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Reactors,Compressors,Magnetic Drives,and Syringe PumpsDesigned and Constructed for High Reliability and Low Maintenance
M A C H I N E S . C O M
We performunder pressure.
An ISO 9001:2008 certified company.Certification No. 1112232.01
M A C H I N E S . C O M
Your Source for Your Chemical Processing NeedsPDC Machines is an ISO 9001:2008 certified company that provides engineered solutions forspecialty gas and chemical processing equipmentworldwide. Our state-of-the-art products are the top choice of industrial gas and renewable energycompanies. We work closely with our clients to design, fabricate, test and commission custom-madeproducts from diaphragm compressors to alternativeenergy equipment, batch reactors with glass or metalvessels, magnetic stirrers, syringe pumps and more.
Established in 1977, PDC Machines is a secondgeneration family owned and operated business that is rooted in innovation, business discipline, fair pricingand a deep commitment to our employees, clients and the communities we serve.
Customer Oriented PhilosophyPDC Machines owes much of its success to repeatbusiness based on building long-term relationships andcomplete customer satisfaction. We value our clients anddemonstrate this in the way we work with them. We haveearned a reputation for delivering the highest qualityproduct quickly at the lowest cost possible. This isaccomplished through a unique combination of:
� Multi-disciplined engineering staff – With mechanical,electrical and chemical engineering expertise using thelatest customized computer software packages toincrease our engineering efficiency.
� Leading edge technologies – The latest innovations in hardware, instrumentation, controls and automationsoftware
� Stringent quality control procedures – To insure our products exceed our customer’s expectations. PDC Machines adheres to a strict Quality Assurance/Quality Control program at each stage of the manu -facturing process. We deliver exceptional and high value products in terms of safety, reliability and quality in accordance to international standards.
� A modern manufacturing facility – That is streamlinedand efficient to machine components precisely and to keep manufacturing costs down. Fourteencomputerized, numerically controlled machining centers easily perform the most complicated machiningoperations. Computer-aided manufacturing optimizestool selection, cutting paths, and loading/unloading ofprograms into the machining centers
� Responsive technical and field support PDCMachines’ staff is available to ensure its customersreceive prompt technical and field support as needed.We maintain the largest spare part inventory in theindustry to provide immediate delivery reducing down time.
PDC Machines has two locations occupying 60,000 square feet of manufacturing space.PDC Machines has two locations occupying 60,000 square feet of manufacturing space.
ReactorsYour Single Source for Your Reaction NeedsPDC Machines has long been a trusted manufacturer of metal and glass reactors. We offer a wide selection of reactors and accessories to meet the changing needsof laboratories, pilot plants and small scale productionfacilities around the globe.
Designing a functional and cost-effective stirred reactor system is attained by teaming up with clients. This is instrumental in meeting their specifications anddelivering the most functional and cost-effective stirredreactor system possible. By consistently exceeding ourcustomers’ expectations, PDC Machines has undisputablyearned a reputation for solving unique and challengingapplication requirements.
PDC offers the most comprehensive selection of reactors in the industry:
� Reactors constructed from stainless steel or other corrosion-resistant alloys
� Quick-opening covers, bolted, screw-cap, and self-energizing closures
� Manual and air-operated flush ram or ball drain valves, flanged valves or threaded; as well as custom-made options
� Sampling ports, feeds, vent connections and windows are sized as needed
� Precise temperature control using electric mantle heaters or jacketed vessels
� Mechanically or magnetically driven mixers with a selection of impellers
� Flush drains, sampling tubes, pressure and temperature measurement instruments, andsophisticated microprocessor controls with data acquisition packages
� Other Accessories: Pressure gauges and/or pressure transducers, moving or stationary temperature probes, level sensors, PH meters, sight glasses, sparge rings, filtration and clean-in-place devices, etc..
