PSV Forces in Closed System

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  • 8/18/2019 PSV Forces in Closed System

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    PSV Forces in Closed System

    I risk a long post on this subject. Maybe will help someone to understand …what we are not ableto count and why our approach is rather empirical.

    Crosby manual says: "There are momentum effects and pressure effects at steady state flow as

    well as transient dynamic loads caused by opening" and in my opinion this is !alid for eitheropen or closed systems. There is a kind of similitude between "open" and "closed" #$%s

    discharge piping handling gases& so a discussion may be forced on both cases.

    'orces that are affecting the #$s discharge piping are gi!en by:

    (. a free jet effect in steady state flow). unbalanced forces on each "piping leg" due to transient flow.

    (. The "free jet effect" is the *rd law of dynamics.If a free jet is released in atmosphere or in a large !olume& the piping system will recei!e areacti!e force. This is the force that (I counts and is:

    +eacti!e,'orce- mass flowrate/0jet,!elocity/1 p,jet/0area,jet/where

    mass flow rate must be the actual !alue 2it is greater than the designed flow rate& because theactual #$ orifice is larger than minimum re3uired4

    jet,!elocity is the critical speed when the jet gas flow has Mach-5 feature 2it is not e6actly thespeed of sound calculated as for a resting fluid& you may get some details in a fluid Mechanicsbook on the critical speed and stagnation temperature concept4 and is counted as jet,!elocity-s3rt270+0k0T8 22k1540M44& where notations are as in (I& + is the uni!ersal perfectgasconstant & in #I is +-9*5.; ou may note this is e6actly the (I formula& where the numerical coefficient is s3rt270+4& in #I

    units s3rt2709*5.;4-57?

    This long preliminary discussion is useful because we can be focused now on where this force canappear.

    >ou ha!e this force e6actly where there is a '+@@ jet.That means: in an open system& where really the free fluid jet is released into atmosphere

    in a closed system& at the header connection& presuming your #$ is not pressuriAing theheader that is the header is counted as a large !olume recei!ing the jet rather than a path for

    flow…

    (nd...despite the common opinion& the problem of the true steady state force in the #$ is !ery3uestionable. In the #$ orifice there is a flow at Mach-5 i.e a critical flow& but the jet is radialreleased 2it e6ists thru a lateral cylindrical surface4 and it%s not a "free jet"& because there isn%t abig !olume in the #$%s body.

    +oughly considering the steady state flow& there is a changing in fluid momentum& initially is

    radial compensated& after that there is an impact with the #$ body on about 78* on the pathflow that generates a lot of turbulence& etc. )y the other hand& we may consider a model closed

    to those proposed by )randmayer and =nebel& see the article "#team 'low Through #afety !al!e$ent ipes"& based on an onedimensional model of the shocked flow 2anindya stress has had

    the generosity to post it recently& thank you anindya stress& it was !ery interesting and Iappreciate your courtesy and your postsB4…

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    My opinion is& in fact& we ha!en%t a realistic model for the steady state flow& e6actly here& in the#$ body& where the flow is not onedimensional. robably is not a significant !alue and e6actlyfor this reason& you cannot see& in (I;7 part II or )*5.5 figures& this force as horiAontallyapplied on the #$ body& but for some safety reasons& the stress tradition asks to count as thisforce e6ists& and I would say is more a way to be conser!ati!e rather to be realistic…. of course&this is just my opinionB

    ). The transient dynamic loads caused by opening.

    I%!e ne!er seen a "rocess Department issued" transient calculation for gas flow near or atMach-5& maybe you%ll be luckier than me…

    Ehat really we know: the #$ generates sonic wa!es because the flow is at Mach-5 inside theorifice. These wa!es may be counted as "normal" shock wa!es& in the terminology of 'luidMechanics. ( shock wa!e is an onedimensional wa!e so "hard" that the frontup profile is!ertical. ractically& this wa!e has a Aero ramp time and is a !ery special wa!e in fluid dynamics&being a discontinuity in flow. This kind of shock appears in the supersonic flight. >ou may think

    it%s possible to ha!e it also along your #$s discharge piping& so that means you%ll ha!e anunbalanced force at magnitude of (I force or larger on each discharge piping leg& because the

    wa!e propagates thru all the piping. My opinion: if you consider this scenario& you must considerthe same large force 2don%t ask me how much…4 applied in e!ery piping leg& not applied only on

    the first piping leg& adjacent to the #$.

    robably a more realistic scenario is to consider the wa!e as described by @.C. Foodling in thepaper "#implified analysis of steamhammer pipe supports loads".

    CraigB has posted this paper 2please search for it in this forumB4G the community really has !erygood reasons to thank him& and )TE& I really thank you Craig) for all your posts and for your

    generosityB)asically& the Foodling scenario presumes there is a sonic wa!e& but the wa!e profile is gi!en by

    the !al!e%s closing or opening time. The Foodling%s paper is not referring to #$s& but he waspresenting his paper as !alid for both tra!eling wa!es of increasing and decreasing pressure.

    (gain my opinion: it would be engineering satisfactorily to consider such approach for eithere6pansion or compression wa!es. Theoretically& it is !ery complicated to confirm or in!alidateFoodling approach in 'luid Mechanics& the "classical" +iemann model predicts the wa!e shapedoesn%t remain stable during the wa!e propagation& but it%s also recogniAed that the friction andheat gradient effects H not counted in the theory& counteracts this tendency. @!entually& thetheory failed to e6plain the real case. It remains the Foodling%s engineering approach….and that%sall& you can trust it or not…et%s consider the effects of this scenario. The idea is to count the unbalanced force on each leg…

    If the #$ opening time is .;s and the wa!e speed is *m8s you can ha!e the ma6imumforce on #$ only if you ha!e 5; m or more distance from #$ to the ne6t elbow. If you ha!e just

    5.;m distance and you still consider the same ma6imum force& that would correspond to anopening time of .; s and your procedure is !ery conser!ati!e since you%!e applied a safetyfactor of 5. (lternati!ely& you may follow the Foodling approach and to count only the fraction of this force& corresponding to the real opening time and to tyhe actual length of the leg.This procedure& applied conser!ati!e or realistic as you wantB can be applied leg by leg in atime history scenario& with the notable e6ception of the last one where is more probable that theforce is gi!en by the steadystate flow "free jet" effect& e6actly as youJ!e obser!ed.

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    dynamic calculation& or a rude D' of 7 may be applied…

    )est regards