RTO 101: British Railways Road Transport Organisation ... Nov 1991.pdf · 131W13SHRAILWAYS ROAD TRANSPORT ORGANISA’130N STANDARD FOR THE USE OF V.M.R.S. CODES WIm THE V,C.M.S FLEET

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131W13SHRAILWAYS

ROAD TRANSPORT ORGANISA’130N

STANDARD FOR THE USE OF

V.M.R.S. CODES

WIm THE

V,C.M.S FLEET MANAGEMENT SYSTEM

RTO 101

BritishRailRGadTransportOrganisation4thFloorMeltonHouse65/67ClarendonRoadWat$.ordWDl lDP

REVISEDEDITION

NOVEMBER 1991

Withdrawn Document Uncontrolled When Printed

/—— .— .—— ——-— —— ——.

AMENDMENT LISTRECORD

●

AMENDMENTLISTNO. DATE AMENDEDBY DATE

12345678910111213141516171819Z()~122232425262728293031323334353637.38394041424344454647484950515253


●

●

●

1.

1.1

L 2

1.3

1.4

1.5

● ’

2.

2.1

2.2

2.3

● -, 2.41

3.

3.1

3.2

3.3

3.4

INTRODLCITON

In orderto monitorcomponentfailureand identifyareasof high-maintenancecc6t,it is essentialthat a simpleformof componentidentityis used

VehicleMaintenanceReportingStar&r& (V.M,R S.to fulfilthis requirement,it has been adapted,enable it to b used on BritishRails’VehicleSystem (V.C.M S.) computer.

Usinga simplesystemof numrical cd==, at 5 /

) W= developed -and Indified toCost Management

6 digit level, -clear ard concise identificationof mst componen~ can beachieved System-Assembly,identificationis easily understoodd very quicklyassimilated.

V.M.RS. also incorporatesa ReasonFor Work (R F. W.) code a.xdthe type of repairfunctioncazxiedout,or Work JMne (W.D.).

V.M.RS. can be regardedas a LanguageShorthand which clearlydefines mst vehiclecomponents,and removesany possibility ofduplicationor misunderstiding.

PUR20SE

The operational effactiveness of vehicles, by types andmanufacturer together with theircmponent failure or designweakness, can h establishedand financiallyassessed and theappropriateactiontaken.

High ccst areas of repairs arising from operational, orindividual circumstancescan h isolated, and remediedasappropriate.

Vehiclespecificationscan ke influencedby the results revealedin 2.1 and 2.2 a.kove.

Finally, improvementsin vehicle reliability must *uceoperating costs, reduce vehicledown-time, and increase theoperationalavailabilityof the fleet.

SYSTEMS(1stTwu Diqitsof Field2)

V.XRS. as adapted for B.R can be used at two levels ofdetaileddescription.

System is the firstlevel,whichiflcates specific componentWQw “

This groupingis clearlydefinedusing2 digitidentification,eg,30: ElectricalGroup,40: EngineGroup.etc.

This is then exterikdto incorporatethe relevantitems in thegroup, eg 31: ChargingSystem(asshownin Fig 1), 32: StartingSystem,42: Coolingsystem

1


●✎✎

3.5

4. -

4.-1

● -“4.2

● !

4.3

4.4

4.5

4.6

● --‘1 4.7

4.8

5.

5.1

5.2

w Field2

n=lrirll

-E HmIHlmlEach System wikin a groupis allocatedto a unique number,preventingduplicationof descriptionlocatio~ ‘

ASSEMBLY(Last3/4 Digitsof Field21

The second levelis the assemblywhichbuildson the first byintroducing5/6 digits.

The 5 digitsare comprisedof 2 + 3 (System+ Assembly).

The first 2 digitsare the systemidentity, eg 31: -n9System

The second3 digitsare the Assemblyidentification,eg 31 010:Generator/Alternator(asshownin Fig 2).

Field2

n=lnrl

ImzHEilllmlUsing this level of interpretationmeansthat any reference towork required, or work carriedout, on an alternatorwould berecorded‘simplyas 31 010.

Simila.riy, any actitity concerning the mqulator wouldrecordedas 31 020.

Each clearlyisolatedfromthe other,but all embracedunderElectricalGroup 30.

In the case of some componentsa 6th digitis incorporat~digit represents the quantityof components,for exampletyms 17 010 3 = 3 tyres).

RJZASCNFOR mRX ~ES (Field1)KRK = CODES (Field3)

The R F.W. (ReasonFor Work)@ W.D. (WorkDone)codesarein data &se statisticsto enablethe reasonfor v&hicletime to be explored,ad high c~t areasto be isolated.

Accuracyis essentialas severalR F.W. code groupseg. 32,

be

the

Thiswith

useddwn

378

●

40,41, ard 71 are incorporatedto pruvidea _ of transferringccstswhich have been generatedin abnozmd circumstancesby thevehicleoperator,back to the vehicleoperator.

#

2


●

● ✍✎✎✌

‘a

9

6.

6.1

7.

7.1

7.2

8.

8.1

8.2

9.

9.1

9.2

9.3

9.4

R F.W. = 08 “ScheduledMaintenance”W.D. = 16 “WorkCompleted”

t ,*

WARRAMY INDICATOR(Field4)

If a Job Sheetincludesany repair, delivery or collectioninvolvinga claimfor warranty,(whethersucessfullor not), thewarrantyindicatorfieldmust be used by entering “w.

Fiq 4

❑K1

Field4

APPLICATION

V.M.RS. Cc&s are to be used on all Job Sheetsused to recordmaintenance and repair activity on all B.R vehicles, andvehic1e relatedancillaryequipment.

Periodicanalysisof datawill be made to identifyaxeasof highrepairccsts,extendeddown-timeand componentfailure.

CUMWCIQRS RESPONSISILXTTES

All contractorswill be requiredto use V.M R S. codes on JobSheetspresentedfor payment,@ Job Sheetsallocatedto vehiclemaintenance record felders. The accuracy of coding, vehicledetailsand speedometerreadingscannothe-

arranty must be documented on the JobwwarrantyIn5icator“W“.

mI’EsFORGuIDAmE

To ensm reliablemaintenancestatistics,as accurateas possible.IF IN EKWB’TCHECK

N1 use shouldbe @e of the Cding List

Reference shouldbe mde to the Component

stressedenough

Sheet by using the

all Job SheetsTHE MANUAL.

at Appedix 3.

must be

Codeand System List(Appendix 2) to establishthe cor&ct component location, andidentification

Field 1. Reasonfor Work (R F.W.) Wherethereis mare than oneline of cedingon a Job Sheet,the originalRFW codeMUST be usedon thc6e linesrelatingto the originalfault.

3


●

9.5 Field 2. ComponentCede (C.C.) N1 use shouldbe made of thespecific5 digitcedesin all groups.

9.6 Component Codes relating to cab/bcdywrk will either hcategonsd undergroup00,-when suppliedas original equipmentby a VehicleManufacturer,or urderGroup70, for “coach built”equipment.

9.7 Component codes in groups62 or 78 shouldke used for TrailerFramewrk All itemsof the runninggear etc should be cededwithinthe otherGraqx eg Electrical,Brakesetc.

9.8 Field 3. Work Bone (W.D.).If the work done is clearlydefinable,only one cede shouldh used.Huwever,if the work activitychanges, eg fromDiagnosingto Repairing,then W.D. Code 06 onthe firstlinewill be replacedby Code 13 on sulxequentlines.

9.9 Where rectificationwork is carriedout on a component eg thedistributor,and sub-coqxmentsaxe replacedie base plate, kobweightsprings,for whichthereare no specificcomponent cedes,then the C.C. for distributor,must be used and the W.D. Code for

● !repair (13)MUST be used and NOT (03)rene- The main componenthas been Repairedby the renewalof the minorrelatedparts.

9.10 Field 4. Warrantyuse the “W’ indicatorsymbolwhere Warrantyisassociate&

9.11 No attemptshouldbe made to introduceany othercodes or varythe existingcdes withoutconsultationwith B.R N.RT. O.. Ifany difficultyis encountered,contactthe localF.S.E. or ZoneH.Q.

9,12 Examplesof completedJob Sheetsam shownoverleaf.

●

●

4


Example

ofV.M.R.S.

Job

Sheet

‘-2hr

-4

Jnl“,

{

,1I..I

L1‘L

1

1

u

.i-ld

!1

I

I

1


Examplesof Job SheetEntries

● ‘3

“)BEEEHEIEIEHmiwmlllA2 Service

R F.W. 08 - ScheduledMaintenanceCOW Code 83 070 - ScheduledInspection“X2”W,D. 16 - Work Completed

‘b)H= ElllEiIEllzHIEHlRenewKingPins

R F.W. 11 - WorkAzi.singfoundduring“X2 Inspection”COmp Code 11 020- King PinsW.D. 03 - R3newed

EmmzImmRenewTyres

(2 - Fitted)

R F.W. 11 - WorkArisingduring“A2 Inspection”Comp me 17 0102 -W.D.

- (Quantity “ 2“ )03 - Renewed

EIIEIRHIEHIRepairDistributor

R F.W. 11 - Work Arisingduring“A2 Inspection”Comp tie 33 020- DistributorAssembly (Baseplaterenewed)

Thereis no cedeallrxatedforthis item,thereforeuseW.D. -e 13 i.e. DistributorRepairedNCffMe 03 Renewed-

13 - RepairedW.D.

