providing critical solutions to the power industry - SPX Coolingspxcooling.com/pdf/a4_SPXpower-10A.pdf · providing critical solutions to the power industry. 3 Finding innovative

POWER &

ENERGY

providing critical solutions to the power industry

3

Finding innovative ways to help the world meet its ever growing demand for

power is a key focus for SPX. As a multi-industry Fortune 500 manufacturer,

we provide creative solutions that serve global energy markets in a myriad

of ways. Our ideas are helping to build more efficient new power plants and

renovate older existing facilities. And, at thousands of power stations in more

than 60 countries across continents, our evaporative and dry cooling solutions

are hard at work. We also supply a wide range of components — from

air preheaters to filter systems for nuclear, coal-fired, combined cycle, solar,

thermal and geothermal power plants.

With operations in over 35 countries, SPX has the global experience and

regional presence, products and powerful ideas it takes to help our customers

compete more effectively, and more efficiently deliver power to almost any

part of the world.

About SPX

4

SCRDeNOx

High Dust

SCRDeNOx

Low Dust(Alternatively)

HPFeedwaterHeater

LPFeedwaterHeater

Gas Gas Heater GGH

• Cooling towers• Air-cooled condensers

• Heat exchanger • Emission control• Service and repair

• System installation tools• System operation maintenance and repair tools

• Medium power transformers• Large power transformers• Step up transformers

SPX products and solutions in a typical coal-fired power plant

SGM - Static Gas MixerESP - Electrostatic PrecipitatorSCR - Selective Catalytic ReductionFGD - Flue Gas DesulphurisationGGH - Gas Gas heater

COAL-FIRED

Cooling Technologies Heat Transfer TechnologiesHydraulic Technologies Transformers

5

• Plate heat exchangers • Control valves

SPX products and solutions in a typical coal-fired power plant

For coal-fired power generation, SPX offers not only an extensive product range for steam cycle cooling

and control, but also decades of experience helping power utilities throughout the world get the most from

their assets. As the world requires cleaner coal-fired power, SPX is at the forefront supplying components

for pollution control, including flue-gas emission control.

• Vertical and side-entry mixers• Cooling water filters• Instrument air dryers• Hydrogen coolant purifiers

Flow Technologies

6

SPX products and solutions in a typical nuclear power plant

NUCLEAR

MSR

Preseparator

“Stand-by” Diesel Engine

Body of Water

Reactor and Steam Generator

HPFeedwaterHeater

LPFeedwaterHeater

• Cooling towers • Moisture separator reheater• Powersep• Feedwater heaters• Turbine condenser• Deaerators


• Environmental test chambers• Multi-purpose drying ovens

Cooling Technologies Hydraulic Technologies Thermal Product Solutions Heat Transfer Technologies

7

SPX products and solutions in a typical nuclear power plant

• Centrifugal pumps• Positive displacement gear pumps• Chemical injection systems

• Plate heat exchangers • Cooling water filters• Instrument air dryers• Hydrogen coolant purifiers

• Control valves

As a global company, SPX manufactures critical components for the nuclear power industry, ensuring high

quality products with on-the-ground support around the world. SPX companies have accreditation for major

nuclear standards, including RCCM and ASME® N stamp.

Flow Technologies

8

SPX products and solutions in a typical combined cycle power plant

COMBINED CYCLE

HRSGGas TurbineAir Intake

Oil / Gas

SteamTurbine

HPFeedwaterHeater

LPFeedwaterHeater

• Cooling towers• Air cooled condensers



• Heat exchanger • Air pollution control• Service and repair


9

SPX products and solutions in a typical combined cycle power plant

• Air intake and air filters• Fuel gas filters

• Plate heat exchangers • Turbine lubricating oil mist eliminators

• Control valves

For single and combined cycle gas turbines, SPX offers an extensive range of steam cycle cooling and

control equipment. SPX also offers an extensive range of water, gas, oil and air filters to protect the turbine

and the environment.

Flow Technologies

10

Turbine Transformer

Electricity

Air CooledCondenser

SolarReheater

Solar Field

SolarSuperheater

Molten SaltHeat Exchanger

Hot SaltTank

Cold SaltTank

SteamGenerator

SolarPreheater

Expansion Vessel

Deaerator

HPFeedwaterHeater

LPFeedwaterHeater

• Cooling towers• Air-cooled condensers

• Heat exchangers • Steam generator• Deaerator



SPX products and solutions in a typical solar power plant

SOLAR


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• Mixers• Plate heat exchangers

SPX has the execution, experience and expertise to harness the power of the sun. From steam generators

to air cooled condensers, from steam control valves to molten salt mixers, our engineering teams can design

and install the components you need for a successful solar thermal project.

