RG55R - Amazon S3...RG55R Parts Manual 2 This manual is published by Rayco Manufacturing, Inc. for the benefit of the users of Rayco products. Rayco Manufacturing, Inc. has made every

RG55RPARTS MANUAL

RAYCO MANUFACTURING © 2019 ALL RIGHTS RESERVEDPRINTED IN USA

INDEX: PMRG55R-19

RG55R Parts Manual

2

This manual is published by Rayco Manufacturing, Inc. for the benefit of the users of Rayco products. Rayco Manufacturing, Inc. has made every effort to ensure that this manual is correct and up to date at the time of publication. However, due to continuous improvements, Rayco Manufacturing, Inc. reserves the right to make changes in the contents, at any time, without notice or obligation.

Each machine shipped contains operation, maintenance & parts manuals to familiarize the operator with the proper operating, lubricating and maintenance instructions. This helps to ensure the best possible performance and service from the machine. Read and understand all instructions before attempting to operate this machine. This manual should be

readily available for reference at all times. Additional copies of this manual may be purchased from Rayco.

This Rayco machine was designed and manufactured by Rayco Manufacturing, Inc., Wooster, Ohio. Due to continuous improvements, Rayco reserves the right to make changes in engineering, design and specifications, or discontinue manufacture, at any time, without notice or obligation.

Always have a record of the model numbers and serial numbers for your machine to specify when ordering parts. Record your machine model and serial numbers on page 4 for your personal records.

Introduction

NOTICE:Maintenance and Repairs should ONLY be performed by a trained specialists or qualified personel.

Please contact Rayco Mfg for a listing of approved maintenance facilities in your area.

CALIFORNIA PROPOSITION 65 WARNING THIS MACHINE AND ITS

CONSTIUENTS ARE KNOWN IN THE STATE OF CALIFORNIA TO CAUSE CANCER AND

REPRODUCTIVE HARM. VISIT WWW.P65WARNINGS.CA.GOV

RG55R Parts Manual

800.392.2686 3

Introduction

Literature InformationThe operators manual should be stored in the operator’s compartment in the literature holder storage area. Rayco provides a binder to hold the Operator Service Manual, Parts Manual, Engine Manual along with other component manuals.

These manuals contain safety information, operation instruction, transportation information, lubrication information and maintenance information.

Some photographs or illustrations in the publication show details of attachments that can be different from your machine. Guards and covers might have been removed for illustrative purposes. Continuing improvement may have caused changes to your machine which may not be included in this publication.

Continuing improvement and advancement of product design might have caused changes to your machine which are not included in this publication. Read, study and keep this manual with the machine.

Whenever a question arises regarding your machine, of this publication, please consult your Rayco dealer for the latest available information.

SafetyThe safety section lists basic safety precautions. In addition, this section may include text and locations of warning signs and labels used on the machine.

Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance and repair on this machine.

PartsParts are readily found through illustrations with accompanying Rayco part numbers. The machine assembly is listed by basic groups to enable ease of finding parts.

Please consult your local Rayco Dealer or local Engine Manufacturer Dealer for obtaining engine parts and service

OperationThe operation section is a reference for the new operator and a refresher for the experienced operator. This section includes a discussion of gauges, switches, machine controls, attachment controls, transportation and towing information.

Photographs and illustrations guide the operator through correct procedures of checking, starting, operating and stopping the machine.

Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the machine and its capabilities.

MaintenanceThe maintenance section is a guide to equipment care. The Maintenance Interval Schedule lists the items to be maintained at a specific service interval. The Maintenance Interval Schedule lists the page number for the step-by-step instructions required to accomplish the scheduled maintenance procedure.

Maintenance IntervalsUse the service hour meter to determine servicing intervals. Calendar intervals shown (daily, weekly, monthly, etc.) can be used instead of service hour meter intervals if they provide more convenient servicing schedules and approximate the indicated service hour meter reading. Recommended service should always be performed at the interval that occurs first.

Under extremely severe, dusty or wet operating conditions, more frequent lubrication than is specified in the maintenance intervals chart might be necessary.

Perform service on items at multiples of the original requirement. For example, at every 100 service hours, also service those items listed under every 50 service hours and every 10 service hours or daily.

Certified Engine MaintenanceProper maintenance and repair is essential to keep the engine and machine systems operating correctly. As the heavy duty off-road engine owner, you are responsible for the required maintenance listed in the Engine Owner Manual & Machine Operator, Maintenance & Service Manual.

Attach a “Do Not Operate” warning tag or a similar warning tag to the start switch or to the controls before you service the equipment or before you repair the equipment.

Know the width of your equipment in order to maintain proper clearance with you operate the equipment near fences or near boundary obstacles.

Be aware of high voltage power lines and power cables that are buried. If the machine comes in contact with these hazards, serious injury or death may occur from electrocution.

Wear a hard hat, protective glasses, and other protective equipment, as required.

Do not wear loose clothing or jewelry that can snag on controls or on other parts of the equipment.

Make sure that all protective guards and all covers are secured in place on the equipment.

Keep the equipment free from foreign material. Remove debris, oil, tools, and other items from the deck, from walkways, and from steps.

CALIFORNIAProposition 65 Warning

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.

RG55R Parts Manual

4

Machine Description

Secure all loose items such as lunch boxes, tools, and other items that are not a part of the equipment.

Know the appropriate work site hand signals and the personnel that are authorized to give the hand signals. Accept hand signals from one person only.

Do not smoke when you service an air conditioner. Also, do not smoke if refrigerant gas may be present. Inhaling the fumes that are released from a flame that contact air conditioner refrigerant can cause bodily harm or death. Inhaling gas from air conditioner refrigerant through a lighted cigarette can cause bodily harm or death.

Never put maintenance fluids into glass containers. Drain all liquids into a suitable container.

Obey all local regulations for the disposal of liquids.

Use all cleaning solutions with care. Report all necessary repairs.

Do not allow unauthorized personnel on the equipment.

Unless you are instructed otherwise, perform maintenance with the equipment in the servicing position. Refer to Operation and Maintenance Manual for the procedure for placing the equipment in the servicing position.

When you perform maintenance above ground level, use appropriate devices such as ladders or man lift machines. If equipped, use the machine anchorage points and use approved fall arrest harnesses and lanyards.

Machine DescriptionThe RG55R stump cutter is designed for your maximum benefit for every dol lar spent. The machine is constructed for durability and easy maneuvering, for those hard to reach tree stumps and roots. Its 20” diameter cutting wheel with 24 Rayco Super teeth is pow er ful ly driven through a 54 horsepower Kubota gasoline engine. Cutting boom motion and the self-propel drive are entirely hydraulic, with 2 speeds. The hydraulic controls each include self-centering fingertip control switches. The RG55R is also equipped with a full function remote control feature to aid the operator when maneuvering in and through tight areas.

The ma chine chassis features steel tubing and steel fabricated con struc tion, mount ed on extra grip ping deep tread tires. The operator benefits from a swing-out steel control station which allows optimal windows of the cutting action, all while being guarded by shatter resistant and heavy rubber curtains. The RG55R has the unique ability to pass through a 36” gate under its own power. Other special features of the RG55R include dual cross travel cylinders, a slewing ring that is used to pivot the cutter boom, replaceable composite bushings on all cylinder ends, separate wheel drives for each wheel,

6.5 gallon fuel tank, steel chain guards, and an easy access ignition switch on the control panel.

Other options that have become standard on the RG55R are dual removable travel wheels for increased stability and travel traction, Command Cut, and additional chip guards.

RG55R Parts Manual

800.392.2686 5

Machine Specs

General

Weight: 2760 Lbs Maximum

Length: 121.5” Maximum

Height: 72.625” Maximum (Operator’s Shield), 57” (Air FIlter)

Width: 35.5” Maximum, 53” Maximum with Single Bolt Dual WheelsGround Drive: Self-propelled hydraulic , 4-wheel drive, variable speedChip Collection Capacity: 11cu. Ft. Minimum

Swing Pivot Bearings: 13” diameter slewing ring

Toolbox: Required

Hydraulic Backfill Blade: 50” Expanded 35” Retracted

Tires: 18 x 8.5-10 R4 4 ply Rear - (4) Front - (2)Swing-out Control Station Viewing area: 18x24” Height: 45½” Heavy duty rubber debris curtain Perimeter Photo-eye Safety ShutdownGround Pressure: 9.7 PSI

EngineModel: Kubota WG1605, EPA/CARB compliant, Vertical 4-cycle, liquid Cooled gasolineNumber of cylinders: 4

Bore: 3.07” Minimum

Stroke: 3.09 Minimum

Displacement: 91.41 cu. In Minimum

Gross HP at maximum no load RPM: 53.4HP Minimum

Maximum rated torque: 89ft lbs @2400 RPM Minimum

Cooling medium: liquid cooled

Air Cleaner: Dual Element, Dry type

Oil Filter: Spin-on type

Fuel Tank Capacity: 8.5 gallons

Electrical System: 12 volts/40 AMP Alternator

Hydraulic System - Cutter

Pump Displacement: 4.27cc / 2.13cc MinimumPump Gallonage: 3.6 / 1.8 GPM @ 3000 RPM Mini-mum System Pressure Relief: 3500 PSI Minimum

Oil Filter: 10 Micron Full Flow

Hydraulic Reservoir: 2 Gallons

Oil Type: ISO 32

Lift & swing cylinders: 2 ½” bore x 7-3/8” stroke, 1-1/8” rodValving: (1) Single Function, (1) 3 Function Monoblock Spring-Centered SeriesCommand Cut: Swing speed control and horsepower optimizer.

Lift Cylinders: (2) 2 ½” bore x 4” stroke, 1.25” rod

Swing Cylinders: (2) 2” bore x 6” stroke, 1.125” rod

Blade Cylinder: (1) 2” Bore x 10” Stroke, 1.125” rod

Steer Cylinder: (1) 2” Bore x 4” Stroke, 1.25” rod

Hydraulic Wheel Drive: (4) 335cc, (2) with Integrated Brake

Fittings: O-ring faced seal

Cutting Wheel

Wheel Diameter: 20” Maximum

Wheel Thickness: 1-1/2” Minimum

Cutting Wheel Bearings: 1 3/4” diameter Pillow Block Minimum

Hub: Bolt-in required

RPM: 905 @ 3200 engine RPM

Primary Drive: Clutch to 90deg. Gear boxDrive Belt: Heavy Duty Carbon Cord with Low Sprocket Wear MaterialCutting Teeth: RAYCO Super tooth™ forged, One-piece, with tungsten carbide tips.Cutter Teeth Quantity: 24 Maximum

Belt Guard: Steel, one piece

Chip Retaining Curtains: Fold Down, Fabric impregnated rubber

Cutter Wheel Engagement: Electromagnetic with brake system

Cutting Range (without repositioning)

Below Ground Level: 14”

Above Ground Level: 24.5”

True Cutting Width (NOT ARC): 60”

Forward-Backward: Self-propelled unlimited in drive mode

Options

TRSJRWB Trailer

TR100L

CHIP GUARD,EXTENSION - 34764

DUAL FRONT WHEEL ASSEMBLY - 29503FO

MACHINE LIFT - 29488

RG55R Parts Manual

6

Serial Number Location & Information

Serial Numbers LocationWhenever communicating with Rayco or your Rayco dealer, have your machine serial number handy, as it can help pinpoint most exactly what information is needed in caring for your machine.