6


● !

●

.,

‘e)E3=-BEElmmm”ml

Adjust’‘IYacting

R F.W. 11 - WorkArisingduring“A2 Inspection”CQmP *e 15 080 - TrackControlRcd ~W.D.- -01 “-”-- Adjust -

...

‘f)E31zEGmE1EIEIEHIEHIDecokeCylinderHead

R F.W. 11 - WorkArisingfoundduring“A2 Inspection”Comp He 45 400- CylinderHeadW.D. 08 - Overhaul(Decok&l)

‘g’EllEzEzim ElEIIEmoHmHlRenewExhaustValves

R F.W. 11 - Work Arisingfoundduring“X?” Inspection”Comp Cede 45 440 - ExhaustvalvesW.D. 03 - Renew

“)H-HEIEmHzHmlrlRenewCamshaftDriveBelt

R F.W. 11 - Work Arisingfou.mlduring“A2 Inspection”Comp Cede 45 560 - Camhaft DriveBeltW.D. 13 - Renew

7


*

“)El mEmlEm

EEI❑ l16

Inspectionand oil change

R F.W. 08 - ScheduledMaintenanceComp&de 83 040 - ScheduledInspection“I“W.D. 16 - Work Completed

“’HIEEEZIEIEIEIEIEZHIEH3Water - RenewedUnderWarranty

R F.W. 11 - Work Arisingfoundduring“I“ InspectionComp Cede 42 300 - WaterPumpW.D. 03 - RenewedWarranty “w” - warrantyWork

‘k’Ei3=El H

EIEIEHIEHIDeliver/CollectVehiclefor

warrantyRepairsto CylirderHead

R F.W. 11 - WorkArisingfeud during“I“ InspectionComp Code 45 400 - CyliAer HeadW.D. 24 - VehicleDeliveryand Collection(Vehicle

takento a-dfrommanufacturersagentforwarrantymrk)

warranty “w’ - warrantyWork

“)HEEzEmilElEIHWEHIEHI

SteamCleanChassis

R F.W. 08 - ScheduledMaintenanceComp Cede 89 030 - SteamCleanChassis(ti requirement)W.D. 16 - Work Completed

8


● )

e

● -1

ElmEmHmHlml

M.O.T./H.G.V. T&k

. .

R F.W. 34 - StatutoryTestComp Cede 83 000 - M.O.T. / H.G.V. ‘IWt FeeW.D. 16 - Work Completed

‘n)H =EmElll

EIH -’--❑ l24

Deliver/CollectVehiclefor

M.O.T./H.G.V. Test

R F.W. 34 - StatutoryTestComp Code 83 050 - M.O.T./H.G.V. lkstW.D. 24 - Deliver/CollectVehicle

‘0’13EEzEzlE@lEHzEHmlllBreakdown(StarterWtor Failure)

RecoveredTo.....................

R F.W. 01 - Breakdc%?nComp C-ode 32 030 - StarterMotor comcxmentcodemuet

indicatethesystemor component

EIKHEHIEHIStarterM2torRemovedti Refitted

that failed).

(BendixSpringReplaced)

R F.W. 01 - Breakdown@mp Code 32 030 - StarterM3torW.D. 13 - Repaired

9


● ✍

‘P)H-EEI. . EIEIEIHIEZHI

Battery~ Lead (RoadSideRepair).

R F. W. 01 - BreakdownCOmp Code 32 020 - BatteryCable9& Boding WiresW.D. 13 - llepaired(tied out at the road side).

(q)H.EEEmEIEl” ‘-- -EmmxHmlllBatteryDischarged(Lightsleft on)

VehicleJump Started

R F.W. 41 - Breakdown@ NegligenceCOmp Code 32 010 - Batteq (Flatdueto lightslefton).W.D. 19 - Juq Start (Vehiclegivenjump start).

EmHmmlllRan Out of Petrol(Supply1 Gallon

of Petrol).

R.F.W. 41 - Bred&m and142gligenceCap me 53 130- Petrol (Userfailedto filltankon time).W.D. 05 - supply

‘s)EilEEEmmE1 ‘

EIEIHHIEIHIFit Fire ~nguisher Bracht

R F.W. 23 - ModificationComp Code 78 730 - Fire Extinguisher(Initialfitment to new

vehicleenteringsetice ).W.D. 04 - Install

●10


●

●

●

●

●

Code

00

01

04

05

08

‘!● 09

11

12

23

28

29 ~

● J—.- 32

33

34

37

40

41

71

75

V.M.R S. CODIIGS APpen5ix1FIELD 1

REASONFOR hORK CODES (R F.W.)

Descnption

AdministrationUsedto predictadministrativefunctionsconnectedwith job sheetprocessingie.jobsheetfee.

Brea.lukwnThroughFairWear ard M Vehicleimmhiliseddue to componentfailure. ,

1

DriversReport:Oneor more vehicle defects,due to fairwearand tear,reportedby driverof vehicleand suppxked by aDefectReportB.R 87764.

UnscheihledExaminationWhen reqyestedby the RTD.

ScheduledMaintenance/ Activity Pm-planned servicing,inspectionemd scheduledmaintenanceactivities.eg. “Al”,”A2°,“I“ inspections.

Re-WorlcContractorswarranty(defectivemrlananship).

Work Arisinq Additionalworkwhichhas been identified bythe contractor as hing necessaryfor continued safetyorserviceabilitywhilstth;vehicleanotherR F.R cedeeg.Schedulel

ywork Fair Wear and -corrcsionand/orwear but w due

McdificatiomOnly to be usedwhenand off chargeableto the R T.O.

= beingmaintained uiderMaintenance,DriversReport.

Bcdywork requiredto accidentdamage.

authorisedby the R

due to

T.O.

VehicleCannibalisatiomRemovalof componentsforre-use.

McdificatiomOnlywhenauthorisedby R T.0. and off chargeableto the vehicleoperator.

AccidentDa.mqe:AccidentalDamage

ManufacturersRecall:A vehicle manufacturerscampaign torecallvehiclesfor a checkor re-work

StatutoryD.TP Test:Annualtest,steamclean,statutoryfee,vehicleto and fromtestsite.

VardalisrmWilful damage.

l+aqligence:Damge due to lack of care ad attention,includingtyredamage.

BrealdownThroughNegligenceVehicleimmbilised due to lackof care and attention,eg. no fuel, discharged battery(lightsleft on), lost keys.

BreakduwnThroughVandalism Vehicleimmobiliseddue to actvardalism.

COmponent MissinqFromVehicle:i.e. sparewheel,petrolcap.

11


●

Apperdix1.2REASONFORW3RKCODESLISTEDIN FRQUEWY OF USEOFU3ER

●

●

9

Code

08

11

04

12

32

34

37

40

Description

ScheduledFki.ntenance/ Activity: P=-planned sefi cing,inspectionand scheduledmaintenanceactivities.eg. “Al”;”A2°,“I“ inspections.

Work Arising:Additionalworkwhichhas ,beenidentifiedbythe contractoras beingnecessaryfor continuedsafetyorserviceahilitywhilstthevehiclewasbeingmaintainedtieranotherR F.R codeeg.Sche@ledMaintenance,DriversReport.

DriversReport:Oneor morevehicledefects,due to fairwearand tear,reportedby driverof vehicleand s-qrted by aDefectReportB.R 87764. . .

ywork Fair Wear ad Tean Bodywork required due tocorrcsionand/orwear but MT due to accidentdamage.

AccidentDamage Accidentaldamage.

StatutoryD.Tp Test:Annualtest,steamclean,statutoryfee,vehicleto ad fromtestsite.

Vard.alismWilfuldamage.

Negligence:Damage due to lack of care ard attention,includingtyre damge.

**********************************************************************

01 BreakdownThroughFairWear and Te= Vehicleimnmbiliseddue to componentfailure.

41 Breakduwnl?hrouqhNeqliqenceVehicleinnnobiliseddueto lackof careandattention,eg.no fuel,dischargedbattery,lostkeys.

71 BrealdownThrouqhVandalism Vehicleimmobiliseddue to actvandalism

**********************************************************************..,

● )23 F@dificatiomOnlywhen authorisedby R T.O. and chargeableto

the R T.O.

