48
FANUC Series 0i-MODEL F 更先進的FANUC世界標準CNC Further Advancing World Standard CNC of FANUC 高加工性能 Machining Performance 高運轉率 Minimizing Downtime 便於使用 Ease of Use 採用了最新的高品質加工技術 Using leading edge high quality machining technology 採用CNC動作的可視化來縮短循環時間 Reducing cycle time by CNC motion visualization 滿足自動化需求的工件裝卸控制 Loader control to meet movement toward automation 提高機械運轉率的最新技術 Leading edge technology of minimizing downtime 在同級別產品中首次採用大螢幕 Adoption of large display first in this CNC class

縮短循環時間Reducing cycle time

Embed Size (px)

Citation preview

Page 1: 縮短循環時間Reducing cycle time

FANUC Series 0i-MODEL F

更先進的FANUC世界標準CNCFurther Advancing World Standard CNC of FANUC

高加工性能Machining

Performance

高運轉率Minimizing

Downtime

便於使用Ease of Use

採用了最新的高品質加工技術

Using leading edge high quality machining technology

採用CNC動作的可視化來縮短循環時間

Reducing cycle time by CNC motion visualization

滿足自動化需求的工件裝卸控制

Loader control to meet movement toward automation

提高機械運轉率的最新技術

Leading edge technology of minimizing downtime

在同級別產品中首次採用大螢幕

Adoption of large display first in this CNC class

Page 2: 縮短循環時間Reducing cycle time

無縫化理念 / 共通功能Seamless Concept / Common functions

功能的共通化使得更便於使用 Increasing ease of use by commonality of functions

高運轉率Minimizing Downtime

絕緣劣化檢測功能Leakage Detection Function

風扇的預防性維護Preventive Maintenance of Fan motors

智慧型公差Smart tolerance

智慧重疊Smart over lap

伺服HRV+

SERVO HRV+

高品質High Quality

縮短加工時間Reduce Cycle Time

智慧型反向背隙補償Smart backlash

伺服嚮導SERVO GUIDE

FSSB高速剛性攻牙FSSB High-speed rigid tapping

加工時間預測功能Cycle Time Estimation Function

遠端PC控制Remote PC Control

自動化Automation

新Load制御New Loader Control

遠端 i Pendant

Remote i Pendant

便於使用Ease of Use

Series 0i-MODEL F /Series 30i-MODEL B

Page 3: 縮短循環時間Reducing cycle time

CNC

aiPS-B

aiSV-B

aiSP-B

biSVSP-B驅動器

Amplifier

0i-MODEL F30i-B series

馬達Motor

ai-B Servo biSpindlebi-B ServoaiSpindle

無縫化理念/自由組合Seamless Concept / Seamless Combination

CNC與 ai-B/bi-B驅動器可自由組合

Seamless combination of CNC andai-B/bi-B amplifier

ai-B/bi-B驅動器與ai-B/bi-B馬達可自由組合

Seamless combination ofai-B/bi-B amplifier andai-B/bi-B motor

Page 4: 縮短循環時間Reducing cycle time

具備高運轉率、使用方便的新一體型驅動器New all-in-one amplifier enhancing Minimizing Downtime and Ease of Use

伺服驅動器biSVSP-B系列

SERVO AMPLIFIER biSVSP-B series

可顯示內置冷卻風扇的轉速 故障診斷記錄畫面 故障診斷嚮導畫面

風扇的預防維護

可快速查明報警原因

可快速更換風扇

Preventive maintenance of fan motors

Quickly finding cause of alarm

Easy access to replace fan motors

biSVSP-B series

Built-in cooling fan with speed sensing TROUBLE DGN.

GUIDANCE screen

TROUBLE DGN.

MONITOR screen

使用方便Ease of Use

機械運轉率的提高Minimizing Downtime

附加軸的連接更方便

DC環端子

DC環短路棒

biSVSP-B series ai-B series

Easy connection of additional amplifiers

應用主軸智慧加減速功能可增加驅動器的連接台數

Achieving more additional amplifiers by spindle smart acc./ dec.

DC Link terminal

DC Link short bar

Page 5: 縮短循環時間Reducing cycle time

CNC支援工件搬運的自動化CNC support work transfer automation

工件裝卸控制用功能內嵌於CNC中Function for Loader control built into CNC

輕鬆實現工件搬運的自動化

Easy achievement of work transfer

automation

可使用基於G代碼的程式

Available programming by G-code

輕鬆變更工件裝卸機的動作

Easy modification of Loader motion加工程式Machining

program

工件裝卸機程式Loader program

CNC

O2000

M200

G00 Z200.

X100.

:

O0001

T0101

M03 S1000

G00 Z200.

X100.

