MODEL 0.5/4 : PAGE - 1

Repair PartsModel 0.5/4 Crane

IOWA MOLD TOOLING CO., INC.BOX 189, GARNER, IA 50438-0189

641-923-3711

MANUAL PART NO: 99903420

MATERIAL HANDLING SYSTEMS

99903420: 20111129

Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation company.

MODEL 0.5/4 : PAGE - 2

TABLE OF CONTENTS99903420: 20020402

MATERIAL HANDLING SYSTEMS ................................................................................ 1CRANE LAYOUT ............................................................................................................ 4M-BASE INCLUDING CRANE MAST ............................................................................ 5JIB EXTENSIONS, T ...................................................................................................... 6JIB EXTENSION FOR WINCH, T0 ................................................................................. 7JIB EXTENSION FOR WINCH, T ................................................................................... 8WINCH ............................................................................................................................ 9WINCH .......................................................................................................................... 10BOOM CYLINDER, C40-545 ........................................................................................ 11HYDRAULIC SYSTEM, BOOM CYLINDER ................................................................. 12PUMP & MOTOR (1) ..................................................................................................... 13PUMP & MOTOR (2) ..................................................................................................... 14OUTRIGGER LEG, MECHANICAL............................................................................... 15OUTRIGGER LEG, MECHANICAL, PULL-OUT........................................................... 16DECAL KIT ................................................................................................................... 17

MODEL 0.5/4 : PAGE - 3

In addition to the information presented in thismanual, read and understand the IMT Crane

Operator's Safety Manual before operating orperforming any maintenance on your crane.

DATE LOCATION DESCRIPTION OF CHANGE

20030611 17 ADDED DECAL KIT

20070228 COVER UPDATED OWNERSHIP STATEMENT

20111129 ECN 11628 - UPDATED STABILIZER VERBIAGE

REVISIONS LIST

99903420

MODEL 0.5/4 : PAGE - 4CRANE LAYOUT1. BASE2. MAST3. MAIN BOOM4. EXTENSION, 80 MM5. HINGE PIN6. CYLINDER PIN7. LOCK PIN8. BOOM CYLINDER9. CRANK HANDLE10. HAND PUMP11. LEVER12. HOOK

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MODEL 0.5/4 : PAGE - 5M-BASE INCLUDING CRANE MAST1. 1222952 CRANE MAST (INCL. 6-10) 12. 23388 BUSHING 23. 24115 RUBBER FUBBER 14. 31212 RETAINING PIN Ø6 X 40 25. 1222974 PIN 16. 21942 V-RING V-80A REF7. 1222323 FLANGE REF8. 23197 BALL BEARING REF9. 1222714 SPACER REF10. 1222030 WORM GEAR W/SHAFT REF11. 23107 BALL BEARING 112. 25961 PLUG TCF 1/2” 113. 30424 SCREW MC 6 X 16 614. 23198 CONE ROLLER BEARING 116. 23191 CONE ROLLER BEARING 117. 20233 O-RING 118. 1222703 COVER 119. 30440 SCREW MC8 X 25 420. 20174 O-RING 121. 1222614 CRANK HANDLE 122. 1222693 BASE 123. 1223493 CRANE MAST FOR WINCH 124. 30417 PIPE PLUG 1/4” 1

NOTEFOR UNITS WITH SERIAL NUMBERS

ABOVE 9449576

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MODEL 0.5/4 : PAGE - 6JIB EXTENSIONS, T1. 1222962 MAIN BOOM 12. 33385 SPLIT RING Ø4 13. 1222264 PIN 14. 64256 BALL W/BUSHING 15. 31212 RETAINING PIN Ø6 X 40 46. 1222974 PIN 17. 1222984 PIN 18. 1222583 EXTENSION 80 MM 19. 62129 SHACKLE SWIVEL 2T. 1/2” 110. 62128 HOOK 111. 62148 SAFETY CATCH REF

