SAB 193-233-283 A-frame Screw compressor unit - Sabroe · 1. Spare parts list SAB 193/233/283S A-frame 1.1.1 How to use the spare parts list SAB Rotary screw compressor unit This

Screw compressor unitSAB 193-233-283 A-frame

Spare parts manual en

Contents

1. Spare parts list SAB 193/233/283S A-

frame 4

1.1.1 How to use the spare parts list 4

1.1.2 Recommended spare parts 6

1.1.3 List 00 6

1.1.4 General arrangement SAB 193/233/283S 7

1.1.5 Screw compressor, typical (SGC 1913/1918 shown) 9

1.1.6 Oil separator, typical 11

1.1.7 Compressor safety valve 13

1.1.8 Oil filter - single, typical 14

1.1.9 Oil filter - dual, typical 16

1.1.10 Oil cooler piping, typical (SAB 193/233/283S) 18

1.1.11 Oil pump 20

1.1.12 Coupling assembly 22

1.1.13 Liquid injection 24

1.1.14 Suction/discharge/service/stop valve 27

1.1.15 Spare parts list for all suction/discharge/service/stopvalves 28

1.1.16 Discharge stop/check valve 29

1.1.17 Economizer 31

1.1.18 Piping and instrumentation, typical 33

Spare parts manuel - SAB 193-233-283S A-frame009253 en 2015.11 3/33

1. Spare parts list SAB 193/233/283S A-frame

1.1.1 How to use the spare parts listSAB Rotary screw compressor unit

This spare parts list applies to standard Sabroe rotary screw compressor units, models SAB193/233/283.

The compressor range covers two different oil separators:OHU 04123/2719 D1 and the bigger OHU 04136/3231 D2 hereafter called OHU 04123 andOHU 04136 respectively. SAB 193 are using both of them depending of the operating condi-tions. For SAB 193 with oil separator OHU 04123 see spare parts manual: SAB 151/SAB 193A-frame and SABflex screw compressor unit.

Units built with special options, modifications or conversions are not considered.

Item numbers only apply to units with PED (Pressure Equipment Directive 97/23/EC) approvalwhen this is relevant.

Concerning rotary screw compressors (models SGC) and Unisab control systems, please referto the specific spare parts lists.

The spare parts list provides identification for detail parts by Figure and Index number (Fig-Index column), Item number and Description.

To find the correct replacement item, locate the item in Figure 1, 2, etc. Note the Index num-ber and refer to the corresponding Fig-Index in the spare parts list to see Item number andDescription.

Consider that some parts depend on voltage, set pressure etc. and that your unit may have aspecial modification.

Some figure numbers are not applicable for this spare parts list, eg figures 11 and 15 and aretherefore excluded.

Quantity per assembly or item is stated in the Qty. column and always applies to each unitunless otherwise specified. If the quantity is 0 (zero) this either means that the Item numberis included as information only or it may be that the actual quantity is stated elsewhere egunder Description or in a footnote.

Some of the Item Numbers are included for information purposes only and are not usuallyconsidered spare parts.

If the word “Assembly” (not the abbreviation “Ass.”) is included in Description, the Item num-ber may be included for information purposes only and is not necessarily a spare part. Pleasecontact Refrigeration Parts Centre for more information.

The P&I Ref. column contains the connection designation of the item as shown in a typical P&Idiagram (see fig. 16) as well as the P&I diagram of your particular unit when this is relevant.A reference like P128 means item no. 128 and can only be seen in your specific P&I diagram.

Note: The 3-digit numbers do not refer to the spare parts list. They refer to the legend in theOperating manual and the Engineering, Service and Maintenance manual.

Unit of measure in the Description column etc. is always stated in SI-units unless otherwisespecified, eg subfixed “ if in inches.

American drawing standards, third angle projection method, are used in all figures.

Spare parts list SAB 193/233/283S A-frame

4/33Spare parts manuel - SAB 193-233-283S A-frame

009253 en 2015.11

Abbreviations for more than one item or model eg:

SAB 193/233S/L means SAB 193 S + SAB 193 L + SAB 233 S + SAB 233 L

LG-1/2/3 means LG-1 + LG-2 + LG-3

Abbreviations in this manual include:

Ang. angle OD= outside diameter equal to

Ass. assembly Rc. cooling medium refrigerant

Cp. compressor Reg regulating

DN (+space) nominal diameter Sc. seal cap

f. for Ser. service

g gauge Str. straight

Hex. hexagon Wc. cooling medium water

ID= inside diameter equal to ø diameter (ISO-standard)

L= length equal to

N/A not applicable ornot available

The unit pipe system name plate (example below) listing unit pipe system type, year andidentification number etc., is attached to the frame below the compressor.

