Protect and Repair Solutions

The data contained herein are furnished for information only and are believed to be reliable. We cannot assume responsibility for the result obtained by others over whose

methods we have no control. It is the user’s responsibility to determine suitability for the user’s purpose of any production methods mentioned herein and to adopt such

precautions as may be advisable for the protection of property and persons against any hazards that may be involved in the handling and use thereof. The discussion herein

of various processes or compositions is not to be interpreted as representation that they are free from patents owned by others or as a licence under any Loctite Corpora-

tion patents which may cover such processes or compositions. We recommend that each prospective user test his proposed application before repetitive use, using this

data as a guide.

Loctite, Hysol, Blue Maxx, Quick Metal,Prism, Tak Pak, Yuk Off and Chisel are Registered Trade Marks of Loctite Corp. USA.

©Copyright 11/2002, Henkel Australia Pty. Ltd. ART0457

Henkel Australia Pty. Ltd.Engineering Adhesives Division1 Clyde St.,Silverwater, NSW, 2128

www.loctite.comor call 1300-88-555-6

Pr.-No. Product Name Pack-Size Order-No. Page

754 Extend Rust Treatment 946ml 75430 6

754 Extend Rust Treatment 3.78L 75448 6

754 Extend Rust Treatment 18.9L 75465 6

Solvo-Rust 368g 81252 7

Cold Galvanising Compound Aerosol 82039 7

Maxi-Coat Aerosol 51211 7

Fixmaster Steel Liquid 454g 97483 8

Fixmaster Steel Putty 454g 97443 8

Fixmaster Fast Set Steel Putty 454g 39917 8

Fixmaster Magic Metal Steel Stick 113g 98853 9

Fixmaster Aluminium Liquid 454g 97453 9

Fixmaster Aluminium Putty 454g 97463 9

Fixmaster Superior Metal 408g 97473 9

Wearing Compound 2.3kg 99813 10

Wearing Compound 11.3kg 99812 10

High Temp. Wearing Compound 11.3kg 99112 10

High Impact Wearing Compound 11.3kg 39918 10

High Temp. Pneu Wear 11.3kg 98382 11

High Temp. Brushable Ceramic 907g 96433 11

Brushable Ceramic - Grey 907g 98733 11

Look for product name on these pages!

Product Ordering Information

Pr.-No. Product Name Pack-Size Order-No. Page

Brushable Ceramic - White 907g 96443 11

Brushable Ceramic - Grey 2.7kg 98732 11

Chemical Resistant Coating 5.4kg 96092 11

High Performance Quartz 19kg 96495 12

Marine Chocking Compound 9kg 97572 12

Magna Crete 18.9L 95555 12

Big Foot Heavy Duty Pedestrian - Grey 3.78L 96261 13

Big Foot Heavy Duty Pedestrian - Black 3.78L 96211 13

Big Foot Vehicular Grade - Grey 3.78L 96251 13

Big Foot Zero VOC - Grey 3.78L 39915 13

Big Foot Water Based Primer 3.78L 94142 13

Wet Surface Repair Putty 453g 96583 14

Underwater Repair Epoxy 113g 82093 14

O-Ring Kit N/A 16224 14

Metal Magic Steel Stick 113g 98853 15

Instant Belt Repair 454g 97033 15

Pipe Repair 5cm x 1.82m 96321 15

Pipe Repair 10cm x 3.65m 96322 15

Rapid Rubber Repair - Dual Cartridge 400ml 96675 15

Rapid Rubber Repair Kit 400ml 96677 15

Protect and Repair Solutions

Selecting the right products for the protection, repairing, restoring and reclaiming of components and surfaces

3

Making the Right Choice

2

INTR

OD

UCT

ION

-CO

NTE

NT Problem Solving Guide

Surface Treatment and Rust Prevention

Metal-filled Compounds

Wearing Compounds

Flooring and Grouting

Emergency Repair Products

Product Ordering Information

With this comprehensive guide for maintenance engineers in

all industries, you can easily select the correct Loctite prod-

uct needed to repair, rebuild or restore many types of com-

ponent or surface.

