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©2020 System Plus Consulting | SP20560 - IRay Technology 12µm and 17µm Thermal Sensors | Sample 1
22 Bd Benoni Goulin44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr
IRay Technology 12µm and 17µm Thermal Sensors
Multi-Comparison of iRay LWIR MicrobolometersSP20560 - MEMS report by Sylvain HALLEREAU
Laboratory analysis by Youssef EL GMILIAugust 2020 – Sample
REVERSE COSTING® – STRUCTURAL, PROCESS & COST REPORT
©2020 System Plus Consulting | SP20560 - IRay Technology 12µm and 17µm Thermal Sensors | Sample 2
Table of Contents
Overview / Introduction 4
o Executive Summary
o Reverse Costing Methodology
Company Profile 8
o Raytron Technology
o IRay Technology
o Market Analysis
Physical Analysis 16
o Summary of the Physical Analysis
o 17 µm Microbolometer, first generation
✓ Package Views
✓ Die Overview & Dimensions
✓ Die Process
✓ Die Cross-Section
✓ Die Process Characteristics
o 17µm Microbolometer, second generation
✓ Package Views
✓ Package Cross-Section
✓ Die Overview & Dimensions
✓ Die Process
✓ Die Cross-Section
✓ Die Process Characteristics
o 12µm Microbolometer
✓ Package Views
✓ Package Cross-Section
✓ Die Overview & Dimensions
✓ Die Process
✓ Die Cross-Section
✓ Die Process Characteristics
Manufacturing Process 177
o RTD611
o Global Overview
o ROIC Wafer
o Microbolometer Wafer
o Process Flow
o RTD3172
o RTD6122
Cost Analysis 199
o Yields Explanation & Hypotheses
o RTD611
✓ ROIC Front-End Cost
✓ Microbolometer Wafer & Die Cost
✓ IR Window Cost
✓ Package Cost
✓ Component Cost
o RTD3172
o RTD6122
Price Estimation 234
Technical and Cost Comparison 238
o TRD611vs. RTD3172 vs. RTD6122
Feedbacks 244
System Plus Consulting Services 246
©2020 System Plus Consulting | SP20560 - IRay Technology 12µm and 17µm Thermal Sensors | Sample 3
Overview / Introductiono Executive Summaryo Reverse Costing Methodologyo Glossary
Company Profile & Supply Chain
Market Analysis
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Technical & Cost Comparison
Feedbacks
Related Reports
About System Plus
Executive Summary
Founded in 2009, Yantai is now a leader of the infrared technology in China and in the world. During the last 6 years, IRay Technology had
upgraded their technologies from 17µm up to 12µm. This report highlights the quick evolution of the microbolometer technology in China.
IRay Technology has a broad range of products from thermal camera plug-ins for smartphones to FPA detector, cores and thermal cameras
for military IRay Technology already has the camera for today's high growth market, health security, and tomorrow's high growth market,
automotive and ADAS. All the products integrate the Raytron Technology microbolometer die. Today, the 17µm and 12µm microbolometer
are the most used sensors in IRay Technology products.
This full reverse costing study has been conducted to provide insight into technology data, the manufacturing cost and selling price of three
IRay Technology / Raytron Technology microbolometers, the RTD611 and RTD3172, two different generations of 17 µm microbolometers, as
well as the RTD6122, a 12µm microbolometer.
Metallic and ceramic package technologies are studied in this report followed by the choice of material for the windows.
The three microbolometers use all Vanadium Oxide technology but the newest generation in 17µm and the 12µm dies have an umbrella
structure above the VOx that increases the sensitivity of the components.
With a definition between 640x512 and 384x288 pixels the 3 microbolometer are designed for large markets, including consumer, industrial,
automotive, security, etc..
Along with the complete technical analysis of the three microbolometer components, this report analyses their cost and estimates their price.
Finally a technical and cost comparison between the three microbolometers is included.
