Right time, Right amount, Right lubricant · Lubrication System Oil/ SLR System LHL System Number of lubrication points 23 Lubricant Oil#68 LHL X-100 Cutting Fluid Water-soluble Total

Positive Displacement Injector (PDI) System for Small-Medium Machines

Series Progressive System for Small-Large Machines

General CatalogCentralized Lubrication Systems

Grease SystemRight time, Right amount, Right lubricant

LUBE Hybrid Lubricant LHL

Comparison of Lubricant Consumption and Associated Costs

for Machine Tools

Operating Life of Cutting Fluid

Standard System Layout

31

32

33

Maintenance-free Lubrication SystemsLUBE Hybrid Centralized Lubrication Systems LHL

31 32

Maintenance-free Lubrication

Systems LUBE Hybrid Centralized

Lubrication Systems LHL

Comparison of Lubricant of Consumption and Associated Costs of for Machine Tools

Comparison of Lubricant of Consumption and Associated Costs

Lubrication System Oil/ SLR System LHL System

Number of lubrication points 23

Lubricant Oil#68 LHL X-100

Cutting Fluid Water-soluble

Total lubricant volume/time 2.5mℓ 1.45mℓ

Comparison with oilSmall Machining Center manufacturing hydraulic system parts●TOOL SIZE #30●Number of lubrication points (X,Y,Z) 23 points in total

Quantity of LHL consumed: Based on our standard LHL quantity & interval Table. 60m/min. Traveling speed gives 5 hours interval.・ The comparison above is just for reference. Actual oil and LHL quantities required for each lubrication cycle, the annual

consumptions and costs vary depending on the actual machine operating conditions, lubrication conditions, essential parts size and other factors.

Oil LHL

Annual lubricant consumption 87.6ℓ 2.1ℓ

Annual lubricant refilling time 96Times 2Times

Annual CO2 Emissions 649kg 11.9kg

Comparison of cost between oil and LHL $2,300.00 $638.50

Advantages of OilLiquidity, Excellent Transport Property, No Solidification

Advantages of GreaseHigh Load-carrying Capacity, Wear Resistance, Water Resistance, Excellent Oil Film Maintenance Property, Adherent Property

LUBE Hybrid Lubricants - LHLDeveloped Based on Our 45-year History of Failures and Successes

・Oil washed away by cutting fluid (Causing rust).・ Oil mixed into cutting fluid causing deterioration and/or decomposition of cutting fluid.・Frequent oil refilling and large consumption of oil boosting up the operational costs.

・Grease solidification.・ Used grease accumulated in guides or other parts that requires clean-up.・Reintroduction of metal chips caught by piled up grease into machines.

Problems with oil lubrication Problems with grease lubrication

Integrating the Advantages of Oil and Grease

Equipped with a centralized oil lubrication system（Lubricant: Daphne Multiway 68MT）

Cutting fluid of company N’s machining unit

Operating Life of Cutting Fluid

The deterioration and/or shortened operating life of cutting fluid is partly caused by lubrication oil and/or hydraulic oil mixed in the cutting fluid.

The LHL systems minimize the amount of lubricant mixed in the cutting fluid, reducing to less than one-tenth of that of oil.

Relationship between the deterioration of cutting fluid and tramp oil in the cutting fluid

Microorganisms

Metal chips

Diluting agent (water)

Nutrient source: Oil, Phosphorus

Dissolved Mg, Ca, and Fe ions

Hydraulic oil and/or insoluble cutting oil mixed in cutting fluid.

Decomposition of components

Drop in pH

Cutting fluid

becom

ing unstable

Discom

posed

comp

onents caught b

y or adsorb

ed to M

etal chips.

Drop

in concentration

Source: Materials provided by Kyodo Yushi Co., Ltd.

Lubricant

Increase in hardness

Emulsification

Increase in hardness

Evaporation of water

Accumulation of metabolites

Deterioration

Change in appearance

Foul smell

Deteriorated corrosion resistance

Degraded cutting performance

＊The results may be different from what shown in the photo below depending on conditions.

Lubricant

Machine User A: Investigation of tramp oil in cutting fluidDetails of investigation: Investigating the conditions of the cutting fluid sampled out of the machining centers located in the same machining line.

Water-soluble cutting fluid

< Cutting fluid sampled from a machine lubricated with LHL>

Installed LHL system in December 2006.Cutting fluid of company S’s machining unit

Being in the same machining line, maintenance works for the cutting fluid of these two machines were done at the same time. The cutting fluid samples were collected randomly while the coolant pumps were running followed by being left to rest for three days. Tramp oil was observed in the sample from the machine with oil lubrication system while it was hardly observed in the sample from the machine with LHL lubrication system.

The amount of lubricant delivered by LHL system is 5% to 10% of that of the oil system. However, when it comes to the amount of lubricant actually mixed in the cutting fluid, considering LHL’s water resistance and adhesive property, the amount of LHL mixed in the cutting fluid would be even smaller.

33

Positive Displacement Electric Pump　S Series　EGM Ⅱ　EGME Ⅱ

Standard System Layout

⑧⑨ ⑩

③

②

④⑤⑥⑦

④⑤⑥⑦

⑯

⑲⑳

③⑲

⑲

⑳

②

②

⑧⑨ ⑳⑯

⑱

⑱

①

⑰

⑪⑯

⑯⑲⑳

⑱

⑮⑯

⑮⑯⑮⑯⑮⑯

⑥⑨

①

②

③

⑤

⑥

⑥

⑦⑨ ⑩

⑫

⑫

⑫

⑫

⑬

⑬⑬

⑭

⑭

⑰

⑱

⑲

⑱

⑳⑪ ④

“Positive Displacement Injector System”

“Series Progressive System”

35

37

39

【Pump】

S Series

EGM Ⅱ


No. Part Description Quantity1 Motor-driven grease pump 12 Pressure gauge 13 Pressure switch 14 Metering valve 155 Junction 36 Junction 37 Elbow adapter 38 Straight adapter 129 Straight connector 210 Compression bushing 3011 Compression sleeve 3012 High-pressure straight fitting 613 High-pressure elbow fitting 414 High-pressure flexible hose 8m15 Hose sleeve 616 Hose stud 617 Steel tubing 4mm 8m18 Steel tubing 6mm 2m19 Plug 320 Pipe clip 621 Grease cartridge 1

No. Part Description Quantity1 EGM-MP 12 Progressive valve 33 Proximity sensor 34 Check assembly 155 Clamping ring 156 Sleeve 157 Cap nut 158 Washer 39 Plug 310 Junction 111 Junction 312 Elbow adapter 313 Elbow adapter 1214 Compression bushing 1515 Compression sleeve 1516 High-pressure fitting 1017 High-pressure fitting 418 Flexible hose 1019 Hose sleeve 620 Hose stud 621 Steel tubing 6mm 2822 Blanking plug 323 Pipe clip 1024 Grease cartridge 1

35 36

Positive D

isplacement

Injector (PD

I) System

for S

mall-M

edium M

achines

This pump is small, law cost, and only for our LHL original cartridge grease.

Dimensional drawing

S SeriesElectric Pump for LHL

SpecificationsHOW to order

● Related parts

Pressure gauge：P.85

GPL Pressure Switch：P.62

Adapter assemblies：P.185

Main tubing：P.174

P-107

WithWithout

Feed button

FWithout

［P-107］

ＡＵＴＯＭＡＴＩＣ　ＬＵＢＲＩＣＡＴＯＲＭＯＤＥＬ　　　　　　　　　　　Ｐ－１０７ＶＯＬＴＡＧＥ　　　　　　　　　ＤＣ２４ＶＲＡＴＥＤ　ＣＵＲＲＥＮＴ１．２Ａ（ＭＡＸ）ＤＩＳ．ＰＲＥＳＳＵＲＥ　　　５．０ＭＰａＤＩＳ．ＶＯＬＵＭＥ　　　　７ｍｌ／ｍｉｎＣＯＤＥ　ＮＯ．　　　　　　　１０１００３

ＭＡＤＥ　ＩＮ　ＪＡＰＡＮ

　　　　　　ＯＰＥＲＡＴＩＯＮＣＡＵＴＩＯＮ

注　意

Ｐａｙ　ａｔｔｅｎｔｉｏｎ　ｙｏ　ｔｈｅ　ｐｏｌａｒｉｔｙ　ｕｐｏｎ　ｗｉｒｉｎｇ　ｔｈｅ　ｐｏｗｅｒ　ｔｏ　ｔｈｅ　ｐｕｍｐ．Ｕｓｅ　ｔｈｅ　ｓｐｅｃｉｆｉｅｄ　ｃａｒｔｒｉｄｇｅ　（ＬＨＬ）　ｏｎｌｙ．