Breakdown of the serial numberFor Example:RG55R 001 01 18 RG55R - Type of Rayco equipment you have 001 - Three digit for the number of produced 01 - Two digit month, 01 = Jan., 02 = Feb., etc... 18- Two digit year, 19 = 2019, 19 = 2019, etc

It is attached to the machine at the location shown. For ready reference, record it in the boxes provided on the inside front cover of this manual.

For reference on communication regarding the engine, record its model and serial numbers also in the boxes provided on the inside front cover of this manual. See the Engine Operator Manual for assistance in locating the numbers on the engine.

RG55RRG55R 0010119

396702760/1252(kg)

2019

54HP (40kw)

STUMP CUTTER

RG55R =Type of Rayco Equipment 001= The three digit number of produced

Production Date; 01=2 digit month; 19= 2 digit year

RG55R Parts Manual

800.392.2686 7

Serial Number Location & Information

Identification NumbersModel Number Serial Number

MachineEngine

Implement

Implement

Dealer InformationName

Address

Dealer Contact Phone Number Hours

SalesPartsService

Serial number is located as shown. Use the below table to record identification numbers and dealer information.

RG55R Parts Manual

8

39792 Frame Assembly

63

59

176

60 14

13

273132 21 31 32 73

1 31 32 48

69 52

683766555653

18671661

43

57

112239

45

FUEL PUMP AND REGULATOR SUPPLIED WITH ENGINE

A

723323

2030253436

38

3

2

294573324

58

49

19

51

5

4

1222

64

46

47

54

70 71

39

39

DETAIL ASCALE 1 : 6

15 9

10

74

8

6545

4131

2640

RG55R Parts Manual

800.392.2686 9


57

62

14

13

60

38

58

49

1951

6

17

59

1

4832

31

1618

66 55 53 56754428

52

69

64

20 72

35

4250

45

RG55R Parts Manual

10


PART # ITEM QTY. DESCRIPTION

1200015 1 1 VALVE-OVERCENTER

17740 2 1 CABLE-BATTERY RED

17741 3 1 CABLE-BATTERY BLACK

20396 4 1 SWING CYL. ASSY. LH SJRD

20397 5 1 SWING CYL. ASSY. RH SJRD

21775 6 1 PIVOT HEAD ASSY. SJRD

23588 7 1 BATTERY BRACKET

23600 8 1 SOA BLOCK

23602 9 1 BLOCK SOA

23829 10 1 SWITCH MOUNT

27041 11 1 LH SWING PIN

27046 12 1 PIN, SWING

28346 13 1 CURTAIN ASM.

28374 14 1 FRAME WELDMENT 1645SJRS

28384 15 1 SOA SUPPORT BRACKET

28563 16 1 WRENCH

32767 17 1 SLEWING GUARD

34447 18 1 PUMP, HAND BRAKE RELEASE ASM

38167 19 2 SPACER, BATTERY HOLDOWN

39828 20 1 REMOTE BOX, WELDMENT

722103 21 1 BOLT HEX 1/4-20 X 3/4 GR8

722202 22 2 BOLT HEX 5/16"-18 X 2-1/4" GR8

722203 23 2 BOLT HEX 5/16-18X 3/4 GR8

722209 24 1 BOLT HEX 5/16-18 X 1 1/4

722302 25 4 BOLT HEX 3/8-16 X 3/4 GR8

722304 26 1 BOLT-HHCS 3/8-16X1.25 GR8 ZP

722724 27 2 BOLT HEX 1/4-20 X 2 1/4

724105 28 6 NUT HEX LOCK #10-24

724203 29 1 NUT-WING 5/16-18 NYLOCK

724300 30 4 NUT-HNML 3/8-16 GR8 ZP

724508 31 7 NUT LOCK 1/4-20 NYLOCK

726101 32 10 WASHER FLAT 1/4 USS

726201 33 3 WASHER - FLAT 5/16

726300 34 4 WASHER FLAT 3/8 SAE

726954 35 12 WASHER METRIC LOCK M10

728016 36 1 PIN-LYNCH 5/16 X 1-3/4

730024 37 2 CLAMP-HOSE #4

736030 38 1 BATTERY-26R-60 25/35

750050 39 4 NUT LOCK 5/16-18 NYLON

750061 40 2 NUT-WHIZ 3/8-16 SERR FLANGE L/N GR8 ZN

750124 41 2 SCREW-1/4-20 X 1" SFHCS ZP

750221 42 1 NUT METRIC 5MM-.8 PLATED

750304 43 1 GROMMET-RUBBER 1-1/2" ID

750456 44 3 SCREW-#10-24 X1/2 HH MACH



750865 47 2 BOLT HEX 1/4-20 X 4

750955 48 2 BOLT HEX 1/4-20 X 2 GR8

751019 49 2 BOLT WHIZ 3/8-16 X 1-1/2


760261 51 2 NUT-HNNL 3/8-16 INS

760853 52 2 BOLT HEX 5/16-18 X 4" GR8

760867 53 2 NUT-HNNL #8-32

760872 54 2 BEARING-GARMAX 1.25X1.00

761432 55 1 CIRCUIT BREAKER-50AMP MANUAL

761520 56 2 SCREW-RHMS #8-32 X 1/2"

761641 57 4 TRIM-EDGE TRIM-LOK 1/4"

7617 58 1 BATTERY SPACER

800309 59 1 SLEWING RING

800613 60 12 BOLT- METRIC 10-1.5 X 55

800857 61 11 SEAL-RUBBER RIBBED 3/8" X 1/2"

800983 62 2 GROMMET-RUBBER 2-1/4" ID 3/8" THICK

801075 63 2 ZERK-GREASE 10MM X 1.0

801412 64 1 WHEEL DRIVE BLOCK

801514 65 3 BOLT WHIZ 5/16-18 X 1-1/2

801842 66 1 BOOT-CIRCUIT BREAKER

802296 67 1 WRENCH-ALLEN 5/23"

802495 68 1 FILTER, INLINE FUEL 5/16"

802522 69 1 VALVE-BLADE-W/CC

802962 70 1 NUT- MHN 4MM X .70


802998 72 1 TUBE-MANUAL 2" DIA X 12.5" LONG

803428 73 1 CLAMP, 2" VINYL

804735 74 1 MICROSWITCH-ROLLER PLUNGER

805982 75 1 RELAY-ONE SHOT TIMER

RG55R Parts Manual

800.392.2686 11

34588 Blade Assembly Rev A

1

2 5

5 21

3

3

3

3

9 10 13

25

6 7

18

18

17

16

11

14

15

8

19

1

8

12

20 10 13

ITEM QTY. PART # DESCRIPTION

1 4 765285 NUT-HNML 1”-14


3 12 4900-38 WASHER 12 GA.X1.015X2.5

4 2 726907 WASHER FLAT 1-14GA

5 8 722504 BOLT HEX 1/2-13 x 1 1/26 4 722539 BOLT CARR 1/2”-13 X 1-1/2

7 4 724503 NUT-HNML 1/2-13 PREV TORQ GR8

8 4 27048 PIN WELDMENT

9 1 24237 CYLINDER,WELDMENT 10”

10 3 728004 PIN-COTTER 3/16 X 1-1/2

11 1 28306 ARM, LIFT WELDMENT

12 3 28303 ARM, BLADE

13 3 726906 WASHER FLAT - 1” 10 GA.

14 2 800972 PIN-CLEVIS 3/4 X 1 3/4 LG.

15 8 765313 BUSHING-COMP 1.25 X 1 X 1.25

16 1 34589 BRACKET, BLADE WELDMENT

17 1 34590 BLADE, WELDMENT RG45T

18 2 34594 BLADE, FOLDING WELDMENT RG45T

19 2 728038 HAIRPIN COTTER

20 1 38166 HINGE PIN 1” OD

RG55R Parts Manual

12

39856 Cover Assembly

7 10 21

11813

6

3

2

19 20

11 14 17 15

9

8

23

5

4 16 12 22


1 2 23600 SOA BLOCK

2 1 23646 COVER DOOR

3 2 24434 ROD, MUFFLER GUARD MNT

4 1 28315 SIDE COVER RH

5 1 28317 SIDE COVER LH

6 1 35466 TOP COVER PLATE

7 1 35467 BRACKET,SOA STOP

8 1 37613 WRENCH WELD, DUALS T-STYLE

9 1 39855 COVER DOOR, WELDMENT LH

10 3 722110 BOLT WHIZ 1/4-20 X 3/4

11 4 722205 BOLT HEX 5/16-18 X 1 GR8

12 2 724301 NUT HEX 3/8-16 GR8

13 4 724508 NUT LOCK 1/4-20 NYLOCK


15 4 726201 WASHER - FLAT 5/16


17 4 750050 NUT LOCK 5/16-18 NYLON

18 4 750124 SCREW-1/4-20 X 1” SFHCS ZP

19 10 750762 BOLT WHIZ 5/16-18 X 3/4



22 2 761283 NUT JAM 3/8-16 ZINC

23 2 802322 NUT-WNNL 3/8-16 ZP

RG55R Parts Manual

800.392.2686 13

38309 Engine Assembly Rev D

32

75 47

3350

82 98 99 32 46 57

274051

3450

85

4

34 50 49

28

76795210

87 73

8

INSTALL WITH BLUE LOCTITETORQUE TO 29FT-LBS

GREASE SHAFT

INSTALL WIRING SCREWS WITH BLUE LOCTITE



TORQUE TO 100FT-LBS

NOTE:USE SHIMS AS REQUIRED(28640) - 14 GA.(28641) - 16 GA.(21662) - 20 GA.(27154) - .015"

