Roller Brochure 08

Find out more about the Horizon range at: www.idlerrollers.co.uk

CONVEYOR EQUIPMENT

ROLLERS & COMPONENTS FOR BULK HANDLING

Note: Should you require any further technical advice with regards to drawings, fitting and maintenance please contact us


CONVEYOR EQUIPMENT

Company Profile Established in 1996, HORIZON CONVEYOR EQUIPMENT design and manufacture a high quality and competitively priced range of Steel & Polymer Conveyor Rollers and Idler Sets for the bulk handling industry. To meet growing customer demands and increase our production capacity the company re-located to new larger premises in the West Midlands, UK at the beginning of 2008. Rollers are manufactured to BS, ISO, DIN & CEMA standards. Our technical staff will help you to select the correct type and most economic products for your application. We are able to produce Bespoke Rollers and Frames, please contact us with your special design requirements. QUALITY: At Horizon “QUALITY” is our prime concern - we are approved to ISO 9001:2000 quality standard and we continue to innovate and develop advanced products as a core company policy. Alan Bowler Managing Director


CONVEYOR EQUIPMENT

GENERAL PRODUCT RANGE

1


CONVEYOR EQUIPMENT

Steel Idler Rollers

Light/Medium Duty Range Roll Diameter: 89mm (3 ½”), 102mm/108mm (4”) Shaft Diameter: 20mm, 25mm Seals Type: Multi-labyrinth Housings: Pressed Steel Turned-Back Welded Construction

Medium/Heavy Duty Range

Roll Diameter: 102mm (4”), 127mm/133mm (5”) Shaft Diameter: 20mm, 25mm, 30mm Seal Type: Multi-labyrinth Housings: Pressed Steel Turn-Back Welded construction

Heavy/Extra Heavy Duty Range

Roll Diameter: 159mm (6 ¼”) Note: 168mm (6 ⅝”) with straight flange Shaft Diameter: 30mm, 40mm Seal Type: Multi-labyrinth Bearing Housings: Pressed Steel Turn-Back, Welded Construction

Fully Automatic Twin Head Welding Machine

2


CONVEYOR EQUIPMENT

Steel Roller Construction Shaft/Brg

Ø30 Ø40

Ø35 Ø40

Shaft/Brg

Ø20 Ø25

Ø20 Ø25

Ø20 Ø25 Ø30

• Fully Welded Construction • Sealed Bearings • Labyrinth Seals

3


CONVEYOR EQUIPMENT

Plastic Idler Rollers

Trough &

Return

Light/Medium Duty Range

Roll Diameter: 89mm (3 ½”), 108mm (4”) Shaft Diameter: 20mm, 25mm Seals Type: Multi-labyrinth & Flinger Seal Housings: Moulded Plastic

Medium/Heavy Duty Range

Roll Diameter: 108mm (4”), 125mm/133mm (5”), 159mm (6”) Shaft Diameter: 25mm, 30mm Seal Type: Multi-labyrinth & Flinger Seal Housings: Moulded Plastic Roller Tubes: HDPE (Black) Fire Resistant Polypropylene (Grey)

4


CONVEYOR EQUIPMENT

Plastic Roller Construction Shaft/Brg

Ø20

Ø25

Ø25

Shaft/Brg

Ø25

Ø30

• Sealed Bearings • Labyrinth Seals • Dust & Water Flingers

5


CONVEYOR EQUIPMENT


Vari-angle Trough Sets Roll Dia: Ø102mm (4”)

Ø127mm (5”)

3 roll transome type

Belt Width (mm) A B C 102mm Dia Rollers 127mm Dia Rollers

300 584 152 127 HOR/AD 12T HOR/AE 12T

350 584 152 127 HOR/AD 12T HOR/AE 12T

400 635 152 178 HOR/AD 16T HOR/AE 16T

450 686 203 178 HOR/AD 18T HOR/AE 18T

500 737 203 203 HOR/AD 20T HOR/AE 20T

600 838 305 203 HOR/AD 24T HOR/AE 24T

650 889 356 203 HOR/AD 26TA HOR/AE 26TA

750 991 356 254 HOR/AD 30T HOR/AE 30T

800 1041 406 254 HOR/AD 32T HOR/AE 32T

900 1143 508 254 HOR/AD 36T HOR/AE 36T

1000 1240 558 279 HOR/AD 40T HOR/AE 40T

Belt Width (mm) A B C 102mm Dia Rollers 127mm Dia Rollers

300 254 152 127 HOR/AD 12B HOR/AE 12B 350 254 152 127 HOR/AD 12B HOR/AE 12B 400 305 152 178 HOR/AD 16B HOR/AE 16B 450 305 203 178 HOR/AD 18B HOR/AE 18B

