14
ISM IR LG06-13 _BR-LE4.0-D2A_Reliability report_final_Sept 2013 1 of 14 Reliability Test Report HW status Panasonic number SW status Customer Part No. Test No. Initial Performance tests before Reliability Tests 1. MSL MSL3 Moisture sensitivity Test 2. TC Temperature Cycling Test @ -50/+125°C; 500 cycles 3. LTST Low Temperature Storage Life Test @ -40°C / 1000 h 4 HTSL High Temperature Storage Life Test / HTSL @ +125°C / 1000 h 5 THB Temperature Humidity Bias Test @ +85°C / 85%rH / 1000 h, monitored 6 VT Vibration Test @10-55-10 Hz / 1min., 2h each direction 7 DT Shock Drop Test from a height of 1m, 10 times - each side 8 HTOL High Temperature Operating Life Test @ -85°C Vcc = max. / 1000 h 9 ESD ESD Test HMB JESD-22a-114D (C=150 pF; R=330 ) Final Performance tests after Reliability Tests Test Result Conclusion Issue Date Approval: X Conditional Approval: - Failed: - Panasonic Industrial Devices Europe GmbH Design Evaluation Group (DEG) Zeppelinstr. 19 21337 Lüneburg Tel.: +49(0)4131-899-154 Germany O. Jahnke Approved Prepared 02.09.2013 06.09.2013 V. Bay Test Overview BlueRadios BR-LE4.0-D2A The reliability tests were made on the BlueRadios module - ENW89832A6KF, BR-LE4.0-D2A, Dual Mode - and no problems were recognised. OK OK OK Result OK OK OK Products type 01 Wireless Module 3.3.0.0-D2 ENW89832A6KF Name of the test OK OK OK 06.09.2013 OK OK All tests PASSED Front Page

Reliability Test Report - Blue · PDF fileISM IR LG06-13 _BR-LE4.0-D2A_Reliability report_final_Sept 2013 2 of 14 Monitoring no P-Level Performance Test Temperature RT MSL LTSL HTSL

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ISM IR LG06-13 _BR-LE4.0-D2A_Reliability report_final_Sept 2013 1 of 14

Reliability Test Report

HW status

Panasonic number SW status

Customer Part No.

Test

No.

Initial Performance tests before Reliability Tests

1. MSL MSL3 Moisture sensitivity Test

2. TC Temperature Cycling Test @ -50/+125°C; 500 cycles

3. LTST Low Temperature Storage Life Test @ -40°C / 1000 h

4 HTSL High Temperature Storage Life Test / HTSL @ +125°C / 1000 h

5 THB Temperature Humidity Bias Test @ +85°C / 85%rH / 1000 h, monitored

6 VT Vibration Test @10-55-10 Hz / 1min., 2h each direction

7 DT Shock Drop Test from a height of 1m, 10 times - each side

8 HTOL High Temperature Operating Life Test @ -85°C Vcc = max. / 1000 h

9 ESD ESD Test HMB JESD-22a-114D (C=150 pF; R=330 Ω)

Final Performance tests after Reliability Tests

Test Result

Conclusion

Issue Date Approval: X

Conditional Approval: -

Failed: -

Panasonic Industrial Devices Europe GmbH Design Evaluation Group (DEG)

Zeppelinstr. 19

21337 Lüneburg Tel.: +49(0)4131-899-154

Germany

O. Jahnke

ApprovedPrepared

02.09.2013 06.09.2013

V. Bay

Test Overview

BlueRadios BR-LE4.0-D2A

The reliability tests were made on the BlueRadios module

- ENW89832A6KF, BR-LE4.0-D2A, Dual Mode -

and no problems were recognised.

OK

OK

OK

Result

OK

OK

OK

Products type 01Wireless Module

3.3.0.0-D2ENW89832A6KF

Name of the test

OK

OK

OK

06.09.2013

OK

OK

All tests PASSED

Front Page

ISM IR LG06-13 _BR-LE4.0-D2A_Reliability report_final_Sept 2013 2 of 14

Monitoring

no

P-Level Performance Test

Temperature

RT

MSL LTSL HTSL HTOL

Monitoring

no

Monitoring

Yes

Monitoring

no

Monitoring

Yes

Temperature

RT

Temperature

RT

Temperatur

e

RT

Temperatur

e

RT

Q-Level Performance Test Q-Level Performance Test Q-Level Performance Test Q-Level Performance Test

TC THB VT DT

Monitoring

no

Monitoring

Yes

Monitoring

no

Monitoring

no

Temperature

RT

Temperature

RT

Temperatur

e

RT

Temperatur

e

RT

Q-Level Performance Test Q-Level Performance Test Q-Level Performance Test (after CA) Q-Level Performance Test

ESD

Monitoring

no

Monitoring

no

Temperature

RT

Temperature

RT

Q-Level Performance Test P-Level Performance Test

High Temperature Storage Life Test

+125°C // 1000h

no voltage // no bias // no monitoring

(JEDS22-A103)

(HTSL)

Temperature Cycling Test-50 / +125 °C each 5 min dwell.