Ｉｆ　ｏｔｈｅｒ　ｌｕｂｒｉｃａｎｔ　ｔｈａｎ　ＬＨＬ　ｉｓ　ｕｓｅｄ，ｉｔ　ｗｏｕｌｄｄａｍａｇｅ　ｎｏｔ　ｏｎｌｙ　ｔｈｅ　ｓｙｓｔｅｍ　ｃｏｍｐｏｎｅｎｔｓ，ｂｕｔａｌｓｏ　ｔｈｅ　ｉｍｐｏｒｔａｎｔ　ｐａｒｔｓ　ｏｆ　ｙｏｕｒ　ｍａｃｈｉｎｅ．

ポンプ電源には極性があります。配線時は必ず（＋）（－）を確認してください。必ず、当社指定の専用カートリッジ（ＬＨＬ）を使用してください。

ＬＨＬ以外を使った場合、この装置のシステムを破損させるのみならず、機械の重要な部品も破損させます。

■■

■■

注　意油　的電源有極性、接線時必須要確認　（＋）（－）極■

■石水

必須要使用我公司指定的専用油脂（ＬＨＬ）如使用ＬＨＬ以外的油脂、不只此装置会被損壊、機器上的重要零件也会被損壊。

Installation hole 34-φ7

Air bleeding plug

Discharge port Rc1/8

Sticker

Sticker

97

201

38

64.6

100

7.5 8

20 2145

122

Operation Lump

Specifications Sticker

Terminal

Cover fixing screw

Serial No.

Hydraulic circuit diagram

Cartridge grease

Depressing port

Air bleeding valve

LHL：P.82

Without feed button

With feed button

Pump stopping signal

Level switch

Pump stopping signal output

Pump stopping signal output

ＣＯＭ

ＣＯＭ

Level switch output

Level switch output

ＧＮＤ（－）

ＤＣ２４Ｖ（＋）

Output

Output

Output

Input

Input

InputＧＮＤ（－）

ＤＣ２４Ｖ（＋）

Manual Switch

Ground

Ground

Wiring diagram P-Pump motion control flowchart

P-Pump Motion Control Flowchart Turn on the power

Yes

No

NoNo

No

No

No

Yes

Yes Yes

Yes

Yes Change the grease cartridge

Change the grease cartridge

Pump trouble

Is there grease level signal?

Is there pump stopping signal?


Start the pump

Pump trouble

Pump pressurisation trouble

Observe the pump working time Without pump stopping signal

Pump observing time depends on size of the system.Pump pressurising time depends on size of the system.

With pump stopping signalObserving pump pressurising time

Is there grease level signal?

Is there pump stopping signal? Turn off the pump, and take interval time


MDS valve：P.55

MU valve：P.53

MUJ junction：P.54

Power DC24V Power Consumption 24W Discharging pressure 5MPa Discharging time No restrictionInterval time More than 10 secondsWiring method Terminal connectionManual override switch With (Optional)Grease level switch WithCover Non combustible plastic (UL94-V0) CE approval With

Pump air bleeding No restriction

Directions for use

• Usage cartridge: LHL • Use LUBE original LHL cartridge• When the cartridge is changed, pay attention that foreign particle is

getting inside.• Do not discharge continuously.• After changing the cartridge, bleed the air inside the pump opening

the air bleeding valve.

37 38

Positive D

isplacement

Injector (PD

I) System

for S

mall-M

edium M

achines

80

126 218

104

241

2525

2722

25

13 3

234141

22

Below 7m 30s

Air bleeding valve

Main tube discharging port (PDI) Rc:1/8Pressure progressive discharging port Rc:1/8

80

126 218

104

241

2525

2722

25

13 3

234141

22

Below 7m 30s

Air bleeding valve


Relief Valve

M

Solenoid Valve

Main tube discharging port (PDI) Rc:1/8

Pressure progressive discharging port Rc:1/8

Cartridge grease

Cartridge grease

Relief Valve

Solenoid Valve

Air bleeding valve

Air bleeding valve


Dimensional drawing

EGM ⅡPositive Displacement Injector Electric Pump

This pump is small, law cost, and only for our original cartridge grease.


EGM 4 7CLⅡ (LHL)※②： Only if it’s 8MPa.

※If it’s 8MPa, it must be only Positive Displacement Injector(PDI) System

ST

Positive Displacement Injector(PDI) SystemPositive Displacement Injector(PDI) System and Progressive System

※ If it is T-type, it hasn’t got manual override switch.

8108MPa (Only for LHL System)10MPa

WithWithout

Feed button

FWithout

［EGM Ⅱ］


● T-type

● S-type

Without feed button

With feed button

GLSV

GLSV

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

24VDCInput

24VDCInput

Level SwitchOutput

Level SwitchOutput

FBFB

Manual Override SwitchOutput

M

M

Wiring diagram Grease level switch

With grease level switch

［EGMⅡ-10S-4-7CLEB］

［EGMⅡ-10T-4-7CL］

Directions for use

• Use recommended grease.• Never use molybdenum disulfide-contained grease.• Use lithium greases. (Contact us for consultation when other than

lithium grease is used.)• Do not use any greases containing substances that attack brass and

rubber.• When the cartridge is changed, pay attention that foreign

particle is getting inside.• Do not discharge continuously.• After changing the cartridge, bleed the air inside the pump

opening the air bleeding valve.

Power DC24V Power Consumption 45.6W

Discharging pressure8MPa (Only for LHL System)１0MPa

Maximum discharging time Below 7m 30sInterval time 3 times discharging timeWiring method Terminal connectionManual override switch With(Optional: Only PDI system) ※1Grease level switch WithSolenoid cover Non combustible plastic (UL94-V0) CE approval With

Pump air bleeding With restriction

※1 Although the Manual Override Switch provides a dry contact to activate the pump, its capacity is not sufficient to sustain the power required to operate the pump. Therefore, the power needs to be provided directly to the pump from the machine control panel.

● Related parts

MG2 metering valve：P.57

MGI metering valve：P.59


GPL pressure switch：P.62


MG2C metering valve：P.57

Main tubing：P.174

Hand grease gun：P.86

MGLA metering valve：P.61

LHL：P.82

LUBE original grease：P.81

JVPA junctions：P.58

39 40

Positive D

isplacement

Injector (PD

I) System

for S

mall-M

edium M

achines

● Related parts







Main tubing：P.174



LHL：P.82



This pump is small, law cost, and only for our original cartridge grease.

Positive Displacement Injector Electric Pump

EGME Ⅱ


EGME 4 7CLⅡ (LHL)※②： Only if it’s 8MPa.

※If it’s 8MPa, it must be only Positive Displacement Injector(PDI) System

S

T

Positive Displacement Injector(PDI) System

Positive Displacement Injector(PDI) System and Progressive System

※ If it is T-type, it hasn’t got

manual override switch.

8

10

8MPa (Only for LHL System)

10MPa

With

Without

Feed button

FB

Without

［EGME Ⅱ］

With feed buttonWithout feed button

EGMEⅡ-S

EGMEⅡ-Ｔ

24VDCInput

Level SwitchOutput

Without feed button

GLSV

1 2 3 4 5 6

24VDCInput

Level SwitchOutput

M

GL

1 2 3 4 5 6

24VDCInput

Level SwitchOutput

GL

1 2 3 4 5 6

FB

FB

7 8

Manual Override SwitchOutput

［EGMEⅡ-10T-4-7CL］

［EGMEⅡ-10S-4-7CLEB］


Relief Valve

M

Solenoid Valve


Pressure progressive discharging port Rc:1/8

Cartridge grease

Cartridge grease

Relief Valve

Solenoid Valve

Air bleeding valve

Air bleeding valve


● T-type

● S-type

Directions for use

• Use recommended grease.• Never use molybdenum disulfide-contained grease.• Use lithium greases. (Contact us for consultation when other than


rubber.• When the cartridge is changed, pay attention that foreign

particle is getting inside.• Do not discharge continuously.• After changing the cartridge, bleed the air inside the pump

opening the air bleeding valve.

Power DC24V Power Consumption 28.8W

Discharging pressure8MPa (Only for LHL System)１0MPa

Maximum discharging time No restrictionInterval time More than 10 secondsWiring method Terminal connectionManual override switch With(Optional: Only PDI system) ※1Grease level switch WithSolenoid cover Non combustible plastic (UL94-V0) Protection class IP54

CE approval With

Pump air bleeding With restriction

※1 Although the Manual Override Switch provides a dry contact to activate the pump, its capacity is not sufficient to sustain the power required to operate the pump. Therefore, the power needs to be provided directly to the pump from the machine control panel.

