RMIS View/Print Document Cover Sheet/67531/metadc... · C. Standard electrical handtools. power available to panel A and panel 5. work package completed to the point of performing

"" RMIS View/Print Document Cover Sheet""

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Accession #: D296005601

Document #: SD-SNF-ATR-012

TitlelDesc: 105K EAST ION EXCHANGE & CARTRIDGE FILTER RESTART INSTRUMENTATION ACCEPTANCE TEST REPORT

Pages: 96

e.7- J 4;l (1 9 1996 ENGINEERING DATA TRANSMITTAL ' N2 6 1 2 9 8 9 I--- --

3. Frm: (originating Organization)

D i s t r i b u t i o r i

5. Proj./Prog./Dept IDiv. :

100 K A r e a Process

6. Cog. Engr.:

R WHITEHURST 8. Originator Remarks:

Transmi t ta l o f t h e 105 K East I o n Exchange and Car t r i dge F i l t e r Acceptance Test Report.

11. Receiver Remarks:

4 . Related EDT NO.:

NA

7. Purchase order No.:

NA

NA

105 KE

NA

NA

NA

9. Equip./Component No.:

10. System/BLdg./Facility:

12. Major Assm. Dug. No.:

13. PermitlPermit Application No.:

14. Required Response Date:

WHC-SD-SNF-ATR-012 REV 0 105 K East Ion Exchange and Cartridge

ABSTRACT

This following pages contain a copy o f the actual performance copy o f ATP-012 (Acceptance Test Procedure) performed at 105 KE. conducted between 11/13/95 through 12/11/95. Three test discrepancies were generated during the ATP and all were dispositioned and closed. All sections were completed with the exception of Section 5.9 which was deleted per ECN 190556.

All configuration control of the software was formally turned over to the Basin Cognizant Engineer on 12/11/95 per WHC-SD-SNF-CSCM-001, 105 K East Ion Exchange and Cartridge Filter Restart Computer Software Configuration Management PI an.

The performance was

WHC-SD-SNF-ATR-012

105 K East Ion Exchange and Cartridge Filter Restart Instrumentation Acceptance Test Report

Author R Whitehurst Date 12-19-95

The purpose of this Acceptance Test Procedure (ATP) is t ~ 3 test the instrumentation and computer display upgrade to the 105 C East Ion Exchangers and Cartridge Filters.

2.0 ~raroquisitu

To perform the test the following actions must be compleeed prior to beginning testing. The Test Director will sign below when all prerequisites are completed.

2.1 The following test instruments & supplies (or equivalent) are available for pcrfonning the induvidual instrument tests.

A. Standard electricians hand held multimiter.

B. Standard 4-20 mA source with internal power supply.

C. Standard electrical handtools.

power available to panel A and panel 5 .

work package completed to the point of performing the ATP

A program port expander is installed in the PLC or other means installed to allow simultaneous operation of the TISOFT and INTQUCii software programs. TISOFT is a trademark of Siemens INC. and INTOUCH is a trademark of Wondeware Inc.

2.5 Thermocouple simulator for testing center of basin

2.2

2.3

2.4

thermocouple instrument loop.

Computer software ready and available for testing 2.6

2.1 All prerequisites completed

f

3.0 Addd8tr8tiVe Raquir.murts

The following administrative requirements apply dux irg p t x f o a c e of this ATP.

3.1 ~8r~onnell Requiram8ntE

The following personnel requirements will be necessary during test performance.

3.1.1 The test director is responsible for testing schedules and resources. The director will ensure required resources are on hand for performing the test. The test director reports to the engineering manager. The test director may act as the test engineer.

3.1.2 The test engineer is responsible for facility and personnel safety during test performance. The test engineer is responsible for directing the safe performance of the test instructions. The test engineer reports to the test director.

instructions in a safe and quality conscious manner. The performers are responsible for reporting all test instruction discrepancies to the test engineer.

3.1.3 Test performers are responsible for performing the ATP

3.2 Teat DiSCrepUlCi8S

The following instructions apply for any discrepancy discovered during the performance of the ATP. A discrepancy is any step that can not be performed as specified in.the test instructions.

NOTE: It should be noted that completing a test discrepancy fonn is the preffered method of changing the test procedure instructions. In this case the instructions in section 3.3

3.2.1 Record the discrepancy in the discrepancy log (appendix

3.2.2 Inunediately correct the discrepancy, accept as is or postpone correction to a later date. Record decision for disposition in the space provided on the discrepancy form (appendix A ) .

3.2.3 Record juatification for disposition in the space provided.

3.2.4 Obtain necessary signatures to postpone correction or accept condition as is. Corrections performed imediately (within same shift) do not require approval signatures.