:

工件裝卸機Loader

轉塔Turret

提高生產率和操作性能Higher productivity

and operability

Page 6: 縮短循環時間Reducing cycle time

特長Features

押一下即可顯示目的畫面 One touch selection of objective screen• 對可顯示畫面使用圖標來顯示

Easy confirmation of registered screen as a prominent icon display

• 押一下選擇圖標即可顯示目的畫面Easy selection of objective screen by one touch operation

• 畫面顯示履歴可由一覧來顯示Easy screen selection from the display history

主選單畫面

程式檢査畫面

客用巨集畫面

言語指定畫面

主選單畫面Main Menu Screen

1.可選擇畫面圖標1.Select screen icon

3.從顯示履歴也可選擇3.Screen history

2.押一下選擇目的畫面2.Display objective screen

Page 7: 縮短循環時間Reducing cycle time

縮短循環時間Reducing cycle time

批量設定畫面/Batch setting screen

批量設定有助於縮短循環時間功能的推薦值Batch setting of recommended values for functions to contribute to reducing cycle time

加工設定切換功能/ Machine setting switching function

備有3個加工階段的加工設定,可進行切換Preparing three pattern of machine settings and switching patterns

縮短加工時間設定畫面Setting screen for reducing cycle time

通過以下操作輕鬆切換加工設定Easy switching of machine settings by the

following operation

-畫面操作/ Operation in display

-信號輸入/ Signal input

-G代碼指令/ G code command

Page 8: 縮短循環時間Reducing cycle time

可在各種各樣的指令單節(G00-G01等)之間進行重疊Enabling to overlap between various blocks (G00-G01 etc.)

路徑誤差(理論值)自動顯示在縮短加工時間設定畫面上,使重疊量的調整更容易Easy adjustment of overlap amount because of automatic

displaying of tool path deviation (Theoretical value) in setting

screen for reducing cycle time

智慧重疊 Smart overlap

時間/ Time

進給速度/ Feedrate

程式路徑/ Program path

重疊路徑/ Overlapped path

工件Work piece

G00

G01

G00 G00

G00

G01

重疊Overlap

重疊Overlap

縮短加工時間設定畫面Setting screen for

reducing cycle time

路徑誤差(理論值)Tool path deviation (Theoretical value)

縮短循環時間Reducing cycle time

Patentpending

Patentpending

Page 9: 縮短循環時間Reducing cycle time

遠端桌面操控 Remote Desktop

網路介面Network

內建PC

Embedded PC

辦公室內PC

Office PC

新平台FANUC New Platform

機械內建PC或辦公室內PC的畫面可以於標準CNC顯示器上顯示・操作

Enables to display and operate an embedded PC in machine or an office PC on

the standard CNC display unit.

無需離開機械,即可使用CAD / CAM及NCGuide等高機能PC應用程式

Sophisticated PC applications such as CAD / CAM or NCGuide are available

without leaving from machine.

Page 10: 縮短循環時間Reducing cycle time

特長Features

直接指定公差(容許誤差),實現高精度加工High-speed and high-quality

machining can be achieved by specifying Tolerance (Allowable error)

• 於加工精度變更時,轉角速度差等參數的調整不需要 In case of changing

machining accuracy, parameter adjustment of allowable feedrate difference etc. is

