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PV for automotive Applications of thin film PV technology

PV for automotive - Vereniging ION · Strong demand from automotive players •Strong pressure for measures to reduce CO 2 emissions •PV makes perfect sense but not used because

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Page 1: PV for automotive - Vereniging ION · Strong demand from automotive players •Strong pressure for measures to reduce CO 2 emissions •PV makes perfect sense but not used because

PV for automotive Applications of thin film PV technology

Page 2: PV for automotive - Vereniging ION · Strong demand from automotive players •Strong pressure for measures to reduce CO 2 emissions •PV makes perfect sense but not used because

Solliance

Located in Eindhoven (High Tech Campus)

Page 3: PV for automotive - Vereniging ION · Strong demand from automotive players •Strong pressure for measures to reduce CO 2 emissions •PV makes perfect sense but not used because

Solliance R&D partners

ECN, the leading energy research institute in the Netherlands

Imec, a world-leading research institute in nano-electronics and PV,

based in Belgium

TNO, the leading Dutch (Europe) institute for applied scientific research

and strong in generic technologies

Holst Centre, a joint research initiative of imec en TNO located in

Eindhoven, the Netherlands

TU/e, Eindhoven University of Technology, the Netherlands

Delft University of Technology, the Netherlands

FZJ, Forschungszentrum Jülich, Germany

Hasselt University, Belgium

Page 4: PV for automotive - Vereniging ION · Strong demand from automotive players •Strong pressure for measures to reduce CO 2 emissions •PV makes perfect sense but not used because

production of FLEXIBLE solar modules with maximum module EFFICIENCY and

maximum operational LIFETIME, produced at LOW COST

Solliance General Goal & Research Platforms

Vision: sharing & collaborating accelerates innovation and growth

Application level

approach

Page 5: PV for automotive - Vereniging ION · Strong demand from automotive players •Strong pressure for measures to reduce CO 2 emissions •PV makes perfect sense but not used because

Application domains

▪ 5 29 november 2016

10x10 cm2 CIGS minimodule by back end

series interconnection of test cells 10x10 cm2 CIGS on steel foil with SiN barrier

10 april: 9,2% efficiency with i-ZnO barrier

Roof

integration

Facade

integration

Vehicle

integration

Green-

houses

Material Xperience 2016

Page 6: PV for automotive - Vereniging ION · Strong demand from automotive players •Strong pressure for measures to reduce CO 2 emissions •PV makes perfect sense but not used because

Automotive: why?

Solliance Application Program

▪ 6

A PV system in the car could contribute between 500 and 1000 Watt

in sunny conditions

• This is not sufficient to (instantly) power a car

• But:

Across the day – knowing that a car is parked most of its time – this can

contribute a significant part of the

required energy (range of 20%)

It can contribute to the comfort

by (continously) powering the

airco-system which matches well

with sunny conditions

29 november 2016

Page 7: PV for automotive - Vereniging ION · Strong demand from automotive players •Strong pressure for measures to reduce CO 2 emissions •PV makes perfect sense but not used because

Business logic from PV industry

Translucent Foil

▪ 7

Strong demand from automotive players

• Strong pressure for measures to reduce CO2 emissions

• PV makes perfect sense but not used because of aesthetic reason

Yearly production of 100 million new vehicles

• Average vehicle area of 15m2

At 50 Euro per m2 this represents a PV foil market of 75 billion Euro

per year

29 november 2016

Page 8: PV for automotive - Vereniging ION · Strong demand from automotive players •Strong pressure for measures to reduce CO 2 emissions •PV makes perfect sense but not used because

Problem statement

footer

▪ 8 29 november 2016

Today…. Tomorrow…?

Page 11: PV for automotive - Vereniging ION · Strong demand from automotive players •Strong pressure for measures to reduce CO 2 emissions •PV makes perfect sense but not used because

Process on car wrap foil

▪ 11

Car wrap foils come in any colour

This includes semi-transparent foils

29 november 2016

Page 12: PV for automotive - Vereniging ION · Strong demand from automotive players •Strong pressure for measures to reduce CO 2 emissions •PV makes perfect sense but not used because

Challenge

Translucent Foil

▪ 12

Develop a car wrap foil with a translucent PV coating

Key requirements:

• Translucent

Appearance of a transparent coating

No visual impact on texture and colour of the underlying material

• Form-free

Should conform with the shape of the underlying material

• Flexible (2,5D 3D (deformable))

Should conform with non-flat surfaces (e.g. automotive)

29 november 2016

Page 13: PV for automotive - Vereniging ION · Strong demand from automotive players •Strong pressure for measures to reduce CO 2 emissions •PV makes perfect sense but not used because

Sunpartner Technologies

Translucent Foil

▪ 13

They own an IP portfolio on making transparent PV coatings on glass for

display applications (2016-03-07: 23 patent applications published so far)

Portfolio includes optical patterning and techniques to make the electrical

contacts invisible

Demonstrated on 30x30 cm glass

and positioned for energy harvesting

on smartphones and smartwatches

29 november 2016

• French R&D company

• 50 employees

• Clean-room facilities for demo production

• Business model of licensing their IP to

3rd parties

Page 14: PV for automotive - Vereniging ION · Strong demand from automotive players •Strong pressure for measures to reduce CO 2 emissions •PV makes perfect sense but not used because

Hyet Solar

Translucent Foil

▪ 14

Hyet Solar (21 published patent applications)

• They own an IP portfolio to make flexible PV foil based using a

temporary Al foil for the processing of the PV layers

(see further why we will need to use this technique)

• Also own IP portfolio on encapsulation of PV foil which we lack within

Solliance

• Own a production facility that we can leverage for demo-production

29 november 2016

Page 15: PV for automotive - Vereniging ION · Strong demand from automotive players •Strong pressure for measures to reduce CO 2 emissions •PV makes perfect sense but not used because

Solliance

Translucent Foil

▪ 15

Solliance has the know-how to scale-up the concepts of Sunpartner

onto foil by enhancing the production process of Hyet Solar with

capabilities such as

• Back-end processing for the invisible interconnects

• Nano-imprinting for the micro-patterning

• ALD-barrier technology for the protection

Solliance obviously also develops the know-how to replace the a-Si

aborber with a CIGS or Perovskite-based absorber

29 november 2016

Page 16: PV for automotive - Vereniging ION · Strong demand from automotive players •Strong pressure for measures to reduce CO 2 emissions •PV makes perfect sense but not used because

Thank you! Open for questions

Translucent Foil

29 november 2016 ▪ 16