RPL: PE 076-360, PEH 076-079, CE, CEH; Centrifugal Chiller · Centrifugal Chiller; PE076,079,255,285,320,360, PEH076,079 Rev. Z 04/2016 RPL 571117 / Page 4 This Replacement Parts

To find your Daikin Applied parts distributor, call 1-800-377-2787 or visit www.DaikinApplied.com

Replacement Parts List No. 57111700Revision Z 04/2016

McQuayWestinghouse

Centrifugal ChillerPE, PEH076, 079

PE255, 285, 320, 360

Last Manufactured: 2002

Centrifugal Chiller; PE076,079,255,285,320,360, PEH076,079 Rev. Z 04/2016 RPL 571117 / Page 2

ContentsParts List Revision History.................................................................................................................................. 3Nomenclature ...............................................................................................................................................5 - 11Unit Assembly Components 1997- 2002: Units with Plate-to-Plate Oil Cooler Oil Pump and Oil Pump Line ...................................................................................................................... 12 Oil Pump Bracket and Oil Cooler ............................................................................................................... 13 Oil Cooler Piping- Water Cooled (Code 38= W) ................................................................................. 14 - 15 Oil Cooler Piping- Refrigerant Cooled (Code 38= R) ................................................................................. 16 Refrigerant Lines ................................................................................................................................. 17 - 18 Liquid Injection ........................................................................................................................................... 19 Hot Gas Bypass ......................................................................................................................................... 20 Expansion Valve Piping........................................................................................................................21 - 11 Relief Valves .............................................................................................................................................. 23 Control Mounting Hardware and Lube Box ................................................................................................ 24Unit Assembly Components 1988- 1997: Units with Shell & Tube Oil Cooler End View- Vessel Return End .................................................................................................................... 25 22” Evaporator ........................................................................................................................................... 26 26” Evaporator ........................................................................................................................................... 27 End View- Vessel Connection End............................................................................................................. 28 Expansion Valve Piping.............................................................................................................................. 29 Main Piping Components .................................................................................................................... 30 - 32 Shell & Tube Oil Cooler Components ........................................................................................................ 33 Oil Circuit Piping ................................................................................................................................. 34 - 35 Refrigerant Cooled Oil Circuit Piping .................................................................................................. 36 - 37 Hot Gas Bypass .................................................................................................................................. 38 - 39 Liquid Injection .................................................................................................................................... 40 - 41Unit Assembly Components 1988-2002: Main Expansion Valve Parts Detail .................................................. 42Unit Assembly Components 1982 - 1988: Main Components .......................................................................... 43Unit Assembly Components 1966 - 1981: Main Components .......................................................................... 44Vessel and Head Insulation .............................................................................................................................. 45Compressor Motor Starter ........................................................................................................................ 46 - 47Surge Capacitor, Power Correction Capacitor, 50 Hz Capacitor Modification, Flow Switch Option ................. 48Mounting Brackets ............................................................................................................................................ 49MicroTech Control Box- Model 180 (1987-94) ........................................................................................... 50 - 56MicroTech Control Box- Series 200 (1995- 2002) .................................................................................... 57 - 61Lube Box: Used With MicroTech Series 200 Panels ........................................................................................ 62Lube Box 1982-1994 ........................................................................................................................................ 63Electromechanical Control Box (1982-1987) ............................................................................................. 64 - 67Electromechanical Control Box (1966-1981) ............................................................................................. 68 - 73Unit Assembly Components 1988- 2002 .......................................................................................................... 74Evaporator ................................................................................................................................................. 75 - 76Condenser ................................................................................................................................................. 77 - 78Differential Water Pressure Switch ............................................................................................................ 79 - 80Compressor- Revision 0, A, B Gear Table.................................................................................................................................................. 81 Inlet Guide Vane Assy ................................................................................................................................ 82 High Speed Assy ........................................................................................................................................ 83 Mist Eliminator / Spindown Assy ................................................................................................................ 84 Gear Train Assembly ........................................................................................................................... 85 - 86 Motor Housing Parts, Terminal Boxes ................................................................................................. 87 - 88 Flat Motor End Covers Only (Current Compressor) .................................................................................. 88 Motor End Cover- 440 Frame Motors ........................................................................................................ 89 Motor Replacement and Retrofit ................................................................................................................ 90 Motors ................................................................................................................................................. 91 - 92Compressor- Revision C Inlet Assembly ............................................................................................................................................ 93 High Speed Assembly ................................................................................................................................ 94 Gear Train ........................................................................................................................................... 95 - 96 Motor Housing, Terminals ................................................................................................................... 97 - 98 Final Assembly and Blank Offs ......................................................................................................... 99 - 100 Terminal Box ............................................................................................................................................ 101 Motor Replacment and Retrofit ................................................................................................................ 102 Motors ............................................................................................................................................. 103 - 106Valve Caps & Oil ............................................................................................................................................. 107Oil Pump .................................................................................................................................................108 - 114


Parts List Revision History Revision Date Description

A thru U Revision history details archived. V 05/2012 Page 4 - Added page for information on “Other Centifugal Models”. Page 86 - Updated Low Speed Shaft note ** to see “Motor Replacement Notes” page. Added Low Speed Shaft p/n 759784305. Added “B Bore” to descriptions for 599C107 and 0730964. Added “D Bore” to descriptions for 704826CG and 0717851. Page 90 - Moved and revised “Compr Rev 0,A,B-Mtr Replacement & Retrofit” page from p. 92 to 90. Pages 91 & 92 - Added note to see “Compr. Rev. 0,A,B- Mtr Replacement & Retrofit” page. Page 93 - Added footnote 1 tag to Ref. #s 202, 203, 204, 205, 207. Added footnote 1. Page 94 - Added footnote 1 tag to Ref. #s 355, 360, 363, 369. Added footnote 1. Page 96 - Added footnote 1 tag to Ref. # 361. Added footnote 2 tag to Ref. #s 362, 364, 369, 371, 374, 375. Added footnote 3 tag to Ref. # 368. Added footnotes 1, 2, 3. Page 97 - Added footnote 1 tag to Ref. #s 644, 650. Added footnote 1. Page 98 - Added footnote 1 tag to Ref. #s 641, 644, 650. Added footnote 1. Page 100 - Added footnote 1 tag to Ref. # 367. Added footnote 2 tag to Ref. #s 365 (15" Motor), 651. Added footnote 3 tag to Ref. # 365 (20" Motor). Added footnotes 1,2,3. Page 102 - Added page for “Compressor Rev. C- Motor Replacement Notes”. Pages 103 thru 106 - Added note to see “Compr. Rev. C- Mtr Replacement & Retrofit” page. W 01/2014 Multiple pages - Changed date ranges ending in “- Present” to “- 2002”. Page 4 - Added information for Models WHC 254 - 362. Page 61 - Corrected descr and part # for Ref. 3 Time Delay - OTD, was T.D. Label, 735074521. Corrected descr and part # for Ref. 3 Time Delay - PLT, was T.D. Label, 735074520. Page 86 - Corrected part # for Ref. 25 Shrink Fit LS Shaft for style 597C145, was 759784302. Corrected part # for Ref. 25 Shrink Fit LS Shaft for styles 535F310/F314, was 759784303. Y 03/2016 Pages 71-72: Removed pages for Evaporator Heads. Added note to contact Daikin Applied. Pages 75-76 - Removed pages for Condenser Heads. Added note to contact Daikin Applied. Z 04/2016 Pages 8-11: Added 4 pages for Nomenclature- Complete Model Number- McQuay Units.

Daikin Applied, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330


This Replacement Parts List can be used to identify components for the Compressor, Control Panel, Oil Pump, Condenser, and Evaporator on the following unit models:

Open Drive Chillers: PG, PEA*, PEL, PLA

Heat Recovery Chillers: PH, PHH, PJ, PJH, PHA, PLH

Condensing Units: SE, SEH, SEA*

Templifiers: TPE, TEH, TEA, TFH, TPF, THH, TPH, THA, TPJ, TJH

* For models PEA/SEA 050-100 also see RPL 552298.

Consult Daikin Applied for identification of other components on these models.

This Replacement Parts List can be used to identify components for the Compressor and Oil Pump on the following unit models:

WHC 254 (Westinghouse Compressor CE079JAY)WHC 284 (Westinghouse Compressor CE079JAX)WHC 300 (Westinghouse Compressor CE079JAW)WHC 325 (Westinghouse Compressor CE079KAY)WHC 362 (Westinghouse Compressor CE079KAX)

The WHC units were manufactured for a brief time in the early 1970’s. The units were made up of a Westinghouse Centrifugal Compressor & Oil Pump, and McQuay Vessels and Controls. Vessels and Control parts are no longer available and will havce to be made locally.

Other Centrifugal Models


NomenclatureWestinghouse Units- Beginning thru 1982

Serial Numbers Beg. - 1982 AU 1234

KB274

Condenser Model Number

Year and Month of Manufacture: Month YearA= Jan. M= 1968 Y=1980 B= Feb. N= 1969 Z=1981C= Mar. O= 1970 A=1982D= Apr. P= 1971E= May Q= 1972F= Jun R= 1973G= Jul S= 1974H= Aug T= 1975I= Sep. U= 1976J= Oct. V= 1977K= Nov. W= 1978L= Dec. X= 1979

Serial Number

Unit Style Number ex. 359A777G10The Style Number was a 10 digit number that appeared on the unit data plate of units built in the West-inghouse era’s later years . This number is the highest level bill-of material number for the specific unit.

Model NumberSee Condenser Sectionfor tube count table

Unit Shop Order Number ex. PF1167The Shop Order Number (called the “style number” in earlier years) was a 6 digit number that appeared on the unit data plate of all units built during the West-inghouse era. This number is the one number that allows Daikin Applied access to the original job file and Bill-of-Material. It is crucial that the field supply this number when inquiring about parts iden-tification or when original unit data information is required. The Shop Order number is also key when requesting R134a retrofit information.

TC260

Model NumberSee Evaporator Sectionfor tube count table

Evaporator Model Number

CE 079 J BB 18 R

Motor HP (X10)

Impeller Type: J or KImpeller Size: 076= 7.6”079= 7.9”

Gear Ratio (see Gear Table)

Compressor Model Number

Compressor Type: CE= Centrifugal Hermetic

PE 255

Unit Model Number

Unit Type: PF- any unit built with a CE046-050 frame compressor. After the McQuay buyout the PF became any dual-compressor unit. In the Westinghouse years PF units could have either 1 or 2 compressors

Nominal Tonnage

Unit VoltageN=200/60/3B=208/60/3P=220/60/3V=230/60/3W=240/60/3U=380/60/3A=440/60/3R=460/60/3S=480/60/3D=575/60/3

M=2400/60/3C=3300/60/3L=4160/60/3E=220/50/3Y=346/50/3F=380/50/3G=400/50/3K=415/50/3H=440/50/3J=3300/50/3


NomenclatureSerial Numbers for McQuay Units: 1982- 2002

1982-19945 ZA 12345 00

Factory5= Staunton,VA

Serial NumberYear and Month of Manufacture: Year Month

Engineering Revision

1995- February, 19995 5A 12345 00

Factory5= Staunton,VA

Serial NumberYear and Month of Manufacture: Year Month5= 1995 A= Jan.6= 1996 B= Feb.7= 1997 C= Mar. D= Apr. E= May F= Jun G= Jul H= Aug J= Sep. K= Oct. L= Nov. M= Dec.

Engineering Revision

N= 1982O= 1983P= 1984Q= 1985R= 1986S=1987T= 1988U= 1989V= 1990W= 1991X= 1992Y= 1993Z= 1994

A= Jan.B= Feb.C= Mar.D= Apr.E= MayF= JuneG= JulyH= Aug.J= Sep.K= Oct.L= Nov.M= Dec.

STN U 99 05 048

Plant Identification AbbreviationSTN = Staunton

Serial Number (build sequence)

U= Unit

February, 1999 and later

Year of Manufacture99= 199900= 200001= 2001

etc.

Month of Manufacture01= January02= February03= March04= April

Unit Style Number - 1983- 2002(On all Unit Data Plates): 0923456010

6 digit G. O. Number G. O. Item Number

Unit Style Number - 19821PE6655G01

Shop Order Number

PEH 079 J BB 18 R

Motor HP (X10)

Impeller Type: G, H, J, or K

Unit Type: PEH= Water Cooled Centrifugal Chiller-Single Compressor- HermeticPHH= Water Cooled Heat Recovery Centrifugal Chiller- Single Compressor- Hermetic


Compressor Size: ex. 079= 7.9” Impeller Dia.


M=2400/60/3C=3300/60/3L=4160/60/3E=220/50/3Y=346/50/3F=380/50/3G=400/50/3K=415/50/3H=440/50/3J=3300/50/3

Unit Model Breakdown for McQuay Units: 1982- 2002

Q= 416/60/33= 2300/60/3T= 4600/60/32= 6600/60/3Z= 500/50/36= 3000/50/38= 6000/50/39= 6600/50/3

05= May06= June 07= July08= August09= Sep-

tember10= October11= November12= December


E 2212 3C 2RAEvaporator Model Number

Vessel Type:E= EvaporatorDiameter (in inches)

Length (in feet)

Tube Type (see Evap. Section)Head PassesWater Connection End

Nozzle ConfigurationA= Victaulic B= FlangedC/D= Water Boxes- VictaulicE/F= Water Boxes- Flanged

Tube Count (see Evap. Section)

Tube Count-Tower CondenserTube Type-Tower Condenser

Tube Type-HR Cond. (see Cond. Section)

C 2212 3CYY 2RA

Condenser Model Number

Vessel Type: C= CondenserDiameter (in inches)

Length (in feet)

Nozzle ConfigurationA= Victaulic B= FlangedC/D= Water Boxes- VictaulicE/F= Water Boxes- Flanged

Head PassesWater Connection End

Tube Count-HR Cond. (see Cond. Section)

CE 079 J BB 18 R

Motor HP (X10)

Impeller Type: J or KImpeller Size: 076= 7.6”079= 7.9”


Compressor Type: CE= Centrifugal Hermetic


M=2400/60/3C=3300/60/3L=4160/60/3E=220/50/3Y=346/50/3F=380/50/3G=400/50/3K=415/50/3H=440/50/3J=3300/50/3

Compressor Model Number

NomenclatureComponent Breakdown for McQuay Units: 1982- 2002


NomenclatureComplete Model Number- McQuay Units: 1982- 2002

1. Model TypePEH= Water Cooled Single Compressor Centrifugal ChillerPFH= Water Cooled Dual Compressor Centrifugal Chiller

2. Compressor Size/Impeller Typefirst 3 digits= Impeller Diameter 073 (7.3" impeller); 076 (7.6" impeller); 079 (7.9” impeller)fourth digit= Impeller Width G= .112"; H= .143"; J= .179"; K= .224"; M=.242"

3. Gear Ratio Code (speed code)AM, AN, AP, AQ, AR, AS, AT, AU, AV, AW, A2, AY, AZ, BA, BB, BC, BD, BE

4. Motor Horsepower/Voltagefirst 2 digits= horsepower60 Hz. Codes 18= 180HP 21= 210HP 23= 230HP 26= 260HP 29= 290HP 30= 300HP 35= 350HP 36= 360HP 39= 390HP 40= 400HP; 44= 440HP50 Hz. Codes 18= 180HP 19= 190HP 21= 210HP 23= 230HP 26= 260HP 29= 290HP 32= 320HP 35= 350HP 36= 360HP 39= 390HP; 46= 460HP third digit= voltage60 Hz. Codes N= 200V B= 208V P= 220V V= 230V W= 240V U= 380V A= 440V R= 460V S= 480V D= 575V M= 2400V C= 3300V L= 4160V 50 Hz. Codes E= 220V Y= 346V F= 380V G= 400V K= 415V H= 440V J= 3300V

5. Open Drive Motor DescriptionYY= Hermetic Motor or no motor provided

6. Sound ControlL= Liquid InjectionY= None

7. Compressor Revision LevelA= Rev. Level A B= Rev. Level B C= Rev. Level C

8. Evaporator DescriptionE= Standard Evaporatordigits 2 and 3= Diameter (inches); digits 4 and 5= Length (feet)1608, 1612, 1808, 1812, 1816, 2008, 2012, 2014, 2016, 2208, 2212, 2214, 2216, 2412, 2416, 2612, 2614, 2616, 3012, 3014, 3016, 3616, 4216, 4220, 4224, 4820, 4824Example: E2008= Standard Evaporator, 20" Diameter, 8' Long

9. Evaporator Tube Descriptionfirst digit= Tube Count- Contact Daikin Appliedsecond digit= Tube Type- Tubes have changed over the years. Listed below are the most recent and common tubes. E= Turbo EFP .025 Wall; F= Turbo EFP .028 Wall; Q= Turbo EFP .035 Wall

10. Evaporator Head Descriptionfirst digit= Number of Water Passes: 1, 2, 3second digit= Inlet Nozzle Location: L= Left R= Rightthird digit= Nozzle Type: A= Victaulic (std.); B= Flanged; C= Marine Box- Front Victaulic; D= Marine Box- Rear Victaulic; E= Marine Box- Front Flanged; F= Marine Box- Rear Flanged

PEH 079K AR 26R YY Y B E2612 3B 2RA A1 0450 CC Y A C2212 3CYY Code: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2RAYYY B1 1400 CCYY YY A A 134 082 HA MYEYSA 2FYY2YYY 0191 H 11 Y 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

1 1 A Y W 1 1 U A 0250 U B C Y Y Y Y Y Y 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52



11. Evaporator Design Pressuresfirst digit= Refrigerant Side Pressure: B= 180 PSIGsecond digit= Waterside Pressure: 1= 150 PSIG ASME; 2= 250 PSIG ASME; 3= 350 PSIG ASME; 4= 150 PSIG Non-ASME

12. Evaporator Leaving Water TemperatureCode is listed in tenths of °F(example 0450= 45.0 °F)

13. Evaporator Tube Sheet & Head Materialfirst digit= Tube Sheet Material: C= Carbon Steel second digit= Head Material: C= Carbon Steel

14. Evaporator Tube Cleaning SystemY= None

15. Evaporator Model RevisionA= Rev. Level A B= Rev. Level B C= Rev. Level C

16. Condenser DescriptionE= Standard Condenserdigits 2 and 3= Diameter (inches); digits 4 and 5= Length (feet)1608, 1612, 1808, 1812, 1814, 1816, 2008, 2012, 2016, 2208, 2212, 2214, 2216, 2412, 2416, 2612, 2614, 2616, 3012, 3014, 3016, 3616, 4216, 4220, 4224, 4816, 4820, 4824Example: C2008= Standard Condenser, 20” Diameter, 8’ Long 17. Condenser Tube Descriptionfirst digit= Tube Count- Contact Daikin Appliedsecond digit= Tube Type- Tubes have changed over the years. Listed below are the most recent and common tubes. E= Turbo EFP .025 Wall; F= Turbo EFP .028 Wall; Q= Turbo EFP .035 Wall

18. Condenser Head Descriptionfirst digit= Number of Water Passes: 1, 2, 3second digit= Inlet Nozzle Location: L= Left R= Rightthird digit= Nozzle Type: A= Victaulic (std.); B= Flanged; C= Marine Box- Front Victaulic; D= Marine Box- Rear Victaulic; E= Marine Box- Front Flanged; F= Marine Box- Rear FlangedIf there is no Heat Recovery Condenser digits 4, 5 & 6= YYY

19. Condenser Design Pressuresfirst digit= Refrigerant Side Pressure: D= 225 PSIG; E= 250 PSIG; F= 275 PSIG; G= 300 PSIGsecond digit= Waterside Pressure: 1= 150 PSIG ASME; 2= 250 PSIG ASME; 3= 350 PSIG ASME; 4= 150 PSIG Non-ASME (std.)

20. Maximum Condenser Leaving Water TemperatureCode is listed in tenths of °F (example 1370= 137.0 °F)

21. Condenser Tube Sheet & Head Materialfirst digit= Tube Sheet Material: C= Carbon Steel (std.)second digit= Head Material: C= Carbon Steel (std.)If there is no Heat Recovery Condenser digits 3 & 4= YY

22. Condenser Tube Cleaning SystemYY= None

23. Condenser Model RevisionA= Rev. Level A B= Rev. Level B C= Rev. Level C

24. Pressure Vessel CodeA= ASME (standard)

25. Refrigerant Type134= Refrigerant 134a



26. Refrigerant WeightTotal weight divided by 10 rounded to next whole number (example: 1712/10= 172)

27. Main Expansion Valve/ Pilot Valvefirst digit= Main Expansion Valve: F= 125 ton; G= 150 ton; H= 180 ton; I= 250 ton; J= 300 ton; K= 350 ton; L= 375 ton; O= 1400 ton; P= 800 ton; Q= 550 ton; R=1100 tonsecond digit= Pilot Valve: A= 4 ton; B= 9 ton; C= 10 ton

28. Controller OptionsM= MicroTech 200second digit= Sensor Functions: A= Outdoor Air (OA) Thermistor S20; B= OA and HR; H= Heat Recovery (HR) Thermistors S21/S22third digit= Language: E= English Language/English Units; M= English Language/Metric Unitsfourth digit= Instruments: M= Modem; Y= Nonefifth digit= Special Functions: A= Analog Outputs; B= Analog Outputs & Signal Converter; S= Signal Converter; Y= Nonesixth digit= Enclosure: A= NEMA 1

29. Starter Optionsfirst digit= Starter Type: 1= Star-Delta Open; 2= Star-Delta Closed; 3= Across-The-Line; 4= Auto Transformer; 5= Primary Reactor; 6= Solid Statesecond digit= Enclosure: C= NEMA 1 Compact; D= NEMA 1 Double Door Compact; F= NEMA 1 Full Size; K= Evap brackets only; S= NEMA 1 Shelf-Mounted; Y= Nonethird digit= Meters: 1= Voltmeter; Y= Nonefourth digit= Disconnect: A= Circuit Breaker; B= MCP Motor Circuit Protector; C= Non-fused Disconnect Switch; Y= Nonefifth digit= Surge Protection Capacitor: 1= P.F. Correction; 2= Surge Protection; 3= P.F. and Surge Protection; Y= Nonesixth digit= Phase Loss/Rotation Protection: A= PVR Relay Under; B= PVR Relay Over and Under; Y= Noneseventh digit= Ground Fault Protection: 1= with Groundgard; Y= Noneeighth digit= Load Balance: 2= 2 Machine load balance; 3= 3 Machine load balance; 4= 4 Machine load balance; Y= None

30. Rated Load AmpsActual RLA

31. Hot Gas BypassH= Hot Gas BypassY= None

32. Insulationfirst digit= Condenser & Evaporator Shell Insulation: H= 3/4" Closed Cell Foam Insulation on Evaporator Shell, Suction Piping, Compressor Inlet, Motor Barrel + High Humidity 2= 3/4" Closed Cell Foam Insulation on Condenser Shell Only 3= 1-½" Closed Cell Foam Insulation on Evap. Shell, ¾" Insulation on Suction Piping, Comp. Inlet, Motor Barrel + High Humidity 5= Code H + Code 2 6= Sound Insulation on Condenser & Discharge Line 7= Sound Insulation on Discharge Line Only M= Code H + Code 7 N= Code 3 + Code 7 S= Code H + Code 6 T= Code 3 + Code 6 Y= Nonesecond digit= Condenser & Evaporator Head Insulation: 1= Return Heads Only; 2= Return & Connection Heads; Y= None