Obvious typographical or other clerical errors may be corrected i d a t e l y without completing a discrepancy sheet by simply croasing out and initialing by the test engineer.

apply.

A) .

3.2.5

3.3 Test Churges

Changes to test instructions may be performed in t.he field by performing the following instructions.

3.3.1 Test instructions may be changed using :he test discrepancy method or by using the ECN method. The test discrepancy method is preffered due to the superior speed and ease of implementing the change in the field. It should be noted that the field copy of the ATP (including all discrepancy reports) will be released as an Acceptance Test Report (ATR) therfore issuance of an ECN against the original ATP would duplicate the effort involved in releasing the ATR.

specific instructions related to the form. 3.3.2 See appendix A for the test discrepancy form and

3.3.3 Obtain all required signatures as specified in WRC-CM-6-1 Engineering Practices section EP-2.2 Change Control. Minimum requirements are specified on the appendix A test discrepancy form.

3.3.4 Obvious typographical or other clerical errors may be corrected immediately without completing a discrepancy sheet by simply crossing out and initialing by the test engineer.

3.4 Test Failure.

Test steps that fail to meet required testing criteria are dispositioned per the instructions listed below.

3.4.1 All test failures are test discrepancies and as such require the completion of a test discrepancy form (appendix A), unless the failure is immediately corrected (within the same shift).

3.4.2 A discrepancy that halts the performance of the ATP or or otherwise adversly affects the performance schedule will be innnediately reported to the test director.

the ATP step unless authorized by the test discrepancy fonn.

3.4.3 A discrepancy correction must meet the original goal of

3.5 Te.t Log

3.5.1 A test log (appendix B) will be maintained by the test engineer.

3.5.2 The test log will be a running narrative of test activities and status.

mC-ED-8HI-Am-012 RSV 0 105 K East Ion Exchange and Car:-rdge Filter Restart Instrumantation Acceptance Test Procedug=e.

=am=

The test instructions must be performed in the order written unless authorized otherwise by the test engineer. Secticns 5.1 throush S.6 must be comuleted urior to uerforminu anv other section.

5.1 Gumral Inotnaction8

These instructions apply throughout the PTP and will not be repeated.

5.1.1 When instructed to verify alarms the "alarm summary" and "alarm history" lists must be checked for the appropriate alarm activation, acknowledgement and subsequent alarm clear status.

indications must be checked.

5.1.2.1 Flashing red dot in the appropriate button

5.1.2 When instructed to verify alarms the following

when alarm activates.

Flashing red parameter block when the alam activates.

acknowledged from the computer console.

when the alarm is acknowledged from the computer console.

red parameter block changes'to normal yellow color when alarm clears.

5.1.3 When instructed to change f l o w by starting/stopping

5.1.2.2

5.1.2.3 Red dot dissapears when the alarm is

5.1.2.4 Steady (non-flashing) red parameter block

5.1.2.5

pumps or re-routing water flow then verify the following.

5.1.3.1 The appropriate flow mimic turns white if flow should be present in the associated piping leg.

The appropriate flow mimic turn9 grey if flow should not be present in the associated piping leg.

5.1.3.2

5.1.4 If an instrument &ea not reopond as expected when performing the test instructions then the test engineer and/or test director will determine what (if any) component nee& to be calibrated or repaired/replaced. To calibrate new instrumants installed by the installation work package the vendor manaul and/or PIC .instructions should be used. For instruments that were not installed by the installation work package the existing calibration procedures should be utilized.

5 . 1 . 5 When checking instrument response the instrument calibration data sheets (appendix D) must be completed with data observed.

expected performance of the instruments. Actual tolerances are much higher and are listed in the test plan (WHC-SD-SNF-TP-016). If an instrument loop can not meet the tolerance specified then the Test Director may increase the stated tolerance (via a test discrepancy), but the tolerance shall not exceed those specified in the test plan.

5.1.6 The tolerances stated in appendix D are based on

5.2 Computar Syata Sturtup

5.2.1 If the computer software system is not running then turn power off then on to the computer system.

Verify the software system starts. 5 . 2 . 2

5.2.3 Acknowledge all ala-.

5.3 A1- Horn Tasting

NOTE: Test buttons are located on the AUX screen.

5.3.1 Press the sonalert test button and verify the sonalert

5.3.2 Release the button and verify the horn deactivates.

5.3.3 Press the alarm horn test button and verify the alarm

horn activates.

horn activates.

5.3.4 Release the button and verify the horn deactivates.

5.3.5 Sign below when this section is completed.

5 . 4 P u m o r d Setup

NOTE: It will be necessary to use the temporary atp name and password to perfom the following steps.

The test director must perform the following steps to maintain ATP passward security.

The test director may waive performance of this section if other arrangements have been made.

