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Solaris Solar Solutions 120 Regent Street Kingston, ON K7L 1N3 Canada www.solarissolar.ca 613-515-1515 [email protected] Dear Mr. Ayres, Solaris Solar Solutions would like to thank you once again for giving our company the opportunity to submit this proposal. Our team has prepared the optimal system design to meet your requirements. It consists of 19 PV modules mounted on the rearmost wing of the Leahurst Building. The south-facing section of that roof offers ample space and an ideal angle for flush mounted PV. The total installed capacity would be 4.75kW, satisfying the size requirements for an Ontario MicroFIT contract. Energy generation would be 500kWh monthly or 120MWh over the lifetime of the system. This would yield a yearly revenue of $2511 or $35,140 over the system's 20 year lifespan. The main benefit of the proposed design is that it maximizes array size while preserving the historic integrity of the Leahurst Building. Mounting the array on the rearmost section of the building hides it from public view, maintaining the original look and historic character of such an esteemed and important Kingston landmark. Upon acceptance of this proposal, we would forward an invoice for service to your office. If it meets with your satisfaction, we could commence with providing equipment to the site and begin installation within five business days. If you have any questions or concerns, please contact us by phone or email. If we do not hear from you, we would like to send a follow-up email in a week's time, so please be sure to check your inbox. Thank you once again for giving us the opportunity to submit this proposal. We look forward to working for you. Best Regards, Michael Clarke Lead Project Manager, Solaris Solar Solutions About Solaris Solar Solutions Solaris Solar Solutions Inc. is an Ontario company that specializes in residential PV installation and design. We pride ourselves in surpassing customer expectations on each and every project . Our guiding principles are: professionalism in work, honesty with clients and strict adherence to project deadlines. If you need your PV project on time and on budget, then Solaris is The Right Choice. November 29th, 2013. Mr. Paul Ayres, Building Manager Kingston Psychiatry Hospital, Leahurst Building Kingston, On K7L 4X3

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Page 1: PV System Design Project

Solaris Solar Solutions

120 Regent Street Kingston, ON K7L 1N3 Canada www.solarissolar.ca 613-515-1515 [email protected]

Dear Mr. Ayres,

Solaris Solar Solutions would like to thank you once again for giving our company the opportunity to submit this proposal.

Our team has prepared the optimal system design to meet your requirements. It consists of 19 PV modules mounted on

the rearmost wing of the Leahurst Building. The south-facing section of that roof offers ample space and an ideal angle

for flush mounted PV. The total installed capacity would be 4.75kW, satisfying the size requirements for an Ontario

MicroFIT contract. Energy generation would be 500kWh monthly or 120MWh over the lifetime of the system. This would

yield a yearly revenue of $2511 or $35,140 over the system's 20 year lifespan.

The main benefit of the proposed design is that it maximizes array size while preserving the historic integrity of the

Leahurst Building. Mounting the array on the rearmost section of the building hides it from public view, maintaining the

original look and historic character of such an esteemed and important Kingston landmark.

Upon acceptance of this proposal, we would forward an invoice for service to your office. If it meets with your

satisfaction, we could commence with providing equipment to the site and begin installation within five business days.

If you have any questions or concerns, please contact us by phone or email. If we do not hear from you, we would like to

send a follow-up email in a week's time, so please be sure to check your inbox.

Thank you once again for giving us the opportunity to submit this proposal. We look forward to working for you.

Best Regards,

Michael Clarke Lead Project Manager, Solaris Solar Solutions

About Solaris Solar Solutions

Solaris Solar Solutions Inc. is an Ontario company that specializes in residential PV installation and design. We pride ourselves in surpassing customer expectations on each and every project . Our guiding principles are: professionalism in work, honesty with clients and strict adherence to project deadlines. If you need your PV project on time and on budget, then Solaris is The Right Choice.

November 29th, 2013.