29 ModificationOnlywhen authorisedby R T.O. andchargeabletotheUser.

*********************************&************************************

00 AdministrationUsed to predictadministrativefunctionsconnectedwith job sheetprocessingie. job sheetfee.

05 UnscheduledExaminationWhen requestedby the RID.

09 Re-WorlcContractorswarranty(defectiveworkmanship).

28 VehicleCannibalisationRemval of componentsfor re-use.

33 ManufacturersRecall:A vehicle manufacturerscampaign torecallvehiclesfor a checkor r-e-work.

975 CQmponent MissinqFromVehicle:i. e. sparewheel,petrolcap.

12

●


●

Appetix 2~ CODEGROUPSANDSYSTEMKST

AIR CONDITTCJNING,HEATmG, CAB,BODY& INSTWMENIATION- Group00

01 Air Conditioning,HeatingandVen’tllatingSystem

02 cabandwfiy

03 Instruments,Gaugesad -WarningDevices

CHASSIS- Group10. -

11 AxlesFront- Non-Driven

12 2uclesRear- Non-Driven

13 Brakes

● ’ 14 Frame/ChassisAsse@y

15 Steering

16 Suspension

17 Tyrea●

35 WindscreenWiperSystem

36 WindscreenWasherSystem

mmE-Gmup40

41 Mr IntakeSystem

42 CoolingSystem

43 Ekhaustsystem

44 Fuel~tem

45 PowerPlant

A~SSORIES AND~LLARYEQUIPMWl- Group50

51

52

53

5518 Wheels,Rim, HukaandEearings

19 AutoChassisLubrication

DRIVETRAIN- Group20

21 FrontAxleAssembly-Driven

22 RearAxleDriven

● ✽ 23 Clutch

●

24 DriveShaft(s)

25 PowerTakeOff

26 GOE&OX ASSOddy hk.nud

27 G0d20X ASStiy Automatic

28 TransferGearkoxAssembly

ELECTRICAL- Group 30

31 CharyingSystem

32 StartingSystem

33 IgnitionSystem

34 LightingSystem

56

57

58

60

61

62

GeneralAccessories

ElectricalAccessories

Fluids

PcweredTailLifts

cranesystenlE

D8mountingSystem

Winches

RadioEquipment

SpareWheelMounting

VehicleCouplingSystem

BODIES- Group70

71 BoxBody

73 BodyFlatbed/Ti~r

74 TippingGeaz

78 BCdyti hth3CdhI100US

B.R SPECIALCODES- Group80

81 WorkshopVarianceLilne

82 ManagementFee

83 Schdded Inspections


l+ppmwx 2

84

- 85

“87

88

89

~ CODEGFOUPSAND SYSTEMLISTManufact~ ScheduledInspections

Sendce ContractFees I

Modifications/Experimentem-iiEngineeringInetructiona

MY1/HGV/Pmf Imd TestFees

CleaningVehicles

D3MESTICq)umamr (3?s,WATERANDCIIL- Group90

91 Gas Equipment

93 llmesticWaterSystem

95 Qil SaloonHeaters,

MISCEmmmUs Smm

99 CbmpleteVehicle/ Dummy

● ‘;

12/2


●NumeriicListof V.M R S. ties Appa-idx2

*

●✌

01 000

01 01001 100

. 01 11001 12001 13001 14001 150

02 000

02 01002 02002 04002 05002 06002 07002 080

02 09002 10002 11002 12002 13002 140

02 15002 16002 17002 18002 19002 20002 21002 220

02 23002 24002 25002 26002 27002 28002 29002 30002 31002 32002 35002 36002 37002 38002 40002 41002 42002 45002 46002 470

02 48002 50002 510

Air CoxxtAssyHeaterAssyHeaterMatrixHeaterMtorHeaterHceeHeaterCmtrolsHeaterDucting

GwEQB

Cab/BodyCOmpl.ete@/=y ShellBodysillRoofPanelBonnetEngineCaver/CowlWindscreenSurround/F’rameWingN/SFrontWing0/SFront(@rter PanelN/S/R~er Panel0/S/RBootI.Ad/Nl GateBoot/Nl GateLockAssemMyFloorPanPanelFrontPanelRearPanelN/SPanel0/sValenceFrontValenceWasInst.Panel/Dash

RzdiatorGrilleBulkhead/DividerStep (cab)Step Bracket(cab)Step RearAccessPanelDeadenersSoundProofingp~ll~ IAlPillar‘B’Pillar‘cDoor Frontbar RearDoorSideDc9r Sealbck (Front Door)bck (RenrDoor)bck (SideDmr)windowChanndWi@Ow RegulatorDoorHandleInner/OuterGrabHandleWindscreenGlassWirdscreenSeal

02 52002 53002 60002 610

02 62002 630 ,

02 640

02 65002 660 ‘02 67002 68002 70002 71002 72002 73002 74002 75002 76002 760 202 77002 78002 79002 80002 81002 82002 83002 85002 90002 91002 920

03 000

03 01003 02003 03003 05003 06003 10003 11003 12003 13003 14003 15003 160

03 20003 210

03 220

03 30003 310

Wh@w GlassWindowSealSeatAssy (Dfivera)SeatFrame/Springs(Drive=)SeatTrim (Drivers)SeatAssy (FrmtPassenger)SeatFrame/SPdngs(FrontPass.)SeatM.m(FrontPass.)SeatAasy (Reex)SeatBeltSeatBeltStslkTrim WeriorTrimInteriorSun Visorsun Rc9fFlmr CoveringMirrorInteriorMirrorExteriorMrrors x 2MirrorBracket/ArmExt.rMud FlawPedalRubberBunperAssy Front-r ~untings FrontBumperAssy Rear-r MXntings Rearcrosswalk FrameCab Tilt MechanismCabTiltJackcabTiltRam

INS~ & WARIUNGDEVICES

SpeedometerHeadSpeedometerCableSpeedometerDriveGearFuelGaugeFM. GaugeTank/Setier~t- Gauge-rat- GaugeSenderOilPressureGaugeQllPr8s6ure*uge SerderAir PressureGaugeAir PressureGaugeBuzzerWarningIndicatorRepeaterLights “Brake sOrVO Mght SwitchBrakeDualCircuitWarnlnsjSwitchtir RestrictionIMicatorSpeedLimiterSpeedLimiterSender

13


Appendix 2.1

FFW4E/CHASSIS ASSEMBLY

‘~ F~ [Front)SubFram (Rear),EngineMnlntingBrkt*EngineMountingRubberCell& B@y MountingBracktCab& EadyMntg.RubberBatteryCarrier‘FuelTankSqppXAttachingPoints/BracketsMisc.Cram MemberOutriggerSideGuardEunderrunGuaXd

STEERING

SteeringWheelSteeringColumnSteeringLockcolumnu/J“dumn T@ BushSteeringBox/E@ckSteeringDropAnnTrack@ntrd MdTrack= EMDragIAnkDragL&nkEMSteeringIdlerBallJointGaiter (steering)PowerSteeringPunp

DriveBeltH@ Hose..Hy&Pipe(Met-al)Raservoir

SUSPENSIC+?

SuspensionUnit(Strut) Front

Spdng FrontSpringPin/BushF?amtS@ng ShacldesFrmtSpdng RearSpringPins& Bushes

SpringShacldesRearmfing ‘v BdtBracketSuspensionMr sus~nsionUnitShockAbsorberFrontShock&heorberRearShockAlxorberIdnk

00010 000 CHASSIS GROUP

11 000 FRCNTAXLE ASSEMBLY(W DRIVEN)

StubAxle

1414141414

010020100110120

11 01011 02011 030

King Pin & BushesKing Pin ThrustBrg.

i30REAR AXLE ASSEMBLY(IKNDBIVEN~

14141414

12 000140150160

●12 000 W.1.eAssy-

Non DrivenRear?Me BeambsxStubAxle

12 01012 020

14141414

20025030040013 000 BBAms

13 01013 02013 030

Frmt Padsor ShoesRearPadsor ShoesParkingBrakePadsor Shoesmake MscBrakeDrumBrakeMasterCylinderServoUnitWheelC@. HydraulicHydraulicHceebad SensingValveBrakeRelayVslveBrakePipe (Metal)BrakeCali~rAntiLmk BrakingSys.Alr BrakeCumpressarExhausterAlr BrakeActuatorCylSpringBrakeAct,Cyl.(Parking)Air TankUnloaderValveFmt Velve?M3Sy

ParkingBrakevalveMulticircuitProtectionValveAutoDrainValveAir DryerWaterSeparatorAir HceeAir Pipe (Metal)Hmibzrak.eLeverHandhrrakeCableHm5brah CompensatorWdbrake MechanismBrakeBack@ateBrakeAdjusterBrskeReturnSpringBrakePedalGaiter(Brake)

15 000

1515151515151515151515151515151515151515

010020030040050060070080090100110120130140200210220230240250

13 05013 06013 10013 11013 12013 13013 14013 15013 16013 17013 20013 30013 35013 40013 410

13 42013 430

) 13 44013 45013 460

16 000

16 01013 47013 50013 51013 52013 53013 60013 61013 62013 63013 70013 71013 72013 73013 740

1616161616

020030040050060

16161616161616

070080090100200210220

●

14


.k?x?:& x ~.~--

HelfshaftPinionOil SealC.V, Jolnt+uter

AlaElASSY-DRIVENm

we CaeingRearDif femnti.al AmyHalf shaftPinionOil Seal.Axle2 SpeedAxle2 SpeedControls

ShockAkeorberBuehMlti-ml BarmarAnti-Ml SarW3nc-r ControlArmWI?= CbntrQlArmBallJointIcwerControlMmImer ControlArmBallJointTie~TrKLlingArmBumpS@Rebourdstrap