not necessary

• 所指定的程式指令下均以精度誤差内做曲線化 Making program path into smooth

curve within specified Tolerance

• 基於平滑的曲線做最適速度控制 Optimized speed control by using smooth curve

效果Effects

錐型齒輪 Bevel gear 平滑的加工面 Smooth surface

可看得見單節下紋路

Edge of block

appears

智慧型公差控制Tolerance control

公差制御無效

Without Tolerance Control

公差制御有效

With Tolerance Control

Page 11: 縮短循環時間Reducing cycle time

公差 1.5 mmTolerance 1.5 mm

公差 2 mmTolerance 2 mm

公差 1 mmTolerance 1 mm

公差 0.5 mmTolerance 0.5 mm

公差 0.1 mmTolerance 0.1 mm

公差 0.01 mmTolerance 0.01 mm

加工樣本Sample work

智慧型公差控制Smart Tolerance Control

Page 12: 縮短循環時間Reducing cycle time

在CNC上操作內嵌於機械的電腦Operation of embedded PC from CNC

三次元模擬3D Simulation

可在CNC上操作內嵌於機械的電腦可使用市售的應用軟體Commercial software available by

operating embedded PC from CNC

監視機械狀態Machine Condition Monitoring

嵌入在機械內的電腦Embedded PC

想要在機械內輕鬆嵌入電腦功能 Wish to embed PC in the machine easily

三次元模擬3D Simulation

Page 13: 縮短循環時間Reducing cycle time

網路Network

辦公室的電腦PC in office

在CNC上操作辦公室的電腦Easy operation of PC in office available

from CNC

編輯CAD/CAM資料CAD/CAM editing

在CNC上操作辦公室的電腦Operation of PC in office from CNC

CAD/CAM編輯CAD/CAM editing

流覽使用手冊Manual consultation

生產管理Product Management

想要在CNC上操作辦公室的電腦 Wish to operate PC in office from CNC

在CNC上操作辦公室的電腦

Operate PC in office

from CNC

Page 14: 縮短循環時間Reducing cycle time

加工開始時,開始預測結束時刻Estimation of finish-time begins

simultaneously with machining start

預測時間內加工結束Machining finishes on

schedule

Now time: 13:15:40

Finish time: 15:36:50

可確認加工進度Progress under machining

becomes visible

O0010

加工時間預測功能是一款在電腦上預測加工程式的執行時間的軟體

Cycle time estimation function is PC-based software which

estimates executing time of machining program

1. 制定更加合理的生產計畫 合理使用機械和勞動力

2. 加工時間預測功能嵌入到 PANEL i中 根據實際加工情況預測加工結束時刻

用途Purpose1. Drafting of well production planning

Efficient use of machines and workers

2. Implementing cycle time estimation function into PANEL i

Estimating finish-time of machining

according to situation of actual process

快速準確地預測加工時間Quick and accurate estimation of machining time

Page 15: 縮短循環時間Reducing cycle time

NCGuide是一款在電腦上模擬CNC動作的軟體NCGuide,PC-based software simulating CNC operations

1. CNC/ MANUAL GUIDE i 的操作訓練(對象用戶)Training of CNC / MANUAL GUIDE i operations (for end-users)

加工程式的編輯操作Edit operation of machining programs

利用加工模擬檢查加工程式Machining simulation for checking machining programs

2.為PMC梯形圖及自定義軟體的開發提供支援(對象MTB)Development of PMC ladder and custom software (for MTB)

可執行PMC梯形圖程式PMC ladder can be executed

C語言執行器、巨集執行器C Language executor, Macro Executor

FANUC PICTURE、FOCAS2

FANUC NCGuide

用途Purpose

在電腦上學習CNC的操作Learning CNC operations on PC

Page 16: 縮短循環時間Reducing cycle time

MANUAL GUIDE * 擴張教導式機能MANUAL GUIDE * Advanced guidance function

縮短程式作成時間 Reduction of programming time

• 輸入資料動態檢査Input data check by simulation

• 循環展開顯示Decomposed cycle display

• 模擬描繪的擴大・縮小・旋轉Scaling and rotation of animation

工件可自由地擴大・縮小・旋轉

Enlarging/reducing/r

otating work freely

• 對應畫面顯示相關操作説明Help for displayed screen

HELP鍵可顯示對應畫面的操作説明

Explaining operation

for displayed screen

by HELP button

於循環輸入畫面時可執行模擬

Simulating on cycle

data input screen

模擬時可以同時顯示程式

Displaying program

during simulation

Page 17: 縮短循環時間Reducing cycle time

特長Features

磨床用對話式機能GRINDING GUIDE

利用Macro Executor開發而成的磨床用對話式機能,磨床機械製造商可以利用此機能發展出自有化的磨床專用機能。Macro Executor developed with the use of grinders

with conversation functions, grinding machinery

manufacturers can take advantage of this function

by the development of the grinder has a dedicated

function.

程式主畫面:決定動作順序。Main screen:decide

related Process

循環輸入畫面:輸入所需數值。Cycle input

screen:key-in

required value

圖形檢查:確認是否為所需形狀。Path check:confirm path is

correct.內建6個外形機能

It has 6 Profile cylce to use.

Page 18: 縮短循環時間Reducing cycle time

遠端監視機械狀態Status Monitoring of Machine Tools from Remote Place

使用FANUC的CNC和機器人時,可以遠端監視其運行狀態Possible to observe operational status from remote place

when using CNCs and robots of FANUC異地Remote Place

工廠Factory

網際網路Internet

顯示CNC和機器人的狀態

Displaying status of CNCs and Robots

顯示網路攝影機捕捉的即時視訊

Displaying live cam of Web camera

Page 19: 縮短循環時間Reducing cycle time

工廠內任意地點監視機械Monitoring machine from anywhere in factory

利用攜帶型手持設備確認機械狀態Status Monitoring of Machine Tools on Mobile Device

CNC狀態通知功能CNC Status Notification function

CNC畫面Web伺服器功能CNC Screen Web server function

CNC畫面顯示在手持終端設備的網頁流覽器上

Displaying CNC screen on Web browser of mobile device

Notification of CNC Status (alarm,number of machined parts) by e-mail

用郵件通知CNC的狀態(報警的有無、加工工件數)

工廠

WiFi2F

1F

辦公室郵件 網頁流覽器

Page 20: 縮短循環時間Reducing cycle time

確定故障部位和原因Identifying failure location and cause

單元故障Failure of unit

電源問題Power supply trouble

其他原因Other factors信號線斷線

Disconnection of cable

FS30i-BFS0i-F

信號線斷線Disconnection of cable

可明確斷線位置Disconnection part is clear

可迅速排除故障Quick recovery possible

傳統的故障檢測Conventional failure detection

按部就班排查原因Investigate each possible cause

確定故障部位和原因

檢測到故障Failure detected

Identifyingfailure locationandcause

FANUC的故障檢測FANUC failure detection

Page 21: 縮短循環時間Reducing cycle time

提高CNC的維護性Improvement in maintainability of CNC

顯示發生DO輸出接地的I/O單元的組號和PMC

位址、數位DO alarm location displayed

DO接地DO alarm

I/O Linki

CNC內部故障CNC internal failure 主板故障

Main board failure

FSSB 斷線Disconnection

通信異常Communication

error

電源瞬斷Instantaneous power failure

檢測出DO輸出接地Detection of DO alarm

檢測出CNC內部故障 Detection of CNC internal failure

檢測出CNC-伺服間通信故障 Detection of failure in CNC-SERVO communication

正確確定並顯示故障部位和原因Failure location and cause displayed

顯示發生故障的電路板Failed printed-circuit board displayed

Page 22: 縮短循環時間Reducing cycle time

具備高運轉率、使用方便的新一體型驅動器New all-in-one amplifier enhancing Minimizing Downtime and Ease of Use

伺服驅動器biSVSP-B系列

SERVO AMPLIFIER biSVSP-B series

可顯示內置冷卻風扇的轉速 故障診斷記錄畫面 故障診斷嚮導畫面

風扇的預防維護

可快速查明報警原因

可快速更換風扇

Preventive maintenance of fan motors

Quickly finding cause of alarm

Easy access to replace fan motors

biSVSP-B series

Built-in cooling fan with speed sensing TROUBLE DGN.

