Upload
cx2605
View
109
Download
1
Embed Size (px)
Citation preview
Industriestraße 60,Postfach 11 32,Tel. +49(0)34204/85- 0
D-04435 SchkeuditzD-04431 SchkeuditzFax.+49(0)34204/85-302
Software-Specification
S08P IRAN PROJECT
S08P701.000-00ABE / 9609036
Issue: xx.xx.2004
Version: 1.1
Author: F.Perez/M.Rentsch/J.Quinque
© HVAC FAIVELEY GMBH & CO. KG, SCHKEUDITZ, GERMANY 2004The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.
Revision Index
Revision Index
Version Reasons for the update Pages Prepared by:
1.0 11.08.2004 First edition all F.Perez / M.Rentsch / J.Quinque
1.1 xx.xx.2004 Wrong P5 connection, no controlling of Exhaust Fan by FPC, no input “EMERGENCY”
2-10, 15 J.Quinque
Distribution: Astra Mr.
Mr.
Mr.
HFG TE Mr.
TP Ms.
TM Mr.
Pages 23
S08P IRAN PROJECT Issue: xx.xx.2004 Software SpecificationVersion: 1.1
S08P701.000-00ABE / 9609036 Author F.Perez/M.Rentsch/J.Quinque
Page II
Error! Style not defined. Error! Style not defined.
1 Table of Contents
1 TABLE OF CONTENTS............................................................1–1
2 INTRODUCTION.......................................................................2–1
3 INPUTS AND OUTPUTS OF THE CONTROLLER...................3–2
3.1 Analogue inputs........................................................................................3–2
3.2 Digital inputs..............................................................................................3–2
3.3 Digital outputs...........................................................................................3–3
4 REGULATION AND CONTROL................................................4–4
4.1 Operating modes.......................................................................................4–4
4.1.1 Off Mode.....................................................................................................4–4
4.1.2 Ventilation Mode..........................................................................................4–4
4.1.3 Heating and Cooling mode..........................................................................4–4
4.2 Set point definition....................................................................................4–5
5 CONTROL OF THE OUTPUTS.................................................5–6
5.1 Supply air fan.............................................................................................5–6
5.2 Exhaust air fan...........................................................................................5–6
5.3 Entrance heaters.......................................................................................5–7
5.4 Main heater................................................................................................5–7
5.5 Compressor...............................................................................................5–8
5.6 Condenser fans.........................................................................................5–9
5.7 Flap.............................................................................................................5–9
5.8 Error Memory...........................................................................................5–10
6 TEST MODES..........................................................................6–15
6.1 Automatic test modes.............................................................................6–15
6.2 Manual test modes..................................................................................6–15
7 Abbreviation index...................................................................7–17
S08P IRAN PROJECT Issue: xx.xx.2004 Software SpecificationVersion: 1.1
S08P701.000-00ABE / 9609036 Author F.Perez/M.Rentsch/J.Quinque
Page 1
Error! Style not defined. Error! Style not defined.
2 Introduction
The air conditioning system is destined to be mounted on the passenger coaches type Couchette manufactured by Astra Vagoane Calatori for the Iranian Railways.
Coaches are Z2 type in accordance with UIC 567-2, able to run with a max. speed of 160 km/hour.
Climatic conditions: -25°C / 80°C (sun) or 55°C (shadow); humidity from 13% up to 99%; atmosphere with dust, sand and salt.
The comfort conditions in passenger area are in accordance with UIC 553. All passenger coaches are equipped with a fully automatic air conditioning system under frame mounted.
Conditioned air is blown into the coach through air outlets arranged along the sidewall (ejecto-convector) and underneath the seats.
Basically the functional remains the same as for the project S59L passenger coaches for Romania.
Other documents related to this project:
Contract 2538 - S08P
Technical Information S08P
Technical Conditions – Air Conditioning Installation April 2004
S08P IRAN PROJECT Issue: xx.xx.2004 Software SpecificationVersion: 1.1
S08P701.000-00ABE / 9609036 Author F.Perez/M.Rentsch/J.Quinque
Page 1
Error! Style not defined. Error! Style not defined.