5 Gallon, 3000psig reactor at572 °F withpurged electricheating casing,data acquisitionand controlsFerro
2-liter stirredglass reactorUniversity ofSydney, Australia
2 liter, 1000psig 900 °Fstirred reactorwith speedcontrolDow Chemicals
Reactors and Pressure Vessels for a Vast Array of ApplicationsOur reactors can be used in a wide variety ofapplications, including:
� Specialty Chemicals � Food Processes
� Pharmaceuticals � Petrochemicals
� Petroleum Refining � Laboratory
� Supercritical Extractions
Instrumentation and ControlsPDC Machines supplies advanced instrumentation and control packages that provide precise dataacquisition to automatically record and manipulatemultiple process parameters, such as data logging, alarm monitoring, real-time and historical trending. These features are essential for predictable andrepeatable process performance and scale-up. Our control packages are designed to be easilyreconfigured for flexibility and to adapt to developments in new technology.
We combine the talents of process consultants andinstrumentation and controls experts from various sources including Honeywell, Allen Bradley, Rosemount, Fisher, Siemens, Wonderware®, Intellution®, Cimplicity®, Think & Do®, LabVIEW®, and RSView® to name just a few.
PDC’s New Stand Design:Leading the Way Into the 21st CenturyWe are proud to introduce the next generation ofreactor stands and the latest in a series of industry-changing solutions offered by PDC. This stand makes use of an extruded aluminum structural framework and mechanical components, which allows us to easilyprovide our customers, at a very reasonable cost, a distinctive combination of the following:
� Reactor body that lowers on pneumatic cylinders while the cover, with all its instrument and feedconnections, remains fixed, providing convenient access to the vessel interior.
� After being lowered, the reactor body pivots 180 degrees and/or tilts on its center of gravity for pouring or dumping or to simplify cleaning.
� Reactor bodies of various sizes are easilyinterchangeable on the same stand.
� Support stands are made of standard structuralextrusions, so auxiliary equipment can be attachedwithout drilling, which simplifies future expansion or modification.
5 gallon reactorwith pneumaticlift and swivel of body.UOP
500 cc, 3000psig, 212 °Fpressure vesselsDow Chemicals
PDC Reactors at a GlanceWe offer a wide selection of reactor configurations, options and accessories to meet your reaction needs. For a quotation, please visit our web site to complete a “request for quote” form or contact us with your specifications.
CONSTRUCTION GLASS METAL
SIZES 1/2 to 5 Liters 3 Cubic Inches to 1000 Gallons • 50 cc to 3785 Liters
PRESSURES 1/2-1-2 Liters 174 Psig/ 12 Bar Full Vacuum to 150,000 Psig • Full Vacuum to 10,250 Bar 3-4-5 Liters 29 Psig/ 2 Bar
TEMPERATURES 1/2-1-2 Liters 391 °F/ 200 °C Cryogenic to 1640 °F/893 °C 3-4-5 Liters 212 °F/ 100 °C
JACKETED 1/2, 1 And 2 Liters Only Available All Sizes
HEATING Steam, Oil (1/2 to 2 Liters Only) Electric Mantle, Recirculating Oil or Steam
COOLING Refrigerated Chiller, Internal Cooling Coil
CLOSURES Bolted / Threaded / Quick Closures / Others
PORT SIZE Size, Type, Locations & Quantity Per Customer Request
DRAIN Flanged, Manual & Air-Operated Flush Ram or Ball Valves & Others
ACCESSORIES Cooling Coils / Sensors / Gauges / Sampling Tubes / Windows / Etc.