TYREs

lTyrexl2-X23’Iyresx34Tyreex4Sl?ymxs6T@sx67Tyreex7

InnerTubeLiner(Flap)valveAsOyValveExteneion

WHEELS/HUBS

12cad~eel~ WheelCOnqleteHubFrontHub Rearting FrontHubHng Rear HubOil Seal Hubwheel StudeWheelNuts

lWheel Trimxl2wheel Trimx23wheel TriIMx34wheel Trlnux4

1616161616

230300310320330

212121

030040050

22 000

1616

340350

222222222222

010020030040050060

16161616

360370400410

23 000 CLUTCHASSYcct@LmE17 000

23232323

010020030040

ClutchCoverPlateClutchFrictionPlate -ClutchRAsase EeaxingClutchRehaee EatingForkClutchMeter CylinilerClutchSlaveQliMerClutchFluidRese~oirClutchPipesClutchPedal/LinkageClutchCable

●

9

●

●

1717171717

j 17171717171717

010010010010010010010010020030040050

232323232323

050060070080090100

24 000

18 000 24 010 Ddve/Prq SheftGee&ax to FrontMeDtive/PropShaftGearboxto War AxleDAve/Prop~bOX toCentreBed.ngBeaxingCZntreDrive/Prop shaftD’dve/PrupCentr’e~n9 tO ~“ AxleDrive/PmY.PFrontDiff. to HubDrive/Pq RearDiff. to HubU/JC V. JointGaiterDrive/Prop

18

181818181818181818181818

010020030040050060070080090110110lto110

24 020

24 050

24 060

24 070

24 080

09024

242424

10011012019 000 Nm@iI!IcCHMas

LUBRICATIONPcmRIYm cE’FAssEMBLY25 000

1919191919191919

010020030040050060070080

Re8emoirRnnpAirTimer-AirTimer-ElectricSdenddPipeeMrUniomWiri.qChaesoLb CCt.

AXLEAssY-mm m

AxleCaeingFrontDifferentialAmy

25252525

010020030040

26 000 GEARBa ASSYQ!&L!&l

26262626

010020030040

Tkamwd.ssionCa8ingInputShaftM!linshaftLayehaft

000

010020

2121

15


Gear

A~ndix 2.3

26 05026 06026 07026 08026 09026 10026 11026 120

32 05032 06032 07032 080

33 000

33 01033 02033 03033 04033 05033 06033 07033 08033 09033 100

33 110

33 12033 20033 210

34 000

34 01034 02034 03034 04034 05034 06034 07034 08034 09034 10034 11034 12034 13034 14034 20034 21034 220

34 23034 24034 25034 26034 27034 40034 41034 42034 43034 44034 45034 46034 500

35 000

35 010

starterPreheatPreheatwiring

RelayPlugsControl=~temSt~ng cct,

Bearing(G/Box)SynchroHuhSelectorGearChangeUnkageGeax IaverGear LeverBootTzdlshaftQll SeslManual.G/EQxGasket~G/%xGearkclxMmntingGearboxBell Housingoverdriveunit

●IGNI~ON SYSTEM

IgnitionSwitchWayDistdmtor AssyCoilIgnitionsparkingPlugC.B. PointsDistributorCap-Rotor [email protected] upElectronicIgnitionMcduleElectronicControl UnitH.T. UadsWiringIgnition

ILGHTTNGSYSTEM

HeadlampSidelumpTail LampstopLampDirectionIndicatorLanp~FogLampInteriorLampStepLamgNun&r PlateLampReven3ingLampRearLampAssemblyWorkLampSideMarkerLampInstrumentPanel.~Head/SideI.aqptitcnstopLampSwitchDirectionIrdicatorSwitchRe= F= La.mPSwitchReverseLampSwitchInteriorLampSwLtchsteplamPswitchward WarningSwitchFlasherUnitLampRelayCircuitBoardBulbHolderLampLensReflectorWiringLightingcct.LampBulb

26 13026 14026 15026 200

●

27 000 GEARECKASSY (A-TTC~

27 01027 02027 03027 04027 050

AutoTransmissionCasing!I&queConverterAssyBrakeBarM%Auto.G/Box.ServoAssyR&ngeSelectorAutomaticGearboxSump& Screen AmyAuto,G/Box

VacuumValveAuto.G/BoxKickDownCableTailShaftoilsealAuto.G/EQx

27 060

27 07027 08027 090

28 000 TRANSFERGEARBQXASSEMBLY

TransmissionCasingCOverAssyMainDriveAssyCounter8haftAssyCcmtrolMechanismoil SeelGasket

28 01028 02028 03028 04028 05028 06028 070

30 000 ELECTRICALGmuPs

wiringHarnessFuse BoxWild.ngCa21-lections

30 01030 02030 030

31 000

31 01031 02031 03031 04031 050

G6nerator/AlternatorRegulatorChar@ng cct.WifingClingingCct.PulleyAlt/Gen’rBatteryCha.qer

32 000 smmm mm

32 01032 020

BatteryBatteryBondingStarterStarter

Cables&WizmsM3torSolenaid

● WINDSCREENWIPERSYSTEM

WiperMotor32 03032 040

16


●

●

●

353535353535

36

363636363636

37

37373737373737

41

414141

41

41414141

42i

424242424242424242424242424242

42424242

020030040050060070

000

010020030040050060

000

010020030040050100110

000

010020030

040

050060070080

000

010020030040050060070100110120130140200210220

230300310320

WiperLinkage/DriveWiperWheelBoxwiperArmWiper BladeWiper SwitchWiringWiper cct.

WINDSCREENWASHERSYSTE?4

WasherPumpWasherRe5emoirWasherJet-Washer”SwitchPipesW/ScreenWasherWiringW/Semen cct.-

HORN ‘iYS~ ‘

Horn UnitHornMountincjHornmayHorn SwitchWiringHorncct.RevHorn/Bleeper*d20X Skdtch

AIR INIAKESYSTEM

Air CleanerEcdyAir CleanerElementAir IntakeVelve(Mechanical)Air IntakeVslve(Therlmtatic)MnifoldAir IntakeBlower/5uperchaxgerIntercoolerEtherInjectorAssy

mLIm SYSTEM

HaterRadiatorMountingsRadiatorShutterIU&ator ShroudRadiatorCapE@ansionTankDrainCock/PlugFan-lfechanicalCuolingF8n-VisCOW Lhdt

FanBeltFanPulleyIdlerPulleyFan-Electrical CedingFanMotorElectric_=t= S%dtchElectricFanWitingCmliq FanWaterPuqWaterManifoldGasketWaterPump

42 33042 34042 35042 40042 41042 42042 430

43 000

43 01043 02043 03043 04043 05043 10043 11043 12043 20043 21043 22043 23043 240

43 30043 31043 40043 50043 51043 520

44 000

44 01044 02044 03044 10044 11044 12044 13044 14044 15044 20044 25044 300

44 35044 360

44 40044 41044 42044 43044 44044 45044 46044 47044 50044 51044 52044 530

Cmlant FilterTnermstatThe.mcstatGasketHoseZbpHae BottomHceeBypassHcee?iisc~ling

Appendix 2.4

w.

EXHAUSTSYSTEM

Exhaust system AmyExhaust SilencerExhaustDownPipeExhaustCentrePipeExhaustTailPipeExhaustCM@ExhaustM3untlngExhaustHeatShieldExhaustManifoldExhaustManl.foldGasketExhaustFlangeExhaust FlangeGasketExhaustManifold/FlangeStudExhaustBrakeExhaustBrakeControlsMissionControlsTurboChargerTurboCharyerValvesTurboCharyerPi~

FUEL SYSTEM

Fuel.TankFuelTankCapFuelTankStrapeFuelIinesWaterTrap (FuOl)FuelFilterAssy~el FilterElementFuelIdft-WiringFuelCct.CarburetorAssyCarb.ElectronicControl~ectrg~c Injec~on

controlInjector-Electron.icWiringElectronicInjectionInjectorFUmpInjectorPump~rnorGovernorSeal(MaxStop)Injector+echanicalInjectorPipeFuelPreHeatFuelPre HeatContzcdEngineShutDownThrOttleP@al Assyl’hrottleCableThrottleLinkageChokeCable

17


●

●

●

●

●

● ✌

45 000

45 01045 02045 030..45 04045 05045 060

45 10045 11045 12045 13045 14045 15045 16045 17045 18045 19045 30045 31045 32045 33045 40045 41045 42045 43045 44045 45045 46045 47045 48045 49045 50045 51045 52045 53045 54045 55045 560

45 57045 58045 590

45 60045 61045 70045 71045 72045 73045 80045 81045 82045 83045 8404!5 85045 86045 870

Emtl’mASSEM5LN

Q1. Blczk/ShoP~MumThing Cover‘MningCuverGasketThing CoverOilSealSideCover(Engine)SideCoverGasket(Engine)crankshaft:CrankshaftMsinBrgs.crankshaftThrustBrgs.BigEndBezuingsReerMainOilSealCrankshaftPulleyCrankshaftPulleyDanp3xFlywheelFlywheelRingGearFlywheelSpigotBearingConRodpistonPistonRingsCyl.LinerC@. HeadAssyC@. HeadStudCyl.HeadGasketVslve-InletVslve-ExhaustVelveGuideValveSpringsValveClearancePush~RockerShaftRockerArmCemshaftCemFollowersCamshaftCarriercamshaftoilseal.CemshaftPulley/GeexCamhaft DriveChain/Belt&unEhaftDrive~IYSiOI19YCamshaftAudliaryDriveCamshaftAU Driveoil sealCm/Rocker CcverCam/RockerCover-Cket- (am)SuxrpGasket (Engine)sumpPlug (Engine)DipetickEngineBreathercorePlugal FilterAssy. ~,

al FilterEngine(X1 Pump Engine@l CoolerQiltier PipesOilFillerCap

50 000

5; 000

51 01051 02051 03051 04051 05051 06051 07051 080

52 000

52 01053 02052 03052 04052 05052 06052 07052 08052 09052 100

53 000

53 01053 02053 03053 04053 05053 06053 07053 08053 09053 10053 11053 12053 130

55 000

55 01055 02055 03055 04055 05055 06055 07055 08055 09055 10055 11055 12055 13055 14055 15055 16055 170

Appendix 2.5

ACCESSORIESGROUP

GENERALACCESSORIES

TaChcmterAmyHub MometerHourMeterTachographAssyFuel& Mileage-corderVehicleMarkingBBatteryAux.GeneratorAux.

