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Roller Shutter Doors

Roller Shutter Doors - hadleygroup.com€¦ · 10 11 Hadley Group - Industrial Doors Hadley Group - Industrial Doors Inherently stronger and greener by design, the UltraSTEEL® process

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Page 1: Roller Shutter Doors - hadleygroup.com€¦ · 10 11 Hadley Group - Industrial Doors Hadley Group - Industrial Doors Inherently stronger and greener by design, the UltraSTEEL® process

Roller Shutter Doors

Page 2: Roller Shutter Doors - hadleygroup.com€¦ · 10 11 Hadley Group - Industrial Doors Hadley Group - Industrial Doors Inherently stronger and greener by design, the UltraSTEEL® process

Community Environmentally, we are committed to ensuring

the most efficient use of our resources, where

possible manufacturing with 100% recyclable

materials.

Economically, we grow the business in a

responsible manner for the benefit of our

employees as well as operating with fairness and

integrity with our customers.

Socially, we are proactive making a difference

within our communities. We raise the aspirations

of future generations by providing new

apprenticeship and other opportunities.

Reach Hadley Group is the UK’s largest manufacturer

of cold rolled metal profiles with 50 dedicated

rolling mills and a global reach spanning five

continents. Today, with seven manufacturing

centres serving contracts and licence agreements

on five continents and in 36 countries, Hadley

Group is a truly international business in every

way with an unerring focus on practical ingenuity.

Originality Hadley Group Technology is the largest in-house

cold roll forming technology academy in the

UK. Hadley Group is protected from imitation

via intellectual property rights to 145 of its

products and processes assuring the integrity of

our portfolio. Amongst these is UltraSTEEL®

which has a global patent, with 1 billion metres

produced annually both in house and under licence.

Hadley Group has a continuous improvement

philosophy, refining market leading products in

order that they become ever more efficient for the

benefit of our customers.

Experience Our industrial heritage spans 50 years. Our loyal

and skilled workforce understands how to forge

long term, positive relationships with customers

who trust Hadley Group to advise, innovate,

manufacture and deliver.

Community

Reach

Experience

CORE COMPETENCIES

Originality

2 3

Hadley Group an International BusinessHadley Group an International Business

Hadley Group An International Business

4 UK manufacturing bases 50 rolling mills Dubai facility Thailand

Page 3: Roller Shutter Doors - hadleygroup.com€¦ · 10 11 Hadley Group - Industrial Doors Hadley Group - Industrial Doors Inherently stronger and greener by design, the UltraSTEEL® process

INSULATH ®

Insulat

ed L

ath

All Hadley Group

industrial products are

CE marked and comply

with the essential

requirements of European health, safety and

environmental protection legislation.

Highly responsive with an international distribution network spanning from seven manufacturing bases strategically located throughout the world, we can ensure rapid delivery on an extensive range of industrial door components from stock, no matter where you are located.

4 5

Hadley Group - Industrial DoorsHadley Group - Industrial Doors

From stock or bespoke Hadley Group – the UK’s largest manufacturer of cold

rolled metal profiles, with a global reach and reputation

for excellence – is a ‘go to’ supplier for a wide range

of standard and non-standard sections for folding and

roller doors and their associated components.

Whether you require quality lath from stock or a

custom designed solution for a particular industrial

door application, we have the technical expertise you

need. With in-house design, testing and state-of-the-art

manufacturing facilities we’re well placed to innovate,

taking projects from concept through to production.

Our core fourChoose from 4 core industrial door ranges:

• Standard Lath

• UltraSTEEL® LATH

a revolutionary product that is lighter, yet as strong

as traditional lath.

• INSULATH®

helping regulate temperature within buildings

• 3” Foam Filled Insulated Lath featuring hot injection polyurethane foam for exceptional strength, rigidity and thermal

performance.

High specification industrial doors and components

Giving you the edge Quality counts, right down to the finest

detail. Guide and angle components

in our door profile range are unique

in featuring a safety edge for safer

handling. And using leading edge cut to

length technology, all cut lengths are

press cut not sawn, ensuring a clean,

zinc protected end cut.