3 Inputs and outputs of the controller
3.1 Analogue inputs
Device Adr. P7 Signal Signal name
3B21 NTC_02 A/B4 AI_Ti_V1 Temperature entrance 1 + toilet 1
3B22 NTC_03 A/B5 AI_Ti_V2 Temperature entrance 2 + toilet 2
3B24 NTC_04 A/B6 AI_Te Temperature fresh air
3B23 NTC_05 A/B7 AI_Td Temperature supply air
3.2 Digital inputs
Device Adr. P2 Signal Signal name
3F52 DI_01 A2 DI_MBP1_PD Pressostat MBP1 – pump down
3F53 DI_02 B2 DI_MBP2_PR Pressostat MBP2 – power reduction
3F27
3F28
DI_03 A3 DI_EH_SC_OK Safety chain heater OK
3F60 DI_04 B3 DI_SF_AF_OK Air flow controller return information
3F51
3F50
3F40
3F30
3K24
DI_05 A4 DI_CPR_SC_OK Safety chain compressor OK
3F44 DI_06 B4 DI_SF_TH_OK Motor protection + thermostat supply fan (1L=OK)
3F54 DI_07 A5 DI_MHP1_CDR Control pressostat 1 condenser fan
3F4 DI_08 B5 DI_TM_COOL Button test mode cooling
3F3 DI_09 A6 DI_TM_HEAT Button test mode heating
3S1 DI_10 B6 DI_VENT_ON Switch ventilation on
3S1 DI_11 A7 DI_HVAC_ON Switch air conditioning on
3F54 DI_12 B7 DI_MHP2_CDR Control pressostat 2 condenser fan
Device Adr. P3 Signal Signal name
3F41 DI_13 A2 DI_CDR1_TH_OK Thermo junction condenser fan 1
DI_14 B2
3M2 DI_15 A3 DI_FPRA 100% return air position
1K31
1K4
DI_16 B3 DI_400V_OK 400V 3 phases OK
3F21 DI_17 A4 DI_SF_MSW Return information micro switch (MSW) supply fan (1L=OK)
3F12 DI_18 B4 DI_EH_ESTI_OK ESTI-release heater
S08P IRAN PROJECT Issue: xx.xx.2004 Software SpecificationVersion: 1.1
S08P701.000-00ABE / 9609036 Author F.Perez/M.Rentsch/J.Quinque
Page 2
Error! Style not defined. Error! Style not defined.
Device Adr. P2 Signal Signal name
3F13
3K24 DI_19 A5 DI_CPR_MSW Return information micro switch (MSW) compressor (1L=OK)
DI_20 B5
DI_21 A6
3K23 DI_22 B6 DI_EH_MSW Return information micro switch (MSW) heater (1L=OK)
3F42 DI_23 A7 DI_CDR2_TH_OK Thermo junction condenser fan 2
3F43 DI_24 B7 DI_CDR3_TH_OK Thermo junction condenser fan 3
3.3 Digital outputs
Device Adr. P4 Signal Signal name
3K11 DO_01 A1 DO_SF_SL Ventilation low rotation speed
3K12 DO_02 B1 DO_SF_MI Ventilation medium rotation speed
3K13 DO_03 A2 DO_SF_HI Ventilation high rotation speed
3M2 DO_04 B2 DO_FDRA Flap control direction 100% return air
3M2 DO_05 A4 DO_FDOA Flap control direction 100% outside air
3K6 DO_06 B4 DO_PRECOND Pre-cooling / pre-heating active
3K3 DO_07 A5 DO_EH_V1 Heater entrance 1 + toilet 1
3K4 DO_08 B5 DO_EH_V2 Heater entrance 2 + toilet 2
3F24 DO_09 A7 DO_CPR_OFF Message to MSW compressor off because of error
3F21 DO_10 B7 DO_SF_OFF Message to MSW supply fan off because of error
3F23 DO_11 A8 DO_EH_OFF Message to MSW heater off because of error
DO_12 B8
Device Adr. P5 Signal Signal name
3K1 DO_13 A1 DO_EH1 Main heater step 1
3K2 DO_14 A2 DO_EH2 Main heater step 2
3K31 DO_15 A3 DO_CDR1 Condenser fan 1
3K32 DO_16 B3 DO_CDR2 Condenser fan 2
3K33 DO_17 A4 DO_CDR3 Condenser fan 3
3K30 DO_18 B4 DO_CPR Compressor on
3Y1 DO_19 A6 DO_MV1 Solenoid valve evaporator 1
3Y2 DO_20 B6 DO_MV2 Solenoid valve evaporator 2
3Y3 DO_21 A7 DO_CPR_4C Compressor 4 cylinders
3Y4 DO_22 B7 DO_CPR_6C Compressor 6 Cylinders
DO_23 A8
DO_24 B8
S08P IRAN PROJECT Issue: xx.xx.2004 Software SpecificationVersion: 1.1
S08P701.000-00ABE / 9609036 Author F.Perez/M.Rentsch/J.Quinque
Page 3
Error! Style not defined. Error! Style not defined.
4 Regulation and control
For the Regulation of the HVAC-system there is a FPC24 controller installed, which controls and regulates the air conditioning unit through outside, supply air and room temperature under consideration of the set point given as well as the safety chains for the devices.
The regulation takes place automatically to the given set point, depending on the chosen operating mode.
4.1 Operating modes
The operating mode selector “Z-Clim” offers three possibilities:
position “0” : everything is off
position “¼” : ventilation and exhaust
position “1” : cooling or heating mode automatically selected by the controller
4.1.1 Off Mode
In this mode, the HVAC-system is completely turned off.