Mr. Paul Ayres, Building Manager

Kingston Psychiatry Hospital,

Leahurst Building

Kingston, On K7L 4X3

Page 2: PV System Design Project

PV System Design Proposal

for the Leahurst Building

Client: Mr. Paul Ayres

Author: Michael Clarke

Date of Submission: November 29th, 2013

Course Codes: ESET 441/Writ 13

Instructor: Ian Kilborn

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Summary

This proposal puts forward an ideal PV system design for the Leahurst Building. It is intended to optimizes array size for

maximum power and revenue generation. It accomplishes this while remaining mostly hidden from public view while

maintaining the historic integrity of the building.

The specifics of the proposed system are as follows:

System Payback Period: 6.1 Years

Additional points of interest:

Extended warranties on major system components.

MicroFIT contract guaranteeing a 20 year rate of $0.395/kWh.

Flush mounted PV (no roof overhang).

Finally, included in the appendices of this proposal are:

A single line diagram of the system. Technical specifications. RetScreen model with energy and financial page.

System Components

Component Company Size Quantity Model Number

PV Modules Canadian Solar 4.75kW (250W each) 19 CS6P-250P

Solar Inverter Power-One 5kW 1 Aurora PVI-5000-TL

Racking Unirac - - SOLARMOUNT-E

Energy and Revenue Projections

Monthly Yearly Lifetime

Energy 500kWh 6MWh 120MWh

Revenue $210.00 $2511.00 $35,140.00

Cost Projections

Racking $2642.82

Electrical Components

$9117.30

Labour $2520.00

Permitting, etc. $800.00

Total $15,080.12

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Table of Contents Title Page ................................................................................................................................................................................. ii

Summary ................................................................................................................................................................................. ii

Table of Contents ................................................................................................................................................................... iii

List of Illustrations .................................................................................................................................................................. iv

Photovoltaics (PV) in Ontario .................................................................................................................................................. 1

The Leahurst Building: Project Background ............................................................................................................................ 1

Project Description .................................................................................................................................................................. 2

PV Array .............................................................................................................................................................................. 3

Racking ................................................................................................................................................................................ 4

Inverter, Disconnects and Utility Meter ............................................................................................................................. 6

Cost Estimates ......................................................................................................................................................................... 7

Racking ................................................................................................................................................................................ 7

Electrical Components ........................................................................................................................................................ 7

Labour ................................................................................................................................................................................. 8

Permitting, etc. ................................................................................................................................................................... 8

Energy Generation .................................................................................................................................................................. 9

Manufacturer’s Warranties .................................................................................................................................................. 11

Further Recommendations ................................................................................................................................................... 11

Conclusion ............................................................................................................................................................................. 12

References ............................................................................................................................................................................ 13

Appendix A - Single Line Diagram ......................................................................................................................................... 14

Appendix B - Conductors ...................................................................................................................................................... 16

Appendix C - System Sizing ................................................................................................................................................... 18

Wire Sizing Calculations .................................................................................................................................................... 19

Max Power Calculations .................................................................................................................................................... 20

Bonding Method ............................................................................................................................................................... 20

Appendix D - Manufacturer's Datasheets ............................................................................................................................ 21

AURORA Inverter .............................................................................................................................................................. 21

Canadian Solar 250W PV Module ..................................................................................................................................... 23

Unirac SOLARMOUNT-E Racking ....................................................................................................................................... 24

DC Disconnect Enclosure .................................................................................................................................................. 28

DC Fuse.............................................................................................................................................................................. 28

Electrical Utility Meter (Enclosure Only) ........................................................................................................................... 28

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AC Disconnect ................................................................................................................................................................... 28

Appendix E - RETScreen Analysis ......................................................................................................................................... 29

Appendix F - Warranty Information ..................................................................................................................................... 34

Aurora Inverter ................................................................................................................................................................. 34

Canadian Solar PV Module ................................................................................................................................................ 35

Unirac Racking ................................................................................................................................................................... 36