It is important that each test engineer be in possession of 2 passvords. One paasword will be for the programer level and one password will be fo r the supervisor level.

i I =:

!. .. . COPY PS

l.!: c: P I

5.7 LO.. Of C m i C 8 t i O n 8 T..tlng

5.7.1 Unplug the communications cable fz-om the back af the computer or from the front of the PLC.

Verify the loss of communications alarm operates satisfactorily.

5.7.2

5.7.3 Plug the cable in.


CONTROLLED

5 . 8 PLC Error A l a Tasting

5.8.1

5 . 8 . 2 In the compartment locate switch 9.

5 . 8 . 3

5 . 8 . 4

5 . 8 . 5 Return switch 9 to the original position.

5 . 8 . 6 Verify the Pw: Error alarm clears.

Open the battery compartment of the PLC.

Change the position of switch 9.

Verify the PLC error alarm operates satisfactorily.

Test Engineer Dat

5.9 PLC 1/0 C u d Error Ala= Tmating

5.9.1 Repeat the following test sequence for each 1/0 card in the PLC base rack. Each card should be tested irregardless of whether it is connected to field instrrunants.

5.9.2 Remove power from the PLC.

5.9.3 Unseat the 1/0 card.

5.9.4 Restore PLC power.

5.9.5 Acknowledge all alarms.

5.9.6 Verify the associated card error alarm is on..

5.9.7 Remove power from the PLC.

5.9.8 Seat the 1/0 card.

5.9.9 Restore PLC power.

5.9.10 Acknowledge all alarms.

5.9.11 Verify the associated card error alarm is clear.

5.9.12 Repeat instructions for the next card.

5.9.13 When all cards have been tested verify the PLC and all I/o card error alarms are clear.


s;Jhn L y l U / L d t Test Engineer Date

COP" W8C-SO-81R-ATP-011 R m 0 105 K East Ion Exchange and Cartridge Filter Restart Instrumentation Acceptance Test Procedure

5.13 ACX D i s a b l e Testing

5.13.1

5.13.2

5.13.3

5.13.4

5.13.5

5.13.6

5.13.7

5.13.8

5.13.9

5.13.10

5.13.11

5.13.12

5.13.13

Connect a separate monitor to the PLC a d start identical interface software. A separati. I : drive is not necessary for this test. If desired a small laptop computer may be used for the second monitor.

At this point there should be 2 monitors rennected to the PIC. The first monitor (MI) will be the master monitor and the second monitor ( M 2 ) will be the observation monitor.

Log on to M2 using a programer password.

Using the button on the MZ AUX screen disable alann acknowledgement.

Using any alarm control window on M1 cause an alarm by momentarily changing any alann setpoint. DO NOT acknowledge the alarm on M1 at this time. If desired the silence button may be used to silence the alarm.

On MZ verify the alarm is indicated properly.

On M 2 Verify the alarm can not be acknowledged.

Verify the sonalert and alarm horn activate within their associated time delays. If desired the silence button may be used to silence the alarm.

Acknowledge the alarm on M1 and verify the horns are silenced.

Verify the M1 and M2 screens indicate the alarm has been acknowledged.

Return the alarm setpoint to normal as specified in agappendix C.

Disconnect MZ from the PLC.

Sign below when this section is completed.

e; I! I< !

::2 ( 1 : : : t 1 IIRC-SD-SH.-ATB-Ol;I Iw 0 105 K East Ion Exchange and Cartridgs P- i = = =- i = i I

5.14 Blor Inat-Ilt Tasting

NOTE: The calibration of the actual flow sensor csn n(,t o’? preciaely verified in the field. The ATP instructions t h a : pertain to the flow sensor only perform a qualitative check The check gives assurance that the sensor performance j s reasonable.

For each flow instrument listed in appendix D test t h e flow transmitter per the following instructions.

5.14.1 Place the flow transmitter in the diagnostic mode (diagnostics list 30 level C). Refer to the Controlotron vendor manual (page 52 & 53) for specific instructions.

Set transmitter output to values specified on appendix D datasheet and verify the associated computer display reads within the tolerance listed on the data sheet.

5.14.2

5.14.3 Set transmitter output to each of the alarm setpoints (if any) as listed on the appendix D data sheet. Verify alarm activates within the tolerance on the data sheet. Allowance must be made for resettlng the alarm using the listed deadbands. For example, HIHI and HI alarms activate when the signal increases past the alarm setpoint and reset when the signal decreases past the alarm paint plus the deadband.

5.14.4 Return transmitter operation to normal.

NOTE: The following test is qualitative due to inherent inaccuracies in the flow and pressure instruments and due to the age of the pump(s). If the instrument calibrations are reasonable and pump perfonnance degradation is negligible then the pump curve and system curie should match closely.