ELECTRICALACCESSORIES

CigarLighterClockWorkingLmpFq LamPMapLampFlashingBeaconExtractorFanHeatedRearWindowLighting~ TrsilerAlarm system

FLUIDSsEcrION

EngineoilGearbox oilAxle OilSteering Ee@ack OilWheel.huhQLlBrakeFluidClutchFluidPowerSteed.ngH@ IAftsystemlti~creenWssherFluidAntifreezeDervPetrol

FCWERTAILLIFTASSEMBLY

Power Tail IdftAmyTeilLiftPlatformTailLiftVerticalSlidesml LiftBeamAssyTailLiftcolumnT&i.1IdftRunnerml LiftRamAssyWireRcp3TailMftTailIiftFulleyTailLiftMotorResemmir (TailIAft)Pi> Hyd (TsilILft)H~e Hyd (TailLift)switch(ml Lift)Q3kLesElec(TailLift)Cheim (TailIdft)Controls(TallLift)

18


I

●

●

●

●

56 000

56 01056 02056 03056 04056 05056 06056 07056 08056 09056 10056 11056 12056 13056 140

56 15056 16056 17056 180

I 56 19056 200

57 000

57 01057 02057 03057 04057 05057 06057 07057 08057 09057 10057 110

57 12057 13057 14057 150

58 000

58 01058 02058 03058 04058 05058 06058 07058 08058 09058 10058 12058 13058 14058 15058 160

CRANESYSTEMS

Crene Jwy CompCd.UJnnJuwy (crane)BoomAssy (Crene)Jib~Sy (Crane)Ram (crane)‘StebiliserAssy (Crane)Stebiliserhg (Crane)ControlElec(Crane)Cmtml/Hyd (Crane)MotorElectro/Hyd(Crane)Switch(Crane)HydHoses(Crane)Hook (Crane)PressureReliefVelve(-)Reeexmir (Crane)HydPIP (Crene)Hook& WireIQe (Crane)a (-)Chein(Crane)Gauge(Crane)

DE-KVNTIlW3SYSTEMS

Chassis Frame(De-lkxant)Twistlock(De-Mount)Freme(De-I@unt)Rdle= (De-Munt)Leg (De-munt)COntmls Elec.(De-Mount)Contrd.sH@ (De-Mount)H@ Hose (De-hbunt)Ram (De-wunt)hbtor(De-?@unt)PressureReliefValve(De-Mount)~I@e*r (De-Mount)Filter(De-lbunt)Lading Bar (De-Mount)Chock(De+cunt)

Winch&Sy&se (Winch)Drum (Winch)Gearbax(Winch,Brake(Winch)ReevingBlockShearPin (WireHook (Winch)

Winch)h)

Wire l@e (Winch)SwLtch (Winch)Wifing(Winch)LoadingRampsLoadingFQmpShmt BoltsEOdyl$alntedRollsStabilizerLeg

60 060

60 01060 02060 63060 04060 05060 06060 070

61 000

61 01061 020

62 000

62 01062 02062 03062 04062 05062 06062 07062 08062 09062 100

71 000

71 01071 02071 03071 04071 05071 06071 07071 08071 10071 11071 20071 21071 22071 23071 30071 31071 32071 33071 34071 35071 40071 41071 42071 50071 60071 61071 70071 71071 77071 800

I 71 810

19

I

RAmo EQuIPMEm

Appendix 2.6

RadioFadio CassetteTransmitter/R3ceiver-rAerialWiringRadioCct.Suppressor(Ho)

Spare Wheel Carrier~ Wbd Winch

vEmcLE muPInx3 SYSTEM

FifthWheel.AssyTowBarltAllF- (~ng)Mng HitchW RingCa@ing (Pin/Ball)overrunBrakeunitElectric(?lug/Socket)SusicouplingAir Pipe& CableSupport

BOXEQDIES

PanelFrontPanelSidePanelRearPanelRoofCOrnerReinforcedRuMdng Bail (Body)FloorAssyFloorIns~ctionCoVerawindowGlassmyWindowFrameBulkHeads/DitidersInteriorCladdingInsulationBodySealerSideDoor Assy HingedSidelkcrSlidingSlidingMechanismRearMOr HingedRoll-Upl@esDoorAssyMl-up Daor Chennel

Widuw Glass MOrWil’dcwSeelWldcw FrameMcr HandleEntry/ExitStepsstairsTtalBOxchassismtg.TOclEoxEmrLadderBoxE?cdyMountings-BoxBodymy Mtg.Bcdts-BoxBody


.Wper!!x 2.7I

●

●

●

●

●

●

73 000

73 01073 02073 03073 04073 05073 06073 070

73 08073 09073 100

73 110

73 12073 14073 15073 16073 170

) 73 ,18073 19073 20073 210

74 000

74 01074 02074 030

74 04074 05074 060

78 000

78 01078 02078 03078 04078 05078 06078 07078 08078 09078 10078 11078 20078 21078 22078 30078 31078 40078 41078 42078 43078 44078 45078 460

Fleer~/PanelsHea&oaxd/PanelDrop SideboardDrup SideIronsDr@ SideCappingBodyMuntlng (FlatBedBcdy Mounting Bolts(FlatE&)

CcnmerPoet(FlatBed)Tail Board (FlatBed)TailBoardIrons

(FlatBed)Tailt~ [email protected]

HingePins (FlatBed)Side Bave (FlatBed)q@lg Body PivotBolsterSide Step (FlatBed)Loading_ImadingRampshootBoltsBCdyMountedRailsTailBoardHook

TIPPIW GEAR

~pping RamAssyHydReservoir(Tip@ng)Mtor Elec/Hydro(Tipping)~n%ls (Tipping)ECdyProp (Tipping)Hyd Pipes(Tippi~)

BoDY&MIsc. HARImRE

I?attery EoxBcdy IiLningwood/MetalFibm GlassLiningFloorCladdingRear MarkerBoazdsAnti iuce FastenermltTiltFramLadderRacksumpGuaZdPaofRackKe~ Ign/Door/Rd CapPad LockHaspNumberPlateMarkerPlate(HazGoods)L P.G. BottleStrapsLP. Go BoxL P.G. @ttle StadL.P.G. CompartmentD30rBudgetLockHingeq RestraintRings

78 48078 49078 500

7a 51078 52078 53078 60078 61078 69078 70078 71078 72078 73078 74078 75078 76078 77078 780

81 000

82 000

82 10082 500

83 00083 01083 02083 03083 04083 06083 07083 080

83 090

84 000

84 03084 04084 05084 06084 09084 12084 18084 24084 36084 480

85 000

85 01085 02085 03085 10085 50085 510

MkdwingMudWingRracket~/-ke=InternalTableMessingLu~~ RackIQcldngFixedGasMttle StUlageGas CylitierRetentionVentilatorElectricVentilatorMechanicalDpt PlateHolderILcenceDiscHolderFire~llCJUiSher Brkt.

Fire Extinguisher‘rod KitSteady7Leg(Trailer)JockeyWheel (Troller)Decals/Transfer8

~RKSHOPVARIAKE LINE

MANAGEMENT FEE

SCHEDUMDINSPECTIONSInitialInspectionMakera FirstServiceI InspectionI Insxction+ OilChgeAl ServiceA2 SeticeAl S-eticeAncillaryEquipmentA2 Setice AncillaryEquipment

MANTJFAcTumRs MICE.SCHEDULES

SafetyInspection40,000 MileSefice50,000 MileService60,000 MileSewice90,000 MileService120,000MileService180,000MileSeM.ce240,000MileService360,000MileService480,000MLleService

SEKWCE CcmRAcT FEEs

AA Mileage ChixqeWindscreenRefe-rral Fee~ RsferralFeeAA AttendanceFeeAA/BR3CallCMtChargeAA/BRs2tiManCharye

20●


●

I

87 000 mDIFIcATIm/ExPEEu him?r& EWINEERIhK INSTRUCIT~S

●

●

88 000

88 01088 02088 03088 040

88 05088 060

89 000

89 01089 02089 03089 040

91 000● ;

91 01091 020

91 03091 04091 05091 10091 11091 12091 20091 21091 22091 23091 30091 31091 32091 330

93 000

93 01093 020

93 030

93 04093 05093 060

93 07093 08093 090

95 000

95 01095 020

NDT/HGVTESTFEE

RoadTestBrake Test

TachographCalibrationProof Load Test(Mcilhry Equipment)M O.T./H,G.V. TestSped LimiterCalib’n