33. Water Pressure Differential SwitchE= Evaporator C= Condenser B= Both Evaporator & Condenser Y= None

34. Paint1= Standard Painting

35. Packaging1= Standard Wood Skid; 2= Open Export Crate; 3= Totally Enclosed Export Crate; 4= Shipping Bag w/Wood Skid5= Shipping Bag Only; 6= Shipping Bag w/ Totally Enclosed Export Crate; 7= Shipping Bag w/Open Export Crate; Y= None

36. Refrigerant TagA= Full Factory Charge B= Holding Charge

37. MiscellaneousY= None X= Special (specials not covered in the normal code string)



38. Oil CoolerR= Refrigerant; W= Water; S= Water Cooled w/Factory Solenoid; Y-None

39. RebateY= None; R= Rebate

40. Testing1= Standard Factory Performance Test2, 9, A, B, C, D, E, F, G, H, J, Q, S= Various Witness Tests3, 4, 5, 6, 7, 8, K, L, M, N, P, R, T= Various Certified Performance TestsY= None

41. Approval ListingA= ARI Approval U= UL C= Canadian ULV= ARI + UL D= Canadian ARI + UL Y= None

42. Latest Unit Model RevisionA= Rev. Level A B= Rev. Level B C= Rev. Level C

43. TonsActual Tons

44. StartupY= Export- No StartupU= Domestic Startup7= Canadian Startup

45. Labor WarrantyY= Export Order, no labor warrantyB= Domestic Order, 1st year labor warranty7= Canadian Order, 1st year labor warranty

46. Extended WarrantiesY= NoneC= Extended 1 year parts; D= Extended 1 year parts + labor; E= Extended 2 year parts; F= Extended 2 year parts + labor;G= Extended 3 year parts; H= Extended 3 year parts + labor; J= Extended 4 year parts; K= Extended 4 year parts + labor

47, 48, 49, 50, 51, 52 Always Y


Unit Assembly Components 1997- 2002Units with Plate-to-Plate Oil Cooler

Oil Pump and Oil Pump Line

Ref # Qty. Description ------------------------------Part Number4 1 Complete Oil Pump Assembly -------070019252 (see Oil Pump section for breakdown)21 4 Washer ------------------------------------04050031122 4 Washer ------------------------------------04816481423 4 Screw --------------------------------------735033845210 6 Screw --------------------------------------735033846216 1 Tube- Units with Rev. B Compr. -----070210091 Tube- Units with Rev. C Compr. 15” Motor -------------------------070210091 20” Motor/ 22” Evap ------------070210096 20” Motor/ 24” or 26” Evap ---070210022217 1 Elbow --------------------------------------041117109218 1 Tube- Oil Pump Return Units with Rev. B Compr. ---------071519352 Units with Rev. C Compr. 15” Motor -------------------------071519352 20” Motor/ 22” Evap ------------071519353 20” Motor/ 24” or 26” Evap ---071519354266 1 Tube Oil Cooler --------------------------074788801267 1 Oil Pump Vent Assy --------------------070140166269 2 Tube- Oil ----------------------------------070208020270 1 Tube- Motor Cooling Units with Rev. B Compressor 22” Evap --------------------------072207501 22” Cond. w/ 26” or 24” Evap 070385201 24” or 26” Cond. ----------------070395201 Units with Rev. C Compressor 15” Motor -------------------------072207501 20” Motor w/22” Evap. ---------074823101 20” Motor w/ 24” or 26” Evap 074823121

218

210

421 22

23

267217

216

266

270269

See Detail Above



Oil Pump Bracket and Oil Cooler

Ref # Qty. Description ------------------------------Part Number15 1 Oil Cooler- Plate to Plate -------------07466640117 4 Screw --------------------------------------00016450018 4 Hex Nut ------------------------------------04049990119 4 Washer ------------------------------------04816480821 4 Washer ------------------------------------04050031122 4 Washer ------------------------------------04816481424 4 Screw --------------------------------------73503384525 1 Oil Pump Bracket- Left ----------------07001444226 1 Oil Pump Bracket- Right --------------070014423

17

15

25

1819

21

26

242221 2422



Oil Cooler Piping- Water Cooled (Code 38= W)Diagrams

264

271

263

265

324

259

262 260 278 279

268 255

262

261256

258

329

257261

272

273275276274

281

275

277

276233

With Solenoid

264

271

263265 324 259

262 260 278 279 268

255

262

261

256258

329

257

261

272

273275276274

281

Without Solenoid



Oil Cooler Piping- Water Cooled (Code 38= W)Components

Ref# Qty. Description --------------------------------- Part No.N/S 1 Solenoid Valve ------------------------------ 735048462233 1 Connector ------------------------------------ 735043914255 1 Tube- Thrust Pump Units with Rev. B. Compr. ----------- 070672301 Units with Rev. C Compressor 15” Motor ---------------------------- 070672301 20” Motor/ 22” Evap. -------------- 070329801 20” Motor/ 24” or 26” Evap. ----- 350132501256 2 Tube- Units with Rev. B Compr. -------- 070206625 Tube- Units with Rev. C Compr. -------- 070206615257 1 Tube- Thrust Pump Units with Rev. B. Compressor 22” Evap ----------------------------- 074809801 24” or 26” Evap -------------------- 074814301 Units with Rev. C Compressor 15” Motor ---------------------------- 074814301 20” Motor/ 22” Evap. -------------- 074803001 20” Motor/ 24” or 26” Evap. ----- 350132601258 1 Reducer -------------------------------------- 041117954259 1 Tube- Oil Cooler---------------------------- 074775201260 1 Tube- Oil Supply Units with Rev. B. Compressor 22” Evap. ---------------------------- 074822828 24” or 26” Evap. -------------------- 074822824 Units with Rev. C Compressor 15” Motor/ 22” Evap. -------------- 074822828 15” Motor/ 24” or 26” Evap. ----- 074822824 20” Motor/ 22” Evap. -------------- 074825024 20” Motor/ 24” or 26” Evap. ----- 074825044261 4 Elbow ----------------------------------------- 041117206262 1 Tube- Thrust -------------------------------- 074802801263 1 Tube- Units with Rev. B. Compressor ----- 070402304 Units with Rev. C Compressor 15” Motor ---------------------------- 070402304 20” Motor/ 22” Evap. -------------- 070402314 20” Motor/ 24” or 26” Evap. ----- 070402306264 4 Sealing Ring (gasket) --------------------- 736017604265 4 Adapter --------------------------------------- 735044361268 1 Check Valve --------------------------------- 735040326271 1 Tube- Return -------------------------------- 074803401272 1 Tube- Supply -------------------------------- 074803301273 2 Elbow ----------------------------------------- 041117106274 1 Tube ------------------------------------------- 070208084275 2 Oil Tube- 12 foot vessels ---------------- 070851001 Oil Tube- 16 foot vessels ---------------- 070851011276 1 Water Regulating Valve 0-150 psi ------------------------------------- 735075405 151-350 psi ---------------------------------- 759945102277 1 Tube Units with Solenoid 12 foot vessels --------------------- 070208110 16 foot vessels --------------------- 070208110 Units without Solenoid 12 foot vessels --------------------- 070208250 16 foot vessels --------------------- 070208494278 1 Nut --------------------------------------------- 000140300279 1 Tube ------------------------------------------- 070296001281 1 Adapter --------------------------------------- 071909501324 1 Elbow ----------------------------------------- 041117306329 1 Sensor Well --------------------------------- 070809042


Unit Assembly Components 1997- 2002Units with Plate-to-Plate Oil CoolerOil Cooler Piping- Refrigerant Cooled (Code 38= R)

Ref # Qty. Description ------------------------------Part Number329 1 Sensor Well ------------------------------070809040657 1 Tee ------------------------------------------041117807658 1 Tube- Refrigerant Supply Stack E22/C22 ----------------------070206514 All other stacks ----------------------070598501659 1 Strainer ------------------------------------735030506660 1 Tube- Expansion Valve ----------------070598201661 1 Expansion Valve- 12 Ton --------------070301501663 1 Tube Stack E22/C22 ----------------------074790201 All other stacks ----------------------070208040664 1 Bushing ------------------------------------041116710665 1 Tube- Refrigerant Return Stack E22/C22 ----------------------074809101 All other stacks ----------------------074814601672 1 Tube- Cooling Return Stack E22/C22 ----------------------074809201 All other stacks ----------------------074814501673 1 Shut Off Valve- Refrigerant -----------036562904

661

660329

659

672 663 673 664 658657

665



Refrigerant LinesDiagrams

280

212 210213

254

20

17

253

250

268

251

246 247

Units with 24” or 26” Condensers

252

270

244

280

212 210213

254

20

17

253250

268

251

246 247Units with 22” Condensers


Ref# Qty. Description --------------------------- Part No.17 2 Screw ------------------------------------ 00016450020 2 Clamp ----------------------------------- 040971306210 2 Screw ------------------------------------ 735033846212 2 Flange- 2 bolt -------------------------- 074614801213 2 O’Ring ----------------------------------- 735073629244 1 Ball Valve ------------------------------- 036562903246 1 Gasket ---------------------------------- 070199011247 2 Screw ------------------------------------ 735033968250 1 Tube- Motor Cooling Stack E22/C22 -------------------- 070014618 All other stacks -------------------- 070014609251 1 Tube- Motor Cooling Units with Rev. B Compressor Stack E22/C22 ---------------- 074822859 All other stacks --------------- 070140102 Units with Rev. C Compressor 15” Motor/ 22” Evap. -------- 074822859 15” Motor/ 24” & 26” Evap. 070140102 20” Motor/ 22” Evap. -------- 074803001 20” Motor/ 24” Evap. -------- 074825045 20” Motor/ 26” Evap. -------- 074825046252 1 Tube ------------------------------------- 070851703253 1 Filter Drier Units with Rev. B Compr. ------- 021057417 Units with Rev. C Compr.------- 735028827254 1 Tube Stack E22/C22 -------------------- 074822831 Rev. B Comp. all other stacks 074822841 Rev. C Comp. all other stacks 074806201268 2 Check Valve --------------------------- 735040332270 1 Tube- Motor Cooling Stack E22/C22 -------------------- 072207501 All other stacks -------------------- 070395201280 1 Tube- Motor Refrigerant Rev. B Compressor -------------- 070851711 Rev. C Compr./ 22” Evap. ------ 074191707 Rev. C Comp./ 24” & 26” Evap 070851711


Refrigerant LinesComponents



Liquid Injection

Ref # Qty. Description ------------------------------Part Number601 1 Tube- Liquid Injection Stack E22/C22 ----------------------074819101 Stack E26/C22 & E24/C22 -------072982501 All other stacks ----------------------072982401602 1 Tube- Liquid Injection Stack E22/C22 ----------------------074819101 Stack E26/C22 & E24/C22 -------074660501 All other stacks ----------------------074661101603 1 Ball Valve ---------------------------------036562905604 2 Tube Stack E22/C22 ----------------------074819301 All other stacks ----------------------070209027605 1 Tube 22” Condenser ----------------------070206025 24” & 26” Condenser --------------070206020607 1 Elbow --------------------------------------041116906608 1 Clamp --------------------------------------040971317609 4 Screw --------------------------------------735032743610 1 Strap ---------------------------------------070299601611 1 Strainer ------------------------------------735030528612 1 Solenoid Valve ---------------------------735048459613 1 Bushing ------------------------------------041116712614 1 Elbow --------------------------------------041117306615 1 Elbow --------------------------------------041117206616 1 Tube 22” Condenser ----------------------070400816 24” & 26” Condenser --------------070400832617 1 Flare Nut ----------------------------------000140300618 1 Coupling -----------------------------------041116515619 1 Tube ---------------------------------------- E22/C22 -------------------------------070209045 All other stacks ----------------------070208020

615

617616

603604

619

612

614

618

605

613

608609

610

607

601

602

611

615

617616

603

604

604

612

614

618605

613

617

608 609 610

607

601

602

611



Hot Gas Bypass

Ref # Qty. Description ------------------------------Part Number227 1 Adapter ------------------------------------735883901 Pipe ----------------------------------------070400906296 1 Tee ------------------------------------------071996102698 1 Shrader Valve ----------------------------071100801699 1 Shrader Core ----------------------------026541100701 1 Tube- Hot Gas Bypass Stack E22/C22 ----------------------350081901 All other stacks ----------------------350081801703 1 Elbow --------------------------------------041117408704 1 Expansion Valve- Hot Gas------------735048609705 2 Tube ----------------------------------------070400703706 1 Shut Off Valve ---------------------------735039963708 1 Tube ----------------------------------------070400806709 1 Solenoid Valve ---------------------------735048430710 1 Tube- Hot Gas ---------------------------070251001711 1 Hot Gas Regulating Valve ------------735077202712 1 Tube Stack E22/C22 ----------------------070400814 All other stacks ----------------------070400809713 1 Tee ------------------------------------------041117916714 1 Elbow --------------------------------------047350609715 1 Tee Assy ----------------------------------735061431716 1 Tube- Tee ---------------------------------041117803720 1 Tee ------------------------------------------735051805721 2 Nut ------------------------------------------000136100722 1 Tube- Tee ---------------------------------041117982

705

714

713721

698 699

708

227

706705722296701722703

716

715

704

712

721

711

710

709

720



Expansion Valve PipingDiagrams

with Hot Gas Bypass

without Hot Gas Bypass

241

307

298

312318

317291

247313

240

245314

284

290289

299

239

238

282

296

300

247

295

202

205

294297

293

601600

602

241307

298

312318

317 291

247313

240

245314 284290

289

299

239

238

282296

300

247

295

202

205

294297

293

601600

602


Ref # Qty. Description ------------------------------------Part Number202 4 Flare Cap ---------------------------------------073243901205 1 Shut Off Valve ---------------------------------735039929238 1 Pilot Expansion Valve ------------------------735048665239 1 Tube- Pilot Expansion Valve ---------------070014611240 1 Strainer ------------------------------------------735030502241 1 Tube- Pilot Valve Stack E22/C22 ----------------------------070306701 Stack E26/C22 & E24/C22 -------------071998001 All other stacks ----------------------------070306501245 1 Flange- King Valve ---------------------------071992101247 8 Screw --------------------------------------------735033968282 1 Tube Assembly 22” Condenser ----------------------------070851704 24” & 26” Condenser --------------------070851702

284 1 Shut Off Valve ---------------------------------735039907289 1 Strainer Assembly 22” Condenser ----------------------------070977801 24” & 26” Condenser --------------------070977802290 1 Adapter ------------------------------------------070760902291 1 Gasket -------------------------------------------735073402293 1 O’Ring -------------------------------------------735073633294 4 Screw 22” Condenser ----------------------------735033862 24” & 26” Condenser --------------------735033955296 1 Tee ------------------------------------------------071996102297 1 Flange- Water Cooled Oil Cooler ---------071998201 Flange- Ref. Cooled Oil Cooler -----------070306301295 1 Tube ----------------------------------------------070978805298 1 Gasket -------------------------------------------735073403299 1 Main Expansion Valve 650 Ton (C27= P) -------------------------070848005 450 Ton (C27= Q) ------------------------070848009 Parts breakdown for TXV on separate page

300 1 Flange -------------------------------------------071992102307 1 Coupling -----------------------------------------071900701312 1 O’Ring- Flange --------------------------------735043674313 1 Elbow 22” Condenser ----------------------------073226101 24” & 26” Condenser --------------------041117115314 1 Tube Assy ---------------------------------------070847501 Sight Glass Cap ---------------------------022427700 Sight Glass Saddle -----------------------071900401 Shrader Core ------------------------------026541100 Shrader Cap -------------------------------032943500 Shrader Valve------------------------------071100801317 1 Tube 22” Condenser ----------------------------070401305 24” & 26” Condenser --------------------070978805318 1 Flange 22” Condenser ----------------------------070761402 24” & 26” Condenser --------------------071902701600 1 Main Liquid (King) Valve 3” Valve- 22” Condenser ----------------735039807 4” Valve- 24” & 26” Condenser --------735039809601 1 Gasket- King Valve: 3” Valve ---------------070199104 1 Gasket- King Valve: 4” Valve ---------------070199106602 1 Shut Off Valve ---------------------------------735039929


Expansion Valve PipingComponents



Relief Valves

186

Ref # Qty. Description ------------------------------Part Number175 1 Evaporator Relief Valve 22” 12 foot vessels 180# ---------735045828 All other sizes 180# ---------------735045811177 1 Elbow- Relief Valve ---------------------735031239183 1 Shut Off Valve ---------------------------735039964184 1 Pipe Nipple ------------------------------735031797186 2 Condenser Relief Valve All 12 foot vessels 225# -----------735045840 22” 16 foot vessels 225# ----------735045840 24” & 26” 16 foot vessels 225# --735045829 250# (C19= E) all sizes -----------735045824 275# (C19= F) all sizes -----------735045826 300# (C19= G) all sizes -----------735045834187 2 Elbow- Condenser Relief Valve -----735031239

187

175

177

183 184



Control Mounting Hardware and Lube Box

35

Ref # Qty. Description ------------------------------Part Number16 1 Lube Box (see controls section)17 6 Screw --------------------------------------00016450018 6 HexNut ------------------------------------04049990119 6 Washer ------------------------------------04816480835 4 Screw --------------------------------------73503323036 4 Washer ------------------------------------04050031637 4 Washer ------------------------------------048164812

36 37

17

18 19

16


Unit Assembly Components 1988- 1997Units with Shell & Tube Oil Cooler

End View- Vessel Return End

22” Evaporator

26” Evaporator

22” EvaporatorRef # Qty. Description ------------------Part Number202 1 Flare Cap- after 3/95 -------073243901 1 Flare Nut- before 3/95 -----000140300203 1 Flare Nut ----------------------000028600204 1 Flare Bonnet -----------------047666703205 1 Shut Off Valve ---------------735039929260 1 Oil Supply Tube -------------070140108293 1 O’Ring -------------------------735073633294 4 Screw --------------------------735033862999 1 Tube ----------------------------735063023

26” EvaporatorRef # Qty. Description ------------------Part Number202 1 Flare Cap- after 3/95 -------073243901 1 Flare Nut- before 3/95 -----000140300203 1 Flare Nut ----------------------000028600204 1 Flare Bonnet -----------------047666703205 1 Shut Off Valve ---------------735039929293 1 O’Ring -------------------------735073633294 4 Screw- 22” Condenser ----735033862 26” Condenser -----735033955260 1 Oil Supply Tube -------------070140104999 1 Tube ----------------------------735063023



22” Evaporator

22” EvaporatorRef # Qty. Description ------------------------------Part Number4 1 Complete Oil Pump Assembly -------07001925215 1 Oil Cooler ---------------------------------07210220217 10 Screw --------------------------------------00016450018 10 Nut ------------------------------------------04049990119 10 Lock Washer -----------------------------04816480820 2 Clamp --------------------------------------04097130621 8 Washer ------------------------------------04050031122 8 Lock Washer -----------------------------04816481424 4 Screw --------------------------------------73503384725 1 Oil Cooler Bracket ----------------------07001444226 1 Oil Pump Bracket -----------------------07001442349 4 Vibration Mount Assembly ------------73597080654 4 Washer ------------------------------------04050031255 4 Screw --------------------------------------73503386056 4 Lock Washer -----------------------------048164815190 Insulation Adhesive ---------------------000986000195 28 ft2 Insulation- Suction Pipe ---------------047662050198 2.5 ft. Insulation- Tube -------------------------047351700199 6’ Insulation- Tube -------------------------047352000



26” Evaporator

26” EvaporatorRef # Qty. Description ------------------------------Part Number4 1 Complete Oil Pump Assembly -------07001925215 1 Oil Cooler ---------------------------------07210220217 10 Screw --------------------------------------00016450018 10 Nut ------------------------------------------04049990119 10 Lock Washer -----------------------------04816480820 2 Clamp --------------------------------------04097130621 8 Washer ------------------------------------04050031122 8 Lock Washer -----------------------------04816481424 4 Screw --------------------------------------73503384725 1 Oil Cooler Bracket ----------------------07001444226 1 Oil Pump Bracket -----------------------07001442349 4 Vibration Mount Assembly ------------73597080654 4 Washer ------------------------------------04050031255 4 Screw --------------------------------------73503386056 4 Lock Washer -----------------------------048164815190 Insulation Adhesive ---------------------000986000195 28 ft2 Insulation- Suction Pipe ---------------047662050198 2.5 ft. Insulation- Tube -------------------------047351700199 6’ Insulation- Tube -------------------------047352000


Unit Assembly Components 1988-1997Units with Shell & Tube Oil Cooler

End View- Vessel Connection End

22” EvaporatorRef # Qty. Description ------------------Part No.21 8 Washer ------------------------04050031122 8 Lock Washer -----------------04816481423 4 Screw --------------------------73503384535 4 Screw --------------------------73503323036 4 Washer ------------------------04050031637 4 Lock Washer -----------------04816481240 2 Bracket ------------------------07019210143 4 Screw --------------------------735033875221 12 Nut ------------------------------735029608

26” EvaporatorRef # Qty. Description ------------------Part No.21 8 Washer ------------------------04050031122 8 Lock Washer -----------------04816481423 4 Screw --------------------------73503384535 4 Screw --------------------------73503323036 4 Washer ------------------------04050031637 4 Lock Washer -----------------04816481240 2 Bracket ------------------------07019210141 6 Shim ----------------------------07190910142 4 Screw --------------------------73503387643 4 Screw --------------------------735033875221 12 Nut ------------------------------735059608

22” Evaporator

26” Evaporator

40221

43



Expansion Valve Piping

070847501 & 070847502Ref # Qty. Description ---------- Part Number 2 1 Sight Glass Saddle - 071900401 3 1 Sight Glass ------------ 022427700 6 1 Valve Core ------------ 026541100 7 1 Valve Cap ------------- 032943500

*Liquid Tube Components- Detail

Ref # Qty. Description ----------------------------------------Part Number245 1 Flange- King Valve -------------------------------071992101247 8 Screw- Flange -------------------------------------735033968289 1 Strainer: Stack 2222/2622 ----------------------070977801 Stack 2626 ------------------------------070977802290 1 Coupling Adapter: Stack 2222/2622 ---------070760902291 1 Gasket: Stack 2222/2622 -----------------------735073402294 4 Screw- 22” Condenser --------------------------735033862 26” Condenser ---------------------------735033955295 1 Tube: Stack 2222/2622 --------------------------070978805 Stack 2626 ----------------------------------070978804296 1 T -------------------------------------------------------071996102297 1 Evaporator Inlet Flange Water-Cooled Oil Cooler ------------071998201 Refrigerant-Cooled Oil Cooler -----070306301298 1 Gasket -----------------------------------------------735073403299 1 Main Expansion Valve- 450 Ton ---------------070848009 600 Ton ----------------070848005 Note: See Main Expansion Valve Parts Detail 300 1 Flange -----------------------------------------------071992102307 1 Coupling Adapter ---------------------------------071900701312 1 O’Ring -----------------------------------------------735043674313 1 Elbow: Stack 2222/2622 ------------------------073226101 Stack 2626 --------------------------------041117115314 1 Liquid Tube: Stack 2222/2622 -----------------070847501* Stack 2626 -------------------------070847502*315 1 Coupling Adapter: Stack 2626 -----------------071901601317 1 Tube: Stack 2222/2622 --------------------------070401305 Stack 2626 ----------------------------------070978805318 1 Adapter: Stack 2222/2622 ----------------------070761402 Flange 4.0 “: Stack 2626 ------------------------071902701