GUIDANCE screen

TROUBLE DGN.

MONITOR screen

使用方便Ease of Use

機械運轉率的提高Minimizing Downtime

附加軸的連接更方便

DC環端子

DC環短路棒

biSVSP-B series ai-B series

Easy connection of additional amplifiers

應用主軸智慧加減速功能可增加驅動器的連接台數

Achieving more additional amplifiers by spindle smart acc./ dec.

DC Link terminal

DC Link short bar

Page 23: 縮短循環時間Reducing cycle time

風扇故障預警Detect sign of fan failure

非預期的停機時間

Accidental Downtime

確定故障風扇

Abnormal fan identified

警告提示Warning blinking

風扇監控畫面Fan monitor screen

檢測出風扇轉速異常並警告提示Warning message on screen at abnormal fan detected

在機械停機前及時更換Abnormal fan replaceable before machine stop

提高機械運轉率Minimizing downtime

風扇的預防性維護功能Preventive Maintenance Function of Fans

風扇報警導致突然停機Sudden machine stop by fan alarm

Page 24: 縮短循環時間Reducing cycle time

用於重切削、縮短加工時間Heavy cutting and cycle time reduction

提高主軸馬達的“短時間功率、扭矩”,可用於重切削和加工循環時間

Heavy cutting and cycle time reduction realized by reinforcement of

short time reated output and torque of spindle motor

0

5

10

15

20

0 2000 4000 6000 8000 10000

Motor speed [min-1]

Ou

tpu

t [k

W]

1500

7.5kW(S3 40%)

15kW(S3 15%)

加減速時間 Acc./Dec. time (負載慣量: 0.015kgm2)

(Load inertia : 0.015kgm2)

例) Example) 剛性攻牙時間 Rigid tapping time

強化型號Power up model

現有型號Current model

提高主軸馬達的功率Power up of spindle motor

-25%

5.5kW

100%UP

(S3000, 圈數25)(S3000, Screw threads25)

0

2000

4000

6000

8000

10000

0 0.5 1 1.5 2 2.5 3

時間[秒]

モータ速度[m

in-1]

Time [sec]

Mo

tor

Sp

ee

d [

min

-1]

1.59 sec. 2.11 sec.

0.80.4 1.61.2

1.18 sec.

1.36 sec.

-14%

(sec)

Page 25: 縮短循環時間Reducing cycle time

發揮主軸最大限度能力Making best use of spindle motor power

•能同時把握當前負載到最大負載和連續負載的餘量

•Seeing both load margins to

max. load and cont. rated load

最大功率(連續額定比)Max. output (% to cont.)

可持續加工時間Remaining duration time on present condition

連續額定功率(隨速度變化)Cont. rated output (varying

according to speed)

最大功率(右端固定)Max. output (fixed at right side)

當前功率(連續額定比)Present output (% to cont.)

當前功率Present output

Power

Max. output

Cont. rated output

Presentoutput

Speed

278%

195%

100%

412%

100%

Varying ratio of max. to cont. according to speed

最大/連續比隨速度變化

智慧型主軸負載表 Spindle Smart Load Meter

Page 26: 縮短循環時間Reducing cycle time

26

主軸馬達的出力強化Power up of Spindle Motor

: 出力強化規格 Power up models

: 新規格New models

• 追加S3 15% 額定出力,提升扭力

S3 15% rated output / torque added

• 短時間重切削能力的提升,實現加減速時間的縮短

Improving short time heavy duty cutting and

reducing acc. / dec. time

• 追加高速・高加速規格最適合新規小型M/C

New high speed / high acc. models added

特長Features

產品線Line-up

aiI

aiIT

連續額定出力Cont. rated output[kW] 0.55 1.5 2.2 3.7 5.5 7.5 11 15 18.5

標準StdaiI 0.5/10000 10000 10000 10000 10000 10000 8000 8000 8000 8000

15000 12000 12000 12000 12000 12000 12000 12000

aiI 1/ aiI 1.5/ aiI 2/ aiI 3/ aiI 6/ aiI 8/ aiI 12/ aiI 15/ aiI 18/

aiIT 1.5/

aiIT 2/ aiIT 3/ aiIT 6/ aiIT 8/

20000 20000

12000 12000 12000 10000aiIT 22/10000

30 37 4522

7000 7000 50008000

12000

aiI 30/ aiI 40/ aiI 50/aiI 22/

20000

15000

aiIT 12/1200012000

aiIT 15/

15000

高速H speed

高加速H Acc 15000aiI 3/aiI 2/

高速Std

高加速H Acc

aiI 1/24000

aiI 6/1500020000

aiI 0.5/ aiI 1/

aiI 1.5/

aiI 2/ aiI 3/ aiI 6/ aiI 8/

aiIT 1/24000

aiIT 2/ aiIT 3/ aiIT 6/ aiIT 8/15000 15000 15000

aiIT 15/

aiI 12/ aiI 15/ aiI 18/ aiI 22/

(採用出力強化規格的場合時,必需再次計算共通電源Requiring selection of Power Supply again with enhanced models)