CLEANIIQ3VEHICLES

Sham CleenCleanVehicle-BcdyCleanVehicle-Chast3isCleanVehicle-Interior

~mm

RegulatorIsOkting cock(Gassystem)

pipe (-r)Pipe (Rubber)@ntrol RxksCookerGrill/HobHeat Shield (HotPlate)Water HeaterSystemDrainIMwnValveIgnition(hntmlsFlue (WaterHeater)Gas SaloonHeaterIgnitionControlsFlue(GasSaloonHeater)Mr Intake (GasHeater)

K$lEsmc WAm SYSTEM

Tank (DomesticWater)Elec ~ (DomesticWater)Pump Manuel (DomesticWater)Pipes (DomesticWater)Tap (DomesticWater)Tap SwitchElec(D2mesticWater)Sink (DomesticWater)Filler (DamesticWater)Wiring(DomesticWater)

~L SALCONHEATERS

HeaterAssy (CdlFired)GlcwPlug (SaloonHeater)

95:030

95 040

95 050

95 060

95 07095 080

95 09095 100

95 110

95 120

95 130

95 140

99 000

99 99899 999

I

! Appendix 2.8I

&ntrcL Unit (SalocmHeater)@dtch (OilFiredSaloonHeater)~el Pump (SalcOnHeater)FuelFilter(SslmnHeater)Wiring(SsloonHeater)fielPipe (SalmnHeater)Exhaust(S81mnHeater)- . .IgnitionUnit (SaloonHeater)The-tat (SeloonHeater)Thermfuse (SaloonHeater)B@torUnit(SaloonHeater)Solenoid(SslcmHeater)

mscmLmEOus SEC’ITON

VehicleCompleteDummy(WhenAuthorised)

21


,

I

●

Cu5w

01

02

03

04

05

06

07

08

09

10

11

12

13

14

15

16

19

20

21

24

25

31

Cede

‘w

1,

1

V.M.R S, CODIFX3SFIELD3

W2RK IXNE CQDESt

H ~cd ;ptions

?gpendix

I

A&Just / Bleed,

Clean

I&mew

Install

WY

Inspect

T@-up

,

/ Diagnc9e/ Test

Overhaul

Lubricate

Balance

Repaint

TouchUp

Repair

Tighten

Deferred

Ccm@eted

Junq)Stazt

Recovery

Off-d I@overy

Deliver- Collect

Deliver- Collect

Vehicle

Vehicle(~ p~or a~mnt withtheUser

No FaultFound

v.M.R.s. COMN33FIELD4

WARRANH INDICATOR

Description

warranty

3

Dept.)

22


●

●

84 12084 18084 24084 36084 04084 48084 05084 06084 09062 03085 01085 01085 50085 51083 05083 06083 08083 07083 09001 01060 05013 40013 30041 01041 02013 50003 22013 52091 33041 00041 03041 040

62 10013 53003 14003 15016 10013 42052 10013 20078 06016 31016 30053 11014 16013 47027 01019 00051 08022 05022 06021 00022 00011 00012 00012 01021 01022 01053 03015 130

lQphabetic List of V.M.R S, Codes

120,000MileSend.ce180,000MileSerdce240,000MileService360,000MileSetice40,000MileSemite480,000MileSetice50,000MileService60,000MileSendce90,000MileStice11AllF- (~ng)AA AttendanceFeeAA Mileage CharyeAA/BRS call cut Charye

AA/BR&2ndBla.n-A -ceAl ServiceAl Serv.Ancillary-pA2 ServiceA2 serv.AncillaryE.@pAIR C(MD.ASSYAerialAirAirAirAirAirAirAirAirAirAirAir

BrakeActuator~1.BrakeCOmpremorCleanerBodycleanerElementDryerFilterRestrictIdHoseIntake(GasHeater)IntakeSystemIn’- %lve-lkchIntakeValve-

ThermStaticAir Pipe & CableSqprtAir Pipe (Metel)Air PressureGaugeAir PressureGauge BuzzexAir Suspension UnitAir TankAlarm system

Anti Lack Brddng System

Anti Lute FastnerM-MU Bez FrontAnti-ml m RearAntif=ezeAttacMng Points/BrH,Auto DrainValveAutoTransmissionCasingAutomatic_SiS LulxAuxiliaryGeneratorAxleAxleAxleAxleAxleAxleAxleWeMeAxleBall

2%=-2 speedControlsZWy-Driven FrontAssy-DtivenRearAssy-NonDrivenF.Assy-IWmDrivenREeamRa!uCasingFrontcasingRearoilJoint

23

32517832

14312624

18184541.73787371

73

7174737102730256020271165813132713131303

53131313131303881378347102160202020233

010070010020

140050060060

050060130060000020060810

070

800050200230040160060030130140000090050710700030170050060210

060100730160150720200020000440430200240400810800820830050

BatteryEatteryAux.BatteryBoxBatterymea &BondingwiresBatteryCurrierBatteryCharyermng (G/Box)BearingCentreDrive/[email protected] F~nt HuhBeari~ RearHubBigm BearingsBlmer/SuperchargerBodyFlatBed/TipperE&y LdningwbOd/Metsl-y l@untiw (FlatBed)BcdyMountingBolts(= MY)EadyMunting EQlts(FlatBed)Bdy Mountings(BoxBody)BodyPrup (Tipping)BcdylbuntedBailsBcdySealerBodysillMisterEQnnetBoQmAssy (crane)- LLd/Td.lGateBoot/TailGateLook AssyBox EcdiesBracketSuspension_ (Winch)BrakeAdjusterBrakeBack@ateBrakeM Auto.G/BoxBrakeCaliperBrakeDiscBra.?@DrumErakeDual circuitWhq Switch

BrakeFluidErah MasterCylinderBrakePedalBrakePipe (Metal)BrakeWay ValveBrakeMXrn springBrakeservoLightSW.Brah Tklst

BudgetLookBulb HolderBulk Heads/DividersBulkhead/DitiderBumpstop-r MmntingsFrmt-r ASSyF-t- Msy Rear- M=ltingsRearC B. Points

●


Appendix 4.1I

24 11021 05002 01014 120-14 130

C.V. JointC.V. Joint-OuterCAB/m mmCakl& Body MauntdngBrktCeh & Bcdy Mounting

Rubber ‘Cab Tilt JackCab Tilt Mechanism ‘cab Tilt RamCab/Bdy shellCablesElec (TeilId.ft)Cam FollowersCam/Rocker CoverCw@Oclmr Cbver Gasket

camshaftCaIr8haftAuxilhx’yl%clveoil SeslCadaft AuxiliaryDriveCamhaft CarrierCamhaft DriveChein/BeltCamshaftDriveTensionerCamshaftOilSealCamhaft Pulley/GearCarb.ElectrwicContrd.Carburetor AssyX mtint RingsCase (Winch)Chain (Crane)Chains (TailLift)_ng systemChassisFrame (De-Mount)Chock (De-Mount)C!2mkeCableCigarId.ghterCircuitBoardCleanVehicleCleanVehicle-BcdyCleanVehicle-ChassisCleanVehicle-InteriorClockClutchAasyConrpleteClutchCableClutchCoverPlateClutchFluidClutchFluidRssemcirClutchFrictionPlateClutchMasterCylirderClutchPedal/LinlqeClutchPipesClutchReleaseBearingClutchReleaseBearing

ForkClutchSlave~lird.erCoil Ignitioncolumnlwsy (crane)C&unn ~ BushColumnU/JCon RcdCondenserControl Elec (Crane)ControlKnoka

28 05095 030

C!atml MechanismCa3trcLUnit (Sslocn

Heater)tintml/H@ (Crime)-s (TailId.ft)Controls(mpping)ControlsElec.(De-Mcunt)ControlsH@ (De-lkmnt)Cc9kerCc@lantFilterCoding systemCarePlugCaner Peat (FlatEed)cornerReinforcedCountershaftAssyCoupling(Pin/Ball)CoverAssycraneAssyCQmpcrankshaftCrankshaftlM.nBeaxingsCrankshaftPulleyCrankshaftPulleyDampercrankshaftThrustBrgsoCrass*rCrceswalkFrame~/~ke=

Internalml, Elmk/ShortMotor*1. HeadAssy@l. HeadGasketCyl.HeadStudC’yloLinerDe-MountingsystemDecels/WansfersDervDifferential MlsyDifferentialAssyDQxtickDirectionI*cator LampDirectionIrr3icatorSW.MstributorAssyMstributor CupDomstic Water SystemDoor FrontDoor M@leEcer Han31eInner/OuterDaor Rear~r Seal= SideDpt PlateHolderDrag IdnkDrag IL* wDreLnCock/PlugD.tinkwn ValveDriveBeltDrive/PropCentreBearingto RearAxle

Drive/[email protected] Hub

Drive/PrepGearboxto CentreMng

56 09055 17074 04057 06057 07091 10042 33042 00045 81073 08071 05028 04062 06028 02056 01045 10045 11045 15045 16045 12014 20002 85078 500

02 91002 90002 92002 02055 15045 52045 60045 61045 51045 590”

45 58045 53045 56045 570

\ 45 540

● ’ 45 55044 25044 20078 46058 02056 190 45 010

45 40045 42045 41045 33057 00078 78053 12021 02022 02045 73034 05034 22033 02033 06093 00002 35071 50002 47002 36002 38002 37078 71015 10015 11042 07091 21015 22024 070