4.1.2 Ventilation Mode
Selection of the position “¼” of the “Z-Clim” device will command the ventilation mode.In this mode, only the supply and exhaust fan are active. There are three different speeds for the supply fan, which depend on the outside temperature:
outside temperature below 10°C: low speed / heating mode
outside temperature between 10 and 26°C: medium speed
outside temperature beyond 26°C: high speed / cooling mode
These are reached by switching the supply voltage of the fan.
The following outputs of the FPC24 are being used in “Ventilation mode”:
DQ_01 Ventilation low speed
DQ_02 Ventilation medium speed
DQ_03 Ventilation high speed
DQ_15 Exhaust air fan
4.1.3 Heating and Cooling mode
Selection of the position “1” of the “Z-Clim” device will command the heating or cooling mode.In this mode, the regulation takes place based on the relation between room and set point temperature. The controller automatically detects, if heating or cooling mode is required from the temperatures it reads at its analogue inputs.
Depending on which mode is active, either the compressor or the heater is being activated.The supply air fan and the exhaust do run too in this mode, except for the exhaust fan is being locked in pre-heating or pre-cooling mode.
S08P IRAN PROJECT Issue: xx.xx.2004 Software SpecificationVersion: 1.1
S08P701.000-00ABE / 9609036 Author F.Perez/M.Rentsch/J.Quinque
Page 4
Error! Style not defined. Error! Style not defined.
Conditions before running in heating or cooling mode are:
a successful ventilation test safety devices like thermostat (heating) or safety pressure switch (cooling) are in normal
operation. position of the micro switches Dj (SEC) for heating and Dj (Ref) for cooling are normal emergency button BP (URG) CLM is not activated
The following outputs of the FPC24 are being used:
DQ_01 Ventilation low speed DQ_02 Ventilation medium speed DQ_03 Ventilation high speed DQ_04 Flap control direction 100% return air DQ_05 Flap control direction 100% outside air DQ_06 Pre-heating / pre-cooling active DQ_07 Heater entrance 1 + toilet 1 DQ_08 Heater entrance 2 + toilet 2 DQ_09 Message to MSW compressor off because of error DQ_10 Message to MSW supply fan off because of error DQ_11 Message to MSW heater off because of error DQ_13 Main heater step 1 DQ_14 Main heater step 2 DQ_15 Condenser fan 1 DQ_16 Condenser fan 2 DQ_17 Condenser fan 3 DQ_18 Compressor on DQ_19 Solenoid valve evaporator 1 DQ_20 Solenoid valve evaporator 2 DQ_21 Compressor 4 cylinders DQ_22 Compressor 6 cylinders DQ_23 free DQ_24 free
A change of mode from cooling in heating or vice versa occurs with each time 10 minutes of transition in neutral mode and of 20 minutes after pre-heating or pre-cooling.
In pre-heating or pre-cooling mode, the fresh air amount will be reduced to zero by closing the mix air flap on the fresh air opening.
4.2 Set point definition
The set point for the platform and toilets is fixed at 22°C.
For the compartments the set point is defined as the lowest value given by the compartment modules plus ( 0,25 * ( Te - 19°C ) ), if the outside temperature is higher than 19°C.
S08P IRAN PROJECT Issue: xx.xx.2004 Software SpecificationVersion: 1.1
S08P701.000-00ABE / 9609036 Author F.Perez/M.Rentsch/J.Quinque
Page 5
Error! Style not defined. Error! Style not defined.
5 Control of the outputs
5.1 Supply air fan
The fan will be controlled if…
400V are present DI_400V_OK = 1L
System is set to “Ventilation mode” OR DI_VENT_ON = 1L ORto “Air conditioning mode” DI_HVAC_ON = 1L
Control of outputs…
Operation Mode External Temp. Ventilation Speed Flap Position Exhaust FanPreheating -25°<Te<-15° Slow
(0) 0m3/h → closed
StoppedPrecooling 10°<Te<26° MiddleTe>26° High
Heating -25°<Te<-5° Slow (4) 615m3/h → t#54s
in Operation-5°≤Te<19° Middle (3) 820m3/h → t#44sCooling 10°≤Te<26°
26°≤Te<50°High
(2) 615m3/h → t#25s
50°≤Te<52° (1) 410m3/h → t#2s
Te≥52° (0) 205m3/h → closed
26°≤Te<50°High
(3) 615m3/h50°≤Te<52° (2) 410m3/h
Te≥52° (1) 205m3/h
Expected return information…
Air flow controller reports air flow DI_SF_AF_OK = 1L
Motor protection + thermostat supply fan OK DI_SF_TH_OK = 1L
Micro switch supply fan not activated DI_SF_MSW = 0L
The fan will be locked if…
Motor protection or thermostat triggered DI_SF_TH_OK = 0L
Air flow controller reports no air flow while DI_SF_AF_OK = 0L ANDfan is running (DO_SF_SL = 1L (DQ_01) OR DO_SF_MI = 1L (DQ_02) OR DO_SF_HI = 1L (DQ_03))
Air flow controller reports air flow while DI_SF_AF_OK = 1L ANDfan is turned off (DO_SF_SL = 0L (DQ_01) AND DO_SF_MI = 0L (DQ_02) AND DO_SF_HI = 0L (DQ_03))
Emergency switch is activated DI_SF_EMRG = 1L
Micro switch supply fan is activated DI_SF_MSW = 1L
5.2 Entrance heaters
S08P IRAN PROJECT Issue: xx.xx.2004 Software SpecificationVersion: 1.1
S08P701.000-00ABE / 9609036 Author F.Perez/M.Rentsch/J.Quinque
Page 6
Error! Style not defined. Error! Style not defined.