NOTE: Ia the following test it may be necessary to convert pump output pressure to pump head. The conversion depends on water temperature.

NOTE: For douncomer flows a separate curve should be simultaneously plotted for each flowmeter.

NOTE: The teat director may opt not to complete this section dua to schedule restraints or resource availability or for other unforsean reasons.

5.14.5 Perform a qualitative check of the flow sensor by performing the following steps. The reaulting flow/presaure plot should contain 5 points minimum, each axis should be linear. The spreadsheet program Excel is an excellent tool for drawing the plot.

A. Plot indicated flow versus pump pressure for various throttle settings of the pump outlet valve. W NOT close the outlet valve any further than 252.

B. Connect all the plotted points wit.1 ..ndiv>dual lines or use the spreadsheet progrim to provide a smooth curve fit.

c. The resulting m e should compare closely with the of the associated p~"p curve. If comparison is not adequate then the flow or pressure sensor may be faulty or pump performance is degraded.

5.14.6 Repeat for any remaining flow transmitters.

5 . 1 4 . 7 Sign below when this section is completed.

5.16 Cmtar o f Basin pH Inst-at Taating (AT-202-1)

NOTE: The test consists of simulating an output from the pH transmitter to verify functionality of the instrument loop.

5.16.1

5.16.2

5.16.3

5 . 1 6 . 4

5.16.5

Press the ExAM/CANCEL key to place the transmitter in the examination mode.

Press the NEXT key until the display shows SIM.

Use the arrow keys to set output to each of the values listed in appendix D. Verify simulated output and remote readout agree within tolerance.

Press the ExAM/CANCEL key to exit the simulation.

Sign below when this section is completed.

Date

5.17 Cmt-f Of B a s i n Conductivity Instrvmant Tasting ( t T ' - : 02 1 A / B )

5.17.1 Turn off power to the conductivity transrnit:er.

5.17.2 Lift the output leads from the transmitter =ermi1als.

5.17.3 Connect a 4-20 mA simulator to the leads.

5.17.4 Vary the simulator output to match each test point and

5.17.5 Verify current loop and remte reading/alarm within

alarm in appendix D.

tolerance.


COPY lIEC-SD-SX??-A!l'D-OlZ RXV 0 105 K East Ion Exchange and Cartridge

---- ---- 5.19 UOI COdUCtiVity Instrrrmmt Tenting (CIT-220-1 A/B)

5.19.1 Turn off.power to the conductivity transmitter

5.19.2 Lift the output leads from the transmitter terminals.

5.19.3 Comect a 4-20 mA simulator to the leads.

5.19.4 Vary the simulator output to match each test point and alarm in appendix D.

5.19.5 Verify current loop and remote reading/alam within


tolerance.

(2 WL-43- / lww- Test Engineer Date

WEC-ED-SXEF-ATP-012 RIv 0 105 K East Ion Exchange and Cartricge

5.20 PlA/B DP T.8thlg

NOTE: FlA DP is derived from the recirc pump pressure (WX3) and FlA discharge pressure (WX4).

NOTE: F1B DP ia derived from the recirc pump pressure (m3) and F1B discharge pressure (WX5).

5.20.1

NOTE: In the next steps TISOFT is used to simulate an analog input. TISOFT uses an integer range of 6400 to 32,000 which must be scaled to the 0-150 pressure scale. For example the integer for a pressure of 75 is (((75/150). 25600) + 6400). For example the pressure value that corresponds to an integer value of 13500 is (((13500-6400)/25600) * 150).

Repeat the. following instructions for each loop.

5.20.2 Use TISOFT to force the WX3 br WX4 value to establish an FlA dp of 25 psig. Verify the integer subtraction corresponds to 25 psig f 2 psig.

5.20.3 Use TISOFT to force the WX3 & WX5 values to establish an F1B dp of 25 psig. Verify the integer subtraction corresponds to 25 psig f 2 psig.

/ ' TEST Engineer Date

5.20.4 Use TISOFT as above to activate each dp alarm as listed in appendix C. Verify each alarm activates normally and resets.

5.20.5


Use TISOFT to perform an "unforce all".

- W€fC-SD-SWI-ATP-OlZ lWl 0 105 K East Ion Exchange and Cartr:d$ Filter Restart Instrumentation Acceptance Test Procedure

ps

5 . 2 1 P=/B Total rlOr Tmting

5 . 2 1 . 1

NOTE: In the next steps TISOFT is used to.simulate an analog input. TISOFT uses an integer range of 6400 to 3 2 , 0 0 0 which must be scaled to the 0-600 flow scale. For example the integer for a flow of 300 is (((300/600) 25600) + 6 4 0 0 ) . For example the flow value that corresponds to an integer value of 13500 is

Repeat the following instnctions for e.xh loop.

