6
J 2-1 Proportional Solenoid Control Valves Functional Symbol This valve utilizes a proportional solenoid actuator to provide proportional control of hydraulic circuit pressure. 1 Proportional solenoid relief valve 2 Size 3 Pressure adjustment range Refer to “Specifications”. 4 Drain Y: external drain (standard) 5 Manual adjustment knob Omit: front, L: left 6 Design no. Specifications EPCG2-06-210-Y-L-13 2 3 1 6 4 5 Model Code 2 1 Connector 2 DIN connector pin layout Proportional solenoid electrical wiring diagram Solenoid Connector 1 * No polarity for terminal 1, 2 Note: * indicates the value when using controller P-X-20 or equivalent. 35 70 140 175 210 EPCG2 Model Code Size Max. working pressure MPa Max. flow L/min Rated current A Coil resistance Ω Hysteresis Repeatability Weight kg Max. adjustable pressure MPa Pressure adjustment range code 3.5 7 14 17.5 21 1 14 Less than 3%* Less than 1%* 03 06 10 7 10 15 80 200 400 21 Proportional solenoid relief valves EPCG2-03/06/10

Proportional solenoid relief valves EPCG2-03/06/10€¦ ·  · 2017-05-09J 2-1 Proportional Solenoid Control Valves Functional Symbol This valve utilizes a proportional solenoid

Embed Size (px)

Citation preview

Page 1: Proportional solenoid relief valves EPCG2-03/06/10€¦ ·  · 2017-05-09J 2-1 Proportional Solenoid Control Valves Functional Symbol This valve utilizes a proportional solenoid

J2-1

Pro

port

iona

l Sol

enoi

d Co

ntro

l Val

ves

Functional Symbol

This valve utilizes a proportional solenoid actuator to provide proportional control of hydraulic circuit pressure.

1 Proportional solenoid relief valve

2 Size

3 Pressure adjustment range

Refer to “Specifications”.

4 Drain

Y: external drain (standard)

5 Manual adjustment knob

Omit: front, L: left

6 Design no.

Specifications

EPCG2-06-210-Y-L-132 31 64 5

Model Code

P T

33

1 2

2

1

Connector 2

DIN connector pin layoutProportional solenoid

electrical wiring diagram

Sole

noid

Connector 1* No polarity for terminal 1, 2

Note: * indicates the value when using controller P-X-20 or equivalent.

3570

140175210

EPCG2Model Code

SizeMax. working pressure MPaMax. flow L/min

Rated current ACoil resistance ΩHysteresisRepeatabilityWeight kg

Max. adjustable pressure MPa P

ress

ure

adju

stm

ent

rang

e co

de 3.5

714

17.521114

Less than 3%*Less than 1%*

03 06 10

7 10 15

80 200 400

21

Proportional solenoid relief valves EPCG2-03/06/10

Page 2: Proportional solenoid relief valves EPCG2-03/06/10€¦ ·  · 2017-05-09J 2-1 Proportional Solenoid Control Valves Functional Symbol This valve utilizes a proportional solenoid

2-2J

Pro

port

iona

l Sol

enoi

d Co

ntro

l Val

ves

Characteristics Curve (at 20 mm2/s) (typical examples)