Page 27: 縮短循環時間Reducing cycle time

剛性攻牙調整支援Tuning Assist for Rigid Tapping

特長Features

• 基於主軸的實際加速度以SERVO GUIDE支援調整時間常數

Supporting time constant tuning by SERVO GUIDE, based on

actual spindle acceleration

• 剛性攻牙最適加減速的參數設定也支援 Supporting parameter

setting of optimum acc/dec. for rigid tapping

切削扭力(Torque)

主軸速度Speed

加速度 ACC

主軸加速度(實測)SP

Acc(measured)

P0 P1

P2P3

P4指令加速度command acc

調整時間例Tuning time(Ex) :

60min → 15min

最適加減速參數設定

Parameter settingfor optimum

acc./dec.

CNC

SERVO GUIDE

剛性攻牙Rigid Tapping

Page 28: 縮短循環時間Reducing cycle time

攻牙加工的高速·高精度化High speed and high precision tapping

採用最新主軸控制機能Applying the latest spindle control functions

例Example S3000 Length20mm Pitch1mm tapping

• 剛性攻牙最佳加減速:主軸馬達扭矩得以最大限度利用Optimum Acc./Dec. for Rigid Tapping :

Making best use of spindle motor torque

• FSSB高速剛性攻牙:降低同步誤差FSSB High-speed Rigid Tapping :

Achieving smaller synchronous

採用最新功能前的剛性攻牙Before applying the latest functions

採用最新功能的剛性攻牙After applying the latest functions

同步誤差 Sync. error : 60pulse

1回迴圈1 cycle : 1815ms

同步誤差Sync. error : 50pulse

1回迴圈1 cycle : 1392ms迴圈時間縮短23%

Page 29: 縮短循環時間Reducing cycle time

速度增益・濾波器自動調整Quick automatic tuning of servo gain and filter

特長Features

效果Effect

•容易且短時間實現高精度Easy to enhance precision in

shorter time

適用例Ex

•除了速度增益以外,又增加對應制振濾波器的自動調整Automatic tuning of both the

gain and filter supported

•同時調整全軸Tuning all the axes at once

0 20 40 60 80

0i-F

0i-D

Tuning time (sec)

自動調整的高速化 Speeding up automatic tuning

0i-D

0i-F

3軸加工中心機的調整時間(例)Tuning time for a machining center with 3 axes(Ex)

Filter

Machine速度增益V gain

機械特性

Ki/s

Kp

速度指令VCMD+

+

+

-

速度回授 Vel feedback

Tuning time (sec)

▲26%

伺服增益調整畫面 Servo gain tuning display

Page 30: 縮短循環時間Reducing cycle time

・・

從龐大的資料中人工查詢Manually searching for target

waveform from large data

SERVO GUIDE自動檢索Automatic search by SERVO GUIDE

・短時間內快速抽出目標波形Quick display of target

waveform in short time

File11

・可以檢索程式編號、行列序編號

Finding matching points with

program No. or sequence No.

File2

File12File10

File3File1

異常波形的快速檢索One-shot search of abnormal waveform

波形的簡單檢索Easy to find target waveform

現狀 Up to now

波形檢索功能 Waveform Search Function

Page 31: 縮短循環時間Reducing cycle time

實現高度平滑的加工面Realizing smooth surface

• 進給平滑度高的伺服馬達

• 伺服HRV+控制實現了高應答性

實現了極度平滑的加工面Smoother feed of Servo Motor

Higher response by SERVO HRV+Control

Realizing Ultra smooth surface

最新伺服技術The latest servo control technology

HRV3

45度斜面加工Taper cutting(45 deg)

HRV3+

模具加工Die machining

HRV3 HRV3+

Page 32: 縮短循環時間Reducing cycle time

智慧公差控制Smart Tolerance Control

② 即使指令連續微小線段也能通過生成平滑

的路徑來實現高品質加工

Even if continuous small segments are

specified,Possible to improve smoothness of

finishing surface by creating smooth path

① 通過指定允許誤差(公差)可簡單方便地

變更加工精度,削減以往利用參數調整方

式所需的時間

Possible to change machining precision easily

by specifying allowable error (Tolerance), and

time for adjusting precision reduced

公差Tolerance指令路徑

Commanded

path

平滑的路徑Smooth path

公差Tolerance

微小點陣Small segments

曲線Curve

① ②

減少加工精度調整所需的勞力和時間,實現高品質加工Reducing steps and time for adjusting precision and achieving high-quality machining