POWER SUPPLY Per Customer Requirements
PROCESS CONTACTING MATERIALS
METALS & ALLOYS 304, 316 Stainless Steel, Inconel®, Hastelloy®, Monel®, Nickel, Carbon Steel
SEALS O Ring O Ring / Wound Gasket / Metal Ring / Self-Energizing / Others
LINING/CLADDING Teflon® or Other Corrosion Resistant Materials
FINISHES Standard Mill Finishes to No. 7 Mirror Polishing
AGITATION
MOUNTING Top, Side & Bottom
MOTOR Air & Electric Motors
DRIVES Puma Magnetic Drives / Mechanical Seals / Packed Drives
MAGNETIC DRIVES Refer to Pdc's Magnetic Drives Brochure
SPEED Variable & Fixed
IMPELLERS Flat & Pitched Blades, Single & Double Helical Ribbons, Anchor, Auger & Others
MOUNTING
STAND Bench-top or Floor Stand
MOVABLE VESSEL Fixed Head, Raising & Lowering of Reactor Vessel Via Pneumatic Lift. Vessel Can Swivel & Tilt
FIXED VESSEL Floor Standing or Bench-top, Fixed Reactor Vessel, Removable Head
CONTROLS
CONFIGURATION Manual, PC, PLC, DCS, Remote, Local
MIXER SPEED Digital Tachometer & Speed Control
TEMPERATURE On-Off, PID, Ramp & Soak, Cascade
DATA COLLECTION Supervisory Control & Data Acquisition (SCADA)
CODES AND STANDARDS
CERTIFICATION ASME, CE, ATEX, PED, ANSI, cGMP, FDA2, CFR, OSHA, FM, CSA, KHK
ELECTRICAL CLASS NEC, NFPA, CSA, ATEX
SAFETY Rupture Disc. Additional Safety Devices Provided Upon Request
DiaphragmCompressorsBenefits of PDC Machines’Diaphragm CompressorsPDC Machines’ diaphragm compressors are the top choice when contamination-free, leak-tight gascompression is required. Our diaphragm compressors aredesigned to afford high quality, high reliability, lowmaintenance and extended service intervals. Some of thebenefits of PDC Machines’ diaphragm compressors include:
High Product Purity Triple diaphragms isolate hydraulic oil from process gas.The quality of gas entering and exiting the compressorare the same.
� PDC Machines uses static seals and there is nomigration of process gas to the crankcase. Thecrankcase does not require purging or venting.
High Reliability and Uptime with LowMaintenance and Worry-free OperationDue to superior diaphragm life, some customersexperience 10,000 to 40,000 hours of continuousoperation.
� Our unique oil distribution system is designed toprevent knocks, vibration, and cavitation; and yieldsmooth, quiet compressor operation.
High Efficiency, Lower Energy Use and Lower Capital Costs
� Duplex and two-stage diaphragm compressors arehorizontally opposed designs for optimal powerconsumption.
� Duplex and two-stage designs are available toaccommodate a wide range of pressures and flows inone or two stages instead of multiple stages.
� Duplex and two-stage designs handle high inletpressures without the need for regulators, saving energy and optimizing costs.
Quiet Operation
� Noise levels below 85dBA at one meter and eliminatethe need to provide sound proofing enclosures.
Shortest Delivery in the Industry
� Critical components are manufactured at PDCMachines, assuring the highest levels of quality control.In house manufacturing allows us the flexibility toaccommodate tight delivery schedules.
� Popular models can be delivered in as few as 2 to 6 weeks.
Pumping silane gas forproducingsilicon. Voltaix, USA
Pumpingoxygen.Grupo Infra,Mexico
Recyclecompressor forgas-to-liquidsproject.ORYX GTL, viaDOPET, Qatar
A Wide Range of Compressor SolutionsPDC Machines provides standard and custom-designed diaphragm compressors with a comprehensive assortment ofoptions. We can provide single push button controls or sophisticated PLC controlled compression systems to meetany applications.
Discharge pressures range from 50 psi to 60,000 psi (3.4 bar to 4137 bar), power consumption from 1 hp to 200 hp. (.75Kw to 150 Kw) and flow rates based on compression ratio to over 3000 Nm3/hr.
