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J2-1
Pro
port
iona
l Sol
enoi
d Co
ntro
l Val
ves
Functional Symbol
This valve utilizes a proportional solenoid actuator to provide proportional control of hydraulic circuit pressure.
1 Proportional solenoid relief valve
2 Size
3 Pressure adjustment range
Refer to “Specifications”.
4 Drain
Y: external drain (standard)
5 Manual adjustment knob
Omit: front, L: left
6 Design no.
Specifications
EPCG2-06-210-Y-L-132 31 64 5
Model Code
Y
P T
X
33
1
2
1 2
2
1
Connector 2
DIN connector pin layoutProportional solenoid
electrical wiring diagram
Sole
noid
Connector 1* No polarity for terminal 1, 2
Note: * indicates the value when using controller P-X-20 or equivalent.
3570
140175210
EPCG2Model Code
SizeMax. working pressure MPaMax. flow L/min
Rated current ACoil resistance ΩHysteresisRepeatabilityWeight kg
Max. adjustable pressure MPa P
ress
ure
adju
stm
ent
rang
e co
de 3.5
714
17.521114
Less than 3%*Less than 1%*
03 06 10
7 10 15
80 200 400
21
Proportional solenoid relief valves EPCG2-03/06/10
2-2J
Pro
port
iona
l Sol
enoi
d Co
ntro
l Val
ves
Characteristics Curve (at 20 mm2/s) (typical examples)
Input Current–Pressure Characteristics
EPCG2-03 EPCG2-06 EPCG2-10
Flow–Pressure Characteristics
0 200 400 600 800
mA入力電流
4
8
12
16
圧力
M aP
0
4
8
12
16
20
圧力
M aP
210
140
70
35
175
Pres
sure
M
PaPr
essu
re
MPa
Input current mA
0
4
8
12
16
20
24
圧力
MPa
100 200 300 400
/L min流量
0
4
8
12
16
20
圧力
MPa
0
2
4
6
8
10
12
14
16
圧力
MPa
0
1
2
3
4
5
6
7
8
圧力
MPa
0
1
2
3
4
5
圧力
MPa
0
4
8
12
16
20
24
圧力
MPa
0
4
8
12
16
20
圧力
MPa
0
2
4
6
8
10
12
14
16
圧力
MPa
0
1
2
3
4
5
6
7
8
圧力
MPa
0
1
2
3
4
5
圧力
MPa
50 100 150 200
/L min流量
0
4
8
12
16
20
24
圧力
MPa
0
4
8
12
16
20
圧力
MPa
0
2
4
6
8
10
12
14
16
圧力
MPa
0
1
2
3
4
5
6
7
8
圧力
MPa
0
20 40 60 80
1
2
4
3
5
/L min流量
圧力
MPa
EPCG2-03-35 EPCG2-06-35 EPCG2-10-35
EPCG2-03-70
EPCG2-03-140
EPCG2-03-175
EPCG2-03-210
EPCG2-06-70
EPCG2-06-140
EPCG2-06-175
EPCG2-06-210
EPCG2-10-70
EPCG2-10-140
EPCG2-10-175
EPCG2-10-210
Pres
sure
M
Pa
Pres
sure
M
Pa
Pres
sure
M
Pa
Pres
sure
M
Pa
Pres
sure
M
Pa
Pres
sure
M
Pa
Pres
sure
M
Pa
Pres
sure
M
Pa
Pres
sure
M
Pa
Pres
sure
M
Pa
Pres
sure
M
Pa
Pres
sure
M
Pa
Pres
sure
M
Pa
Pres
sure
M
Pa
Pres
sure
M
Pa
Flow L/min Flow L/min Flow L/min
0 200 400 600 800
mA入力電流
4
8
12
16圧力
M aP
0
4
8
12
16
20
圧力
M aP
20
210
140
70
35
175
Pres
sure
M
PaPr
essu
re
MPa
Input current mA
0
4
8
12
16
20
圧力
M aP
0 200 400 600 800
mA入力電流
4
8
12
16
圧力
M aP
210
140
70
35
175
Pres
sure
M
PaPr
essu
re
MPa
Input current mA
J2-3
Pro
port
iona
l Sol
enoi
d Co
ntro
l Val
ves
Minimum Control Pressure
EPCG2-03 EPCG2-06 EPCG2-10
Notes on Operation
• Air bleedFor stable pressure control, loosen the air bleed plug and bleed air completely out of the valve prior to use.
• Manual adjustmentIn case there is no input current to the solenoid during initial adjustment or electric malfunction, pressure may be set manually with the pressure adjustment knob. Return knob to counterclockwise direction upon electro-magnetic control.
• Minimum control flowPressure setting may be unstable in the case of low flow. Maintain minimum flows above values shown in the table below.