Dimensional drawing

80

126 218

104

241

2525

2722

25

13 3

234141

22

Below 7m 30s

Air bleeding valve


Wiring diagram Grease level switch

With grease level switch

80

126 218

104

241

2525

2722

25

13 3

234141

22

Below 7m 30s

Air bleeding valve


43

44

44

44

44

45

Cartridge type grease pump YMTMulti-Port Centralized Lubrication SystemWhy grease cartridges ?Lube Original Grease Cartridge Specified for the YMT Centralized Lubrication SystemYMT pump controllerPumping unit

【YMT】

YMT

Multi-Port Centralized Lubrication System

43 44

Multi-P

ort Centralized

Lub

rication System

主配管脱圧作動型

定量バルブ


定量バルブ

圧力進行作動型

定量バルブシステム

リューベ

オリジナルグリース

配管部品

周辺機器

リューベハイブリッド

集中潤滑システムＬＨＬ

Mounting Hole M5 x 4

Alarm Signal Input

Pump Power Output 24 VDC

Proximity Switch Input

Input Voltage 100 VAC to 200 VAC

115

90118.4

40 37.55525

YMTCartridge type grease pump

YMT is the only centralized lubrication system that offers grease cartridges suitable to lubricate industrial machines working in the various and yet severe environments.

Specifications

Terminal box

YMT Pump Controller

HOW to order

Hydraulic circuit drawing

CP

T T

11

2

2310

13

14

5

9

R1 R1AC100Vinput PL

P1 2

DC24VPS

YMT

Patlite

Emergency alarm output

YMT Pump

YMT T

68

Pumping unit

Capable of controlling up35Maximum 3Maximum 5

Discharge volume　2ml/min（539291）Discharge volume　3.9ml/min（539292）

Quantity of pumping unit　1～5

Controller：P.44

Cartridge：P.44

● Related parts


Main tubing：P.174

Pneumatic pump for pail：P.86

SP series progressive valve：P.71

AP series progressive valve：P.71

Dimensional drawing

Multi-Port Centralized Lubrication System YMT

Lube Original Grease Cartridge Specified for the YMT Centralized Lubrication System(Less frequent replacement work required. Thanks to 4 liters large cartridge capacity.)

Why Grease Cartridges ?

1266

15.9 Power lamp

4-φ9Pump mountinghole

Discharge portPS/4

Alarm signal output, DIN connector

423

264

190

131

210

Pump power input 24 V DC, DIN connector

Cartridge cover tightening direction

Lube offers ferrography analysis to check lubrication conditions.* Free of charge for the first analysis.

Pressure Gauge

Steel Tubing

24VDC (Controller)

Capable of controlling up to 5 lines.

Series Progressive Valve (with the performance indicator pin) Model SP

Newly Developed Grease Pump : Model YMT

Advantages of LUBE Cartridge Pump● Significantly reduces grease refilling time comparing to the conventional reservoir pump.● Eliminates the introduction of air and/or foreign substances during storage and/or refilling.● Prevents mixing different kinds of grease which causes performance degradation and/or solidification of grease.● Prevents contamination to working environment around machines often seen during a messy refilling procedure for a conventional reservoir pump.

Cartridge CoverAll-weather reinforced plastic

4-Liter Grease Cartridge (Standard)Select the grease suitable for machine operation environment and conditions.

* Equipped with the original “Low Grease Level Switch”.

Grease cartridges are not only easy to replace but also prevent the introduction of air and/or foreign substances into the system during grease refilling, thus insuring a steady delivery of clean

grease to lubrication points. These are the reasons why we highly recommend the Lube grease cartridge pump system.

Discharge Pressure Rated 25MPa, Maximum 35Mpa

Discharge Volume 2ml/min. (with 6mm Dia. Pumping Unit)

Number of Pumping Unit

1 to 3 Units or 1 to 5 Units(The number of the pumping units varies depending on the model.)

Voltage 24VDC ± 10%

Reservoir Capacity 4 Liters Lube Original Grease Cartridge

Grease Specified grease for YMT (NLGI No. 000 to 2)

Alarm Output Grease Level Alarm , No Cartridge Alarm

Directions for use

• Use recommended greases• Never use molybdenum disulfide-contained grease• Use lithium greases. (Contact us for consultation when other than


rubber.• Avoid continuous operation

Model Part NumberYMT-TBOX 300423

Model Part NumberYMT-C-E-S-AC 300421-088-200

The original grease cartridges for LUBE centralized lubrication systems were developed from 30 years of trials and errors.

MP2

YM2

LHL300

LUL-2H

LBL-2

High-performance Grease for General Industrial Machines.

High Load and High Pressure Grease

High Temperature and Water Resistant Grease

Biodegradable Grease

LFL-H1Food Grade Grease Certified by

NSF as H1 Lubricant

Excellent in Lubricating Tight Lubrication Points with a Small Amount and Low System Pressure

Lithium-based grease for general industrial machines with extreme pressures property and a wide range of applica-tion.

Grease containing organic molybdenum with excellent heavy load carrying capacity, abrasion resistance and seizure resistance.

High-fluidity grease with excellent migration property and heavy load carrying capacity.

Grease for severe environments with excellent heat and water resistance.

Environmentally-friendly grease reducing soil and water pollution.

LFL-H1 is certified as a H1 grade lubricant by NSF, the organization approved by the ANSI, and safe to use in food, beverage and pharmaceutical industries.[H1 Grade Grease] is defined as the grease that is safe to be in accidental contacts with food.

Input Voltage AC100V, AC200V 50/60HzDischarge Volume Control Timer or Count

Discharge Time (Selectable by the Selecting Switch)1 to 99 minutes (1-minute step)Number of Count 1 to 99 counts (1-count step)Interval 1 to 99 hours (1-hour step)

Alarm Detection- Grease Level- No Cartridge- Pressure Alarm- Valve Malfunction (Count Mode only)

Alarm Signal Output Normally Open or Normally Closed Rated Load : 200V 2A or lessInput Signal Proximity Switch Number of Signal Input : 1 to 5Protection Class and Standards CE (Applied ), IP65

Controller Specifications

45

Positive Displacement Injector (PDI) System　EGM（Cartridge type）

Positive Displacement Injector (PDI) System　EGH

HEX27(85)M22x1.5

816

1010

M22X1.5

1

2127(28)

HEX14

R1/4 43

43

23 4-Rc1/4

522-R1/4

φ69

(33)

13

5716R1/4

φ27

φ27 φ22

8 Indication

G1/4

8 Indication

8 Indication

HEX27(85)M22x1.5 6 Indication

6 Indication

G1/46 Indication

68

Pumping unit

EGM-10S-4-7C

EGH-3P

EGH-4C

【Pump】

47

49

Model Part NumberPUY-6 539291

●Material: SCM435H

Model Part NumberBPY 530911

●Material: A2011

Model Part NumberRTY 539310

●Material: S45C

Model Part NumberSCY 550130

●Material: SGP

Model Part NumberPUY-8 539292

●Material: SCM435H

Model Part NumberSWY 530910

●Material: Teflon

Model Part NumberJVY 530937

●Material: S45C

Model Part NumberGV50-R 500649

（Pump）

SCY

RTY

JVY

C I O S E

O P ERAT I ON

Assembly


47 48

Positive D

isplacement

Injector (PD

I) System

for S

mall-M

edium M

achines

251

25109

141

Motor wiring（Ｌ=300）

Solenoid wiring（Ｌ=230）

179104 16

5925

（Sticker）

（Sticker）

4-φ9 Installation hole

Air bleeding valve


PumpDischarge volume 10ｍℓ/minDischarge pressure 10MPa

Power DC24V AC100V, 200V, φ1

Mortor 20W/0.8APressure relief solenoid 26W/1.1ATotal 46W/1.9A

Pressurization Max. ON time: 7.5 min.Power distribution rate Max.25% (20℃)Working consistency Cartridge grease No.000,00,0,1Recommended grease MP0, FS2, MT1Cartridge size 200ｍℓ , 400ｍℓ , 700ｍℓWeight 1.8kg (4C) , 2.8kg (7C)Pressure relief Built-in solenoid

EGMPositive Displacement Injector (PDI) System


［EGM-10S-4-7C］［EGM-10S-4-4C］

Dimensional drawing

400

109

25

2559

（127） 176104 13

Air bleeding valve



222 25

127

104

176

5925

109


Air bleeding valve


（Sticker）

［EGM-10S-4-4C］

［EGM-10S-4-2C］［EGM-10S-4-7C］


410SEGM C

200mℓ400mℓ700mℓ

247

Cartridge

Wiring diagram

M（White）（Black）

DC24V Input

Motor

＋ー

Solenoid（White）（Black）

（Thermal protector）

CartridgeRelief valve

Solenoid

Air bleeding valve

Discharge port Rc1／8

Motor driven piston pump

Directions for use

• Use recommended greases.• Never use molybdenum disulfide-contained grease• Use lithium greases. (Contact us for consultation when other than


rubber• When refilling, take care not let foreign matter in the grease.• Avoid continuous operation• When refilling grease in main pipe and during test operation, stick

to an intermittent cycle of running for 30 seconds and resting for 90 seconds. Failure to follow this requirement will result in thermal protector being activated by a heated solenoid, leaving the solenoid de-energized without pressure built up