( ( (13500-6400) /25600) * 6 0 0 ) .

5 . 2 1 . 2 Use TISOFT to force the WX1 value to establish an F1A flow of l o o gpm. Lcq on using a supervisor password and reset the F1A flow totalizer.

5 . 2 1 . 3

5 . 2 1 . 4 Verify the FlA flow totalizer increases 100 gallons

/ lqL l /q , - TEST Engineer Date

5 . 2 1 . 5 Use TISOFT to force the WX2 value to establish an F1B flow of 100 gpm.

Log on using a supervisor password and reset the FlB flow totalizer.

5 . 2 1 . 6

5 . 2 1 . 7 Verify the F1B flow totalizer increases 100 gallons

evpm&*/ . l f / L , / . i r

TEST Engineer Date

5.21.8 Use TISOFT to perform an "unforce all".

5 . 2 1 . 9 Sign below when this section is completed.

/ Test Engineer Date

WEC-SD-~-ATp-O12 RSV 0 105 K East Ion Exchange and Cartrid5.e

The basin flow balance sums the flow entering t!ie basin piping from the cartridge filters and subtracts the flow entering the downcomers and IXM’s. The resulting calculation should equal 0 g p n difference.

NOTE: In the next steps TISOFT is used to simulate an analog input. TISOFT uses an integer range of 6400 to 32 ,000 which must be scaled to the 0-600 gpm scale. For example the integer for a flow of 300 is ( ( ( 3 0 0 / 6 0 0 ) 25600) + 6 4 0 0 ) . For example the flow value that corresponds to an integer value of 13500 is ( ( (13500-6400) /25600) * 6 0 0 ) . 1

5 . 2 4 . 1

5 . 2 4 . 2

5 . 2 4 . 3

5 . 2 4 . 4

5 . 2 4 . 5

5 . 2 4 . 6

5 . 2 4 . 7

5 . 2 4 . 8

5 . 2 4 . 9

Use TISOFT to force the WX1 value to establish an F I A flow of 200 gpm. ,yr,33

Use TISOFT to force the WX2 value to establish an F1B flow of 0 gpm. cyOo Use TISOFT to force the WX13 value to establish a downcomer A flow of 45 gpm.

Use TISOFT to force the WX14 value to establish a downcomer A flow of 55 g’pm.

Use TISOFT to force the WX15 value to establish a downcomer A flow of 65 gpm.

Use TISOFT to force the WX9 value to establish an IXM1

psL0

8 7 ~ 7

q,,,

flow Of 25 =Ill.

Use TISOFT to force the W X l O value to establish an IXMZ flow of 0 gpm. cy00 Verify the flow balance indicates 10 gpm.

Use TISOFT to perform an “unforce all”.

5 . 2 4 . 1 0 Sign below when this section is completed.

CONTROLLED

Filter Restart Instrumentation AcCe

5.26 sump statu. Tmsting

NOTE: To save considerable effort the sump D entry required in this section should be coordinated with the sump D entry in section 5.28.

5.26.1 Log on using a programer password.

5.26.2 Press the "parameters" button on the sump/skimmer

5.26.3 Set the 'pump on* amps to 0 for both sump C and sump

5..26.4 Set the "pump loaded" amps to 0 for both sump C and

screen.

D.

sump D.

NOTE: Auto log off may occur however the sump amps control window will stay on the screen.

5.26.5 Start sump C motor and obtain amp reading after 15 seconds of operation. Record reading below then stop the sump C motor.

5.26.6 SUMP D oxygen content (e,) and Lower Explosive Levels (LEL) tested. Personnel will be entering this sump to test run indication. If o1 and LEL levels do not meet required personnel entry limits, then install and power-up ventilation blowers in sump.

SUMP D o1 content and LEL suitable for entry.

5.26.7 Start sump D motor and obtain amp reading after 15 seconds of Operation. Record reading below then stop

5.26.8 Set the sump C "pump on" amps to one half of the

5.26.9 Set tha sump C "pump loaded' amps to twice the

5.26.10

5.26.11 Set the sump D "pump loaded" amps to twice the

5.26.12 Set the sump C wax runtime" to 5 seconds.

5.26.13 Set the sump D 'nux runtime" to 5 seconds.

recorded value for sump C above.

recorded value for sump C above.

Set the sump D "pump on' amps to one half of the recorded value for sump D above.

recorded value for sump D above.

c Filter Restart

5.26.14 Start the sump C motor 'and verify the sump C inax runtime alarm activates after 5 seconds then stop the motor.

Start the sump D motor and verify the sump D max runtime alarm activates after 5 seconds then stop the motor.

5.26.15

5.26.16 Set the sump C "max runtime" to 30 seconds.

5.26.17 Set the sump D "max runtime" to 30 seconds.


Test Engineer Date

c 11.