06903101: 20020402NOTE

FOR UNITS WITH SERIALNUMBERS ABOVE 9449576

MODEL 0.5/4 : PAGE - 7JIB EXTENSION FOR WINCH, T01. 1223182 MAIN BOOM 12. 31212 RETAINING PIN Ø6 X 40 23. 1222974 PIN 14. 1222984 PIN 15. 23388 BUSHING REF6. 1223310 PROFILE 17. 1223320 PROFILE (INCL. 5) 18. 1227594 PIN 19. 33387 SPLIT RING Ø8 REF

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MODEL 0.5/4 : PAGE - 8JIB EXTENSION FOR WINCH, T1. 1223272 MAIN BOOM 12. 33385 SPLIT RING Ø4 13. 1222264 PIN 14. 64256 BALL W/BUSHING 15. 31212 RETAINING PIN Ø6 X 40 26. 1222974 PIN 17. 1222984 PIN 18. 1223233 MANUAL EXTENSION 19. 23388 BUSHING REF10. 1227594 PIN 111. 33387 SPLIT RING Ø8 REF12. 1223310 PROFILE 113. 1223320 PROFILE 1

06903120: 20020402NOTE

FOR UNITS WITH SERIAL NUMBERSBETWEEN 9449576 AND 491302

MODEL 0.5/4 : PAGE - 9WINCH1. 33115 SNAP RING 22. 1223094 WIRE SHEAVE 23. 31329 LUBRICATOR M6X1-0 24. 1223104 PIN 25. 30888 LOCK NUT M10 36. 61238 WINCH 17. 61250 FUSE 40 AMP 18. 61246 RELAY BOX 19. 30890 LOCK NUT M12 110. 30192 STEEL BOLT M12 X 100 111. 1223134 GUIDE 112. 61247 WEIGHT 113. 63184 WIRE ROPE W/HOOK 114. 27331 SWITCH 1

06904020: 20020402NOTE

FOR UNITS WITH SERIAL NUMBERSBETWEEN 9449576 AND 491156

MODEL 0.5/4 : PAGE - 10

NOTEFOR UNITS WITH SERIALNUMBERS ABOVE 491157

WINCH1. 33115 SNAP RING 30U 22. 63630 WIRE SHEAVE 23. 31329 LUBRICATOR M6 X 1-0 24. 1223104 PIN 25. 63188 WIRE ROPE Ø6 X 7M 16. 61298 WINCH 12V 17. 58214 REMOTE CONTROL REF8. 58215 REMOTE CONTROL REF9. 58249 STOP FOR WIRE RUN-OUT 110. 27331 SWITCH 111. 30192 STEEL BOLT M12 X 100 112. 30890 LOCK NUT M12 113. 1223134 GUIDE 114. 1214990 SWIVEL HOOK, CPL 1

15. 31340 RIVET REF16. 64848 BRASS LABEL REF17. 63605 PIPE REF18. 1284484 WEIGHT REF19. 30231 STEEL BOLT M16 X 90 REF20. 30892 LOCK NUT M16 REF21. 62129 SHACKLE SWIVEL, 2T 1/2” REF22. 62128 HOOK SWIVEL 2T REF23. 62148 SAFETY CATCH REF

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MODEL 0.5/4 : PAGE - 1106905050: 20020402NOTE

FOR UNITS WITH SERIALNUMBERS ABOVE 9449576

BOOM CYLINDER, C40-5451223042 BOOM CYLINDER C40-545 16892910 SEAL KIT (INCL. 5-9) 1

1. 1223013 CYLINDER 12. 23388 BUSHING 43. 61505 HOSE-FAILURE VALVE 1/4” 14. 1241073 PISTON 15. 20779 DOUBLE SLEEVE 40X30X12.5 16. 20176 O-RING 17. 20880 BACK RING 30 X 35 18. 20108 O-RING 19. 20507 SCRAPER 110. 1222894 GUIDE 111. 1223034 PISTON ROD 1

MODEL 0.5/4 : PAGE - 12HYDRAULIC SYSTEM, BOOM CYLINDER

58772 SEAL KIT FOR PUMP 11. 25117 CONNECTION 22. 27274 CLIP 13. 62496 HOSE 1/4” X 1600 O/V 24. 25244 CONNECTION 15. 25109 CONNECTION 16. 58771 LEVER REF7. 60156 HAND PUMP 18. 58773 PLUG REF

