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Leading the way in stationary and mobilesafeguarding of hazardous areas
P R O D U C T I N F O R M AT I O N
S3000 Laser Scanner
Contents
S3000 family 03
Stationary applications 06
Mobile applications 08
Extended applications 09
Product overview 10
The smart choice for stationary and mobile safeguarding of hazardous areas.The innovative S3000 Safety Laser Scanner offers a high level of safety and an affordableprice. This intelligent safety system protects people and systems and is offered in a broadrange of models to better fit the wide variety of applications used in the field. The S3000offers the largest scanning range available, and can be quickly and easily implemented inautomated manufacturing and transport processes.
SICK is the largest worldwide supplier of safety laser scanners. With more than a decade ofexperience, the S3000 leads the way with superior technology, functionality and safety.
Setting the standard throughout the worldS3000 Safety Laser Scanner
S I C K | S 3 0 0 0 P R O D U C T I N F O R M AT I O N 3
• The well-conceived, universal safety platform enables the easy installation and commissioning of S3000 Safety Laser Scanners.
• The universal CDS User Software used in all SICK safety products makes the S3000 Safety Laser Scanner extremely operator-friendly.
• 7-segment display enables fast and easy diagnostics for devices.
• If service is required, devices can be exchanged without a PC, via Plug &Play, due to the configurationmemory integrated in the system plug.
• Substantially reduced wiring due to integrated functional components.
• Simple installation and commissioning with a universal SICKsafety platform concept.
• User-friendly configuration and diagnostics with CDS User Software.
• Reduced system downtime, quick exchange of units possible without PC.
• Reduced sensitivity to light and dust.
• Flexible connection to a variety of safe field buses via the SICK intelliface family of devices.
• Modular, expandable system.
• With the SICK CDS User Software, allsafety-related requirements and the Safety and Warning Zones can be quickly and easily implemented via a PC.
H I G H E R A V A I L A B I L I T Y ,F E W E R S Y S T E M S H U T D O W N S
P R O G R A M M E D F O RE F F I C I E N C Y — W I T H C D S
S E C U R I T Y F O R F U T U R EI N V E S T M E N T S
L O W M A I N T E N A N C E A N DU S E R - F R I E N D LY
O
RI G I N
AL
S
AFET
Y
4 S 3 0 0 0 P R O D U C T I N F O R M AT I O N | S I C K
Geared for flexible use• An expandable, modular system
meets future requirements. With functionality based on your tasks and budget, you only invest in what you really need.
• For stationary applications• 1 Safety/Warning Zone (2nd Safety Zone
simultaneously useable)• 1 monitoring case
• For stationary and simple mobile applications• 4 switchable field sets• 4 monitoring cases
• For mobile applications• Dynamic switching of field sets • 8 switchable field sets• 16 monitoring cases
• For mobile applications• Dynamic switching of field sets• Up to 8 switchable field sets • Up to 16 monitoring cases• S3000 for second direction (remote:
protective field switching via first S3000)
• For mobile vehicle safety plus truck loading and fork positioning
• S3000 Professional functionality• Reflector mark detection up to 98.4 ft (30 m)• Area contour measurement up to 160.8 ft (49 m)• Event controlled data output possible
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An appropriate safeguarding system for every application.
To provide solutions for the widest range of safety applications, SICK has integrated specially
developed, exchangeable I/O modules in the S3000. Thus, up to 16 monitoring cases can be
implemented into mobile and stationary applications.
High level of safety
S I C K | S 3 0 0 0 P R O D U C T I N F O R M AT I O N 5
N E W
System plug Sensor head
Modularity for the efficientconfiguration of the S3000
Powerful and technically improved• Greater range, shorter
response time.• Reduced sensitivity to light and dust.• Dynamic protective field switching.• Now with vertical safeguarding:
effective safeguarding of access points and hazardous areas.
Intelligent and modular• New functionalities offer the user
many more possibilities and a widerapplication spectrum. Integrated LSIfunctionality allows two S3000s tocommunicate with one another. Up to 8field sets per scanner can be defined.
Today, there are thousands of
satisfied PLS customers, including
thousands worldwide who have
implemented SICK solutions for
stationary and mobile safeguarding
of hazardous areas. The S3000 was
developed based on expertise gained
in the field and years of experience.
I/O module
S3000 StandardRobot cell — access safeguarding
S3000 StandardRobot cell — area safeguarding
Standard applications with a SafetyZone and a Warning Zone (i.e. 1 monitoring case).
Stationary applications with S3000
S 3 0 0 0S TA N D A R D
6 S 3 0 0 0 P R O D U C T I N F O R M AT I O N | S I C K
Safety Zone Warning ZoneAdditional contourfunction integrated asa reference in S3000 Safety Zone
Application advantages:• Use of Safety Zone for detection of
hazardous situations• Use of larger Warning Zone for
preventive measures against stopping the robot
• Non-intrusive• Cloning system• Contour function• Compliant with applicable ANSI, CSA
and OSHA safety standards
S3000 AdvancedArea safeguarding in a robot cell withseveral working areas
Complex applications with up to 4Safety Zones and 4 Warning Zones (i.e. 4 monitoring cases).