The heaters will be controlled if…
400V are present DI_400V_OK = 1L
System is set to “Air conditioning mode” DI_HVAC_ON = 1L
Air flow controller reported air flow for 60sec DI_SF_AF_OK = 1L (for 60sec)
Control of outputs…
Heater entrance 1 + toilet 1 on (3min cycle length) DO_EH_V1 = 1L (DQ_07)
Heater entrance 2 + toilet 2 on (3min cycle length) DO_EH_V2 = 1L (DQ_08)
5.3 Main heater
The heater will be controlled if…
400V are present DI_400V_OK = 1L
System is set to “Air conditioning mode” DI_HVAC_ON = 1L
Air flow controller reported air flow for 60sec DI_SF_AF_OK = 1L (for 60sec)
Control of outputs…
Main heater step 1 on DO_EH1 = 1L (DQ_13)
Main heater step 2 on DO_EH2 = 1L (DQ_14)
Expected return information…
Safety chain heater OK DI_EH_SC_OK = 1L
ESTI for heater OK DI_EH_ESTI_OK = 1L
Micro switch heater not activated DI_EH_MSW = 0L
The heater will be locked if…
Safety chain heater not OK DI_EH_SC_OK = 0L
ESTI for heater not OK DI_EH_ESTI_OK = 0L
Micro switch heater activated DI_EH_MSW = 1L
An error code/message will be created if… Duct temperature does not increase by 3K in 3min ΔAI_Td < 3K (in 3min)
5.4 Compressor
The compressor will be controlled if…
400V are present DI_400V_OK = 1L
System is set to “Air conditioning mode” DI_HVAC_ON = 1L
Air flow controller reported air flow for 60sec DI_SF_AF_OK = 1L (for 60sec)
Control of outputs…
Compressor on with 2 cylinders DO_CPR = 1L (DQ_18) AND DO_CPR_4C = 1L (DQ_21) AND DO_CPR_6C = 1L (DQ_22)
Compressor on with 4 cylinders DO_CPR = 1L (DQ_18) AND DO_CPR_4C = 1L (DQ_21)
S08P IRAN PROJECT Issue: xx.xx.2004 Software SpecificationVersion: 1.1
S08P701.000-00ABE / 9609036 Author F.Perez/M.Rentsch/J.Quinque
Page 7
Error! Style not defined. Error! Style not defined.
Compressor on with 6 cylinders DO_CPR = 1L (DQ_18) AND DO_CPR_6C = 1L (DQ_22)
If outside temperature is higher than 40°C, AI_Te > 40°C2min forerun before compressor start… Condenser fan 1 on OR DO_CDR1 = 1L (DQ_15) OR
Condenser fan 2 on OR DO_CDR2 = 1L (DQ_16) ORCondenser fan 3 on DO_CDR3 = 1L (DQ_17)
If power reduction is activated OR DI_MBP2_PR = 1L ORoutside temperature is higher than 52°C OR AI_Te > 52°C ORone condenser fan defective… (DI_CDR1_TH_OK = 0L OR DI_CDR2_TH_OK = 0L OR DI_CDR3_TH_OK = 0L) Compressor runs with 4 cylinder max.
If two or more condenser fans are defective… Compressor runs with 2 cylinders max.
If compressor runs with 2 cylinders… Open solenoid valve 1 (50% cooling capacity) OR DO_MV1 = 1L (DQ_19) OR
Open solenoid valve 2 (50% cooling capacity) DO_MV2 = 1L (DQ_20)
If compressor runs with 4 or more cylinders… Open solenoid valve 1 (50% cooling capacity) AND DO_MV1 = 1L (DQ_19) AND
Open solenoid valve 2 (50% cooling capacity) DO_MV2 = 1L (DQ_20)
Pump down mode… Close solenoid valve 1 (50% cooling capacity) AND DO_MV1 = 0L (DQ_19) AND
Close solenoid valve 2 (50% cooling capacity) DO_MV2 = 0L (DQ_20) Pressostat power reduction activated DI_MBP2_PR = 1L
Switch from 6 to 4 cylinders (if compressor isrunning with 6 cylinders)
Pressostat pump down activated OR DI_MBP1_PD = 1Lmax 2min after pump down mode start… Turn off compressor DO_CPR = 0L (DQ_18)
Expected return information…
Safety chain compressor OK DI_CPR_SC_OK = 1L
Micro switch compressor not activated DI_CPR_MSW = 0L
The compressor will be locked if…
Safety chain compressor not OK DI_CPR_SC_OK = 0L
Micro switch compressor activated DI_CPW_MSW = 1L
An error code/message will be created if…
Duct temperature does not decrease by 3K in 3min ΔAI_Td < 3K (in 3min)
5.5 Condenser fans
The fans will be controlled if…
400V are present DI_400V_OK = 1L
System is set to “Air conditioning mode” DI_HVAC_ON = 1L
Control of outputs…
If compressor is on DO_CPR = 1L (DQ_18) Condenser fan 1 on DO_CDR1 = 1L (DQ_15)
S08P IRAN PROJECT Issue: xx.xx.2004 Software SpecificationVersion: 1.1
S08P701.000-00ABE / 9609036 Author F.Perez/M.Rentsch/J.Quinque
Page 8
Error! Style not defined. Error! Style not defined.