12.

13.

14.

15.

16.

17.

18.

Using the arrow keys, adjust the simulatiiin \slue to a pri 3f 9.5.

A. Press the enter key to enter the valu2.

Verify the pH annunciator clears and the YX failure alarm clears in 105KW control room.

Press the exam/cancel key to acknowledge the pH alarm and exit the simulation mode.

Verify the pH annunciator clears and the KE failure alarm clears in 105KW control room.

Verify the pH readings return to the values recorded in step 1.

A. At-202-1 reading: 1 5 5 7 [ / p ~ b. R-1 reading: 1 5 7 /pH

Record DATE and time pH system is returned to service and notify shift manager.

// / time

17 /%' DATE

Operations and craft shall walk down the pH monitoring system and verify the system has been returned to service and is functioning correctly.

c , ,/ 117- 7Q-5~-

craft /DATE

Storage basin pH alarm functioning properly

Filter Restart Instrumentat

5 . 2 8 . 2 Test storage B a n i n Leva1 Eigh and Storage Baain Level Low Alarms:

SIMULATED HIGE AND LOW LEVEL TRIPS ARE OBTAINED BY RAISING AND LOWERING LEVEL ELEMENTS LE-1 AND LE-4. MEASUREMENT REFERENCES ARE LOCATED ON THE WALL AT THE LEVEL DETECTORS AND ON THE GAUGE BOARD LOCATED AT CARTRIDGE FILTER PIT.

Perform the following steps for each of the level elements listed and record results in table 1:

I.. Observe the position of the level probe assembly.

approximately two inches, but not more than four inches.

2. Lower probe assembly to simulate high water level trip.

the level trip should occur after lowering the probe

Observe the position at which the trip occurs and verify the following:

a. Storage basin level high annunciator comes on at CP-A in LOSKE, room 7.

B. system failure annunciator comes on in 105KW control room.

3. Return probe assembly to initial position (observed in step 1) and clear alarms.

A. If alarms do not reset, repeat step 3.

THE LEVEL TRIP SHOULD OCCUR AFTER RAISING THE PROBE APPROXIMATELY FOUR INCHES, ABOVE THE HIGH LEVEL TRIP POSITION (OBSERVn, IN STEP 2 ) . 4. Raise probe assembly to simulate 1ow.water level trip and

verify the following:

a. STORAGE BASIN LEVEL u) annunciator comes on at CP-A in

B. SYSTEM FAILURE annunciator comes on in 105KW control

105KE. room 7 .

room.

5. Return probe assembly to initial position (observed in step I).

c 5.28.3 Tent Storagm 88Sin High T.mp Alarm:

1. Record as-found basin temperature:

N- osr 3.1.2 Requires alternate monitoring if the system is out of service for more than 24 hours.

2. Record DATE and TIME temperature monitoring system is removed from service and notify shift manager.

3. Program the Honeywell DPR 3000 process recorder (R-1) with the following panel connwds to initiate a test of the KE basin'temperature alarm. (See Honeywell manual USll-6093.1

A.

E.

C.

d.

e.

From the main menu, press conf on the keypad.

If necessary, use the e-. keys to move the cursor over to analog alarms. Screen will display:

READ/WRITE ANALQG ALARMS

Press enter.

Move cursor right to set point value. ScreeI Will display:

ALXX SP VALUE BXX

Change setpoint value to 9'f below the temperature recorded in step 1 and verify the fpllowing:

1) BASIN WTR. HI TEMP annunciator alarms on CP-A in room 7.

@ / no (circle one. )

2) SYSTEM FAILURE annunciator comes on in 1 0 5 W control room,

@/ ne (circle one.

4. Return alarm configuration to original setpoint values:

a. Return the cursor to Set point value. (See steps 3.A through 3.D.) Screen will display:

ALXX SP VALUE XXXXXXXXXXX BXX

b. Change setpoint value to 77-F.

5 .

6 .

1.

8 .

OSR TPIPERATURE LIMIT IS 100°F; PROCESS STAMlwu C-303 LIMIT IS 909. ALARM SETWINT IS CONSERVATIVE TO PEE7EXT VIOLATION OF EITHER LIMIT.

Record DATE and TIME temperature monitoring sys:em &s returned to service and notify shift manager.

// (;5- //' DATE TIME

Record the required information on the data tab located on the temperature recorder door.

Operations and craft shall walk down the temperature monitoring system and verify the system has been returned to service and is functioning correctly.

Storage basin high temp alarm functioying properly

/DATE

Gopay .. . .,:.. . , .. ..~. .

WEC-SD-SXW-ATB-012 RXV 0 105 K East Ion -change and Cartridge Page 44 of 7 6

5 . 2 8 . 4 Tast tha 105 AE High Radiation Alarm, Intmd Radiation Alarm, and Low Lovd Radiation Alarm.