Main Piping Components

247210

213

212


Ref # Qty. Description................................................... Part Number202 1 Flare Nut- before 3/95 .....................................000140300 Flare Cap- after 3/95 .......................................073243901207 1 Condenser Relief Valve (see following page)208 1 Condenser Shut-Off Valve ...............................735039964209 1 Evaporator Relief Valve (see following page)210 6 Screw ..............................................................735033850212 1 Flange .............................................................070290301213 1 O’Ring .............................................................735073629220 8 Screw- Discharge Check Valve Std. Ref. Press. 225PSI ...............................735033973 High Ref. Press. 250/275 PSI ......................735033974221 12 Nut ...................................................................735029608224 1 Discharge Check Valve Std. Ref. Press. 225PSI ...............................735040318 High Ref. Press. 250/275 PSI ......................735040309225 2 Gasket .............................................................070199010226 1 Flange .............................................................735031838227 1 Adapter ............................................................735883901 Pipe: Stack 2222 .............................................070400907 Stack 2622 .............................................070400905 Stack 2626 .............................................070400906228 1 Adapter ............................................................074505801231 1 Pipe: Stack 22” Evaporator .......................... P048RABEAN Stack 26” Evaporator........................... P150RABEAM232 2 Weld Ring ........................................................735031327234 1 Elbow...............................................................735031346235 1 Flange Reducer: Stack 2622 ...........................070296201236 1 Pipe: 22” Evaporator .......................................070400404 26” Evaporator......................................P054RAAEAA237 1 Coupling- 8”: 22” Evaporator ..........................070193906 Gasket- 8” Coupling ........................................070194006 1 Coupling-10”: 26” Evaporator .........................070193902 Gasket- 10” Coupling ......................................070194002238 1 Pilot TXV .........................................................735048665239 1 Pilot TXV Tube ................................................ 070014611240 1 Strainer ............................................................735030502241 1 Tube- Pilot Valve: Stack 2222 .........................070306701 Stack 2622 ..........................071998001 Stack 2626 ..........................070306501243 1 T Assembly ......................................................735061434244 1 Motor Cooling Tube: Stack 2626 .....................036562903245 1 Flange- 22” Condenser Only ...........................071992101247 1 Motor Cooling Flange (see following page)249 1 Tube- Motor Cooling: 2622 ..............................070395201250 1 Tube- Motor Cooling: 22” Evap. .....................070014618 26” Evap. ........................070014609



Ref # Qty. Description................................................... Part Number251 1 Tube- Motor Cooling: 22” Evap. ......................070140159 26” Evap. ........................070140102252 1 Tube- Motor Cooling: 2626 ..............................070395001253 1 Filter Drier........................................................021057417254 1 Tube- Motor Cooling: 22” Cond. ...................... 070140111 26” Cond........................070395101255 1 Tube- Thrust Pump: 22” Evap. ........................070140106 26” Evap. ........................ 070140114258 1 T ...................................................................... 041117807259 1 Tube ................................................................070402302261 4 Elbow............................................................... 041117206268 1 Check Valve ....................................................735040332270 4 Tube- 22” Evaporator ......................................735044361 2 Adapter- 26” Evaporator ..................................735044358280 1 Motor Tube Ass’y: 22” Evap. ...........................070014607 26” Evap. ...........................070851706281 2 Adapter ............................................................071909501282 1 Strainer: Stack 2222 ........................................070851704 Stack 2622 .......................................070851702 Stack 2626 .......................................070851703284 1 Shut Off Valve .................................................735039907329 1 Well .................................................................070809040950 1 Main Liquid (King)Valve - 22” Condenser ........ 735039807 Main Liquid (King)Valve- 26” Condenser ......... 735039809951 1 King Valve Gasket- 22” Condenser .................070199104 King Valve Gasket- 26” Condenser .................070199106952 1 Motor Cooling Shutoff Valve ............................735039929


Condenser Relief Valve

Cond Size Ref. Press. Relief Valve Qty2212, 2216 225 PSI (Std) 735045840 22612 225 PSI (Std) 735045840 22616 225 PSI (Std) 735045829 2All 250 PSI 735045824 2All 275 PSI 735045826 2All 300 PSI 735045834 2

Evaporator Relief Valve

Evap Size Ref. Pressure Water Press. Relief Valve2212 180 PSI (Std) 150 PSI (Std.)------ 735045828 (1) 2216 180 PSI (Std) 150 PSI (Std.)------ 735045811 (1) 2612 180 PSI (Std) 150 PSI (Std.)------ 735045811 (1) 2616 180 PSI (Std) 150 PSI (Std.)------ 735045811 (1) All 225 PSI 250 PSI-------------- 735045840 (1)

Motor Cooling Flange

Motor HP Voltage Flange PN160 All------------------------- 735414005180 All------------------------- 735414005190 All------------------------- 735414002210 All------------------------- 735414002 230 All------------------------- 735414005260 All------------------------- 735414002290 All------------------------- 735414005300 All------------------------- 735414002320 All------------------------- 735414002350 All------------------------- 735414005360 All------------------------- 735414002390 All------------------------- 735414002400 All (except 4160)------ 735414005400 4160---------------------- 735414002440 All------------------------- 735414002460 All------------------------- 735414002510 All------------------------- 735414002540 All------------------------- 735414002




Ref # Qty. Description --------------------------------------Part Number14 2 Adapter --------------------------------------------07029660116 2 Sealing Ring --------------------------------------736017604N/S Complete Ass’y ----------------------------------072102202N/S Connection Head --------------------------------070083101N/S Return Head --------------------------------------070083201N/S 2 Head Gasket ------------------------------------070270601N/S=Not Shown


Shell & Tube Oil Cooler Components


Common PartsRef # Qty. Description -------------------------------- Part Number202 1 Flare Cap- since 3/95 -------------------- 073243901 Flare Nut- before 3/95 ------------------- 000140300210 6 Screw ---------------------------------------- 735033850216 1 Tube ------------------------------------------ 070210035217 1 Elbow ----------------------------------------- 041117109218 1 Tube- Oil Return --------------------------- 071519302246 1 Gasket --------------------------------------- 070199011247 1 Motor Housing Flange (see Main Piping Compnents)248 2 Screw- Motor Housing Flange --------- 735033846256 1 Tube ------------------------------------------ 070206535257 1 Tube- Thrust Pump 22” Evaporator -- 070675901261 4 Elbow ----------------------------------------- 041117206262 1 Tube ------------------------------------------ 070206710263 1 Tube ------------------------------------------ 070402306265 2 Adapter- 26” Evaporator ----------------- 735044361266 1 Tube- Oil Cooler --------------------------- 070665901267 1 Tube- Oil Pump ---------------------------- 070140156268 1 Check Valve -------------------------------- 735040332269 2 Tube- Drain --------------------------------- 042879801270 1 Tube- Motor Cooling 22” Evaporator 072207501273 2 Elbow ----------------------------------------- 041117106274 1 Tube ------------------------------------------ 070208110275 1 Tube ------------------------------------------ 070851001276 1 Water Regulating Valve- Std. Press. - 735075405 1 Water Regulating Valve- High Press. 759945102278 1 O’Ring ---------------------------------------- 735073657279 1 Flange ---------------------------------------- 073078901

12’ VesselsRef # Qty. Description -------------------------------- Part Number233 2 Connector ----------------------------------- 735043914271 1 Tube- Water Return ---------------------- 070675601272 1 Tube- Water Supply ---------------------- 070675801277 1 Tube w/ Factory Mounted Solenoid ---------- 070208136 w/o Factory Mounted Solenoid ------- 070208272286 1 Solenoid Valve (Factory Mounted) ---- 735048462329 1 Sensor Well- Standard Water Press. - 070809042 1 Sensor Well- High Water Press. ------- 070809040

16’ VesselsRef # Qty. Description -------------------------------- Part Number233 2 Connector ----------------------------------- 735043914271 1 Tube- Water Return ---------------------- 070675601272 1 Tube- Water Supply ---------------------- 070675801277 1 Tube w/ Factory Mounted Solenoid ---------- 070208382 w/o Factory Mounted Solenoid ------- 070208520286 1 Solenoid Valve (Factory Mounted) ---- 735048462329 1 Sensor Well- Standard Water Press. - 070809042 1 Sensor Well- High Water Press. ------- 070809040


Oil Circuit Piping-22” Evaporator

NOTES:The oil cooler piping is contingent on several factors: 1. Oil Cooler Cooling Method:Water Cooled w/o factory mounted solenoid (Std.) or Water-Cooled w/factory mounted solenoid or Refrigerant Cooled2. Shell Stack (Evap Diameter/Condenser Diameter)3. Vessel Length (12’ or 16’)4. Waterside Design Pressure: 150 PSI (std.) 250, 350 PSI (optional)

Oil Cooler Solenoid Valve(If factory installed- Optional)

Oil Circuit (Top View) w/ Water Cooled Oil Cooler

22” Evaporator


Oil Circuit (Top View) w/ Water Cooled Oil Cooler

26” EvaporatorOil Cooler Solenoid Valve

(If factory installed- Optional)

Ref # Qty. Description -------------------------------- Part Number202 1 Flare Cap- since 3/95 -------------------- 073243901 Flare Nut- before 3/95 ------------------- 000140300210 6 Screw ---------------------------------------- 735033850216 1 Tube ------------------------------------------ 070210035217 1 Elbow ----------------------------------------- 041117109218 1 Tube- Oil Return --------------------------- 071519302246 1 Gasket --------------------------------------- 070199011247 1 Motor Housing Flange (See Main Piping Compo nents)248 2 Screw- Motor Housing Flange --------- 735033846256 1 Tube ------------------------------------------ 070206535257 1 Tube- Thrust Pump --------------------- 070671901261 4 Elbow ----------------------------------------- 041117206262 1 Tube ------------------------------------------ 070206710263 1 Tube ------------------------------------------ 070402306265 2 Adapter -------------------------------------- 735044361266 1 Tube- Oil Cooler --------------------------- 070665901267 1 Tube- Oil Pump ---------------------------- 070140156268 1 Check Valve -------------------------------- 735040332269 2 Tube- Drain --------------------------------- 042879801270 2 Adapter -------------------------------------- 735044358273 2 Elbow ----------------------------------------- 041117106274 1 Tube ------------------------------------------ 070208110275 1 Tube ------------------------------------------ 070851001276 1 Water Regulating Valve- Std. Press. - 735075405 1 Water Regulating Valve- High Press. 759945102278 1 O’Ring ---------------------------------------- 735073657279 1 Flange ---------------------------------------- 073078901

12’ VesselsRef # Qty. Description -------------------------------- Part Number233 2 Connector 22” Evaporator ------------- 735043914271 1 Tube- Water Return ---------------------- 070671701272 1 Tube- Water Supply ---------------------- 070671801277 1 Tube w/ Factory Mounted Solenoid ---------- 070208136 w/o Factory Mounted Solenoid ------- 070208272286 1 Solenoid Valve (Factory Mounted) ---- 735048462329 1 Sensor Well- Standard Water Press. - 070809042 1 Sensor Well- High Water Press. ------- 070809040

Common Parts

16’ VesselsRef # Qty. Description -------------------------------- Part Number233 2 Connector 22” Evaporator ------------- 735043914271 1 Tube- Water Return ---------------------- 070671701272 1 Tube- Water Supply ---------------------- 070671801277 1 Tube w/ Factory Mounted Solenoid ---------- 070208382 w/o Factory Mounted Solenoid ------- 070208520286 1 Solenoid Valve (Factory Mounted) ---- 735048462329 1 Sensor Well- Standard Water Press. - 070809042 1 Sensor Well- High Water Press. ------- 070809040


Oil Circuit Piping-26” Evaporator

NOTES:The oil cooler piping is contingent on several factors: 1. Oil Cooler Cooling Method:Water Cooled w/o factory mounted solenoid (Std.) or Water-Cooled w/factory mounted solenoid or Refrigerant Cooled2. Shell Stack (Evap Diameter/Condenser Diameter)3. Vessel Length (12’ or 16’)4. Waterside Design Pressure: 150 PSI (std.) 250, 350 PSI (optional)


Ref # Qty. Description ----------------------------------------- Part Number190 Insulation Adhesive -------------------------------- 000986000196 4’ Insulation --------------------------------------------- 001006700262 1 Oil Tube ---------------------------------------------- 070162103329 1 Well ---------------------------------------------------- 070809040657 1 T -------------------------------------------------------- 041117807658 1 Tube --------------------------------------------------- 070206045659 1 Strainer ----------------------------------------------- 735030506660 1 Tube- Refrigerant Supply ------------------------ 071285601661 1 TXV- 12 Ton ---------------------------------------- 070301501662 1 Reducer ---------------------------------------------- 041116611663 1 Tube --------------------------------------------------- 071285801664 1 Tube- Oil Return ----------------------------------- 071282701665 1 Tube --------------------------------------------------- 070206075670 2 Bushing ----------------------------------------------- 735031406671 2 Elbow ------------------------------------------------- 040155800672 1 Tube --------------------------------------------------- 071285701673 1 Ball Valve -------------------------------------------- 036562903


Refrigerant Cooled Oil Circuit Piping (optional) - 22” Evaporator


Ref # Qty. Description ----------------------------------------- Part Number190 Insulation Adhesive -------------------------------- 000986000196 4’ Insulation --------------------------------------------- 001006700203 1 Flare Nut --------------------------------------------- 000028600204 1 Flare Bonnet ---------------------------------------- 047666703205 1 Shut Off Valve -------------------------------------- 735039929262 1 Oil Tube ---------------------------------------------- 070162104329 1 Well ---------------------------------------------------- 070809040657 1 T -------------------------------------------------------- 041117807658 1 Tube --------------------------------------------------- 070206045659 1 Strainer ----------------------------------------------- 735030506660 1 Tube- Refrigerant Supply ------------------------ 070977001661 1 TXV- 12 Ton ---------------------------------------- 070301501662 1 Reducer ---------------------------------------------- 041116611663 1 Elbow ------------------------------------------------- 041117304664 1 Tube- Oil Return ----------------------------------- 071283101665 1 Tube --------------------------------------------------- 070206072670 2 Bushing ----------------------------------------------- 735031406671 2 Elbow ------------------------------------------------- 040155800


Refrigerant Cooled Oil Circuit Piping (optional) - 26” Evaporator



Hot Gas Bypass - 22” Evaporator

Ref # Qty. Description ----------------------------------------- Part Number701 1 Tube- Hot Gas Bypass --------------------------- 072030601703 1 Elbow ------------------------------------------------- 041117408704 1 Expansion Valve Tube- Hot Gas --------------- 735048609705 2 Tube --------------------------------------------------- 070400703706 1 Shut-off Valve --------------------------------------- 735039963708 1 Tube --------------------------------------------------- 070400806709 1 Solenoid Valve -------------------------------------- 735048430710 1 Tube- Hot Gas -------------------------------------- 070251001711 1 Hot Gas Bypass Regulator Valve -------------- 735077202712 1 Tube --------------------------------------------------- 070400814714 1 Elbow ------------------------------------------------- 047350609715 1 T Ass’y ------------------------------------------------ 735061431716 1 T -------------------------------------------------------- 735034415 Adapter ----------------------------------------------- 041117809720 1 Tube --------------------------------------------------- 735051805721 2 Flare Nut --------------------------------------------- 000136100722 1 T -------------------------------------------------------- 041117982733 Insulation Adhesive -------------------------------- 000986000734 2 ft2 Insulation --------------------------------------------- 047662050735 6 ft Insulation --------------------------------------------- 047352100



Hot Gas Bypass - 26” Evaporator

Ref # Qty. Description ----------------------------------------- Part Number701 1 Tube- Hot Gas Bypass --------------------------- 071999001703 1 Elbow ------------------------------------------------- 041117408704 1 Expansion Valve Tube- Hot Gas --------------- 735048609705 2 Tube --------------------------------------------------- 070400703706 1 Shut-off Valve --------------------------------------- 735039963708 1 Tube --------------------------------------------------- 070400806709 1 Solenoid Valve -------------------------------------- 735048430710 1 Tube- Hot Gas -------------------------------------- 070251001711 1 Hot Gas Bypass Regulator Valve -------------- 735077202712 1 Tube --------------------------------------------------- 070400809714 1 Elbow ------------------------------------------------- 047350609715 1 T Ass’y ------------------------------------------------ 735061431716 1 T -------------------------------------------------------- 735034415 Adapter ----------------------------------------------- 041117809720 1 Tube --------------------------------------------------- 735051805721 2 Flare Nut --------------------------------------------- 000136100722 1 T -------------------------------------------------------- 041117982733 Insulation Adhesive -------------------------------- 000986000734 2 ft2 Insulation --------------------------------------------- 047662050735 6 ft Insulation --------------------------------------------- 047352100



Liquid Injection - 22” Evaporator

*Liquid Injection Tube DetailRef # Qty. Description -----------Part Number1 1 Flange -----------------0702757012 1 Tube--------------------0702090273 1 Strainer ----------------7350305284 1 Solenoid Valve ------7350484595 1 Reducer ---------------0411166136 1 Tube--------------------072981901

Ref # Qty. Description ---------- Part Number601 1 Tube -------------------- 072982601602 1 Tube -------------------- 072981801604 1 Tube -------------------- 073078201605 1 Strainer Ass’y- -------- 070023802606 1 Connector ------------- 735043914608 1 Clamp ------------------ 040971317609 3 Screw ------------------- 735032743610 1 Strap -------------------- 070299601



Liquid Injection - 26” Evaporator

Ref # Qty. Description ------------- Part Number601 1 Tube- 22” Condenser -- 072982501 26” Condenser --- 072982401602 1 Tube- 22” Condenser -- 072981701 26” Condenser --- 072981601604 1 Tube ----------------------- 073078101605 1 Strainer Ass’y- ----------- 070023802606 1 Connector ---------------- 735043914608 1 Clamp --------------------- 040971317609 3 Screw ---------------------- 735032743610 1 Strap ----------------------- 070299601

*Liquid Injection Tube DetailRef # Qty. Description ----------Part Number1 1 Flange -----------------0702757012 1 Tube--------------------0702090273 1 Strainer ----------------7350305284 1 Solenoid Valve ------7350484595 1 Reducer ---------------0411166136 1 Tube--------------------072981901


Unit Assembly Components 1988- 2002Main Expansion Valve Parts Detail

Ref # Qty. Description ------ Part Number141 1 Body -------------------070416402142 1 Cap --------------------070382201143 1 Spring -----------------735036935144 1 Stop --------------------072960101145 1 Stem -------------------072960203146 1 Pin ----------------------735038019147 2 O Ring -----------------735043662149 1 Washer ----------------735043447150 1 Piston- 450 Ton 1988 until 12/99 -----074190997 * 1/2000 to 2002 ------070788902 * Piston- 650 Ton 1988 until 12/99 -----074190998 * 1/2000 to 2002 ------070788901151 2 Seal Ring -------------736017602 *152 1 O Ring -----------------735043674153 6 Screw ------------------735033927154 1 Pin ----------------------735038038155 1 Coupling --------------735044234157 1 Cap 1988 to 10/99 --------071556904 11/99 to 2002 --------071556916158 1 O Ring -----------------735073650159 1 Washer ----------------735038309160 6 Washer ----------------040500308

* Prior to 4/96, the piston had one Seal Ring groove. If a new Piston is required for a unit built prior to 4/96, two Seal Rings should be ordered.


Unit Assembly Components 1982 - 1988Main Components

Qty. Description ------------------------------------------------------Part NumberExpansion Valves 1 Pilot TXV ----------------------------------------------------------735048634 2 Main Expansion Valve- 250 Tons ---------------------------735048626 2 Main Expansion Valve- 200 Tons ---------------------------735048624Check, Service, and Shut Off Valves 1 Motor Cooling Check Valve -----------------------------------735040326 1 Discharge Check Valve, 6”------------------------------------735040318 1 Evaporator Service Valve -------------------------------------735039929 1 Oil Cooler Service Valve ---------------------------------------735039913 1 Motor Cooling Shut Off Valve --------------------------------735080501Relief Valves & Components 1 Evaporator Relief Valve ----------------------------------------735045808 1 Three Way Valve- Condenser Relief -----------------------735039946 2 Condenser Relief Valve- 180PSI ----------------------------735045811 1 Service Valve- Condenser Relief ----------------------------735039929 1 Relief Valve- Oil Return ----------------------------------------735045818Oil Cooler 1 Oil Cooler----------------------------------------------------------735075107King Valve & Components 1 3” Valve ------------------------------------------------------------735039807 1 3” Valve Gasket --------------------------------------------------735043542 4 3” Valve Bolts -----------------------------------------------------735033957 1 3” Valve Adapter 3.12” ----------------------------------------735049707 1 3” Valve Flange Kit ----------------------------------------------735016404 1 4” Valve ------------------------------------------------------------735039809 1 4” Valve Gasket --------------------------------------------------735043544 4 4” Valve Bolts -----------------------------------------------------735033973 1 4” Valve Adapter 3.12” ----------------------------------------735999801 1 4” Valve Flange Kit ----------------------------------------------735016406Miscellaneous Components 2 Filter Drier ---------------------------------------------------------735028813 1 Motor Cooling Line Gasket -----------------------------------735013059 1 Oil Supply Line Flange -----------------------------------------744190301 1 Oil Supply Line Flange Gasket ------------------------------735013024 1 Oil Return Line Gasket ----------------------------------------735013036 1 Victaulic Coupling- Suction Line -----------------------------070193906 1 Victaulic Coupling Gasket- Suction Line ------------------070194006 1 Discharge Check Valve Gasket, 6” -------------------------070199010


Unit Assembly Components 1966 - 1981Main Components

Qty. Description ------------------------------------------------------Part NumberExpansion Valves 1 Pilot TXV ----------------------------------------------------------735048634 2 Main Expansion Valve- PE255 -----------------------------735048625 2 Main Expansion Valve- PE285-360-------------------------735048624Check, Service, and Shut Off Valves 1 Discharge Check Valve- Until SN BP8623 ---------------735040309 1 Discharge Check Valve, 6” - After SN BP8623 ---------735040318 1 Motor Cooling Check Valve -----------------------------------735040305Relief Valves & Components 1 Evaporator Relief Valve ----------------------------------------735045808 1 Three Way Valve- Condenser Relief -----------------------735039946 2 Condenser Relief Valve- 180PSI ----------------------------735045811 1 Service Valve- Condenser Relief ----------------------------735039929Oil Cooler 1 Oil Cooler----------------------------------------------------------735075103King Valve & Components 1 3” Valve ------------------------------------------------------------735039807 1 3” Valve Gasket --------------------------------------------------735043542 4 3” Valve Bolts -----------------------------------------------------735033957 1 3” Valve Adapter 3.12” ----------------------------------------735049707 1 3” Valve Flange Kit ----------------------------------------------735016404 1 4” Valve ------------------------------------------------------------735039809 1 4” Valve Gasket --------------------------------------------------735043544 4 4” Valve Bolts -----------------------------------------------------735033973 1 4” Valve Adapter 3.12” ----------------------------------------735999801 1 4” Valve Flange Kit ----------------------------------------------735016406Miscellaneous Components 2 Filter Drier ---------------------------------------------------------735028808 1 Victaulic Coupling- Suction Line -----------------------------070193906 1 Victaulic Coupling Gasket- Suction Line ------------------070194006 1 Discharge Check Valve Gasket, 6” -------------------------070199010


Condenser InsulationThe Condenser may be ordered with standard 3/4” foam insulation, or with a Sound Insulation pack-age for the Condenser Vessel and Discharge Line. The Condenser Vessel nomenclature is as follows: 2212

Vessel Diameter Vessel Length

Evaporator/Condenser Heads InsulationThe Insulation used on the Evaporator and Condenser Heads is the same. As with the Evaporator Vessel each head may have 3/4” or 1 1/2” insulation.