It has been developed to make your product selection

quicker, easier and right the first time. You may navigate

this guide from several different perspectives and

starting points:

The problem solving section

Product categories

A straightforward product list, which includes

ordering information.

However, if more information is needed, all you have to do

is “hit” the Loctite website in your country.

This will give you - at any time of day or night - further

information on all products featured in this guide. Plus

access to the latest, just-printed literature and news for

maintenance solutions.

This is the backup you can expect from Loctite. If you need

more help to make the right choice, in Australia, our Techni-

cal Hotline Number 1300-88-555-6 provides Australia wide

access for the cost of a local telephone call.

For additional information

visit our Web Sites, at:

www.loctite.com.auwww.loctite.co.nz

or call 1300-88-555-6

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6

8

10

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14

Rear Cover

What’s the Problem?

4 5

? Prevent corrosion after assembly or during storage

? Guard against electro-chemical effects

? Protect welds at high temperatures



? Damaged rubber such as conveyor belt surfaces

? Fill over-sized holes, smooth rough welds, repair non-structural defects

? Make a new O ring - in situ.

? Emergency plugging and sealing of burst or leaking pipes

EmergencyRepair

Page 14

Emergency Repair

Products

Corroding Components

? Slippery, hazardous floor surfaces

? Need to re-fill/level floors, grout new machinery or set anchor bolts

Hazardous or Non-Level Floor Surfaces

Page 6 Page 8 Page 10 Page 12

? Re-build, restore, repair metal parts and assemblies

? Make castings, moulds and fixtures

Worn and Damaged Parts

Metal Filled Compounds

PRO

BLEM

SO

LVIN

G G

UID

E

Wear

Wearing Compounds

? Repair or prevent erosion, sliding abrasion, wear and corrosion in equipment such as pump housings, chutes and cyclones etc.

? Protect against cavitation

76

Surface Treatment and Rust Prevention Stabilize existing rust Guard against corrosion Dissolve rust

SURF

ACE

TREA

TMEN

T

Loctite Cold Galvanising Compound

A grey, liquid aerosol com-pound containing 92% zinc in the dried film. Electro-chemically bonds zinc to iron and steel to protect against rust and corrosion creepage.

Loctite Maxi-Coat

A petroleum-based com-pound which prevents cor-rosion. Provides heavy-duty, thick film protection in outdoor conditions. Will not melt in direct sunlight and withstands salt spray as well as other severe corrosion environments.

Loctite Extend 754Rust treatment

Converts existing rust into a stable base. Cured product acts as a primer ready for painting.

Protect surfaces from corro-sion.

Use on steel pipes, valves, fittings, storage tanks, fenc-es, guard rails, conveyors, construction and agricultural equipment.

Description Rust treatment Super penetrating oil Protectant Zinc Spray Protective Coating

Colour Matt black Clear Grey Brown

Temperature Range +95°C n/a -50 to +200°C Outdoor conditions

Pack Sizes: 946ml, 3.78L, 18.9L 370g aerosol Aerosol Aerosol

Solution Extend 754


Cathodic protection Removable

Rust treatment

Maxi-CoatCold Galvanising Compound

Corrosion protection

Application Examples

Solvo-Rust

Rust dissolving

Loctite Solvo-Rust Penetrating Oil

A clear, liquid aerosol pene-trating oil that flows between rusted and corroded parts to break the bond of oxidised metal.

98

Metal-filled Compounds

MET

AL-F

ILLE

D CO

MPO

UNDS

Loctite Fixmaster Metal Magic Steel™ Stick

Kneadable steel filled two part putty. Working time 3 minutes - sets in 10 min-utes. Adheres to damp surfaces and cures under water. Can be drill ed, filed and painted. It is ideal for emergency sealing of leak ing tanks and pipes.

Smoothes welds, repairs small cracks in castings and fills oversized bolt holes.

Loctite Fixmaster Fast set steel putty

A fast curing version of steel putty. Recommended for repairing pipes and other emergency repairs.