Page 33: 縮短循環時間Reducing cycle time

僅需指定加工精度Only machining accuracy specified

想高速加工卻不知道加工誤差Although high-speed machining required,

machining error not estimated

加工誤差Machining error

應用智慧公差控制Using Smart Tolerance Control

僅需指定允許誤差就能以最佳速度進行加工

Achieving optimum velocity for

machining by only specifying

allowable error

Page 34: 縮短循環時間Reducing cycle time

高品質加工High-quality machining

想消除加工面的條紋

Wish to eliminate stripes on machined surface

平滑的加工面Smooth surface

僅需指定允許誤差就能實現高品質加工

Achieving high-quality machining

by only specifying allowable error

應用智慧公差控制Using Smart Tolerance Control

Page 35: 縮短循環時間Reducing cycle time

伺服HRV+ 控制SERVO HRV+Control

1mm/div

真圓度 0.5mm

Circularity 0.5mm

R30mm

F1000mm/min

效果Effect

高強度・高精度的直線導軌High rigidity and accuracy linear

guide

展示機 Demo Machine

高增益化減少至最小的背隙凸起量Ultra high gain of motor for lowest backlash

應用HRV+ 控制的超高精度Ultra high precision with HRV+Control

Page 36: 縮短循環時間Reducing cycle time

通過簡單操作實現加工再啟動Restart of machining by easy operation

應用快速程式再啟動 Using Quick Program Restart function

加工中斷後的再啟動Machining continuation after interruption

程式的中斷位置不明

Uncertain interrupted block

加工中斷Machining interruption

實現加工再啟動的復原過程繁瑣

Difficult restoration for machining continuation

中斷位置前的加工再啟動也能輕鬆實現Easy restart from past block at interruption

單觸實現加工再啟動One touch restart

輕鬆確定中斷位置Easy confirming of interrupted block

自動地返回到再啟動位置Automatic return to restart point

瞬間復原加工中斷時的內部狀態Restore internal data of interrupted block quickly

Page 37: 縮短循環時間Reducing cycle time

高精度 5 軸加工High-precision 5-axis machining

旋轉軸的誤差Error of rotary axis

補償旋轉軸誤差Compensate error of rotary axis

第2旋轉軸Secondary axis

測量用探頭Probe for measurement

測量用基準球Tooling ball

第1旋轉軸First rotary axis

傾斜誤差Inclined angleerror

通過簡單操作就能測量、補償旋轉工作臺的位置

Measuring and compensating

position of rotary table with simple

operation

5軸校準5-axis calibration5軸加工精度低

機械的經年變化?

Bad accuracy on 5-axis

machining.

Secular change of machine?

Page 38: 縮短循環時間Reducing cycle time

使旋轉工作檯面傾斜大約0.1度,並指令加工XY平面上的全圓

Incline rotary table by about 0.1 degree and command

circle on XY plane

About 0.1deg約0.1度

誤差補償 無效Without Error Compensation

誤差補償 有效With Error Compensation

工件Workpiece

刀具Tool

補償Compensation

程式指令圓Commanded circle

切削路徑Cutting path

三次元旋轉誤差補償的效果Effects of Three-dimensional Rotary Error Compensation

旋轉工作臺 Rotary table

X

Z

X

Y

Page 39: 縮短循環時間Reducing cycle time

工件測量機能Workpiece measurement function

特長Features

設定工件座標系時,提供簡單的量測循環供客戶使用。且不需測量儀器。When setting the workpiece coordinate system, FANUC offer easy

measure cycle to use. Don’t need Probe system.

簡單測量主畫面:內含內/外徑中心、寬度測量。SMPL MSURE MAIN

SCREEN:include in/out

center measure..

無須探針即可直接測量。Directly measure without

Probe system.

自由選擇要輸入的座標系。Choose desire coordinate

freely.

Page 40: 縮短循環時間Reducing cycle time

特長Features

USB 與 PCMCIA 的傳送機能Applying transmit function between in USB and PCMCIA

• 利用 USB 記憶碟可簡單的將加工程式傳送到 PCMCIA 的 CF 記憶碟The USB memory transmits programs can simply to the CF card of

PCMCIA.

• 利用 PCMCIA 的 CF 記憶碟,可直接執行 DNC 加工運轉Applying the CF card of PCMCIA ,it can do DNC operation directly.

USB 記憶裝置(USB Device)

PCMCIA CF 記憶裝置(CF Device)

程式傳送Transmit

程式多樣傳送主畫面Program transmit main screen

CNC

Page 41: 縮短循環時間Reducing cycle time

・・・Amp. Size Up ・・・Amp. Size Down

S3 25%

S3 15%

標準Std

65554535302518.515117.55.55.53.71.5S3 25%

額定出力Output

kW

aiSP

55

aiSP

45

aiSP

37

aiSP

26

aiSP

22

aiSP

22

aiSP

15

aiSP

11

aiSP

11

aiSP

5.5

aiSP

5.5

aiSP

5.5

aiSP

2.2

aiSP

2.2

驅動器

Amplifier

aiSP

55

aiSP

45

aiSP

37

aiSP

26

aiSP

22

aiSP

22

aiSP

15

aiSP

15

aiSP

11

aiSP

11

aiSP

11

aiSP

5.5

aiSP

2.2

aiSP

2.2

aiSP

30

aiI 22/8000

45

26

22

aiI 30/7000

37

30 453718.515117.55.53.72.22.21.50.55S1

55452218.515117.55.53.73.72.21.1S2

馬達型號Motor model

aiI 50/5000

aiI 40/7000

aiI 18/8000

aiI 15/8000

aiI 12/8000

aiI 8/ 8000

aiI 6/10000

aiI 3/10000

aiI 2/10000

aiI 1.5/10000

aiI 1/10000

aiI 0.5/10000

aiSP

26

aiSP

22

aiSP

22

aiSP

15

aiSP

15

aiSP

11

aiSP

11

aiSP

11

aiSP

5.5

35302518.51511107.56S3 15%

aiI主軸馬達出力強化aiI Power up of Spindle Motor

(採用出力強化規格的場合時,必需再次計算共通電源Requiring selection of Power Supply again with enhanced models)