Vessel Application Quantity -------------------------------Part Number2212 No Sound 70 square feet ------------------------0476620502216 No Sound 95 square feet ------------------------0476620502612 No Sound 83 square feet ------------------------0476620502616 No Sound 111 square feet -----------------------0476620502212 Sound 92 square feet ------------------------047662050 80 square feet ------------------------0707154012216 Sound 130 square feet -----------------------047662050 110 square feet -----------------------0707154012612 Sound 120 square feet -----------------------047662050 100 square feet -----------------------0707154012616 Sound 150 square feet -----------------------047662050 130 square feet -----------------------070715401

Diameter Application Quantity ----------------------------- Part Number22 3/4” 9 square feet ----------------------- 04766205026 3/4” 11 square feet ---------------------- 04766205022 1 1/2” 18 square feet ---------------------- 04766205026 1 1/2” 24 square feet ---------------------- 047662050

Unit Assembly Components Vessel and Head Insulation

Evaporator InsulationThe Evaporator may be ordered with 3/4” or 1 1/2” insulation on the vessel and piping. The part num-bers are the same and the 3/4” insulation is double-layered on units using the 1 1/2” application. The Evaporator Vessel nomenclature is as follows:

2212

Vessel Diameter Vessel LengthVessel Application Quantity ---------------------------------------Part Number2212 3/4” 90 square feet --------------------------------0476620502216 3/4” 115 square feet ------------------------------0476620502612 3/4” 103 square feet ------------------------------0476620502616 3/4” 131 square feet ------------------------------0476620502212 1 1/2” 172 square feet ------------------------------0476620502216 1 1/2” 223 square feet ------------------------------0476620502612 1 1/2” 198 square feet ------------------------------0476620502616 1 1/2” 255 square feet ------------------------------047662050


Compressor Motor Starter Factory Mounted Components

429

Ref # Qty. Description ------------ Part No.426 1 Cable --------------------- 070798978443 24 Nut ------------------------ 735029505445 24 Screw -------------------- 735033846447 40 Washer ------------------ 048164814448 4 Angle --------------------- 070961301449 4 Angle --------------------- 070014411

The part numbers for the cable connecting the starter to the motor terminal box (ref # 428) is determined by the Motor RLA (printed on the compressor data plate). See Compressor Motor Starter/Cable page.


Compressor Motor StarterFactory & Field Installed Cables

Cables- Ref # 429

Motor RLA= 23822” Evap- 07413112124” Evap- 07413113124” Evap- 074131131







Compressor Revision B

Factory Mounted

Compressor Revision C

Factory Mounted

15” MotorsMotor RLA= 23822” Evap- 07486732124” Evap- 07486733124” Evap- 074867331








Factory Mounted

20” MotorsMotor RLA= 23822” Evap- 07486462124” Evap- 07486463124” Evap- 074864631














Compressor Revision B

FieldInstalled


FieldInstalled









Surge Capacitor

These Surge Capacitors are used in all Voltage applica-tions except:3300/60/33300/50/34160/60/32400/60/3

Surge Capacitor, 0-480V ------------------------ 736017502 Surge Capacitor, 481-600V --------------------- 736017503 Surge Capacitor, Label --------------------------- 072922701

Power Correction CapacitorThe Surge Capacitor is standard. The Power Correction is optional and can be used on a unit with or without the Surge Capacitor.

KVAR ------- Part Number 17.5 --------- 047938526 30 ------------ 047938531 35 ------------ 736012912 40 ------------ 736012914 60 ------------ 736012916

50 Hz Capacitor ModificationEntire Assembly (includes wiring, strap, bracket and capacitor): 775111401

Capacitor Only (25MFD/370V): 735067402

Flow Switch OptionStandard Pressure (150 PSI), 3”- 8” Pipe, Single Pole: ...017503300 ................. 2High Pressure (250-300 PSI), 3”- 8” Pipe, Single Pole: ...070180401 ................. 2All Pressures, 10” Pipe and Above, Single Pole: ..............070180503 ................. 2

Description Part No.


Mounting BracketsCompressor, Lube Box, Oil Pump,

Control Box, Starter, Oil Cooler

End View

301

Ref # Qty. Description -------------- Part No. Mounting Bracket:301 1 Compressor Until 1997 ------------ 070142004 TEMA vessels ------- 074153302302 1 Compressor Until 1997 ------------ 070142003 TEMA vessels ------- 074153302303 2 Lube Box -------------- 744439002305 2 Oil Pump ---------------- 12 foot vessels ----- 070014402 16 foot vessels ----- 070014401306 2 Control Box ------------ 070013251307 2 Factory Mounted Starter ----- 070460101N/S 2 Oil Cooler Bracket ---- 070192101308 1 Dataplate ------------------ 719813601330 1 Shut Off Valve ----------- 735039929331 1 Flare Nut ------------------ 000140300332 1 Flare Nut ------------------ 000028600333 1 Bonnet --------------------- 047666702334 1 Bonnet --------------------- 047666703335 Sealant -------------------- 735026317336 Cleaner -------------------- 735026372


MicroTech Control Box- Model 180 (1987-94)Legend & Software Nomenclature

A ........................................ Alarm, Relay CoilCAP ................................... CapacitorCB...................................... Circuit BreakerCHW .................................. Evaporator Flow SwitchCHWI ................................. Evaporator Water InterlocksCHWR ............................... Evaporator Water Pump RelayCW ..................................... Condenser Flow SwitchCWI .................................... Condenser Water InterlocksCWR ................................. Condenser Pump Water RelayC1,C2 ................................ Cooling Tower Fan RelayFT ...................................... Safety Fault Trip RelayG ........................................ Green Light (Micro Status)GD ..................................... Guardistor RelayHG ..................................... Hot Gas SolenoidHP ...................................... High Pressure RelayL1 ...................................... Liquid Injection SolenoidMA .................................... Contactor AuxiliaryMCR .................................. Compressor Motor Starter Coil Relay (Starter)MHP ................................... Mechanical/Electrical High Pressure Control

Version Number (05,06,07,etc.)

LOGIC CARTRIDGE CODE: (Software Version Number Code found on label attached to upper edge of Logic Cartridge.)

Version Number (05,06,07,etc.)

P C 2 08 F

2 = Refrigerant R125 = Refrigerant R5004 = Refrigerant R134a

Version Number (05,06,07,etc.)P = Centrifugal Chiller

R = United States TerminologyM = Metric Terminology

D = Display Enginn Version Number (05,06,07,etc.)

P D R 08 FDISPLAY ENGINN CODE: (Software Version Num. Code found on label attached to upper R.H. side of Display Enginn.)

The Software Version Number Code must be supplied when ordering the Display Enginn or the Logic Cartridge.Software Version Number Code Information

C = Control Enginn (Logic Cartridge)

P = Centrifugal Chiller

LEGEND

MLP ................................... Mechanical/Electrical Low Pressure ControlMOV .................................. Metal Oxide VaristorOC ..................................... Oil Cooler SolenoidOD ..................................... Oil Pressure Differential SwitchOGT ................................... Oil Gauge Pressure TransducerOL ...................................... OverloadOP ..................................... Oil Pump ContactorPT ...................................... Pneumatic Pressure Transducer (Optional)R ........................................ Red Light (Unload)SA, SB ............................... Vane Control SolenoidsSG ..................................... Surgeguard RelaySW1 ................................... Panel Start/Stop SwitchSW2 ................................... Remote Start/Stop SwitchTO ...................................... Timed Open ContactsTR-1,TR-2,TR-3 ................. Transformer (24 VAC CT)TS1,TS2,TS3,TS4 ............. Daughter Board Terminal StripsVC...................................... Vane Close SwitchVR ..................................... Voltage RelayY ........................................ Yellow Light (Load)


MicroTech Control Box- Model 180 (1987-94)Front Panel

Ref# Part No. Qty. Description............... 070812414 ........1 .............. Complete Assembled MicroTech Panel 1a 6............. 350065401* ......1 .............. Door Latch and Lock w/Key6A .......... 070184202 ........1 .............. Key, Door Latch 11 ........... 070494101 ........1 .............. Door Panel, Field Terminal Connection 12........... 350108101* ......1 .............. Door Panel, Control 15........... 070795301 ........1 .............. Display Panel Door Assembly (See Display Enginn)

a When ordering panel please specify: 1) U.S. or metric terminology, 2) type of refrigerant, 3) software version. Assembly includes all sensors.1 Software Version Code Number must be specified or most current version will be used.* The door Latch/Lock has been changed. The new Latch is 1/2” shorter horizontally than the original. On units built before 3/99, if you need to replace either the Latch or the Control Door, you will need to replace both.


MicroTech Control Box- Model 180 (1987-94)Field Connection and Output Board Area

Ref# Part Number Qty. Description200 735003105 1 Socket, Relay 201 070191201 1 Relay, Fault 202 735073104 2 Clamp, Terminal Block 203 735073101 55 Terminal Block 204 735073102 1 End, Terminal Block 207 735020618 1 Oil Pump Contactor w/Interlocks 208 735073105 11 Jumper, Terminal Block210 070695030 1 Mount, Terminal Block212 070795401 1 Output Board Assembly214 735020820 1 Relay, High Pressure 221 070704001 2 Bracket, Shelf222 735073301 1 Circuit Breaker, 3 Amp 501 049265501 1 Output Board 502 049265601 ** Relay, Solid State600 735088508 16 Fuses, Output Board (Little Fuse #275005)

** Quantity as required.


Ref# Part No. Qty. Description2 735044205 1 Coupling (.25 X .12)8 070695202 1 Bracket, Sensor9 070691601 1 Cover, Sensor31 070183601 1 Oil Gauge Pressure Transducer (OGT) 38 735046240 1.8 Gasket (feet)39 735044201 2 Union, Brass (.25)45 735043581 1 Washer, Rubber

MicroTech Control Box- Model 180 (1987-94)Misc. Diagrams & Part Numbers


MicroTech Control Box- Model 180 (1987-94)Mother / Daughter Board Area Diagrams

7........ Starter Fault 8........ Condenser Flow and Pump 9........ Evaporator Flow and Pump10....... Starter Transition11 ....... Remote Start/Stop12....... Vane Close Switch

DAUGHTER BOARD LED LIGHT DESCRIPTION:

1........ Surgeguard 2........ Motor Temperature 3........ Oil Differential Pressure 4........ High Discharge Pressure 5........ Evaporator Low Pressure 6........ Panel Start/Stop


MicroTech Control Box- Model 180 (1987-94)Mother / Daughter Board Area Diagrams

Ref# Part No. Qty Description30 070796101 1 Communication Cable w/ Nylon Socket Hsg. and Socket Contacts 30A 049264601 2 Nylon Socket Housing Only, Communication Cable 30B 049264702 6 Socket Contacts Only, Communication Cable 100 072900053 2 Capacitor, Surgeguard and Guardistor 101 735003105 2 Socket, Relay 103 735001626 1 Mechanical High Pressure Switch (MHP) 104 735001628 1 Mechanical Low Pressure Switch (MLP) 107 735073104 2 Clamp, Terminal Block 108 735073101 21 Terminal Block 109 735073102 1 End, Terminal Block 110 735073105 7 Jumper, Terminal Block 111 735020813 2 Relays, Surgeguard and Guardistor (SG, GD) 112 735003404 2 Diode, 3 Amp 114 049263401 1 Power Cartridge 115 049263301 1 Logic Cartridge 2 116 049263501 1 Mother Board 118 070695013 1 Mount, Terminal Block119 047812301 1 Daughter Board 120 046738108 3 Transformer, 24V w/Center Tap (TR-1, TR-2, TR-3) 122 070591501 1 Mounting Bracket, Daughter Board124 735001601 1 Bracket, Pressure Switch130 049263502 2 Clamps, Cartridge 131 049264901 1 Signal Converter Board (AC to DC) 132 049265301 2 Terminal Block, 12 Terminal (TS1, TS4) 133 049265302 2 Terminal Block, 16 Terminal (TS2, TS3) 134 049265303 ** Polarizing Pin, Terminal Block 136 070795902 1 Power Cable w/ Nylon Socket Housing and Socket Contacts 136A 049264502 1 Nylon Socket Housing Only, Power Cable 136B 049264702 2 Socket Contacts Only, Power Cable 139 049265101 1 Ribbon Cable, 34 Conductor 143 049265201 1 Cable, 50 Pin (Ribbon)145 735003404 1 Metal Oxide Varistor650 735088507 1 Fuse, Daughter Board (Little Fuse #22901.5)700 049754601 1 Jumper, Daughter Board (Watchdog) 750 049123201 1 Modem (Optional) 800 049123001 1 Cord Set, Modem N/S 070722101 1 Pouch, Modem N/S 071502008 1 Modem Kit (Modem, Cord Set and Pouch)N/S 049545003 1 Pneumatic Pressure Transducer (Optional)N/S 073012002 ** Thermal Sensor w/20 ft. Cable and ThermistorN/S 735027320 ** Plastic Conduit, Thermal Sensor CableN/S 735048014 1 Fitting, Conduit TerminationN/S 072867501 Sensor Well for Water Nozzles

2 Must supply Software Version Number Code when ordering.** Quantity as required.


MicroTech Control Box- Model 180 (1987-94)Display Enginn Diagrams

Front ViewRef # Part No. Qty. Description30................070796101 ................. 1 ........... Comm. Cable w/ Nylon Socket Hsg. and Socket Contacts 30A .............049264501 ................. 2 ........... Nylon Socket Housing Only, Communication Cable 30B .............049264702 ................. 6 ........... Socket Contacts Only, Communication Cable 401..............735004520 ................. 1 ........... Toggle Switch (SW1) 402..............070795302 ................. 1 ........... Door Assembly403..............049262101 ................. 1 ........... Control Membrane404..............070795901 ................. 1 ........... Power Cable w/ Nylon Socket Hsg. and Socket Contacts 404A ...........049264502 ................. 1 ........... Nylon Socket Housing Only, Power Cable 404B ...........049264702 ................. 3 ........... Socket Contacts Only, Power Cable 405..............049263601 ................. 1 ........... Display Enginn with 20 Character Display 2

406..............070301301 ................. 1 ........... LED Lamp, Green (Micro Status) 407..............070301302 ................. 1 ........... LED Lamp, Yellow (Load) 408..............070301303 ................. 1 ........... LED Lamp, Red (Unload) 409..............070796105 ................. 1 ........... Lamp Power Cable w/ Nylon Socket Hsg and Contacts 409A ...........049264501 ................. 1 ........... Nylon Socket Housing (Plug) Only, Lamp Power Cable 409B ...........049264702 ................. 5 ........... Socket Contacts Only, Lamp Power Cable 410..............049264503 ................. 1 ........... Nylon Pin Housing 411 ..............070709701 ................. 1 ........... Bracket, Light416..............049123802 ................. 5 ........... Pin Contacts850..............049754401 ............. 1 ........... 20 Character Display Only900..............049754501 ................. 1 ........... Clock Battery, Lithium

2 Must supply Software Version Number Code when ordering.


MicroTech Control Box- Series 200 (1995- 2002)Complete Panels

Listed below are the part numbers for a complete panel (as described), for use in retrofitting Electromechanical or earlier version MicroTech Panels. Each includes a fully assembled Se-ries 200 control panel, all temperature sensors, all pressure transducers, and all transducer cables.

ENGLISH 074146101 - includes software and Signal Converter. 074146105 - includes software, Signal Converter and Modem option. 074146117 - includes software, Signal Converter and AOX option. 074146121 - includes software, Signal Converter, Modem and AOX option.

METRIC 074146201 - includes software and Signal Converter. 074146205 - includes software, Signal Converter and Modem option. 074146217 - includes software, Signal Converter and AOX option. 074146221 - includes software, Signal Converter, Modem and AOX option.


MicroTech Control Box- Series 200 (1995- 2002)Front Panel

504

507

508

509

505 412413

506

Ref # Description Part Number Qty.412 .............. Toggle Switch ........................735004521 ..................1413 ..............Keyboard: English .................057900901 ..................1 Keyboard: Japanese .............057900911...................1504 .............. Lock/Latch .............................350065401 * ................1505 ..............Power Door ...........................073117201...................1506 ..............Control Door ..........................350108101 * ................1507 ..............Magnetic Latch Bracket ........073212701 ..................1 508 ..............Magnetic Fastener ................034905200 ..................1509 ..............Magnetic Catch Bracket ........034905000 ..................1N/S ..............Key ........................................070184202 ..................1

N/S = Not Shown* The door Latch/Lock has been changed. The new Latch is 1/2” shorter horizontally than the original. On units built before 3/99, if you need to replace either the Latch or the Control Door, you will need to replace both.


MicroTech Control Box- Series 200 (1995- 2002)Control Panel

162

414

402111142

143113

155

156152

161

103

157

104

403

163

183

184182

970185

154

160106

107

108

102

973972971 974 976


MicroTech Control Box- Series 200 (1995- 2002)Control Panel Components

Ref# Description Part Number Qty. 102 MicroTech Controller 280 065487350 1 N/S Controller power fuses, 2A 065822001 2 N/S Contr. Communication fuses, .25A 065821901 4 103 ADI Board 330325401 1 104 Circuit Board Mount 055727206 1 106 Cable Ribbon, 34 Conductor, 39” 049265103 1 107 Cable Ribbon, 50 Conductor, 18” 049265208 1 108 Cable Ribbon, 50 Conductor, 3” 072941801 2 111 Terminal Block 072993901 6 113 (T3) Transformer, 24-18V 046738114 1 152 Output Board 072986401 1 N/S Output board line fuses, 5A 735088508 24 N/S Output board logic supply fuses, 1A 735088511 1 154 Guardistor Control Board 067113001 1 N/S Guardistor Fuses, .125A 073234501 2 155 Circuit Breaker, 3 A 735073301 1 156 (T2) Transformer, 120-24V 060630801 1 157 Terminal Block 073118801 1 160 Circuit Board Mount 055727207 1 161 Relay Socket 735003105 1 162 Relay, 2PDT 24V 735020820 1 163 Relay, Output Board 073202501 19 402 Keypad Display Door 073104402 1 403 Circuit Board Standoff 071588101 4 414 KDI Control 073378501 2 ft. N/S Terminal Block 065499909 11 N/S Terminal Block Cover 065500009 11 N/S Varistor, 30VAC 049759701 1

Optional Signal Converter 142 Signal Converter Board 049264901 1 143 Circuit Board Space 048166702 4Optional AOX Control Board 182 Control, AOX Board 066794804 1 183 Circuit Board Mount 055727203 1 184 Ribbon Cable, 18”, 26C 065499701 1 185 Screw 038990803 2Optional Modem 970 Modem, 14.4K Baud, 9-pin 072140601 1 971 Cable, Modem Interface 073372701 1 972 Gasket, .25 x .7 070199207 1 973 Screw 038990701 4 974 Bracket, Modem Mounting 073043501 1 976 Bracket, Modem, Vertical 071995001 1

N/S = Not Shown


MicroTech Control Box- Series 200 (1995- 2002)Sensor Location

S20 S16

S02

S13

S17S12S15S18

S14

S08

S09

S21

S10

S22

S01

S00

Ref# Description Part No. Qty.S00....Evaporator Leaving Water Temperature Sensor ............................................ 073012002 1S01....Evaporator Entering Water Temperature Sensor ........................................... 073012002 1S02....Compressor Suction Temperature Sensor ..................................................... 073012002 1S08....Condenser Liquid Line Temperature Sensor .................................................. 073012002 1S09....Condenser Entering Water Temperature Sensor ........................................... 073012002 1S10....Condenser Leaving Water Temperature Sensor ............................................ 073012002 1S12....Condenser Discharge Temperature Sensor ................................................... 073012002 1S13....Oil Feed Temperature Sensor ........................................................................ 073012002 1S14....Oil Sump Temperature Sensor ....................................................................... 073012002 1S15....Oil Vent Pressure Transducer, 150# ............................................................... 065816801 1S16....Evaporator Refrigerant Pressure Transducer, 150# ....................................... 065816801 1S17....Condenser Refrigerant Pressure Transducer, 450# ....................................... 065816802 1S18....Oil Feed Gauge Pressure Transducer,, 450# ................................................. 065816802 1S20....Optional Outdoor Air Temperature Sensor ..................................................... 073012002 1S21....Optional Entering Heat Recovery Temperature Sensor ................................. 073012002 1S22....Optional Leaving Heat Recovery Temperature Sensor .................................. 073012002 1N/S ....Boot, Transducer Protection ........................................................................... 071583301 4N/S ....Pressure Transducer Cable, 10 ft. .................................................................. 065821801 3N/S ....Pressure Transducer Cable, 15 ft. .................................................................. 065821802 1N/S ....High Pressure Switch, 195# ........................................................................... 072982702 1

N/S = Not Shown on Diagram


Lube BoxUsed With MicroTech Series 200 Panels

21

8

14

20

66

64

18

53

1

5

19

31

28

32

63

65

67

27

17

Ref # Description Part Number Qty.001 .................. LUBE BOX WELDMENT .......................................074124201 .............1005 .................. PRESSURE SWITCH ............................................070180512 .............1008 .................. SOLENOID VALVE (4-WAY) ..................................735048449 .............1N/S .................. SOLENOID VALVE O-RING KIT ............................735048460 .............1014 .................. TUBE COUPLING .................................................047139601 .............1017 .................. CHANNEL MOUNT ................................................775115202 .............1018 .................. TERMINAL BLOCK CLAMP ..................................735073104 .............2019 .................. TERMINAL BLOCK END .......................................735073102 .............1020 .................. TERMINAL BLOCK SECTION ..............................735073101 ............16021 .................. CAPACITOR STRAP .............................................075107001 .............1 027 .................. CAPACITOR, 161M, 250V .....................................735067401 .............1028 .................. OVERLOAD ...........................................................735021501 .............1 031 .................. CONTACTOR ........................................................072997402 .............1032 .................. HEATER ................................................................735021577 .............1 053 .................. TERMINAL BLOCK JUMPER ................................735073105 .............1063 .................. LUBE BOX LINE ASSY .........................................044445001 .............1064 .................. LUBE BOX LINE ASSY .........................................044445002 .............1065 .................. LUBE BOX LINE ASSY .........................................044445003 .............1066 .................. LUBE BOX LINE ASSY .........................................044445004 .............1067 .................. POWER TERMINAL ..............................................735042914 .............1N/S .................. LUBE BOX COVER ...............................................044417501 .............1

N/S = Not Shown on Diagram


Lube Box 1982-1994

Ref # Qty. Description ---------------------------------- Part Number1 Complete Lube Box ------------------------------ 0707978022 1 Cover- Lube Box --------------------------------- 7444175013 4 Button Plug ---------------------------------------- 7350076034 2 Pressure Switch ---------------------------------- 0701805125 1 SA/SB 4- Way Solenoid Valve ---------------- 7350484496 1 Mounting Channel -------------------------------- 7751152027 2 Channel Clamp ----------------------------------- 7350731048 1 End Terminal--------------------------------------- 7350731029 15 Section/Terminal ---------------------------------- 73507310110 2 Cover Clip ------------------------------------------ 73500611611 1 Overload- Oil Pump Motor --------------------- 73502150112 1 Capacitor- Oil Pump Motor -------------------- 73506740113 1 Overload Heater ---------------------------------- 73502157714 1 50 Hz. Capacitor ---------------------------------- 73506740215 1 Lube Line ------------------------------------------- 74444500116 1 Lube Line ------------------------------------------- 74444500217 1 Lube Line ------------------------------------------- 74444500318 1 Lube Line ------------------------------------------- 744445004 Service Kit for 9/90 update ------------------------------------- 070851212* Service Kit for replacement of old lube box ---------------- 070851202*

*Note: The Lube Box diagram shows the original lube box designed in 1982. In September of 1990 the box was modified slightly and a seventh control tubing connection was added to the box. Service Bulletin 18-9039-B illustrates this change.