Input Current–Pressure Characteristics

EPCG2-03 EPCG2-06 EPCG2-10

Flow–Pressure Characteristics

0 200 400 600 800

mA入力電流

12

16

圧力

M aP

12

16

20

圧力

M aP

210

140

70

35

175

Pres

sure

M

PaPr

essu

re

MPa

Input current mA

12

16

20

24

圧力

MPa

100 200 300 400

/L min流量

12

16

20

圧力

MPa

10

12

14

16

圧力

MPa

圧力

MPa

圧力

MPa

12

16

20

24

圧力

MPa

12

16

20

圧力

MPa

10

12

14

16

圧力

MPa

圧力

MPa

圧力

MPa

50 100 150 200

/L min流量

12

16

20

24

圧力

MPa

12

16

20

圧力

MPa

10

12

14

16

圧力

MPa

圧力

MPa

20 40 60 80

/L min流量

圧力

MPa

EPCG2-03-35 EPCG2-06-35 EPCG2-10-35

EPCG2-03-70

EPCG2-03-140

EPCG2-03-175

EPCG2-03-210

EPCG2-06-70

EPCG2-06-140

EPCG2-06-175

EPCG2-06-210

EPCG2-10-70

EPCG2-10-140

EPCG2-10-175

EPCG2-10-210

Pres

sure

M

Pa

Pres

sure

M

Pa

Pres

sure

M

Pa

Pres

sure

M

Pa

Pres

sure

M

Pa

Pres

sure

M

Pa

Pres

sure

M

Pa

Pres

sure

M

Pa

Pres

sure

M

Pa

Pres

sure

M

Pa

Pres

sure

M

Pa

Pres

sure

M

Pa

Pres

sure

M

Pa

Pres

sure

M

Pa

Pres

sure

M

Pa

Flow L/min Flow L/min Flow L/min

0 200 400 600 800

mA入力電流

12

16圧力

M aP

12

16

20

圧力

M aP

20

210

140

70

35

175

Pres

sure

M

PaPr

essu

re

MPa

Input current mA

12

16

20

圧力

M aP

0 200 400 600 800

mA入力電流

12

16

圧力

M aP

210

140

70

35

175

Pres

sure

M

PaPr

essu

re

MPa

Input current mA

Page 3: Proportional solenoid relief valves EPCG2-03/06/10€¦ ·  · 2017-05-09J 2-1 Proportional Solenoid Control Valves Functional Symbol This valve utilizes a proportional solenoid

J2-3

Pro

port

iona

l Sol

enoi

d Co

ntro

l Val

ves

Minimum Control Pressure

EPCG2-03 EPCG2-06 EPCG2-10

Notes on Operation

• Air bleedFor stable pressure control, loosen the air bleed plug and bleed air completely out of the valve prior to use.

• Manual adjustmentIn case there is no input current to the solenoid during initial adjustment or electric malfunction, pressure may be set manually with the pressure adjustment knob. Return knob to counterclockwise direction upon electro-magnetic control.

• Minimum control flowPressure setting may be unstable in the case of low flow. Maintain minimum flows above values shown in the table below.

• Drain pipingY port (drain) allowable back pressure is 0.2 MPa. Drain piping should be directly returned to tank. Ensure that end of the piping is always below the fluid level.

• Tank pipingDo not connect with piping of other tanks, each should be directly returned to tank. Ensure that end of the piping is always below the fluid level.

• Vent pipingCare should be paid when the vent line piping is long as the large volume of fluid in the pipes may cause instability in pressure control.

• Zero adjustmentThis is adjusted at factory before shipment. Readjustment is not necessary.

• Main valve setting pressureThe main valve is set at the maximum adjustable pressure plus 2.5 MPa as safety valve (flow is set at 1/2 of max. flow).

• When using the valve mounted on subplate, connect drain from main valve cover Y-port (Rc 1/4).

Mounting Bolts (JIS B 1176, Strength Class 12.9)

• Mounting bolts must be ordered separately.• Mounting bolt tightening torque

EPCG2-03: 72 to 88 N·mEPCG2-06: 90 to 110 N·mEPCG2-10: 180 to 220 N·m

Subplate

• Subplate must be ordered separately.• Hex socket bolts for mounting valve included. (Unified thread)• See page R6-2 for dimensions.Note: When using subplate, care should be paid to working flow and piping

resistance in order to avoid high minimum pressures and poor flow-pressure override characteristics.

Characteristics Curve (at 20 mm2/s) (typical examples)

Step Response Characteristics

EPCG2-03-210 EPCG2-06-210 EPCG2-10-210

0 20 40 60 80

/L min流量

02.

04.

06.

08.

10.

12.

圧力

MPa

140

35

70

210175

Pres

sure

M

Pa

Flow L/min0 20050 100 150

/L min流量

02.

04.

06.

08.

10.

.12

圧力

MPa35

140

210175

70

Pres

sure

M

Pa

Flow L/min0 100 200 300 400

02.

04.

06.

08.

10.