500 330 203 203 HOR/AD 20B HOR/AE 20B

600 406 305 203 HOR/AD 24B HOR/AE 24B 650 483 356 203 HOR/AD 26BA HOR/AE 26BA 750 483 356 254 HOR/AD 30B HOR/AE 30B

800 533 406 254 HOR/AD 32B HOR/AE 32B 900 635 508 254 HOR/AD 36B HOR/AE 36B

1000 685 558 279 HOR/AD 40B HOR/AE 40B

3 roll baseplate type

6


CONVEYOR EQUIPMENT


Note: Impact roller disc diameters available: 108mm – 133mm

7

MDF-Type Frames

MDF-Type Frames

Belt Width (mm) A B C C D

Dia 102mm 108mm

Dia 127mm 133mm Slot Size

500 740 200 200 225 18 W x 27 L

600 840 240 200 225 18 W x 27 L

650 890 250 200 225 18 W x 27 L

750 990 295 200 225 18 W x 27 L

800 1040 315 200 225 18 W x 27 L

900 1140 350 200 225 18 W x 27 L

1000 1240 380 200 225 18 W x 27 L

1050 1300 410 200 225 18 W x 27 L

3 Roll Trough Idler : 20º - 30º - 45º



CONVEYOR EQUIPMENT



3 Roll Impact Idler : 20º - 30º - 45º

Note: Impact roller disc diameters available: 108mm – 133mm – 159mm – 193mm

Belt Width (mm) A B C C C C D

Dia 102mm 108mm

Dia 127mm 133mm Dia 159mm Dia 168mm

500 740 200 200 225 275 290 75 600 840 240 200 225 275 290 75 650 890 250 200 225 275 290 75 750 990 295 200 225 275 290 75 800 1040 315 200 225 275 290 75 900 1140 350 200 225 275 290 75

1000 1240 380 200 225 275 290 75 1050 1300 410 200 225 275 290 75 1200 1450 465 215 240 275 290 100 1350 1650 530 215 240 275 290 100 1400 1700 530 215 240 275 290 100 1600 1900 600 240 275 290 100 1800 2300 670 240 275 290 100 2000 2300 750 240 275 290 100

8

HDF-Type Frames

HDF-Type Frames


CONVEYOR EQUIPMENT

Impact Rollers & Sets Standard Impact Roll Diameters: Dim (A) Ø108mm – Ø133mm – Ø159mm Ø193mm (More sizes are available on request) Shaft Sizes: Ø20mm, Ø25mm, Ø30mm, Ø35mm, Ø40mm Bearing Sizes: Ø20mm, Ø25mm, Ø30mm, Ø35mm