Electromechanical Control Box (1982-1987)Front Panel

Ref # Qty. Description ---------------Part Number2 1 Hour Meter ----------------------- 7350732023 1 Starts Counter ------------------- 7350732044 1 Reset Button --------------------- 7350738015 1 Amber Pilot Light --------------- 7350051296 1 White Pilot Light ---------------- 7350051307 8 Red Pilot Light ------------------ 7350051288 1 Toggle Switch ------------------- 7350045189 1 Pressure Gauge- Suction ---- 73500632010 1 Pressure Gauge- Discharge - 73500631911 1 Pressure Gauge- Oil ----------- 73500631812 1 Latch ------------------------------- 73500016213 1 Door ------------------------------- 75990680114 2 Hinge ------------------------------ 73507353215 1 Door ------------------------------- 75990670116 8 Button Plug ---------------------- 735007603


Electromechanical Control Box (1982-1987)Relay Panel

Ref # Qty. Description ----------------------------------Part Number1 10 Relay ------------------------------------------------ 7350208102 2 Relay ------------------------------------------------ 7350208133 2 Time Delay- Non-Adjustable (std.) ---------- 735072901 1 Time Delay- Adjustable, OTD (optional) --- 735072907 1 Time Delay- Adjustable, PLT (optional) ---- 7350729074 1 Time Delay (Anti-Recycle) -------------------- 7350729025 2 Time Delay (OPT and SM standard) ------- 735005933 1 Time Delay FSTD (optional): ---------------- 735005944 1 FSTD Retrofit Kit--------------------------------- 070809501*6 1 Relay ------------------------------------------------ 7350206137 1 Control Transformer----------------------------- 7350035318 1 Diode ----------------------------------------------- 7350034049 14 Relay Socket-------------------------------------- 73500310510 2 Channel Mount ----------------------------------- 77511520111 2 Channel Clamp----------------------------------- 73507310112 35 Terminal Section --------------------------------- 73507310113 2 Terminal End -------------------------------------- 73507310214 1 Capacitor Assembly ----------------------------- 744408401* To retrofit a panel to include a Flow Switch Time Delay. See Service Bulletin 18-8527-I for retrofit information.

In 1987 the original Flow Switch Time Delay (FSTD)- 735005944- was replaced by a new TD- 735005945. There is a slight wiring modification required when the new style FSTD is installed. The wiring is as follows:

Old Way 735005944

New Way 735005945

502501

CWI CHWI17

503

R99745

L1L2

FSTD 3 Sec.

9872

18

Pump Interlocks

L1 L2

45

97

3 2 1

502

7

2

50117 186

R9


Electromechanical Control Box (1982-1987)Temperature Control Section

Ref # Qty. Description ---------------------------------------Part Number1 1 Control Module CP-8142 ---------------------------------- 735076404 Control Module Sensor ------------------------------------ 047441505 Control Module Sensor Well ------------------------------ 0474415062 1 Thermostat LOT --------------------------------------------- 7350021474 1 Thermostat LRT (non adjustable- before 1986) ----- 735006629 1 Thermostat LRT (adjustable- after 1986) ------------- 7350066366 1 Resistor 2 OHM ---------------------------------------------- 7350032167 1 Circuit Breaker ----------------------------------------------- 735073301 N/S 1 Thermostat Cover ------------------------------------------- 744417301

N/S = Not Shown


Electromechanical Control Box (1982-1987)Lower Switch Section

Ref # Qty. Description ------------------------------------------------------------------Part Number1 1 High Pressure Switch ------------------------------------------------------ 7350016262 1 Thermostat HOT ------------------------------------------------------------- 7350066193 2 Pushbutton Switch ---------------------------------------------------------- 7350011084 1 Thermostat HT --------------------------------------------------------------- 7350066205 1 Low Pressure Switch LP -------------------------------------------------- 7350061206 1 Low Oil Pressure Switch -------------------------------------------------- 7350061097 1 Switch Bracket --------------------------------------------------------------- 7599066018 1 Reset Plate ------------------------------------------------------------------- 775188202*9 4 Bolt ------------------------------------------------------------------------------ 735037140*10a 4 Nut ------------------------------------------------------------------------------ 735029739*10b 4 Spring -------------------------------------------------------------------------- 735036921* 1 Reset Retrofit Kit (used to retrofit panels built prior to 11/82) ---- 070081673*11 8 Cover --------------------------------------------------------------------------- 73500611612 6 Nylon Grommet -------------------------------------------------------------- 73503813913 1 Support ------------------------------------------------------------------------ 77516830114 1 Tube Assembly -------------------------------------------------------------- 74444430115 1 Tube Assembly -------------------------------------------------------------- 74444430216 1 T --------------------------------------------------------------------------------- 73503441817 3 Union --------------------------------------------------------------------------- 73504420118 3 Washer ------------------------------------------------------------------------- 735043444* Used after serial number 5MM (11/82). If panel was built prior to 11/82, entire retrofit kit must be ordered.


Electromechanical Control Box (1966-1981)Panel Diagram


Electromechanical Control Box (1966-1981)Main Controller

Qty. Description---------------------------------------------Part Number 1 Barber Coleman Control Module CP-8142 ----------- 735076404 Control Module Sensor ------------------------------------ 047441505 Control Module Sensor Well ------------------------------ 047441506

1 Honeywell Control Module -------------------------------- 735076803 Control Module Sensor ------------------------------------ 735016007

1 Westinghouse Control Module --------------------------- No Longer Available

If a Westinghouse module is installed and replacement is required, it must be converted to the Barber Coleman control (735076404). The following parts are required for this conversion:

Module: 735076404Sensor: 047441505Well: 047441506Front Cover Plate: 759617101Adapter: 047139601Instructions: PE-Z-104


Electromechanical Control Box (1966-1981)Main Panel

After Serial Number JM ****

Before Serial Number JM ****


Electromechanical Control Box (1966-1981)Main Panel

Ref # Qty. Description -------------------------------------------- Part Number1 1 Time Delay Relay- Compressor TDR----------------- 735005907*2 1 Time Delay Relay- Oil Pump OTD -------------------- 735005906**Note: Neither of these parts are available. If one fails they must both be replaced by kit 070024202. The kit contains the new solid state timers an R8 relay and the relay bases. If the retrofit has already been performed and replacement is required the following are the part numbers:1 1 Time Delay Relay- Compressor TDR ----------------- 0700246022 1 Time Delay Relay- Oil Pump OTD ------------------- 7350729023 1 Transformer --------------------------------------------------- 7350035314 1 Oil Pump Contactor- Prior to sn: JM**** --------------- 735022105 1 Oil Pump Contactor- After to sn: JM**** --------------- 7350850075 1 Run Capacitor- 20MFD/440V ---------------------------- 735083605 1 Run Capacitor- 25MFD/370V ---------------------------- 735083607 1 Run Capacitor- 35MFD/370V ---------------------------- 0375164196 1 Start Capacitor- Prior to sn: JM**** only --------------- 7350027067 1 Guardistor Relay, GR -------------------------------------- 735020813** 1 Surgeguard Relay, SGR ----------------------------------- 735020813**8 1 Guardistor Capacitor ------------------------------------- 735002805** 1 Surgeguard Capacitor-------------------------------------- 735002805**9 1 Voltage Relay- Prior to sn: JM**** only -------------- 73502011410 1 Oil Pump Time Delay OPT Non-UL Panels -------- 735020708 1 Oil Pump Time Delay OPT UL Panels --------------- 73500593311A *** Relay R1- R8 ----------------------------------------------- 73502081011B *** Relay Base ---------------------------------------------------- 73500311012 1 System Monitor Timer, SM -------------------------------- 73502070213 1 Resistor 50W 20000 -------------------------------------- 73500321614 *** Terminal Block 15 Connections ------------------------- 735040815 *** Terminal Block 17 Connections ------------------------- 73504081715 1 Resistor 18000 2W ---------------------------------------- 73500330216 1 Diode ----------------------------------------------------------- 735003404

**Note: The Relay & Capacitor may be ordered as a kit. PN- 744408402***Note: Quantity Varies


Electromechanical Control Box (1966-1981)Switches and Gauges

After Serial Number JM ****

Before Serial Number JM ****

Ref # Qty. Description Part NumberNS 1 ..........Switch- ON/OFF/RESET -------------------------------------- 735004515 1 1 ..........Switch- ON/OFF ------------------------------------------------- 735004507 2 11 ........Reset Switch ----------------------------------------------------- 735001108 3 2 ...........Panel Lights ------------------------------------------------------ 735005101 4 1 ..........Low Pressure Switch LP ------------------------------------- 070180520 5 1 ..........Oil Temp. Thermostat OT Prior to SN JM**** ----------- A19ADN-1 1 ..........Oil Temp. Thermostat OT After SN JM**** -------------- 735006619 6 1 ..........Discharge Temperature Switch HT ------------------------- 735006620 7 1 ..........Low Pressure Override LPO Before SN JM**** ------- 070180520 8 1 ..........Cycling Thermostat CT Prior to SN JM**** ------------ 070180509 1 ..........Cycling Thermostat CT After SN JM**** ---------------- 735006636 9 1 ..........High Pressure Switch HP ------------------------------------ 735001626 10 1 ..........Oil Pump Motor Overload ------------------------------------- 7350215013

11 1 ..........Suction Gauge --------------------------------------------------- 735006320 12 1 ..........Low Oil Temperature Thermostat LOT -------------------- 735002142 13 1 ..........Discharge Gauge ------------------------------------------------ 735006319 14 1 ..........Oil Pressure Gauge --------------------------------------------- 735006318

NOTES:1 Some panels require 2 of these reset switches2 Check panel for quantity required3 Older panels had a Westinghouse overload pn:46A8100G67. If this overload requires replacement the following parts are also required: Heater 735021555 Bracket 735946901 Shield 744354401 Bracket 744119801 Insulator 735948101


Electromechanical Control Box (1966-1981)Lube Section

Ref # Qty. Description -------------------------------------------- Part Number1 1 4-Way Solenoid Valve SA/SB ---------------------------- 7350484492 1 Solenoid Valve SC ----------------------------------------- 7350484123 1 Vane Control Switch VC --------------------------------- 7350061014 1 Oil Pressure Differential Switch OD ------------------- 735006106


Control Box End

Unit Assembly Components 1988- 2002Labels

Ref # Qty. Description -------------------- Part Number931 1 Label- R134a ----------------------070182205 Label- R12 -------------------------070182201 Label- R500 ------------------------070182203932 1 Label- Relief Valve ---------------072960203933 1 Oil Label- R134a -----------------070200105 1 Oil Label- R12/500 ---------------070200102935 1 Oil Level Label --------------------735075512938 1 Caution Label ---------------------735074506939 1 Rotation Arrow --------------------752251801940 1 Draining Instr. Label -------------072922601943 1 Dataplate w/factory mtd. starter ------------070191901 w/field mtd. starter ---------------719816401944 1 Caution Label ---------------------735000548947 1 Label- R134a ----------------------070182304 Label- R12 -------------------------070182301 Label- R500 ------------------------070182302

Inside of Control Box

Motor End Cover


Evaporator

The Gaskets for Evaporator heads are sold in two parts. The gasket itself is the rim that fits between the head and the Evaporator’s tube sheet. 1-pass heads simply use the rim. 2-pass and 3-pass heads use the gasket plus a U-channel that is glued to the rim and fits over the baffles that separate the passes. This is a superior seal to the old gaskets that were used prior to 1990. The chart below lists the gasket part numbers and the amount of linear feet of channel must be ordered for the complete set of heads. Each gasket requires 3’ of U-Channel. One-Pass heads use no U-Channel, 2-Pass heads use the U-Channel only on the connection end, 3-Pass heads use U-Channel on both ends. Water Box heads use two gaskets on each end, and the U-Channel requirements are doubled. The U-Channel adhesive is part number 735026386.

Dia. Press. Head Type-Passes Gasket Qty. Channel Qty22” 150 Vict/Flange 1 070304604 2 N/A 022” 150 Water Box 1 070304604 4 N/A 022” 150 Vict/Flange 2 070304604 2 070189802 3’22” 150 Water Box 2 070304604 3 070189802 * 6’22” 250 Victaulic 2 070304614 2 070189801 3’22” 150 Vict/Flange 3 070304604 2 070189802 6’22” 150 Water Box 3 070304604 4 070189802 * 12’26” 150 Vict/Flange 1 070304605 2 N/A 026” 150 Water Box 1 070304605 4 N/A 026” 150 Vict/Flange 2 070304605 2 070189802 3’26” 150 Water Box 2 070304605 3 070189802 * 6’26” 250 Victaulic 2 070304615 2 070189801 3’26” 150 Vict/Flange 3 070304605 2 070189802 6’26” 150 Water Box 3 070304605 4 070189802 * 12’

Gaskets (Prior to 1985)The evaporator nameplate has a “style number” on the dataplate. You can use this style number to identify the gaskets on older units.

Dia. Style Number Model Passes Gasket Qty.22” 762D247 All 1 & 2 759615006 222” 762D247 All 3 744058003 222” 763D499 All All 735082952 226” 762D247 All 1 & 2 759615001 226” 762D247 All 3 759615003 226” 763D499 All All 735082965 2

The Evaporator Model Number located on the Evaporator Data Plate defines the tube count. There have been essentially three generations of Evaporator Model Number Types. A Sample model number of each of these three types follows: Original: TC075. This is the model number and the entire number is required to define the tube count.Second: E2212-G. The first 6 digits define the tube count. Current: E2212-1B-2RA. The first 6 digits define the tube count.

Evap Mdl CountE2212-1 236E2212-2 253E2212-3 274E2612-1 301E2612-2 353E2612-3 373E2612-4 398

Evap Mdl CountE2216-1 236E2216-2 253E2216-3 274E2616-1 301E2616-2 353E2616-3 373E2616-4 398

Evap Mdl CountE2212-G 244E2212-J 270E2612-3 300E2612-K 342

SecondEvap Mdl CountTC235 244TC260 270TC290 300TC330 342

Original Third

Tube Counts

Evap Mdl CountE22**-Q 174E22**-R 188E22**-S 216E22**-T 230E24**-Q 246E24**-R 262E24**-S 291E24**-T 307

Evap Mdl CountE26**-P 298E26**-Q 320E26**-R 346E26**-S 368

TEMA

HeadsTo properly identify Evaporator Heads, please contact Daikin Applied with the Unit GO and/or SO Number; and Unit Serial Number. If avail-able, also include the Evaporator Style Number and Serial Number.

Gaskets (1985- 2002)


Evaporator Tubes (Mid 70’s- 2002)

The Evaporator Model Number located on the Evaporator Data Plate defines the tubes used. A Sample current model number is as follows:E2212-1B-2RA. The 7th digit defines the tube type. For older type model numbers contact Daikin Applied.

Length Code Tube Type TubeMaterial Wall Part Number*12’ A 19 Fins/inch: Plain Copper .028 735028334*12’ B 26 Fins/Inch: Turbo Chill Copper .028 735028336 *12’ C 19 Fins/inch: Plain Copper .035 735028339*12’ D 26 Fins/Inch: Turbo Chill Copper .035 735028342*12’ J 19 Fins/inch: Plain CU/NI 90/10 .028 735028394*12’ K 26 Fins/Inch: Turbo Chill CU/NI 90/10 .028 735028338*12’ R 19 Fins/inch: Plain CU/NI 70/30 .049 735028347*12’ S 28 Fins/Inch: Plain Stainless .028 735028348*12’ T 28 Fins/Inch: Turbo Chill Stainless .028 735028357 *12’ U 32 Fins/inch: Plain Titanium .028 735028345 *12’ 2 Turbo B Copper .028 735028370*12’ 3 Turbo B Copper .035 735028389*12’ 7 Turbo BII Copper .028 070181130*12’ 8 Turbo BII Copper .025 070181121*12’ 9 Turbo BII Copper .035 070181131*12’ E Turbo BIII Copper .025 070181194*12’ F Turbo BIII Copper .028 070181195*12’ Q Turbo BIII Copper .035 07323851216’ A 19 Fins/inch: Plain Copper .028 73502831916’ B 26 Fins/Inch: Turbo Chill Copper .028 735028361 16’ C 19 Fins/inch: Plain Copper .035 73502831216’ T 28 Fins/Inch: Turbo Chill Stainless .028 735028360 16’ Z 32 Fins/inch: Turbo Chill Titanium .028 070181154 16’ 2 Turbo B Copper .028 73502837216’ 3 Turbo B Copper .035 73502839316’ 7 Turbo BII Copper .028 07018113516’ 8 Turbo BII Copper .025 07018112516’ 9 Turbo BII Copper .035 07018113616’ E Turbo BIII Copper .025 07018119816’ F Turbo BIII Copper .028 07018119916’ Q Turbo BIII Copper .035 073238514

Tubes- 12’ (1966 to Mid 70’s)

The units built with the “collared shell stack” were built before the Turbo B tubes were invented. The original Evaporator used the same 12’ tubes for years. However, for retrofit purposes the 144” tubes are available in the following styles: PL19- 735028316Turbo B Copper- 070181109

*NOTE: The units built prior to the mid 1970’s had a different style vessel shell stack that affects the tubes used in the 12’ vessels. There have been three shell vessel stacks employed through the years:

1. The original stack had the evaporator stacked directly on top of the condenser, and there was a collar around the condenser tube sheet. For units employing this stack the evaporator tubes are 144”.2. In the mid 70’s the units were redesigned and the Evaporator and Condenser were still stacked one atop the other, but the support collar was removed and the two vessel’s tube sheets were welded directly together. These units tubes were 142 7/8” (the length currently used)3. In the late 80’s the units were redesigned to employ a staggered shell stack. The tube lengths did not change with this redesign.Generally speaking, if a unit was built in 1972 or earlier the tubes in 12’ vessels are 144’. If the unit was built in 1976 or later, the tubes in 12 vessels are 142 7/8”. If the unit was built between 1973-1975 it is best to look at the unit to verify.Also note, the 16’ tubes have never been affected by these redesigns.


Condenser

The Gaskets for Condenser heads are sold in two parts. The gasket itself is the rim that fits between the head and the Condenser’s tube sheet. 1-pass heads simply use the rim. 2-pass and 3-pass heads use the gasket plus a U-channel that is glued to the rim and fits over the baffles that separate the passes. This is a superior seal to the old gaskets that were used prior to 1990. The chart below lists the gasket part numbers and the amount of linear feet of channel must be ordered for the complete set of heads. Each gasket requires 3’ of U-Channel. One-Pass heads use no U-Channel, 2-Pass heads use the U-Channel only on the connection end, 3-Pass heads use U-Channel on both ends. Water Box heads use two gaskets on each end, and the U-Channel requirements are doubled. The U-Channel adhesive is part number 735026386.

Dia. Press. Head Type-Passes Gasket Qty. Channel Qty22” 150 Vict/Flange 1 070304604 2 N/A 022” 150 Water Box 1 070304604 4 N/A 022” 150 Vict/Flange 2 070304604 2 070189802 3’22” 150 Water Box 2 070304604 3 070189802 * 6’22” 250 Victaulic 2 070304614 2 070189801 3’22” 150 Vict/Flange 3 070304604 2 070189802 6’22” 150 Water Box 3 070304604 4 070189802 * 12’26” 150 Vict/Flange 1 070304605 2 N/A 026” 150 Water Box 1 070304605 4 N/A 026” 150 Vict/Flange 2 070304605 2 070189802 3’26” 150 Water Box 2 070304605 3 070189802 * 6’26” 250 Victaulic 2 070304615 2 070189801 3’26” 150 Vict/Flange 3 070304605 2 070189802 6’

Gaskets (Prior to 1985)The condenser nameplate has a “style number” on the dataplate. You can use this style number to identify the gaskets on older units.

Dia. Length Style No. Passes Gasket Qty.22” 12’ 762D255 1, 2 759615006 222” 12’ 762D255 3 759615005 222” 12’ 763D484 All 735082948 222” 12’ 763D496 All 735082948 222” 12’ 763D555 All 735082948 222” 12’ 763D938 All 735082948 226” 12’ 762D309 2 759615008 226” 12’ 762D309 3 759615007 226” 12’ 763D555 All 735082965 226” 12’ 763D496 All 735082965 2

The Condenser Model Number located on the Condenser Data Plate defines the tube count. There have been essentially three generations of Condenser Model Number Types. A Sample model number of each of these three types follows: Original: KB242. This is the model number and the entire number is required to define the tube count.Second: C2212-BBYY-2RA. The first 6 digits define the tube count. Current: C2212-1BYY-2RA. The first 6 digits define the tube count.

Tube Counts

Cond Mdl CountKB208 212KB235 240KB269 276KB272 276KB305 316

Cond Mdl CountC2212-J 212C2212-K 240C2212-L 276C2212-M 316C2612-N 344C2612-P 388C2612-Q 436

Original Second ThirdCond Mdl CountC2212-1 279C2212-2 343C2212-3 365C2212-4 386C2212-5 398C2612-1 444C2612-2 495C2612-3 522C2612-4 546C2612-5 561

Cond Mdl CountC2216-1 279C2216-2 343C2216-3 365C2216-4 386C2216-5 398C2616-1 444C2616-2 495C2616-3 522C2616-4 546C2616-5 561

TEMACond Mdl CountC22**-Q 244C22**-R 304C22**-S 305C22**-T 347C22**-U 363C24**-Q 355C24**-R 374C24**-S 392C24**-T 419C24**-U 437

Cond Mdl CountC26**-Q 431C26**-R 451C26**-S 480C26**-T 500

Gaskets (1985- 2002)

HeadsTo properly identify Condenser Heads, please contact Daikin Applied with the Unit SO and/or GO Number; and Unit Serial Number. If available, also include the Condenser Style Number and Serial Number.

* On units built after 4/98, the Channel for Water Box Gaskets is 073258601.


Condenser Tubes (Mid 70’s- 2002)

*NOTE: The units built prior to the mid 1970’s had a different style vessel shell stack that affects the tubes used in the 12’ vessels. There have been three shell vessel stacks employed through the years:1. The original stack had the evaporator stacked directly on top of the condenser, and there was a collar around the condenser tube sheet. For units employing this stack the Condenser tubes are 144”.2. In the mid 70’s the units were redesigned and the Evaporator and Condenser were still stacked one atop the other, but the support collar was removed and the two vessel’s tube sheets were welded directly together. These units tubes were 142 7/8” (the length currently used)3. In the late 80’s the units were redesigned to employ a staggered shell stack. The tube lengths did not change with this redesign.Generally speaking, if a unit was built in 1972 or earlier the tubes in 12’ vessels are 144’. If the unit was built in 1976 or later, the tubes in 12 vessels are 142 7/8”. If the unit was built between 1973-1975 it is best to look at the unit to verify.Also note, the 16’ tubes have never been affected by these redesigns.