• Control valves• Metering pumps• Process pumps• Lubrication pumps

Flow Technologies

12

SPX is a full-line, multi-service manufacturer of cooling towers, air-cooled

condensers, heat exchangers and thermal components. Our products and

solutions are marketed to coal, nuclear, solar, geothermal, gas and biogas

generation stations.

Project ReferencesOur dry-cooling equipment is installed around the world for a wide range of

environmental conditions: coastal and desert climates, remote industrial and

urban locations and in temperate and freezing climates. We maintain standards

of excellence in power generation and industrial markets and have installations in

some of the most critical power plants in the world.

Air-cooled CondenserChina

Air-cooled CondenserMexico

Air-cooled CondenserChina

Air-cooled CondenserSpain

Air-cooled CondenserUSA

Air-cooled CondenserBahrein

Air Cooled Condensers – Cooling Towers

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Dry CoolingA-frame Air-cooled Condenser

The most popular style of air-cooled condenser is the modularized A-frame

design, used on power plants of all sizes. Over 800 installations globally.

The integral features are:

• Long-term mechanical and thermal integrity

• Excellent corrosion and freeze resistance

• Low fan-power consumption

• Low maintenance

Hexacool® Air-cooled Condenser

Hexacool is an air-cooled condenser (ACC), well suited for use in smaller

waste-to-energy, biomass and small-size electrical power plants and industrial

cogeneration.


• Simplified installation procedure with greater degree of prefabrication in

workshop

• Simplified piping and ducting routing layout

• Reduced height for easier integration in urban environment

• Lighter load on foundations

• Decreased wind sensitivity

• Reduced hot-air recirculation

• Easy access for cleaning and maintenance

Indirect Dry Cooling

Indirect dry cooling, couples a dry cooling tower with a steam surface condenser.

This type of system is particularly well suited for large power plants.


• No fan power consumption (small power consumption in water loop

circulation pump)

• A separated loop for steam and cooling water to avoid contamination or

high water treatment requirements

• Corrosion protection

• Reduced water consumption

• No visible plume

• Reduced noise generation

A-frame Air-cooled CondenserCanada

A-frame Air-cooled CondenserBelgium

Hexacool Air-cooled CondenserGermany

Indirect Dry CoolingSouth Africa

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Evaporative CoolingNatural Draft Cooling Tower

• Concrete natural draft counterflow tower in varying sizes and configurations

• Efficient and reliable, most commonly used in power generation

• Custom designed for flow rates up to 113,600 m3/hr (500,000 GPM)

• Over 275 natural draft towers installed globally

Counterflow Field-erected Cooling Tower

• Desired for versatility, efficiency and quality for power and industrial facilities

• Customized to meet customers’ exact specifications for performance, structure,

drift and noise level

• Available in pultruded structural fiberglass, wood or concrete

• Tower cells available from 300 to 6900 m3/hr (1,300 to 30,000 GPM)

Crossflow Field-erected Cooling Tower

• Splash-fill cooling towers proven in hundreds of installations over the last

40 years

• Our most versatile tower, with a variety of fill options for heavy industrial use

• Available in pultruded structural fiberglass, wood or concrete, for unsurpassed

quality and reliability

• Tower cells available from 200 to 8000 m3/hr (930 to 35,000 GPM)

MH Fluid Cooler

• Protects process fluids from contamination

• Less fouling and scaling tendencies

• Reduces system energy and maintenance costs

• Conserves valuable space in equipment rooms

• Provides reliable, efficient year-round operation

• Delivers up to 10 percent increased performance over other coolers

Crossflow Cooling Tower

USA

Counterflow Cooling Tower

Mexico

MH Fluid Cooler

China

Natural Draft Cooling Tower

Germany

Air Cooled Condensers – Cooling Towers

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Project References

Counterflow Cooling TowerPhilippines

Forced Draft Cooling TowerDubai

Counterflow Cooling TowerUSA

Counterflow Cooling TowerUSA

Counterflow Cooling TowerAustralia

Counterflow Cooling TowerSpain

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Project References

2 x 500 MW ESP ProjectKorea

600 MW Air Preheater ProjectGermany

2 x 800 MW Air Preheater and ESP ProjectGermany

Heat Exchangers – Industrial Air Filters

* Yuba and Ecolaire are brands of SPX Heat Transfer Inc.