If control pressostat 1 activated OR DI_MHP1_CDR = 1LCondenser fan 1 on AND DO_CDR1 = 1L (DQ_15)Thermo junction condenser fan 1 not OK DI_CDR1_TH_OK = 0L Condenser fan 2 on DO_CDR2 = 1L (DQ_16)
If control pressostat 2 activated OR DI_MHP2_CDR = 1LCondenser fan 2 on AND DO_CDR2 = 1L (DQ_16)Thermo junction condenser fan 2 not OK DI_CDR2_TH_OK = 0L Condenser fan 3 on DO_CDR3 = 1L (DQ_17)
Expected return information…
Thermo junction condenser fan 1 OK DI_CDR1_TH_OK = 1L
Thermo junction condenser fan 2 OK DI_CDR2_TH_OK = 1L
Thermo junction condenser fan 3 OK DI_CDR3_TH_OK = 1L
The fans will be locked if…
Thermo junction condenser fan 1 not OK DI_CDR1_TH_OK = 0L
Thermo junction condenser fan 2 not OK DI_CDR2_TH_OK = 0L
Thermo junction condenser fan 3 not OK DI_CDR3_TH_OK = 0L
5.6 Flap
The flap will be controlled if…
System is set to “Ventilation mode” OR DI_VENT_ON = 1Lto “Air conditioning mode” DI_HVAC_ON = 1L
Control of outputs…
Operation Mode External Temp. Ventilation Speed Flap Position Exhaust FanPreheating -25°<Te<-15° Slow
(0) 0m3/h → closed
StoppedPrecooling 10°<Te<26° MiddleTe>26° High
Heating -25°<Te<-5° Slow (4) 615m3/h → t#54s
in Operation-5°≤Te<19° Middle (3) 820m3/h → t#44sCooling 10°≤Te<26°
26°≤Te<50°High
(2) 615m3/h → t#25s
50°≤Te<52° (1) 410m3/h → t#2s
Te≥52° (0) 205m3/h → closed
S08P IRAN PROJECT Issue: xx.xx.2004 Software SpecificationVersion: 1.1
S08P701.000-00ABE / 9609036 Author F.Perez/M.Rentsch/J.Quinque
Page 9
Error! Style not defined. Error! Style not defined.
If system is in pre-heating or pre-cooling mode DO_PRECOND = 1L (DQ_06) Move flap to position 100% return air DO_FDRA = 1L (DQ_04)
Expected return information…
Reference point (100% return air position) DI_FPRA = 1L
5.7 Error Memory
Code Slot Function Reason Comment (emergency routine)
900 001 Fault sensor AI_02 „Temperature V1“
Short or open circuitTemperature V2 as reference value
905 002Fault sensor AI_03 „Temperature V2“ Short or open circuit
Temperature V1 as Reference value
945 003Fault sensor AI_04 „Outside temperature“ Short or open circuit
Switch outside temperature to fixed value 18°C
920 004Fault sensor AI_05
„Duct temperature“Short or open circuit
Switch from „Duct-“ to „Roomregulation“ and 50% heating capacity
101 005Supply fan thermal fault
DI_20_SF_TH_OK
Thermal overload supply fan
D_DF_SF_THNo air conditioning possible
102 006Supply fan fault
DI_17_SF_MSW
Micro switch supply fan was not activated by FPC24
D_DF_SF_MSW_NOK
No air conditioning possible
105 007Supply fan fault air flow
DI_04_SF_AF_OK
No return information supply fan air flow controller
D_DF_SF_AF_NOK
No air conditioning possible
107 008Air flow controller fault
DI_04_SF_AF_OK
Return information air flow controller w/o supply fan
D_DF_AF_NOK
No air conditioning possible
109 009Supply fan emergency switch
DI_14_SF_EMRG
Activation emergency switch ventilation
D_DF_SF_EMRG
No air conditioning possible
010 free
200 011
Compressor fault safety chain
DI_05_CPR_SC_OK
Activation safety chain compressor
D_DF_CPR_SC
Venting with 100% fresh air, when Te < Ti
202 012Compressor fault
DI_19_CPR_MSW
Micro switch compressor was not activated by FPC24
D_DF_CPR_MSW_NOK
Venting with 100% fresh air, when Te < Ti
Code Slot Function Reason Comment (emergency
S08P IRAN PROJECT Issue: xx.xx.2004 Software SpecificationVersion: 1.1
S08P701.000-00ABE / 9609036 Author F.Perez/M.Rentsch/J.Quinque
Page 10
Error! Style not defined. Error! Style not defined.