Every component is CE marked and

can be supplied in a range of finishes:

galvanised, plastisol, aluminium or

stainless steel and powder coated in a

range of colour options.

Domestic garage applicationsHadley is primarily an industrial doors

sections and components supplier;

however we’re equally at home with

domestic garage doors. For instance our

3” Foam Filled Insulated Lath, is suitable

for both industrial and domestic use

and can be fully automated with remote

control opening.

Rapid delivery on stock items

Advice and assistance is just a phone call

away. Contact out technical experts who

will be happy to answer your questions.

4coreOUR

We’re here to help

Need Advice?

The UK’s largest manufacturer of cold rolled metal profiles, with a global reach and reputation for excellence

Foam Fill

ed

Trad

ition

al Lath

UltraSTEEL

®

LATH

Page 4: Roller Shutter Doors - hadleygroup.com€¦ · 10 11 Hadley Group - Industrial Doors Hadley Group - Industrial Doors Inherently stronger and greener by design, the UltraSTEEL® process

6 7

Hadley Group - Industrial DoorsHadley Group - Industrial Doors

Incredibly strong, compressed foam and shear resistant

doors with huge energy saving efficiency

Hadley Group’s foam filled insulated lath is a double

skin profile roll-formed from a single steel section

featuring a hot injection polyurethane central core.

This infill bonds to the internal face of the section

providing strength, rigidity and of course excellent

thermal and acoustic properties, making this roller

shutter ideal for both industrial applications, such as

warehousing and distribution centres, and domestic use,

typically automated garage doors.

3” Foam Filled Insulated Lath

Effective and ecologically sound

Due to the high density, closed cell nature

of the hot bonded insulating core, thermal

conductivity or heat transfer through

convection is minimal, making our insulated

lath highly efficient as an insulator. Its green

credentials are equally impressive:

3 CFC free and ODP zero

3 Low Global Warming Potential of 3

3 Low thermal conductivity means lower

green house gas emissions and reduced

energy bills

Profile Specification

A short throw reinforced quirk interlocks each profile,

creating continuous door curtain that always runs

smoothly and squarely within the guide channel, thanks to

pop riveted heavy duty end locks.

Reinforced wind lock anchors (optional) ensure excellent

performance up to 1250 Pascals required for Level 5 wind

loading tests.

Technical Data

3 Certified to withstand Class 5 Wind Loading

at 7000mm wide for steel.

3 Steel profile sections are thermally assessed

to a ‘U’ Value of 2.4 W/m².k and R Value

0.42m².k/W

3 Curtain weight 10.6Kg per sq/m.

3 Max recommended door dimensions

42 sq/m with 6000mm opening height

3 Quirk evaluation pass at 7 metres high

Incredibly strong, compressed foam and shear resistant doors with huge energy saving efficiency, cut to length.

Foam filled insulated lath doors features and benefits:

3 Heavy duty base rubber seal and carrier.

3 37% lighter than Hadley Insulath®

3 Wraps around 4” tube as conventional lath

Same dimensions as 3” traditional lath

3 Labour saving:

• No slide-together

• No polystyrene insert

3 Available in pre-galvanised (suitable for

powder coating) or pre colour coated.

Also available in aluminium

Page 5: Roller Shutter Doors - hadleygroup.com€¦ · 10 11 Hadley Group - Industrial Doors Hadley Group - Industrial Doors Inherently stronger and greener by design, the UltraSTEEL® process
Page 6: Roller Shutter Doors - hadleygroup.com€¦ · 10 11 Hadley Group - Industrial Doors Hadley Group - Industrial Doors Inherently stronger and greener by design, the UltraSTEEL® process

10 11

Hadley Group - Industrial DoorsHadley Group - Industrial Doors

Inherently stronger and greener by design, the

UltraSTEEL® process drives down material costs for

customers without compromising the performance

capabilities of the metal.

Steel is work hardened during the manufacturing

process, increasing its strength when compared to

same gauge alternatives.

Thanks to its greater strength to weight ratio,

UltraSTEEL® LATH reduces the strength, wear and

tear on other door components. This means that using

a smaller, less costly motor could be an option and

components’ longevity may be extended.