List of Illustrations

Page 2 Figure 1 The Proposed Leahurst Building PV System

Page 3 Figure 2 The PV Array

Figure 3 String Layout

Page 4 Figure 4 Racking

Page 5 Figure 5 Racking Components

Page 6 Figure 6 Major System Components with Conductors

Page 9 Figure 7 Energy Generation Graph

Page 11 Figure 8 Recommended Locations for Additional Arrays

Page 12 Figure 9 The Completed Leahurst Building PV Project

Page 15 Figure 10 Disconnects, Inverter and Meter Enclosure

Figure 11 Meter Base Hidden from Public View

Page 16 Figure 12 String Layout

Figure 13 DC and AC Conductors in the Inverter

Figure 14 MC4 DC Conductor

Page 19 Figure 15 PV Grounding Lug

Page 26 Figure 16 Flashing and Roof Penetrations

Figure 17 Flashing Assembly

Page 27 Figure 18 DC Disconnect

Figure 19 DC Fuse

Figure 20 Electrical Utility Meter Enclosure

Figure 21 AC Disconnect

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Photovoltaics (PV) in Ontario

Electricity supply in Ontario will undergo significant changes over the next 20 years. According to [1] "... demand for

electricity is expected to increase by 15% from 2010-2030." The contribution from PV will be [1] "... an expected 1.5% of

total generation by 2030." In recognising these facts, the provincial government has encouraged the development of PV

as an alternative and complementary generation source. Through the MicroFIT program, contract holders are paid a

generous rate of $0.395/kWh from electricity generated from rooftop PV systems. This has spurned many building

managers and homeowners to consider PV as an attractive investment opportunity.

In addition to offering significant financial return, PV has several inherit advantages over other forms of renewable

electricity. First, PV uses free sunlight as fuel. The cost and disposal of nuclear fuel is an enormous expense for that

industry. Secondly, PV can be located anywhere. This heavily contrasts with wind and hydro which require specific

environmental conditions to be viable. Finally, PV is comparatively inexpensive. The capital costs involved in the

construction of a nuclear plant, wind farm or hydro power station are enormous. It is through these competitive

advantages that PV has exploded as an industry, and Ontario continues to be a welcoming host for new PV projects.

This proposal describes once such project for the Leahurst Building in Kingston. The topics covered in this proposal include:

Project Background

Project Description

Cost Estimates

Project Energy and Financial Returns

Recommendations and Conclusion

The appendices include details on system design, warranty information and manufacturer's datasheets

The Leahurst Building: Project Background

Last month, Mr. Paul Ayres put out a request for proposal (RFP) for a PV system to be designed and installed on the roof

of the Leahurst Building. The motivation for the RFP was explicitly stated to be financial return on investment. It was also

stated that any proposed design must be mostly hidden from public view, maintaining the historical character of the

Leahurst Building.

Through this proposal, Solaris Solar Solutions will offer an ideal system designed to meet the client's specific needs. To

address the issue of unobtrusiveness, it is proposed to situate the array on the Northern wing of the Leahurst Building.

This would make it nearly invisible to the public from the front face of the building. To maximize revenue, it is proposed

the array be as large as possible, given the aforementioned constraints.

Solaris Solar Solutions has successfully designed and installed many systems with similar requirements. The company

understands the need to preserve the historic character of a public building. The company also has extensive experience

in creatively designing solar arrays to maximize their footprint on a roof.

Through acceptance of Solaris's proposal, the Leahurst Building can not only be transformed into revenue generating

asset, but in addition, become a showpiece for PV in Ontario.

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Project Description

It is critical that components selected for a solar project be of high quality and have flawless compatibility. Solaris has

extensive experience with selecting equipment that will work synergistically together to meet the needs of a project. In

this section of the proposal, equipment chosen for this project will be detailed, and design decisions influencing their

selecting will be explained. Finally, it will be demonstrated how the design satisfies utility requirements for successful

permitting and inspection.

Fundamentally, there are three categories of hardware that compose a PV system: racking, modules and solar

electronics. Design decisions that influence the choice of racking are ease of installation, quality of materials and

manufacturer's warranty. PV module selection is based on desired power output of the array, module price and whether

or not the manufacturer is a trusted brand. The choice of solar electronics is based upon meeting the power output

needs of the array, accommodating the chosen string size and satisfying utility safety requirements.