55 16031 00057 01057 15044 53052 010

● 34 42089 00089 02089 03089 04052 02023 00023 10023 01053 07023 07023 02023 05023 09023 08023 03023 040

23 06033 03056 02015 05015 04045 30033 08056 08091 050

24 080

24 050

24


,I Appendix 4.2

●

●

● “)

●

24 090

24 010

24 020

73 05073 04073 03058 03099 99993 020

62 08052 00033 12033 110

33 100

44 300

1 43 40045 00045 80002 07014 10014 11053 01044 47071 60041 08095 09043 30043 31043 04043 10043 03043 22043 23043 12043 20043 21043 240

43 11043 02043 00043 01043 05013 35042 06052 07042 12042 21042 13042 20042 10042 11085 00078 740

Drive/P~ ReLWDiff.to Hub ~Drive/PropShaftGearboxto FrontA&

Drive/P~ ShaftGeurbcxto RearAxle

Dmp sidecappingDropSideIrmsDropSideboardDrum (Winch)Dumy (WhenAuthorised)Elecpump(DCmSSticWater)Electric(Plug/Socket)ElectricalAccessoriesElectronicCantrolUnitElectrmicIgnitionModuleE1.ectrmicIgnitionPick Up

Electronic InjectionControlEmissionCakrOl.sEngineAssyEngineBreatherEngineMmr@3wlEngine~ng BracketEngineMountingRubberEnginealE@ne Shut DwnEntry/ExitStepsEtherInjectorAssyExhaust(SeloonHeater)ExhaustBrakeExhaustBrakecontrolsExhaustCentrePipeExhaustClalqExhaustm PipeExhaustFlexqeExhaustFlarqeGesketExhaustHeat ShieldExhaustManifoldExhaustManifoldGasketExhaustManifold/FlangestudE%haustMm.ultingmust SilencerExhaustsystemExhaustsystemAsSyExhaustTailPipeBdlN.lsterExpansionTankExtractorFanFanBeltFanMotorElectricFan PulleyFan-ElectricalCmlingFan-Mechanical CoolingFan-ViscousUnitFees-ServiceContractsFireExtinguisher

78 03062 01093 08057 13078 73034 40052 06071 07073 01078 04002 74071 08002 15091 32091 23053 00045 17045 18045 19052 04013 44057 03013 01051 05095 060

44 12044 13003 05003 060

44 14044 10095 08044 45044 46095 05044 00044 01044 02044 03014 15030 02015 14024 12013 74078 60078 61091 00091 30028 07026 13042 32056 20026 05026 10026 11058 04027 00026 00026 150

Fihre~aSS LirdrqFifth-d ASSYFiller(DomesticWater)Filter(Demunt)FireEXtiIL@ShOr =Cket

FlasherUdtFlashing BeaconFlmr AsByFlax -/PanelsFloorClad@Floor(MveringFloorInspectionCoversFlmr PanFlw (GasSaloonHeater)Flue(WaterHeater)FluidsSectionFlywheelFlywheelRingGearFl@eel S@@ 13ed.qFo9Lm?Foot Valvei%3SyFrame (De-Mount)Frmt Padsor ShoesFuel& MileageReccxderFuel Filter(SalcmHeater)

EUelFilterAmyFuelFilterElementFuelGaugeFuelGaugeTank/SenderunitFuel

Fuel

Mft PllnQLinespipe(SeloonHeater)Pm HeatPreHeatControlPu!qp(SalmnHeater)syBteIn

TankcapTankstrapmnk SupJ30rt

FuseEoxGaiter(Steering)GaiterDrive/PropGaiter(Brake)GasBottleStillageGas CylixkkrRetentionGas EquipmentGas SaloonHeaterGaEhtGasketManG/EoxGasketWaterPuxqGauge(crane)

GearLeverGeaxLeverBoot&arbox (Winch)GearboxAssy (Automatic)Gearbx Assy (Mulual)Gearb.xBellHousi~

25


●

●

26

. .. -+]

533726319544029133212213131313783434733491

i.’ 52

0195010101010178735658563737373737424255424251185118575653567474151513838342

140020110090010020420480110200030030610620600630220270200020010120080100010140150130110120450120130080170020030040000010410420130430400030030020040080120090160060020230240130030040140

1

GearboxM3untingGearbx oilGee&ox svdtchGearChangeLinkageGemrator/AlternatorGlw Plug(SaloonHeater)GovernorSeal(MaxStop)GrabHandle@ll/HobH,T.LeadsIHalf shaftHalfshaftMmMrake Cekd.eHmdbmke CcqpasatorHaMhake LeverHal’dbrakeMechanismHaspHazardWdng SwitchHead/SideLampSwitchH~/PanelHeadlampHeatShield(HotPlate)HeatedRearWindwHeaterAssyHeaterMay (C?flFired)HeaterControlsHeaterDuckingHeaterHoseHeaterMatrixHeaterMotorHingeHingePins (FlatBed)Hmk (Crane)Hook (wInch)Hook @ Wire Rope(Crane)Horn Munt.irqHornRelayHorn SwitchHorn SystemHorn UnitHose BottomHae BypassHose Hyd (TailLift)Hcse Mist Cooling system

Hwe lbpH- MeterHub FrontHub titerHub RearHyd Hcee (De-Mount)Hyd Hines (Crane)Hyd Lift SystemHyd Pipes (Crane)H@ Pipes (Ti@ng)Hyd Reservoir(TLpping)H@ HceeHa Pipe (Metal)HydraulicHoseI InspectionI Inspection+ OilChgeIdlerPulley

91 22091 31033 01033 00095 100

83 01044 44044 40044 41044 35044 43017 02026 02002 22034 14071 22041 07071 21034 07034 25091 020

56 04078 77078 20027 08011 02011 03078 42078 40078 41078 43071 77078 09034 50034 44034 41026 04057 05078 72052 09034 00017 03013 14057 14058 13058 14002 40002 41002 42016 34016 350

78 52088 00028 03026 03083 02082 00041 050

Appendix4.3

Ignition~ntrcilsIgnitionCakrol.sIgnitionMtch AseyIgnitionSystemIgnitionUnit(SaloonHeater)

InitielInspectionInjectorPipeInjectorPumpInjectorPumpGovernorInjector-ElectronicInjector-MechanicalInnerTubeIqut ShaftInst.Panel/DashBoaxdInstrumentPanelLampInsulationIntermderInteriorCladingInteriorLampInteriorLe.npSwitchIsolatingcock(GeEsystem)

JibAssy (Crane)JockeyWheel(Zrailer)KeysIgn/Door/FuelCapKickDam CalileKingPin& BushesWng PinThrust*axingL P.G. BottleStandL P.G. Mttle strawLP,G. Mx~ p.G. ~nt ~rLadderBoxLadderRackLampBd.bLampLensLampRelayLayShaftLeg (De-Mnlnt)Mcence DiscHolderLightingEWLM TrailerLightingSystemLiner(Flap)W SensingValveLoadingBar (De-Mount)Lading -LoadingBqp shootBoltsMck (Front-)Lack (War Door)Iack (SideDoor)Lower@ntrd ArmIc%+ercontmlArmBallJoint

Luggage ~ckMY1/HGVTest Fee~q Drive*SYlt!sinshaftMakersFirstSeficeManagementFeeManifoldMr Intake

26


●

● ‘1

82 10084 000

52 05078 31002 77002 76002 75002 760257 10074 030

56 100

95 130

02 78078 48078 49013 460

)78 30034 09045 85045 86045 87045 82045 83003 12003 13045 84028 06018 07014 25062 07026 20025 02025 04025 03078 21002 28002 16071 01002 18002 19002 17071 03071 04071 02013 03013 45002 79053 13002 30002 31002 32021 04022 04091 03091 04055 120

Mark-up(Partstiy)14anufacturer8Mtce.Schedules

Map ImpM@cer Plate(HazGods)MirrorBracket/AmExe,rMirrorExteriorMirrorInteriorMirrorsx 2Motor(De-Munt)hbtorElec/Hydm(mpping)

Mor Electro/Hyd(-)

Motor Unit(SaloonHeater)

MudFlapMudAngMudwingBracktMultlCircuitProtectionvalveNun&r PlateNumberPlateLampoiloilauoiloilQfloilCdloiloil

CoolerCooler PipesFillerCapFilterAssy.Eng.FilterEnginePressureGaugePressu2mGaugeSendezw w~SealSeal.Hub

OutriggerOverrunBrakeUnitOver-DriveUnitP.T.0. wingP.T.0. Cmtml.sP.T.O. SealPadLmkPanelDeadener8PanelFrontPanelFrmtPanelN/SPanel0/sPanelRearPanalRearPanelBQofPanelSidePuking BrakePadS/shoesPzding BrakevalveAssyPedalRuMerPet.ml.Pillar‘A’Pillar‘B’PillarfcPinionCILlSealPinionClilSealPipe (-r)Pipe (Rubber)PipeHyd (TailLift)