APPLY COPPER ANTI-SEIZETO SHOULDER BEFORE ASSEMBLY

59 52 79

396810429

103

107

RG55R Parts Manual

14


45

23

63

69 46

20

71

47 42

70

36 49

93346848

15

62

16

90

30 44 1281 53

49 7

17


95 SUPPLIED WITH ENGINE

51

26

96 84

43

63

77 SUPPLIED WITH ENGINE

41

RG55R Parts Manual

800.392.2686 15


B

A

A

11

5

54

897386

83 94

13

1924

36504968

18

887472

1101

106

60

77

84

6566

105

10281 53



REMOVE BOLTS AND INSTALLWITH BLUE LOCTITE WHENSETTING CLUTCH

95SUPPLIED WITH ENGINE

70

101

NOTE:TRIM UPPER END OF HOSETO 4 1/2" OALTRIM LOWER END OF HOSETO 6 1/4" OAL(OAL = END OF HOSETO BACK SIDE)

25

RG55R Parts Manual

16


61

64

22

21 9238

9

8067 78

83

31

14100 58

35 50

6 379968

55

91


APPLY ANTI-SEIZE TO TAPER SHAFTBEFORE SPROCKET INSTALLATION

REQUIRES 21" LENGTH

USE STRAP TO HANGSUCTION HOSE

REQUIRES 54.1" LENGTH


1 4 1200055 CLAMP-HOSE 1-9/16” X 2-1/2”

2 1 20260 STUB SHAFT WELD SJRD

3 2 20265 PLATE, FLYWHL HSG SJRD

4 1 20352 CLUTCH COVER MOUNT WELD

5 1 20408 SCREEN WELDMENT, RADIATOR

6 1 21914 GEARBOX KEY

7 1 22274 WIRE-ENGINE GROUND

8 1 2583-08 3/8 KEYSTOCK X 3 1/4

9 2 28458 HINGE SHIM

10 4 28640 SHIM, .750” X 2.500” 14GA

11 1 30311 BRACKET, SIDE ISOLATOR

12 1 38316 ENG MOUNT, RH WELDMENT

13 1 38327 ENG MOUNT, LH WELD RG55 SERIES

14 1 38339 CLUTCH COVER WELDMENT

15 1 38353 BRACKET,OVERFLOW BOTTLE

16 1 38368 BRACKET,RAD LOWER MOUNTING

17 1 38380 BRACKET, MUFFLER MOUNT18 1 38383 BRACKET, MUFFLER OUTSIDE

19 1 38391 PLATE, HEAT SHIELD EXHAUST

20 1 38396 GUARD, EXHAUST SHIELD

21 2 38400 PLATE, ACCESS DOOR

22 1 38423 ENCLOSURE, ENGINE WELDMENT

23 1 38747 EXHAUST, TUBE RG55 STAINLESS STEEL

24 1 38748 EXHAUST, TAIL PIPE

25 1 38848 PLATE, SPACER, AIR CLEANER

26 2 4900-77 WASHER 7 GA. X .531 X 2.0

27 1 4900-80 WASHER 3/8 X .531 X 2.0

28 1 620009 GEARBOX-90DEG 2.21 RATIO

29 1 716035 SHEAVE-BK55H

RG55R Parts Manual

800.392.2686 17

38309 Engine Assembly Rev D30 2 722104 BOLT HEX 1/4-20 X 1 GR8

31 4 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP

32 1 722203 BOLT HEX 5/16-18X 3/4 GR8

33 4 722302 BOLT HEX 3/8-16 X 3/4 GR8

34 10 722303 BOLT-HEX 3/8-16 X 1

35 4 722304 BOLT-HHCS 3/8-16X1.25 GR8 ZP

36 4 722305 BOLT-HHCS 3/8-16X1.5 GR8 ZP

37 1 722307 BOLT-HEX 3/8-16 X 2

38 2 722330 BOLT CAR 3/8-16 X 3/4

39 2 722332 BOLT CAR 3/8-16 X 1 1/4

40 1 722503 BOLT HEX 1/2-13 x 1 1/4

41 2 722509 BOLT HEX 1/2-13 X 3 GR8

42 4 724201 NUT HEX 5/16”-18 GR8

43 2 724300 NUT-HNML 3/8-16 GR8 ZP

44 2 724508 NUT LOCK 1/4-20 NYLOCK

45 4 724920 NUT METRIC 8MM-1.25

46 6 726201 WASHER - FLAT 5/16

47 10 726202 WASHER LOCK 5/16” PLATED



50 18 726302 WASHER-LOCK 3/8

51 3 726502 WASHER LOCK 1/2

52 8 726702 WASHER LOCK 5/8 GR8


54 2 730024 CLAMP-HOSE #4

55 1 730038 STRAP-TARP W/S-HOOK 10”

56 2 738978 CLAMP-HOSE 5/16”-7/8”

57 1 750050 NUT LOCK 5/16-18 NYLON


59 4 750071 BOLT - HEX M16 X 2.0 X 35

60 1 750140 CLAMP-SPRING ACTION 1/2”

61 21 750288 TRIM-EDGE .085-.210 X 12.5” LG.

62 4 750388 BOLT-MHHCS 8 X 1.25 X 20

63 8 750389 WASHER METRIC LOCK M8 PL

64 4 750399 BOLT WHIZ 3/8-16 X 1” GR8.2 ZP

65 2 750762 BOLT WHIZ 5/16-18 X 3/4



68 7 760261 NUT-HNNL 3/8-16 INS

69 4 760269 BOLT HEX 5/16-18 X 1-1/2

70 4 761231 SCREW-HEX, FLANGE M8X1.25X20.5 PLAIN SJR

71 6 761232 SCREW-HEX, FLANGE M8X1.25X20.5 PLAIN SJR

72 2 761373 WASHER-LOCK 7/16

73 4 761376 CLAMP-HOSE 13/16” - 1-3/4”

74 2 761634 NUT-HN 7/16-14 GR8 ZY

75 6 762008 BOLT-SHCS 5/16-18 X 1

76 4 762085 BOLT-MHHCS 16 X 2.0 X 45 GR10.9

77 1 762695 PRECLEANER-A/C (SUPPLIED)

78 2 763236 HINGE-TOOLBOX

79 8 763434 WASHER FLAT 5/8” HARDEN GR8

80 8 764216 BOLT-BHCS 1/4-20 X 3/4 SS

81 14 764520 BOLT METRIC 10 X 1.25 X 25

82 1 800119 CLUTCH/BRAKE-WARNER ELEC.

83 2 800543 BOLT WHIZ 3/8-16 X 5/8

84 1 800674 AIR CLEANER ASSEMBLY - ENGINE

85 1 800979 COUPLER-48/60 HUB WITH SPIDER

86 1 801547 HOSE- RADIATOR UPPER

87 1 801575 HOSE, RADIATOR LOWER

88 2 801600 BOLT HEX 7/16-14X1-1/2GR8

89 1 801698 RADIATOR ASSEMBLY

90 2 802245 ISOLATOR- RUBBER

91 54.1” 802275 SEAL- FLAP 1/8”, 1-3/4”

92 2 802322 NUT-WNNL 3/8-16 ZP

93 1 802718 BOTTLE- EXPANSION, RAD. 1.5 QT

94 2 802925 BUFFER-50X30 B 3/8X0.78

95 2 802960 SENSOR - OXYGEN (SUPPLIED)

96 1 803067 INDICATOR-SERVICE 62.5MB VISUAL

97 1.875 803224 HOSE-FUEL LINE 1/2”

98 1 803473 CLUTCH STRAP

99 3 803487 WASHER-FENDER 3/8” X 1.5”

100 1 804422 SPROCKET- 28T

101 2 805171 ELBOW-SILICONE COOLANT 90D 2”

102 1 805776 ENGINE- 1.6L KUBOTA GASOLINE

103 1 805777 BUSHING-H X 1/2 QD

104 1 805832 PUMP-TANDEM 4.27/2.13CC

105 1 805873 CATALYST- MUFFLER

106 1 805875 TUBE- AIR INLET

107 1 805906 BELT-BX32, PUMP

RG55R Parts Manual

18

28403 Steering Axle Assembly Rev D.

17 8 9 7

16897

18

19

1

15 11 12

13425

6

6

20

2221

TORQUE ITEM #1 TO 80 FT-LBS

RED LOCTITE ITEM # 2TORQUE TO 115 FT-LBS

TORQUE SPINDLE NUT TO 150 FT-LBS

TIE ROD ON BOTTOMOF LEADER/ FOLLOWERS

3

10

1423

PLEASE PUT DRIVE MOTORS ON CORRECT SIDES

CYLINDER SHOULD MOVE FREELY AFTER BOLT AND WASHER ARE TIGHTENED

24


1 8 724504 NUT LUG 1/2”-20

2 8 724501 NUT HEX 1/2-13 GR8

3 1 722202 BOLT HEX 5/16”-18 X 2-1/4” GR8

4 8 722512 BOLT HEX 1/2-13 X 2.75GR8

5 8 726502 WASHER LOCK 1/2

6 2 4900-53 WASHER 1/4 X 1.531 X 2.38

7 4 726911 WASHER FLAT 1 1/2 14 GA

8 2 1200201 RING-RETAIN EXT 1-1/2”

9 2 729999 ZERK-GREASE 1/8”NPT 90DEG

10 2 765313 BUSHING-COMP 1.25 X 1 X 1.25

11 1 20405 PIN PIVOT STEER AXLE

12 1 750050 NUT LOCK 5/16-18 NYLON

13 1 804694 MOTOR-ORBITAL 337CC LH

14 2 34265 HUB, WHEEL

15 1 28377 AXLE, STEERING WELDMENT

16 1 28359 MOTOR MOUNT-FOLLOWER

17 1 28365 MOUNT, MOTOR LEADER

18 1 28379 TIE ROD ASM.

19 1 28381 CYINDER, STEERING ASM

20 1 802190 WHEEL LH 18X8.5-10

21 1 802191 WHEEL-TIRE ASM RH

22 1 764264 BUSHING, 1 X 3/4 X 1/2

23 1 801472 MOTOR-ORBITAL 337CC RH

24 2 800974 COTTER PIN, 5/32 X 1-1/2

RG55R Parts Manual

800.392.2686 19


1 1 28378 TIE ROD

2 2 760609 ROD-END 3/4”

3 2 726803 WASHER, FLAT 3/4-14GA

4 2 760809 NUT-JAM 3/4-16 GR2 Z

5 2 726805 WASHER, FLAT 3/4-10GA

6 2 960304 BOLT HEX 3/4-10X2-1/2GR8

7 2 724800 NUT-HNML 3/4-10

1

6

2

2 4

ASSEMBLE WITH BOLT HEAD ON TOP OF TIE ROD

(TYP.)