Figure 1: The Proposed Leahurst Building PV System

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PV Array

Figure 2: The PV Array

The South facing roof of the Northern wing of the Leahurst Building offers an ideal location for the PV array. This roof provides an ample footprint, few obstructions and acceptable pitch angle of 26.6°. Nineteen modules will be flush mounted with no roof overhang. The 4.75Kw's of power generated is administered through PVC conduits to the meter base for distribution to the Ontario electricity grid. The array is divided into two strings of nine and ten modules.

As a rule, it is optimal to choose an even number of modules for equal sized strings, however the chosen inverter is capable of handling odd numbered string sizes. Therefore, the chosen string size is nine and ten modules.

Figure 3: String Layout

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Racking

The racking to be used in this project is Unirac SOLARMOUNT-E hardware. The ease of installation, quality construction

and material warranty make this product an excellent choice. Included in the hardware package are flashing assemblies,

standoffs, flanges, flange clips (c-clamps), beams, splice retainers, mid and end clamps for the modules, and all required

screws, nuts and bolts.

Flashing assemblies facilitate the mounting of racking to the roof. The roof joists are 24" center to center, and the

flashing assemblies affix to every second joist. Standoffs attach to the flashing assembly, and provide structural support

for the racking. Flanges and c-clamps, mounted to the standoffs, hold the beams straight along the roof. Finally, mid and

end clamps secure the PV modules to the entire racking assembly.

Figure 4: Racking

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Figure 5: Racking Components

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Inverter, Disconnects and Utility Meter

PV Modules generate direct current, so a solar inverter is required to convert current to AC before distributing it to the

grid. To match the 4.75kW generated from the array, a 5kW Power-One Aurora inverter was chosen. The main reason

for choosing this inverter was that is offers two MPPT inputs to accommodate the strings of nine and ten modules. If the

inverter did not have this feature, a combiner box would have to be used and the array sized reduced.

The Ontario Power Authority (OPA) requires that PV systems have both DC and AC manual disconnect devices. The

proposed design satisfies this requirement with Midnight-Solar DC disconnect and GE AC disconnect devices.

Finally, a utility meter is included in the design. As a consumer, one can only purchase a meter enclosure, as the local

utility has sole authority to install the meter itself.

Figure 6: Major System Components with Conductors

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Cost Estimates

Racking

Component Quantity Unit Price Sub-Total

Flashing 56 12 pack

Single

$118.69 [2]

$10.79 [2]

$474.76 $86.32

Stand-Off 56 12 pack

Single

$170.00 [2]

$16.39 [2]

$680.00 $131.12

L Flange 56 $3.19 [2] $178.64

Flange Clamp* 56 $2.00 * $112.00 *

"D" Size Mid-Clamp 26 $2.19 [2] $56.94

"D" Size End-Clamp 24 $1.85 [2] $44.40

208" Rail 12 $71.69 [2] $860.28

Splice Bar 4 $4.59 [2] $18.36

TOTAL $2642.82

* Estimate.

Electrical Components

Component Quantity Unit Price Sub-Total

250 Watt Canadian Solar PV Module

19 $280.50 [2] $5329.50

5kW Aurora Inverter 1 $2539.00 [2] $2539.00

Electrical Meter 1 $66.00 [3] $66.00

DC Disconnect 2 $220.00 [4] $440.00

DC Fuse (20A, 600Vdc) 2 $119.00 [4] $238.00

Module Wiring (10' MC4 extension cord)

10 $17.10 [2] $171.00

String Wiring (50' MC4 extension cord)

4 $44.70 [2] $178.80

AC Wiring 4x 1-foot $5.00 [3] $5.00

AC Disconnect with CB 1 $100.00 [3] $100.00

Conduit and Fittings 1 $50.00 [3] $50.00

TOTAL $9117.30

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Labour

Service Rate Employees Estimate Time

Sub-Total

Racking Installation $45/hr 3 10 hours $1350.00

Module Installation $45/hr 3 6 hours $810.00

Electrical Installation $90/hr 1 4 hours $360.00

TOTAL $2520.00

Permitting, etc.

* Estimate.