.12

/L min流量

圧力

MPa 35

140

70

175

210

Pres

sure

M

Pa

Flow L/min

105

210.

secL℃油温 45

油量

(ランプ形時間遅れ使用)コントローラ:P-X-20

シグナル

M aP

圧力

.01

Pres

sure

M

Pa

Signal

Oil volume 1LOil temperature 45°C

Controller: P-X-20(Ramp time delay employed)

105

210.

01.secL℃油温 45

油量

(ランプ形時間遅れ使用)コントローラ:P-X-20

シグナル

M aP

圧力

Pres

sure

M

Pa

Signal

Oil volume 2LOil temperature 45°C

Controller: P-X-20(Ramp time delay employed)

105

210.

01.secL℃油温 45

油量

(ランプ形時間遅れ使用)コントローラ:P-X-20

シグナル

M aP

圧力

Pres

sure

M

Pa

Signal

Oil volume 4LOil temperature 45°C

Controller: P-X-20(Ramp time delay employed)

弁形式 最小制御流量  L/min

EPCG2-03 2.5

EPCG2-06 5

EPCG2-10 10

Valve Model Minimum Control Flow L/min

メ-トルねじ ユニファイねじ

EPCG2-03  M12×80  1/2-13UNC×82.5 4

EPCG2-06  M16×85  5/8-11UNC×82.5 4

EPCG2-10  M20×100  3/4-10UNC×101.6 4

六角穴付きボルト弁形式 本数Valve Model Qty

Hex Socket BoltsMetric Thread Unified Thread

弁形式 サブプレ-ト形式接続口径

Rc

EPCG2-03  TCGMT-03-10-JA-J 3/8

EPCG2-06  CGM-06-10-JA-J 3/4

EPCG2-10  CGM-10-10-JA-J 1-1/4

Valve Model Subplate Connection Port Dia. Rc

Page 4: Proportional solenoid relief valves EPCG2-03/06/10€¦ ·  · 2017-05-09J 2-1 Proportional Solenoid Control Valves Functional Symbol This valve utilizes a proportional solenoid

2-4J

Pro

port

iona

l Sol

enoi

d Co

ntro

l Val

ves

Dimensions

349.

85

354.

62

118

102

EPCG2-06

76

X Y

502

169

667.

16

463.

139

2-φ23

698.

349 ..

...

Rc1/4

64

Rc1/4

2-φ5 16

194

1806

102

238

667

334

59

1110

556

698

Wiring port (DIN43650 connector)

Max. 233.5

Approx. 179

Wire diameter φ6 to 9

Cable gland Pg. 11

X port

4-φ16.7 holeφ25.4 counterbore depth

P port

T port

Y port (drain)

φ6.4 locating pin

Pressure gauge port

(vent)

Y port

(drain)

Air bleed plug (4 locations)

Min. pressure adjustment shaft

Lock screw

φ7.1, 8 deep4-M16, 26 deep

Hex socket, 2.5 across flats

� Mounting dimensions

(Adjusted and locked before shipment from factory. Consult Tokyo Keiki if adjustment is required.)

Manual pressure control knob

252

(L ty

pe 2

42)

263.

5 (L

type

253

.5)

Wiring port (DIN43650 connector)Cable gland Pg. 11

27

115.

157

85 802

EPCG2-03

54

502.

155.

615.

Rc1/4

64

Rc1/4

113

48

1658

48

215

85

� Mounting dimensions

054 27

142.

2-φ4

155

2-φ14

8147654

222.

54

132

226

Max. 219

Approx. 163

4-M12, 21 deep

φ7.1, 8 deep

Wire diameter φ6 to 9

Y port

Y port

φ6.4 locating pin

Lock screw

φ19.8 counterbore depth

4-φ13.5 hole

Min. pressure adjustment shaft(drain)

X port

T port

Pressure gauge port

P port

(vent)

Air bleed plug (4 locations)

Hex socket, 2.5 across flats

Manual pressure

control knob

(Adjusted and locked before shipment

from factory. Consult Tokyo Keiki if

adjustment is required.)