1.

2 .

3.

4 .

5.

Obtain local/remote key to KE PRMS from 105KE operations

Set key switch on front of ICE PRMS panel to local.

From base menu, press "1" to change local status.

After system prompts for security access code, enter code.

Cautioq

The Process Standards allow only one KE PRMS detector to be out of service at a time without

limiting KE basin activities. I Perform the following steps f o r each detector channel listed in Table 2, pne detector at a t ime . A. Temporarily set high alarm setpoint for the detector

channel under test to 100 mR/hr as follows:

1) from base menu, press "4" for display/modify setpoint MENU.

that corresponds to the detector channel being tested for channel menu.

2) From display/modify setpoint menu, press the key

3 ) From channel menu, press "I" to change high alarm setpoint.

4) Enter "1 + 0 2 " .

5) Return to display/modify. setpoint menu by pressing " 0 " once.

B. Return to base menu by pressing "0" repeatedly until base menu appears.

C. Prom base menu, press "3" for upscale check menu.

D. Prom the upscale check m u , coRIlMpd an upscale check for the detector channel under test.

E. Verify the following, & for the firrrr detector channel t es tcd :

NOTE: after step I is complete.

1) amber rotating beacon at door to 105ICE is lit.

2) KE high radiation alarm anuuuciator in the 105KW

DO not ackknowledge the CP-A Rad Alamrs until

control room comes on.

C. Intermediate (in) status block c n (:IT on PRMS cabinet comes on.

d. Amber beacon located with detector comes on.

e. Amber lamp on top of the PFUG cabinet come on

f. From upscale check menu, turn off upscale

and green light remains on.

check for the detector channel belng tested by pressing the channel number.

Verify the CP-A alarm has cleared but the blinking green boarder around the alarm does not clear until the Rad Reset button is pressed.

g.

L.

M.

Raise the low alarm setpoint to 20 mR/hr.

Return low alarm setpoint for the detector under test to 2 mR/hr.

N.

0.

Verify the low radiation alarm is alarming at CP-A.

Acknowledge alarm on CP-A and verify the alarm clears but the blinking green boarder around the alarm does not clear until the Rad Reset button is pressed.

Table 2. Al arm ver ifications

D.

E . Press " 0 " repeatedly to return to base me,nu.

From printer reports menu, press "2" to get a sstpoint report.

7. Verify the following alarms have cleared:

a. Amber rotating beacon at door t o 105Kw.

B. "RADIATION ALARM-IoSKW" axmumiator in 105KW control room.

8 . Return t o base menu.

9 . "RADIATION ALARM-IO~KW" functioning properly

-_ - OPS /DATE

5. Record DATE and time temperature monitoring system is returned to service and notify shift manager.

6 . Record the required information on the data tab located on the temperature recorder door.

operations and craft shall walk down the temperature monitoring system and verify the system has been returned to service and is functioning correctly.

1.

. . I

OPS

8 . Kw S Y S m F A I L W alarm functioning properly

5 . 2 8 . ? Sump B, C, and D High Level Test

1. SUMP D oxygen content (02) and Lower Explosive Levels (LEL) tested. Personnel will be entering this sump to test annunciators. If o1 and LEL levels do not meet required persomel'entry limits, then install and power-up ventilation blowers in sump.

SUMP D o2 Content and LEL / Ukk- / m'&- %u (. suitable for entry SAFETY A TIME

2. Test the SUMP HIGH LEVEL STORRGE-BASIN (SUMP 0) and SUMP HIGH LEVEL TRANSFER-STORAGE (SUMP c ) alanns by installing an insulated jumper across the normal open contacts noted in the warrick controls box in the sump caissons (SUMP D) or at the inside basin north west corner (SUMP C). The control panel alarm contacts are displayed on the transformer inside the warrick controls box.

3 . ' For sump B, jumper across TB2-88 AND TB2-89 (24VDC) in CP-B (control room). acholedge alarm and verify alarm goes solid. verify alarm clears.

With jumper in place verify alarm is recieved, ,(/Lp/7r Remove jumber and

4. A1:L sump alarms functioning properly

/ //-ze.;i /DATE

%L- OPS

1. 2 . 3 . 4 . 5 . 6 .

A.

B. C. D.

E.

nPPUrdFx A Tmst Discrepmcy Form

In8truction8 Enter time. date and ATP test section(s). Enter discrepancy number obtained from the test discrepancy log. Enter description and disposi t ion/ jwtif icat ion of discrepancy. Obtain applicable approval signatures as described below. Implement the disposition. Test engineer sign and date the 'completed" block when disposition has been implemented.

mnagmr: Only if disposition does not meet original intent of the ATP or if discrepancy form is being w e d to change the ATP instructions. Tmst Dtrmctor: All discrepancies not completed within 8 hours. Tm8t Bnginmer: All discrepancies. QA: For center of basin dispositions that do not meet the original intent of the ATP or f o r changes to the test procedure instructions. Safmty: For dispsoitions that change safety related ATP test instructions.