GRAND TOTAL $15,080.12

Service Fee

MicroFIT Aplication Fee $126.00 *

Kingston Utilities Meter Locate Inspection $200.00 *

Kingston Utilities Meter Installation $200.00 *

ESA Inspection $274.00 [5]

TOTAL $800.00

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Energy Generation

[6]

Figure 7: Energy Generation Graph

0

20

40

60

80

100

120

140

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

MW

h's

Ge

ne

rate

d

Years of Operation

Energy Generation over System Life

126.8 MWh's

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Financial Return

[6]

Yearly Revenue: $2511

Breakeven Points: 6.0 Years

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Manufacturer’s Warranties

Component Manufacturer Length of Warranty

Aurora Inverter Power-One 10 years [7]

CS6P-250P PV Module Canadian Solar 10 years @ 90% performance

25 years @ 80% performance [8]

Racking Unirac 10 Year Structural Warranty

5 Year Finish Warranty

20 Year Manufacturing Warranty [9]

Please Refer to Appendix F for More Information

Further Recommendations

The proposed PV system is under 5kW's in size. The maximum allowable size under the MicroFIT program is 10kW's. This

offers the possibility to double the proposed system by installing a second array. Possible locations for such an array are:

The sloped roofs at the rear of the building. This location introduces interesting roof pitch and shadowing challenges, but offers the advantage of keeping a second PV array inconspicuous.

The flat roof near the front of the building. While this location would offer space enough for another 5kW of PV, a design team would first have to carefully inspect the roof to ensure it had sufficient structural support.

The front face of the building. This would be the most visible option, and has several disadvantages. The building roof has a very high pitch and little space for PV. In addition, these roofs are far from the meter base.

Figure 8: Recommended Locations for Additional Arrays

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Conclusion

The Leahurst Building is an excellent candidate for a PV system. The South-facing roof of the North wing offers ample

space, an ideal pitch and sufficient structural support for a mid-sized PV array. This location would situate the array out

of public view, preserving the heritage and historical character of the building. Most importantly, the proposed system

offers an attractive lifetime financial return of $35,140. This represents an investment rate of return of 15.8%, which is

substantially higher than most any other low-risk investment opportunities.

If this proposal meets with the client's approval, Solaris would begin by forwarding to his office an invoice for service.

The invoice would include the cost estimate detailed in this proposal, as well as additional information on project

deadlines and a work commencement date.

Solaris would once again like to thank the client for the opportunity to submit this proposal. PV will contribute an ever-

increasing percentage to Ontario's energy generation portfolio in the years to come. Mr. Paul Ayres is to be commended

for recognizing this change and seeking to develop his own solar project. It is the hope of this company to help realize

this vision, and transform the Leahurst Building into the premier PV showpiece of Ontario.

Figure 9: The Completed Leahurst Building PV Project

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References

[1] ClearSky Advisors Inc. (2011, Jul.). "Economic Impacts of the Solar PV Sector in Ontario 2008-2018". ClearSky Advisors Inc., ON, Canada. [Online]. Available: www.cansia.ca/sites/default/files/economic_impacts_of_the_solar_photovoltaic_sector_in_ontario_2008-2018_july_26_0.pdf

[2] [Online]. Available: www.theresourcestore.ca [18 November 2013]

[3] [Online]. Available: www.homedepot.ca [18 November 2013]

[4] [Online]. Available: www.midnightsolar.com [18 November 2013]

[5] [Online]. Available: www.esasafe.com/assets/files/xls/Fee-Cheat-Sheets-2013.xls [18 November 2013]

[6] [Online]. Available: www.retscreen.net/ang/version4.php [19 November 2013]

[7] [Online]. "Standard Product Warranty". Power-One. Phoenix, AZ. [Online document]. Available: http://www.power-

one.com/sites/power-one.com/files/documents/renewable-energy/warranty/standard_product_warranty.pdf

[8] [Online]. "Warranty and Insurance". Canadian Solar. Guelph, ON. [Online document]. Available:

http://www.canadiansolar.com/down/en/CS6P-P_en.pdf

[9] [Online]. "Limited Warranty on SOLARMOUNT-E Components". Unirac, Inc. Albuquerque, NM. [Online document].