Page 5: Proportional solenoid relief valves EPCG2-03/06/10€¦ ·  · 2017-05-09J 2-1 Proportional Solenoid Control Valves Functional Symbol This valve utilizes a proportional solenoid

J2-5

Pro

port

iona

l Sol

enoi

d Co

ntro

l Val

ves

Dimensions

(Adjusted and locked before shipment from factory. Consult Tokyo Keiki if adjustment is required.)

413.

984.

445.

889

200

95

225

EPCG2-10

502

889.

19

826

Rc1/4

19

121

508.

71.5

64

Rc1/4

1628

179

XY

121

152

5.

...

826.

413

63. .

2-φ5 19

0127444

318

2-φ29

762

Y port (drain)

Lock screw

Min. pressure adjustment shaft

Max. 216

Approx. 161

Wiring port (DIN43650 connector)

Pressure gauge port

Cable gland Pg. 11

X port

P port

T port

4-φ21 hole

φ32 counterbore depth

Y port

(drain)

(vent)

Air bleed plug (4 locations)

Hex socket, 2.5 across flats

Wire diameter φ6~9

� Mounting dimensions

Manual pressure control knob

282.

5 (L

type

284

.5)

294

(L ty

pe 2

96)

φ6.4 locating pin

4-M20, 32 deep

φ7.1, 8 deep

Note: Consult Tokyo Keiki for dimensional details in case of left orientation (L type) manual adjustment knob.

Page 6: Proportional solenoid relief valves EPCG2-03/06/10€¦ ·  · 2017-05-09J 2-1 Proportional Solenoid Control Valves Functional Symbol This valve utilizes a proportional solenoid

2-6J

Pro

port

iona

l Sol

enoi

d Co

ntro

l Val

ves

Construction

EPCG2-06

EPCG2-10

EPCG2-06

EPCG2-03

Spring

EPCG2-10

O-ringEPCG2-03

Note: For L type, 007901219 used for 26 O-ring.

*1 14 seat is press-fitted into 19 body.*2 24 seat is press-fitted into 30 body.

※2

25

16

13

98

76

54

22

23

3029

28

2726

24

20

11

※1

31

21

18

1514

12

19

10

17

*1

*2

記号 ⑨ 22

35 VP2280 VA24150

70 VA15049 VA15401

140~210 VP2281 VA15401

Code

照号 部品番号 規  格 個数

6 007901217 AS568-012(NBR,Hs70) 1

16 007901217 AS568-012(NBR,Hs70) 2

20 007900919 AS568-009(NBR,Hs90) 1

21 007912219 AS568-122(NBR,Hs90) 1

25 007900919 AS568-009(NBR,Hs90) 1

26 007901119 AS568-011(NBR,Hs90) 1

27 007901119 AS568-011(NBR,Hs90) 1

28 007911519 AS568-115(NBR,Hs90) 2

No. Part No. Standard Qty

照号 部品番号 規  格 個数

6 007901217 AS568-012(NBR,Hs70) 1

16 007901217 AS568-012(NBR,Hs70) 2

20 007900819 AS568-008(NBR,Hs90) 1

21 VA11168 1

25 007901219 AS568-012(NBR,Hs90) 1

26 007911019 AS568-110(NBR,Hs90) 1

27 007901219 AS568-012(NBR,Hs90) 1

28 007921619 AS568-216(NBR,Hs90) 2

No. Part No. Standard Qty

照号 部品番号 規  格 個数

6 007901217 AS568-012(NBR,Hs70) 1

16 007901217 AS568-012(NBR,Hs70) 2

20 007901219 AS568-012(NBR,Hs90) 1

21 007922419 AS568-224(NBR,Hs90) 1

25 007901219 AS568-012(NBR,Hs90) 1

26 007901419 AS568-014(NBR,Hs90) 1

27 007901219 AS568-012(NBR,Hs90) 1

28 007922019 AS568-220(NBR,Hs90) 2

No. Part No. Standard Qty

記号 ⑨ 22

35 VP2280 VA29663

70 VA15049 VA14894

140~210 VP2281 VA14894

Code

記号 ⑨ 22

35 VP2280 VA28580

70 VA15049 VA15105

140~210 VP2281 VA15105

Code