500 cycles (15min./cycl. -> 6 days)

PC required prior to test

(TC)

Temperature Humidity Bias Test

+85°C // 85% r.H. // 1000h // monitored

(THB)

Reliability Test flow plan for BlueRadios BR-LE4.0-D2A Wireless Module

Initial Performance Test

before Tests

High Temperature Operating Life TestJESD22-A108C // 1000 h // V=Vcc max //

Tamb. + 85 °C

monitored

(HTOL)

MSL3-Moisture sensitivity level 3

PC = Pre-Conditioning:

a) PC Bake: 24 hours, +125°C

b) PC Soak: 192 h +30°C 60% r.H. or

40 h +60°C 60% r.H.

c) 3 x reflow soldering (BTM profile max +260°C)

J-STD 020

Low Temperature Storage Life Test

- 40 °C // 1000h

no voltage // no bias // no monitoring

(LTST)

Final Performance Test

after Tests

Vibration Test10-55-10 kHz in 1 minutes, 2h in each direction. 1,5

mm Ampl.

(VT)

ESD robustness

HBM model (JESD-22a-114D)

Shock Drop TestDrop parts on concrete

(mounted on special frame for product simulation)

(DT)

Reliability Test Overview

ISM IR LG06-13 _BR-LE4.0-D2A_Reliability report_final_Sept 2013

MSL3 and THB - Temperature Humidity Bias Test

TC - Temperature cycling @ +125°C / -50°C @+85°C / 85%rH

HTSL - High temperature storage and HTOL - High temperature Load Life and

DT - Drop Test VT - Vibration Test Test:

Low Temperature Storage Life Test ESD HMB Test

@ -40°C // 1000h

Barcode:

Positiv

eN

egative

V. Bay

Approved

06.09.2013O. Jahnke

DateJudgementPrepared

ECFE7E11026D

ECFE7E110522

ECFE7E10FAF1

ECFE7E10F9F7

ECFE7E10FADE

ECFE7E10FAEF

ECFE7E10FAA1

ECFE7E10FABC

ECFE7E10FAE9

DEG

ECFE7E10FB0F

ECFE7E1101B5

ECFE7E110522

ECFE7E10F98B

Department

ECFE7E10FA56

ECFE7E10FB14

ECFE7E10FAD8

ECFE7E10FC19

ECFE7E110161

ECFE7E1101BD

ECFE7E10FB25

ECFE7E10FA0D

ECFE7E10F9FB

ECFE7E10FAA1

ECFE7E10FABC

ECFE7E1103B3

ECFE7E10FA0D

ECFE7E11042D

Serial Number

ECFE7E1101E5

ECFE7E110261

ECFE7E11027C

ECFE7E1102DE

ECFE7E11016F

ECFE7E10FC24

Serial Number Barcode:

ECFE7E110226

ECFE7E10FC98

ECFE7E10FA12

ECFE7E10FC98

ECFE7E10FB0F ECFE7E10FAFD

ECFE7E10FAD9

06.09.2013

ECFE7E11027C

list of modules in the tests

BR-LE4.04-D2A

ECFE7E110226

Panasonic Industrial

Devices Europe GmbH

Serial Number Barcode:

ECFE7E10FA12

ECFE7E10F9FB

ECFE7E11026D

Barcode:

ECFE7E110522

Serial Number Barcode:

ECFE7E1103CF

ECFE7E110161

ECFE7E1101BD

ECFE7E1103B3

ECFE7E1103CF

Serial Number

ECFE7E10FA3E ECFE7E10FA3E

Barcode:

ECFE7E10FC01

ECFE7E10FC19

ECFE7E10FAFD

Serial Number

ECFE7E10FADE

ECFE7E10FAE1

ECFE7E10FAEF

ECFE7E10FAF1

ECFE7E10FBBD

ECFE7E1102C1

ECFE7E1102DE

ECFE7E11042D

ECFE7E10FAD9

ECFE7E10FC01

ECFE7E10FAE1

ECFE7E1101B5

ECFE7E10F9F7

ECFE7E10F98B

ECFE7E11022B

ECFE7E1102C1

ECFE7E10FF68

ECFE7E110240

ECFE7E10FC14

ECFE7E10FC92

ECFE7E10FF68

ECFE7E110240

ECFE7E11016F

ECFE7E1101E5

ECFE7E110261

ECFE7E10FBBD

ECFE7E10FC14

ECFE7E10FC92

ECFE7E10FB25

ECFE7E10FC24

ECFE7E10FBE6

ECFE7E11006A

ECFE7E10FBE6

ECFE7E11006A

ECFE7E10FA56

ECFE7E10FAD8

ECFE7E10FAE9

ECFE7E10FB14

ECFE7E1103C1

ECFE7E1101A5

ECFE7E110201

ECFE7E1101A5

ECFE7E110201

ECFE7E1103C1

ECFE7E10FA3E ECFE7E10FA3E

ECFE7E10FA56 ECFE7E10FA56

ECFE7E10FB14

ECFE7E10FBE6 ECFE7E10FBE6

ECFE7E10FAD8 ECFE7E10FAD8

ECFE7E10FAE9 ECFE7E10FAE9

ECFE7E10FB14

ECFE7E110201 ECFE7E110201

ECFE7E1103C1 ECFE7E1103C1

ECFE7E11006A ECFE7E11006A

ECFE7E1101A5 ECFE7E1101A5

Prepared:

V. BayApproved:

O. Jahnke

Module list

ISM IR LG06-13 _BR-LE4.0-D2A_Reliability report_final_Sept 2013 4 of 14

Prepared:

MSL3 and Temperature Cycling Test V. Bay

@ +125°C / -50°C Approved:

Panasonic Industrial 500cycles (15min. / cycl.) O. Jahnke

Devices Europe GmbH BR-LE4.0-D2A 06.09.2013

Result: OK, Passed

All parameters in spec. after reliability tests.

All Deviations are less than the specified max allowed deviations.

Current RX

25

30

35

40

45

50

55

60

65

Initial final

mA

Frequency tolerance CH 0

-40

-20

0

20

40

Initial final

kHz

Idle Current

-0,5

1,5

3,5

5,5

7,5

9,5

Initial final

mA

Transmit power

0

2,5

5

7,5

10

12,5

15

Initial final

dBm

Graph MSL3_Temp cycl

ISM IR LG06-13 _BR-LE4.0-D2A_Reliability report_final_Sept 2013 5 of 14

Prepared:

Low Temperature Storage Life Test V. BayApproved:

Panasonic Industrial O. Jahnke

Devices Europe GmbH BR-LE4.0-D2A 06.09.2013

400

Result: OK, Passed

All parameters in spec. after reliability tests.

All Deviations are less than the specified max allowed deviations.

Remark:

Idle mode currents are usually below 1 mA, but sometimes were measured 6 mA.

This 6 mA are still in spec. of max. 10 mA.

@ -40°C // 1000h

Current RX

25

30

35

40

45

50

55

60

65

Initial final

mA

Frequence tolerance CH 0

-80

-60

-40

-20

0

20

40

60

80

Initial final

kHzTransmit power

3

5

7

9

11

13

Initial final

dBm

Current idle

0

2

4

6

8

10

Initial final

mA

Graphs Low temp storage

ISM IR LG06-13 _BR-LE4.0-D2A_Reliability report_final_Sept 2013 6 of 14

Prepared:

HTSL @+125°C// 1000h V. Bay

and Shock Drop Test from height 1m Approved:

Panasonic Industrial O. Jahnke

Devices Europe GmbH BR-LE4.0-D2A 06.09.2013

Result: OK, Passed

All parameters in spec. after reliability tests.

All Deviations are less than the specified max allowed deviations.

Remark:

Idle mode currents are usually below 1 mA, but sometimes were measured 6 mA.

This 6 mA are still in spec. of max. 10 mA.

