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R2E Status Report 18th LSC Meeting, August 18th 2013
CERN Radiation 2 Electronics (R2E) Project 18th LSC Meeting August 16th 2013
R2E Status Report
M. Brugger for the CERN R2E Projectwww.cern.ch/r2e !!! Many Thanks To Everybody !!!
R2E Status Report 18th LSC Meeting, August 18th 20132
Relocation &
Shielding
relocations in P1/5/7/8 (~100 racks, >>1000 cables, etc.)shielding of RRs (P1/5), US/UW (P8)additional relocation to be approved for P4 (cryo mainly)smaller shielding activities to be followed (ducts, mazes)
Equipment Upgrades
QPS new boards (IPQ/IPD/IT, 600A boards, QDS)firmware (DQQBS, DQQDC) + >LS1 preparations
Power-Converters:power part bug-fix (auxiliary power supply)control (FGClite prototype and first series)new R&D (first prototype & defined strategy)
Monitoring
Testing & Facilities
RadMon New Generationfinal development + pre-series and productioninstallation (LHC + Injector)
Post-LS1 radiation level follow-up (LHC + Injectors)
PS-EastArea new test facility (CHARM)tight schedule, several technical challenges
PSI test campaigns (17 already scheduled for 2013)Fraunhofer + others (e.g, CEA) -> large test volume!
R2E LS1 Activities
R2E Status Report 18th LSC Meeting, August 18th 20133
R2E Activities @ P1 B. Mikulec, M. Jeckel
Installation and removal of pipes and UTA in UL14 finished. Laser scan done on 15/08.
Installation and removal of pipes and UTA in UL16
started. Final pressure tests for UL14/16 and laser
scan (UL16) planned for mid-
September.
Cabling activities in UL14/16 will be further advanced.
new pipes in UL14(after having solved someintegration issues…)
R2E Status Report 18th LSC Meeting, August 18th 20134
R2E Activities @ P5 B. Lefort
EN/CV: The second part of the Piping work has started on 13th of August!
(some minor delays expected, but installation brought forward to ease EN/EL.)
Civil Engineering Long drillings are done. The metallic inserts junctions must be covered in order not to damage the water cooled cable.
Short drilling will be finished by this Wednesday!
Civil Engineering Safe Room is almost ready to receive the cabinets! The internal lightning installation will be finished these days (minor issue with doors)
(+’a small ‘fire’ alarm)
R2E Status Report 18th LSC Meeting, August 18th 20135
P5 Safe RoomAir-In/Outlets: final configuration implemented with three inlets (from UL558) and two outlets (in UL557) [<40°C]
all with dedicated fire-dampersAHUs located in UL558 on separate structure
No impact on passageNon-trivial maintenance (once per year)
Control logic (ventilation flow, dampers) as a function of fire detection
simulations on-going for respective temperature increase
EN/CV, GS/SE, EN/MEF
Maintenance!!!
R2E Status Report 18th LSC Meeting, August 18th 20136
P5 Magnet Transport
Videos: https://edms.cern.ch/document/1307531/1
EN/HE, EN/MEF,…
R2E Status Report 18th LSC Meeting, August 18th 20137
R2E Activities @ P7 O. AndujarCivil Engineering – 235 m wall demolition & 534 m dismantled ducts
Only7 Weeks
Safety Alarms SystemElectric Engineering
Cable tray installation, TZ76 Rack Installation, UJ76 cabling, TZ76 cabling,TZ76 Lights installation, Cable removal.
24 km pipe installation,Smoke detector installation
R2E Status Report 18th LSC Meeting, August 18th 20138
R2E Activities @ P8 B. Mikulec
UPS relocation (UPS for machine systems and cryogenics) and re-cabling ongoing.
Relocation of QURA racks has started.