Note: Please provide Sabroe unit pipe system type, year and identification numberwhen requesting a quotation or placing an order. Failure to include this informationmay delay the processing of your request.



1.1.2 Recommended spare partsNote: There is no specific drawing for this figure. This list is based on one typical unit. Con-sider that your unit may have special modifications. When stocking for more than one unit,the quantity should be adjusted to meet your individual requirements.

1.1.3 List 00

Fig-Index

P&IRef.

Item number Description

Qty

.

SA

B1

93

S

SA

B1

93

L

SA

B2

33

S

SA

B2

33

L

SA

B2

33

E

SA

B2

83

S

00-01 1517.061 Filter, coalescing, convoluted 2 X X X X X X00-01 1331.604 O-ring ø329,57 x 5,33 , Manway 2 X X X X X X00-02 720M0174G01EU Spare parts kit for each oil filter (m) (E) 1 X X X X X X00-02 720M0184G01EU Spare parts kit for each oil filter (m) (F) 1 X X00-02 531A0218H02 Element, SuperFilter II (O)

SAB 193/233/283S : 2 pcs.(E) SAB 233/283S : 3 pcs. (F)

0 X X X X X X

00-02 531B100H02 Element, SuperFilter II (AJ) (E) 1 X X X X X X00-02 531B100H03 Element, SuperFilter II (AJ) (F) 1 X X X X X X00-02 959A0053H01 Gasket ø7-13/16" x 1/8" 1 X X X X X X00-02 959A0082H01EU Gasket ø251/222 x 2 1 X X X X X X00-03 TE-1/3 1373.346 Temperature sensor including pocket,

L=1301 X X X X X X

00-03 TE-2 1373.345 Temperature sensor, including pocket,L=95

1 X X X X X X

00-03 TE-4 1373.346 Temperature sensor, including pocket,L=130

1 X X X X X X

00-03 TE-1/2/3/4

1349.135 Seal ring, bonded, for G 1/4 A (H)(for pocket sealing purpose)

1 X X X X X X

00-04 PE-4 1373.268 Pressure transducer, -1/9 bar 1 X X X X X X00-04 PE-1/2/3 1373.269 Pressure transducer, -1/25 bar 1 X X X X X X00-05 HTR-1/2 3181.039 Oil heater, 115 V 2 X X X X X X00-05 HTR-1/2 3181.040 Oil heater, 230 V 2 X X X X X X00-06 YY-1/2 1372.489 Coil 110/120V 50/60Hz (W) 2 X X X X X X00-06 YY-1/2 1372.487 Coil 220/240V 50/60Hz (W) 2 X X X X X X00-06 951A0113H20 Seal kit (W) 2 X X X X X X00-07 1372.538 Coil 10W 110V 50/60Hz (n) 1 X X X X X X00-07 1372.537 Coil 10W 220/240V 50/60Hz (n) 1 X X X X X X

H) Quantity is for each sealing purposeO) Quantity as required (may be suggested)W) For solenoid valve in the compressor hydraulic systemZ) For package without Unisab II control onlyl) Repair kit complete (sensor insert with connector) excluding pocketm) Necessary filter elements and gaskets, see also Fig-Index 04-02/07/10 (reuse seal centre)n) Only for solenoid valve in liquid injection coolingE) DN50 tube systemF) DN60 tube systemAJ) After January



009253 en 2015.11

1.1.4 General arrangement SAB 193/233/283S

7

3615

12 11Fig. 1: Drawing for list 01



List 01

Fig-Index

P&IRef.


Qty

.

SA

B1

93

S

SA

B1

93

L

SA

B2

33

S

SA

B2

33

L

SA

B2

33

E

SA

B2

83

S

01-01 INF See further information f. compressor infig.2 or Service Part List f. SGC Cp.