Current RX

25

30

35

40

45

50

55

60

65

Initial final

mA

Frequency tolerance CH 0

-80

-60

-40

-20

0

20

40

60

80

Initial final

kHz

Idle Current

0

2

4

6

8

10

Initial final

mA

Transmit power

3

5,5

8

10,5

13

Initial final

dBm

Graph HTSL and drop test

ISM IR LG06-13 _BR-LE4.0-D2A_Reliability report_final_Sept 2013 7 of 14

1m height Drop test

BR-LE4.0-D2A

Test:

Drop test with 10 pcs of module BR-LE4.0-D2A ( no. 1 - 10 ) from production in Slovakia on a

mounting block of app. 110 grams for test of soldering concept

Test Conditions:

- Drop parts on concrete ( mounted on special frame for product simulation )

- Height of 100 cm

- Quantity of drops:

a) specified: 3 times one drop in each of the 6 directions (Total 3x6=18 drops)

b) extended target: 10 times one drop in each of the 6 directions (Total 10x6= 60 drops)

- DUT modules are fixed at a special mounting block with a weight of app. 110 grams - see below

Drop machine

Fall direction

modules are fixed on a mounting block

The weight of this mounting block simulates the weight of

the final application equipment at end-customer of 150 - 200g

Department Checked Approved Judgement Date

DEG V. Bay O. Jahnke

Devices Europe GmbH

06.09.2013

Panasonic Industrial

06.09.2013

Prepared:

V. BayApproved:

O. Jahnke

Height of 1,00 m

4

3

1

2

6

5

Drop Test_1m

ISM IR LG06-13 _BR-LE4.0-D2A_Reliability report_final_Sept 2013 8 of 14

1m height Drop test

BR-LE4.0-D2A

a) Test Result after 3 times 6 drops (18 drops)

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10

1 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

2 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

3 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

4 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

5 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

6 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

1 2 3 4 5 6 7 8 9 10

Remark:

1 OK OK OK OK OK OK OK OK OK OK These 3 times fall cycles (yellow marked) are the

2 OK OK OK OK OK OK OK OK OK OK minimum requirements what the 10 DUTs have

3 OK OK OK OK OK OK OK OK OK OK to survive without any damages.

4 OK OK OK OK OK OK OK OK OK OK

5 OK OK OK OK OK OK OK OK OK OK 1 fall cycle:

6 OK OK OK OK OK OK OK OK OK OK each one fall/drop in the 6 directions = 6 falls/drops

b) Test Result after in total 10 times 6 drops (60 drops) - extended tests

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10

1 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

2 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

3 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

4 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

5 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

6 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10

1 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

2 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

3 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

4 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

5 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

6 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10

1 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

2 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

3 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

4 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

5 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

6 OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK

1 2 3 4 5 6 7 8 9 10

CONCLUSION:1 OK OK OK OK OK OK OK OK OK OK

2 OK OK OK OK OK OK OK OK OK OK PASSED, no problems3 OK OK OK OK OK OK OK OK OK OK

4 OK OK OK OK OK OK OK OK OK OK Visually were no damages observed and electrical

5 OK OK OK OK OK OK OK OK OK OK function was OK after in total 60 drops.

6 OK OK OK OK OK OK OK OK OK OK

Department Checked Approved Judgement Date

DEG V. Bay O. Jahnke OK

Falling cycle

Fall-

direc-

tion

Module No.

Panasonic Industrial

Devices Europe GmbH

6

Module No.

Module No.

Fall cycle

Fall-

direc-

tion

06.09.2013

9

7

Falling cycle 8

Fall-

direc-

tion

Module No.

Falling cycle 10

Fall-

direc-

tion

Module No.

5

2

4

1

Falling cycle 3

Fall-

direc-

tion

Fall-

direc-

tion

Module No.

Falling cycle

06.09.2013

Prepared:

V. BayApproved:

O. Jahnke

Drop Test_1m (2)

ISM IR LG06-13 _BR-LE4.0-D2A_Reliability report_final_Sept 2013 9 of 14

Prepared:

MSL3 and Temperature Humidity V. Bay

Bias Test Approved:

Panasonic Industrial @ +85°C // 85%rH O. Jahnke

Devices Europe GmbH BR-LE4.0-D2A 06.09.2013

Result: OK, Passed

All parameters in spec. after reliability tests.

All Deviations are less than the specified max allowed deviations.

Remark:

Idle mode currents are usually below 1 mA, but sometimes were measured 6 mA.

This 6 mA are still in spec. of max. 10 mA.

Current RX

25

30

35

40

45

50

55

60

65

Initial final

mA

Frequency tolerance CH 0

-80

-60

-40

-20

0

20

40

60

80

Initial final

kHz

Idle Current

0

2

4

6

8

10

Initial final

mA

Transmit power

3

5,5

8

10,5

13

Initial final

dBm

Graph_Temp_Humid Bias life

ISM IR LG06-13 _BR-LE4.0-D2A_Reliability report_final_Sept 2013 10 of 14

Temperature Humidity Bias Test

@+85°C/ 85%rH //1000h // V=Vcc max

MONITORING RESULTS

BR-LE4.0-D2A

These graphs is representative for all DUTs

Conclusion: DUTs passed this test without any performance loss.