Available: http://www.unirac.com/sites/default/files/solarmount-e-warranty.pdf

[10] [Online]. Available: http://stringsizer.power-one.com [19 November 2013]

[11] [Online]. "PVI-5000-TL General Specification". Power-One Inc. Camarillo, California. [Online document]. Available:

www.power-one.com/sites/power-one.com/files/documents/renewable-energy/datasheet/pvi-5000-6000-tldatasheetna.pdf

[12] [Online]. "CS6P Technical Specification". Canadian Solar. Guelph, ON. [Online document]. Available:

http://www.theresourcestore.ca/pdf/files/CS6P-P.pdf

[13][Online]. "SOLARMOUNT-E Technical Datasheets". Unirac, Inc. Albuquerque, NM. [Online document]. Available:

http://unirac.com/sites/default/files/smetechdatasheet_v4.pdf

[14] [Online]. "Standoffs and Flashings Installation Manual". Unirac, Inc. Albuquerque, NM. [Online document].

Available: http://unirac.com/sites/default/files/ii907_2.pdf

[15] [Online]. Available: http://unirac.com/flash/solarmount_e/index.html?format=lightbox [19 November 2013]

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Appendix A - Single Line Diagram

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Appendix B - Conductors

Figure 10: Disconnects, Inverter and Meter Enclosure

The chosen location for the DC and AC disconnects, inverter and utility meter minimizes conductor length while still

remaining hidden from public view. Additionally, they are situated in a location that will become partially shaded

throughout the day, reducing the danger of overheating.

Figure 11: Meter Base Hidden from Public View

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Figure 12: String Conductor Layout

The PV array consists of two strings of nine and ten modules. The modules of each string connect in series, terminating

through rubber gaskets to PVC junction boxes. Two pairs of MC4 extension cord then run through PVC conduits, down

the roof and side of the building, terminating at the first DC disconnect enclosure. The pair of string conductors are

connected to the input terminals of the first DC disconnect box, while the second pair continue through the conduit.

These conductors are connected to the input terminals of the second DC disconnect.

From the output terminals of the DC disconnects, two pairs of DC conductors are run to the input of the inverter. Within

the inverter, DC current is converted to AC current. AC conductors then bring the current from the inverter to the AC

Disconnect device. From there, current flows to the utility meter, where it is measured and distributed to the grid.

Figure 13: DC and AC Conductors in the Inverter

Conductor Specifics

Connection Points Current Conductor Length

Number of Conductors

Wire Gauge

Module to Module; String to PVC Junction Box

DC 10 Feet 10 10 AWG

PVC Junction Box to DC Disconnects

DC 50 Feet 4 10 AWG

DC Disconnects to Inverter DC 3-5 Feet 4 10 AWG

Inverter to AC Disconnect AC 2-4 Feet 3 6 AWG

AC Disconnect to Meter AC 2-4 feet 3 6 AWG

Figure 14: MC4 DC Conductor

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Appendix C - System Sizing

[10]

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Wire Sizing Calculations

Ampacity Calculations

Conductor Run Isc Isc x1.25

Temperature Correction

Greater than 3 Conductors

Non-Continuous Size (AWG)

Ampacity

(A)

Over

Current

(A)

Module to Module 8.87A 11.09A /0.67 = 16.55A NA /0.80 =20.69A 10 30 20

String to PVC Box 8.87A 11.09A /0.67 = 16.55A NA /0.80 =20.69A 10 30 20

PVC Box to DC Disconnects

8.87A 11.09A /0.67 = 16.55A /0.80 =20.69A

/0.80 = 25.86A 10 30 20

DC Disconnects to Inverter

8.87A 11.09A /0.67 = 16.55A /0.80 =20.69A

/0.80 = 25.86A 10 30 20

Inverter to AC Disconnect

23A

(Inv. Iac-max)

28.75A /0.67 = 42.91A /0.90 = 47.68A

/0.80 = 59.60A 6 65 50

AC Disconnect to Utility Meter

23A

(Inv. Iac-max)

28.75A /0.67 = 42.91A /0.90 = 47.68A

/0.80 = 59.60A 6 65 50

Voltage Drop Calculations

Conductor Run Actual Length

V(*) DCF

(Imp/Ampacity; Table D3 cont'd)

P Lt

(From Table D3)

L =

(Lt x P x DCF x (V/120))

Is Wire Acceptable?