06907252: 20020402NOTE

FOR UNITS WITH SERIALNUMBERS ABOVE 491348

MODEL 0.5/4 : PAGE - 13PUMP & MOTOR (1)1. 25117 CONNECTION 12. 27274 CLIP 53. 28669 CABLE 14. 59765 O-RING REF5. 59762 MAGNET COIL 12V 26. 59640 NUT REF7. 6892820 SEAL KIT REF8. 59772 SOLENOID VALVE 19. 25109 CONNECTION 210. 62619 HOSE 1/4” X 1500 O/O 211. 61934 POWER PACK, CPL 112. 28947 GROUNDING CALBE, 24V 113. 30884 LOCK NUT M6 714. 66131 SPACER 115. 66130 PLATE 116. 30118 STEEL BOLT M6 X 45 417. 27950 CABLE LEAD-IN 118. 27967 PACKING GLAND 119. 27971 PACKING GLAND 220. 46524 RUBBER SEAL, .7M 121. 1223613 COVER 122. 27383 SWITCH 123. 28613 CABLE 124. 27340 RELAY 12V 125. 27380 RELAY SOCKET 126. 30111 SET SCREW M6 X 12 127. 28649 CABLE 128. 27365 COILED WIRE REF29. 28662 CONTACT BOX 130. 26106 CONNECTION 131. 60931 PRESSURE GAUGE 132. 66066 HOUSING 133. 64618 PRESSURE GAUGE LABEL 134. 62488 HOSE 1/4” X 1330 O/V 135. 31134 WASHER 6MM 236. 1223763 PROTECTIVE PLATE 137. 30119 STEEL BOLT M6 X 50 238. 31401 CLIP HS36 239. 1223753 FITTINGS 140. 25922 CONNECTION 141. 59771 VALVE HOUSING 142. 25244 CONNECTION 143. 1223794 PIPE 144. 25249 CONNECTION 145. 26370 CONNECTION 146. 59012 CONNECTION 1 L/MIN, 185 BAR 148. 25112 CONNECTION 149. 25248 CONNECTION 150. 1214014 WASHER 251. 28694 CABLE 1

NOTEDRAWING ON NEXT PAGE

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MODEL 0.5/4 : PAGE - 14PUMP & MOTOR (2) NOTE

PARTS LIST ON PREVIOUS PAGE

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STABILIZER LEG, MECHANICAL1214250 STABILIZER, CPL 1

1. 1214264 HOUSING 12. 30894 LOCK NUT M20 13. 30253 STEEL BOLT M20 X 100 14. 1220934 STABILIZER 15. 1225874 BOLT 16. 64262 BALL Ø32 X 10 MM REF7. 33387 SPLIT RING Ø8 REF8. 1220974 EXT. STABILIZER LEG, VERT 1

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MODEL 0.5/4 : PAGE - 16

STABILIZER LEG, MECHANICAL, PULL-OUT

1210060 STABILIZER & EXTENSION 1(INCL. 1-11)

1. 1220894 EXT. BEAM, HORIZONTAL 12. 30112 SET SCREW, M6 X 16 23. 30884 LOCK NUT M6 24. 1211074 SUSPENSION 15. 30894 LOCK NUT M20 16. 30253 STEEL BOLT M20 X 100 17. 1220934 STABILIZER 18. 1225874 BOLT 19. 64262 BALL REF10. 33387 SPLIT RING Ø8 REF11. 1220974 EXT STABILIZER LEG, VERT 1

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MODEL 0.5/4 : PAGE - 170.5/4 DECAL KIT (95717594)1. 70029119 PLACARD, SERIAL NO. 12. 70396142 DECAL, I.D. 0.5/4 23. 70396145 DECAL, CP 0.5/4 24. 70396021 DECAL, MADE IN DENMARK 1

95717594. 20030611

70396142 (2)

70396142 (2)

70396021 70029119

MODEL 0.5/4 : PAGE - 18

IOWA MOLD TOOLING CO., INC.BOX 189, GARNER, IA 50438-0189

641-923-3711

MANUAL PART NO: 99903420

99903420: 20020402