1 X X X X X X

01-02 INF See further information for couplingin fig.14

1 X X X X X X

01-03 INF See further information for motor inthe Operating manual

1 X X X X X X

01-04 UI Unused Index 0 X X X X X X01-05 INF See further information in

the Unisab manual1 X X X X X X

01-06 SUC Index 06 concerns suction stop andcheck valves (J)

0 X X X X X X

01-06 P101 1361.197 Stop valve, Ang., Sc., SVA-ST 125 1 X 01-06 P101 1361.198 Stop valve, Ang., Sc., SVA-ST 150 1 X X R R 01-06 P101 1361.199 Stop valve, Ang., Sc., SVA-ST 200 1 X X X R R01-06 P101 2412.620 Stop valve, Ang., Sc., SVA-DH 250 1 S S X X01-06 P101 1361.135 Stop valve, Ang., Sc., SVA-DH 300 1 S S01-06 PE-4 1373.337 Pressure transducer, -1/9 bar

4-20 mA / 24 VDC (Z) (AD)1 X X X X X X

01-06 956A0050H03 Check valve, 5" 1 X 01-06 956A0050H04 Check valve, 6" 1 X X 01-06 956A0050H05 Check valve, 8" 1 X X X

01-06 1336.075 Gasket for flange 5" 2 X 01-06 1336.076 Gasket for flange 6" 2 X X 01-06 1336.077 Gasket for flange 8" 2 X X X01-07 DIS Index 07 concerns discharge stop

and check valves (J) (Q)0 X X X X X X

01-07 1361.197 Stop valve, Ang., Sc., SVA-ST 125 1 X X X X X X01-07 1372.603 Check valve, Ang., GVD 125 (T) 1 X X X X X X01-07 1372.608 Check valve, Ang., GVD 125 (U) 1 X X X X X X01-08 INF See further information for single

oil filter in fig.4 and fordouble oil filter in fig.5

0 X X X X X X

01-09 INF See further information foroil separator in fig.3

0 X X X X X X

01-10 INF See further information foroil pump in fig.13

0 X X X X X X

01-11 200 3447.649 Oil return valve 1 X X X X X X 1377.246 Repair kit for oil return valve 1 X X X X X X

01-12 159 1373.132 High pressure cut out 1 X X X X X XJ) Spare parts kits and sets for stop valve in fig.9Q) Spare parts kits and sets for check valve in fig.10R) Only with refrigerant R717S) Only with refrigerant HCFC/HFCT) Only at high stage operating modeU) Only at booster operating mode



009253 en 2015.11

1.1.5 Screw compressor, typical (SGC 1913/1918 shown)

Fig. 2: Drawing for list 02



List 02

Fig-Index

P&IRef.


Qty

.

SA

B1

93

S

SA

B1

93

L

SA

B2

33

S

SA

B2

33

L

SA

B2

33

L

SA

B2

83

S

02- 534E0672G01 Screw compressor SGC 1913 1 X 02- 534E0672G02 Screw compressor SGC 1918 1 X 02- 534E0697G01 Screw compressor SGC 2313 1 X 02- 534E0697G02 Screw compressor SGC 2317 1 X 02- 534E0708G01 Screw compressor SGC 2321 1 X 02- 534E0753G01 Screw compressor SGC 2813 1 X

02-01 534C1478H01 Assembly, Transmitter, Linear (Slidestop)

1 X X X X X X

534C1478H02 Transmitter, Linear (less well) 1 X X X X X X 534C1314H01 Rod, Indicator 1 X X X X X X 534A0032H02 Spring (not part of assembly) 1 X X X X X X 980A0012K62 O-ring (not part of assembly) 1 X X X X X X

02-02 534D1251H01 Assembly, Slide valve linear tranmitter 1 X X X X X X 534D1251H03 Transmitter, Linear (less well) 1 X X X X X X 980A0012K60 O-ring 1 X X X X X X

02-03 INF See further information (P) 0 X X X X X X02-04 INF See further information (P) 0 X X X X X X

02-05SC-1/2SC-3/4

BP535E0122H11 Valve, needle, flow regulator in block 5 X X X X X X

02-05 535E0122H01 Block, manifold f. two solenoid valves 1 X X X X X X02-06 980A0012A61 O-ring, manifold to compressor 4 X X X X X X02-07 1413.307 Screw, hex. socket cap M6 x 80 4 X X X X X X02-08 1, 2 1372.409 Ass., four-way solenoid valve

110/120V 50/60Hz (Y)2 X X X X X X

02-08 1, 2 1372.404 Ass., four-way solenoid valve 220/240V50/60Hz (Y)