93 04019 06036 05045 31045 32053 08015 20055 01025 01032 07032 06056 14057 110

88 04031 04019 02093 030

45 48002 11002 12078 53042 01042 05002 23042 02042 04042 03060 01060 02058 15015 21056 05057 09027 05071 33034 06034 23034 11045 14078 05013 02016 41058 06085 03085 02034 45091 01031 02015 25019 01056 15057 12055 11037 10034 24034 10088 01018 01045 500

A&ppa-$5ix4.4

Pipes(DomesticWater)PipesAirPipesW/ScreenWasherPistonPistonRingsPawerSteeringPowerSteezingPumpPowerTailLiftAssypowerTakeOffAssyPreheatControlSy8texnPMeat PlugsPr8soReliefVelve-cranePressureReliefValve(De-Mount)

ProofI@ad Tbst(Ancil)PulleyAlt/GetirPup AirPumpManual(DcXneSticWater)

PushRod_er PanelN/S/R_er Panelo/s/R13ackiqFixedRadiatorRadiatorCapRAiatorGrilleRadiator MmtingsRadiatorShroudRadiatorShutterRadioWdio CassetteRailsMy Mounted

Rain(crane)m (De-1’kxlnt)RangeSelectorAuto,G/BoxRearDmr HingedRear Fog LampRear Fq Imp Switchwar LampAssemblyRearMainOilSealRearMarkerBoardsRearPadsor ShoesRebolm3strapReewhg Block (Winch)ReferalFee - TyresReferalFee - W.ScreensReflectorRegulatorRegulatorC%argingcct.ReservdrReservoirReservoir(Crane)Reservdr (De-Wunt)R3servdr (TailIift)RevHorn/BleeperReverseLampE%dtchPJ3versingLaqpRoadTestRmd WheelRxker Am

27


●

●

●

●

4571715702785633718483020202020202

02

02

1 02., 26271358161616164545

●

71711434737393711995026118616133600303880303031613

1616

490350340040050110180070060030000600630660670680610

640

620650080040110070230200220210050060

300310300020140170070320050140290010020000020040040300310060020030010080410

020030

Rmker shaftBnll-UpDoer ChannelRoll-UpRearDmr AmyRollers (De-M3unt )Bmf PanelMcf Rackm (-)Rotor-Rubbingml (Body)SafetyInspectionScheduledInspectionsseatAssy (Drivers)SeatAssy (F.Passenger)seatAssy (Rear)seatBeltSeatBeltStalkSeatFrame/SPd~(Drivers)

SeatFrame/SPriq(FrontPass.)

Seat Trim (Drivers)Seat Trim(FrontPass.)SelectorSemo AssyServoUnitSheaxPin (Winch)ShockAksorberBushShockAbsorberFrmtShockAkeorberLinkShockAbsorberRearSide-r (Engine)SideCaer Gasket(En@m)

SideDoorAssyHingedSideDoorSlidingside GuardsSide~SideREVS (FlatBed)SideStep(FlatBed)Sink (DomesticWater)SlidingMechanismSoleni.cdSolenoid(SaloonHeater)Sczln3ProofingSpar8wheelcard.erX whed CqleteSpan3wheelMalntingSF== Wheel.WinchsparkingPlug-rSpeedLimiterunitSpeedMmiter SedsrSp9edlimiterCalibrationSpeedometerCableSpe*ter DriveGearSpedmeter Head$P~n9 ‘u’BoltSpdng BrakeAct*C@.(Puldng)

SpringFrontSpringPins/BushesFront

16 06016 05016 04016 07015 03056 06056 07058 16071 61032 03032 05032 04032 00078 76089 01015 06053 04015 02015 07015 12015 01002 25002 26034 08034 26002 27034 04034 21011 01012 02014 01014 02027 060

45 70045 71078 10045 72002 73002 72082 50060 07062 09016 010

56 11095 040

55 14058 10026 07078 51051 04088 03051 01073 09073 110

73 21073 100

I

springSpzingS@ngSpsng

Appendix 4.5

Pins/BushesRear

ShacklesFrmtShacldesRear

SreeringLockStabiliserAssy (Crane)-Stahiliserkg (Crane)StabiliserLeg (FlatBed)StairaStarter143torStarterRelayStarter Solenoid~ng system -SteadyLeg (Trailer)me-amcleanSteeringBox/Rack -SteezingEax/~ckCdlSteeringColumnSteeringDrq AmSteeringIdlerSteeringWheelStep(cab)StepBracket(ceh)Step~StepLampSwitchStepRearAccessstopLampStopLaq SwitchStubAxleStubWeSubFrame (Front)SubFrame (Rear)Sump & ScreenAssyAuto.G/Boxa (q~)sumpGasket(Engine)sump-sumpPlug (Engine)sunFkmfSunVisor- -~Supmssor (-0)SusiCqiiingSuspensionUnit (Strut)Front

switch(Crane)Switch(QilFiredSaloonHeater)

Sldtch(TailIAft)Switch(Winch)Synchm HubTableMessing!Mc~ph AssyTachcgraphCalibrationTachometerAssyTail= (FlatE@~F:aclaZ#apping

TailWard HookTeilBeardIrms(FlatBed)

28


Append.ix 4.5

●

●

●

●

●

● -)

345555555527

26

939393

4203039542954244

1 44441678781919454545737474717178276262621515162826286002024343435717171717171717

030040050100020090

120

010050060

22010011012034011035(J

510520500360070080030040020030040150000010700710750020020050040080090370000010010030700710500520510020010010101020103010401050106

Teii LampTail LiftBeamAmyTailLiftCOlumnTailLiftMtorTailLiftPlatfozmT’ailshaftal sealAuto.G/BoxTailShaftCnl sealMan,G/RxTenk (Dmestic Water)Tap (DomesticWater)Tap switchElec(-tic Water)

q. SwitchElectricFar-mtm Gaugeqrat- GaugeSeMerThemncfuse-$alcdnHeaterThermStatThernmtat-Salc9nHeaterThermstatGasketThrottleCableThrottleLinkageThrottlePedelAssyTie RcdTiltTiltFrameTimer-AirTimer-ElectricTimingCover~ming CoverGasketTimingC!cwerCdl SealT@ping Bdy Pivot‘r@@ing GearTipJling RamAssyTool Box Chast3isMuntedTbclBoxEOcrml KitTbrque@nvertorAssy!IbwMrm RingTwing HitchTrack~ntrd RodTrack= MTrailingArlnTransferGearboxAssyTmnsmissionCasing--mission CaJ3ingTransmitter/ReceiverTrixnExteriorTrim InteriorTurboChany3rTurd ChargerPipeTilrboCharyervalvesTwlstlock(De-140unt)

T@3xlTyresx2-X3mx4-X5Tyresx6

l’755555555241419131616

33270202174517454545459951787803

3636363691424213441318181818181853580271710271710202710202025336

0107090070060030100400070430320330

090070200210040470050450460440430998060690700160

03001002004020031030051011012009008011011202130314040500s.0450110420520100400460530410500510080100000

Tyresx7Tail LiftPulleyTailLiftw AssyTeilLLftRunnerml LiftVert.SlidesU/JpfierlmnGuard,UnionsUnloaderVelveUpper Control~

%% %? -VacuumAdvanceUnitVacuumVelveAuto.G/~ValenceFrontVelenceRearValveAmyVelveClearanceVelve ExtensionVelve Guidevelve springsVelve-EkhaustValve-InletVehicleCompleteVehicleMarkingsVentilatorElectricVentilatorMechanicalWarningIn5i.caterRepeaterLightsWasherJetWasher~WasherReservoirWasherSwitchWaterHeaterSystemWaterManifoldWaterPumpWater$eperatorWaterTrap(~el)Wheel.@l. Hydraulicwheel.NutsWheelStudsWheelTrimx 1wheelTrimx2wheelTriIt15x3wheelTrimsx4WheelhubOilwinchAssyltlr@OwchannelWtr@cwFramewi* FrameWlrdw GlessW* GlassMyWirdcwGlassDoorWinduwRegulatorWixxlcwsealwindowsealWindscreenGlassWin5scr8enSealwi~c=en SurmuM/Fkamewi!’@SCrOOn WasherFluidWindscreenWasherSystem

29


Appenhx 4.7

●

●

●

●

●

35020235353535353558553293955831

-193042444430373334603635345281

000090100040050020‘-010060030090080080090070120030080030230360150010050210460060060070120030000

Wirdscr9enWiperSy8temWing N/S FqntWing 0/S Front

,

wiperAnnwiperBladeWiperLinkage/Drive ,

W@er Motor -WiperSwitchWiperWheelBoxwire~ (Winch)Wim Mpe TailId.ftwiring startingCct.wiring(DomesticWater)Wiring(SaloonHeater)wiring(Winch)wiringchargingCctoWixi~ Chain.Lubecct.wiringChulectionsWiriw C-colirqFancct.WiringElectronicInj.wiringFuelCct.WiringHaxnessWirirqHorncct.WiringIgnitionWiri~ Lightingcct.wiringBadioCctoWiringW/ScrOencctoWiringWipercct.Work~WorkingLampWorlahopVerlenceLine

--iJ

●

30

●


Documents

RTO 101: British Railways Road Transport Organisation ... Nov 1991.pdf · 131W13SHRAILWAYS ROAD TRANSPORT ORGANISA’130N STANDARD FOR THE USE OF V.M.R.S. CODES WIm THE V,C.M.S FLEET