The Condenser Model Number located on the Condenser Data Plate defines the tubes used. A Sample current model number is as follows:C2212-1CYY-2RA. The 7th digit defines the tube type. For older type model numbers contact Daikin Applied.

Length Code Tube Type TubeMaterial Wall Part Number*12’ A 19 Fins/inch: Plain Copper .028 735028334*12’ B 26 Fins/Inch: Turbo Chill Copper .028 735028336 *12’ C 19 Fins/inch: Plain Copper .035 735028339*12’ D 26 Fins/Inch: Turbo Chill Copper .035 735028342*12’ J 19 Fins/inch: Plain CU/NI 90/10 .028 735028394*12’ K 26 Fins/Inch: Turbo Chill CU/NI 90/10 .028 735028338*12’ R 19 Fins/inch: Plain CU/NI 70/30 .049 735028347*12’ S 28 Fins/Inch: Plain Stainless .028 735028348*12’ T 28 Fins/Inch: Turbo Chill Stainless .028 735028357 *12’ U 32 Fins/inch: Plain Titanium .028 735028345 *12’ 1 Turbo C II CU/NI 90/10 .028 070181147*12’ 2 Turbo C Copper .028 735028378*12’ 3 Turbo C Copper .035 735028379*12’ 4 Turbo CII CU/NI 90/10 .035 070181148*12’ 5 Turbo CII Copper .025 070181164*12’ 6 Turbo CII Copper .035 070181165*12’ G Turbo CII (Plain ID) Copper .028 073238501*12’ N Turbo CIII Copper .028 073238526*12’ P Turbo CIII Copper .035 07323853316’ A 19 Fins/inch: Plain Copper .028 73502831916’ B 26 Fins/Inch: Turbo Chill Copper .028 735028361 16’ C 19 Fins/inch: Plain Copper .035 73502831216’ H Turbo CII: Plain Copper .035 070181190 16’ 1 Turbo C II CU/NI 90/10 .028 735028396 16’ 2 Turbo C Copper .028 73502838416’ 3 Turbo C Copper .035 73502838216’ 4 Turbo CII Copper .028 07018115116’ 5 Turbo CII Copper .025 07018116816’ 6 Turbo CII Copper .035 07018116916’ H Turbo CII (Plain ID) Copper .035 07018119016’ N Turbo CIII Copper .028 07323852816’ P Turbo CIII Copper .035 073238535

Tubes- 12’ (1966 to Mid 70’s)

The units built with the “collared shell stack” were built before the Turbo B tubes were invented. The original Condenser used the same 12’ tubes for years. However, for retrofit purposes the 144” tubes are available in the following styles: PL19 - 735028316Turbo C Copper - 070181110


Differential Water Pressure Switch

There are several possible arrangements for the placement of the DWPS. The primary factors are:1. Is the switch installed for the Condenser, Evaporator, or Both?2. The Vessels’ length3. The number of head passes and the nozzle location of the Evaporator and the number of head passes and the nozzle location of the Condenser (see Nomenclature Breakdowns).(use the chart below right to select the correct Group of parts on the next page)

1. 2. 3. ------------ Group #Both 12’ 2L2R -------------1Both 12’ 2L2L -------------1Both 12’ 2L3R -------------1Both 12’ 2R2L -------------1Both 12’ 2R2R ------------1Both 12’ 2L3L -------------1Both 12’ 2R3L -------------1Both 12’ 2R3R ------------1Both 12’ 3L2L -------------1Both 12’ 3L2R -------------1Both 12’ 3L3L -------------1Both 12’ 3L3R -------------1Both 12’ 3R2L -------------1Both 12’ 3R2R ------------1Both 12’ 3R3L -------------1Both 12’ 3R3R ------------1Both 16’ 2L2R -------------5Both 16’ 2L2L -------------2Both 16’ 2L3R -------------2Both 16’ 2R2L -------------4Both 16’ 2R2R ------------3Both 16’ 2L3L -------------2Both 16’ 2R3L -------------3Both 16’ 2R3R ------------3Both 16’ 3L2L -------------2Both 16’ 3L2R -------------1Both 16’ 3L3L -------------3Both 16’ 3L3R -------------3Both 16’ 3R2L -------------2Both 16’ 3R2R ------------3Both 16’ 3R3L -------------3Both 16’ 3R3R ------------3Evap 12’ 2R ----------------6Evap 12’ 2L -----------------6Evap 12’ 3R ----------------6Evap 12’ 3L -----------------6Evap 16’ 2L -----------------7Evap 16’ 2R ----------------8Evap 16’ 3L -----------------8Evap 16’ 3R ----------------8Cond 12’ 2L -----------------9Cond 12’ 2R ----------------9Cond 12’ 3L -----------------10Cond 12’ 3R ----------------10Cond 16’ 2L -----------------11Cond 16’ 2R ----------------10Cond 16’ 3L -----------------10Cond 16’ 3R ----------------10


Differential Water Pressure Switch

Ref # Qty. Description ----------------- Part No.411 1 Cable Ass’y ---------------- 071543664412 1 Cable Ass’y ---------------- 071543663651 2 Pressure Switch ---------- 070180519654 4 Elbow ------------------------ 001124300655 2 T- Ass’y --------------------- 735061406663 Sealant ---------------------- 735026317666 4 Well- Water Nozzle ------ 072867501

Group 1

Ref # Qty. Description --------------- Part No.411 1 Cable Ass’y ---------------- 071543674412 1 Cable Ass’y ---------------- 071543673651 2 Pressure Switch ---------- 070180519654 4 Elbow ------------------------ 001124300655 2 T- Ass’y --------------------- 735061406663 Sealant ---------------------- 735026317666 4 Well- Water Nozzle ------ 072867501

Group 2


Group 3


Group 4


Group 5

Ref # Qty. Description --------------- Part No.412 1 Cable Ass’y ---------------- 071543663651 1 Pressure Switch ---------- 070180519654 2 Elbow ------------------------ 001124300663 Sealant ---------------------- 735026317666 2 Well- Water Nozzle ------ 072867501

Group 6


Group 7


Group 8


Group 9


Group 10


Group 11


Compressor- Revision 0, A, BGear Table

Ref # Qty. Gear Code ---------------- Part No.305 1 AM -------------------------------776123273 AN -------------------------------776123274 AP --------------------------------776123275 AQ -------------------------------776123251 AR -------------------------------776123252 AS -------------------------------776123253 AT --------------------------------776123254 AU -------------------------------776123255 AV --------------------------------776123256 AW -------------------------------776123257 A2 --------------------------------776123258 AY --------------------------------776123259 AZ --------------------------------776123260 BA --------------------------------776123261 BB -------------------------------776123262 BC -------------------------------776123263 BD -------------------------------776123264 BE -------------------------------776123265

Pinions

Ref # Qty. Gear Code ---------------- Part No.310 1 AM -------------------------------759523173 AN -------------------------------759523174 AP --------------------------------759523175 AQ -------------------------------759523151 AR -------------------------------759523152 AS -------------------------------759523153 AT --------------------------------759523154 AU -------------------------------759523155 AV --------------------------------759523156 AW -------------------------------759523157 A2 --------------------------------759523158 AY --------------------------------759523159 AZ --------------------------------759523160 BA --------------------------------759523161 BB -------------------------------759523162 BC -------------------------------759523163 BD -------------------------------759523164 BE -------------------------------759523165

Low Speed


Compressor- Revision 0, A, BInlet Guide Vane Assy

Notes: *In 1978 the Diffuser Block was stan-dardized. Since this time the units have consolidated and use 776123703 regardless of the impeller width.

** Included in Diffuser Block Ass’y.

***The Diffuser Block and Compensation Ring are available in a kit-pn: 735099363

Ref # Qty. Description ----------------------------------------------- Part Number1 1 Inlet Cone Assembly- J Impeller -----------------------------776123302 K Impeller ----------------------------7761233012 1 Compressor Cover ----------------------------------------------7535341043 4 O’Ring --------------------------------------------------------------7350436234 2 O’Ring --------------------------------------------------------------7350436695 1 O’Ring --------------------------------------------------------------7350436686 2 O’Ring --------------------------------------------------------------7350436297 1 Front Scroll --------------------------------------------------------7761234028 1 Rear Scroll ---------------------------------------------------------7761236029 2 Anti Rotation Pins ------------------------------------------------73503805910 1 Diffuser Block Assembly- J Impeller-------------------------776123702* K Impeller ------------------------776123703* 4 Diffuser Block Pins ----------------------------------------------735038040** 2 Hydraulic Levers -------------------------------------------------735235402**11 1 Compensation Ring*** ------------------------------------------735375802 12 1 Spirolox Ring ------------------------------------------------------73504981813 1 Seal Ring ----------------------------------------------------------73523570214 1 Wheel Eye Seal --------------------------------------------------73523310115 7 Inlet Guide Vane Assy (includes Brass Vane, Pin, Bearing) -------------73543080216 1 Piston ---------------------------------------------------------------75952700217 1 Vent Orifice w/Elbow --------------------------------------------735961101NS 1 Piston Stop --------------------------------------------------------735099755NS 2 Locating Pins (alignment) for Inlet Cone -------------------735038036 Lever Kit- Diffuser Block ---------------------------------------735099769 O’Ring Kit- Inlet Guide Vane ----------------------------------735099040 Complete Inlet Guide Vane Assembly ----------------------776125303 Pin Kit for Inlet Guide Vane Assembly ----------------------735099402

17


Compressor- Revision 0, A, BHigh Speed Assy

Ref # Qty. Description ----------------------------------------------- Part Number1 1 High Speed Shaft ------------------------------------------------070935701**Note: The High Speed Shaft was changed in 1988 from a spiral mount to a taper mount (se-rial no. 5TH01038-00). If a unit was built prior to this date,and the high speed shaft requires replacement then the impeller, impeller bolt, and lock washer must be changed as well.2 1 Pinion Gear --------------------------------------------------------See Gear Table 3 1 Rear Pinion Bearing ---------------------------------------------7353751014 1 O’Ring --------------------------------------------------------------7350436395 1 O’Ring --------------------------------------------------------------7350436146 4 Cap Screw ---------------------------------------------------------7350364787 2 O’Ring --------------------------------------------------------------7350436408 1 O’Ring --------------------------------------------------------------7350436379 1 Housing ------------------------------------------------------------75964900210 1 Spirol Pin -----------------------------------------------------------73503803111 1 Thrust Pump Seal -----------------------------------------------73543110112 1 Thrust Pump ------------------------------------------------------74416050113 1 Spirolox Ring ------------------------------------------------------73504981714 1 Rear High Speed Enclosure ----------------------------------73509902915 1 Thrust Plate -------------------------------------------------------74414730116 2 Spirol Pin -----------------------------------------------------------73503803117 1 Seal Retainer -----------------------------------------------------73523490118 1 Seal Stop ----------------------------------------------------------73523500119 1 High Speed Shaft Bearing -------------------------------------73537700120 1 Front Pinion Bearing --------------------------------------------73537610121 2 Spirol Pin -----------------------------------------------------------73503802322 1 Snap Ring ---------------------------------------------------------73504981623 2 O’Ring --------------------------------------------------------------73504363524 1 Front High Speed Enclosure ----------------------------------74402510225 1 Snap Ring ---------------------------------------------------------73504981626 1 High Speed Shaft Seal -----------------------------------------735234802** **Note: This part number includes 2 seals27 1 Spirolox Ring ------------------------------------------------------735049811 O’Ring Kit- High Speed Assembly ---------------------------735099030 Front High Speed Assembly ----------------------------------735099037

Rear High Speed Ass’yFront High Speed Ass’y


Compressor- Revision 0, A, BMist Eliminator / Spindown Assy

Ref # Qty. Description ----------------------------------------------- Part Number1 1 Discharge Flange O’Ring- (Units built since 1987) ------7350736361 1 Victaulic Coupling- 6” (Units built before 1987) ----------070193905 Victaulic Coupling Gasket -------------------------------------0701940052 4 Bolt ------------------------------------------------------------------7350365123 2 Lock Ring ----------------------------------------------------------7595275014 1 Filter Cover --------------------------------------------------------7440243025 1 Spring- Oil Filter -------------------------------------------------7350369186 6 Bolt ------------------------------------------------------------------7350173207 1 Gasket --------------------------------------------------------------0701990098 1 Oil Filter ------------------------------------------------------------7350069049 1 Oil Spill Valve -----------------------------------------------------73503992910 1 Check Valve- Oil Filter ------------------------------------------73504033511 3 O’Ring --------------------------------------------------------------73504363512 1 Spindown Piston -------------------------------------------------74402480213 1 Spring- Spindown Piston ---------------------------------------73503692414 1 Gasket --------------------------------------------------------------07019900915 6 Bolt ------------------------------------------------------------------73501732016 1 Filter Cover --------------------------------------------------------74402430217 1 Fitting ---------------------------------------------------------------735761402 1 O’Ring --------------------------------------------------------------73507364018 1 O’Ring --------------------------------------------------------------735073639


Compressor- Revision 0, A, BGear Train Assembly


Compressor- Revision 0, A, BGear Train Assembly

Ref # Qty. Description --------------------------------- Part No.1 1 Victaulic Coupling- Suction 8” ---------- 070193906 1 Victaulic Gasket- Suction 8” ------------- 0701940062 1 Impeller 079J -------------------------------------- 071612301* 079K -------------------------------------- 071612401*3 076J -------------------------------------- 071612302* 076K -------------------------------------- 071612402*4 2 Bolt --------------------------------------------- 7350365115 1 O’Ring ----------------------------------------- 7350436396 1 Cover- High Speed ------------------------ 7764892027 1 O’Ring ----------------------------------------- 7350436148 1 Gasket Seal ---------------------------------- 0722208019 1 Gasket----------------------------------------- 07019901110 2 Bolt --------------------------------------------- 73503412611 2 Terminal --------------------------------------- 73523440112 6 Motor Terminal: Low Voltage ------------ 074608102 Motor Terminal: Medium Voltage ------- 074612002 3 Motor Terminal: High Voltage------------ 074614001 High Voltage Terminal Insulation Kit --- 77512360113 1 Motor Cover ------------------- See Motor End Cover14 1 Motor Cover O’Ring- 440 Frame ------ 735043633 Motor Cover O’Ring- 360 Frame ------- 73504363815 3 Oval Cover Ring ---------------------------- 74414300216-23 -------------------------------------See Motor End Cover24 2 Retaining Ring- L.S. Bearing ------------ 73543250125 1 Low Speed Shaft Slip Fit (Original) ---------------------------- 776123501 Shrink Fit- Motor Style Number: 599C107, 0730964 (B bore) --------- 759784305** 704826CG, 0717851 (D bore) ------ 759784304** 597C145 ---------------------------------- 759784303** 535F310, 535F314 -------------------- 759784302**26 1 Low Speed Shaft Seal- before 1977 -- 735233501 Low Speed Shaft Seal- 1977 & later -- 73523431327 2 O’Ring ----------------------------------------- 73504362628 1 Low Speed Shaft Seal Cover ----------- 759911301***29 4 Pin ---------------------------------------------- 73503803930 1 Bearing- L.S. Motor End ------------------ 75972560231 4 O’Ring ----------------------------------------- 73504365032 1 Gear and Bearing Housing -------------- 77612380233 1 Shut-Off Valve ------------------------------- 73503994734 1 Bushing --------------------------------------- 73503146235 1 Bearing- L.S. Compressor End --------- 75972500236 4 Pin ---------------------------------------------- 73503803937 1 Spacer- Gear -------------------------------- 73537600138 1 Gear Locking Plate ------------------------ 74402210139 1 Thrust------------------------------------------ 73537590140 2 Bolt --------------------------------------------- 73503493541 1 O’Ring ----------------------------------------- 73504363842 1 O’Ring/Plug ---------------------------------- 73501710143 1 Impeller Sleeve ----------------------------- 73523620144 1 Impeller Washer- Spiral Impeller ------- 735036102* 2 Impeller Washer- Taper Impeller ------- 070824801*45 1 Impeller Bolt- Spiral Impeller ------------ 735036515* 1 Impeller Bolt- Taper Impeller------------- 735036518*46 1 Strainer---------------------------------------- 735039304N/S 1 Surgeguard Probe ------------------------- 735971607 O’Ring Kit- Gear Train/Motor Hsg. ----- 735099353 Spirol Pin Kit --------------------------------- 735099402

*Note: The Impeller was changed in 1988 from a spiral mount to a taper mount (serial no. 5TH01038-00). If a unit was built prior to this date, and the impeller is re-quired, then the taper mount retrofit must be performed, and the high speed shaft, impeller bolt, and lock washer must be changed as well.

** Note: See “Compressor- Rev 0,A,B: Motor Re-placement & Retrofit” page for Low Speed Shaft replacement information.***This cover is used on units built after 1977. If replacement is required on an older unit, a new low speed shaft seal pn: 735234313 must also be ordered.


Compressor- Revision 0, A, BMotor Housing Parts, Terminal Boxes

860860

679 691


Compressor- Revision 0, A, BMotor Housing Parts, Terminal Boxes-

Flat Motor End Covers Only (Current Compressor)

Common Parts- Flat CoverRef # Qty. Description ------------------Part No.643 1 Gasket -------------------------070199011650 2 O’Ring --------------------------735073634675 2 Sight Glass- End Cover ---015997816676 16 Screw --------------------------735033435677 16 Washer-------------------------048164812680 3 Cable Tie ----------------------001358000685 2 Screw* ------------------------735017345686 1 Blank-Off Flange* -----------735055221815 1 Dataplate ----------------------071583501816 4 Rivets --------------------------735034707859 7.54 ft. Neoprene Gasket -----------070199201862 1 Label- Warning---------------072922801863 Adhesive ----------------------000986000864 1.5 sq.ft. Insulation ----------------------047662050* Service Tool

The Motor style number can be found on the Compressor Data Plate. The following style numbers are 360 Frame: 0717851**, 704826CG**.360 Motors were introduced in the mid-80’s, after the Flat Cover was use.

Ref # Qty. Description ---------------------------- Part No.620 1 Motor Housing -------------------------753551001621 1 Motor End Cover ----------------------070677801631 6 Terminal- LV ----------------------------735665501632 6 Screw ------------------------------------735033233633 6 Nut ----------------------------------------040499906634 12 Washer ----------------------------------040500316635 6 Lock Washer ---------------------------048164812641 1 O’Ring- Motor End Cover -----------735043638644 1 O’Ring -----------------------------------735073635673 4 Screw ------------------------------------735036445679 2 Guardistor Terminal (until 7/98) -----070260801 2 Guardistor Terminal (7/98 & later) --070260802854 1 Terminal Box ---------------------------070533202855 5 Screw (after 3/95) ---------------------046093807 Screw (before 3/95) ------------------735032780856 1 Terminal Box (after 1/90) ------------070533301 Terminal Box (before 1/90) ---------776190301860 1 Label: LV --------------------------------735982101868 12 Screw ------------------------------------735032843911 2 Screw ------------------------------------735017345

Units With 360 Frame Motors

Ref # Qty.-L.V. Description ------------------------------------ PN- L.V. 620 1 Motor Housing Flat End Cover ---------------------- 765038906 Oval End Cover --------------------- 621 1 Motor End Cover (Flat Shown) ------------ (see next page) 631 6 Terminal- LV ------------------------------------ 735665501 632 6 Screw --------------------------------------------- 735033233 633 6 Nut ------------------------------------------------ 040499906 634 12 Washer ------------------------------------------- 040500316 635 6 Lock Washer ------------------------------------ 048164812 N/S Pipe Plug ---------------------------------------- Not Used 641 1 O’Ring- Motor End Cover ------------------- 735043633 644 1 O’Ring -------------------------------------------- 735073635 679 2 Guardistor Terminal --------------------------- 735234401 691 Pipe Plug ---------------------------------------- Not Used 850 1 Cover- Electrical Box (after 6/94) --------- 000127300 Cover- Electrical Box (before 6/94) ------- 735027205 851 1 Electrical Box (after 10/94) ------------------ 020329100 Electrical Box (before10/94) ---------------- 020766100 852 2 Screw --------------------------------------------- 000011400 854 1 Terminal Box ------------------------------------ 744147102 855 5 Screw (after 3/95) ----------------------------- 046093807 Screw (before 3/95) --------------------------- 735032780 856 1 Terminal Box (after 1/90) -------------------- 071633101 Terminal Box (before 1/90) ------------------ 776190301 857 1 Inner Cover ------------------------------------- 735432701 858 2 Screw --------------------------------------------- 735032742 860 1 Label: LV ----------------------------------------- 735982101 868 9 Screw --------------------------------------------- 735032843 911 2 Screw --------------------------------------------- 735017345N/S=Not Shown

Units With 440 Frame MotorsThe Motor style number can be found on the Compressor Data Plate. The following style numbers are 440 Frame: 0730964**, 599C107G** , 597C145G**, 535F310G**, 535F314G**.


Compressor- Revision 0, A, BMotor End Cover- 440 Frame Motors

Ref # Qty. Description Part No.13.......1 ..... Motor Cover- Oval (Before 1978) ........... 776124902 1 ..... Motor Cover- Flat (Since 1978) .............. 74440620117.......1 ..... Sight Glass Assembly- Oval Cover ......... 73509901318.......1 ..... Sight Glass- Flat Cover........................... 07094340119.......16 ... Bolts ........................................................ 73503343520.......3 ..... Bolts ........................................................ 73501734521.......3 ..... Plate........................................................ 73523290122.......16 ... Bolts ........................................................ 73503645023.......2 ..... Bolts ........................................................ 735017347


There are a few key points to remember when motor replacement is required:1. The stator (motor winding) is shrunk fit into the motor housing.2. The rotor and Low Speed Shaft are assembled with a shrink fit.

Motor Components Replacement Procedure for:Units with 599C107, 0730964, 0717851 or 704826CG style motors The motor style number is ALWAYS printed on the compressor data plate.Note: The Stator and Rotor must be ordered as separate parts. It is crucial to note that the replacement of either of these parts involves a shrink fit. The Stator is shrunk fit into the Motor Housing and must be installed by a local motor shop or a Daikin Applied Authorized Repair Facility. The Rotor is ordered separately (along with a Low Speed Shaft and Low Speed Seal) and the assembly must be performed by a Daikin Applied Authorized Repair Facility. Contact your Parts Distributor or Daikin Applied for instructions on coordinating either of these procedures; additional labor charges apply for both procedures.

If only the Stator needs to be replaced, in most cases you may use the existing Rotor and Shaft assembly. There are two scenarios:First, if there is a local motor shop capable of removing the old Stator and shrinking the new one into the existing Housing, order the following:1. The new Stator 2. The appropriate Motor End Cover O'Ring/Gasket3. A new Low Speed Seal 4. Gear Train O'Ring Kit 5. Diode (installed in control box)6. Guardistor Terminals7. Motor Terminals8. Locating/Locking Dowel9. PlugSecond, if you are unable to have the new Stator installed, you still need to order the parts listed above. Upon placing the order, contact Daikin Applied for appropriate labor charges and instructions for sending the Motor Housing to a Daikin Ap-plied Authorized Repair Facility to have the new Stator installed.

If the Rotor needs replacement, you must also order the following parts:1. A new Low Speed Shaft (for 597C934 style motors you can order a shaft & rotor assembly).2. A new Low Speed Seal If the Low Speed Shaft needs replacement, you must also order the following parts:1. A new Rotor (for 597C934 style motors you can order a shaft & rotor assembly).2. A new Low Speed SealThe Shaft and Rotor must be shrunk fit together and the assembly must be performed by a Daikin Applied Authorized Repair Facility. Contact your Parts Distributor or Daikin Applied for instructions on coordinating this procedure. Additional labor charges will apply.