7

5

3

28379 TIe Rod Assembly

RG55R Parts Manual

20

28381 Steering Cylinder Assembly Rev B.

63 2 4

5

NOTE:ASSEMBLE WITH

BLUE LOCKTITE 242

1

87


1 1 28380 CYLINDER, STEERING WELDMENT

2 1 20406 PIN-STEER CYL

3 1 722107 BOLT HEX 1/4-20 X 1 3/4

4 1 724508 NUT LOCK 1/4-20 NYLOCK

5 1 765313 BUSHING-COMP 1.25 X 1 X 1.25

6 1 803487 WASHER-FENDER 3/8” X 1.5”

7 1 722302 BOLT HEX 3/8-16 X 3/4 GR8

8 1 726302 WASHER-LOCK 3/8

RG55R Parts Manual

800.392.2686 21

4 TORQUE TO80 FT-LBS

NOTE: TORQUE BOLTS TO 80 FT-LBSCAUTION - EXCESSIVE TORQUE WILL

DISTORT BACKING PLATE

316527 98


1 8 726502 WASHER LOCK 1/2

2 8 762886 BOLT HEX 1/2-13 X 5.25 GR8

3 8 724501 NUT HEX 1/2-13 GR8

4 8 802794 NUT-WHIZ 1/2-20 A563 GR-A

5 2 801687 MOTOR-ORBITAL 337cc W/BRAKE

6 2 28420 BRACKET, WHEEL MOTOR MOUNTING

7 1 29503 DUAL WHEEL ASM. SINGLE BOLT

8 2 800974 COTTER PIN, 5/32 X 1-1/2

9 2 34265 HUB, WHEEL

30391 Wheel Drive Assembly Rev B.

RG55R Parts Manual

22

29503 Dual Wheel Drive Assembly Rev A.

3

5

6

7

2

1

4


1 1 29493 WHEEL-TIRE INNER LH

2 1 29494 WHEEL-TIRE INNER RH

3 2 29504 STANDOFF, DUAL WHEEL WELD

4 1 29501 WHEEL-TIRE OUTER LH

5 1 29502 WHEEL-TIRE OUTER RH

6 2 750940 WASHER FLAT 1 SAE

7 2 29505 COUPLER BOLT, DUAL WHEEL

RG55R Parts Manual

800.392.2686 23

21775 Pivot Head Assembly


1 1 21771 PIVOT HEAD WELD/MACH SJRD

2 2 18985 PIN, BOOM LIFT CYL.

3 2 726909 WASHER FLAT 1-1/4-14GA

4 2 760701 RING-RETAIN EXT 1 1/4”

5 3 750050 NUT LOCK 5/16-18 NYLON

6 2 764101 BOLT HEX 5/16-18 X 3 GR8


8 12 960108 BOLT- METRIC 10-1.5 X 45

9 2 763360 BEARING POLYGON 1.5 X 1.25 X 1.50

10 1 18994 PIN-CYLINDER, SWING

11 1 722201 BOLT HEX 5/16-18 X 2 GR8

12 2 726908 WASHER FLAT 1-1/4-10GA

5

10 11

NOTE: TORQUE TO 40 FT-LBSBLUE LOCTITE

91

8

764

23

TWO ON INSIDE OF CYLINDER,ONE ON OUTSIDE

12

RG55R Parts Manual

24

34741 Polychain Cover Assembly Rev A.

1

5

23

6

4

7

8

9

10

11


1 1 761052 PLUG - PIPE 1/2 C’SUNK

2 9 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP

3 2 722538 BOLT CARR 1/2”-13 X 1-1/4

4 2 750057 NUT-WHIZ 1/2-13 A563 GR-A

5 3 751027 BOLT WHIZ 3/8-16 X 1-1/4


7 1 34739 MAIN POLYCHAIN PLATE

8 1 34740 COVER, POLYCHAIN ACCESS

9 1 34738 COVER, POLYCHAIN WELDMENT

10 1 34770 GUARD, CW SHAFT WELD

11 1 35199 PLATE, TOP POLYCHAIN RG45T-R

RG55R Parts Manual

800.392.2686 25

35244 Cutter Wheel Assembly Rev A.


1 9 2933t TOOTH, ONE PIECE, TAPPED

2 9 2933c TOOTH, ONE PIECE, C-BORED

3 4 722626 BOLT HEX 9\16-18 X 3 GR8

4 8 724602 NUT HEX 9/16-18 GR8

5 24 718014 BOLT-POCKET 2 3/4 1960 S

6 8 801494 WASHER, 5/8”

7 2 4900-33 WASHER 7 GA. X .531 X 2.25

8 2 726502 WASHER LOCK 1/2

9 2 722503 BOLT HEX 1/2-13 x 1 1/4

10 1 130003 BUSHING-E 1-3/4

11 1 2583-17 3/8 KEYSTOCK X 2.25

12 1 28531 SHAFT, CW

13 2 804531 BEARING-PB 1-3/4 RG45T-R

14 1 2583-09 3/8 KEYSTOCK X 1 1/4

15 3 763481 WASHER FLAT 1-3/4-10 GA.

16 2 35242 BEARING COLLAR RG45T-R

17 1 28515 CUTTER WHEEL

18 3 3144T TOOTH, ONE PIECE, TAPPED

19 3 3144C TOOTH, ONE PIECE, C-BORED

20 1 763023 SPROCKET-45(14MX)37 3020

21 1 762508 BUSHING-TAPER LOCK 3020

22 1 761438 POLYCHAIN- 1750 (14MM) 37

23 1 35243 SPACER-CW SHAFT .695

24 4 763581 FIT-PLUG -02MP C’SUNK HEX

9 8 7 20 20 21

13 4 4 6 3

10 14

2 5 1 19 5 18

17

16151512

11

ASSEMBLE WITH RED LOCTITETORQUE TO 60 FT-LBS

TORQUE TO 67 FT-LBS

ASSEMBLE WITH RED LOCTITE(BOTH SIDES)

NOT SHOWN:CAN PLACE 761415 WASHER FLAT 1-3/4-14 GABETWEEN 804534 AND 130003ORUSE (1) EXTRA 763481 BETWEEN ITEM 35242 AND 28515

TIMKEN PB BEARING

23

NOTE:-(4) GREASE ZERKS WILLBE REMOVED AND REPLACED WITH 763581 -USE 28597 CW BEARING SPACERS IF NEEDED

15USE WASHER WHEN NEEDED

RG55R Parts Manual

26

8

3

515

627

1012

11

9

18

13

16

1

17 4 14

ASSEMBLE WITH LOCTITE 242 (BLUE)TORQUE TO 46 FT-LBS.

ASSEMBLE WITH LOCTITE 271 (RED)

38495 Boom Assembly


1 2 18771 CYLINDER ASSY-LIFT

2 2 18953 PIVOT WELD, BOOM

3 1 25131 PLATE, COVER

4 1 28711 GUARD, BEARING

5 1 34623 IDLER ASSEMBLY

6 1 34624 BOOM WELDMENT

7 2 4900-77 WASHER 7 GA. X .531 X 2.0

8 5 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP

9 2 722303 BOLT-HEX 3/8-16 X 1

10 2 722502 BOLT HEX 1/2-13 x 1

11 2 726302 WASHER-LOCK 3/8

12 2 726502 WASHER LOCK 1/2

13 4 726909 WASHER FLAT 1-1/4-14GA


15 4 751027 BOLT WHIZ 3/8-16 X 1-1/4

16 2 760701 RING-RETAIN EXT 1 1/4”

17 2 761617 BOLT WHIZ 1/2 -13 X 1 1/4” GR8.2 ZP

18 1 800307 CLAMP-VINYL COVERED 1-1/2”

RG55R Parts Manual

800.392.2686 27

18771 Lift Cylinder Assembly

2

2

1


1 1 18772 CYLINDER-WELD 2-1/2 X 4

2 2 763587 BUSHING-1.50 X 1.25 X 1

RG55R Parts Manual

28

5

1

4 2

3

8

77

6

USE WASHER AS NEEDED

34623 Idler Assembly Rev H.


1 4 724801 NUT HEX 3/4-10 GR8

2 2 722539 BOLT CARR 1/2”-13 X 1-1/2


4 1 37774 PLATE, ADJUSTER

5 1 2536-02 ROD, THREAD 3/4-10 X 6”

6 1 726906 WASHER FLAT - 1” 10 GA.

7 2 765233 WASHER, FLAT 3/4 HARDENED

8 1 38972 WHEEL, IDLER ASM

RG55R Parts Manual

800.392.2686 29

38625 Fuel Tank Assembly

12

1026

5

8

1

NOTE: ITEM #11 (2.5') 802860 SPIRAL WRAP - .500" HOSE IS NOT SHOWN


1 1 20045 PAD, FUEL TANK

2 1 31453 ROD, HOLD DOWN

3 1 31455 TANK, FUEL WELD

4 1 722103 BOLT HEX 1/4-20 X 3/4 GR8

5 1 724508 NUT LOCK 1/4-20 NYLOCK


7 2 750762 BOLT WHIZ 5/16-18 X 3/4


9 1 763538 PLUG- DRAIN,MAG 1/2 NPT

10 1 801682 CAP-FUEL FULL TURN EPA

11 2.5’ 802860 SPIRAL WRAP- .500” HOSE

12 1 803404 GAUGE-FUEL 11.5”