產品線Line-up

Page 42: 縮短循環時間Reducing cycle time

提高切削加工效率 ⇒加强經濟型M/C的市場競爭力Improve cutting efficiency ⇒ Strengthen the competitiveness of the market economy M/C

: 最大轉速強化規格Maximum speed enhanced model

連續額定功率Cont. Rated Output [kW]

3.7 5.5 7.5 9 11 15

biI series

biIT series

biIP series

biIC seriesbiIC 6/6000

biIC 8/6000

biIC 3/6000

biI 6/12000

biIP 12/6000

biIP 15/6000

biIP 18/6000

biIP 22/6000

biI 15/8000

biIP 30/6000

biIP 40/6000

biIT 12/10000

biIT 15/8000

biI 3/12000

biI 8/12000

biI 12/10000

提高biI系列馬達的轉速Improve biI Series Motor Speed

產品線Line-up

biIP 8/6000

Page 43: 縮短循環時間Reducing cycle time

(採用出力強化規格的時候、共通電源必需再計算Requiring selection of Power Supply again with enhanced models)

時間重切削能力的提升,實現加減速時間的縮短

Improving short time heavy duty cutting and reducing acc. / dec. time

aiIT/biIT高速 / 高加速主軸馬達aiIT/biIT High speed / High acc. Spindle Motor

: 新規格New models

主軸馬達aiIT / biIT 系列Spindle Motor aiIT / biIT Series

主軸 Spindle

中心出水Center through coolant

特長Features

產品線Line-up

連續定格出力Cont.

Rated output[kW]2.2 3.7 5.5 7.5 11 15 22

aiIT

高速H speedaiIT 2/

12000

aiIT 3/

12000

aiIT 6/

12000

aiIT 8/

12000

aiIT 12/

12000

aiIT 15/

10000

aiIT 22/

10000

高加速H AccaiIT 1/

24000

aiIT 1.5/

20000

aiIT 2/

20000

aiIT 3/

15000

aiIT 6/

15000

aiIT 8/

15000

aiIT 15/

15000

biIT biIT 12/

10000

biIT 15/

8000

Page 44: 縮短循環時間Reducing cycle time

aiSP

30

aiSP

30

aiIP 60/5000

30

18.5

Low

9

7.5

5.5

High HighHighLowHighLowHighLowHighLowHighLowHighLowLow線圈Coil

aiSP

11

aiSP

11

aiIP 12/8000

7.5

3.7

aiSP

15

aiSP

15

aiIP 15/8000

9

5

12

9

7.5

aiSP

15

aiSP

15

aiIP 18/8000

11

6

15

11

9

aiSP

22

aiSP

22

aiIP 22/8000

15

7.5

S3 25%

標準Std

3737262218.5S3 25%

額定出力Output

kW

aiSP

26

aiSP

26

aiSP

22驅動器

AmplifieraiSP

26

aiSP

26

aiSP

22

22222218.513151111S1

303030222218.518.515S2

馬達型號Motor model

aiIP 50/6000

aiIP 40/6000

aiIP 30/6000

(採用出力強化規格的場合時,必需再次計算共通電源Requiring selection of Power Supply again with enhanced models)