Outlet Pressure Outlet Pressure Outlet Pressure Suction Pressure PSIG[BARG] PSIG[BARG] PSIG[BARG] Capacity MaxModel Series PSIG[BARG] General Industry Cylinder Filling Hydrogen Energy SCFM[Nm3/hr] Horsepower (kW)
PDC-1 Varies Varies 2900-6500 [200-484] 14504 [1000] <1 [1.6] <1 [.75]
PDC-3 Varies Varies 2900-6500 [200-484] 14504 [1000] Up to 16[20] 15 [10]
PDC-4 Varies Varies 2900-6500 [200-484] 14504 [1000] Up to 100 [160] 30 [22]
PDC-4(150) Varies Varies 2900-6500 [200-484] 14504 [1000] Up to 150 [241] 40 [30]
PDC-5 Varies Varies 2900-6500 [200-484] 14504 [1000] Up to 350 [563] 75 [55]
PDC-13(100) Varies Varies 2900-6500 [200-484] 14504 [1000] Up to 1865 [3000] 220 [175]
70 in. Ib. magneticmixer assemblycomplete with themagnetic drive,stirrer, electricmotor, belt, belt-guard and flatblade impeller.Arizona Public Service
Puma Magnetic DrivesPDC Machines’ PUMA line of magnetic drives isdesigned to suit most mixing requirements. Our agitatorshave been used in batch and continuously stirred vessels(CSTR’s) operation in laboratories, pilot-plant and smallscale production applications for many years.
Our magnetic mixer technology assures leak-free,contamination-free and emissions-free mixing at highpressures and temperatures. It also protects the healthof your personnel and the environment and ensuresthe integrity of your product. PUMA magnetic drives are an ideal choice when working with toxic, hazardous,highly corrosive or high-purity materials.
Belt Drive vs. Direct DrivePUMA’s quick, easy maintenance means lower costs
and less down time.Within minutes, the PDC PUMA belt driven magnetic drive can be very easily serviced,which includes disassembly, tube and shaft cleaning,replacement of three bearings, and reassembly. Bycontrast it is cumbersome and time consuming to perform the same maintenance functions on a direct drive.
Compatibility to Meet Your Processing NeedsPDC PUMA Drives can be manufactured from mostmachinable alloys to ensure compatibility with theintended process media. These include:
A Wide Spectrum of Mixing SolutionsPUMA Drives offer an extensive selection of custom-designed impellers to meet yourmixing needs.
� Propeller
� Turbine
� Anchor
� Helical Ribbon
� Specially DesignedImpellers and Accessories
Exceptional Value Based on our extensive experience in magnetic drivetechnology, PDC provides technically optimal, high-quality and cost-effective agitation systems. This results in low maintenance, high reliability anddependable operation for many years. The benefits of our inherent design advantages include:
� Through Bore PUMA Drive:
• Utilization of three identical supportbearings, eliminating the need formultiple spare parts
• Excellent alignment forextended bearing life and reduced maintenance costs
• Ease in cleaning, assembly and maintenance
� Air-cooled drive tube design provides for cooling the heat generated by the eddy currents of the unit.This feature retains the dynamic torque rating of thedrive throughout its operation
� PUMA Drives eliminate the need for drive lubrication,due to the lack of rotary and mechanical seals
� High-speed vibration-free operation up to 5000 RPM (only on designated units)
� Proprietary speed sensor technologymeasures the speed of the driveinternals. This ensures accuratemeasurement of drive movement in the event of a magnetic coupling failure
� Drive systems are available with AC,DC, or air-driven motors, with eitherfixed or variable speeds
NovaChemicals
E.I. Dupont
PUMA Drives are Ideal for a Vast Array of ApplicationsPUMA Drive agitators can be used in conjunction withreactors manufactured by both PDC and othercompanies. Our mixing systems are ideal for:
� Liquids � Solvents
� Lacquers � Oils
� Synthetic materials � Specialty chemicals
� Biotech � Food products
� Polymers � Blends
� Fuels � Slurries
� Starches � Pulp and paper
� Particle synthesis � Catalyst preparation
� Multiphase catalytic reactions
The Flexible Connection: With PUMA Drives, the Options are Endless…We work hand in hand with our customers to providethe optimal mounting solution. PUMA Drives come withstandard, threaded vessel connections that must bemachined into an existing vessel. PDC will custommanufacture alternative mounting solutions toaccommodate specific customer requirements.