*

*

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NuclearPOWERSEP™

In new or existing nuclear power plants, the POWERSEP high-velocity

separator can be utilized to extend component service life and increase the

electrical output. It is located in the cross-under piping (cold reheat line) in

front of the moisture separator reheater (MSR) and serves as an additional

preseparator.

• Efficient moisture separation

• Simple, compact and robust design

• Easy to retrofit

• Pay-back period less than two years

• Power plant output increased

• Erosion/corrosion problems eliminated

• No additional steam bleeding required

• Long-term references available

• Developed, designed and manufactured by Balcke-Dürr

Moisture Separator Reheaters (MSRs)

• In nuclear power plants, moisture separator reheaters (MSRs) are key

components in the steam cycle of pressurized and boiling water reactors.

MSRs increase the overall efficiency and protect low-pressure turbines from

damage.

• Manufacturer for the first EPR (European Pressurized Water Reactor)

• MSR technology based on decades of experience

• Proven designs for vertical and horizontal MSR configurations

• Fine separators and reheater bundles

Powersep high-velocity separator

Moisture Separator Reheater (MSR)

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Heat ExchangersGas Gas Heater (GGH) Rotor System

• Decades of experience in engineering, manufacturing and service

• Various profiles of heating elements characterized by high heat transfer rate,

low flow resistance and low maintenance requirement

• Custom designed double sealing system with massive seal plates, readjustable

during operation, highly efficient, durable, leakage rate less than 0.5 percent

• Enamelled heating elements for corrosion resistance

• Custom designed center column support, for less steel consumption

(up to 10 percent) compared to conventional beam support

• Swivel-type soot blower for high-pressure and low-pressure cleaning

in a space-saving design

Air Preheater (Rotor Type)

• More than 70 years of experience in engineering, manufacturing and service,

with project reference that include the installation of one of the world’s largest

air preheaters (21 meter diameter and 1,250 ton rotating mass)

• Compact rotary heat exchanger for utility, captive power plant and industrial

applications

• Custom-designed sealing systems

• Capability of reengineering and modernizing rotary air heater for fuel saving

and CO2 reduction for power plant upgrades

Heating Elements

• Custom designed

• Low plugging tendency and low pressure resistance

• High heat transfer rate

• Easy-to-clean surface

• Resistant to corrosion, filth and erosion

• Patented enameling process for long lifetime under severe industrial conditions

• Temperature-shock resistance

• Basket arrangement for fast and easy replacement

• Adjustable plate thickness to withstand flue gas erosion

Air Preheater

Heating Elements

Gas Gas Heater

Heat Exchangers – Industrial Air Filters

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Feedwater Heater

• A global supplier with a wide range of feedwater heaters

• Over 90 years of experience in engineering, manufacturing and service

• More than 1,200 references for header-type high-pressure heaters

• Custom-designed constructions such as U-tube or straight-tube duplex heaters

Deaerator

• Essential for removing gases in steam power plants, where excessive dissolved

gases from the feedwater heating circuit cause boiler corrosion problems

• Specializing in nuclear and conventional large-scale power plants

• Tray-type or spray-type deaerators in combination with heaters

• Proprietary sprayer design

Turbine Condenser

• More than 100 years of experience in engineering and manufacturing

• Equipping power plants with capacities exceeding 1,400 MW

• Patented TEPEE tube bundle with performance-optimized design

• Increase output in existing power plants through rebundling

• Capable of system optimization for power plant upgrades

Industrial FiltersElectrostatic Precipitator (ESP) and Baghouses

• ESP efficiency exceeding 99.8 percent

• Compact design utilizing large plate spacing

• Best available technology for optimized flue gas path

• More than 3,000 installations worldwide in power and industrial applications

• Bi-Corona® technology available to meet fine-particle requirements 2.5 mg/L

• New twin valve cleaning system for optimum cleaning efficiency of filter bags

• AESM (Advanced Energy Saving Management) technology for controlled

cleaning pressure

Bi-Corona® Electrostatic Precipitator

Feedwater Heater

Deaerator / Feedwater Tank

Turbine Condenser

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SPX offers an extensive portfolio of plate heat exchangers covering many power

station applications. Regularly SPX heat exchangers replace older technology

products due to the simplicity of installation and their high performance thermal

characteristics. SPX Plate Heat Exchangers can be used in many power plant

designs, including nuclear, coal and solar.