2 X X X X X X

02-08 1554.1718 DIN cable connector GDME-211-RA-10 2 X X X X X X02-08 1554.1719 DIN cable connector GDME-211-RB-10 2 X X X X X X02-08 1554.159 Gasket f. DIN cable connector 4 X X X X X X02-10 INF See further information (P) 0 X X X X X X02-11 PE-3 1373.269 Pressure transducer, -1/25 bar 1 X X X X X X

P) See Service Part List for SGC compressorY) Including all mounting hardware (coils, cable connectors and gaskets, seal kit)



009253 en 2015.11

1.1.6 Oil separator, typical

545

254

6 716

Backside of vessel. Marine

Industri

10

12811

8 10 11 12

6




List 03

Fig-Index

P&IRef.


Qty

.

SA

B1

93

S

SA

B1

93

L

SA

B2

33

S

SA

B2

33

L

SA

B2

33

E

SA

B2

83

S

03- PV-1 4141.406.PED Oil separator OHU 04136/3231 D2 1 X X X X X X03-01 1331.604 O-ring ø329,57 x 5,33 , Manway 1 X X X X X X03-02 LG-1/2 1226.017 Sight glass ø90 (16+34) 2 X X X X X X03-02 1331.543 O-ring ø52,07 x 2,62 2 X X X X X X03-03 959A0054H30 Gasket for flange 5" 1 X X 03-03 1336.076 Gasket for flange 6" 1 X X X 03-03 1336.077 Gasket for flange 8" 1 X03-04 HTR-1 3181.039 Ass., oil heater, 500W/120V 460/115 2 X X X X X X03-04 HTR-1 3181.040 Ass., oil heater, 500W/240V 460/230 2 X X X X X X03-04 1331.403 Dowty ring 2 X X X X X X03-05 LSL-1 1553.423 Switch, oil level sensing, 24V (AC) 1 X X X X X X03-05 LSL-1 1553.422 Switch, oil level sensing, 24V (AD) 1 X X X X X X03-05 1349.248 Seal ring, steel, ø26/21,1 x 4,5 1 X X X X X X03-06 1349.135 Seal ring, bonded, for G 1/4 A (H)

(for pocket sealing purpose)1 X X X X X X

03-06 TE-2 1373.345 Temperature sensor, L=95 1 X X X X X X03-06 TE-4 1373.346 Temperature sensor, L=130 1 X X X X X X03-06 1349.135 Seal ring, bonded, for G 1/4 A (H)

(for pocket sealing purpose)1 X X X X X X

03-06 1349.077 Niple 1 X X X X X X03-07 2416.L27 Dual safety valve DSV 1/SFA 15

Assembly, (E) (F)1 X X X X X X

03-07 1364.349 Double stop valve DSV 1 1 X X X X X X03-07 1364.361 Safety valve SFA 15, 22 bar g 2 X X X X X X03-07 1364.363 Safety valve SFA 15, 24 bar g 2 X X X X X X03-07 1364.371 Safety valve SFA 15, 26 bar g 2 X X X X X X03-07 1377.257 Repair kit, gaskets for DSV 1 1 X X X X X X03-07 1377.255 Kit, gaskets f. two SFA 15 on DSV 1 1 X X X X X X03-07 1377.259 Repair kit f. SFA 15 (gaskets+cone) 1 X X X X X X03-08 1517.061 Filter, coalescing, convoluted 2 X X X X X X03-10 3254.658 Retainer, filter end plate 2 X X X X X X03-11 2111.125 Stud bolt, M12 6 X X X X X X03-12 1433.075 Nut, hexagon M12 6 X X X X X X03-16 P108 1361.054 Stop valve, Ang., Sc., SVA-ST 25 (J) 1 X X X X X X 1349.184 Blind cover 1 X X X X X X03-17 P106 1361.118 Stop valve, Ang., Sc., SNV-ST G1/2” 2 X X X X X X 2356.123 Allu gasket ø18/10 2 X X X X X X 2356.283 Allu gasket ø19/14 2 X X X X X X 2313.027 Blind cover 2 X X X X X X E) Only safety valves can be replacedF) Set pressure depends on operating conditionsG) Not availableH) Quantity is for each sealing purposeJ) Spare parts kits and sets for stop valve in fig.9



009253 en 2015.11

1.1.7 Compressor safety valve

22 23


List 04

Fig-Index

P&IRef.


Qty

.