routine)
208 013Fault cooling
AI_05_Td
After 3 minutes no duct temperature decrease of 3K
D_DF_TD_CPR
Transmission of a message
261 014Condenser fan 1 thermal fault
DI_13_CDR1_TH_OK
Thermal overload condenser fan 1
D_DF_CDR1_TH
Switch to condenser fans 2 and 3
271 015Condenser fan 2 thermal fault
DI_23_CDR1_TH_OK
Thermal overload condenser fan 2
D_DF_CDR2_TH
Switch to condenser fans 1 and 3
281 016Condenser fan 3 thermal fault
DI_24_CDR3_TH_OK
Thermal overload condenser fan 3
D_DF_CDR3_TH
Switch to condenser fans 1 and 2
300 017Heater fault safety chain
DI_03_EH_SC_OK
Activation safety chain heater
D_DF_EH_SC
Venting with 100% return air 15m and fresh air 5m alternately
303 018Heater fault
DI_22_EH_MSW
Micro switch heater was not activated by FPC24
D_DF_EH_MSW_NOK
Venting with 100% return air 15m and fresh air 5m alternately
306 019Fault heating
AI_05_Td
After 3 minutes no duct temperature increase of 3K
D_DF_TD_EH
Transmission of a message
308 020Heater ESTI fault DI_20_EH_ESTI_OK
Thermal overload ESTI heater
D_DF_EH_ESTI
Venting with 100% return air 15m and fresh air 5m alternately
180 021Fault outside-/return air flap
DI_15_FPRAMaximum flap running time No flap control
181 022
Fault final pos. outside-/return air flap
DI_15_FPRA
Final pos. remains active despite flap movement
D_DF_FP_POS
Transmission of a message
821 023No data connection to PTM 1 > t#5min
CAN bus failure or PTM defective
DF_COM_PTM1
Compartment is being ignored in the power demand calculation
822 024 No data connection to PTM 2 > t#5min
CAN bus failure or PTM defective
DF_COM_PTM2
Compartment is being ignored in the power demand calculation
823 025 No data connection to PTM 3 > t#5min
CAN bus failure or PTM defective
DF_COM_PTM3
Compartment is being ignored in the power demand calculation
824 026 No data connection to PTM 4 > t#5min
CAN bus failure or PTM defective
DF_COM_PTM4
Compartment is being ignored in the power demand calculation
Code Slot Function Reason Comment (emergency
S08P IRAN PROJECT Issue: xx.xx.2004 Software SpecificationVersion: 1.1
S08P701.000-00ABE / 9609036 Author F.Perez/M.Rentsch/J.Quinque
Page 11
Error! Style not defined. Error! Style not defined.
routine)
825 027 No data connection to PTM 5 > t#5min
CAN bus failure or PTM defective
DF_COM_PTM5
Compartment is being ignored in the power demand calculation
826 028 No data connection to PTM 6 > t#5min
CAN bus failure or PTM defective
DF_COM_PTM6
Compartment is being ignored in the power demand calculation
827 029 No data connection to PTM 7 > t#5min
CAN bus failure or PTM defective
DF_COM_PTM7
Compartment is being ignored in the power demand calculation
828 030 No data connection to PTM 8 > t#5min
CAN bus failure or PTM defective
DF_COM_PTM8
Compartment is being ignored in the power demand calculation
829 031 No data connection to PTM 9 > t#5min
CAN bus failure or PTM defective
DF_COM_PTM9
Compartment is being ignored in the power demand calculation
830 032 No data connection to PTM 10 > t#5min
CAN bus failure or PTM defective
DF_COM_PTM10
Compartment is being ignored in the power demand calculation
831 033 No data connection to PTM 11 > t#5min
CAN bus failure or PTM defective
DF_COM _PTM11
Compartment is being ignored in the power demand calculation
841 034 Sensor value from PTM1 wrong > t#3min
Sensor value out of bounds
DF_SEN_PTM1
Compartment is being ignored in the power demand calculation
842 035 Sensor value from PTM2 wrong > t#3min
Sensor value out of bounds
DF_SEN_PTM2
Compartment is being ignored in the power demand calculation
843 036 Sensor value from PTM3 wrong > t#3min
Sensor value out of bounds
DF_SEN_PTM3
Compartment is being ignored in the power demand calculation
844 037 Sensor value from PTM4 wrong > t#3min
Sensor value out of bounds
DF_SEN_PTM4
Compartment is being ignored in the power demand calculation
845 038 Sensor value from PTM5 wrong > t#3min
Sensor value out of bounds
DF_SEN_PTM5
Compartment is being ignored in the power demand calculation
846 039 Sensor value from PTM6 wrong > t#3min
Sensor value out of bounds
DF_SEN_PTM6
Compartment is being ignored in the power demand calculation
847 040 Sensor value from PTM7 wrong > t#3min
Sensor value out of bounds
DF_SEN_PTM7
Compartment is being ignored in the power demand calculation
S08P IRAN PROJECT Issue: xx.xx.2004 Software SpecificationVersion: 1.1
S08P701.000-00ABE / 9609036 Author F.Perez/M.Rentsch/J.Quinque
Page 12
Error! Style not defined. Error! Style not defined.