RG55R Parts Manual

30

38624 Hydraulic Tank Assembly


1 1 12579 HYD. TANK - PLASTIC

2 1 12722 PAD, HYD. RESERVOIR

3 1 31449 STRAP, HYDRAULIC TANK

4 2 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP

5 1 722836 BOLT MSHCS 10 X1.5 X 20

6 2 760303 LOCK NUT 3/8-16 GR8

7 5.2’ 802813 SPIRAL WRAP- 1” HOSE

8 1 803604 FILTER-HYD. RETURN

2

3

1

8

5

NOTE: ITEM #7 (QTY. 5.2') 802813 SPIRAL WRAP - 1" HOSE IS NOT SHOWN

RG55R Parts Manual

800.392.2686 31

34447 Hand Brake Assembly

1

23

4

5

NOTE:FILL TUBE WITH HYDRAULIC OIL BEFORE REASSEMBLING


1 1 802251 PUMP - HAND BRAKE RELEASE

2 1 802250 VALVE-MINI BALL

3 1 802301 FIT-4FOR -2MP

4 1 802302 FIT-4MOR-4FOR SW

5 1 34446 GREASE GUN TUBE WELDMENT

RG55R Parts Manual

32

11 20

12 41

17610

5

7 21

252621

2519

15

251828

36

493327

30

23 24 38

21

3245

31

53

8 41

48

9

47

1334

37 24

50

46

29

14

4

43

51 22 40

52 22 40

3

3539 25

40

42 41

25

41

16

44

38873 SOA Assembly Rev B.

RG55R Parts Manual

800.392.2686 33


1 1 12000127 WEATHERSTRIP- 5/32 X 1/2

2 1 20605 SHIELD-OPERATOR SOA

3 1 23618 BUSHING SOA PIVOT

4 1 24644 HANDLE,ASSEMBLY SOA

5 1 28277 CURTAIN-RUBBER6 5 28525 SWITCH REWORK, CUTTER WHEEL

7 1 29404 BRACKET,WINDOW SOA WELD

8 1 29405 BRACKET, WIND FRM SPT WELD

9 1 35830 SWITCH-EMER SHUTDOWN REWORK

10 1 35852 SWITCH, SAFETY TETHER

11 1 38099 WINDOW REINFORCEMENT BRACKET

12 1 39011 COVER, TOGGLE SWITCHES

13 1 39012 COVER, WELDMENT SOA COMMON

14 1 39025 ARM, WELDMENT SOA COMMON

15 1 39026 WINDOW BRACKET

16 1 39047 COVER, CONTROLLER, WELDMENT

17 5 610023 BOOT-RUBBER CLUT SWITCH

18 4 722103 BOLT HEX 1/4-20 X 3/4 GR8

19 8 722110 BOLT WHIZ 1/4-20 X 3/4

20 1 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP

21 3 722118 BOLT WHIZ 1/4-20 X 1

22 6 722207 BOLT HEX 5/16-18 X 2- 1/2 GR8

23 4 724104 SCREW-#10-24 X 3/4 HH

24 5 724105 NUT HEX LOCK #10-24

25 18 724508 NUT LOCK 1/4-20 NYLOCK


27 2 726201 WASHER - FLAT 5/16

28 4 726607 FENDER WASHER


30 1 730038 STRAP-TARP W/S-HOOK 10”

31 1 735999 SWITCH-IGN 3/4 CYL 1011

32 1 738008 NEEDLE VALVE

33 1 750050 NUT LOCK 5/16-18 NYLON


35 1 750325 RING-RETAIN EXT HVY 1”

36 3 750400 BOLT WHIZ 5/16-18 X 1/2

37 1 750456 SCREW-#10-24 X1/2 HH MACH

38 4 750493 WASHER FLAT #10

39 2 750651 BOLT HEX 1/4-20 X 1.5GR8


41 14 750765 BOLT WHIZ 1/4-20 X 1/2


43 2 760408 SWITCH-ROCKER, SPST ON-OFF

44 1 760521 PLUG-BLANK SWITCH, BLACK

45 1 765207 JAM NUT - 5/8” - 18

46 1 800427 FIT-08ORFS X -08MOR

47 1 801122 SWITCH-ROCKER, SPDT (ON)-OFF- (ON)

48 1 801492 SWITCH PUSH/PULL

49 1 801513 BOLT WHIZ 5/16-18 X 1-1/4

50 1 802346 FIT90-04MORFS-08MORB

51 1 802771 VALVE- CONTROL 3POS, 2WAY, 12V

52 1 802772 VALVE, 3 SPOOL REMOTE

53 1 806035 INDICATOR LIGHT-LED, YELLOW

38873 SOA Assembly Rev B.

RG55R Parts Manual

34

24644 SOA Handle Assembly Rev A.

3

1

2

4

5

6

7

8

NOTE: PRE-ASSEMBLE ALL EXCEPT FOR BOTTOM PIN AND SPRING


1 1 24642 HANDLE PIN

2 1 24643 HANDLE

3 1 730086 PIN-ROLL 3/16” X 1” ZP

4 1 801045 BLACK END CAP

5 1 28354 GRIP FOAM 3/4” ID X 3”

6 2 4900-11 WASHER 10GA .640 X 1.125

7 1 730075 PIN-ROLL 1/8 X 1 HARDENED

8 1 630012 SPRING - LOCK 3/4”

RG55R Parts Manual

800.392.2686 35

A

1

6 7

5

8

DETAIL ASCALE 2 : 1

3 4 92


1 1 804734 SWITCH-SAFETY W/ ACTUATOR

2 1 35803 804734 CLIP REWORK

3 1 804788 PIN-CLEVIS 3/16 X 1.50

4 1 728001 PIN-COTTER 3/32 X 1

5 1 804787 STRAP, SAFETY TETHER

6 2 801832 SCREW-#8-32X1-1/4 HHMS ZP

7 2 760867 NUT-HNNL #8-32

8 1 801309 STRAP, WRIST

9 2 726203 WASHER FLAT 3/16 USS PL

35852 Safety Tether Switch

RG55R Parts Manual

36

28346 Curtian Assembly Rev A

7

5

1

3 4

6

3


1 1 28341 CURTAIN, FRONT

2 4 722118 BOLT WHIZ 1/4-20 X 1

3 10 724508 NUT LOCK 1/4-20 NYLOCK

4 4 726607 FENDER WASHER

5 2 19710 BRACKET-CURTAIN

6 6 722105 BOLT HEX 1/4-20 X 1 1/4”


RG55R Parts Manual

800.392.2686 37


1 6 722110 BOLT WHIZ 1/4-20 X 3/4

2 8 750762 BOLT WHIZ 5/16-18 X 3/4


4 4 760261 NUT-HNNL 3/8-16 INS

5 2 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP


7 4 722306 BOLT HEX 3/8-16X1-3/4GR8

8 4 726302 WASHER-LOCK 3/8

9 1 28336 GUARD, CHIP WELDMENT

10 1 28340 CURTAIN-MAIN CHIP GUARD

11 1 28326 PANEL,CHIP GUARD WELD LH 45SJRS

12 1 28328 HOOD MOUNT L.H. FRONT

13 1 28329 HOOD MOUNT R.H.

14 4 750399 BOLT WHIZ 3/8-16 X 1” GR8.2 ZP

15 2 20137 BRACKET, CURTAIN

16 6 724508 NUT LOCK 1/4-20 NYLOCK

17 2 803487 WASHER-FENDER 3/8” X 1.5”

28330 Chip Guard Assembly Rev B

12 2 3

14 6 4

1368723

8

5

9

11

14174

10

15

16 1

RG55R Parts Manual

38

34720 Guard Assembly

GRIND BOLT HEAD AS NEEDEDTO MISS PIVOT HEAD GUSSET


1 1 30083 LINKAGE, PUSHROD

2 2 760609 ROD-END 3/4”

3 1 30082 LINKAGE ARM WELDMENT

4 1 30084 PIN, LINK PIVOT

5 2 724800 NUT-HNML 3/4-10

6 1 11029 BEARING, GARMAX 1/2 LG.

7 2 726805 WASHER, FLAT 3/4-10GA

8 8 726803 WASHER, FLAT 3/4-14GA

9 1 30080 LINKAGE, GUARD



12 1 34719 GUARD, REMOTE WELDMENT

13 2 960304 BOLT HEX 3/4-10X2-1/2GR8

14 1 726502 WASHER LOCK 1/2

15 2 760809 NUT-JAM 3/4-16 GR2 Z


17 1 722502 BOLT HEX 1/2-13 x 1

18 1 4900-05 FLAT WASHER 1/2 X 1 1/2

RG55R Parts Manual

800.392.2686 39

RG55R Parts Manual

40

20396 Left Hand Swing Cylinder Rev A


1 1 20392 CYLINDER WELD-SWING SJRD

2 2 765313 BUSHING-COMP 1.25 X 1 X 1.25

3 1 760872 BEARING-GARMAX 1.25X1.00



RG55R Parts Manual

800.392.2686 41

20397 Right Hand Swing Cylinder Rev A

4

5

3

1

3

45

2

4


1 1 20395 CYLINDER WELD-SWING SJRD

2 1 760872 BEARING-GARMAX 1.25X1.00



5 2 765313 BUSHING-COMP 1.25 X 1 X 1.25

RG55R Parts Manual

42

33 34 35 37 38 39 40 41 58 44 46 21

45 18 42 19

22

12 13 20 1 2 36 29 30 3 31 32 43

4 5 6 7 8 9 10 1124

25

232627

2814

5657

5253

5455

1751

5049

1516

4748

39779 Decal Kit Rev E

RG55R Parts Manual

800.392.2686 43


1 1 3080 DECAL-CHECK ENGINE OIL LEVEL

2 1 6351 DECAL-OPERATOR ZONE

3 1 8153 DECAL-GASOLINE

4 1 18914 DECAL - GENERAL WARNING

5 2 21349 DECAL, GREASE SLEWING RING

6 1 28596 DECAL THROTTLE

7 1 28670 DECAL-GREASE 20 HOUR INTERVAL

8 2 30168 DECAL- ICON 6”

9 1 30178 DECAL- RAYCO VERT LOCKUP 8” H

10 2 30180 DECAL- 4X4

11 1 30188 DECAL- COMMAND CUT

12 1 30212 DECAL- RAYCOMFGCOM 1.25” H

13 2 30220 DECAL- RAYCO WORDMARK 15” H

14 1 30224 DECAL- MADE IN USA 2013 LOGO

15 1 35711 DECAL-NOISE LWA 111DB

16 3 35712 DECAL-DO NOT SIT

17 2 35714 DECAL-RC MANDATORY SYMBOLS

18 1 35904 DECAL-EMERGENCY STOP

19 1 38654 DECAL- PARTS QUICK REF.