Disposition Approval Signatures

II II

i

Test Discrepancy Log

Appadix B Teat Log

.. .

Appandix B Test Lag

Appendix B Test Log

Appendix B Teat Lag

/I I

Appendix B TSSt Leg

/>

i >'

Instruction. CONTROLLED 1. Apply input specified. CrJpy 2. Record As Pound values for local (L) and remote (R) readouts. 3. Record Delta for local and remote readouts. The delta is the readout

value minus the input value. 4. Record if the local and remote deltas are In or Out of tolerance. 5. If the instrument or loop is recalibrated then record the As Left value

otherwise record NA. 6 . Test each alarm specified and record data. 7. T e s t Engineer SignjDate in the space indicated.

FIT-220-1 fa1 I 0 - 2 0 0 I 2 I 1 I 1 II . -.. --- --- - .-. ~ I

Input A. l d D 8 1 t . 1n/out Am L 8 f t

CG#Ol*A L R ' L R L R L R

Filter Restar

Inatructianm 1. Apply iuput specified. p. > , 2. Record As Found values for local (L) and remote (R) readouts. J.3 &.& j 3. Record Delta fo r local and remote readouts. The delta is the readout

4. Record if the local and remote deltas are In or Out of tolerance. 5. If the instrument or loop is recalibrated then record the As Left value

6. Test each alarm specified and record data. 7. Test Engineer Sign/Date in the space indicated.

value minus the input value.

otherwise record NA.

CONTY 391 1 ::< :=&&!I 3 Instruction8

1. Apply input specified. P <,? 1' 2. Record As Found values for local (L) and remote (R) readouts. Law, i 3. Record Delta for local and remote readouts. The delta is the readout

value minus the input value. 4. Record if the local and remote deltas are In or Out of tolerance. 5. If the instmment o r loop is recalibrated then record the As Left value

otherwise record NA. 6. Test each alarm specified and record data. 7. Test Engineer Sign/Date in the space indicated.

Instructions 1. Apply input specified. CfJpy 2. Record As Found values for local (L) and remote (R) readouts. .a

3. Record Delta for local and remote readouts. The delta is the readout value minus the input value.

otherwise record NA.

4. Record if the local and remote deltas are In or Out of tolerance. 5 . If the instrument or loop is recalibrated then record the As Left value

6. Test each alarm spccified and record data. 1. Test Engineer Sign/Date in the space indicated.

11 PIT-208-2 1 0-150 I I 1 I 1 II

Instruction8 CONTRUED 1. Apply input specified. p r y4;

?&>=Cf J 2. Record As Found values for local (L) and remote (R) readouts. 3. Record Delta for local and remate readouts. The delta is the readout

value minus the input value. 4. Record if the local and remote deltas are In or Out of tolerance. 5. If the instrument or loop is recalibrated then record the As Left value


! na ll LO na na na

.~

Instructions CONTR!! . z Am A ?q :*..r.

;;"' ,;. 1. Apply input specified. 2. Record As Found values for local (L) and remote (R) .readouts. 3. Record Delta for local and remote readouts. The delta is the readout

value minus the input value. 4. Record if the local and remote deltas are In or Out of tolerance. 5 . If the instrument or loop is recalibrated then record the As Left value


io.* a

v 4- -?! 2 mstructians

1. Apply iuput specified. 1 . Record As Found values for local (Z) and remote (R) readouts. 3. Record Delta for local and remote readouts. The delta is the readout

value minus the input value. 4. Record if the local and remote deltas are In or Out of tolerance. 5 . If the instrument or loop is recalibrated then record the As Left value


D-SNT-ATq-el2 FSV 0 105 K East Ion Exchange and Cartridge Page 7 5 of 76 Filter Restart Instrumentation Acceptance Test Procedure

Ins tructionr. 1. Apply input specified. 2. Record As Found values for local (L) and remote (R) readouts. 3. Record Delta for local and remte readouts. The delta is the readout

value minus the input value. 4 . Record if the local and remote deltas are In or Out of tolerance. 5. If the instrument or loop is recalibrated then record the As Left value

otherwise record NA. 6. Test each alarm specified and record data. 7 . Test Engineer Sign/Date in the space indicated.

d :

Documents

RMIS View/Print Document Cover Sheet/67531/metadc... · C. Standard electrical handtools. power available to panel A and panel 5. work package completed to the point of performing