SA

B1

93

S

SA

B1

93

L

SA

B2

33

S

SA

B2

33

L

SA

B2

33

E

SA

B2

83

S

04-22 P127 1364.348 Safety valve POV 1050 1 T T R R R R04-22 P127 1364.396 Safety valve POV 2150 1 S S S 04-22 P127 1364.396 Safety valve POV 2150 2 S04-23 P128 2416.203 Safety valve BSV 8, 20 bar g 1 X X X X X R04-23 P128 2416.224 Safety valve BSV 8, 22 bar g 1 X X X X X R04-23 P128 2416.315 Safety valve BSV 8, 24 bar g 1 X X X X X R04-23 P128 2356.137 Gasket, Aluminium ø30/16 x 1,5 1 X X X X X R04-23 P128 2356.127 Gasket, Aluminium ø24/13 x 1,5 1 X X X X X R R) Only if refrigerant is R717S) Only if refrigerant is HCFC/HFCT) All refrigerants



1.1.8 Oil filter - single, typical

18

17

114

119

10

6

2 3

54

13 15

127

108

8 2 3

54




009253 en 2015.11

List 05

Fig-Index

P&IRef.


Qty

.

SA

B1

93

S

SA

B1

93

L

SA

B2

33

S

SA

B2

33

L

SA

B2

33

E

SA

B2

83

S

05-01 553E0015EU Ass., Oil filter OF 2111/DN 50 (D)(E) 1 X X X X X X05-01 553E0014EU Ass., Oil filter OF 2115 (D)(F) 1 X X05-02 959A0082H01EU Gasket ø251/222 x 2 1 X X X X X X05-02 2355.253 Gasket ø250/225 x 3, grooved steel w.

graphite for PED/AD 2000 oil filter1 X X X X X X

05-03 553A0001EU Cover, end 1 X X X X X X05-04 1424.109 Screw, hexagon M16 x 80 10 X X X X X X05-05 1432.072 Nut, hexagon M16 10 X X X X X X05-06 535A0144H01 Plate, clamping 1 X X X X X X05-07 959A0053H01 Gasket ø7-13/16" x 1/8" 1 X X X X X X05-08 1413.356 Screw, hex. socket cap M8 x 20 6 X X X X X X05-08 1436.034 Washer, plain ID=8,4 6 X X X X X X05-09 333Q0001268 Rod, threaded 1/2-13 UNC x 31-1/2" 1 X X X X 05-09 333Q0001267 Rod, threaded 1/2-13 UNC x 47" 1 X X05-10 531A0218H02 Element, SuperFilter II (E) 2 X X X X 05-10 531A0218H02 Element, SuperFilter II (F) 3 X X05-10 531B0100H02 Element, SuperFilter II (AJ) (E) 1 X X X X X X05-10 531B0100H03 Element, SuperFilter II (AJ) (F) 1 X X X05-11 900A0007H01 Seal center (E) 1 X X X X 05-11 900A0007H01 Seal center (F) 2 X X05-12 900A0008H01 Yoke, bottom 1 X X X X X X05-13 1436.005 Washer, plain ID=13 1 X X X X X X05-14 1361.117 Stop valve, Ang., Sc., SNV-ST CD10 (J) 1 X X X X X X05-15 902A0021H01 Nut, hexagon 1/2-13 UNC 2 X X X X X X05-17 1361.193 Stop valve, Ang., Sc., SVA-ST 50 (J) (E) 1 X X X X X X05-17 1361.194 Stop valve, Ang., Sc., SVA-ST 65 (J) (F) 1 X X05-18 1364.325 Reg. valve, Ang., Sc., REG 40 #10 (J) 1 X X X X X X D) See cross-sectional view in fig.4J) Spare parts kits and sets for stop valve in fig.9E) DN50 tube systemF) DN60 tube systemAJ) After January 2015



1.1.9 Oil filter - dual, typical

14 232

5

2

5




009253 en 2015.11

List 06

Fig-Index

P&IRef.


Qty

.