Primary Applications for Power Stations

Heat transfer duties for:

• Nuclear and conventional power stations

• Peak load stations

• Combined heat and power stations

• Geothermal schemes

• District heating

Project References

Lube Oil CoolerChina

Hybrid PHEChina

PHE for Central CoolingChina

Plate Heat Exchangers

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Plate Heat ExchangersSPX plate heat exchangers (PHEs) offer solutions for heat transfer applications

in the power industry that historically were served by shell-and-tube technology.

Plate heat exchangers play an increasingly important role in helping power

producers meet stringent water environmental and energy conservation

regulations. Whether recovering waste heat or isolating the cooling system from

the cooling source, SPX has the application knowledge and products to improve

efficiency and performance. Advances in PHE technology have helped it become

the technology of choice in this demanding industry.

Powerful Benefits

• Protects equipment from damage caused by contaminants

• Highly efficient heat recovery

• Flow rates up to 4,500 m3/hr (20,000 GPM)

• Simplifies maintenance process to save time and cost

• Modular design to provide flexibility for reconfiguration

• Compact design to save space

Efficiency

• High thermal efficiency saves money through reduction in required heat

transfer area

• Low liquid hold-up improves start-up time and reduces operating fluid costs

• Up to 97 percent heat recovery can be achieved

Maintenance

• Eliminates complicated maintenance, such as x-ray, ultrasonic and other

nondestructive test procedures

• 100 percent corrosion-resistant material reduces inspection and maintenance

requirements while ensuring reliable operation

• Lack of moving parts minimizes vibration, ensures reliable operation and

reduces maintenance

Cost

• Lower capital costs compared to traditional shell-and-tube technology

• Reduced weight

• Reduced life-cycle cost

• Reduced fouling, for higher thermal efficiency and lower maintenance and

operating costs

• Lower fluid velocity for maximized plate life and reduced maintenance

Plate Heat Exchangers

Custom Hybrid Heat Exchangers

Standardized Hybrid Heat Exchangers

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SPX develops solutions for applications found in the general industrial, oil and

gas, power generation and pulp and paper industries. Valve products include

globe, control, gate, butterfly, ball and surge relief valves.

Control and Isolation ValvesSPX provides a wide range of valves for the control of pressure, temperature and

flow-induced noise in all types of power plants. Products include severe service

and general service control valves, variable orifice desuperheaters, Raven™ trim

and steam-conditioning valves and nuclear control valves, as well as custom-

designed specialty valves.

These Projects Feature

• Multiple types of body and bonnet styles

• Sizes from 0.75" to 24"

• Pressure class: 150 – 4500

• Available in carbon steel, chrome moly, stainless steel and forged equivalents

• Certified to ISO 9001, ASME Sections I and III and Pressure Equipment

Directives (PED 97/23/EC)

Valves

Variable Orifice Desuperheater Control Valve Pneumatic Diaphragm Actuator Desuperheater

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Taishan Power PlantChina

Castle Peak Power StationHong Kong

Gaozi Power Plant China

Project References

Nuclear Control ValvesSPX has engineered and manufactured valves for the nuclear industry for over

40 years under the Copes-Vulcan® brand. Products include globe, gate, swing,

check, butterfly, ball and sampling valves for nuclear customers, and are all

ASME Section III “N” and “NPT” Stamp certified.

Nuclear Applications Include

• Feedwater

• Steam dump

• Pressurizer spray

• Reactor coolant

• Sampling

• Service water

• Safety injection

• Power-operated relief

Global SupplierIn 2009, SPX reached an agreement with a nuclear equipment manufacturer

to provide highly specialized squib valves for up to twelve new nuclear power

stations in the United States and China.

SPX has supplied valves to Japan, China, South Korea, the United States, Canada,

Mexico, Switzerland, United Kingdom, Brazil and more.

Copes-Vulcan Valves for

• Boiling water reactor (BWR)

• Heavy water reactor (CANDU)

• Pressurized water reactor (PWR)

Butterfly Ball

Swing Check

Globe Globe

Gate

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PumpsSPX provides a wide range of pumps for transporting and metering

liquids in power plants.

