Proposal & Report - Additional Return AR Room

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     Additional Grill in AR Room AR

    March, 2016

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    PT. Vision-Ease Asia - VEA-FR-MPRP-EPRO-02 Form Proposal Project Rev. 0a Tgl. 18 Feb 14 1/1

    Catatan : Setiap copy dokumen internal tanpa tanda “Controlled Copy” dianggap sebagai dokumen tidak terkendali. Adalah tanggung jawab setiap pengguna untuk memastikan isi dokumen

    yang digunakannya sebagai yang terbaru dan berlaku serta memusnahkan dokum

    1. Currently particle count is very high (out of spec) in some spot places.

    2. There is only 1 return (grill) in AR room, it causes flow not laminar.

    3. Existing return grill is big with dimension 1240x640mm (1 for all station).

    Proposal Name : Additional Return AR Room

    Date : March, 2016

    Background :

    1. Reduce particle count in AR room.2. Make flow in AR room becomes laminar by adding some new return in some spot with high

    particle counting.

    3. Adopt coating room with laminar flow into AR room.

    Purpose :

    1. Particle counting (in spec).

    2. Laminar flow in AR room.

    Target :

    1. Dimension2. Particle counting

    3. Laminar flow

    Checking Item :

    1. Dimension grill return 600x100mm

    2. Additional return for 6 position in AR room.Other Information :

    Initiated By Prepared By

    Checked By Approved By

    Eng. Project Eng. AR Senior Manager  

     Angga Istia Fadilah Maryatin Zulkarnain Ikin Santosa T

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    Existing AR Return

    Currently there is only 1 (big size)

    return in AR coating room coveredall stages.

    1240mm

    640mm

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    Layout

    Note:

    • Resize existing return from 1240x640mm to 600x100mm

    • Add new return 600x100mm

    • Total return in AR Room: 6 position

    Actual   Plan

    Existing: 1240x640mm

    2

    3

    4

    5

    6

    1

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    Particle Count

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    Plan

    Needed additional Return, for Laminar Flow. Like as Hard Coating Room and Pre-

    cure Room. It’s able to reduce particle.

    Especially on Machine, loading, and oven area.

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    Measurement

    Measurement of particulate in AR Room is not stable.

    And each area difference result.

    Higher particulate at Oven area, machine area, and loading area

    HEPA AreaScan

    HEPA AreaTengah

    HEPA AreaConveyor

    DepanKonveyor

      Coater#1 Coater#2 Loading#1 Loading#2  Area AntarCoater

      Oven#1 Oven#2

    24-Feb-16   124 4 7 0 0 0 0 0 0 0

    25-Feb-16   66 2 0 10 762 3877 11 383 383 383

    26-Feb-16   60 657 9 677 266 296 34 34 34

    1-Mar-16   1 0 0 146 857 386 68 355 1178

    2-Mar-16   3 4 0 6 37 674 239 19 435 990 2241

    3-Mar-16   0 6 1 6 96 1554 50 639 206 748 1733

    4-Mar-16   21 23 5 83 1009 3354 367 69 995 1779 3893

    5-Mar-16   91 0 5 0 85 979 49 75 631 749 9637-Mar-16   1 3 6 3 59 183 30 30 66 193 602

    8-Mar-16   1 55 167 1238 37 26 340 1262 1419

    9-Mar-16   53 3 3 220 226 934 71 448 183 460 862

    10-Mar-16   2 1 0 31 252 803 366 691 665 2257 2896

    11-Mar-16   11 93 191 697 146 22 57 677 1135

    14-Mar-16   7 0 0 1 286 482 185 520 482 1721 9041

    15-Mar-16   1 17 0 1 61 679 136 35 195 2013 3598

    16-Mar-16   87 20 6 45 86 752 250 76 176 2531 3652

    17-Mar-16   0 2 0 0 68 1492 228 272 2005 1257 1357

    18-Mar-16  5 0 1 0 13 1395 374 651 2287 1879 1870

    19-Mar-16   1 2 6 13 39 848 151 137 384 1029

    21-Mar-16   27 10 0 15 49 651 258 179 737 821 2635

    22-Mar-16   0 0 2 2 109 149 181 259 235 697 378

    23-Mar-16   0 0 102 51 460 269 88 979 1243 5

    24-Mar-16   1238

    0.5 (µm)

    Tanggal

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    Air Flow

    Current condition AR Air Flow is not Laminar Flow

    Only one return from 4 supply.

    It is able make a turbulence air 

    Not Laminar Flow in AR Coater