aiIP主軸馬達出力強化aiIP Power up of Spindle Motor

產品線Line-up

Page 45: 縮短循環時間Reducing cycle time

1 2 4 4 8 12 12 22 30 40 50 65 75 95 150 300 500 1000 1500

200V

ai S2

/5000-B

/6000-B

ai S4

/5000-B

/6000-B

ai S8

/4000-B

/6000-B

ai S12

/4000-B

/6000-B

ai S22

/4000-B

/6000-B

ai S30

/4000-B

ai S40

/4000-B

ai S50

/2000-B

/3000-B

ai S60

/2000-B

/3000-B

ai S50

/3000-B

FAN-B

ai S50

/3000-B

FAN-B

ai S150

/3000-B

ai S300

/3000-B

ai S500

/2000-B

400V

ai S2

/5000HV-B

/6000HV-B

ai S4

/5000HV-B

/6000HV-B

ai S8

/4000HV-B

/6000HV-B

ai S12

/4000HV-B

/6000HV-B

ai S22

/4000HV-B

/6000HV-B

ai S30

/4000HV-B

ai S40

/4000HV-B

ai S50

/2000HV-B

/3000HV-B

ai S60

/2000HV-B

/3000HV-B

ai S50

/3000HV

FAN-B

ai S50

/3000HV

FAN-B

ai S150

/3000HV-B

ai S300

/3000HV-B

ai S500

/2000HV-B

/3000HV-B

ai S1000

/2000HV-B

/3000HV-B

ai S1500

/2000HV-B

/3000HV-B

200Vai F1

/5000-B

ai F2

/5000-B

ai F4

/5000-B

ai F8

/3000-B

/4000-B

ai F12

/4000-B

ai F22

/3000-B

/4000-B

ai F30

/3000-B

ai F40

/3000-B

400Vai F4

/5000HV-B

ai F8

/3000HV-B

/4000HV-B

ai F12

/4000HV-B

ai F22

/3000HV-B

/4000HV-B

ai F30

/3000HV-B

ai F40

/3000HV-B

265mm 380mm

扭矩

Torque

aiF-B

130mm

aiS-B

法蘭尺寸

Flange size90mm 174mm

伺服馬達ai系列Servo Motor ai Series

產品線Line-up

特長Features

高性能 / 高可靠性的AC伺服馬達AC Servo Motor with High Performance andHigh Reliablity

Page 46: 縮短循環時間Reducing cycle time

伺服馬達bi系列Servo Motor bi Series

0.4 0.5 1 1 2 4 4 8 12 12 22 30 40

200Vbi S0.4

/5000-B

bi S0.5

/6000-B

bi S1

/6000-B

bi S2

/4000-B

bi S4

/4000-B

bi S8

/3000-B

bi S12

/2000-B

/3000-B

bi S22

/2000-B

/3000-B

bi S30

/2000-B

bi S40

/2000-B

400Vbi S2

/4000HV-B

bi S4

/4000HV-B

bi S8

/3000HV-B

bi S12

/2000HV-B

/3000HV-B

bi S22

/2000HV-B

/3000HV-B

bi S30

/2000HV-B

bi S40

/2000HV-B

biSc-B 200Vbi Sc2

/4000-B

bi Sc4

/4000-B

bi Sc8

/3000-B

bi Sc12

/2000-B

/3000-B

bi Sc22

/2000-B

/3000-B

biF-B 200Vbi F4

/3000-B

bi F8

/2000-B

bi F12

/2000-B

bi F22

/2000-B

bi F30

/1500-B

扭矩

Torque

90mm

biS-B

法蘭尺寸

Flange size60mm 174mm

產品線Line-up

高性能 / 高可靠性的AC伺服馬達AC Servo Motor with High Performance andHigh Reliablity

特長Features

Page 47: 縮短循環時間Reducing cycle time

出力強化規格 Power up models

新規格 New models

標準型號

Standard Model

外徑 Outer diameter f 135 f 180f 120 f 156f 88

標準型號

Standard Model

外徑 Outer diameter

高速型號High speed Model

外徑 Outer diameter

f 292f 240 f 300 f 370f 210

f 240f 180f 159f 156f 110f 88

BiI 50S/

30000

BiI50L/

25000

BiI50M/25000

BiI80S/

30000

BiI80M/30000

BiI80M/15000

BiI112S/15000

BiI100S/12500

BiI112M/15000

BiI112L/15000

BiI112LL/15000

BiI80L/8000

BiI50L/

30000

BiI80S/

20000

BiI90L/

25000

BiI90S/

25000

BiI250M/3000

BiI250S/6000

BiI200L/6000

BiI200M/6000

BiI200S/6000

BiI180LL/10000

BiI180L/10000

BiI180M/10000

BiI170M/6000

BiI170S/6000

BiI160LL/13000

BiI160L/13000

BiI160M/13000

BiI132L/14000

BiI160LL/20000

BiI160L/20000

BiI160M/20000

BiI112L/20000

BiI112M/20000

BiI112S/20000

BiI112S/20000

BiI112SS/20000

BiI100S/30000

BiI100S/20000

BiI60S/

50000

BiI60SS/50000

BiI40S/

70000

内藏式主軸馬達出力強化Power up of Built-in Spindle Motor

產品線Line-up

(採用出力強化規格的場合時,必需再次計算共通電源Requiring selection of Power Supply again with enhanced models)

特長Features

短時間重切削能力的提升,實現加減速時間的縮短

Improving short time heavy duty cutting and

reducing acc. / dec. time

Page 48: 縮短循環時間Reducing cycle time

型號

Model

最大扭矩[Nm]

Max. torque[Nm]

連續扭矩[Nm]

Cont. torque[Nm]

最大轉速[min-1]

Max. speed[min-1]

伺服驅動器

Servo Amplifier

aiSV-B

200V 400V 200V 400V 200V 400V 200V 400V

DiS 15/1000 35 16 15 600 1000 20 20HV

DiS 60/400 130 65 60 200 400 40 40HV

DiS 120/600 240 110 110 600 600 80 80HV

DiS 70/300 160 75 73 150 300 40 40HV

DiS 150/300 380 170 160 150 300 80 80HV

DiS 200/300 550 240 230 150 300 80 80HV

DiS 250/250 600 225 215 125 250 80 80HV

DiS 500/250 1200 520 520 125 250 160 180HV

DiS 1000/200 1900 840 1000 100 200 160 180HV

DiS 1500/100 2800 1400 1500 50 100 160 180HV

DiS 2000/100 4000 2080 2200 50 100 160 180HV

DiS 5000/50 - 10000 - 4500 - 50 - 180HV

同期內藏伺服馬達DiS系列Synchronous Built-in Servo Motor DiS series

產品線Line-up