● Related parts








Main tubing：P.174


LHL：P.82


49 50

Positive D

isplacement

Injector (PD

I) System

for S

mall-M

edium M

achines

EGHPositive Displacement Injector (PDI) System

Compact, low-cost manually operated pump

Specifications


ReservoirRefilling portRelief valve

Manual depressurized valve

Air bleeding valve

Reservoir type［EGH-3P］

Cartridge type［EGH-4C］

Dimensional drawing

Sticker

Discharge port（Rc1/8）

Filling port


Air bleeding valve

（9.5°）

（150）

9

336

253

75

70

（310）

（47.5°）

Handle lock

70

75

（336）

（310）

（47.5ﾟ）

（150）

（9.5ﾟ）

Sticker


Air bleeding valve

Handle lock




HOW to order

EGHReservoir type（260mℓ）Cartridge type（200mℓ）Cartridge type（400mℓ）

3P2C4C

Type of reservoir (effective capacity)


70

75

394

Sticker


Air bleeding valve

Handle lock


（47.5ﾟ）

（310）

（150）

（9.5ﾟ）


EGH-3P

PumpDischarge volume 1ｍℓ/strokeDischarge pressure 10MPa (safety valve set pressure)

Working consistency NLGI No.000、00、0、1 (lithium grease)Recommended grease MP0、FS2、MT1Cartridge size 260ｍℓWeight 1.4kgPressure relief Manual pressure relief leverEGH-2C EGH-4C


Working consistency Cartridge grease No.000、00、0、1 (lithium grease)Recommended grease MP0、FS2、MT1Cartridge size 200ｍℓ、400ｍℓ CartridgeWeight 1.4kgPressure relief Manual pressure relief lever

Directions for use

• Use recommended cartridge greases• Never use molybdenum disulfide-contained grease.• Use lithium greases.• Do not use any greases containing substances that attack brass and

rubber.• When refilling or replacing cartridge, take care not let foreign matter

in the grease or pump.• After refilling or replacing cartridge, always loosen the air bleed

valve to purge the pump of air.• Use the pressure relief lever correctly.


● Related parts



Main tubing：P.174







Metering valves for LHL system　MU・MDS

Junctions for MU・metering valve　MUJ

Grease metering valve　MG2・MG2C

Junctions for MG2・MG2C metering valve　JVPA

Metering valve for grease with clogged line detection　MGI

Metering valve for grease with performance monitor　MGLA

Pressure switch for grease system　GPL

Junction

MGI

MGLA

GPL

【Valve】53

55

57

58

59

61

62

63

JVPA

MG2・MG2C

MU・MDS


53 54

Positive D

isplacement

Injector (PD

I) System

for S

mall-M

edium M

achines

Model Part NumberMU-BP 619840

●Material: Steel (SUM24)

Model Part NumberMU-SC 619841

●Material: Brass (C3604)

S Series MUMetering valves for LHL system

According to adopting reliable straight hydraulic system valves, straight connectors and one-touch nipples, connecting to junctions and piping are getting easier.

P-107：P.35


● Related parts

Main tubing：P.174


Branch tubing：P.171

Compression parts：P.169

Adapters：P.175

KEN-T：P.188

KEN-M：P.188

Junctions for MU metering small sized valve

For MU small metering valve installation

Dimensional drawing

M10×1

M10×1

O-ring

O-ring

Rc1/8

28HEX12

5 16

Model

［Plug assembly］

［Connector assembly］

16

16

52

28.5

16

16

8.513

13

1010

1616.5 10

16.5

16.5

16.5

6.5

1033

23

3-M10×1

M10×1

L1

L2

Valve assembly port

Pipe connection

632-Rc1/8

R3.25

2-Rc1/8

6.5

［Junction MUJ-3S］

Specifications Model

Dimensional drawingOperation chart

M10×1

M10×1

M10×1

O-ring

O-ring

O-ring

M8×1 (φ4 tubing) M8×1 (φ4 tubing)

HEX11

HEX10

HEX11

HEX10

HEX11

HEX10

37.4

41.4

46.7

Discharge

volume

Production

lot Production

lot

Production

lot

Discharge

volume

Discharge

volume

５　１０Ｅ

５　１０Ｅ５　１０Ｅ

［MU-20N］［MU-5N］［MU-5］

Start of pum

p operation

Start of pressure rise

Valve opens

Pump stops

Inner pressure discharge

Return of valve position

Operation com

pleted

Pressure starts rising before discharge(start of pressure build up)

Pump operation Not in operation

Pressurizing

Discharging

Discharge of grease completed(maximum pressure)

Upper chamber being filled(piston returning)

［Junction MUJ-2D］

Operating pressure 1.5MPaReset pressure 0.4MPa

Model Part Number Specifilcation L1 L2MUJ- 1S 216101 Single type for 1 port 31 20MUJ- 2S 216102 Single type for 2 ports 47 36MUJ- 3S 216103 Single type for 3 ports 63 52MUJ- 4S 216104 Single type for 4 ports 80 68MUJ- 5S 216105 Single type for 5 ports 96 84MUJ- 6S 216106 Single type for 6 ports 112 100MUJ- 7S 216107 Single type for 7 ports 128 116MUJ- 8S 216108 Single type for 8 ports 144 132MUJ- 9S 216109 Single type for 9 ports 160 148MUJ-10S 210110 Single type for 10 ports 175 164

Model Part Number Specifilcation L1 L2MUJ- 2D 216121 Double type for 2 ports 31 36MUJ- 4D 216122 Double type for 4 ports 47 52MUJ- 6D 216123 Double type for 6 ports 63 68MUJ- 8D 216124 Double type for 8 ports 79 84MUJ-10D 126125 Double type for 10 ports 95 100MUJ-12D 216126 Double type for 12 ports 111 116MUJ-14D 216127 Double type for 14 ports 127 132MUJ-16D 216128 Double type for 16 ports 143 148

●Material: Aluminium (A6063S-T5)

Model Part Number Didcharge volume (ｍℓ) L (mm) MarkMU-5 205872 0.05

37.45

HEX12

MU-10 205873 0.1 10MU-20 205874 0.2 50.4 20MU-5N 205912 0.05

41.45

MU-10N 205913 0.1 10MU-20N 205914 0.2 54.4 20MU-5C 205922 0.05

46.75

MU-10C 205923 0.1 10MU-20C 205924 0.2 59.7 20

55 56

Positive D

isplacement

Injector (PD

I) System

for S

mall-M

edium M

achines

P-107：P.35


● Related parts

Main tubing：P.174




Adapters：P.175

KEN-T：P.188

KEN-M：P.188

Junction header

Junction header

Junction header

MDP valve

MDP valve

MDP valve

MDP valve

Junction header


Dimensional drawing

R1／8（Lubrication point side）

R1／8（Junction side）

Production lot

HEX12

12

36.5

Discharge volume 5　9Ｋ


M8×1 (φ4 tubing)（Compression nut） M8×1 (φ4 tubing)（Compression nut）

Production lot

HEX12

39.5Discharge volume 5　

9Ｋ


R1／8（Junction side）

Production lot

33

27

Discharge volume 5　9Ｋ

12


Production lot

36

30

Discharge volume

5　9Ｋ

［MDP-5S］［MDP-5HE］［MDP-5HS］［MDP-5E］

Example


Model Part Number Didcharge volume (ｍℓ) L (mm) MarkMDP- 3S 205891 0.03

39.53

MDP- 5S 205892 0.05 5MDP-10S 205893 0.1 10MDP- 3E 205896 0.03

363

MDP- 5E 205897 0.05 5MDP-10E 205898 0.1s 10MDP- 3HS 205901 0.03

36.53

MDP- 5HS 205902 0.05 5MDP-10HS 205903 0.1 10MDP- 3HE 205906 0.03

333

MDP- 5HE 205907 0.05 5MDP-10HE 205908 0.1 10

S Series MDSMetering valves for LHL system

Metering Direct Plunger MDP) is connected to lubrication points, and all troubles which are clogging, break and leak, are eliminated. Furthermore, according to check the pressure in main tubing, you can realize appropriate small volume lubrication and system error.