These include, but are not bound by:
� ANSI flanged mounting arrangements
� Custom flanged or threaded arrangements to adapt to existing openings or nozzle styles
� Sanitary connections
Installation & Specifications TableModel Static Torque Max Speed Max Press Max Temp. “A” “B” “C” “D”No. in lb [Nm] RPM PSIG [BAR] °F [°C] ø in [ø mm] OAL in [OAL mm] Thread Size ø in [ø mm]
P8 8 [0.9] 5,000 10,000 [690] 650 [343] 2-1/4 [57.1] 8-1/2 [215.9] 1”–14UN-2A 5/16 [7.92]
P16 16 [1.8] 5,000 40,000* [690] 650 [343] 5 [127] 13 [330.20] 1-7/8”-12UN-2A 5/8 [15.87]
P70 70 [7.9] 5,000 40,000* [690] 650 [343] 5 [127] 13 [330.20] 1-7/8”-12UN-2A 5/8 [15.87]
P160 160 [18.1] 3,600 7,000 [483] 650 [343] 5-1/2 [139.7] 16-1/4 [412.75] 2-1/2”-12UN-2A 1.00 [25.4]
P300 300 [33.9] 3,600 7,000 [483] 650 [343] 5-1/2 [139.7] 16-1/4 [412.75] 2-1/2”-12UN-2A 1.00 [25.4]
P350 350 [39.6] 1,000 3,000 [207] 650 [343] 7 [177.8] 17-7/8 [454.02] 3-1/4”-12UN-2A 1-1/2 [38.1]
P1000 1,000 [113] 1,000 3,000 [207] 650 [343] 7 [177.8] 17-7/8 [454.02] 3-1/4”-12UN-2A 1-1/2 [38.1]
P2000 2,000 [226] 500 3,000 [207] 650 [343] 7 [177.8] 38 [965.2] 3-1/4”-12UN-2A 1-1/2 [38.1]
*Drives fabricated in alloys other than 316SS can reach pressures up to 40,000 PSIG (650 BAR).
Magnetic drivewith singlehelical ribbonimpellerExxonMobil
For mountingour PUMAmagneticdrives on ourcustomersreactors orpressurevessels, PDCMachines canprovidesuitableflanges.Michelman
Syringe PumpsMetering Syringe Pumps for PositiveDisplacement Pump Injection ApplicationsAs a long respected syringe pump manufacturer, PDC Machines designs rugged metering syringe pumps for an extremely accurate injection of fluidsirrespective of viscosity into a system at a consistent flow and constant output pressure. For these positivedisplacement pumps, we design both single and doublebarrel syringe pump setups for batch and continuous flow operations. In a continuous flow operation, onebarrel is discharging fluid, while the other retracts,pressurizes to set pressure and gets ready for transfer.
High Pressure Syringe Pumps Standard Features
Standard features include:
� Flow Rates: Programmable syringe pumps have flow rate range from (0.004 mL/min to 4 mL/min) to (0.4 mL/min to 400 mL/min)
� Flow Characteristics: Pulse-less, linear output flow
� Accuracy and repeatability of flow +/-0.05% of set point
� High Discharge Pressures: Up to 60,000 psi (4,100 bar)
� Pump Barrel Temperature: Up to 450 °F (232 °C)
� Large Barrel Capacities: 125 cc to 1500 cc
� Simplex (single) Barrel Design: Batch operation
� Duplex (two) Barrel Design: Continuous operation
ControlsPLC based and relay logic user-friendly programmablesyringe pump controls make it easy for the operator toset system parameters such as pressure and flow rates.Customer has option of local control/ display panelmounted on skid or remotely linked to DCS interfaceinputs or PC based HMI.