SA

B1

93

S

SA

B1

93

L

SA

B2

33

S

SA

B2

33

L

SA

B2

33

E

SA

B2

83

S

06-01 OF-1/2 553E0015EU Ass., Oil filter OF 2111/DN 50 (D) (E) 2 X X X X X X06-01 OF-1/2 553E0014EU Ass., Oil filter OF 2115 (D) (F) 2 X X06-02 1361.193 Stop valve, Ang., Sc., SVA-ST 50 (J) (E) 3 X X X X X X06-02 1361.194 Stop valve, Ang., Sc., SVA-ST 65 (J) (F) 3 X X

06-04 1361.117Stop valve,Ang., Sc., SNV-ST CD10 (K) (J)

1 X X X X X X

06-05 1364.325 Reg. valve, Ang., Sc., REG 40 #10 (J) 1 X X X X X X D) See cross-sectional view in fig.4J) Spare parts kits and sets for stop valve in fig.9K) Quantity is for each oil filterE) DN50 tube systemF) DN60 tube system



1.1.10 Oil cooler piping, typical (SAB 193/233/283S)

1

7

3

4

2

5 6TSOC/WCOC




009253 en 2015.11

List 07

Fig-Index

P&IRef.


Qty

.

SA

B1

93

S

SA

B1

93

L

SA

B2

33

S

SA

B2

33

L

SA

B2

33

E

SA

B2

83

S

07-R/W

TSOC/WCOC

1952.119 Oil cooler PSHE 3HH 34 (E) 1 X X X X X X

07-R/W

TSOC/WCOC


07-R/W

TSOC/WCOC


07-R/W

TSOC/WCOC

1952.122 Oil cooler PSHE 3HH 146 (E) 1 X X X X

07-R/W

TSOC/WCOC

1952.123 Oil cooler PSHE 4HH 120 (F) 1 X X

07-R/W

TSOC/WCOC

1952.124 Oil cooler PSHE 4HH 222 (F) 1 X X

07-01 1361.207 Stop valve, straight. SVA-S 50 (J)(E) 1 X X X X X X07-01 1361.208 Stop valve, straight. SVA-ST 65 (J)(F) 1 X X07-02 STR-2 950A0001H06EU Strainer 2", flange size 2" (L)(E) 1 X X X X X X07-02 950A0001H25 Kit for 2" strainer (L) (V)(E) 1 X X X X X X07-02 950A0001H40 Screen gasket for 2" strainer (L)(E) 1 X X X X X X07-02 950A0001H34 Flange gasket for 2" strainer (L)€ 2 X X X X X X07-03 CV-2 956A0012G10EU Check valve, Str., 2" (L)(E) 1 X X X X X X07-03 959A0057H07 Flange gasket OD=3-1/4" (L)(E) 2 X X X X X X07-04 1344.369 Flange DN 40 (L) 2 X X X X X X07-04 1344.370 Flange DN 65 (L) 2 X07-05 959A0054H25 Gasket OD=3-3/4" (L) 2 X X X X X 07-05 959A0054H27 Gasket OD=5-1/8" (L) 2 X07-06 901A0172H03EU Kit, screws f. flange DN 40 (L) 2 X X X X X 07-06 901A0172H05EU Kit, screws f. flange DN 60 (L) 2 X07-07 2418.002 Complete valve, ORV 50 H2, 49°C (E) 1 X X X X X X07-07 1375.139 Housing. ORV 50, including gaskets (E) 1 X X X X X X07-07 1375.158 Thermostatic element, H2, 49°C (E) 1 X X X X X X07-07 2418.003 Complete valve, ORV 65 H3, 49°C (F) 1 X X X07-07 1375.145 Housing. ORV 65, including gaskets (F) 1 X X X07-07 1375.159 Thermostatic element, H3, 49°C (F) 1 X X X07-07 148H3247 Kit, gasket and guide ring, H2 (E) 1 X X X X X X07-07 148H3248 Kit, gasket and guide ring, H3 (F) 1 X X X07-08 UI Unused Index 0 X X X X X X07-09 UI Unused Index 0 X X X X X X07-10 UI Unused Index 0 X X X X X X07-11 UI Unused Index 0 X X X X X X07-12 UI Unused Index 0 X X X X X X J) Spare parts kits and sets for stop valve in fig.9L) Only if with oil pumpM) Only in combination with PSHE 136/188V) Consists of screen, spring and screen gasketE) DN 50 tube systemF) DN 60 tube system



1.1.11 Oil pump




009253 en 2015.11

List 08

Fig-Index

P&IRef.


Qty

.