Planning to start selling in April. 2011

57 58

Positive D

isplacement

Injector (PD

I) System

for S

mall-M

edium M

achines

M12×1

φ4 Nylon tubing

LHEX12

□10

5 3A

M12×1

O-ringO-ring

M8×1 (φ4 tubing)

LHEX12

□10

50 3A

Discharge volume

Discharge volume

Production lot

Production lot

● Related parts

［MG2・MG2C］

EGM-10S-4-7C：P.47

EGH-3P：P.49

EGH-4C：P.49


Main tubing：P.171




Adapters：P.175

KEN-T：P.188

KEN-M：P.188

For piping connection parts, see P. 51

Junctions for MG2・MG2C metering For MG2・MG2C metering valve installation

Dimensional drawing

M12×1

O-ringRc1/8

24HEX12

M12×1

O-ring5 14

Model

［Plug assembly］

［Connector assembly］

12-M12×1

L2L1

L2L1

2ーφ7

16 16

16

16 16 16

2-M12×1

2ーφ7

10.5

17.57

202-Rc1/8

1135

15

202-Rc1/8

Clamp face

Clamp face

1125

15

［Junction JVPA-12D］

［Junction　JVPA-2S］


Dimensional drawing

［MG2］

Operation chart

Start of pump operation

Start of pressure rise

Valve opens

Pressure starts rising beforedischarge of grease

①Before the discharge(Start of pressure rise)

②Pump pressurizingCompletion of discharge (under pressure)

③Measuring(piston returning)

Valve begins todischargeDischarge

O-ringCollarA

Check valve

Inner pressure discharged

Depressed

Pump operation Pump stops

Pump relief opens

Pump stops

Inner pressure discharged

Return of valve piston

Finish

O-ring and collar go up and push up the grease (oil) in the measuring chamber.

Spring starts pushing down O-ring and collar. In the meantime, the path (A) opens up and the rip of the check valve seals the path from the junction. Grease (oil) moves to the measuring chamber.

［MG2C］

Grooving

※Grease valve has the grooving 　as shown in the picture.


Model Part Number Didcharge volume (ｍℓ) L (mm) MarkMG2-3 205741 0.03

483

HEX12

MG2-5 205742 0.05 5MG2-10 205743 0.1 10MG2-20 205744 0.2

6420

MG2-30 205745 0.3 30MG2-50 205746 0.5 50MG2C-3 205731 0.03

53.53

MG2C-5 205732 0.05 5MG2C-10 205733 0.1 10MG2C-20 205734 0.2

69.520

MG2C-30 205735 0.3 30MG2C-50 205736 0.5 50

Model Part NumberSCP 619803


Model Part NumberBPP 619802

●Material: Steel (SUM24)

Model Part Number Specifilcation L1 L2JVPA- 1S 216001 Single type for 1 port 33 22JVPA- 2S 216002 Single type for 2 ports 49 38JVPA- 3S 216003 Single type for 3 ports 65 54JVPA- 4S 216004 Single type for 4 ports 81 70JVPA- 5S 216005 Single type for 5 ports 97 86JVPA- 6S 216006 Single type for 6 ports 113 102JVPA- 7S 216007 Single type for 7 ports 129 118JVPA- 8S 216008 Single type for 8 ports 145 134JVPA- 9S 216009 Single type for 9 ports 161 150JVPA-10S 216010 Single type for 10 ports 177 166JVPA-11S 216011 Single type for 11 ports 193 182JVPA-12S 216012 Single type for 12 ports 209 198

Model Part Number Specifilcation L1 L2JVPA- 2D 216021 Double type for 2 ports 33 11JVPA- 4D 216022 Double type for 4 ports 49 38JVPA- 6D 216023 Double type for 6 ports 65 54JVPA- 8D 216024 Double type for 8 ports 81 70JVPA-10D 216025 Double type for 10 ports 97 86JVPA-12D 216026 Double type for 12 ports 113 102JVPA-14D 216027 Double type for 14 ports 129 118JVPA-16D 216028 Double type for 16 ports 145 134

●Material: Aluminium (A6063S-T5)

MG2・MG2CGrease metering valve

According to adopting reliable straight hydraulic system valves, straight connectors and one-touch nipples, connecting to junctions and piping are getting easier.

59 60

Positive D

isplacement

Injector (PD

I) System

for S

mall-M

edium M

achines

MGIMetering valve for grease with clogged line detection

When grease line is clogged at a lubrication point, a red pin pops up to tell the problem.

Nipple

Main body

Thread part（Use sealing compound）

Dimensional drawing

R1/8

12　

Use sealing compound （Red）Mark

40 5M8×1 (φ4 tubing)

L

8

JV

MGI

JV 5S 10 20 30MGI

①

①

10

Junction typeMark of the valve (from upper left side)

Valve

② ③ …

②

20

③

30Write the mark of the valve which you would like, from left to right with numerical sequence.(If it’s double junction, write from top to bottom) ※ Mark indicates discharge volume (Ex. 50→0.5cc／stroke)

Example）

Ordering methodSpecifications

Model

● Related parts

JV Junction：P.63


Main tubing：P.171




Adapters：P.175

KEN-T：P.188

KEN-M：P.188

MGI valve

MG (MGA) valve

MGAC valve

A

S81-SC　Connectors: Straight

JV Junction

ST-8ZMain tubing φ8

BP-1Blanking plug

EA4-20Elbow adapter

CB-4-8Bushing KEN-M

Discharging detection pin

KEN-TDischarging detection pin

CS-4Sleeve

SA4-16Straight adapter

ST-4Zφ4 Copper piping

NT-4φ4 Nylon tubing

T

B

T

T

T

Piping layout (Example)

［JV-4S-MGI-10-10］

EGM-10S-4-7C：P.47

EGH-3P：P.49

EGH-4C：P.49

Model Part Number Didcharge volume (ｍℓ) L (mm) MarkMGI-3 205174 0.03

66.53

MGI-5 205175 0.05 5MGI-10 205176 0.1 10MGI-20 205177 0.2

7420

MGI-30 205178 0.3 30MGI-50 205182 0.5 85.5 50

Operating pressure 1.5MPaReset pressure 0.5MPaDetection pin operating pressure 1.5MPa

※ Material: Brass

Directions for use

• When installing the valve on a junction side, screw it into place with a wrench applied to the valve body.

• When connecting the valve to piping, turn bushing holding nipple with a wrench.

At this mark, use sealing compound at the point.

At this mark, it means tightening torque (See the mark in tightening torque chart on P. 261).

61 62

Positive D

isplacement

Injector (PD

I) System

for S

mall-M

edium M

achines

● Related parts


Main tubing：P.171




Adapters：P.175

KEN-T：P.188

KEN-M：P.188

EGM-10S-4-7C：P.47

EGH-3P：P.49

EGH-4C：P.49

● Related parts


Main tubing：P.171




Adapters：P.175

KEN-T：P.188

KEN-M：P.188

EGM-10S-4-7C：P.47

EGH-3P：P.49

EGH-4C：P.49

Discharge volume 0.1、0.2、0.3、0.5ｍℓ/strokeOperating pressure 2.5MPaReset pressure 1.2MPa

Contact capacity AC125V　2A　 AC250V　2ADC30V　2A　Material:Zinc Die Casting (ZDC)

Operating pressure 3.0MPa±20%Reset pressure 2.5MPa±20%Max. working pressure 10MPa

Micro switch spec

Rated voltage AC250V, DC30VResistance load 2A（AC250V, DC30V時）Service life: 200,000 switchings (loaded)Structrual protection:

JIS moisture-tight, conforming to IEC IP67

Operating pressure 5.5MPa±0.4MPa

Micro switch spec

Rated voltage AC250V, DC30VResistance load 2A（AC250V, DC30V時）Service life: 200,000 switchings (loaded)Structrual protection:

JIS moisture-tight, conforming to IEC IP67

※ Production lot indicates bottom number of the year and month. 　[A(January)～L(December)]

MGLAMetering valve for grease with performance monitor

You can check each discharge electrically with this metering valve. It’s especially suitable for the most important lubrication points, and as you use at the longest lubrication piping point, you can check if the main piping is pressurized and depressurized correctly. As you count the operating frequency, you will know the time to change the cartridge and total lubrication volume of the cartridge.

Wiring diagram

COM

Blac

NO

White

NC

Red

Contact type

Dimensional drawingSpecifications

Model（290）

122

58.5

11.5

34.5

30

252-Rc1/8

Discharge portRc1/8

Mark

18

［MGLA］

GPLPressure switch for grease system

It’s not a current pressure switch, but grease doesn’t stay inside piping, so it’s highly reliable and long lasting. Don’t connect at the end of main tubing.