• Drain pipingY port (drain) allowable back pressure is 0.2 MPa. Drain piping should be directly returned to tank. Ensure that end of the piping is always below the fluid level.
• Tank pipingDo not connect with piping of other tanks, each should be directly returned to tank. Ensure that end of the piping is always below the fluid level.
• Vent pipingCare should be paid when the vent line piping is long as the large volume of fluid in the pipes may cause instability in pressure control.
• Zero adjustmentThis is adjusted at factory before shipment. Readjustment is not necessary.
• Main valve setting pressureThe main valve is set at the maximum adjustable pressure plus 2.5 MPa as safety valve (flow is set at 1/2 of max. flow).
• When using the valve mounted on subplate, connect drain from main valve cover Y-port (Rc 1/4).
Mounting Bolts (JIS B 1176, Strength Class 12.9)
• Mounting bolts must be ordered separately.• Mounting bolt tightening torque
EPCG2-03: 72 to 88 N·mEPCG2-06: 90 to 110 N·mEPCG2-10: 180 to 220 N·m
Subplate
• Subplate must be ordered separately.• Hex socket bolts for mounting valve included. (Unified thread)• See page R6-2 for dimensions.Note: When using subplate, care should be paid to working flow and piping
resistance in order to avoid high minimum pressures and poor flow-pressure override characteristics.
Characteristics Curve (at 20 mm2/s) (typical examples)
Step Response Characteristics
EPCG2-03-210 EPCG2-06-210 EPCG2-10-210
0 20 40 60 80
/L min流量
02.
04.
06.
08.
10.
12.
圧力
MPa
140
35
70
210175
Pres
sure
M
Pa
Flow L/min0 20050 100 150
/L min流量
02.
04.
06.
08.
10.
.12
圧力
MPa35
140
210175
70
Pres
sure
M
Pa
Flow L/min0 100 200 300 400
02.
04.
06.
08.
10.
.12
/L min流量
圧力
MPa 35
140
70
175
210
Pres
sure
M
Pa
Flow L/min
105
210.
.
secL℃油温 45
油量
(ランプ形時間遅れ使用)コントローラ:P-X-20
1
シグナル
M aP
圧力
.01
Pres
sure
M
Pa
Signal
Oil volume 1LOil temperature 45°C
Controller: P-X-20(Ramp time delay employed)
105
210.
.
01.secL℃油温 45
油量
(ランプ形時間遅れ使用)コントローラ:P-X-20
2
シグナル
M aP
圧力
Pres
sure
M
Pa
Signal
Oil volume 2LOil temperature 45°C
Controller: P-X-20(Ramp time delay employed)
105
210.
.
01.secL℃油温 45
油量
(ランプ形時間遅れ使用)コントローラ:P-X-20
4
シグナル
M aP
圧力
Pres
sure
M
Pa
Signal
Oil volume 4LOil temperature 45°C
Controller: P-X-20(Ramp time delay employed)
弁形式 最小制御流量 L/min
EPCG2-03 2.5
EPCG2-06 5
EPCG2-10 10
Valve Model Minimum Control Flow L/min
メ-トルねじ ユニファイねじ
EPCG2-03 M12×80 1/2-13UNC×82.5 4
EPCG2-06 M16×85 5/8-11UNC×82.5 4
EPCG2-10 M20×100 3/4-10UNC×101.6 4
六角穴付きボルト弁形式 本数Valve Model Qty
Hex Socket BoltsMetric Thread Unified Thread
弁形式 サブプレ-ト形式接続口径
Rc
EPCG2-03 TCGMT-03-10-JA-J 3/8
EPCG2-06 CGM-06-10-JA-J 3/4
EPCG2-10 CGM-10-10-JA-J 1-1/4
Valve Model Subplate Connection Port Dia. Rc
2-4J
Pro
port
iona
l Sol
enoi
d Co
ntro
l Val
ves
Dimensions
349.
85
.
354.
62
118
102
T
EPCG2-06
76
0
X Y
P
502
.
.
169
5
667.
16
.
463.
139
5
.
2-φ23
698.
349 ..
...
Rc1/4
64
Rc1/4
2-φ5 16
.
.
194
5
1806
102
.
238
667
.
334
59
1110
556
698
Wiring port (DIN43650 connector)
Max. 233.5
Approx. 179
Wire diameter φ6 to 9
Cable gland Pg. 11
X port
4-φ16.7 holeφ25.4 counterbore depth
P port
T port
Y port (drain)
φ6.4 locating pin
Pressure gauge port
(vent)
Y port
(drain)
Air bleed plug (4 locations)
Min. pressure adjustment shaft
Lock screw
φ7.1, 8 deep4-M16, 26 deep
Hex socket, 2.5 across flats
� Mounting dimensions
(Adjusted and locked before shipment from factory. Consult Tokyo Keiki if adjustment is required.)
Manual pressure control knob
252
(L ty
pe 2
42)
263.