20 1 38656 DECAL, STARTER SWITCH

21 1 39748 DECAL-LEAD AND DIESEL WARNING

22 2 39767 DECAL- RG55R OUTLINE

23 1 39782 DECAL-LCM RG55R

24 1 39784 DECAL, CIRCUIT BREAKER

25 1 39785 DECAL, BRAKE RELEASE

26 1 39791 DECAL-FRAME FUSE PANEL RG55R

27 1 39806 DECAL-CONTROL RG55R

28 1 39807 DECAL - REMOTE/NO REMOTE

29 1 732000 DECAL- HYDRAULIC OIL

30 1 732005 DECAL-WARNING FOR YOUR P

31 1 732008 DECAL-CAUTION EAR & EYE

32 1 732010 DECAL-WARNING

33 1 732011 DECAL-DANGER KEEP HANDS

34 1 732014 DECAL-TOOTH BOLT TORQUE

35 1 732018 DECAL-DANGER ROTATING CW

36 1 732019 DECAL- GASOLINE

37 1 732020 DECAL- CAUTION REDUCE ENG, ES

38 3 732021 DECAL-CAUTION KEEP CLEAR

39 1 732026 DECAL- GREASE MACHINE

40 1 751022 DECAL-MANUAL BOX41 1 765359 DECAL-CUT WHL ON-OFF

42 1 801352 DECAL - 2 SPD

43 1 801353 DECAL-SWING SPEED 1635 SJR

44 1 801777 DECAL, 811 CALL BEFORE YOU DIG

45 1 801798 DECAL-CHECK ENGINE

46 1 802587 DECAL- SPIDER COUPLER

47 2 804658 DECAL-WARNING HOT SURFACE

48 1 804659 DECAL-WARNING HAND ENTANGLEMENT BELT

49 1 804660 DECAL-WARNING ROTATING SHAFT HAND

50 5 804661 DECAL-WARNING HAND CRUSH

51 1 804662 DECAL-WARNING FIRE HAZARD

52 1 804663 DECAL-WARNING SHARP POINTS

53 2 804664 DECAL-DO NOT STEP

54 3 804665 DECAL-DO NOT OPERATE REMOVED GUARDS

55 1 804667 DECAL-WARNING ELECTRICAL HAZARD

56 4 804669 DECAL-SKIN PUNCTURE PRESSURIZED

57 1 804674 DECAL-NO SMOKING

58 1 804761 DECAL - TEST SAFETY SWITCH

39779 Decal Kit Rev E

RG55R Parts Manual

44

38605 Fuel System Assembly Rev. B

SENSOR- TEMP & PRESSURE GM

FUEL FILTERFUEL PUMP

803433

803432 802495

FUEL TANK

NOTE: CUT 730043 FUEL LINE TO LENGTH AS NEEDED

9"

10"

71"

8"

22"ENGINE

805776

RG55R Parts Manual

800.392.2686 45

SENSOR- TEMP & PRESSURE GM

FUEL FILTERFUEL PUMP

803433

803432 802495

FUEL TANK

NOTE: CUT 730043 FUEL LINE TO LENGTH AS NEEDED

9"

10"

71"

8"

22"ENGINE

805776

38605 Fuel System Assembly Rev. B

ITEM QTY PART # DESCRIPTION

A 120” 730043 HOSE - FUEL LINE 5/16 30R7

9 1 806073 FITTING - 3 STOR M10

8 2 730024 CLAMP - HOSE1/4”-5/8”, 5/16 BAND

7 1 803435 FITTING - 3 STOR 5/16” SAE

6 6 802629 QUICK CONNECT - FUEL 5/16 90 DEG

5 8 802849 CLAMP - STEPLESS EAR .52-.618 I.D.

4 2 802628 QUICK CONNECT - FUEL 5/16 STR.

3 4 803434 FITTING -6 STOR 5/16” SAE

2 2 805918 FIT -06FORB X -06MP

1 2 805919 FIT -EL90 -06FP X -04FP

RG55R Parts Manual

46

39670 Main Wiring Schematic

A B

B A

AB C

AB C

AB C

AB C

12

17

4318

44

48

4647

23

9

60

618

33 32

6

1110

19

20

31

7

5

28 29

30

35 34

21

4 3

27

26

4241 40 39

3837 36

16

15

14

13

12

2425

A CB

4951

50

52

54

55

53

59

57

56

62 6564

63

6866

71 72

45

7069

67

83

74 75 76 77

78 79 80

8281

73

22

84

58

BOOM UP/DWNSW

SWINGSW

DRIVESW

STEERINGSW

STEERINGLEFT SOL

STEERINGRIGHT SOL

REV DRIVESOL

FWD DRIVESOL

BOOM UPSOL

BOOM DWNSOL

BLADE UPSWING SOL

BLADE DWNSWING SOL

CLUTCH

COMMCUTSOL

USB

SOA BLADESAFETY SW

KEY SW

ENGINEINTERFACE 2

ENGINEINTERFACE 1

MIL LAMP

FUEL PUMP

BLADESOLTHROTTLE

SWBLADESOL

2 SPDSOL

2 SPDSOL

2 SPDSOL

2 SPDRELAY

CLUTCHSW

CLUTCHRELAY

2 SPD

SW

POWERRELAY

E-STOP

SAFETY INTERLOCK

ORG/BLK

BLADESW

BLADERELAY

STARTDELAY

ORG/BLK

ORG/BLK

REMOTE/SOA SWITCH

WHT/BLK

WHT/GRND

GN

GRY/BLK

GRYGRY

RED/WHTBRN

VIO/BLK

RED/BLK

WHT

ORG

YLW

RED

BLKGRN

WHT

GRN

BLU/WHT

ORG

YLW/REDORG/WHT

DBUBRN

ORG/WHT

GRNBRN

TAN

RED

BLK

A1 A3

B1 B3

A4 A6

B4 B6

C1 C3

D1 D3

D11 D12

C11 C12

C4 C6

D4 D6

B12B11

A11 A12

RED

RED

BLU/WHT

RED

RED

DBU

PNK

BLK/

YLW

LGN

YLW

BLU/WHT

PUR

ORG/BLK

TAN

AJS

HASH

JDBU

17740 17741

1234

WHT

PNK

1 2

RED/BLK

30A

30A

20A

10A

804514

804514

804514

804514

RG55R Parts Manual

800.392.2686 47

39670 Main Wiring Schematic

A B

B A

AB C

AB C

AB C

AB C

12

17

4318

44

48

4647

23

9

60

618

33 32

6

1110

19

20

31

7

5

28 29

30

35 34

21

4 3

27

26

4241 40 39

3837 36

16

15

14

13

12

2425

A CB

4951

50

52

54

55

53

59

57

56

62 6564

63

6866

71 72

45

7069

67

83

74 75 76 77

78 79 80

8281

73

22

84

58

BOOM UP/DWNSW

SWINGSW

DRIVESW

STEERINGSW

STEERINGLEFT SOL

STEERINGRIGHT SOL

REV DRIVESOL

FWD DRIVESOL

BOOM UPSOL

BOOM DWNSOL

BLADE UPSWING SOL

BLADE DWNSWING SOL

CLUTCH

COMMCUTSOL

USB

SOA BLADESAFETY SW

KEY SW

ENGINEINTERFACE 2

ENGINEINTERFACE 1

MIL LAMP

FUEL PUMP

BLADESOLTHROTTLE

SWBLADESOL

2 SPDSOL

2 SPDSOL

2 SPDSOL

2 SPDRELAY

CLUTCHSW

CLUTCHRELAY

2 SPD

SW

POWERRELAY

E-STOP

SAFETY INTERLOCK

ORG/BLK

BLADESW

BLADERELAY

STARTDELAY

ORG/BLK

ORG/BLK

REMOTE/SOA SWITCH

WHT/BLK

WHT/GRN

DG

N

GRY/BLK

GRYGRY

RED/WHTBRN

VIO/BLK

RED/BLK

WHT

ORG

YLW

RED

BLKGRN

WHT

GRN

BLU/WHT

ORG

YLW/REDORG/WHT

DBUBRN

ORG/WHT

GRNBRN

TAN

RED

BLK

A1 A3

B1 B3

A4 A6

B4 B6

C1 C3

D1 D3

D11 D12

C11 C12

C4 C6

D4 D6

B12B11

A11 A12

RED

RED

BLU/WHT

RED

RED

DBU

PNK

BLK/

YLW

LGN

YLW

BLU/WHT

PUR

ORG/BLK

TAN

AJS

HASH

JDBU

17740 17741

1234

WHT

PNK

1 2

RED/BLK

30A

30A

20A

10A

804514

804514

804514

804514

RG55R Parts Manual

48

FROM WIRE DESCRIPTIONGAUGE COLOR

TO

PLUG# PIN# (FUNCTION IMPRINT) PLUG# PIN #

1 1A CLUTCH RELAY SIGNAL 18 ORG 5 A61 1B BOOM UP SOL 18 WHT/GRN 62-A1 2B BOOM DWN SOL 18 WHT/BLK 63-A1 1C BLADE UP SOL 18 DGN SP101 2C BLADE DWN SOL 18 GRY/BLK SP111 1D 2 SPD RELAY SIG 18 ORG/BLK 66-A1 1E SWING RIGHT SOL 18 GRY 64-A1 2E SWING LEFT SOL 18 PUR 65-A1 1F FWD DRIVE SOL 18 RED/WHT SP231 2F REV DRIVE SOL 18 BRN SP241 1G STEER RIGHT SOL 18 DBU 67 A1 2G STEER LEFT SOL 18 VIO/BLK 68 A1 1H COMMAND CUT SOL 18 RED/BLK SP251 3H CAMMAND CUT RETURN 18 BLK SP281 1J GROUND 16 BLK SP21 2J GROUND 16 BLK SP21 3J GROUND 16 BLK SP21 1K POWER 16 WHT SP51 2K POWER 16 WHT SP51 3K POWER 16 WHT SP52 1A +CAN SEE NOTE YLW SP262 2A + USB SEE NOTE GRN 17 32 3A - USB SEE NOTE WHT 17 22 3B - CAN SEE NOTE GRN SP272 1C POWER E-STOP DIODE 18 BLU/WHT 60 22 2C USB GND SEE NOTE BLK 17 42 3C USB 5V PWR SEE NOTE RED 17 12 2D GROUND 16 BLK SP22 3D POWER 16 WHT SP52 1E CLUTCH SW 18 ORG 10 42 2E DRIVE SW FWD 18 YLW/RED 15 B2 3E DRIVE SW REV 18 ORG/WHT 15 A2 1F THROTTLE DWN SW 18 DBU 202 2F THROTTLE UP SW 18 BRN 192 3F REMOTE/SOA SIG 18 ORG/WHT 593 A ENGINE ECM PWR 16 GRN 5 D113 C FUEL PUMP GND 16 BLK 263 D FUEL PUMP PWR 16 RED 273 F START SIGNAL 18 BRN 7 73 G MIL LAMP SIG 18 TAN 11 A4 E ENGINE ECM GND 16 BLK SP25 A1 PWR RELAY 30 14 RED 5 B115 A3 SAFETY INTERLOCK 86 16 BLU/WHT 315 A4 MAIN PWR 30 14 RED SP15 A11 FUSE IGN SW PWR 14 RED 6 15 A12 FUSE MAIN PWR 10 RED SP15 B1 GROUND 85 16 BLK SP25 B3 FUSE PWR 87 16 RED SP35 B4 GROUND 85 16 BLK SP25 B6 CLUTCH PWR 87 14 DBU SP225 B12 FUSE MAIN PWR 10 RED SP15 C1 HARNESS PWR 30 16 PNK SP45 C3 2 SPD SIGNAL 86 18 ORG/BLK SP20