Module to Module ≈ 2m 301V 8.30/30; 1.08 3% 15.5m 125.97m (**) Yes

String to PVC Box ≈ 2m 301V 8.30/30; 1.08 3% 15.5m 125.97m Yes

PVC Box to DC Disconnects

≈ 15m 301V 8.30/30; 1.08 3% 15.5m 125.97m Yes

DC Disconnects to Inverter

≈ 2m 301V 8.30/30; 1.08 3% 15.5m 125.97m Yes

Inverter to AC Disconnect

≈ 2m 240V 19.79/65; 1.08 3% 19.6m 127.01m Yes

AC Disconnect to Utility Meter

≈ 2m 240V 19.79/65; 1.08 3% 19.6m 127.01m Yes

(*) V = Vmp of module x number of modules in a string. (30.1Vmp x 10 modules = 301 V)

(**) Example Calculation: L = (15.5 x 3 x 1.08 x (301/120))= 125.97m

All wire type is T90.

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Max Power Calculations

Max Power Hot Max Power Cold

Hot temperature assumed to be 60 C.

Cold temperature assumed to be -25 C.

Pmax-hot =

Pmax + (ΔT-h x Pmax coef x Pmax)

250W + ((60-25) x (-0.43%/C) x 250W)

250W+(35 x (-0.43%/C) x 250W)

250W + (-15.05% x 250W)

250W + (-37.63W)

212.38W (per panel)

Pmax-cold =

Pmax + (ΔT-c x Pmax coef x Pmax)

250W + ((-25-25) x (-0.43%/C) x 250W)

250W+(-50 x (-0.43%/C) x 250W)

250W + (21.50% x 250W)

250W + (53.75W)

303.75W (per panel)

Max Power Hot for Array =

Pmax-hot *19 panels =

4035.22W (array)

Max Power Cold for Array =

Pmax-cold*19 panels =

5771.25W (array)

Bonding Method

The PV array will be bonded using grounding lugs screwed to the frame of each module. A 10 AWG copper grounding

conductor is run along the length of adjacent modules while attached to the grounding lugs. Rows of modules are

bonded together using the same hardware and method. Once every module has been bonded together, the copper

grounding conductor is run through a PVC junction box, down to the DC disconnects or inverter, where it is terminated

at a ground terminal block.

Figure 15: PV Grounding Lug

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Appendix D - Manufacturer's Datasheets

AURORA Inverter

Aurora Power-One 5000W

PVI-5000-TL

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[11]

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Canadian Solar 250W PV Module

[12]

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Unirac SOLARMOUNT-E Racking

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SOLARMOUNT-E Beam

[13]

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UNIRAC No-Calk Flashing

The Unirac SOLARMOUNT-E flashing assembly is a simple and reliable solution for affixing racking to the roof. The

flashing slips under existing roof shingles, and the standoff is secured to the rafters with two lag screws. To

accommodate the 56 required flashing assemblies, 112 roof penetrations are needed for the 3/8" lag screws.

Figure 16: Flashing and Roof Penetrations [14]

[14]

Figure 17: Flashing Assembly [15]

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DC Disconnect Enclosure DC Fuse

125 Amp Dc Disconnect (MNDC125)

Figure 18: DC Disconnect

[4]

600 Vdc at 20 Amps (MNEPV20-600)

Figure 19: DC Fuse

[4]

Electrical Utility Meter (Enclosure Only) AC Disconnect

MICROELECTRIC 100A Combo King Size Meter Socket Model: BE1-TCV | Store SKU: 1000423980

Figure 20: Electrical Utility Meter Enclosure

[3]

GE 50A, 240VAC Fusible Outdoor General-Duty Safety Switch

Figure 21: AC Disconnect

[3]

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Appendix E - RETScreen Analysis

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[6]

Lifetime Return on Investment: $35,140

Initial Investment: $15,080

Breakeven Point: 6.1 Years

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Appendix F - Warranty Information

Aurora Inverter

[7]

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Canadian Solar PV Module

[8]

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Unirac Racking

[9]