©2020 System Plus Consulting | SP20560 - IRay Technology 12µm and 17µm Thermal Sensors | Sample 4
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 17µm First Generation
o Packageo Windowo Microbolometer
o 17µm Second Generationo Packageo Windowo Microbolometer
o 12µm Generationo Packageo Windowo Microbolometer
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Technical & Cost Comparison
Feedbacks
Related Reports
About System Plus
RTD611 17µm Microbolometer - Package View & Dimensions
34.6mm
31
.7m
m
• Package: Metallic package
• Dimensions: 34.6 x 31.7 x 7.7 mm
• Pins: 40
Metallic package
Package top view©2020 by System Plus Consulting
Package bottom view©2020 by System Plus Consulting
Package bottom view©2020 by System Plus Consulting
Window
©2020 System Plus Consulting | SP20560 - IRay Technology 12µm and 17µm Thermal Sensors | Sample 5
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 17µm First Generation
o Packageo Windowo Microbolometer
o 17µm Second Generationo Packageo Windowo Microbolometer
o 12µm Generationo Packageo Windowo Microbolometer
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Technical & Cost Comparison
Feedbacks
Related Reports
About System Plus
RTD3172C 17µm Microbolometer - Package View & Dimensions
22mm
22
mm
• Package: Ceramic package
• Dimensions: 22 x 22 x 7.1 mm
Ceramic package
Package top view©2020 by System Plus Consulting
Package bottom view©2020 by System Plus Consulting
Package bottom view©2020 by System Plus Consulting
Frame
©2020 System Plus Consulting | SP20560 - IRay Technology 12µm and 17µm Thermal Sensors | Sample 6
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 17µm First Generation
o Packageo Windowo Microbolometer
o 17µm Second Generationo Packageo Windowo Microbolometer
o 12µm Generationo Packageo Windowo Microbolometer
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Technical & Cost Comparison
Feedbacks
Related Reports
About System Plus
RTD6122 12µm Microbolometer - Package View & Dimensions
22mm
22
mm
• Package: Ceramic package
• Dimensions: 22 x 22 x 8.2 mm
Window with the filters
Ceramic package
Package top view©2020 by System Plus Consulting
Package bottom view©2020 by System Plus Consulting
Package bottom view©2020 by System Plus Consulting
Frame
©2020 System Plus Consulting | SP20560 - IRay Technology 12µm and 17µm Thermal Sensors | Sample 7
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 17µm First Generation
o Packageo Windowo Microbolometer
o 17µm Second Generationo Packageo Windowo Microbolometer
o 12µm Generationo Packageo Windowo Microbolometer
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Technical & Cost Comparison
Feedbacks
Related Reports
About System Plus
RTC611 17µm Microbolometer - Window
©2020 System Plus Consulting | SP20560 - IRay Technology 12µm and 17µm Thermal Sensors | Sample 8
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 17µm First Generation
o Packageo Windowo Microbolometer
o 17µm Second Generationo Packageo Windowo Microbolometer
o 12µm Generationo Packageo Windowo Microbolometer
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Technical & Cost Comparison
Feedbacks
Related Reports
About System Plus
RTC611 17µm Microbolometer - Die
Microbolometer©2020 by System Plus Consulting
©2020 System Plus Consulting | SP20560 - IRay Technology 12µm and 17µm Thermal Sensors | Sample 9
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 17µm First Generation
o Packageo Windowo Microbolometer
o 17µm Second Generationo Packageo Windowo Microbolometer
o 12µm Generationo Packageo Windowo Microbolometer
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Technical & Cost Comparison
Feedbacks
Related Reports
About System Plus
RTC611 17µm Microbolometer - Pixel
©2020 System Plus Consulting | SP20560 - IRay Technology 12µm and 17µm Thermal Sensors | Sample 10
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 17µm First Generation
o Packageo Windowo Microbolometer
o 17µm Second Generationo Packageo Windowo Microbolometer
o 12µm Generationo Packageo Windowo Microbolometer
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Technical & Cost Comparison
Feedbacks
Related Reports
About System Plus