There are no voltage- and current interruptions, drop outs or problems visible while the test.

Parameter Deviations after these tests are less than the specified max allowed

deviations

Judgement:

Department Checked Approved Judgement Date

DEG V. Bay O. Jahnke

Devices Europe GmbH

06.09.2013

Panasonic Industrial

06.09.2013

OK

Prepared:

V. BayApproved:

O. Jahnke

Temp_Humid Bias_Monitor

ISM IR LG06-13 _BR-LE4.0-D2A_Reliability report_final_Sept 2013 11 of 14

Prepared:

HTOL @+85°C//1000h // V=Vcc max V. Bay

and Vibration Test Approved:

Panasonic Industrial O. Jahnke

Devices Europe GmbH BR-LE4.0-D2A 06.09.2013

Result: OK, Passed

All parameters in spec. after reliability tests.

All Deviations are less than the specified max allowed deviations.

Remark:

Idle mode currents are usually below 1 mA, but sometimes were measured 6 mA.

This 6 mA are still in spec. of max. 10 mA.

Current RX

25

30

35

40

45

50

55

60

65

Initial final

mA

Frequency tolerance CH 0

-80

-60

-40

-20

0

20

40

60

80

Initial final

kHz

Idle Current

0

2

4

6

8

10

Initial final

mA

Transmit power

3

5,5

8

10,5

13

Initial final

dBm

Graph HTOL and Vibration

ISM IR LG06-13 _BR-LE4.0-D2A_Reliability report_final_Sept 2013 12 of 14

High Temperature Operation Life Test

MONITORING RESULTS

@+85°C//1000h // V=Vcc max

BR-LE4.0-D2A

These graphs is representative for all DUTs

Conclusion: DUTs passed this test without any performance loss.

There are no voltage- and current interruptions, drop outs or problems visible while the test.

Parameter Deviations after these tests are less than the specified max allowed

deviations

Judgement:

Department Checked Approved Judgement Date

DEG V. Bay O. Jahnke

Prepared:

V. BayApproved:

O. Jahnke

Devices Europe GmbH

06.09.2013

Panasonic Industrial

06.09.2013

OK

HTOL_Monitor

ISM IR LG06-13 _BR-LE4.0-D2A_Reliability report_final_Sept 2013 13 of 14

Prepared:

ESD HMB V. Bay

(150pF & 330Ω) Approved:

Panasonic Industrial O. Jahnke

Devices Europe GmbH BR-LE4.0-D2A 06.09.2013

400

Result: OK, Passed

All parameters in spec. after reliability tests.

All Deviations are less than the specified max allowed deviations.

Remark:

Idle mode currents are usually below 1 mA, but sometimes were measured 6 mA.

This 6 mA are still in spec. of max. 10 mA.

Current RX

25

30

35

40

45

50

55

60

65

Initial final

mA

Frequence tolerance CH 0

-80

-60

-40

-20

0

20

40

60

80

Initial final

kHzTransmit power

3

5,5

8

10,5

13

Initial final

dBm

Idle Current

-0,5

1,5

3,5

5,5

7,5

9,5

Initial final

mA

Graphs ESD HMB

ISM IR LG06-13 _BR-LE4.0-D2A_Reliability report_final_Sept 2013 14 of 14

Test: ESD test on 6 pcs of module BR-LE4.0-D2A. Three times on each pin.

Before and after each ESD test electrical test were made

ESD measure equipment ESD measure object

ESD test R - 8.1 conditions:

3pcs ( each pin with (+ 2,0 kV) (150pF & 330ΩΩΩΩ) measurement, until (+ 3,0kV)

3pcs ( each pin with (- 2,0 kV) (150pF & 330ΩΩΩΩ) measurement, until (- 3,0kV)

Comments:

Result: Passed without any problems

Department Approved Judgement DateDEG O. Jahnke

ECFE7E10FA3E

ECFE7E10FA56

Serial Number 3,0 kV

OK

OK

OK

Positive OK

ECFE7E10FBE6

Negative OK OKECFE7E10FB14

Negative OK OK

ECFE7E10FAE9

Positive OKECFE7E10FAD8

Negative OK

06.09.2013

ESD 2,0 kV

Positive

OK

OK

Panasonic Industrial O. Jahnke

Devices Europe 06.09.2013

Prepared:

ESD Investigation Report V. Bay

BR-LE4.0-D2A Approved:

ESD