Cable disconnection
finished and rack transport planned for
Monday 19/08.Future rack location in UL84
R2E Status Report 18th LSC Meeting, August 18th 20139
Integration & ChecksDetailed iteration of Integration ModelsCross check of Installation DrawingsDirect follow-up on site (visual, measuring, comparing, check, check, check)Regular survey scans fed back into 3D integration modelsEarly identification of possible problemsUpdate of models (‘as-built’)
Synergy between the various players is VERY importantDrawing officesCivil engineeringVentilationElectricityTransportStructures & Mechanics
R2E Status Report 18th LSC Meeting, August 18th 201310
GS/SE Activities J. Crespo Bisquert et al.Point 5 – Safe Room:
• Metallic structure + sandwich panel• REI 120 – certified• Few open points
Point 5 – Drilling Activities: • 4 x Ø450mm / 16m long• Double shift - 6 weeks (on time!)• Vertical accuracy: 10 cm
Point 7 – Wall Demolition and Ventilation Ducts removal
• 2 x 217 m dismantled ducts (video)• total length of cuts: 3600 m • 34720 kg of steel evacuated• 235 m wall demolition (125 m3 of concrete)• 5 days with some “lift out of order” issues• From 14h to 22h: 7 weeks … 3 in advance!• 1200 m2 painting
R2E Status Report 18th LSC Meeting, August 18th 201311
Cooling (P1, P5, P7, P8): new piping design for relocated equipment and CV units chilled water for ventilation unitsdemineralised water for power converters and water cooled cables
Ventilation: new ventilation units @ point 5 (UL557) and 7 (TZ76) dedicated to relocated racksstrong design effort in order to cope with integration issues (available space, transport constraints) as well as thermal loads.
Integration and installation drawings:after initial problems, installation drawings are prepared at CERNdetailed follow-up required (also for ‘as-built’)
Schedule: planning continuously adapted to on-site worksite constraintsshorter implementation time allows gaining time (e.g., P1)
EN/CV Activities P. Valente et al.
EN/CV, EN/MEF, EN/HE
R2E Status Report 18th LSC Meeting, August 18th 201312
EN/EL Activities J.C. Guillaume et al.
EN/EL is soon critical activity in all R2E Points (Point-5 most critical)All activities are well preparedAdditional support provided for injectors (RadMons!) and agreement for P4!
R2E UJ14 UJ16 UL557 UJ76 US85
Removing signal/DC cables 100% 0% 100% 80% 0%Cable trays installation 90% 80% 60% 80% NCInstallation of racks 100% 100% 0% 70% NCRemoving of water cooled cables 100% 100% 100% NC NCPreparation of cable compaign Ready Ready Ready Ready Ready
NC: Not Concerned
In summary:Well in line with planning (many already with slight advance)2nd phase crucial (signal cables only: 160km total, 1550 cables)Water cooled cables will be delivered earlier (16 mid-Oct)[prototype tested at factory]
R2E Status Report 18th LSC Meeting, August 18th 201313
P4 Relocations TE/CRG, EN/MEF, EN/STIWhat? Cryo cabinet relocation (Cable length +/- 50m)[UX45 – level 2] QURC [8 cabinet QURC (AMB, Drive, local PLC & 45 SIPART positioner (?)][US45 - level 1] QUI [1 cabinet (PROFIBUS & 20 SIPART positioner)][UX45 – level 1] QURC [2 cabinet (PLC, EH Power controller & PROFIBUS)][UX45 – level 0] Cryo RF [4 cabinet (PROFIBUS & EH Power controller)][US45 - level 2] QURA [~20 SIPART positioner (?)]
Where? From UX45 (L2) to UL44/46 (see pictures below)
When? March 2014 – May 2014
How? Uls space reservation (ICL iteration)TE/CRG cabling manufacturing (50 KCHF – 2013 budget)New AMB MECOS electronics (150 KCHF – 2013 & mainly 2014)EN/EL cabling (in progress, 2014 budget)new SIPART Ph1 cabling (35 KCHF 2014)- Ph2 installation (215 KCHF
2015 or later)Commissioning (35K CHF – 2014 budget)
Equipment Inventory in final iteration (EDMS # 1307741)ECR to be finished after summerPlanning in parallel
© Y. Muttoni et al. (I.C.L.)
R2E Status Report 18th LSC Meeting, August 18th 201314
P4 Relocations TE/CRG, EN/MEF
Failure Cross Section (Estimate)
Strategy:Prepare cablingOptional PSI tests & Impact AnalysisTesting at CHARMFinal Implementation
R2E Status Report 18th LSC Meeting, August 18th 201315
Planning K. Foraz, M. Barberan Marin
R2E Status Report 18th LSC Meeting, August 18th 201316
Dashboard K. Foraz, M. Barberan Marin
R2E Status Report 18th LSC Meeting, August 18th 201317
All activities on track (partly in advance)Several successful mile-stones
Drilling of ductsTZ76 dismantlingMagnet transport in P5 (and integration check)
Final P1 gain to be checked with ALL activitiesCritical path:
EN/EL cabling (especially P5)User cross-check of all cables (a.s.a.p.)P4 Relocation
No accident !
Summary
MANY THANKS TO ALL TEAMS
R2E Status Report 18th LSC Meeting, August 18th 201318
A Bit of ‘Fun’
Walking Away …Time for Rugby (NOT in Planning)
R2E Status Report 18th LSC Meeting, August 18th 201319
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