Units with 535F314, 535F310, or 597C145 style motors The motor style number is ALWAYS printed on the compressor data plate.For units built in the late 60's and early 70's using the original 535F314, 535F310, or 597C145 style motors a complete new motor must be ordered whether the stator or the rotor require replacement (you cannot mix or match old style rotors or stators).

To select the proper replacement motor contact Daikin Applied. They will provide the new part number as well as the RLA, LRA, KW and other specs that will help you assess whether the starter is properly sized for the new motor (it is quite rare that the new motor is not compatible with the unit's original starter panel).In addition to the new motor, the following parts must be ordered to handle the retrofit:1. Diode 7350034042. Low Speed Shaft Seal 7352343133. Low Speed Shaft 7597843044. Low Speed Thrust Cover 759911301Contact Daikin Applied for instructions and labor charges.

IMPORTANT: Please read all mandatory notes on Parts.DaikinApplied.com carefully.

Compressor- Revision 0, A, BMotor Replacement and Retrofit


Compressor- Revision 0, A, B440 Frame Motors

In 1994 the part numbers for the 440 frame motors changed. However, the motors are the same and are directly interchangeable. The motor part (style) number is printed on the compressor data plate. Always use the data plate as a guide for Motor part number identification.

Cyc. Volts Nom. HP -- Old Motor Style New Motor PN Stator PN Rotor PN60 380 540 ---- 599C107G32 073096432 759910744 073096676 60 200/208 540 ---- 599C107G34 073096434 759910746 073096676 50 380/400/415 460 ---- 599C107G35 073096435 759910747 073096676 60 440/460/480 540 ---- 599C107G35 073096435 759910747 073096676 60 575 540 ---- 599C107G36 073096436 759910748 073096676 50 380/400/415 510 ---- 599C107G40 073096440 759910752 073096677 60 440/460/480 590 ---- 599C107G40 073096440 759910752 073096677 60 200/208 260 ---- 599C107G61 073096461 759910711 073096672 50 380/400/415 210 ---- 599C107G63 073096463 759910713 073096672 60 440/460/480 260 ---- 599C107G63 073096463 759910713 073096672 50 380/400/415 260 ---- 599C107G70 073096470 759910720 073096673 60 440/460/480 300 ---- 599C107G70 073096470 759910720 073096673 60 575 300 ---- 599C107G71 073096471 759910721 073096673 50 346 320 ---- 599C107G73 073096473 759910723 073096674 60 380 360 ---- 599C107G73 073096473 759910723 073096674 50 440 320 ---- 599C107G74 073096474 759910724 073096674 60 200/208 360 ---- 599C107G75 073096475 759910725 073096674 60 220/230/240 360 ---- 599C107G76 073096476 759910726 073096674 50 380/400/415 320 ---- 599C107G77 073096477 759910727 073096674 60 440/460/480 360 ---- 599C107G77 073096477 759910727 073096674 60 575 360 ---- 599C107G78 073096478 759910728 073096674 60 380 390 ---- 599C107G80 073096480 759910730 073096675 60 208 390 ---- 599C107G82 073096482 759910732 073096675 50 380/400/415 360 ---- 599C107G84 073096484 759910734 073096675 60 440/460/480 390 ---- 599C107G84 073096484 759910734 073096675 60 575 390 ---- 599C107G85 073096485 759910735 073096675 50 346 390 ---- 599C107G87 073096487 759910737 073096676 60 380 440 ---- 599C107G87 073096487 759910737 073096676 50 380/400/415 390 ---- 599C107G91 073096491 759910741 073096676 60 440/460/480 440 ---- 599C107G91 073096491 759910741 073096676 60 575 440 ---- 599C107G92 073096492 759910742 073096676

NOTE: See "Compressor- Rev 0,A,B: Motor Replacement and Retrofit" page for information on replacing the Stator, Rotor and Shaft.


Compressor- Revision 0, A, B360 Frame Motors

Current Motors (Since 1994)Cyc. Volts Nom. HP -- Motor PN Stator PN Rotor PN60 200/208 230 ------- 071785161 071785211 071785352 50 380/400/415 180 ------- 071785163 071785213 071785352 60 440/460/480 230 ------- 071785163 071785213 071785352 60 575 230 ------- 071785164 071785214 071785352 50 346 230 ------- 071785166 071785216 071785353 60 380 290 ------- 071785166 071785216 071785353 60 200/208 290 ------- 071785168 071785218 071785353 60 220/230/240 290 ------- 071785169 071785219 071785353 50 380/400/415 230 ------- 071785170 071785220 071785353 60 440/460/480 290 ------- 071785170 071785220 071785353 60 575 290 ------- 071785171 071785221 071785353 50 440 290 ------- 071785174 071785274 071785354 60 200/208 350 ------- 071785175 071785275 071785354 60 220/230/240 350 ------- 071785176 071785276 071785354 50 380/400/415 290 ------- 071785177 071785277 071785354 60 575 350 ------- 071785178 071785278 071785354 50 220 350 ------- 071785179 071785279 071785355 50 346 350 ------- 071785180 071785280 071785355 60 380 400 ------- 071785180 071785280 071785355 50 440 350 ------- 071785181 071785281 071785355 60 208/200 400 ------- 071785182 071785282 071785355 60 220/230/240 400 ------- 071785183 071785283 071785355 50 380/400/415 350 ------- 071785184 071785284 071785355 60 440/460/480 400 ------- 071785184 071785284 071785355 60 575 400 ------- 071785185 071785285 071785355

Old Motors (Prior 1994)Cyc. Volts Nom. HP Motor PN50 220 160 704826CG51 50 346 160 704826CG52 60 380 180 704826CG52 50 440 160 704826CG53 60 200/208 180 704826CG54 60 220/230/240 180 704826CG55 50 380/400/415 160 704826CG56 60 440/460/480 180 704826CG56 60 575 180 704826CG57 50 220 180 704826CG58 50 346 180 704826CG59 60 380 230 704826CG59 50 440 180 704826CG60

NOTE: See "Compressor- Rev 0,A,B: Motor Replacement and Retrofit" page for information on replacing the Stator, Rotor and Shaft.


Compressor- Revision CInlet Assembly

Ref # Qty. Description Part Number120 1 Inlet Cone Size J ------------------------------776123302 Size K -----------------------------776123301121 1 Piston ----------------------------------759527002122 1 Impeller Seal ------------------------735233101123 1 Retainer Ring ------------------------735235702124 1 Ring ------------------------------------735049818126 7 Vane* ----------------------------------776123103127 7 Bearing- Vane* ----------------------735017205128 7 Washer- Vane* ----------------------735043456 7 IGV Assy- Includes (*) parts -----735430802171 1 Volute ----------------------------------074574301172 1 Scroll- Outer -------------------------776123402173 1 Scroll- Inner --------------------------776123602175 4 Screw ----------------------------------735036478176 16 Screw ----------------------------------735017347177 2 Screw ----------------------------------735017344178 18 Washer --------------------------------040500308179 1 Seal Washer -------------------------074606602187 1 Adapter Plate ------------------------074574202202 4 O’Ring ---------------------------------735043623 1

203 2 O’Ring ---------------------------------735043629 1

204 1 O’Ring ---------------------------------735043668 1

205 2 O’Ring ---------------------------------735043669 1

207 1 O’Ring ---------------------------------735043638 1

226 4 Screw ----------------------------------735036478230 1 Diffuser Assy ------------------------776123703 232 1 Adjusting Ring -----------------------735375802

179

178

230

207187

173

175

178176

177179

232

175 202

172

203

205

123

120

120

124122

120

121

204

127

128

126

120

205

226

171202

1 Included in Front End O’Ring Kit p/n 300049227.


Ref # Qty. Description Part Number310 1 Pinion Gear -----------------(see gear table)355 1 O’Ring ---------------------------------735073642 1

360 1 O’Ring ---------------------------------735073607 1

363 2 O’Ring ---------------------------------735073657 1

369 2 O’Ring ---------------------------------735043640 1

413 1 High Speed Thrust 15” Motors -----------------------070776901 20” Motors -----------------------070704401414 1 Thrust Plate 15” Motors -----------------------350093501 20” Motors -----------------------070691101415 1 Thrust Pump -------------------------744160501416 1 Thrust Cover -------------------------074763401418 1 Expansion Disc ---------------------072288201421 3 Pin --------------------------------------735038031425 1 Shaft- High Speed -----------------070665701426 1 Housing- High Speed Bearing --070691201427 4 Screw ----------------------------------735017316429 4 Screw ----------------------------------735017317437 1 Gear Housing -----------------------070551401438 1 Bearing- Rear High Speed -------070703501466 5 Pipe Plug -----------------------------049760902

Compressor- Revision CHigh Speed Assembly

421

369

363

413

415

414

416369

429

421

438 418

421

360

466

437

466310

425

355427

426

1 Included in High Speed Assembly O’Ring Kit p/n 300049229.


Compressor- Revision CGear TrainDiagrams

807

323

433

474

324

374

601

622

809

325

375

452

434

435

450

371

449

321 368

371

362

428

432 450

427174

450 361 100

228 227

374421

436

493

494

364

492369

305

495

488

491420

427

451

406

496


Compressor- Revision CGear Train

Components

Ref # Qty. Description Part Number100 1 Impeller- 076 (7.6” Diameter) Size J ----------------------------------071612302 Size K ----------------------------------071612402 1 Impeller- 079 (7.9” Diameter) Size J ----------------------------------071612301 Size K ----------------------------------071612401174 1 Rear Diffuser -----------------------------073165801227 1 Bolt- Impeller -----------------------------735036518228 2 Washer- impeller ------------------------735043463305 1 Low Speed Gear ------------------------ (see gear table)321 1 Bearing Housing 15” Motors ----------------------------070551003 20” Motors ----------------------------070643302323 1 Seal- Low Speed Shaft ----------------735234313324 8 Screw- Shaft Seal Cover --------------735017314325 1 Cover- Low Speed Shaft Seal -------759911301361 1 O’Ring- Rear Diffuser ------------------070194952 1

362 1 O’Ring- Spring ---------------------------735043635 2

364 1 O’Ring- Thrust Cover ------------------735073658 2

368 4 O’Ring- High Speed Assy -------------735043673 3

369 1 O’Ring- Thrust Bearing ----------------735043640 2

371 2 Gasket- Oil Filter ------------------------070199009 2

374 2 O’Ring- Bearing -------------------------735043650 2

375 1 Gasket- Bearing -------------------------071294601 2

406 1 Pipe Plug ----------------------------------049760903420 2 Pin ------------------------------------------735038023421 2 Pin ------------------------------------------735038031427 6 Screw --------------------------------------735017316428 1 Sping- Oil Filter --------------------------735036924432 1 Cover- Oil Filter -------------------------744024302433 1 Piston --------------------------------------744024802434 4 Screw --------------------------------------735034928435 1 Bearing- Low Speed, Motor End ----070477701436 1 Bearing- Low Speed, Gear End -----070477601449 1 Spring --------------------------------------735036918450 16 Screw- Filter Cover ---------------------735017320451 1 Oil Filter -----------------------------------735006904452 1 Check Valve- Oil Filter -----------------735040335474 5 Pipe Plug ----------------------------------049760902488 6 Screw- Gear Lock Plate ---------------735017347491 1 Lee Plug -----------------------------------735078306492 1 Spacer -------------------------------------070278401493 1 Thrust Plate- Low Speed -------------070282201494 1 Thrust- Low Speed ---------------------070475303495 1 Plate- Gear Lock ------------------------744022101496 1 Thrust Cover -----------------------------070513801601 1 Stator -------------------------------------- (see motor table)622 1 Rotor & Shaft Assy --------------------- (see motor table)807 3 Motor Weight- Brass -------------------070224601809 2 Motor Weight- Brass -------------------070224603N/S 2 Crankcase Heater ----------------------735041248

1 Included in Front End O’Ring Kit p/n 300049227.2 Included in Gear Housing O’Ring Kit p/n 300049228.3 Included in High Speed Assembly O’Ring Kit p/n 300049229.


Ref # Qty. Description Part Number601 1 Motor ----------------------------------(see motor table)620 1 Motor Housing ----------------------074891702621 1 Motor End Cover -------------------070677801631 6 Motor Terminal ----------------------074608102641 1 Motor End Cover O’Ring ---------735043638644 1 O’Ring- 4 Pin Terminal ------------735073635 1

650 2 O’Ring- Sight Glass ----------------735073634 1

673 4 Screw- 4 Pin Terminal -------------735036445675 2 Sight Glass- Motor End Cover --015997816676 16 Screw- End Cover ------------------735033435677 16 Lockwasher- End Cover ----------048164812 679 1 4 Pin Terminal -----------------------070260802682 1 Dowel ----------------------------------735068004683 1 Plug/O’Ring --------------------------735017101

Compressor- Revision CMotor Housing, Terminals- 15” Motors

601

620

682

641621

673

683

631

679

677

676

644

650

675

1 Included in 15" Motor Housing O’Ring Kit p/n 300049230.


Ref # Qty. Description Part Number536 2 Shrink Tube (High Voltage) ------074609801538 1 Bus Bar (High Voltage) -----------074608301540 3 Plug/O’Ring (Medium Voltage)--735017114601 1 Motor ----------------------------------(see motor table)620 1 Motor Housing ----------------------070643402621 1 Motor End Cover -------------------074542101631 Motor Terminals 6 Low Voltage Motors -----------074608102 3 Medium Voltage Motors ------074612002 6 High Voltage Motors -----------074614001632 6 Screw- LV Terminal ----------------735033233633 6 Hex Nut- LV Terminal --------------040499906634 12 Plain Washer- LV Terminal -------040500316635 6 Lock Washer ------------------------048164812641 1 O’Ring- End Cover -----------------070194954 1

644 1 O’Ring- Electrical Box -------------735073635 1

650 2 O’Ring- Sight Glass ----------------735073634 1

673 8 Screw- Box and Terminal ---------735036445675 2 Sight Glass- End Cover -----------015997816 676 36 Screw- End Cover ------------------735033834677 36 Lockwasher --------------------------048164812679 1 3 Pin Terminal -----------------------070260801682 1 Dowel ----------------------------------735068004683 1 Plug/O’Ring --------------------------735017101851 1 Electrical Box ------------------------070688301

Compressor- Revision CMotor Housing, Terminals- 20” Motors

540

633631

635

634

644

851

644

679

673851

679

632

631

682

673 683

620 601

631

650 621

675

676677

641

536

538

Medium Volt-age

(601-5000V)

High Voltage(5001- 6600V)

Low Voltage(0- 600V)

1 Included in 20" Motor Housing O’Ring Kit p/n 300049231.


Compressor- Revision CFinal Assembly and Blank Offs

Diagrams

365801

801

367

15” Motors911

465 801901

220

465466689

476

461 422

689

453

220

912643

453689

372

502 908

646

465220

689

235

233

902

206

651687

465

802

367

803365

801

689

465

801 901206

465

466689

476

20” Motors

461

422

689453

220

687

643

453372908

502646

220

465220

689235

233

902

802


Ref # Qty. Description Part Number206 1 O’Ring- Blank Off -----------------------735073636220 6 Connector ---------------------------------735043930233 1 Victaulic Coupling -----------------------070193906 Coupling Gasket ------------------------070194006235 1 Union ---------------------------------------735044231365 1 O’Ring- Motor/Gear Housing 15” Motor -----------------------------735043626 2

20” Motor -----------------------------735073648 3

367 1 O’Ring- Gear Housing/IGV -----------735073648 1

372 2 O’Ring- Flange --------------------------735073629422 1 Bushing ------------------------------------735031462453 2 Fitting --------------------------------------735043934461 1 Valve- Shut Off --------------------------735039947465 3 Cap Fitting --------------------------------001106100466 5 Pipe Plug ----------------------------------049760902476 1 Valve- Shut Off --------------------------735039929502 4 Screw- Blockoff --------------------------735033847 643 1 Gasket- 15” Motor ----------------------070199011 Orifice Assy- 20” Motor ----------------074601902 Orifice Body --------------------------074601912 Orifice ----------------------------------074601922646 1 Plug ----------------------------------------735017111651 1 O’Ring- 15” Motor -----------------------735073639 2

687 1 Brass Union 15” Motor -----------------------------735044229 20” Motor -----------------------------735043934689 2 Screw- 15” Motor -----------------------735017345 2 Flare Cap- 20” Motor -------------------073243901801 60 Screw- 15” Motor -----------------------735017347 24 Screw- 20” Motor -----------------------735017347802 1 Drain Line Assy --------------------------074615601803 24 Screw- 20” Motor -----------------------735017376 901 1 Blind Flange (tool) ----------------------070395401902 1 Victaulic Cap- 8” (tool) -----------------735055223908 1 Block Off (tool) ---------------------------070220401911 2 Screw- 15” Motor -----------------------735017345912 1 Flange- 15” Motor (tool) ---------------735055221

Compressor- Revision CFinal Assembly and Blank Offs

Components

2 Included in Gear Housing O’Ring Kit p/n 300049228.3 Included in 15" Motor Housing O’Ring Kit p/n 300049230.1 Included in 20" Motor Housing O’Ring Kit p/n 300049231.


Ref # Qty. Description Part Number850 1 Electrical Cover ---------------------000127300854 1 Shroud 15” Motor -------------------------074746801 20” Motor -------------------------074556001855 Screw 6 15” Motor -------------------------046093807 8 20” Motor -------------------------040499038856 1 Cover- Terminal Box ---------------073169201859 8 ft. Neoprene Gasket ------------------070199201868 Screw 4 15” Motor --------------------------735032856 6 20” Motor --------------------------735032856

Compressor- Revision CTerminal Box

856

859

868

850

855

854


There are a few key points to remember when motor replacement is required:1. The Stator (motor winding) is shrunk fit into the motor housing.2. The Rotor and Low Speed Shaft are assembled with a shrink fit.

Motor Components Replacement Procedure:The Motor Style Number is ALWAYS printed on the Compressor data plate.

Note: The Stator and Rotor must be ordered as separate parts. It is crucial to note that the replacement of either of these parts involves a shrink fit. The Stator is shrunk fit into the Motor Housing and must be installed by a local motor shop or a Daikin Applied Authorized Repair Facility. The Rotor is ordered sepa-rately (along with a Low Speed Shaft and Low Speed Seal) and the assembly must be performed by a Daikin Applied Authorized Repair Facility. Contact your Parts Distributor or Daikin Applied for instructions on coordinating either of these procedures; additional labor charges apply for both procedures.

If only the Stator needs to be replaced, in most cases you may use the existing Rotor and Shaft as-sembly. There are two scenarios:

First, if there is a local motor shop capable of removing the old Stator and shrinking the new one into the existing Housing, order the following:1. The new Stator 2. The appropriate Motor End Cover O'Ring/Gasket3. A new Low Speed Seal 4. Gear Train O'Ring Kit 5. Diode (installed in control box)6. Guardistor Terminals7. Motor Terminals8. Locating/Locking Dowel9. Plug

Second, if you are unable to have the new Stator installed, you still need to order the parts listed above. Upon placing the order, contact Daikin Applied for appropriate labor charges and instructions for sending the Motor Housing to a Daikin Applied Authorized Repair Facility to have the new Stator installed.

If the Rotor needs replacement, you must also order the following parts:1. A new Low Speed Shaft 2. A new Low Speed SealIf the Low Speed Shaft needs replacement, you must also order the following parts:1. A new Rotor2. A new Low Speed SealThe Shaft and Rotor must be shrunk fit together and the assembly must be performed by a Daikin Applied Authorized Repair Facility. Contact your Parts Distributor or Daikin Applied for instructions on coordinating this procedure. Additional labor charges will apply.

IMPORTANT: Please read all mandatory notes on Parts.DaikinApplied.com carefully.

Compressor- Revision CMotor Replacment and Retrofit


Compressor- Revision C15” Motor- Low Voltage

Cyc. Volts Nom. HP Motor PN Stator PN Rotor& Shaft PN50......... 220 ........................................... 154 ............................074745751 .........074745801 ............ 07485575150/60.... 346/380 .................................154/185 ........................074745752 .........074745802 ............ 07485575150......... 440 ........................................... 154 ............................074745753 .........074745803 ............ 07485575160......... 200/208 .................................... 185 ............................074745754 .........074745804 ............ 07485575160......... 220/230/240 ............................. 185 ............................074745755 .........074745805 ............ 07485575150/60.... 380/400/415/440/460/480 .....154/185 ........................074745756 .........074745806 ............ 07485575160......... 575 ........................................... 185 ............................074745757 .........074745807 ............ 07485575150......... 220 ........................................... 192 ............................074745758 .........074745808 ............ 07485575250/60.... 346/380 .................................192/230 ........................074745759 .........074745809 ............ 07485575250......... 440 ........................................... 192 ............................074745760 .........074745810 ............ 07485575260......... 200/208 .................................... 230 ............................074745761 .........074745811 ............ 07485575260......... 220/230/240 ............................. 230 ............................074745762 .........074745812 ............ 07485575250/60.... 380/400/415/440/460/480 .....192/230 ........................074745763 .........074745813 ............ 07485575260......... 575 ........................................... 185 ............................074745764 .........074745814 ............ 07485575250......... 220 ........................................... 242 ............................074745765 .........074745815 ............ 07485575350/60.... 346/380 .................................242/290 ........................074745766 .........074745816 ............ 07485575350......... 440 ........................................... 242 ............................074745767 .........074745817 ............ 07485575360......... 200/208 .................................... 290 ............................074745768 .........074745818 ............ 07485575360......... 220/230/240 ............................. 290 ............................074745769 .........074745819 ............ 07485575350/60.... 380/400/415/440/460/480 .....242/290 ........................074745770 .........074745820 ............ 07485575360......... 575 ........................................... 290 ............................074745771 .........074745821 ............ 07485575350......... 220 ........................................... 292 ............................074745772 .........074745872 ............ 07485575450/60.... 346/380 .................................292/350 ........................074745773 .........074745873 ............ 07485575450......... 440 ........................................... 292 ............................074745774 .........074745874 ............ 07485575460......... 200/208 .................................... 350 ............................074745775 .........074745875 ............ 07485575460......... 220/230/240 ............................. 350 ............................074745776 .........074745876 ............ 07485575450/60.... 380/400/415/440/460/480 .....292/350 ........................074745777 .........074745877 ............ 07485575460......... 575 ........................................... 350 ............................074745778 .........074745878 ............ 07485575450......... 220 ........................................... 333 ............................074745779 .........074745879 ............ 07485575550/60.... 346/380 .................................333/400 ........................074745780 .........074745880 ............ 07485575550......... 440 ........................................... 333 ............................074745781 .........074745881 ............ 07485575560......... 200/208 .................................... 400 ............................074745782 .........074745882 ............ 07485575560......... 220/230/240 ............................. 400 ............................074745783 .........074745883 ............ 07485575550/60.... 380/400/415/440/460/480 .....333/400 ........................074745784 .........074745884 ............ 07485575560......... 575 ........................................... 400 ............................074745785 .........074745885 ............ 074855755

NOTE: See "Compressor- Rev C: Motor Replacement and Retrofit" page for information on replacing the Stator, Rotor and Shaft.