SA

B1

93

S

SA

B1

93

L

SA

B2

33

S

SA

B2

33

L

SA

B2

33

E

SA

B2

83

S

08-01 PM-1 960A0082G01 Ass., Oil pump, 1 hp3x400/460V 50/60Hz

1 X X

08-01 PM-1 960A0082G07 Ass., Oil pump, 1-1 1/2 hp3x400/460V 50/60Hz

1 X X

08-01 960A0082H01 Pump only (f. 1&1-1/2 hp) 1 X X X X 08-01 914A0015H02 Motor only (f. 1&1-1/2 hp) 1 X X X X 08-01 960A0066H11 Coupling only (f. 1&1-1/2 hp)eck valve,

Str., 1"1 X X X X

08-01 PM-1 960A0082G04 Ass., Oil pump, 3 hp3x400/460V 50/60Hz

1 X

08-01 960A0082H02 Pump only (f. 3 hp) 1 X 08-01 914A0015H03 Motor only (f. 3 hp) 1 X 08-01 960A0066H12 Coupling only (f. 3 hp) 1 X 08-01 PM-1 960A0083G02 Ass., Oil pump, 5 hp

3x400/460V 50/60Hz1 X

08-01 960A0083H01 Pump only (f. 5 hp) 1 X08-01 914A0016H02 Motor only (f. 5 hp) 1 X08-01 960A0067H13 Coupling only (f. 5 hp) 1 X08-01 PM-1 960A0083G07 Ass., Oil pump, 7 1/2 hp

3x400/460V 50/60Hz1

08-01 960A0083H03 Pump only (f. 7-1/2 hp) 1 08-01 914A0016H05 Motor only (f. 7-1/2 hp) 1 08-01 960A0067H12 Coupling only (f. 7-1/2 hp) 1 08-01 960A0076H41 Kit, Shaft seal f. pump, 1-3 hp (N) 1 X X X X X 08-01 960A0077H41 Kit, Shaft seal f/pump, 5&7-1/2 hp (N) 1 X08-02 CV-3 956A0014H01 Check valve, Str., 3/4" Ch 1 X X X X 08-02 CV-3 956A0014H02 Check valve, Str., 1" 1 X X N) Consists of shaft seal, O-ring, bearings and locknut



1.1.12 Coupling assembly




009253 en 2015.11

List 09

Fig-Index

P&IRef.


Qty

.

SA

B1

93

S

SA

B1

93

L

SA

B2

33

S

SA

B2

33

L

SA

B2

33

E

SA

B2

83

S

09- 1524.275 Ass., Coupling ø65 & ø2,251" (g) (h) 1 X X 09- 1524.281 Ass., Coupling ø65 & ø2,501" (g) (h) 1 X X X 09- 1524.288 Ass., Coupling ø65 & ø3,251" (g) (i) 1 X09- 1524.276 Ass., Coupling ø70 & ø2,251" (g) (h) 1 X X 09- 1524.282 Ass., Coupling ø70 & ø2,501" (g) (h) 1 X X X 09- 1524.289 Ass., Coupling ø70 & ø3,251" (g) (i) 1 X09- 1524.283 Ass., Coupling ø80 & ø2,251" (g) (i) 1 X X 1524.311 Ass., Coupling ø80 & ø2,251" (g) (i) (k) 1 X X 09- 1524.284 Ass., Coupling ø80 & ø2,501" (g) (i) 1 X X X 09- 1524.285 Ass., Coupling ø80 & ø3,251" (g) (i) 1 X09-01 720C0078H11 Kit, Disc pack including all fasteners 2 X X X X X 09-02 720C0079H11 Kit, Disc pack including all fasteners 2 X09- 1524.312 Ass., Coupling ø80 & ø2,501" (g) (i)(K) 1 X X X 09- 1524.309 Ass., Coupling ø70 & ø3,251" (g) (i)(L) 1 X09- 1524.308 Ass., Coupling ø80 & ø3,251" (g) (i)(L) 1 X09- 1524.310 Ass., Coupling ø80 & ø3,251" (g) (i)(L) 1 X g) Motor and compressor bore respectivelyh) As spare parts kit use 14-01i) As spare parts kit use 14-02(K) Coupling spacer short L=148(L) Coupling spacer long L=208



1.1.13 Liquid injection




009253 en 2015.11

List 10

Fig-Index

P&IRef.


Qty

.