Loctite Fixmaster Steel putty

High steel content putty.

Recommended for repairing and rebuilding worn steel components, such as bear-ing and fan housings. Can be machined, drilled, tapped or filed.

Repair or rebuild damaged parts?

FixmasterFast Set Steel Putty

Fixmaster®

Steel LiquidFixmasterSteel Putty

Fixmaster Metal Magic Steel™ Stick

FixmasterAluminium Putty

FixmasterSuperior Metal

Loctite Fixmaster Superior Metal Putty

Two part ferro-silicon filled epoxy resin system. Extreme-ly resistant to corrosion, chemical attack and abra-sion. Ideal for restoring worn surfaces.

High performance chemical resistancePuttyPourable

Fixmaster Aluminium Liquid

Loctite FixmasterAluminium Putty

General purpose, aluminium putty, reinforced with alu-minium powder. For repair of all alumin ium alloy com-ponents.

Loctite Fixmaster Steel liquid

High steel content.

Pourable filler used for mak-ing fixtures and moulding. Use for rebuilding worn parts. Can be machined, drilled, tapped or filed just like steel.

Loctite Fixmaster Aluminium Liquid

Fluid, self-leveling alu-minium filler. Reinforced with aluminium powder. Can be poured into moulds and cavities. Recommended for casting aluminium replace-ment parts and for making moulds.

High compressive strength

Choice of mild steel, aluminium or non-metallic fillers

Can be machined, drilled or tapped after cure

Excellent resistance to aggressive chemicals

Pourable

Mild steel Aluminium

Putty Kneadable stick

Colour Grey Grey Grey Dark grey Light grey Light grey Dark Grey

Maximum Temperature 105 °C 105 °C 90 °C 120 °C 90 °C 90 °C 120 °C

Mix Ratio by Vol 4 to 1 2.5 to 1 1 to 1 N.A. 5 to 1 4 to 1 4 to 1

Working Time 25 min. 30 min. 3 min. 3 min. 20 min. 20 min. 20 min.

Cure Time 6 hrs 6 hrs 10 min. 10 min. 6 hrs 6 hrs 6 hrs

Pack Sizes: 454g Kit 454g Kit 454g Kit 113g stick 454g Kit 454g Kit 408g Kit

What material are you filling?

Solution


1110

Wearing Compounds

Restores worn surfaces Wear resistant coating Use on new parts to extend life Available in both trowelable and brushable forms

WEA

RIN

G C

OM

POU

ND

S

Loctite NordbakHigh Temperature Wearing Com pound

Trowelable compound that protects against sliding abra-sion. Use to rebuild and protect chutes, pump hous-ings, elbows, cyclones and material handling equipment in hot environments.

Loctite Nordbak Pneu-Wear

A two component epoxy, filled with small ceramic beads for protecting process-ing equipment from fine particle abrasion. Trowelable epoxy is recommended for rebuilding, repairing and protecting pump housings, chutes, elbows, cyclones and other equipment against pneumatic abrasion.

Loctite Nordbak High Impact Wearing Compound

Rubber modified epoxy that provides a combination of wear resitance and impact resistance no usually found in epoxies. Use for lin-ing and protecting flumes, troughs, elbows, hoppers, chutes, and other surfaces exposed to both wear and impact.

Solution

Corrosion resistant.Use up to 95°C

Thick layer

Brushable Ceramic

Loctite NordbakHigh Temperature Brushable Ceramic

Smooth, wear, resistant, low friction coating to combat turbulence and cavitation on components such as pump housings and impellors.

High impact Fine particle wear up to 120°C

Pneumatic abrasion

FineCoarse

* Require post heat cure at 150°C for maximum temperature resistance

Repair or rebuild worn surfaces

Pneu-Wear

Fine or coarse particle abrasion?


Wearing Compound

Colour Grey Grey Grey Dark Grey Red Grey/White Grey

Maximum Temperature 120°C 230 °C 120 °C 120 °C 288°C 95°C 65°C

Mix Ratio by Volume 2 to 1 4 to 1 2 to 1 4 to 1 2.6 to 1 2.75:1/2.8:1 2.3 to 1

Working Time 30 min. 30 min. 30 min. 30 min. 180 min. 30min./15min. 20 min.