Pump types

• Diaphragm pumps

• Plunger pumps

• Screw pumps

• Vane pumps

• Heavy-duty centrifugal pumps

• Internal gear pumps

Liquids Handled

• Toxic or chemically aggressive liquids

• Slurries and suspensions with

particle sizes up to 100 mm

• High-and-low viscosity liquids

• Long service life of diaphragm in

pumps with remote alarm to

signal failure

Benefits

• High volumetric efficiency

• Low vibration, low noise

• High reliability

• Low running cost, easy maintenance

• Long lifetime

• Custom designs

Twinro Bunkering Pump

Novaplex Process Pump

Triro Low-pressure Pump

Novados Metering Pump

Vane Pump

Multistage Centrifugal Pump

Pumps – Chemical Injection

Positive Displacement Gear Pump

• Nuclear design RCCM3 volume E

• Lubrication system and fuel feeding for

diesel engine in nuclear power plants

Centrifugal Pump

• Nuclear design RCCM3 volume E

• Cooling system for diesel

engine in nuclear power plants

25

Measuring InstrumentsSPX provides on-line measurement for the continuous supervision of silica

concentration in boiler feedwater or during water treatment.

Advantages

• Fully automatic operation with remote maintenance and network ability

• Minimum operating cost due to small reagent consumption

• Connection of up to 100 external physical-measurement sensors

• Easy to read interface with interactive touchscreen operationPowerMon

Chemical Injection SystemsSPX provides turnkey metered blending systems for the treatment of boiler

feedwater in all types of power plants.

Advantages

• Cost savings by automatically adjusting treatment based on water analysis

• Safety and protection against hazardous chemicals for operators and

surroundings

• Remote operation with automatic stroke control of pumps

• Long service life of diaphragm pumps with remote alarm for failure

• Can add heads for future injection points

• Can add variable-speed motor or stroke control for automatic injection in

proportion to the main flow

Boa Steel Power PlantChina

Zhenhai Power PlantChina

Qinshan Project China

Lingao Project China

Project References

26

SPX manufactures filters, products and systems to remove moisture and

contaminants from air, gas, fuel, lubricating oil and insulating fluids.

Strainers and FiltersSPX offers a range of industrial filtration solutions for multiple process industries

worldwide. Products include simplex and duplex cast and fabricated strainers,

self-cleaning and back-flushing strainers, high-pressure gas filters and fabricated

bathtub strainers. These products provide protection for pumps, plate heat

exchangers, lube oil, bearing cooling and bearing lubrication.

The Filters’ Design Features Include

• A wide variety of materials and design codes

• Standard designs available for a variety of process applications

• Custom designs to meet customers’ specific operating conditions and

parameters

• Easy maintenance to ensure continuous operations

• Fine mesh inserts capable of removing particles down to 10 microns for liquids

and one micron for gas

• Compliant to all PED 97/23/EC

Filter Basket and T-type Strainer

Simplex Filter and Duplex Filter

Strainers – Filters

27

Air Intakes and FiltersSPX manufactures standard air intake filter systems for gas turbines and

turbo compressors with capacities which can exceed 600 m3/s (21,200 cfs)

and different transition styles up to 30 sq m (320 sq ft). Disposable filter

elements are also manufactured conforming to ASHRAE™, EN and ARAMCO™

specifications. Customer engineered air intake systems are available for

applications in hostile environments, including acid gas removal.

Fuel Oil, Fuel Gas and Lubricating Oil FiltersWell known for high performance and quality, many of our gas and oil filters are

specified as standard on original equipment by gas turbine, diesel and gas engine

manufacturers.

• Simple to service

• Disposable filter cartridge

• Suitable for engine or floor mounting

• Duplex units with transflow changeover valve available

Lubricating Oil Mist EliminatorsOil mist eliminators are designed to extract oil mist droplets and return them to

the gas turbine lubricating system, removing health, safety and environmental

concerns.

• No user intervention required apart from periodic cartridge changes

• Few, robust components to help ensure smooth operation and long lifetime

• No visible plume and concentrations of less than 5 mg/L on clean side of the filter

Fuel and Lubricating Oil Filters

Lubricating Oil Mist Eliminators

Fuel Gas Filter

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MixersWith over 85 years experience in mixing technology, process knowledge and

technological innovation, the SPX Lightnin® brand manufactures durable, long-

lasting mixers, agitators, aerators and flocculators for fluid processing systems,

FGD applications and molten salt mixing globally.

Top-Entry Mixers

There are three types of top entry mixers for the power industry. They are built to

handle the severe duty of solids suspension and re-suspension, blending and gas

dispersion.

• Series 10 — smaller vessels, sumps, solids suspension and re-suspension

• 70/80 Series — FGD Process Mixers (limestone, gypsum slurries)

• 700/800 Series — large storage tanks and absorber agitators

VSF Side-entry Mixers

Side-entry mixers specially designed for flue gas desulphurisation (FGD), the

pollution control system in power plants.