S 3 0 0 0 A D VA N C E D
S I C K | S 3 0 0 0 P R O D U C T I N F O R M AT I O N 7
Additional contourfunction integrated asa reference in S3000
3 protective fields :
Left Safety Zone
Right Safety Zone
Overall Safety Zone
3 protective fields :
Left Safety Zone
Right Safety Zone
Overall Safety Zone
S3000 AdvancedAccess safeguarding for a robot cellwith several working areas
S 3 0 0 0 P R O F E S S I O N A L
Complex applications with up to 8Safety Zones and 8 Warning Zones (i.e. 8 monitoring cases).
Application example: Safeguardingcomplex material processing systemsrequiring more than 4 different Safetyand Warning Zones.
Application advantages:• Dynamic protection fields promote
safe access to robot cell for operatorload/unload applications
• Non-intrusive safety solution taking minimal installation space
• Cloning system plug enables fast replacements if needed
• Contour function extends safeguarding range to accommodate known fluctuations in the environment
• Compliant with applicable ANSI, CSA and OSHA safety standards
S3000 AdvancedAGV with forward direction only, withadded protection around corners and curves
Standard applications for manuallydriven vehicles and simple automatedvehicles, e.g. rail transfer carts orshuttle cars.
Built-in capabilities for safeguarding whiletravelling around corners and curves.
Mobile applications with S3000
S3000 Professional and RemoteAGV with two directions, with addedprotection around corners and curves
Additional benefit: For every direction,16 protective fields (8 per scanner) canbe monitored simultaneously andindependently
Complex applications requiring bi-directional mobility.
Speed-dependent Safety/Warning Zone,switching via incremental encoder signals.
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S3000 Advanced
up to 4 Safety Zones
up to 4 Warning Zones
8 S 3 0 0 0 P R O D U C T I N F O R M AT I O N | S I C K
EFI interface(safe SICK devicecommunication)
incremental encoder
S3000 Professional
S3000 Remote
up to 8 Safety Zones
up to 8 Warning Zones
up to 8 Safety Zones
up to 8 WarningZones
S 3 0 0 0 P R O F E S S I O N A L A N DP R O F E S S I O N A L C M S
Complex applications for manual forktrucks, AGVs, trolleys, transfer cartsand stacker cranes.
Speed dependent Safety/Warning Zoneswitching via incremental encoder signals.
Area contour measurement data availableusing CMS version, for truck loading andfork positioning.
S I C K | S 3 0 0 0 P R O D U C T I N F O R M AT I O N 9
Extended applications S3000 with intelliface
Safeguarding two separate workingareas with an S3000 Standard andintelliface UE 100 Series.
Implementing an entry/exit system withintelliface UE 100 Series (no othersensors needed).
intelliface UE 100 Seriesprovides two independentoutput pairs (OSSDs) forthe two Safety Zones SZ1and SZ2
EFI interface (safe SICK devicecommunication)
SZ2Safety Zone 2 withadditional contourfunction integrated asa reference in S3000
SZ1Safety Zone 1 (personnel protective field)
EFI interface(safe SICK devicecommunication)
intelliface Series UE 100 linking theoutput signals SafetyZone SZ1 and SafetyZone SZ2; safedifferentiation betweenobject and person
Bus connection via intelliface UE 1000 Series.
All S3000 variants are equipped withan EFI interface (safe SICK devicecommunication). All safety-relevantsignals are transmitted via this interface.
A bus connection to a safe field bus ispossible via the intelliface family ofdevices from the UE 1000 Series.
intelliface Series UE 1000
EFI interface (safe SICK devicecommunication)
Field bus level
SZ2
SZ1
Alternatively…bus connection flexibilityusing intelliface UE 1000 Series.