Dimensional drawingSpecifications

Model

（290）（10）

85.5

26

55 2-Rc1/8

32

9

227.5

12.5

23.5

30.5

5

7A

Type Production lot

Wiring diagram

COM

Blac

NO

White

NC

Red

Contact type

［MGLA-20］Material: Zinc Die-casting (ZDC)

［GPL-30］

GPL-55

Model Part Number Didcharge volume (ｍℓ) MarkMGLA-10 205515 0.1 10MGLA-20 205518 0.2 20MGLA-30 205588 0.3 30MGLA-50 205589 0.5 50

Model Part NumberGPL-30 209282GPL-55 209392

MGLA

GPL-30

GPL-55

Directions for use

• Disconnect from the piping when you don’t use. If you plug it onto the discharge port, it can be clogging and so on.

63

20.58

2-Rc1/8

29

φ16

φ7φ11

8

2-Rc1 8／

206470-M.AI

33

φ16

8

20.5

φ7

3-Rc1/8

16.5

24.5

35 10.5

φ74-Rc1/8

33

11

1520

φ11

20.5

8

4-Rc1/8

10.5

16

φ11

16.5

φ16

2-φ7

L2L1

35 10.5

16 16

1620

2ーφ7 8-RC 18／

206466-M.AI

L2L1

φ11

ModelDimensional drawing

Junction

For main piping, separating and MGI metering valve installation

［JV-4S］

［JV-8D］

［JV-6S］

GMNH-4-7C

EGH-4C

Progressing electric pump　GMNH

Progressing manual pump　EGH

【Pump】

65

67

Model Part Number Specifications L1 L2JV- 4S 206472 Single type for 2 ports 49 38JV- 5S 206473 Single type for 3 ports 65 54JV- 6S 206474 Single type for 4 ports 81 70JV- 7S 206475 Single type for 5 ports 97 86JV- 8S 206476 Single type for 6 ports 113 102JV- 9S 206479 Single type for 7 ports 129 118JV-10S 206543 Single type for 8 ports 145 134

●Material: Zinc Die-casting (ZDC)

Model Part Number SpecificationsJV-3 206471 Single type for 1port


Model Part NumberJV-2 206470


Model Part Number SpecificationsJV-4D 206464 Double type for 2 ports


Model Part Number Specifilcation L1 L2JV- 6D 206465 Double type for 4 ports 49 38JV- 8D 206466 Double type for 6 ports 65 54JV-10D 206467 Double type for 8 ports 81 70JV-12D 206468 Double type for 10 ports 97 86JV-14D 206469 Double type for 12 ports 113 102



65 66


定量バルブ

マルチポート

集中給脂システム


定量バルブ



リューベ


配管部品

周辺機器



Series P

rogressive S

ystem for S

mall-Large

Machines

（t=3.2）

21100 70 8

825

（239）

128 8

391

250

Air bleeding valve



Specifications

GMNH（High pressure type）Series Progressive System motorized grease pump

Motor-driven cartridge grease pump. Use with progressive metering valves makes possible discharge volume adjustment according to pump operation time.

Dimensional drawing

Wiring diagram

●Condenser4 3 2 1

4 3 2 1

Condenser

Connecting diagram

Terminal box inside

Power

AC100V 6μF（GMNH-1-4C、GMNH-1-7C）

AC200V 1.5μF（GMNH-2-4C、GMNH-2-7C）

［GMNH-4-7C］［GMNH-1-7C・GMNH-2-7C］

「GMNH-4-4C］［GMNH-1-4C・GMNH-2-4C］

Air bleeding valve

70 75128171

8 8

825

391

Installation hole4-φ9

Discharge portRc1/8

（345）

250


310

258

（20.5）70

197

875

133.5

（345）

Air bleeding valveInstallation hole 4-φ9


310

（t=3.2）

23100 70 （23）257

825

133.575 8

Air bleeding valve





Reservoir

M

Relief valve

brush motor



● Related parts


Main tubing：P.171

HOW to order


GMNH CCartridge typeC

Cartridge type

400mℓ700mℓ

47

AC100VAC200VDC24V

124High pressure type

Cartridge

Voltage


PumpDischarge volume 10ｍℓ/minDischarge pressure 20MPa (safety valve set pressure)

MortorPower DC24Vφ 1/0.65A AC100Vφ 1/0.65A AC200Vφ 1/0.65AOutput 15W DC brush motor 25W ignition motor

Working consistency Cartridge grease No.000,00, 0, 1 (lithium grease)

Recommended grease MP0, MP1, FS2

Cartridge size 400ｍℓ, 700ｍℓWeight 2.8kg (DC24V), 3.1kg (AC100V, 200V)

Directions for use

• Use recommended greases.• Never use molybdenum disulfide-contained grease• Use lithium greases. (Contact us for consultation when other than lithium grease is used.)• Do not use any greases containing substances that attack brass and rubber.

67 68


定量バルブ

マルチポート



定量バルブ



リューベ


配管部品

周辺機器



Series P

rogressive S

ystem for S

mall-Large

Machines

70

75

394

Sticker


3-φ9（Installation hole）

Air bleeding valve

Handle lock

（47.5ﾟ）

（310）

（150）

（9.5ﾟ）

70

75

（336）

（310）

（47.5ﾟ）

（150）

（9.5ﾟ）

Sticker



Air bleeding valve

Handle lock

Dimensional drawing

Specifications

HOW to order

EGHReservoir type（260mℓ）Cartridge type（200mℓ）Cartridge type（400mℓ）

3P2C4C

Type of reservoir (effective capacity)

EGHSeries Progressive System manual grease pump


Cover

Follow plate

ReservoirRefilling portRelief valve

Manual depressurized valveManual depressurized valve

Air bleeding valve

Reservoir typeEGH-3P

Cartridge typeEGH-2C

Cartridge typeEGH-4C

Sticker


Filling port


Air bleeding valve

（9.5°）

（150）

9

336

253

75

70

（310）

（47.5°）

Handle lock




Compact, low-cost manually operated pump



● Related parts


Main tubing：P.171





EGH-3P


Working consistency NLGI No.000、00、0、1 (lithium grease)Recommended grease MP0、FS2、MT1Cartridge size 260ｍℓWeight 1.4kgPressure relief Manual pressure relief leverEGH-2C EGH-4C


Working consistency Cartridge grease No.000、00、0、1 (lithium grease)Recommended grease MP0、FS2、MT1Cartridge size 200ｍℓ、400ｍℓ CartridgeWeight 1.4kgPressure relief Manual pressure relief lever

Directions for use

• Use recommended cartridge greases• Never use molybdenum disulfide-contained grease.• Use lithium greases.• Do not use any greases containing substances that attack brass and

rubber.• When refilling or replacing cartridge, take care not let foreign matter

in the grease or pump.• After refilling or replacing cartridge, always loosen the air bleed

valve to purge the pump of air.• Use the pressure relief lever correctly.

Series progressive valve　AP、SP

【Valve】71

AP-6K

SP-8


71 72


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マルチポート



定量バルブ



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配管部品

周辺機器



Series P

rogressive S

ystem for S

mall-Large

Machines

Dimensional drawing

This is just an example

7.530

2

4

1

3

Grease inletRc1/8

（4－M10×1）

L

4.5

1515

20

83（90.5）

60 2-φ5.5

Indicator pin

2

4

65

87

1

3

5.5

20

75（103.5）

60 2-φ5.57.5

30

Discharge port

Discharge port （6-M10×1）

6015

1515

Grease inletRc1/8

Outlet sleeveM12 type proximity sensor can install here

M12×1

24

68

10

13

57

911

12

ST-6Zφ6 Steel tubing SPA-4

166005φ6 Steel tubing

S61-SC、S62-SC　Adapter assemblies

CB-4、CS-4　Compression parts

E61-SC（E81-SC）　Adapter assemblies

E61-SC、E62-SC　Adapter assemblies

ST-6Zφ6 Steel tubing

SW-10207611Sealing washer

SPC611677Clamping ring

SPN611784Nut

SPS611695Outlet sleeve

SPB611785Plug

SPA-6Outlet check body

ST-6Z　φ6 Steel tubing（ST-8Z　φ8 Steel tubing）

SS

T

T

N

［SP-4K］［AP-6S］


AP・SPSeries Progressive Valve

Valve performance according to indicator pin movement can be electrically monitored through proximity sensor.

Original prts

● Related parts

S: With proximity sensor adaptorK: With indicator pin※ L: See dimensional drawing.



Adapters：P.175

KEN-T：P.188

KEN-M：P.188

※ CAUTION Do not use plug SPB for discharge port 1and 2 by any means.