For more information please contact our technical office

9


CONVEYOR EQUIPMENT


Drop-in Flat Return Roller

Belt Width (mm) 500 600 650 750 800 900 1000 1050 1200 1350 1400 1600 1800 2000

Dim (A) 600 700 750 900 950 1050 1150 1200 1350 1500 1600 1800 2000 2200

Drop-in Disc Return Roller

Belt Width (mm) 500 600 650 750 800 900 1000 1050 1200 1350 1400

Dim A 600 700 750 900 950 1050 1150 1200 1350 1500 1600

No Disc's 6 6 7 7 7 8 9 9 10 10 11

Belt Width (mm) 500 600 650 750 800 900 1000 1050 1200 1350 1400 1600 1800 2000

Dim A 740 840 890 990 1040 1140 1240 1300 1450 1650 1700 1900 2300 2300

Dim B N/A N/A N/A N/A 465 530 600 600 670 750 800 900 1000 1100

2 Roll Vee Return Idler

Note: Disc return roller disc diameters available: 108mm – 133mm – 159mm – 193mm

10


CONVEYOR EQUIPMENT


Screwed Shaft End Return Roller

Belt Width (mm) 400 450 500 600 650 750 800 900 1000 1050 1200 1400 1500

Dim (A) 483 533 584 686 737 838 889 991 1092 1143 1295 1448 1600

Belt Width (mm) 400 450 500 600 650 750 800 900 1000 1050 1200 1400 1500

Dim (A) 483 533 584 686 737 838 889 991 1092 1143 1295 1448 1600

No Disc's 5 5 6 6 7 7 7 8 9 9 10 11 12

Screwed Shaft End Disc Return Roller

11


CONVEYOR EQUIPMENT


Belt Width (mm) A B C C C C D

Dia 102mm 108mm

Dia 127mm 133mm Dia 159mm Dia 168mm

500 740 200 200 225 275 290 75 600 840 240 200 225 275 290 75 650 890 250 200 225 275 290 75 750 990 295 200 225 275 290 75 800 1040 315 200 225 275 290 75 900 1140 350 200 225 275 290 75

1000 1240 380 200 225 275 290 75 1050 1300 410 200 225 275 290 75 1200 1450 465 215 240 275 290 100 1350 1650 530 215 240 275 290 100 1400 1700 530 215 240 275 290 100 1600 1900 600 240 275 290 100 1800 2300 670 240 275 290 100 2000 2300 750 240 275 290 100

Flat Return Tracker

Note: Sizes conform to BS 2890 – BS 8438 : 2004

3 Roll Trough Tracker: 20º - 30º - 45º

12


CONVEYOR EQUIPMENT


Fixed /Flexing Garland Idler

Belt Width (mm) A B

500 190 813

600 224 889

650 240 940

750 280 1041

800 295 1092

900 330 1194

1000 360 1280

1050 380 1346

1200 432 1499

Field Return Roller

Belt Width (mm) 500 600 650 750 800 900 1000 1050 1200

Dim (A) 600 700 750 900 950 1050 1150 1200 1350

13


CONVEYOR EQUIPMENT


Conveyor Accessories

Guide Rollers

Skirt Clamps &

Skirts

Return Brackets • Screwed end type • Drop-in type

14


CONVEYOR EQUIPMENT


PULLEY DESIGN (Turbine -‘T’ Bottom) As a major supplier to the bulk handling industry, we pride ourselves on our vast experience & our in-house facility for designing conveyor pulleys. Horizon conveyor pulleys are computer designed to withstand high stresses imparted on the end discs. In the event of shaft damage all shafts are removable.

Customer Information Required

Pulley Dia (mm) Face Width (mm) Bearing Cnt (mm) T1 kN T2 Kn Wrap Angle (Deg)

‘T’ Bottom Turbine

15


CONVEYOR EQUIPMENT


Pulley Picture Gallery Turbine Design Pulley’s 1200mm Dia Turbine Pulley

‘T’ Bottom Machined End Disc 1000mm Dia - Heavy Duty ‘T’ Bottom Pulley

Turbine Design Design Pulley’s Machining Operation Tubine Disc

16


CONVEYOR EQUIPMENT


Picture Gallery

Heavy Duty Trough Sets – 60mm Shaft/Brg’s Special Steel Rollers

1800mm B/W Heavy Duty Impact Frames 159mm Dia Trough Rollers

1800mm B/W – Trough Tracker Rubber Disc Impact Rollers

17


CONVEYOR EQUIPMENT

Custom Rollers & Sets Ø159 Heavy duty Impact roller/sets

In-house designed and manufactured, 1800mm belt width feeder conveyor carrying idler frames fitted with 88.9mm adjustable steel rollers to help STOP belt damage. Sets shown in operation

Special Machine Rollers

Ø159mm Specially designed & manufactured bull nose conveyor rollers

18


CONVEYOR EQUIPMENT CONVEYOR EQUIPMENT



CONVEYOR EQUIPMENT

ROLLERS AND COMPONENTS FOR BULK HANDLING

Distributor Horizon (GB) Limited Unit 1, Hayseech Road, Halesowen, West Midlands B63 3PD

Tel. +44 (0)121 550 2218. Fax. +44 (0)121 550 2243

Email: [email protected] Internet: http://www.horizonconveyors.co.uk

Documents

Roller Brochure 08