• Mechanical seal designed to excel in a harsh FGD environment. Engineered to

operate with no outside flush liquid

• Seal shutoff to provide maintenance on unit while absorber is in operation

• A-312 hydrofoil impeller is specifically designed to produce the most flow per

power to suspend solids while dispersing oxidation air

High-efficiency Impellers

• Hydrofoil impellers for top and side entry applications

• Can reduce power requirements by up to 50 percent

• Delivers operating cost savings while maintaining performance.

• Reduces required capital cost for desired performance

SX Impeller

SPX offers the only corrosion-resistant resin system that incorporates high

efficiency operation. For use in corrosive slurries, the SX system costs the same

as rubber-covered steel, while providing a more robust and efficient design that

eliminates the possibility of lining failure. The SX system is:

• More efficient than any metal impellers

• Inherently corrosion resistant (Derakane® 470 resin)

• Less weight for easier installation

• Comparable in cost to rubber-covered steel

Top-entry Mixers

VSF Side-entry Mixer

High-efficiency Impellers

Mixers

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Air and Gas Dryers

DryersInstrument Air Dryers

SPX provides compressed-air dryers and filters that remove oil, water, dirt, rust

and pipe scale. Contaminants found in compressed air can adversely affect

all components of an air-distribution system, and can cause a malfunction of

pneumatic control in the instrument air system. Properly treated compressed air

can improve work efficiency and reduces maintenance. SPX desiccant dryers

incorporate these quality features:

• Highly hygroscopic desiccants combine spherical uniformity with superior

crush strength to deliver stable dew point performance and low dust creation

• High quality process switching valves deliver consistent repeatability to ensure

system integrity and long component life cycles

• Precision timing circuits control process valve sequencing protocols to deliver

optimum dew point stability and energy efficiency

• Calculated desiccant bed construction ensures ideal tower velocities to absorb

moisture, stabilize dew points and prevent bed movement

• Spare mufflers included on all models and sizes

Hydrogen Coolant Purifier (HCP)

The HCP is a self-contained system that dries and purifies hydrogen gas used

as a coolant in electrical power plant generators. It removes water, oil and other

contaminants that cause corrosion and cracking in retaining and zone rings, and

reduces lead carbonate formation, increased windage losses and other potentially

catastrophic consequences.

• Activated carbon bed

• DE-32 molecular sieve desiccant dryer

• Removes hydrocarbons and water vapor

• High-efficiency hydrogen gas heavy-duty magnetic-drive blower

• Helps maximize generator output

Instrument Air Dryers

Hydrogen Coolant Purifier

Daharki Combined Cycle Power PlantPakistan

Glow 115 MW CFB3 Project Thailand

Sidi Krir and El Atf Combined Cycle Power PlantEgypt

Project References

30

SPX is a global supplier of high-force, high-performance hydraulic and pneumatic

products and systems.

High-pressure Hydraulic Tools and EquipmentSPX is a global leader providing professional hydraulic tools and equipment to

global customers in the power industries, such as wind power, nuclear power and

coal-fired power. Marketed under the Power Team® brand, the product range

includes high-quality hydraulic tools, such as cylinders, pumps, pullers and torque

wrenches that are used to install and maintain power systems. ISO 9001:2000

certified and backed by the Marathon Lifetime Warranty, technical support and

service network.

Hydraulic and Pneumatic Tools

Hydraulic Cylinders

• General and special-use

cylinders

• Size 2 to 1,220 tons

Hydraulic Pumps

• Manual pumps

• Powered pumps

Hydraulic Tools

• Hydraulic torque tools

• Hydraulic presses

• Flange spreaders

• Nut splitters

• Bearing pushers/pullers

• Post-tensioning jacks

Rugged Pullers

• Mechanical — up to 30 tons

• Hydraulic — up to 100 tons

Wide Range of Jacks

• Post tensioning

• Portable high-tonnage

• Inflatable

• Bottle

• Toe

• Sidewinder

• Up to 150 tons capacity

• Up to 45 cm (18") stroke

Main Applications in Power Industries

• Steam turbine installation and deviation

correction

• Open and installation of steam

turbine cover

• Disassembly of corrosion or thread-damaged

bolts in pipe flanges and fans

• Bearing disassembly in high-power

generating sets

• Bolting applications with high-torque

requirements

• Lifting of huge coal pulverizer

• Heavy-equipment installation and maintenance

• Wind-power tower installation and

maintenance

31

SPX develops and manufactures microprocessor-based, controlled-temperature

laboratory ovens and furnaces and thermal product and test solution equipment to

simulate or condition environments.