Cure Time 7 hrs. 2 hrs* Post Cure 6 hrs 6 hrs 8 + 3 hrs* Post Cure 6hrs/5hrs 16 hrs

Pack Sizes: 2.3kg, 11.3kg Kit 11.3kg Kit 11.3kg Kit 1.3kg, 11.3kg Kit 907g Kit 907g, 2.7kg Kit 5.4kg Kit

High ImpactWearing Compound

Loctite Nordbak® Wearing Compound

Ceramic filled two part epoxy to protect, rebuild and repair high wear areas. Out-standing resistance to abra-sion and corrosion. Use to rebuild and protect chutes, pump housings, elbows, cyclones and material handling equipment.

Loctite NordbakBrushable Ceramic

Ultra-smooth, ceramic re-inforced epoxy that provides a high gloss, low friction coating to protect against turbulence, abrasion and cavitation. Also works as a top-coat over Nordbak Backing Compounds for applications requiring sur-face rebuilding and lasting protection.

Loctite NordbakChemical Resistant Coating

Protects equipment against extreme corrosion caused by chemical exposure. Forms a glossy, low friction surface that protects against turbu-lence and cavitation.

Ultra smoothThin film

High temperatureup to 288°C

High Temp. Brushable Ceramic

Chemical ResistantCoating

Low friction

Chemical resistant.Use up to 65°C

Chemical resistant

Large particle wearup to 120 °C

High Temp. Wearing Compound

High temperatureup to 230 °C

Note:

When repairing badly worn surfaces, prior to coating with the selection below, first re-profile with Loctite Wear Resistant Putty.

1312


FLO

ORI

NG

& G

ROU

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Loctite High performance quartz

Highly filled Quartx epoxy system with excellent resist-ance to concentrated acids, alkalis and solvents. Hence recommended as a screed for areas subject to chemical spills, for the protection of new concrete and the resto-ration of old con crete.

Loctite Big Foot™ Heavy Duty Pedestrian Grade

Single component epoxy anti-slip floor and deck coat-ing. Designed for areas of heavy pedestrian or light rolling traffic.

LoctiteMagna-Crete

Unique two component, rapid setting concrete repair and grouting system. Out-performs conventional con-crete repairs. Cures faster than concrete. Bonds old and new concrete, wood, glass and steel. Can be applied at virtually any tem-perature without shrinkage. Freeze and thaw resistant.

Concrete Repair and Non-Slip Floor Coating

Chemical and corrosion resistance

Long open times - will not shrink after cure

Bond to concrete, wood, metals, brick and other common building materials

Colour Grey Green Grey Black or Grey Grey Grey N/A

Maximum Temperature 65 °C 120 °C 1090°C 60 °C 60 °C 60 °C N/A

Working Time Primer 45 min. 10 min. 10 min. 2 hrs 2 hrs 1 hr N/A

Coating 60 min.

Cure Time 24 hrs 24 hrs 1 hr 12 hrs* 12 hrs* 24 hrs* 1 to 2 hrs

Pack Sizes: 19 kg Kit 9 kg Kit 18.9 Ltr. Kit 3.78 Ltr. 3.78 Ltr. Kit 3.78 Ltr. Kit 3.78 Ltr.

High Performance Quartz

Marine Chocking Compound

BigFoot™Heavy Duty Pedestrian Grade

BigFoot™Vehicular Grade

Concrete rebuildingChemical containment

BigFoot™Zero VOC

BigFoot™Water Based Primer

Heavy rolling traffic

Loctite Big Foot™Zero VOC

Solvent free for use in odour sensitive areas.

Durable Anti-slip coat-ing that withstands heavy vehicular traffic on concrete, wood and metal surface.

LoctiteMarine chocking

Self-levelling non-shrink-ing grout with outstand-ing chemical and vibration resistance, acts as a liquid shim up to 30mm. High ad hesion to concrete and me tal floors. Recommended for equipment installation where exact align ment is critical.

