAny inc Y36zheJiAng goLdsTone PAcKAging co LTd U38zheJiAng LongJing eLecTric co LTd V46zhongshAn ncA co LTd T41zieMAnn ASiA-pAcific co Ltd C1
www.heatandcontrol.com
Progress through innovation
Heat and Control is one of the world’s leading manufacturers of food processing and packaging equipment. We have served the food industry for 60 years, have 142 US patents and offer the best international team of engineers, technicians and consultants in the industry. A combination of experience and expertise and the commitment to innovation and quality, will guarantee world class solutions for any product requirement.
Snack FoodsMeat Poultry & SeafoodFrench Fry & Potato ProductsFruit & VegetablesDairy FoodsBakery FoodsPrepared / Ready MealsConfectionery
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PPKAsia2011_HeatandControl_ShowDaily_2xHalfPage.indd 1 21 Apr 2011 15:11:45
Vertical baggers lower the cost of labor and materials plus boost sustainability. By Robin Thurgood, VP & GM, Rennco LLC
Cost Cuttingopportunities
Vertical Bagging:
For a wide range of products, automating the bagging process with a vertical bagging
machine offers the advantages of lowering operating costs, while improv ing p roduc t i v i t y and sustainability.
Vertical bagging machines form the bag around the product. As the fi lm travels vertically around and down over the product, vertical equipment is ideal for bagging items that are longer than they are wide, have irregular shapes, or are pieces and parts for a kit.
Products most often packed with this method include:• Food service items – cups, lids, knives, forks, and spoons• Bulk packaging – bottle caps• Irregularly shaped products
Vertical bagging machines can make bags from 2 inches square (0.8 cm) to 65 inches by 24 inches (1.7 m by 0.6 m). Vertical bagging machines come in semi-automatic for hand loading and fully automated. Typical throughput in automated mode ranges from 10 to 35 bags a minute depending upon product size.
incReaSeD thRouGhPutIn both automated and semi-automatic configurations, vertical bagging machines offer throughput advantages over hand packing of pre-made bags.
SuStainaBilitYShipping rolls of fi lm requires fewer trucks for the equivalent amount of pre-made bags. This means less oil consumed and reduced greenhouse gas generation.
Vertical bagging machines provide the organisation with the ability to specify the lightest gauge fi lm for the application because the weight of the product pulls the fi lm, giving it additional stiffness.
mateRial coSt SavinGSFor many organisations, investing in vertical bagging technology can be cost justifi ed on material savings alone. The bagging machine can use one roll to make many different bags. This means the organisation is not tying up funds in excessive inventory.
Depending on the volume of the application and the type and sizes of pre-made bags used, organisations can experience a 40 to 70 percent decrease in material costs in the transition from pre-made bags to centre-folded roll stock.
keY attRiButeS In terms of control technology, the machines should feature the latest PLCs, human machine interface (HMI) devices, and communications technology. All machine functions, such as bag length, seal opening, heater setting, dwell time, and other parameters, should be controlled from the HMI. The interface should be easy to use and intuitive for employees, especially entry-level personnel.
Look for fi lm feed and seal assembly controlled by servomotors for fast, precise operation. Also look for a constantly heated, coated ‘seal bar’, which helps ensure high-throughput, smokeless, and odourless sealing. n
09SHOW DAILY
ProDUCT highLighTs
10 SHOW DAILY
BUHLER:
BAKed not friedBuhler’s Aeroglide hot air impingement technology is producing ‘baked not fried’ snacks. The AeroExpander provides snack and cracker producers working from a half pellet base, the option of using hot air expansion on a true continuous production system—at capacities comparable with traditional oil fried or sand roasted pellets.
The equipment allows the fl exibility of running a variety of pellet ingredient bases, shapes and sizes. Oil for taste enhancement and seasoning application can be added after hot air expansion, resulting in a low oil content product and reduced production costs when compared to traditional fried products.
HEAT AND CONTROL:
HigH cApAcity BAtcH fryerHeat and Control’s MasterTherm batch fryer can produce just over 225 kg/hr of batch fried potato chips of almost any style. Cooking oil is heated gently and uniformly throughout the fryer by a thermal fl uid heat exchanger, which is immersed in the oil.
Features include a continuous fi nes removal system, an oil mist eliminator that removes oil droplets from exhaust emissions, and a screw jack hoist system that safely raises the hood and heat exchanger for complete access inside the fryer.
Potato slices are automatically agitated and removed from the fryer by the Chip-Stirr paddle system. PLC control maintains a consistent temperature profi le from batch to batch, and stores multiple product profi les for quick changeovers and repeatable product quality.
The PortionCutters (I-Cut 22)Accurate from Marel is a portion cutter that features a hygienic and easy to use design. The machine has a 45 deg cutting angle, allowing products to maintain their natural appearance.
The machine is a high-speed dual-lane portion cutter made for high portioning capacity of fi xed-weight and/or length specifi c poultry products. It is ideal for products with a maximum width of 190 mm and height of 40 mm. The design uses a high-speed laser vision system to maintain accuracy with up to 1,500 cuts/min per knife per lane.
MAREL:
portion cutterS
SIDEL:
QuicK cHAngeoVerSAs liquid food packaging companies strive to give consumers more choices, the need for quick format changeovers becomes increasingly important. In response to these productivity needs, Sidel presents its Modulomold technology. It allows several bottles of the same size (up to 0.7 ltr) to be produced in a single mould using removable mould inserts.