Compressor- Revision C20” Motor- Low Voltage

Cyc. Volts Nom. HP Motor PN Stator PN Rotor& Shaft PN50 220 167 073196101 073196201 07485585150/60.... 346/380 .................................167/200 ........................073196102 .........073196202 ............ 07485585150......... 440 ........................................... 167 ............................073196103 .........073196203 ............ 07485585160......... 200/208 .................................... 200 ............................073196104 .........073196204 ............ 07485585160......... 220/230/240 ............................. 200 ............................073196105 .........073196205 ............ 07485585150/60.... 380/400/415/440/460/480 .....167/200 ........................073196106 .........073196206 ............ 07485585160......... 575 ........................................... 200 ............................073196107 .........073196207 ............ 07485585150......... 220 ........................................... 208 ............................073196108 .........073196208 ............ 07485585150/60.... 346/380 .................................208/250 ........................073196109 .........073196209 ............ 07485585150......... 440 ........................................... 208 ............................073196110 ..........073196210 ............ 07485585160......... 200/208 .................................... 250 ............................073196111 ..........073196211 ............ 07485585160......... 220/230/240 ............................. 250 ............................073196112 ..........073196212 ............ 07485585150/60.... 380/400/415/440/460/480 .....208/250 ........................073196113 ..........073196213 ............ 07485585160......... 575 ........................................... 250 ............................073196114 ..........073196214 ............ 07485585150......... 220 ........................................... 250 ............................073196115 ..........073196215 ............ 07485585150/60.... 346/380 .................................250/300 ........................073196116 ..........073196216 ............ 07485585150......... 440 ........................................... 250 ............................073196117 ..........073196217 ............ 07485585160......... 200/208 .................................... 300 ............................073196118 ..........073196218 ............ 07485585160......... 220/230/240 ............................. 300 ............................073196119 ..........073196219 ............ 07485585150/60.... 380/400/415/440/460/480 .....250/300 ........................073196120 .........073196220 ............ 07485585160......... 575 ........................................... 300 ............................073196121 .........073196221 ............ 07485585150......... 220 ........................................... 292 ............................073196122 .........073196222 ............ 07485585250/60.... 346/380 .................................292/350 ........................073196123 .........073196223 ............ 07485585250......... 440 ........................................... 292 ............................073196124 .........073196224 ............ 07485585260......... 200/208 .................................... 350 ............................073196125 .........073196225 ............ 07485585260......... 220/230/240 ............................. 350 ............................073196126 .........073196226 ............ 07485585250/60.... 380/400/415/440/460/480 .....292/350 ........................073196127 .........073196227 ............ 07485585260......... 575 ........................................... 350 ............................073196128 .........073196228 ............ 07485585250......... 220 ........................................... 333 ............................073196129 .........073196229 ............ 07485585350/60.... 346/380 .................................333/400 ........................073196130 .........073196230 ............ 07485585350......... 440 ........................................... 333 ............................073196131 .........073196231 ............ 07485585360......... 200/208 .................................... 400 ............................073196132 .........073196232 ............ 07485585360......... 220/230/240 ............................. 400 ............................073196133 .........073196233 ............ 07485585350/60.... 380/400/415/440/460/480 .....333/400 ........................073196134 .........073196234 ............ 07485585360......... 575 ........................................... 400 ............................073196135 .........073196235 ............ 07485585350......... 220 ........................................... 375 ............................073196136 .........073196236 ............ 07485585350/60.... 346/380 .................................375/450 ........................073196137 .........073196237 ............ 07485585350......... 440 ........................................... 375 ............................073196138 .........073196238 ............ 07485585360......... 200/208 .................................... 450 ............................073196139 .........073196239 ............ 07485585360......... 220/230/240 ............................. 450 ............................073196140 .........073196240 ............ 07485585350/60.... 380/400/415/440/460/480 .....375/450 ........................073196141 .........073196241 ............ 07485585360......... 575 ........................................... 450 ............................073196142 .........073196242 ............ 07485585350......... 220 ........................................... 417 ............................073196143 .........073196243 ............ 07485585450/60.... 346/380 .................................417/500 ........................073196144 .........073196244 ............ 07485585450......... 440 ........................................... 417 ............................073196145 .........073196245 ............ 07485585460......... 200/208 .................................... 500 ............................073196146 .........073196246 ............ 07485585460......... 220/230/240 ............................. 500 ............................073196147 .........073196247 ............ 07485585450/60.... 380/400/415/440/460/480 .....417/500 ........................073196148 .........073196248 ............ 07485585460......... 575 ........................................... 500 ............................073196149 .........073196249 ............ 07485585450......... 220 ........................................... 479 ............................073196150 .........073196250 ............ 07485585450/60.... 346/380 .................................479/575 ........................073196151 .........073196251 ............ 07485585450......... 440 ........................................... 479 ............................073196152 .........073196252 ............ 07485585460......... 200/208 .................................... 575 ............................073196153 .........073196253 ............ 07485585460......... 220/230/240 ............................. 575 ............................073196154 .........073196254 ............ 07485585450/60.... 380/400/415/440/460/480 .....479/575 ........................073196155 .........073196255 ............ 07485585460......... 575 ........................................... 575 ............................073196156 .........073196256 ............ 074855854



Compressor- Revision C

Cyc. Volts Nom. HP Motor PN Stator PN Rotor& Shaft PN60...............2300 .............180 ..............................073158601 ..........073158701 .......... 07485595150...............3000 .............150 ..............................073158602 ..........073158702 .......... 07485595160...............3300 .............180 ..............................073158603 ..........073158703 .......... 07485595160/50..... 4160/3300 ..... 180/150 ...........................073158604 ..........073158704 .......... 07485595160...............2300 .............210 ..............................073158605 ..........073158705 .......... 07485595150...............3000 .............180 ..............................073158606 ..........073158706 .......... 07485595160...............3300 .............210 ..............................073158607 ..........073158707 .......... 07485595160/50..... 4160/3300 ..... 210/180 ...........................073158608 ..........073158708 .......... 07485595160...............2300 .............250 ..............................073158609 ..........073158709 .......... 07485595150...............3000 .............210 ..............................073158610 ..........073158710 .......... 07485595160...............3300 .............250 ..............................073158611 ..........073158711 ........... 07485595160/50..... 4160/3300 ..... 250/210 ...........................073158612 ..........073158712 .......... 07485595260...............2300 .............320 ..............................073158613 ..........073158713 .......... 07485595250...............3000 .............265 ..............................073158614 ..........073158714 .......... 07485595260...............3300 .............320 ..............................073158615 ..........073158715 .......... 07485595260/50..... 4160/3300 ..... 320/265 ...........................073158616 ..........073158716 .......... 07485595260...............2300 .............410 ..............................073158617 ..........073158717 .......... 07485595350...............3000 .............340 ..............................073158618 ..........073158718 .......... 07485595360...............3300 .............410 ..............................073158619 ..........073158719 .......... 07485595360/50..... 4160/3300 ..... 410/340 ...........................073158620 ..........073158720 .......... 07485595360...............2300 .............500 ..............................073158621 ..........073158721 .......... 07485595450...............3000 .............415 ..............................073158622 ..........073158722 .......... 07485595460...............3300 .............500 ..............................073158623 ..........073158723 .......... 07485595460/50..... 4160/3300 ..... 500/415 ...........................073158624 ..........073158724 .......... 07485595460...............2300 .............575 ..............................073158625 ..........073158725 .......... 07485595450...............3000 .............480 ..............................073158626 ..........073158726 .......... 07485595460...............3300 .............575 ..............................073158627 ..........073158727 .......... 07485595460/50..... 4160/3300 ..... 575/480 ...........................073158628 ..........073158728 .......... 07485595460...............2300 .............650 ..............................073158629 ..........073158729 .......... 07485595450...............3000 .............540 ..............................073158630 ..........073158730 .......... 07485595460...............3300 .............650 ..............................073158631 ..........073158731 .......... 07485595460/50..... 4160/3300 ..... 650/540 ...........................073158632 ..........073158732 .......... 074855954

20” Motor- HIGH VoltageCyc. Volts Nom. HP Motor PN Stator PN Rotor& Shaft PN50...............6000 .............150 ..............................073165301 ..........073165401 .......... 07485605150...............6000 .............150 ..............................073165302 ..........073165402 .......... 07485605160...............6600 .............180 ..............................073165303 ..........073165403 .......... 07485605150...............6000 .............180 ..............................073165304 ..........073165404 .......... 07485605150...............6000 .............180 ..............................073165305 ..........073165405 .......... 07485605260...............6600 .............210 ..............................073165306 ..........073165406 .......... 07485605250...............6000 .............210 ..............................073165307 ..........073165407 .......... 07485605250...............6000 .............210 ..............................073165308 ..........073165408 .......... 07485605260...............6600 .............250 ..............................073165309 ..........073165409 .......... 07485605250...............6000 .............265 ..............................073165310 ..........073165410 .......... 07485605350...............6000 .............265 ..............................073165311 ..........073165411 ........... 07485605360...............6600 .............320 ..............................073165312 ..........073165412 .......... 07485605350...............6000 .............340 ..............................073165313 ..........073165413 .......... 07485605450...............6000 .............340 ..............................073165314 ..........073165414 .......... 07485605460...............6600 .............410 ..............................073165315 ..........073165415 .......... 07485605450...............6000 .............415 ..............................073165316 ..........073165416 .......... 07485605550...............6000 .............415 ..............................073165317 ..........073165417 .......... 07485605560...............6600 .............500 ..............................073165318 ..........073165418 .......... 07485605550...............6000 .............480 ..............................073165319 ..........073165419 .......... 07485605650...............6000 .............480 ..............................073165320 ..........073165420 .......... 07485605660...............6600 .............575 ..............................073165321 ..........073165421 .......... 074856060

20” Motor- MEDIUM Voltage

20” Motor- Medium and High Voltage



Compressor- Revision C20” Motor- High Voltage

Cyc. Volts Nom. HP Motor PN Stator PN Rotor& Shaft PN**50...............6000 ............ 150 ...............................073165301 ..........073165401 .......... 07485605150...............6000 ............ 150 ...............................073165302 ..........073165402 .......... 07485605160...............6600 ............ 180 ...............................073165303 ..........073165403 .......... 07485605150...............6000 ............ 180 ...............................073165304 ..........073165404 .......... 07485605150...............6000 ............ 180 ...............................073165305 ..........073165405 .......... 07485605260...............6600 ............ 210 ...............................073165306 ..........073165406 .......... 07485605250...............6000 ............ 210 ...............................073165307 ..........073165407 .......... 07485605250...............6000 ............ 210 ...............................073165308 ..........073165408 .......... 07485605260...............6600 ............ 250 ...............................073165309 ..........073165409 .......... 07485605250...............6000 ............ 265 ...............................073165310 ..........073165410 .......... 07485605350...............6000 ............ 265 ...............................073165311 ..........073165411 ........... 07485605360...............6600 ............ 320 ...............................073165312 ..........073165412 .......... 07485605350...............6000 ............ 340 ...............................073165313 ..........073165413 .......... 07485605450...............6000 ............ 340 ...............................073165314 ..........073165414 .......... 07485605460...............6600 ............ 410 ...............................073165315 ..........073165415 .......... 07485605450...............6000 ............ 415 ...............................073165316 ..........073165416 .......... 07485605550...............6000 ............ 415 ...............................073165317 ..........073165417 .......... 07485605560...............6600 ............ 500 ...............................073165318 ..........073165418 .......... 07485605550...............6000 ............ 480 ...............................073165319 ..........073165419 .......... 07485605650...............6000 ............ 480 ...............................073165320 ..........073165420 .......... 07485605660...............6600 ............ 575 ...............................073165321 ..........073165421 .......... 074856060



OilOil Charge= 8 gallons

Oil Part Number R12/R500 Units= L319Oil Part Number R134a Units= EAL46- 735030435

Valve Caps come with all of the shut off, expansion and ball valves used on the unit. However, the caps may be ordered as separate parts. Below is a list of the valves which have caps available for them and the cap part number.

Ref# Valve PN Cap PN 205 ............ 735039929 ...............................................071556909 950 ............ 735039807 ...............................................071556902 950 ............ 735039809 ...............................................071556903 284 ............ 735039907 ...............................................071556909 205 ............ 735039929 ...............................................071556909 735048624............................................... 071556912 735048626............................................... 071556912 735048624............................................... 071556912 735048626............................................... 071556912 735048625............................................... 071556912 106 .............735056002............................................... 071556914

Valve Caps & Oil

Valve Caps


Oil Pump- 1987 to 2002Mist Eliminator, Motor, Bearings, Pump

Ref # Qty. Description Part No. Complete Oil Pump ............................................................................................................070019252** 400 .........1 ......Housing- Oil Pump .............................................................................................................071733202** 401 .........1 ......Washer ...............................................................................................................................735236106 402 .........1 ......Shaft ...................................................................................................................................070937502 403 .........1 ......Rotor ...................................................................................................................................070300351 404 .........1 ......Gerotor (oil pump) ..............................................................................................................735085401 405 .........1 ......Pin ......................................................................................................................................735038049 406 .........1 ......Oil Pump (Gerotor) Cover ..................................................................................................070455501 407 .........3 ......Screw .................................................................................................................................735033406 408 .........1 ......Stator (2 HP) ......................................................................................................................070300301 409 .........2 ......Bearing (1.0” OD) ...............................................................................................................070180303* 410 .........2 ......Bearing (1.0” ID) .................................................................................................................070180302* Complete Internal Oil Pump Replacement (includes all of the above parts [400-410]) ......070019289 416 .........1 ......Screw .................................................................................................................................735034918 417 .........1 ......Filter Positioner ..................................................................................................................070254401 421 .........2 ......O’Ring ................................................................................................................................735073638 422 .........1 ......Housing- Jet Pump .............................................................................................................070359001 423 .........1 ......Mist Eliminator Nozzle ........................................................................................................775208301 424 .........1 ......O’Ring ................................................................................................................................735073615 425 .........2 ......Lock Washer ......................................................................................................................048164806 426 .........2 ......Screw .................................................................................................................................735033903 427 .........1 ......Mist Eliminator panel ..........................................................................................................070254201 428 .........4 ......Screw .................................................................................................................................735033903 429 .........4 ......Lock Washer ......................................................................................................................048164808 430 .........1 ......Mist Eliminator Sleeve ........................................................................................................070254301 431 .........4 ......Mist Eliminator Filter ...........................................................................................................735085708* In 9/88 the old shaft and single bearing were replaced by a shaft and dual (inner/outer) bearings. A unit requiring a replacement of the above parts built prior to 9/88 will require the complete Gerotor Ass’y listed above.** No longer available, order new 16” oil pump retro-fit kit #300040601.


Oil Pump- 1987 to 2002Cover, Tank, External Parts, Valves

Diagrams

454

454


Ref # Qty. Description Part No.411 1 Shut Off Valve ---------------------------------- 735039953412 1 Seal Ring: 1.0” ---------------------------------- 736017605413 2 Seal Ring: .75” ---------------------------------- 736017603414 1 Oil Pump Cover -------------------------------- 070019906415 1 Adjustable Relief Valve ----------------------- 735045814418 1 Jet Pump Tube Assembly -------------------- 070024101419 1 Elbow --------------------------------------------- 001124300420 1 Coupling ------------------------------------------ 735044204433 1 Sump Ass’y -------------------------------------- 070020006434 1 Roto-Lock Coupling (after2/94) ------------ 072906901 1 Coupling Cap (after2/94) --------------------- 735044359 1 Coupling Gasket (after2/94) ----------------- 070199111 1 Coupling Seal Ring (after2/94) ------------- 736017604 1 Plug O’Ring (before 2/94) ------------------- 735017101435 18 Screw- Top Cover ------------------------------ 735033848436 4 Dataplate Rivets ------------------------------- 735034707438 4 O’Ring -------------------------------------------- 735073632439 1 Tube- Oil Return ------------------------------- 070019805440 1 O’Ring -------------------------------------------- 735043682441 1 Liquid Level Gauge ---------------------------- 735005704442 1 Shut Off Valve- 3/8” --------------------------- 735039907443 2 Shut Off Valve- 5/8” --------------------------- 735039966444 1 Tube- Oil Discharge --------------------------- 070281001445 3 Screw --------------------------------------------- 735033812446 4 Screw --------------------------------------------- 735032741447 1 Electrical Box ----------------------------------- 070278801448 1 Electrical Box Cover -------------------------- 000969300449 1 Terminal Block ---------------------------------- 070260801450 1 O’Ring -------------------------------------------- 735073635451 4 Screw --------------------------------------------- 735036446452 1 Relief Valve (200PSI) ------------------------- 735045818453 4 Screw --------------------------------------------- 735033904454 2 Sump Heater ------------------------------------ 070302302**N/S 1 Complete O’Ring Kit -------------------------- 071541202N/S 1 Vent Retrofit Kit --------------------------------- 070019293***

**Prior to Serial Number 5TK 00521-01 the oil pump used a heater and well assembly. The new oil pumps use a direct immersion heater. If a replacement heater well is required the oil sump must be replaced to accomodate the direct immersion heater. Order one sump (070020006) and two heaters (070302302).

***Used if the installed pump has a style number of 700192AG02 (used until 1989), and a replace-ment pump is required.

N/S = Not Shown

Oil Pump- 1987 to 2002Cover, Tank, External Parts, Valves

Components


Oil Pump- mid 70’s- 1987Style 358A811

101

102

103104 105

106

107

108

104

103

102

111

121

122

124

126

152127

128

125

109

110

123

148

113

114

121

119117

118

112

115

129 132133

145

121

142

144

141

140 135

139

149

136


Oil Pump - mid 70’s- 1987Style 358A811

1 Oil Seperator part of Rotor/Shaft Assembly. 2 When out-of-stock, use part number 735881155.4 This pump can use either the well style heater #735041251, #735041248, #735041248 or a direct immersion style heater #070302302.Group 10: 358A811G10 (now 070878901) is the complete 079 Oil Pump Assembly. Group 15: 358A811G15 (now 070878902) is the complete motor and pump assembly which will replace the pump assembly of any 063 long sump oil pump. It includes everything except the can and the top cover and sump. If you are retrofitting a unit with a 1750 rpm motor, you will need a new overload (Relay: 735021501 and Heater: 735021555) and a new capacitor (735003059). The 3600 rpm motor is rated at 1.5 hp, while the old 1750 rpm motors were 1.0 hp.Group 17: Retrofit Kit.

101 3 Terminal, Motor 735234401 102 4 Screws (.5 x 1.7) 735033448 103 2 Gasket (2.75) 070199002 104 2 Valve, Shut-off (1.37) 735046004 105 1 Valve, Relief (adj.) 735045814 106 1 Valve, Shut-off (.87) 735046002 107 1 Gasket (1.75) 070199001 108 2 Screw (.37 x 1.7) 735033435 109 1 Copper Tube 735063051 110 4 Lock Washer (.25) 048164808 111 4 Screw (.25 x 3.5) 735033902 112 1 Cover, Oil Filter 744371702 113 1 Housing, Oil Pump 744371801 114 4 Screw (.31 x 3.0) 735033426 115 1 Gerotor 735085401 117 1 Bearing, Pump 735967701 118 1 Screw (#10 x 1.2) 735036321 119 1 Woodruff Key 735023803 121 2 Plug, Pipe (.37) 049760903 122 1 Bushing, Oil Pump 744022901 123 1 Housing, Oil Pump Motor 776347802 124 4 Screw (.37 x 1.0) 735033432 125 1 Cover, Oil Pump 735881155 126 2 Dowel (1.25 x .25) 735038036 127 1 Stator- 1.5 HP 744345601128 1 Seal 735234315 129 1 Sub Assembly, Oil Pump 735881113 132 1 Dataplate 714286201 133 4 Rivets 735034707 135 1 Heater Well4 7154769014 136 1 Crankcase Heater (250w)4 7350412514 136 1 Crankcase Heater (300W)4 7350412484 136 1 Crankcase Heater (400W) 7350412544 139 1 Cap, Flare (.375) 000540900 140 1 Valve, Shut-off (37 x 25) 735039907 141 1 Liquid Level Gauge 735005703 142 1 Shell, Oil pump 744165803 144 1 Cover Gasket- Until 3/90 735013028 1 Cover O’Ring- After 3/90 735073693 145 18 Screw (.37 x 1.5) 735033434 148 1 Rotor/Shaft Assembly1 7354332041

152 1 Oil Separator1 7442003011

Ref. # Qty. Description Part Number


1 1 GASKET 735013028 7350130282 1 HEATER (250W, 115V) 1 N/A 7350412511

3 1 HEATER WELL 1 7154769011 7154769011

4 1 COVER, TERMINAL (Models 063,079) 735234101 7352341015 4 SCREWS (.25 X .50) 000011400 0000114006 2 BOLTS (.38 X 1.75) 735033435 7350334357 1 VALVE, DISCHARGE 735046003 7350460038 1 VALVE, VENT & RETURN SERVICE 735046004 7350460049 18 BOLTS (.38 X 1.5) 735033434 73503343410 1 LIQUID LEVEL GAUGE 735005703 73500570311 1 VALVE, DRAIN (25 X 25) 735039947 73503994712 - PLUG (.38) 735031629 (1) 735031629 (2)13 1 BUSHING, OIL PUMP 744022901 74402290114 - BOLTS (.38 X 1.0) 735033432 (4) 735033432 (8)15 1 COVER, OIL PUMP 753531103 75353110316 1 ROTOR & SHAFT ASSEMBLY 735433202 73543320217 1 SEAL 735234301 73523430118 3 TERMINAL 735234401 73523440119 4 BOLTS (.50 X 1.75) 735033448 735033448

REF. # QTY. DESCRIPTION TABLE 1 TABLE 2

Oil Pump (Original)Style 354A366

1 We are now using an immersion type heater with connecting conduit (Part #070302302). This heater is retrofitable with any existing #744165802 oil pump sumps. Stop using #7350A412H48 heaters with #715476901 heater wells and start using the #070302301 direct imersion heater.

GROUPS 6, 7, 13, 18, 53 and 55

See Table 1

07

22

09

23

10

08

15

01

14

27

12

16

02 03

26

11

13

08

25

2429

30

20 19 17 28 06

05 04

18

21


735881115 is the complete motor and pump assembly which will replace the pump assembly of any long sump oil pump. It includes everything except the can and the top cover and valves. If you are retrofitting a unit with a 1750 rpm motor, you will need a new overload (Relay:735021501 and Heater:735021555) and a new capacitor (735003059). The 3600 rpm motor is rated at 1.5 hp, while the old 1750 rpm motors were 1.0 hp.

REF. # QTY. DESCRIPTION TABLE 1 TABLE 220 2 GASKET 735013024 73501302421 1 VALVE, RELIEF 735045814 73504581422 1 GASKET 735013001 73501300123 1 STATOR 759521702 75952170224 1 GEROTOR 759689701 74402320125 1 HOUSING, OIL PUMP 753533505 75353350426 1 THRUST, OIL PUMP 744029801 74402980127 1 BEARING, OIL PUMP THRUST 735239201 73523920128 1 SEPARATOR 744200301 74420030129 1 ELBOW (62 X 50) 735044705 N/A30 1 OIL PUMP ASSEMBLY 744165802 744165802

Oil Pump (Original)Style 354A366

GROUPS 1, 3, 4, 8, 11,12, 15, 51 and 52

See Table 2

20 19 17 28 06

07

22

09

23

10

08

15

01

14

27

12

16

02 03

26

11

13

08

30

25

24

18

05 04

21

Documents

RPL: PE 076-360, PEH 076-079, CE, CEH; Centrifugal Chiller · Centrifugal Chiller; PE076,079,255,285,320,360, PEH076,079 Rev. Z 04/2016 RPL 571117 / Page 4 This Replacement Parts