Loctite Big Foot™ Vehicu-lar Grade

Anti-slip epoxy coating designed to withstand heavy vehicular traffic. Easy to apply and offers optimum adhesion to concrete, metal and wood surfaces.

Loctite Big Foot™ Water Based Primer

Two-part water based primer designed to increase the adhesion of Loctite BigFoot anti-slip coatings when used on concrete, wood, tile and other porous surfaces.

* For light pedestrian traffic. For heavy rolling traffic, cure time = 48 hours. Protect from moisture for 24 hours after application. See TDS for more information.

Magna-Crete

Handy Hints:When using BigFoot products: Use Water Based

Primer/Sealer to improve adhesion

Use phenolic or bristle roller

Low odour


Solution

Pedestrian traffic

Skid-proofing surfaces Primer needed?

1514

Emergency Repair Products Enables rapid repair of damaged or burst pipes, conveyor or drive belts

and similar rubber-based components Will seal leaks in tanks and other containment vessels in addition to

repairing metal parts Includes a kit for repairing or replacing damaged o-ring seals.

EMER

GEN

CY R

EPAI

R

LoctiteMetal Magic Steel™ Stick

Steel-filled two part epoxy putty. Working time 3 min-utes - sets in 10 minutes. Adheres to damp surfaces and cures underwater. Chemical and corrosion resis tant. Can be drilled, filed and painted. It is ideal for emergency sealing of leaking tanks and pipes (i.e. lead, plastic, copper, etc.). Smoothes welds, repairs small cracks in castings and fills oversized bolt holes.

Metal Magic Steel Stick

Repair damaged belts, conveyors,

rubber parts?

Loctite FixmasterRapid Rubber Repair Kit

Fast, long-term repairs to conveyor belts.

Remains flexible.

Easy application.

This kit is a fast-curing, two-part flexible adhesive/sealant system in an easy-to-use pack . Operating temperature up to 80 °C. Applica tions include repair of worn and torn conveyor belts and other rubber equipment.

Emergency Repair

O-ring Kit

Replace or repair o-ring seals

Loctite O-Ring Kit

Saves disassembly. Elimi nates the need for an inven tory of different sized O-rings.

Joints resist water/oil and are as strong as the rubber itself.

Kit contains: 5 standard di ameter sizes of nitrile cord, splicing jig, safety knife and Loctite 406 instant adhesive.

Rapid Rubber Repair

Fill holes, smooth welds, repair non-structural defects?

Handy Hints: Use special cartridge gun with Rapid Rubber Repair

Loctite FixmasterInstant Belt Repair

A single component flex-ible material that applies in minutes for a convenient, temporary repair of cuts and gouges in most types of con-veyor belts.

Excellent adhesion to both rubber and metal surfaces in dry service temperatures of -30°C to +65°C.

Instant BeltRepair

Conveyor belt repair

Loctite FixmasterPipe Repair Kit

Repairs pipe leaks in 30 minutes.

No tools required.

Maximum temperature 120 °C.

Easy-to-use repair kit.

Use for temporary/medium term repair of leaking pipes and reinforcement of weak areas. Kit contains pro tective gloves, Loctite Metal Magic Steel™ Stick, and ur ethane-impregnated GRP tape.

Pipe Repair

Stop pipe leaks?


Solution

Loctite FixmasterWet Surface Repair

A two component epoxy that adheres to damp and under-water surfaces.

Adheres to iron, steel, alu-minium, brass, bronze, con-crete, wood and some plas-tics, even when wet under typical service temperatures of -30° to +65°C.

Loctite FixmasterUnderwater Repair Epoxy

A two component, room tem-perature curing epoxy adhe-sive used for high strength, permanent bonding of met-als, ceramics, concrete, wood and most plastics. This prod-uct can withstand tempera-tures up to +150°C.

Wet SurfaceRepair Putty

UnderwaterRepair Epoxy

Underwater RepairConveyor belt and rubber repairs

Documents

Protect and Repair Solutions