5 (L
type
253
.5)
Wiring port (DIN43650 connector)Cable gland Pg. 11
27
115.
157
85 802
EPCG2-03
54
502.
155.
615.
.
Rc1/4
64
Rc1/4
113
48
.
1658
48
215
85
P
X
T
Y
� Mounting dimensions
054 27
.
.
142.
2-φ4
155
0
.
2-φ14
8147654
222.
54
132
226
5
Max. 219
Approx. 163
4-M12, 21 deep
φ7.1, 8 deep
Wire diameter φ6 to 9
Y port
Y port
φ6.4 locating pin
Lock screw
φ19.8 counterbore depth
4-φ13.5 hole
Min. pressure adjustment shaft(drain)
X port
T port
Pressure gauge port
P port
(vent)
Air bleed plug (4 locations)
Hex socket, 2.5 across flats
Manual pressure
control knob
(Adjusted and locked before shipment
from factory. Consult Tokyo Keiki if
adjustment is required.)
J2-5
Pro
port
iona
l Sol
enoi
d Co
ntro
l Val
ves
Dimensions
(Adjusted and locked before shipment from factory. Consult Tokyo Keiki if adjustment is required.)
413.
984.
.
445.
889
200
95
225
EPCG2-10
502
889.
19
826
Rc1/4
.
19
121
.
.
508.
.
71.5
64
Rc1/4
1628
179
XY
P
T
121
0
152
5.
...
826.
413
63. .
2-φ5 19
0127444
318
2-φ29
.
762
Y port (drain)
Lock screw
Min. pressure adjustment shaft
Max. 216
Approx. 161
Wiring port (DIN43650 connector)
Pressure gauge port
Cable gland Pg. 11
X port
P port
T port
4-φ21 hole
φ32 counterbore depth
Y port
(drain)
(vent)
Air bleed plug (4 locations)
Hex socket, 2.5 across flats
Wire diameter φ6~9
� Mounting dimensions
Manual pressure control knob
282.
5 (L
type
284
.5)
294
(L ty
pe 2
96)
φ6.4 locating pin
4-M20, 32 deep
φ7.1, 8 deep
Note: Consult Tokyo Keiki for dimensional details in case of left orientation (L type) manual adjustment knob.
2-6J
Pro
port
iona
l Sol
enoi
d Co
ntro
l Val
ves
Construction
EPCG2-06
EPCG2-10
EPCG2-06
EPCG2-03
Spring
EPCG2-10
O-ringEPCG2-03
Note: For L type, 007901219 used for 26 O-ring.
*1 14 seat is press-fitted into 19 body.*2 24 seat is press-fitted into 30 body.
※2
25
16
13
98
1
2
76
54
3
22
23
3029
28
2726
24
20
11
※1
31
21
18
1514
12
19
10
17
*1
*2
記号 ⑨ 22
35 VP2280 VA24150
70 VA15049 VA15401
140~210 VP2281 VA15401
Code
照号 部品番号 規 格 個数
6 007901217 AS568-012(NBR,Hs70) 1
16 007901217 AS568-012(NBR,Hs70) 2
20 007900919 AS568-009(NBR,Hs90) 1
21 007912219 AS568-122(NBR,Hs90) 1
25 007900919 AS568-009(NBR,Hs90) 1
26 007901119 AS568-011(NBR,Hs90) 1
27 007901119 AS568-011(NBR,Hs90) 1
28 007911519 AS568-115(NBR,Hs90) 2
No. Part No. Standard Qty
照号 部品番号 規 格 個数
6 007901217 AS568-012(NBR,Hs70) 1
16 007901217 AS568-012(NBR,Hs70) 2
20 007900819 AS568-008(NBR,Hs90) 1
21 VA11168 1
25 007901219 AS568-012(NBR,Hs90) 1
26 007911019 AS568-110(NBR,Hs90) 1
27 007901219 AS568-012(NBR,Hs90) 1
28 007921619 AS568-216(NBR,Hs90) 2
No. Part No. Standard Qty
照号 部品番号 規 格 個数
6 007901217 AS568-012(NBR,Hs70) 1
16 007901217 AS568-012(NBR,Hs70) 2
20 007901219 AS568-012(NBR,Hs90) 1
21 007922419 AS568-224(NBR,Hs90) 1
25 007901219 AS568-012(NBR,Hs90) 1
26 007901419 AS568-014(NBR,Hs90) 1
27 007901219 AS568-012(NBR,Hs90) 1
28 007922019 AS568-220(NBR,Hs90) 2
No. Part No. Standard Qty
記号 ⑨ 22
35 VP2280 VA29663
70 VA15049 VA14894
140~210 VP2281 VA14894
Code
記号 ⑨ 22
35 VP2280 VA28580
70 VA15049 VA15105
140~210 VP2281 VA15105
Code