1 0 S 3 0 0 0 P R O D U C T I N F O R M AT I O N | S I C K
Function
Area Protection, Stationary • •Area Protection, Multiple Fields •2) •Interior Protection (e.g. presses, work cells) • •Point of Operation, Vertical • •Access Protection, Vertical • •Mobile Vehicle Protection (Laser Bumper™) • •Scan Angle 190° 190°
Safety Zone (short range 4 m, medium range 5.5 m, long range 7 m) • •Warning Zone (49 m) • •Available Resolutions 30, 40, 50, 70, 150 mm 30, 40, 50, 70, 150 mm
Minimum Response Time 60…120 ms 60…120 ms
Safety Zones 1 or 21) Up to 4
Warning Zones 1 or 21) Up to 4
Number of Monitoring Cases 1 Up to 4
Measuring Error at Max Safety Zone (100 m) • •Weight 7.3 lb (3.3 k) 7.3 lb (3.3 k)
Safety Outputs 1 Pair OSSD (PNP)4) 1 Pair OSSD (PNP)4)
Restart Interlock
Automatic Restart • •Manual Restart • •Restart Required Output • •
Digital Inputs for Protective Field Switching N/A 4 (2 dual channel)
Incremental Encoder Connections N/A N/A
Simultaneous Monitoring of 2 Protective Fields • •Reflector Mark Detection
Contour Measurement Data Output, Event-Controlled
External Device Monitoring (EDM) • •7-Segment Diagnostic Display • •Connection of 2 Devices of Same Series • (via EFI3) or UE 1000 Series) • (via EFI3) or UE 1000 Series)
Connectivity Options (sold separately)
UE 10 Series Safety Relay Modules • •UE 100 Series intelliface Interfaces • •UE 1000 Safety Bus Interfaces • •
Type Designation per 61 496 (ANSI/UL/IEC) Type 3 Type 3
Type Designation per EN 954-1 Category 3 Category 3
Safety Integration Level (SIL) per IEC/EN 61 508S SIL 2 SIL 2
S 3 0 0 0S TA N D A R D
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The Options at a Glance
1) The second field must be configured as a simultaneous monitoring field 2) EFI = Enhanced Functional Interface and is a protocol used to communicate between device, or in combination with OSSDs, can also be connected to a safety bus via UE 1000
S I C K | S 3 0 0 0 P R O D U C T I N F O R M AT I O N 1 1
• • 3) •• • 3) •• • 3) •• • 3) •• • 3) •• • 3) •190° 190° 190°
• • •• • •30, 40, 50, 70, 150 mm 30, 40, 50, 70, 150 mm 30, 40, 50, 70, 150 mm
60…120 ms 60…120 ms 60…120 ms
Up to 8 Up to 8 Up to 8
Up to 8 Up to 8 Up to 8
Up to 16 Up to 16 Up to 16
• • •7.3 lb (3.3 k) 7.3 lb (3.3 k) 7.3 lb (3.3 k)
1 Pair OSSD (PNP)4) 1 Pair OSSD (PNP)4) 1 Pair OSSD (PNP)4)
• • •• • •• • •8 (4 dual channel) (switching via EFI interface)2) 8 (4 dual channel)
• (switching via EFI interface)2) •• • •
••
• • •• • •• (via EFI3) or UE 1000 Series) • (via EFI3) or UE 1000 Series) • (via EFI3) or UE 1000 Series)
• • •• • •• • • Type 3 Type 3 Type 3
Category 3 Category 3 Category 3
SIL 2 SIL 2 SIL 2
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S 3 0 0SAFET Y LASER SCANNER
3) Must be connected to another S3000 scanner 4) A second pair of OSSDs can be added when used w/UE 100 Series intelliface interfaces
The S300 product seriesoffers many of the samefeatures in a more compacthousing and is compatiblewith the S3000.
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S A F E T Y S Y S T E M S
Products from SICK provide com-prehensive safeguarding of bothworkers and machinery. Asexperts in sensor technology,SICK develops and manufacturespioneering products that provideprotection in hazardous zones,dangerous locations and for safe-guarding access points. By provid-ing services, which encompass allaspects of machine safety andsecurity, SICK is setting new stan-dards in safety technology.
A U T O M AT I CI D E N T I F I C AT I O N
Our wide range of sensors pro-vides solutions to suit any appli-cation in the field of automation.Even under rugged ambient con-ditions, objects are reliablydetected, counted and positionedregardless of their form, locationand surface finish.
A N A LY Z E R S A N D P R O C E S SI N S T R U M E N TAT I O N
Whether the tasks involve identification, handling, classifi-cation or volume measurement,innovative automatic identificationsystems and laser measurementsystems from SICK function reli-ably, even under rapid cycletimes. Products from SICK con-form to the latest standards andcan be easily integrated in allindustrial environments andexternal applications.
I N D U S T R I A L S E N S O R S
SICK is one of the world’s leadingmanufacturers of sensors, safetysystems, and automatic identifi-cation products for industrialapplications. SICK holds morethan 450 patents for its innovativeproducts. Through its IndustrialSensors, Safety Systems,Automatic Identification, andEnvironmental and ProcessAnalysis divisions, the companyhas operations in 65 countries.SICK North America is headquar-tered in Minneapolis, MN.
R A N G E O F E X P E R T I S E
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BrazilPhone +55 11 5091-4900E-Mail [email protected]
ChinaPhone +852-2763 6966E-Mail [email protected]
Czech RepublicPhone +420 2 57 91 18 50E-Mail [email protected]
DenmarkPhone +45 45 82 64 00E-Mail [email protected]
FinlandPhone +358-9-25 15 800E-Mail [email protected]
FrancePhone +33 1 64 62 35 00E-Mail [email protected]
GermanyPhone +49 (0)2 11 53 01-0E-Mail [email protected]
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USA/Canada/MexicoPhone +1(952) 941-6780Tollfree 1800-325-7425E-Mail [email protected]
More representatives and agencies in all major industrial nations atwww.sick.com