For simplex designs, control/display panel is suppliedloose for customer local or remote mounting.
Applications
Continuous feed syringe pumps for chemical, reaction, catalysis and liquid chromatography applicationsPDC Machines’ pulse-less pumps are continuous feed pumps that are ideal for use in laboratories, pilot plants and industrial production applications when there is a need for:
� Consistent & extremely accurate pulse-less flow
� Constant output pressure
� Rugged & continuous duty operation
Optional features� High – speed reverse for fast barrel filling
� Electrically heated barrel(s)
� Jacketed barrels for heating/cooling by customer
PDC Machine’scontinuous syringepump for flowsbetween .5 and500 ml/m at 600psig, Jacketedbody’s for hot fluidheating up to150°C.Mars Chocolate
Single barrelsyringe pumpE.I. Dupont
Following are typical syringe pump barrel sizes, pressures and flow rates. PDC Machines will consider other customer specifications.
125 cc 2500 psi max • 1.0" Dia x 10.0" StrokeGear Flow Rate mL/min Flow Rate mL/min Setpoint Retraction Time Resolution Ratio Min. Max. Interval mL/min L/min µL/min
5:1 0.050 50.0 0.001 1.5 2.68
10:1 0.025 25.0 0.001 3.0 1.34
15:1 0.016 16.0 0.001 4.0 0.89
20:1 0.012 12.0 0.001 5.5 0.67
30:1 0.008 8.0 0.001 8.0 0.44
40:1 0.006 6.0 0.001 10.5 0.34
50:1 0.005 5.0 0.001 13.0 0.27
60:1 0.004 4.0 0.001 16.0 0.23
500 cc 1250 psi max • 2.0" Dia x 10.0" StrokeGear Flow Rate mL/min Flow Rate mL/min Setpoint Retraction Time Resolution Ratio Min. Max. Interval mL/min L/min µL/min
5:1 0.200 200.0 0.01 1.5 10.7
10:1 0.100 100.0 0.01 3.0 5.3
15:1 0.065 65.0 0.01 4.0 3.6
20:1 0.050 50.0 0.01 6.0 2.7
30:1 0.035 35.0 0.001 8.0 1.8
40:1 0.025 25.0 0.001 10.0 1.4
50:1 0.020 20.0 0.001 14.0 1.0
60:1 0.015 15.0 0.001 15.0 0.9
1000 cc 600 psi max • 2.88" Dia x 10.0" StrokeGear Flow Rate mL/min Flow Rate mL/min Setpoint Retraction Time Resolution Ratio Min. Max. Interval mL/min L/min µL/min
5:1 0.400 400.0 0.1 1.5 22.2
10:1 0.200 200.0 0.1 2.5 11.1
15:1 0.135 135.0 0.01 4.0 7.4
20:1 0.100 100.0 0.01 5.0 5.6
30:1 0.070 70.0 0.01 8.0 3.7
40:1 0.050 50.0 0.01 10.0 2.8
50:1 0.040 40.0 0.01 13.0 2.3
60:1 0.035 35.0 0.001 15.0 1.9
1500 cc 1250 psi max • 3.0" Dia x 10.0" Stroke *requires 1Hp motor
Gear Flow Rate mL/min Flow Rate mL/min Setpoint Retraction Time Resolution Ratio Min. Max. Interval mL/min L/min µL/min
*10:1 0.325 325.0 0.1 2.5 18.0
*15:1 0.220 220.0 0.1 3.5 12.0
20:1 0.165 165.0 0.01 5.0 9.0
30:1 0.110 110.0 0.001 7.0 6.0
40:1 0.080 80.0 0.001 10.0 4.5
50:1 0.065 65.0 0.001 12.0 3.6
60:1 0.055 55.0 0.001 14.0 3.0