Environmental Test ChamberSPX, through TPS, designs and manufactures environmental chambers, ovens

and thermal products for testing, validating or storing customer samples under a

variety of climatic conditions. Its custom-designed environmental test chambers

and ovens can serve the needs of large-scale conventional power plants, nuclear

power stations, wind farms and other types of power generation plants.

Environmental Test Chamber (ETCU) Ultimate Series

• Used for testing nuclear power materials

• Temperature range: –70° to 200°C (-95° to 390°F)

• Humidity as low as 5 percent

Walk-in Test Chamber (ETR)

• Used for testing outdoor equipment for all kinds of power plants


• Humidity range: 25 percent RH to 98 percent RH

• Customized interior dimensions

High-Low Temperature Thermal and Humidity Test Chamber (TC)

• Used for testing outdoor equipment of all kinds for power plants


• Humidity range: 20 percent RH to 98 percent RH

• Interior volume: 100 to 1,000 L (3.5 to 35 ft3)

Multi-purpose Drying Oven (LO/TDG)

• Used for drying and solidifying materials or components for power plants

• Temperature range: 20° to 300°C (70° to 570°F)

Test Chambers and Ovens

Environmental Test Chamber (ETCU)

Walk-In Test Chamber (ETR)

High-Low Temperature Thermal and Humidity Test Chamber (TC)

Multi-purpose Drying Oven (TDG)

32

SPX is a global leader in obstruction lighting and a major supplier of remote

asset-monitoring solutions for managing critical applications. The company

provides specialized obstruction lighting products to serve the wind energy,

telecommunications, and utilities markets through its Flash Technology® division.

• Flash Technology’s FTB 360i LED lighting solution was specifically

designed to meet the wind energy market’s requirements for superior

obstruction lighting.

• The FTB204 high-intensity obstruction light is engineered for large scale

power plant facilities where highly conspicuous marking is required.

• The FTB 324 dual-strobe obstruction light is a cost-effective workhorse

solution that has proven durability and can be seen on over 15K structures

worldwide.

• The FTS 362 Advanced LED Solution incorporates the latest developments in

LED technology and advanced control systems. It is the newest member of the

Flash Technology lighting portfolio.

FTB 360i

FTB 204

FTB 324

FTS 3620 Advanced LED Solution

Lighting and Monitoring Equipment

33

In addition to power generation, SPX solutions help distribution networks bring power to businesses and households.

Power Distribution

34

SPX manufactures power transformers and transformer accessories under the

Waukesha® brand while also providing complete transformer service solutions for

the transmission and distribution of electric power.

Medium Power Transformers / Step Up TransformersPower transformers ranging from 10 to 100 MVA in primary voltages

through 345 kV

• Substation transformers

- Single- and three-phase

- Two and three windings

- Optional load tap changer

- Series parallel reconnectable

• GSU (generator step-up) transformers

• Unit Auxiliary Transformers

• Station service /start-up transformers

• Auto transformers (three-phase or single-phase)

• Zig-zag grounding transformers

• Special-duty transformers (motor starting, low impedance,

pulse loading etc.)

• FR3 natural ester fluid-filled transformers (new units or field retrofill)

• Three-phase voltage regulators (new units or field retrofill)

Large Power TransformersPower transformers ranging from 100 to 1200 MVA in primary

voltages through 500 kV

• LS-Large single-phase (all types)

• LT-Non-load tap-changing three-phase (all types)

• LTC-load tap-changing three-phase

• LTC-AUTO-on-load tap-changing autotransformers

• LT-AUTO-non-load tap-changing autotransformers

Waukesha transformers are synonymous with quality and reliability and are

manufactured at the company’s state-of-the-art transformer plants in Waukesha,

WI and Goldsboro, NC. All Waukesha transformers are designed, manufactured

and tested in accordance with the latest standards of IEEE™, ANSI™ and NEMA™

and the quality standards of ANSI/ASQC 9001 and ISO 9001: 2008.

420 MVA top-rated, 345 kV autotransformer is ready for test in Waukesha’s manufacturing facility

Transformers – Dielectric Fluids – Filtration Systems

35

In addition to quality and reliability, Waukesha currently leads the world’s power

transformer industry in the resolution of issues related to applying FR3 fluid in

medium and large power transformers. Waukesha has done a variety of tests to

understand how to use natural ester fluid in larger transformers. Waukesha has

built more new power transformers and retrofilled more existing units with FR3

than any other manufacturer on record.