848 041 Sensor value from PTM8 wrong > t#3min
Sensor value out of bounds
DF_SEN_PTM8
Compartment is being ignored in the power demand calculation
849 042 Sensor value from PTM9 wrong > t#3min
Sensor value out of bounds
DF_SEN_PTM9
Compartment is being ignored in the power demand calculation
850 043 Sensor value from PTM10 wrong > t#3min
Sensor value out of bounds
DF_SEN_PTM10
Compartment is being ignored in the power demand calculation
851 044 Sensor value from PTM11 wrong > t#3min
Sensor value out of bounds
DF_SEN_PTM11
Compartment is being ignored in the power demand calculation
861 045 Sensor from PTM1 not active > t#3min
Sensor set to not active by service staff at PTM
NO_SEN_PTM1
Compartment is being ignored in the power demand calculation
862 046 Sensor from PTM2 not active > t#3min
Sensor set to not active by service staff at PTM
NO_SEN_PTM2
Compartment is being ignored in the power demand calculation
863 047 Sensor from PTM3 not active > t#3min
Sensor set to not active by service staff at PTM
NO_SEN_PTM3
Compartment is being ignored in the power demand calculation
864 048 Sensor from PTM4 not active > t#3min
Sensor set to not active by service staff at PTM
NO_SEN_PTM4
Compartment is being ignored in the power demand calculation
865 049 Sensor from PTM5 not active > t#3min
Sensor set to not active by service staff at PTM
NO_SEN_PTM5
Compartment is being ignored in the power demand calculation
866 050 Sensor from PTM6 not active > t#3min
Sensor set to not active by service staff at PTM
NO_SEN_PTM6
Compartment is being ignored in the power demand calculation
867 051 Sensor from PTM7 not active > t#3min
Sensor set to not active by service staff at PTM7
NO_SEN_PTM7
Compartment is being ignored in the power demand calculation
868 052 Sensor from PTM8 not active > t#3min
Sensor set to not active by service staff at PTM
NO_SEN_PTM8
Compartment is being ignored in the power demand calculation
869 053 Sensor from PTM9 not active > t#3min
Sensor set to not active by service staff at PTM
NO_SEN_PTM9
Compartment is being ignored in the power demand calculation
870 054 Sensor from PTM10 not active > t#3min
Sensor set to not active by service staff at PTM
NO_SEN_PTM10
Compartment is being ignored in the power demand calculation
871 055 Sensor set to not active by Compartment is being ignored in the power demand
S08P IRAN PROJECT Issue: xx.xx.2004 Software SpecificationVersion: 1.1
S08P701.000-00ABE / 9609036 Author F.Perez/M.Rentsch/J.Quinque
Page 13
Error! Style not defined. Error! Style not defined.
Sensor from PTM11 not active > t#3min
service staff at PTM
NO_SEN_PTM11
calculation
S08P IRAN PROJECT Issue: xx.xx.2004 Software SpecificationVersion: 1.1
S08P701.000-00ABE / 9609036 Author F.Perez/M.Rentsch/J.Quinque
Page 14
Error! Style not defined. Error! Style not defined.
6 Test modes
6.1 Automatic test modes
To start an automatic test mode, either push the button “Testmode cooling” or “Testmode heating”.The test mode will end after 10 minutes or when another test mode is being chosen.
6.2 Manual test modes
Test mode Reaction
TM_SF_SL Supply fan low speed on
TM_SF_MI Supply fan medium speed on
TM_SF_HI Supply fan high speed on
TM_SF_OFF Message „Supply fan defective“ on
TM_CPR_2CYL Supply fan medium speed on
Compressor with 2 cylinders on
Condenser fans on if demanded
Open solenoid valve 1 and 2
TM_CPR_4CYL Supply fan medium speed on
Compressor with 4 cylinders on
Condenser fans on if demanded
Open solenoid valve 1 and 2
TM_CPR_6CYL Supply fan medium speed on
Compressor with 6 cylinders on
Condenser fans on if demanded
Open solenoid valve 1 and 2
TM_CPR_OFF Message “Cooling defective” on
TM_MV1_OFF Close solenoid valve 1, if test mode „Cooling“ is active
TM_MV2_OFF Close solenoid valve 2, if test mode “Cooling” is active
TM_CDR1 Condenser fan 1 on
TM_CDR2 Condenser fan 2 on
TM_CDR3 Condenser fan 3 on
TM_EH1 Supply fan medium speed on
Heater step 1 on
TM_EH2 Supply fan medium speed on
Heater step 2 on
TM_EH_OFF Message “Heating defective” on
S08P IRAN PROJECT Issue: xx.xx.2004 Software SpecificationVersion: 1.1
S08P701.000-00ABE / 9609036 Author F.Perez/M.Rentsch/J.Quinque
Page 15
Error! Style not defined. Error! Style not defined.