UltraSTEEL® LATH

and Traditional Lath

Why UltraSTEEL® LATH ?

3 Reduced cost per metre compared

to standard 22-18 swg

3 Attractive unique and uniform finish

3 Fully powder coat compatible

3 Fully tested to BS standards EN

10002-/2001. BS EN12424:2000, BS

EN12424:2001, BS EN12424:2003

Ground-breaking UltraSTEEL® LATH is rapidly gaining traction throughout the industrial doors industry as a superior alternative to traditional lath. Utilising the benefits of Hadley Group’s patented UltraSTEEL® process – a revolutionary cold rollforming technology - UltraSTEEL® LATH delivers higher strength at a lower cost, making it the ideal industrial doors material.

3” Single Skinned Lath

If you prefer the appearance of traditional lath,

3” (75 mm) single skinned is also available,

manufactured from 0.7-1.6mm in pre-galvanised,

plastisol coated, stainless steel and aluminium.

75mm Traditional Lath (3”)

Pre-Galvanised available perforated.

Available cut to length and punched for endlocks.

Page 7: Roller Shutter Doors - hadleygroup.com€¦ · 10 11 Hadley Group - Industrial Doors Hadley Group - Industrial Doors Inherently stronger and greener by design, the UltraSTEEL® process

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Hadley Group - Industrial DoorsHadley Group - Industrial Doors

Hadley Group’s patented INSULATH® addresses

the heat loss issues associated with conventional

roller doors. Featuring an insulation in-fill

designed to easily slide in to the interlocking twin

wall construction of the lath, INSULATH® helps

stabilise interior temperatures, keeping them at

a constant warm or cool, irrespective of external

weather conditions.

The ideal shutter door solution for all locations

and seasons, INSULATH® also brings energy

efficiency benefits, minimising heat loss and

lowering energy usage and bills.

Noise escape and ingress are minimised since

INSULATH® doors have an acoustic value of

18dB(A)*.

INSULATH® will also wrap around a 127mm (5”)

barrel when used with INSULATH® Barrel Lath

and our design ensures that the Barrel Wrap

dimensions are appreciably reduced.

INSULATH®

Greater thermal and acoustic performance than conventional roller doors

Barrel lath

EndlocksSuitable Applications3 Manufacturing, Garaging,

Storage, Retail Units

Why INSULATH®?

3 Available in a range of finishes including

galvanised, plastisol, aluminium and

stainless steel.

3 Punched vision panels also available.

3 INSULATH® door component assemblies

have been tested to the relevant

BS EN standards in line with CE mark

requirements.

3 Statements of performance endorsed by

UKAS accredited body.

INSULATH® features:

3 Thermal value of 1.3W/m2k

3 Acoustic value of 18dB(A)*

3 CFC-infill

3 Non handed end locks

3 Galvanised bottom seal system

3 Self locking guide system

Vision panels

Security windendlocks

Self lockguide system

Page 8: Roller Shutter Doors - hadleygroup.com€¦ · 10 11 Hadley Group - Industrial Doors Hadley Group - Industrial Doors Inherently stronger and greener by design, the UltraSTEEL® process
Page 9: Roller Shutter Doors - hadleygroup.com€¦ · 10 11 Hadley Group - Industrial Doors Hadley Group - Industrial Doors Inherently stronger and greener by design, the UltraSTEEL® process

Hadley Industries plc (UK Headquarters) Downing Street, Smethwick, West Midlands B66 2PA

Tel: +44 (0) 121 555 1300 Email: [email protected]

Hadley Building Products Division 123 West Bromwich Street Oldbury, West Midlands, B69 3AZ

Tel: +44 (0) 121 555 1340 Email: [email protected]

In accordance with the manufacturer’s policy of continuous improvement, we reserve the right to alter specifications without prior notice. Whilst every precaution has been taken to ensure the accuracy of data, information or recommendations herein no liability of such data, information or recommendations whether given negligently or otherwise can be accepted by the company.

Door & HardwareFederation

raising standards