［SP-8］［AP-6］

GMNH-4-7C：P.65

EGH-3P：P.67

EGH-2C：P.67

EGH-4C：P.67


Main tubing：P.171


Model Part NumberSPB 611785SW-10 207611SPC 611677SPA-6 619780SPS 611695SPN 611784SPA-4 166005

Discharge volume 0.2ｍℓ/strokeDischarge port Tube of 6mm, 4mm O.D usedGrease inlet Rc1/8Max. working pressure 20MPaMinimum operating pressure 2MPaWorking consistency NLGI No.000～2Performance monitor Indicator pin (K type)

MaterialAP:Aluminum Die-castSP:Aluminum

Model Part Number No. of discharge portsAP-4K 205680

4AP-4 205690AP-6K 205681

6AP-6 205691AP-6S 205686AP-8K 205682

8AP-8 205692AP-8S 205687AP-10K 205683

10AP-10 205693AP-10S 205688AP-12K 205684

12AP-12 205694AP-12S 205689

Model Part Number No. of discharge portsSP-4K 205530

4SP-4 205540SP-6K 205531

6SP-6 205541SP-6S 205536SP-8K 205532

8SP-8 205542SP-8S 205537SP-10K 205533

10SP-10 205543SP-10S 205538SP-12K 205534

12SP-12 205544SP-12S 205539

At this mark, use sealing compound at the point.

At this mark, it means tightening torque (See the mark in tightening torque chart on P. 261).

73

Setting of discharge volume/ Suggestions

Step1

The grease is sent by the pump or the grease gun enters from the in let of the block upper part. The sent grease passes along the port shown in the deep color, reaches the right-hand side of a piston "A", and moves piston "A" leftward. At this time, the grease on the left-hand side of a piston "A" passes along the port shown in the thin color, and is breathed out from the outlet of No. 2.

If a piston "A" carries out a full stroke leftward, as shown to Fig. 2 by the deep color, the port which results in surface of a piston "B" will be connected, and the grease from a pump will move a piston "B" leftward through this port. At this time, the grease on the left-hand side of a piston "B" is breathed out from the outlet of No. 7 through the port shown in the thin color.

Like last time, if a piston "B" carries out a full stroke leftward, as shown to Fig. 3 by the deep color, the port which results in right-hand side edge of a piston "C" will be connect, grease will pass along this port, and a piston "C" will be moved leftward. At this time, the grease on the left-hand side of a piston "C" is breathed out from a No. 5 outlet through the port shown in the thin color.

If a piston "C" carries out a full stroke, as shown by the deep color among the right figure, the port which results in right-hand side edge of a piston "D" will be connected, and a piston "D" will be moved leftward. At this time, the grease on the left-hand side of a piston "D" is breathed out from a No. 3 outlet through the port shown in the thin color.

This time, as a result of a piston's "D'"' carrying out a full stroke, as shown by the deep color among the figure, the port which results in left-hand side edge of a piston "A" is connected, and a piston "A" is moved rightward. At this time, the grease on the right-hand side of a piston "A" which worked as last operation oil is breathed out from a No. 1 outlet through the port shown in the thin color.Grease will be exposed by the same repetition as henceforth in order of the outlet of 8, 6, 4, 2, 7, 5, 3, and 1.

7

5

3

1

8

6

4

2

A

B

C

D

Grease inlet

Fig1

1

3

5

7

2

4

6

8A

B

C

D

Grease inlet

Fig27

5

3

1

8

6

4

2

A

B

C

D

Grease inlet

Fig3

Fig5

7

5

3

1

8

6

4

2

A

B

C

D

Grease inlet

Fig47

5

3

1

8

6

4

2

A

B

C

D

Grease inlet

Step3

Step5

Step2

Step4

● Suggestions1. Use only an exclusive joint for discharge port of SP type valve.2. When you attach the dischagre port nipple with a check of an exclusive joint in grease

dischagre Port, please be sure to check whether the bypass hole interception ring is set.Moreover, when you attach a plug in grease dischagre port, please be sure to remove a bypass hole interception ring.If a plug is attached with a bypass hole interception ring set, the whole valve stops operating.

3. Fasten more strongly some dischagre port nipples with a check, or compression nuts so that a bypass hole interception ring is set certainly.

4. The case where an exclusive joint is attached to discharge port of grease -- the upper and lower sides -- either -- please construct in an order from the direction of an end. If it begins to construct from middle discharge port or the middle is flown, a spanner will not fully turn and will not be attached.

5. When you attach a plug to grease discharge port, please fasten more strongly.

Operation chart

● Setting of discharge volumeAs for each discharge port, 0.2 ml/stroke grease is breathed out at the time of a pump operation.

If one discharge port is closed, the quantity to have closed will be added and breathed out by the next discharge port.

Exmple4

×－7

×－5

×－3

／　148

8－×

4－×

2　／28

6　／28

Example

× : It does not breathes out.1 : One 4 times the quantity of this breathes out.2, 6 : A twice as many quantity as this breathes out.

Motorized grease pump　EGM-T　EGME-T

【Pump】

75

77EGM-T

EGME-T

Compatible with Both PDI and Series Progressive Metering Valve System for Small-Medium Machine

75 76


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Compatible with Both PDI and

Series Progressive Metering Valve

System for Sm

all-Medium

Machine

（Sticker）

（Sticker）

25125

109

141179104 16

5925


Air bleeding valve

PDI Discharge port Rc1/8

Series progressive valve port Rc1/8

Dimensional drawing

［EGM-10T-4-7C］


Wiring diagram

DC24V Input

＋ー

Solenoid（White）（Black）（Thermal protector）

M（White）（Black）

DC24V Input

Motor

＋ー


Air bleeding valve

Relief valveCartridge grease

M

Solenoid

PDI discharge port Rc 1/8

Series progressive system port Rc 1/8

4EGM 10T C


247

Cartridge

228 25

127

104

176

5925

109


Air bleeding valve

PDI Discharge port Rc1/8

Series progressive valve port Rc1/8

400

109

25

2559

（127） 176104 13


Air bleeding valve

PDI Discharge port Rc1/8Series progressive valve port Rc1/8

［EGM-10T-4-2C］

［EGM-10T-4-4C］

［EGM-10T-4-7C］

［EGM-10T-4-4C］


PowerDC24V


Pressurization Max. ON time: 7.5 min.Power distribution rate Max.25% (20℃)Working consistency Cartridge Grerase No.000,00,0,1Recommended grease MP0, FS2, MT1Cartridge size 200ｍℓ, 400ｍℓ, 700ｍℓWeight 1.78kg (2C), 1.83kg (4C), 1.8kg (7C)Pressure relief Built-in solenoid

EGM-TDual-function motorized pump

Can operate both PDI and series progressive systems by switching built-in solenoid valve.

Directions for use



rubber.• Avoid continuous operation.• When refilling grease in main pipe and during test operation, stick

to an intermittent cycle of running for 30 seconds and resting for 90 seconds. Failure to follow this requirement will result in thermal protector being activated by a heated solenoid, leaving the solenoid de-energized without pressure built up.

MGI metering valve with clogged line detection：P.59

● Related parts


GPL Pressure switch for grease：P.62


MGLA metering valve with performance monitor：P.61



Main tubing：P.171



77 78


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Compatible with Both PDI and

Series Progressive Metering Valve

System for Sm

all-Medium

Machine

MGI metering valve with clogged line detection：P.59

● Related parts


GPL Pressure switch for grease：P.62


MGLA metering valve with performance monitor：P.61



Main tubing：P.171




PowerDC24V


Working consistency Cartridge Grease No.000,00,0,1Recommended grease MP0, FS2, MT1Cartridge size 200ｍℓ, 400ｍℓ, 700ｍℓWeight 1.8kg (4C), 2.8kg (7C)Pressure relief Built-in solenoid

228

12787

213104

5970

252525

27

φ21

13

（Sticker）


Air bleeding valve


Wiring port

Dimensional drawing

［EGME-10T-4-2C］


Wiring diagram

1 2 3 4

DC24V Input

（+）（+）-

Terminal box

SolenoidMotor

4EGME 10T C


247

Cartridge

228

12787

213104

5970

252525

27


Air bleeding valve


Wiring portφ21

13

400

127

87

213104

5970

2525

25

27

φ21

13


Air bleeding valve

PDI Discharge port Rc1/8Series progressive valve port Rc1/8Wiring port

［EGME-10T-4-2C］

［EGME-10T-4-4C］

［EGME-10T-4-7C］


Air bleeding valve

Relief valveCartridge grease

M

Solenoid

PDI discharge port Rc 1/8

Series progressive system port Rc 1/8

EGME-TDual-function motorized pump

Can operate both PDI and series progressive systems by switching built-in solenoid valve.

Directions for use



rubber.• Avoid continuous operation.