Natural Ester Fluids / Envirotemp™ FR3™ FluidEnvirotemp FR3 fluid is a patented, biodegradable, seed-based dielectric fluid

designed by Cooper Power Systems. Made from a formulation that includes

vegetable oils, FR3 fluid has been proven to add value to new and retrofilled power

equipment.

Main Benefits

• Environmental biodegradability

In conjunction with recognized testing organizations, the U.S. Environmental

Protection Agency (EPS) created the Environmental Technology Verification

(ETV) Program to further environmental protection by accelerating the

acceptance and use of innovative, improved and more cost-effective

technologies. By objectively and systematically documenting the performance

of commercial-ready environmental technologies, the ETV program assists and

informs those in need of credible data before utilizing a new technology.

• Fire safety

This benefit comes from having an exceptionally high fire point (360°C).

Because of this, FR3 fluid is listed as a Less-Flammable Dielectric Liquid by

Factory Mutual and Underwriters Laboratories for use in complying with the

National Electric Code™ (NEC) and insurance requirements.

• Slows the aging rate of cellulose insulation versus the same material in mineral

oil tests conducted by the developer, indicating a dramatic increase in cellulose

insulation life.

• Dramatically smaller carbon footprint than traditional mineral oil. According

to calculations made by the National Institute of Standards and Technology

(NIST) using their B.E.E.S. calculator, natural esters have less than two percent

of the carbon footprint of mineral oil.

Insulating Oil Treatment

Vokes® Streamline™ is a high-efficiency insulating oil filtration system that returns

the oil to a high level of dielectric strength.

• Removes particles, including fibers, rust and colloidal carbon

• Eliminates free and dissolved water Streamline

36

CENTERS OF EXCELLENCE

AmericasBrazilSao Paulo

CanadaBrockville, ON

USABethlehem, PABrea, CABridgewater, NJCanonsburg, PACharlotte, NCDelevan, WIGoldsboro, NCHouston, TXKansas City, MOMcKean, PAOcala, FLOlathe, KSOverland Park, KSRochester, NYTulsa, OK

EMEABelgiumBrussels

DenmarkKolding

GermanyMoersNeubeckumNorderstedtRatingenWenden

HungaryBudapest

IrelandKillarney

NetherlandsAssenEtten-Leur

South AfricaKelvinMidrandNigel

UAEDubai

UKGlasgowMacclesfieldNewburyWinsfordWorcester

APACAustraliaHomebush

ChinaBeijingGuangdongGuangzhouHebeiJiangsuShanghaiSichuanTianjin

IndiaAhmedabadJaipur

KoreaBusan

MalaysiaDamansara

New ZealandAuckland

Singapore

Manufacturing and Technical Facilities

37

AmericasBrazilSao Paulo

CanadaBrockville, ON

USABethlehem, PABrea, CABridgewater, NJCanonsburg, PACharlotte, NCDelevan, WIGoldsboro, NCHouston, TXKansas City, MOMcKean, PAOcala, FLOlathe, KSOverland Park, KSRochester, NYTulsa, OK

EMEABelgiumBrussels

DenmarkKolding

GermanyMoersNeubeckumNorderstedtRatingenWenden

HungaryBudapest

IrelandKillarney

NetherlandsAssenEtten-Leur

South AfricaKelvinMidrandNigel

UAEDubai

UKGlasgowMacclesfieldNewburyWinsfordWorcester

APACAustraliaHomebush

ChinaBeijingGuangdongGuangzhouHebeiJiangsuShanghaiSichuanTianjin

IndiaAhmedabadJaipur

KoreaBusan

MalaysiaDamansara

New ZealandAuckland

Singapore

38

ISO 9001

ISO PED Category III

ASME

• section I, S Stamp

• section III, N and NPT Stamp Class 1, 2 and 3

• section III, NCA 4000

• section VIII

API 598

ANSI

• B 16.34

• NQA 1

• N 45.2

• B 31.1

CSA 2 2999.38Z299.4

MSS SP61

MIL

• 145208A

• Q9858

• STD2132

10CFR 50 Appendix B

NAVSHIPS

• 250-1500-1

Qualification Standards

39

SPX

13515 BALLANTYNE CORPORATE PLACECHARLOTTE, NORTH CAROLINA 28277

Tel | 704 | 752 | 4400Fax | 704 | 752 | 4505

www.spx.com

©2010 SPX CORPORATIONa4_SPXpower-10A

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