RTC611 17µm Microbolometer – Cross-Section
©2020 System Plus Consulting | SP20560 - IRay Technology 12µm and 17µm Thermal Sensors | Sample 11
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Synthesiso 17µm First Generation
o Packageo Windowo Microbolometer
o 17µm Second Generationo Packageo Windowo Microbolometer
o 12µm Generationo Packageo Windowo Microbolometer
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Technical & Cost Comparison
Feedbacks
Related Reports
About System Plus
RTD6122 12µm Microbolometer - Cross-Section
©2020 System Plus Consulting | SP20560 - IRay Technology 12µm and 17µm Thermal Sensors | Sample 12
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysiso RTD611 17µm
o Supply Chain - Yieldso ROIC Wafer & Die
Costo Microbolometer
Wafer & Die Costo IR Window Costo Package Costo Component Cost
o RTD3162o RTD6122
Selling Price Analysis
Technical & Cost Comparison
Feedbacks
Related Reports
About System Plus
RTD3172 - Main Steps of Economic Analysis
©2020 System Plus Consulting | SP20560 - IRay Technology 12µm and 17µm Thermal Sensors | Sample 13
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysiso RTD611 17µm
o Supply Chain - Yieldso ROIC Wafer & Die
Costo Microbolometer
Wafer & Die Costo IR Window Costo Package Costo Component Cost
o RTD3162o RTD6122
Selling Price Analysis
Technical & Cost Comparison
Feedbacks
Related Reports
About System Plus
RTD611 – Microbolometer Front-End Cost
©2020 System Plus Consulting | SP20560 - IRay Technology 12µm and 17µm Thermal Sensors | Sample 14
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Technical & Cost Comparison
Feedbacks
Related Reports
About System Plus
IRay Technology 17µm and 12µm Microbolometer Comparison - Package
RTD611 microbolometer RTD3172 microbolometer RTD6122 microbolometer
©2020 System Plus Consulting | SP20560 - IRay Technology 12µm and 17µm Thermal Sensors | Sample 15
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Technical & Cost Comparison
Feedbacks
Related Reports
About System Plus
IRay Technology 17µm and 12µm Microbolometer Comparison - Microbolometer
©2020 System Plus Consulting | SP20560 - IRay Technology 12µm and 17µm Thermal Sensors | Sample 16
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Technical & Cost Comparison
Feedbacks
Related Reports
About System Plus
Related Reports
REVERSE COSTING ANALYSES - SYSTEM PLUS CONSULTING
IMAGING• FLIR Boson – a small, innovative, low power, smart
thermal camera core• Thermal Expert Infrared Camera for Smartphones• Opgal Therm-App Infrared Camera & Ulis IR
Microbolometer
MARKET AND TECHNOLOGY REPORTS - YOLE DÉVELOPPEMENT
IMAGING• Thermal Imagers and Detectors 2020 – COVID-19 Outbreak
Impact – Preliminary Report• Status of the MEMS Industry 2020• Sensing and Computing for ADAS Vehicle 2020
©2020 System Plus Consulting | SP20560 - IRay Technology 12µm and 17µm Thermal Sensors | Sample 17
COMPANYSERVICES
©2020 System Plus Consulting | SP20560 - IRay Technology 12µm and 17µm Thermal Sensors | Sample 18
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Technical & Cost Comparison
Feedbacks
Related Report
About System Pluso Company Serviceso Contact
Business Models Fields of Expertise
Custom Analyses(>130 analyses per year)
Reports(>60 reports per year)
Costing Tools
Trainings
©2020 System Plus Consulting | SP20560 - IRay Technology 12µm and 17µm Thermal Sensors | Sample 19
Overview / Introduction
Company Profile & Supply Chain
Market Analysis
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Technical & Cost Comparison
Feedbacks
Related Report
About System Pluso Company Serviceso Contact
Contact
Headquarters22 bd Benoni Goullin44200 NantesFRANCE+33 2 40 18 09 [email protected]
Europe Sales OfficeLizzie LEVENEZFrankfurt am MainGERMANY+49 151 23 54 41 [email protected]
www.systemplus.fr
NANTESHeadquarter
FRANKFURT/MAINEurope Sales Office
LYONYOLE HQ
TOKYOYOLE KK
GREATER CHINAYOLE
CORNELIUSYOLE Inc.
KOREAYOLE
Asia Sales OfficeTakashi ONOZAWATokyoJAPANT : +81 804 371 [email protected]
Mavis WANGTAIWANT :+886 979 336 809CN: [email protected]
America Sales OfficeSteve LAFERRIEREWESTERN UST : +1 310 600 [email protected]
Chris YOUMANEASTERN US & CANADAT : +1 919 607 9839 [email protected]