Test mode Reaction
TM_EH_V1 Supply fan medium speed on
Heater entrance 1 on
TM_EH_V2 Supply fan medium speed on
Heater entrance 2 on
TM_FDOA Flap moves to position outside air
TM_FDOA_TIME Flap moves in direction outside air corresponding to entered time
TM_FDRA Flap moves to position return air
TM_FDRA_TIME Flap moves in direction return air corresponding to entered time
TM_EH_PTM1 Electrical heater department 1
TM_EH_PTM2 Electrical heater department 2
TM_EH_PTM3 Electrical heater department 3
TM_EH_PTM4 Electrical heater department 4
TM_EH_PTM5 Electrical heater department 5
TM_EH_PTM6 Electrical heater department 6
TM_EH_PTM7 Electrical heater department 7
TM_EH_PTM8 Electrical heater department 8
TM_EH_PTM9 Electrical heater department 9
TM_EH_PTM10 Electrical heater department 10
TM_EH_PTM11 Electrical heater department 11
S08P IRAN PROJECT Issue: xx.xx.2004 Software SpecificationVersion: 1.1
S08P701.000-00ABE / 9609036 Author F.Perez/M.Rentsch/J.Quinque
Page 16
Error! Style not defined. Error! Style not defined.
7 Abbreviation index
Abbreviation Meaning
A_ Internal analogue variable
AC_ Internal analogue constant
AI_ Analogue input variable
AQ_ Analogue output variable
D_ Internal digital variable
DC_ Internal digital constant
DF_ Default variable
DI_ Digital input variable
DQ_ Digital output variable
M_ Internal message variable
T_ Internal timer variable
AI_4_20 Analogue input variable
Abbreviation Meaning
Tc Condenser temperature
Td(x) Duct air temperature
Tdm Average duct air temperature
Te(x) Outside air temperature
Tem Average outside air temperature
Tev Evaporator temperature
Th Heater surface temperature
Ti(x) Room air temperature
Tic Setpoint room temperature
Tim Average room air temperature
Tisb(x) Switch box inside air temperature
Abbreviation Meaning
0L Signal state inactive
1L Signal state active
AH Air heater
AP Auxilary power
APM Auxilary power missing
BA Condition mode
BAT Battery
S08P IRAN PROJECT Issue: xx.xx.2004 Software SpecificationVersion: 1.1
S08P701.000-00ABE / 9609036 Author F.Perez/M.Rentsch/J.Quinque
Page 17
Error! Style not defined. Error! Style not defined.
Abbreviation Meaning
BP Bypass
CDR Condenser
CF Condenser fan
CH Convection heater
CMD Comand
CPR Compressor
DC Drivers cabine
DF Default
DN Down
EF Exhaust fan
EH Electrical heater
EX Extern
FAIL Failure
FDOA Flap direction 100% outside air
FDRA Flap direction 100% return air
FEH Heater fan
FP Flap position
FPOA Flap position 100% outside air
FPRA Flap position 100% return air
HI High
HP High pressure
HVAC Heating ventilation air condition
L Left
LLV Liquid line valve
LOW Low
LP Low pressure
MAJOR_FAIL Major failure
MDL Middle
MINOR_FAIL Minor failure
MVB Multifunction Vehicle Bus
NFI No fire inside
NFO No fire outside
OC Open circuit
OFF OFF
OK OK
ON ON
OPMC Operation mode cooling
S08P IRAN PROJECT Issue: xx.xx.2004 Software SpecificationVersion: 1.1
S08P701.000-00ABE / 9609036 Author F.Perez/M.Rentsch/J.Quinque
Page 18
Error! Style not defined. Error! Style not defined.
Abbreviation Meaning
OPMH Operation mode heating
OPMV Operation mode venting
PC Passenger cabine
PCS Permission compressor start
PD Pump down
PW Power
PWSTART Part winding start
R Right
SC Short circuit
SCN Safety chain
SEN Sensor
SEV Severe
SF Supply fan
ST Step
STRT Start
SV Solenoid valve
TEMP Temporär
TH Thermostatic
UL Unloading
UP Up
VAC Ventilation air condition
S08P IRAN PROJECT Issue: xx.xx.2004 Software SpecificationVersion: 1.1
S08P701.000-00ABE / 9609036 Author F.Perez/M.Rentsch/J.Quinque
Page 19