LUBE Original Grease　MP、FS、MT、LFL-H1

LUBE Hybrid Lubricant　LHL300、X100

81

82

LUBE Original Grease

LUBE Original GreaseLUBE Hybrid Lubricant

LUBE Hybrid Lubricant

81 82


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LUB

E O

riginal Grease

LUB

E H

ybrid

Lubricant

■Next-generation lubricant which contributes environment 　and human・ Reducing lubricant consumption・ Preventing the deterioration and decomposition of cutting

fluid・ Reducing the abrasion of machine parts

Advantages of Oil Liquidity Excellent transport property No solidification

+Advantages of Grease High Load-carry capacity Wear

resistance Excellent oil film Maintenance property Adherent property

Integrating the advantages of Oil and Grease

・ Excellent load-carrying capacity and wear resistance The excellent load-carrying capacity and wear resistance prevent seizures and excessive wear.

・ Excellent water resistance and corrosion residence LHL is versatile to emulsification and softening even when water is introduced. In addition, its excellent

corrosion resistance prevents the development of rust.

・ Excellent migration property Developed as lubricants for centralized lubrication systems, LHL has excellent transport property and

supplying LHL in a right amount at a right time guarantees ideal lubrication effects.

FS［High performance grease for heavy load carrying capacity］Excellent heavy load carrying capacity, wear resistance, shear stabitity, heat resistance,oxidation stability, water resistance and rust preventive property.

LFL-H1［High-performance grease for food, medical and cosmetic machines］LFL-H1 has acquired NSF H1 certification. It is a grease agent suitable for the environment and conditions in which food, medical and cosmetic machines are used. It has excellent pumpability and intervention to components. In order to improve safety and simplify its use, it comes in cartridges. LFL-H1 is also suitable for concentric supply.

Model Part Number CapacityLFL-H1-4 249301 400ｍℓ

Color of Grease : beige

Model

Model

LUBE Original Grease

MP［High class all-around grease of Lithium systems］Excellent shear stability heat resistance, oxidation stability, water resistance, rust preventive and load carrying capacity

Integrating the advantages of Oil and Grease

●Comparison of bearing life test results

Ordinary Lithium based EP2

FS2

250 4,800 Hour

Test conditions（ASTM D 1741B）Temperature：125℃ Bearing：＃6306 Revolution：3,500rpm Load：Thrust-178N, Radial-111N

White

400mℓ 　　700mℓ

White

Model

BlueGreen

orange

200mℓ 　 400mℓ 700mℓ

Model

400mℓ 　　700mℓ

Black

［LHL300］

NSF registration number: 140284

Green

LUBE Hybrid Lubricant

LHL

=

Model Part Number Capacity consistencyMP0-4（1） 249050 400ｍℓ

0MP0-7（1） 249060 700ｍℓ

Color of Grease : Brown

Model Part Number Capacity ColorLHL300-4S 249113 400ｍℓ

yellowLHL300-7 249112

700ｍℓLHL X100 249137 Brown

Model Part Number CapacityFS2-2 249069 200ｍℓFS2-4 249053 400ｍℓFS2-7 249063 700ｍℓ

Color of Grease : Brown

LHL-X100 Performance Test Data

1000

100

10

0.001 0.010 0.100 1.000

Typical Properties of LHL-X100

Appearance Color Worked Penetration Copper Corrosion (100 deg. C / 24h) Oil Separation (100 deg. C / 24h) w.t.% ThickenerBase Oil Viscosity(mm2/sec)Base Oil Viscosity Index

LHL-X100Semi-fluid

Brown460

* PassN/AUrea11412.297

* No change in color into green or black on copper plate is observed.

40 deg. C100 deg. C

Test Items

　

Thickness of Oil Film (LHL-X100・Lithium-based Grease・Oil)

Rolling speed（m/s)

LHL-X100 Special Urea Grease provides thicker oil films in slow rolling speed range.Having tested the performance of lubricants by focusing on thickness of oil film provided by each lubricant, we found that the oil films become thinnest when rolling speeds become 0m/s( oralmost 0m/s). Both greases provide thicker oil films than oil. LHL-X100, however, (a special urea grease)provides even thicker oil films than lithium grease. The test results prove that LHL-X100 prevents oil film deficiencies more effectively and efficiently.

Fretting Resistance Test Utilizing the ASTM F4170 Fafnir Test

LHL-X100 LiNo.2

1.2

1.0

0.8

0.6

0.4

0.2

0.0

Load

RollingMotion

Outline Sketch of Fafnir test equipment

Fafnir Test Results

Thickness of Oil Film

（nm)

LHL-X100 Urea-base

Li #000 Lithium

Oil #110

Testing MethodIn conformity with ASTM D 4170 Fafnir Test[Testing Conditions]Shaft : ANDREWS W 5/8Weight : 2450N (Ball 9pcs, Surface Pressure : 1.9GPa)Rolling Angle : 12º (Rolling Width : Approx. 3.0mm)Rolling Cycle : 3.4Hz（Approx. 200 cycles）Time Duration : 10hTemperature : Room temperatureWarm-up Operation : NoAmount of lubricant applied : 1.0 + 0.05g per bearing ? 0.2 + 0.01g[Evaluation Method]Amount of abrasion : Measuring the decrease in the mass of each race.

Pressure gauge

Hand grease gun

Grease vacuum cleaner

Pressure gaugeGrease filler pump　Pneumatic pump for pail, Hand grease gunGrease vacuum cleanerProximity sensor for Series Progressive Valve

85

86

87

88

Accessories

85 86


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Accessories

Model Part NumberP3-C JC0005

Model Part NumberLG-400 252422

Discharge volume 540mℓ/minDischarge pressure 34.3MPaWorking air pressure 0.4～0.7MPaAir consumption 315ℓ/min（ANA）Grease capacity 16kgPumpWeight 6kg

Discharge volume 1.2mℓ/StrokeMaximum pressure 40MPaGrease capacity 400gWeight 1.4kg

Pressure gauge

Pressure gauges with reference pointer for visual mounting


Dimensional drawing

MPa0

2

4

10

φ52

45

10

9.5R1/8

(29.5)

6

8

14

109146-5

MPa0

5

10

25

φ52

45

10

9.5R1/8

(29.5)

15

20

14［PB100］

φ5 G1/4

φ70.6

（33）

13

57

16

3

（6.5）

MPa0

10

20

50

30

40

［GV50-G］

［PB250］

18

7

38

25

21

35.5

2-φ3.5

2-φ6.28.4 1.6

109102-5

［PP］Pressure gauge fitting plate

［PB100］［PB250］［GV50-G］

Grease filler pump

Pneumatic pump for pail

Hand Grease gun

Model

SpecificationsDimensional drawing

110

24

310298

62

208

555

170

80

340±5

363±5

φ62.7

φ10φ14.5

120

175±5

Grease can be filled in pneumatically.

Dimensional drawing

Model

Specifications

※ Caster is optional

Accuracy ±3% F.STemperature range 15℃ ～ 40℃

MaterialBurdon pipe C6872T (over10MPa C5191T) Housing SPCCHousing SPCC

Model Part Number Pressure range (MPa) ThreadPB100 109146 10

R1/8PB250 109147 25GV50-G 209139 50 G1/4GV50-R 500649 50 R1/4

Model Part NumberPP 109102

Pressure gauge

Pressure gauge fitting plate

Directions for use

• Use care not to drop or exert other strong impact.• Do not apply pressure beyond specified range.

87 88


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Accessories

E2E-X2E1 E2F-X2E1 E2F-X2Y1Power voltage DC10～24V AC24～240VWorking voltage dimension DC10～40V DC10～30V AC20～264V

Output Form DC 3 leads NPN AC 2 leadsDetecting Distance 2mm±10%

Setting Distance 0～1.6mmDetecting Object Iron12×1mm

Protection class IEC Standards IP67 IEC Standards IP68

Grease vacuum cleaner

Vacuums excess grease, driven by air. Compact portable model available.Reduces consumption of workshop rags.

Standard set model: GCP Specifications

Model

Proximity sensor for Series Progressive valve

Electrically detects the movement of the indicator pin of progressive valve.Proximity sensor monitors the movement of the indicator pin and detects a system or valve failure.

φ2117

4 10

3338

2-clamping nut

9

M12Toothed washer

Indicator

Dimensional drawingModel

● Items contained in standard set1. Silent filter2. Air Valve (To turn the Vaccum ON/OFF)3. Air Inlet Push-to-connect Coupler4. Vacuum Hose 2m5. Nozzle6. 3 liter Plastic Tank

1

2

34

5

6

Model Part Number Height * Width WeightGCP GC5002 350×160mm 1.8kg

Model Part NumberE2E-X2E1 733225E2F-X2E1 730797E2F-X2Y1 730721

Documents

Right time, Right amount, Right lubricant · Lubrication System Oil/ SLR System LHL System Number of lubrication points 23 Lubricant Oil#68 LHL X-100 Cutting Fluid Water-soluble Total