38468 Main Wire Harness Rev A.

RG55R Parts Manual

800.392.2686 49


5 C4 HARNESS PWR 30 16 PNK SP45 C6 SOA SAFETY SIG 16 BLK/YLW SP125 C11 HARNESS PWR 16 PNK SP45 C12 FUSE PWR 16 RED SP35 D1 GROUND 85 16 BLK SP25 D3 2 SPD SOL 87 16 LGN SP195 D4 GROUND 85 16 BLK SP25 D6 BLADE SOL 87 16 YLW SP145 D12 FUSE PWR 16 RED SP37 5 ECM POWER 16 WHT SP58 85 GROUND 16 BLK SP28 86 SIGNAL IN 18 WHT SP58 87A SUPPLY PWR 18 WHT SP58 30 E-STOP RLY SIG 18 BLU/WHT 61 29 A CLUTCH GND 14 BLK SP29 B CLUCTH PWR 87 14 DBU SP2210 1 CLUTCH SW PWR 16 PNK SP411 B MIL LAMP PWR 18 PNK SP412 A BLADE DWN SW 18 LBU SP712 B BLADE UP SW 18 TAN SP612 C SW PWR 18 PNK SP413 A SWING L SW 18 PUR SP913 B SWING R SW 18 GRY SP813 C SW PWR 18 PNK SP414 A BOOM DWN SW 18 WHT/BLK SP1614 B BOOM UP SW 18 WHT/GRN SP1514 C SW PWR 18 PNK SP415 C SW PWR 18 PNK SP416 A STEER L SW 18 VIO/BLK SP1816 B STEER R SW 18 DBU SP1716 C SW PWR 18 PNK SP418 THROTTLE SW PWR 18 PNK SP421 CHASSIS GND 16 BLK SP222 ENG GND 16 BLK SP223 SOA GND 16 BLK SP224 2 SPD SW PWR 18 PNK SP425 2 SPD RLY SIG 18 ORG/BLK SP2028 MAIN PWR 10 RED SP129 PWR BREAKER 10 RED 3032 SAFETY INTERLOCK IN 18 BLU/WHT 33 233 1 E-STOP SIG 18 BLU/WHT SP2134 1 BLADE/BOOM DIVERT SOL 18 YLW SP1434 2 BLADE/BOOM DIVERT SOL GND 18 BLK SP235 1 BLADE/BOOM DIVERT SOL 18 YLW SP1435 2 BLADE/BOOM DIVERT SOL GND 18 BLK SP236 1 2 SPD SOL SIG 18 LGN SP1936 2 2 SPD SOL GND 18 BLK SP237 1 2 SPD SOL SIG 18 LGN SP1937 2 2 SPD SOL GND 18 BLK SP238 1 2 SPD SOL SIG 18 LGN SP1938 2 2 SPD SOL GND 18 BLK SP239 1 STEERING L SOL 18 VIO/BLK SP1839 2 STEERING L GND 18 BLK SP240 1 STEERING R SOL 18 DBU SP1740 2 STEERING R GND 18 BLK SP241 1 REV DRIVE SOL 18 BRN SP2441 2 REV DRIVE GND 18 BLK SP242 1 FWD DRIVE SOL 18 RED/WHT SP2342 2 FWD DRIVE GND 18 BLK SP243 1 COMMAND CUT SOL 18 RED/BLK SP2543 2 COMMAND CUT RETURN 18 BLK SP2844 1 BOOM UP SOL 18 WHT/GRN SP1544 2 BOOM UP GND 18 BLK SP245 1 BOOM DWN SOL 18 WHT/BLK SP16

RG55R Parts Manual

50

45 2 BOOM DWN GND 18 BLK SP246 1 BLADE UP/ BOOM SWING R 18 GRY SP846 2 BLADE UP/ BOOM SWING GND 18 BLK SP247 1 BLADE DWN/ BOOM SWING L 18 PUR SP947 2 BLADE DWN/ BOOM SWING GND 18 BLK SP248 1 DIODE 1 CATHODE 18 GRY SP848 2 DIODE 1 ANODE 18 DGN SP1049 1 DIODE 2 CATHODE 18 PUR SP949 2 DIODE 2 ANODE 18 GRY/BLK SP1150 1 DIODE 3 CATHODE 18 BLK/YLW SP1250 2 DIODE 3 ANODE 18 DGN SP1051 1 DIODE 4 CATHODE 18 BLK/YLW SP1251 2 DIODE 4 ANODE 18 GRY/BLK SP1152 1 DIODE 5 CATHODE 18 PUR SP952 2 DIODE 5 ANODE 18 LBU SP753 1 DIODE 6 CATHODE 18 GRY SP853 2 DIODE 6 ANODE 18 TAN SP654 1 DIODE 7 CATHODE 18 ORG/BLK SP1354 2 DIODE 7 ANODE 18 LBU SP755 1 DIODE 8 CATHODE 18 ORG/BLK SP1355 2 DIODE 8 ANODE 18 TAN SP656 SOA SAFETY SW 18 ORG/BLK SP1357 SOA SAFETY SIG 18 BLK/YLW SP1258 REMOTE/SOA SWITCH 18 PNK SP460 1 E-STOP PWR DIODE 18 BLU/WHT SP2161 1 E-STOP RELAY DIODE 18 BLU/WHT SP2162 C DIODE CATHODE 18 WHT/GRN SP1563 C DIODE CATHODE 18 WHT/BLK SP1664 C DIODE CATHODE 18 GRY SP865 C DIODE CATHODE 18 PUR SP966 C DIODE CATHODE 18 ORG/BLK SP2067 C DIODE CATHODE 18 DBU SP1768 C DIODE CATHODE 18 VIO/BLK SP1869 A DIODE ANODE 18 BLK SP2 69 C DIODE CATHODE 18 WHT/GRN SP1570 A DIODE ANODE 18 BLK SP270 C DIODE CATHODE 18 WHT/BLK SP1671 A DIODE ANODE 18 BLK SP271 C DIODE CATHODE 18 GRY SP872 A DIODE ANODE 18 BLK SP272 C DIODE CATHODE 18 PUR SP973 A DIODE ANODE 18 BLK SP273 C DIODE CATHODE 14 DBU SP2274 A DIODE ANODE 18 BLK SP2274 C DIODE CATHODE 18 RED/WHT SP2375 A DIODE ANODE 18 BLK SP275 C DIODE CATHODE 18 BRN SP2476 A DIODE ANODE 18 BLK SP276 C DIODE CATHODE 18 DBU SP1777 A DIODE ANODE 18 BLK SP277 C DIODE CATHODE 18 VIO/BLK SP1878 A DIODE ANODE 18 BLK SP278 C DIODE CATHODE 18 LGN SP1979 A DIODE ANODE 18 BLK SP279 C DIODE CATHODE 18 LGN SP1980 A DIODE ANODE 18 BLK SP280 C DIODE CATHODE 18 LGN SP1981 A DIODE ANODE 18 BLK SP281 C DIODE CATHODE 18 YLW SP1482 A DIODE ANODE 18 BLK SP282 C DIODE CATHODE 18 YLW SP1483 A DIODE ANODE 18 BLK SP2883 C DIODE CATHODE 18 RED/BLK SP2584 A 120 OHM RESISTOR 18 YLW SP2684 B 120 OHM RESISTOR 18 GRN SP27


RG55R Parts Manual

800.392.2686 51

SPLICE CIRCUITS

SPLICE WIRE DESCRIPTION GAUGE COLOR CONNECTED TO

SP1 MAIN POWER 10,14 RED 5-A4, 5-A12, 5-B12, 28

SP2 GROUND 14,16,18 BLK

1-1J, 1-2J, 1-3J, 2-2D, 4-E, 5-B1, 5-B4, 5-D1, 5-D4, 8-85, 9-A, 21,22,23,34-2,35-2,36-2, 37-2, 38-2, 39-2, 40-2, 41-2, 42-2, 44-2, 45-2, 46-2, 47-2, 69-A, 70-A, 71-A, 72-A, 73-A, 74-A, 75-A, 76-A, 77-A, 78-A,

79-A, 80-A, 81-A, 82-ASP3 FUSE POWER 14 RED 5-B3, 5-C12, 5-D12

SP4 HARNESS POWER 16 PNK 5-C1, 5-C4, 5-C11, 10-1, 11-B, 12-C, 13-C, 14-C, 15-C, 16-C, 18, 24,58

SP5 LCM POWER 16 WHT 1-1K, 1-2K, 1-3K, 2-3D, 7-5, 8-86, 8-87A

SP6 BLADE UP SW 18 TAN 12-B, 53-2, 55-2

SP7 BLADE DN SW 18 LBU 12-A, 52-2, 54-2

SP8 BLADE U/ SWING R SOL 18 GRY 13-B, 46-1, 48-1, 53-1, 64-C, 71-C

SP9 BLADE D/ SWING L SOL 18 PUR 13-A, 47-1, 49-1, 52-1, 65-C, 72-C

SP10 BLADE UP LCM 18 DGN 1-1C, 48-2, 50-2

SP11 BLADE DWN LCM 18 GRY/BLK 1-2C, 49-2, 51-2

SP12 BLADE RELAY 18 BLK/YLW 5-C6, 50-1, 51-1, 57

SP13 SOA SWITCH PWR 18 ORG/BLK 54-1, 55-1, 56

SP14 BLADE SOL 18 YLW 5-D6, 34-1, 35-1, 81-C, 82-CSP15 BOOM UP SOL 18 WHT/GRN 14-B, 44-1, 62-C, 69-C

SP16 BOOM DWN SOL 18 WHT/BLK 14-A, 45-1, 63-C, 70-C

SP17 STEERING RIGHT SOL 18 DBU 16-B, 40-1, 67-C, 76-C

SP18 STEERING LEFT SOL 18 VIO/BLK 16-A, 39-1, 68-C, 77-C

SP19 2 SPD SOL 18 LGN 5-D3, 36-1, 37-1, 38-1, 78-C, 79-C, 80-C

SP20 2 SPD SIG 18 ORG/BLK 5-C3, 25, 66-C

SP21 E-STOP POWER 18 BLU/WHT 33-1, 60-1, 61-1

SP22 CLUTCH PWR 14 DBU 5-B6, 9-B, 73-C

SP23 FWD DRIVE SOL 18 RED/WHT 1-1F, 42-1, 74-C

SP24 REV DRIVE SOL 18 BRN 1-2F, 41-1, 75-C

SP25 COMMAND CUT SOL 18 RED/BLK 1-1H, 43-1, 83-C

SP26 CAN + SEE NOTE 02-1A, 03-N, 84-A

SP27 CAN - SEE NOTE 02-3B, 03-P, 84-B

SP28 COMMAND CUT RETURN

18 BLK 1-3H, 43-2, 83-A


RG55R Parts Manual

52

Hydraulic Schematic 805921

RG55R Parts Manual

800.392.2686 53

Hydraulic Schematic 805921

RG55R Parts Manual

54

Hydraulic Hose Kit 805921H Rev BITEM QTY PART # DESCRIPTION

1 1 HOSE 4R1T-6FFX-4FFX90-131”