The bottles have two shared parts, the labelling area and the base, and can be customised using the inserts. It takes less than 30 seconds to change a set of inserts, from opening the fi rst mould to opening the second. No tools are required to perform the changeover.
KRONES:
contiroLL LABeLLerKrones’ Contiroll labeller machine has a labelling station that cuts fi lm or paper labels and then uses hotmelt to glue them to the containers.
The machine has a servo-controlled container table for special decorations. The orientation of the container is also possible with the use of a camera or sensors. The high-speed machine has a performance of close to 40,000 bph.
COMBISCALE:
priMoWeigHer 360 onLine Support Developed by CombiScale, the 360 Online Support eliminates delays
and costs associated with site visits. All PrimoWeigher 360 combination scales are equipped with
bundled software that allows the service technicians to connect to the equipment through the 360 Operating System.
The on l ine suppor t uses name-brand software including Skype and LogMeIn.
With wireless or landline connectivity, the system requires a pin code and the customer’s consent for the technicians to access the system.
Asia accounts for the largest share of total annual closure volumes at 36 percent, equivalent to around 375 billion units. By Dominic Cakebread, director of packaging services, Canadean
Asian Consumption Drives Future Closure Demand
Market Report:
Ring-pull24%
Metal31%
Others3%
Plastic 42%
Global Beverage Closures By Type, 2010
% Share By Volume
Soft Drinks58%
Dairy Drinks11%
Beer31%
Global Beverage Closures By Sector, 2010
% Share By VolumeRest of World 2%
North America
23%Asia36%
LatinAmerica
15%West Europe
17%
East Europe
7%
Global Beverage Closures By Region, 2010
% Share By Volume
In spite of the economic slowdown in many markets over the last two years, beverage closure demand
has continued to grow strongly. The growth is driven partly by the sustained shift towards pre-packaged beverage consumption in many developing markets, and partly by the continuing growth in popularity of the plastic ‘bottle plus cap’ format — especially PET bottles in smaller ‘on-the-go’ sizes.
GRowth DRiveRS & DemanDSUnderstandably perhaps in the more austere commercial climate, the overwhe lming theme has been improved eff i c iency and cost/weight reduction, linked to growing environmental awareness and marketing focused on more efficient use of increasingly scarce and expensive resources.
This does not mean that the market has lacked innovation, however. Rising use of sports caps, dosing caps and similar ‘added value’ features is testament to the fact that the underlying demographic changes that are driving demand for greater convenience in closure design remain in place.
It means that these ‘added value’ technical and performance features need to be achieved at similar or lower price and reduced closure weight, creating more pressure on beverage closures manufacturers to come up with creative solutions.
aSia aS laRGeSt maRketOn a regional basis, Asia already accounts for the largest share of total annual closure volumes at 36 percent,
equivalent to around 375 billion units. Collectively, the Americas combine
for just under 400 billion, Europe for around 250 billion, and the rest of the world around one tenth of that.
Not only is Asia already the largest market for closure sales, it is also the fastest growing, with annual growth rate for the period 2003 to 2015 at above seven percent — double the global average.
PlaSticS take the leaDLooking at the global beverage closures market in detail, total demand across soft drinks, dairy drinks and beer markets under review amounted to around 1,055 billion closures in 2010.
Of this , r ing-pul l can ends accounted for 24 percent or about 250 billion closures. Plastic closures took a 42 percent share at 440 billion units and metal closures 31 percent or 325 billion.
In the years between 2003 and 2010, plastic closures saw their volumes increase at around 6.5 percent per annum, a combination of rising beverage consumption (in the 2003-2008 particularly), more beverages being sold in plastic bottles and the conversion from other closures to plastic.
Since 2008, the growth rate of plastic closures has dropped, but remained positive and is still forecasted to remain fairly robust in the years to 2015.
Metal closure usage on the other hand is only expected to increase by a single percentage in coming years to maintain growth of three to four percent throughout the period to 2015.
enD-uSe SectoRSFinally, looking at end-use sectors, of the
1,055 billion beverage closures sold in 2010, 58 percent were for soft drinks, 31 percent for beer and just 11 percent for dairy drinks.
In each sector, a significant proportion of product is sold without a closure — in soft
drinks and beer, on-trade dispense plays an important role and in dairy, sachets and the informal milk are prominent in the developing world.
look aheaDIn terms of closures demand, each sector has exhibited positive overall growth in the period 2003 to 2010 and is expected to continue to do so going forward, beer at the same rate, a CAGR of 2.7 percent, dairy at a slightly reduced average — 4.1 percent per year against 4.7 percent in the years to 2010 — and soft drinks at a slightly enhanced rate — 4.1 percent against 3.9 percent.
While it is difficult to generalise at macro level because of regional and even national distinctions, for each sector, the factors underpinning these trends are different.
In milk, a conversion of pouch to carton and plastic bottle has an impact in creating a shift to larger sizes. In soft drinks a continuing desire for greater convenience will see more smaller packs appear. In beer, the bottle and can size expectations are well understood by consumers — 330ml, 500ml, 660ml being the most common — and changes to closure demand may be more associated with conversion between pack types than changes in the pack sizes offered to consumers. n
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