2 1 HOSE 4R2T-6FFX-4FFX-133”




6 1 HOSE 4R17-4FFX-4FFX-38”

7 1 HOSE 4R17-4FFX-4FFX90-30”

8 1 HOSE 4R17-4FFX-4FFX90-74” W/FABRIC HOSE GUARD

9 1 HOSE 4R17-4FFX-4FFX-88” W/FABRIC HOSE GUARD

10 1 HOSE 4R17-4FFX-4FFX-44”

11 1 HOSE 4R17-4FFX-4FFX-34”

12 1 HOSE 4R17-4FFX-4FFX-74”

13 1 HOSE 4R17-4FFX-4FFX90-77”

14 1 HOSE 4R2T-6FFX-4FFX45-60” W/FABRIC HOSE GUARD




18 1 HOSE 4R2T-6FFX-4FFX-65” W/FABRIC HOSE GUARD




22 1 HOSE 4R2T-6FFX-4FFX-66” W/FABRIC HOSE GUARD

23 1 HOSE B16150-PLAIN-PLAIN-50” (PROTECTION FOR BATTERY CABLES)

24 1 HOSE 4R2T-4FSX-4FSX-66”

25 1 HOSE 4R1T-4FSX-4FSX-55”

26 1 HOSE 4R17-4FFX-4FFX45-13”

27 2 HOSE 4R17-4FFX-4FFX45-16”

28 1 HOSE 4R17-4FFX-4FFX45-20”

29 1 HOSE 143-06-6MP-6FJX-22”

30 1 WRAP PWLD-16-15”

31 1 SLEEVE TQS-3.25-25” (3 1/4” VELCRO SLEEVE)


33 2 HOSE 4R17-4FSX-4FSX90-52”


35 1 HOSE 12R4F-PLAIN-PLAIN-50”


RG55R Parts Manual

800.392.2686 55

Hydraulic Adapter Kit 805921AITEM QTY PART # DESCRIPTION

1 3 FF6602-04-04-04 TEE RUN -4MFFX-4MFFX-4FFFX2 4 FF6802-06-10 ELBOW 45 DEG -6MFFX-10MOR3 8 FF6802-04-06 ELBOW 45 DEG -4MFFX-6MOR4 4 FF6400-04-10 CONNECTOR -4MFFX-10MOR5 2 FF6801-06-06 ELBOW 90 DEG - FIT -6MFFX-6MOR6 3 FF6500-04-04 ELBOW 90 DEG -4MFFX-4FFFX7 6 FF6400-04-04 CONNECTOR -4MFFX-4MOR8 1 FF2700-04-04LH BULKHEAD UNION9 1 5406-C-6 CAP-6FP10 1 FF6400-04-08 CONNECTOR -4MFFX-8MOR11 1 9500-12MM WASHER 12MM12 1 9605-06-12x1.25 CONNECTOR -6MJ-12MMX1.25MMT13 8 FF6400-04-06 CONNECTOR -4MFFX-6MOR14 2 FF6802-04-04 ELBOW 45 DEG -4MFFX-4MOR15 9 FF6801-04-06 ELBOW 90 DEG -4MFFX-6MOR16 2 FF6804-04-04-04 TEE RUN -4MFFX-4MFFX-4MOR17 5 FF6801-04-04 ELBOW 90 DEG -4MFFX-4MOR18 3 FF6400-08-08 CONNECTOR -8MFFX-8MOR19 1 FF6600-04-04-04 TEE -4MFFX-4MFFX-4FFFX20 1 FF6500-08-08 ELBOW 90 DEG -8MFF-8FFFX21 1 4603-12-10 ELBOW 45 DEG -12BARB-10MOR22 2 SUPRA W2 29-31 MIKALOR SUPRA W2 29-31 (RANGE 1.15-1.22)23 2 FF2501-04-04 ELBOW 90 DEG -04MORFS X 04MP24 1 4501-12-12 ELBOW 90 DEG 12BARB-12MPT25 1 5405-08-12 CONNECTOR 08MPT X 12FPT

RG55R Parts Manual

56

Service Parts

CUTTER WHEEL TEETHStraight Counter bore - 3144CStraight Threaded - 3144TAngle-Out Counter bore - 2933CAngle-Out Threaded - 2933T

EnginE OiL FiLTER - 800275

FUEL FiLTER - 802495

HydRaULiC RETURn FiLTER aSSEmbLy- 803604FiLTER ELEmEnT - 761908dipSTiCk - 761910RESTRiCTiOn indiCaTOR - 761909

OUTER aiR FiLTER CaRTRidgE - 800276innER aiR FiLTER CaRTRidgE - 800277SERviCE indiCaTOR - 803067

FUEL Cap - 801682

EnginE kEy - 764136

paRTS manUaL - pmRg55R

OpERaTiOn manUaL - ObRg55R

OpERaTiOn & SERviCE manUaL - OSmRg55R

RAYCO WARRANTY CERTIFICATE

A. General OutlineRayco Manufacturing, Inc. warrants to the first user that the products it supplies will be free from defects in material and workmanship under normal and proper usage for a period of 365 days from the date of delivery to the first user. In addition, with respect to “Mini Work-Force” models, the mainframe and control bar will be free from defects in material and workmanship under normal and proper usage for a period of two (2) years from said date of delivery. This warranty does not cover and Rayco makes no warranties with respect to (i) any product that has been subject to abuse, misuse, misapplication, neglect, alteration or accident; to improper or incorrect repair or maintenance; or to abnormal conditions of use, temperature, moisture, dirt or corrosive matter; and (ii) any material, parts or other components that are manufactured by someone other than Rayco, which items carry only the manufacturer’s warranty, if any. Furthermore, this warranty does not cover expendable parts.Individual components such as engines, engine drive systems, batteries, and hydraulic components, etc. shall be covered by standard warranties of their respective manufacturers. Any claims must be submitted within 30 days of the repair.

B. Individual Components1.Engines

a. All engines have specific warranties issued by OEM and honored thru their respective dealer.

2. Hydraulic Components

a.Hydraulic components have variable warranties. Rayco must preauthorize all hydraulic component product warranties prior to removal from the machine, and all warranty considerations are the sole responsibility of the manufacturer.

3. Batteries

a. Batteries have a warranty that is honored thru manufacturer. For warranty service, the purchaser is to contact manufacturer directly.

• 4.Various Components

a. Belts will be covered under warranty only if Rayco receives warranty from their supplier.

b. Sprockets Sheaves have a six month limited warranty.

c. Electric clutches have a six month limited warranty.

d. Hydraulic Cylinders will be covered under warranty only if Rayco receives warranty from their supplier.

5. Pockets and Teeth

a. Pockets and Teeth will be covered under warranty only if they are defective before they are mounted on a stump grinder. Once they are used, all warranty stops.

C. Items not CoveredRayco is not responsible for the following:

1. Premiums charged for overtime labor requested by the purchaser.

2. Transporting the product to and from the place at which warranty work is performed.

3. Any product that has been altered or modified in ways not approved by Rayco.

4. Depreciation or damage caused by normal wear, lack of reasonable and proper maintenance, failure to follow operating instructions, misuse, lack of proper protection during storage, or accident.

D. Unapproved Service ModificationRayco is relieved of its obligation under this warranty if:

1. Service (other than normal maintenance and replacement of service items) is performed by someone other than an authorized Rayco dealer; or

2. The product is modified or altered in ways not approved by Rayco.

E. Obtaining Warranty ServiceTo obtain performance of this warranty, the original retail purchaser must request warranty service from a Rayco dealer authorized to sell the product to be serviced. When making such a request, the purchaser must present evidence of the product’s delivery date, make the product available at the dealer’s place of business, and inform the dealer in what way the purchaser believes the product to be defective.Warranty repairs can be made in the field if the purchaser and servicing dealer so desire. However, travel time expense to and from the job site will be purchaser or dealer responsibility.

F. No Implied Warranty or Other RepresentationWhere permitted by law, neither Rayco nor any company affiliated with it makes any warranties, representations or promises, expressed or implied, as to the quality or performance, or freedom from defect of its products other than those set forth above, and NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS IS MADE.

G. Limitation of Purchaser’s RemediesWhere permitted by law, the purchaser’s only remedies in connection with the branch of performance on any warranty on any Rayco product are those set forth on this page. In no event will the dealer and or Rayco be liable for incidental or consequential damages, including but not limited to: loss of profits, rental of substitute equipment, or other commercial loss.

H. No Dealer WarrantyThe selling dealer makes no warranty of his own on any item warranted by Rayco, and makes no warranty on other items unless he delivers to the purchaser a separate written warranty certificate specially warranting the item. A dealer has no authority to make any representation to promise on behalf of Rayco, or to modify the terms or limitations of this warranty in any way.If you have a situation where you are not sure if a component is covered under warranty, please do not hesitate to contact us. Rayco wants you and your customer to be 100% satisfied with our products and service.

57

Read and understand all instructions before attempting to operate this machine. This manual should be readily available for reference at all times.

Additional copies of this manual may be purchased. Contact your Authorized Rayco Dealer or Rayco Manufacturing Inc.

RAYCO Manufacturing, Inc. 4255 E Lincoln Way Wooster, OHIO 44606 U.S.A. 800.392.2686 raycomfg.com

Think Smart, Think Safe………We care about your safety. When operating your RAYCO® machinery always wear an ap-proved helmet complete with ear muffs, face shield and the proper eye wear. Never operate under the influence of alcohol or drugs. Know your RAYCO, read and understand your owner’s manual cover to cover.

RAYCO Manufacturing Inc. retains the right to make changes in design and specifications; engineering; add or remove features; add improvements; or discontinue manufacturing at any time without notice or obligation.

Thank you for buying and using RAYCO Equipment.

“The Stump Cutter People”

Documents

RG55R - Amazon S3...RG55R Parts Manual 2 This manual is published by Rayco Manufacturing, Inc. for the benefit of the users of Rayco products. Rayco Manufacturing, Inc. has made every