SA

B1

93

S

SA

B1

93

L

SA

B2

33

S

SA

B2

33

L

SA

B2

33

E

SA

B2

83

S

10-01 P170 1361.189 Stop valve, Ang., Sc., SVA-ST 20 (J)(q)(t) 1 X X X X X X10-01 P170 1361.190 Stop valve, Ang., Sc., SVA-ST 25 (J)(r)(t) 1 X X X X X X10-01 P170 1361.191 Stop valve, Ang., Sc., SVA-ST 32 (J)(s)(t) 1 X X X X X X10-01 P170 1361.203 Stop valve, Str., Sc., SVA-ST 20 (J)(q)(u) 1 X X X X X X10-01 P170 1361.204 Stop valve, Str., Sc., SVA-ST 25 (J)(r)(u) 1 X X X X X X10-01 P170 1361.205 Stop valve, Str., Sc., SVA-ST 32 (J)(r)(u) 1 X X X X X X10-02 P165 1361.202 Stop valve, Str., Sc., SVA-ST 15 (J) (p) 1 X X X X X X10-02 P165 1361.203 Stop valve, Str., Sc., SVA-ST 20 (J) (q) 1 X X X X X X10-02 P165 1361.204 Stop valve, Str., Sc., SVA-ST 25 (J) (r) 1 X X X X X X10-02 P165 1361.206 Stop valve, Str., Sc., SVA-ST 40 (J) (s) 1 X X X X X X10-03 1377.262 Gasket (set of 2), ring ø32/22 x 1,0 (p) 2 X X X X X X10-03 1336.029 Gasket (set of 2), ring ø39/29 x 1,5 (r) 2 X X X X X X10-03 P167 1372.395 Solenoid valve EVRAT 10 (excl. coil) (o) 1 X X X X X X10-03 P167 1372.347 Solenoid valve EVRA 15 (excl. coil) (p) 1 X X X X X X10-03 P167 1372.348 Solenoid valve EVRA 20 (excl. coil) (q) 1 X X X X X X10-03 P167 1372.349 Solenoid valve EVRA 25 (excl. coil) (r) 1 X X X X X X10-03 P167 1372.039 Solenoid valve EVRA 32 (excl. coil) (s) 1 X X X X X X10-03 P167 1372.538 Coil 10W 110V 50/60Hz 1 X X X X X X10-03 P167 1372.537 Coil 10W 220/230V 50/60Hz 1 X X X X X X10-03 P166 1375.174 Strainer, Str., FA 15 (p) 1 X X X X X X10-03 1377.250 Repair kit (strainer and gasket), FA 15 1 X X X X X X10-03 1377.078 Seal kit (f. cover and flange), FA 15 1 X X X X X X10-03 P166 1375.173 Strainer, Str., FA 20 (q) 1 X X X X X X10-03 1377.251 Repair kit (strainer and gasket), FA 20 1 X X X X X X10-03 1377.079 Seal kit (f. cover and flange), FA 20 1 X X X X X X10-03 P166 1375.186 Strainer (body), Str., FIA 25 D (r) 1 X X X X X X10-03 P166 1375.190 Strainer (body), Str., FIA 40 D (s) 1 X X X X X X10-03 P166 1375.082 Element 100 my for FIA 25-40 1 X X X X X X10-03 P168 1377.263 Sight glass SGT 15 TG (p) 1 X X X X X X10-03 P168 1377.268 Sight glass SGT 24 TG (r) 1 X X X X X X10-03 2511.022 Sight glass MLI 40 D (s) 1 X X X X X X10-04 1379.064 Actuator ICAD 600 for motorvalve 1 X X X X X X10-04 954A0070H01EU Motor valve ICM 20-A (excluding actuator) 1 X X X X X X10-04 954A0070H02EU Motor valve ICM 20-B (excluding actuator) 1 X X X X X X10-04 954A0070H03EU Motor valve ICM 20-C (excluding actuator) 1 X X X X X X10-04 954A0071H01EU Motor valve ICM 25-A (excluding actuator) 1 X X X X X X10-04 954A0072H01EU Motor valve ICM 32-A (excluding actuator) 1 X X X X X X10-04 1377.447 Spare parts kit, gaskets/O-rings f. ICM 20 1 X X X X X X10-04 1377.448 Spare parts kit, gaskets/O-rings f. ICM 25 1 X X X X X X10-04 1377.449 Spare parts kit, gaskets/O-rings f. ICM 32 1 X X X X X X10-04 1377.453 Manual magnet tool f. ICM 20-32 1 X X X X X X10-05 SPEC Application-specific or customized (j) 3 X X X X X X10-06 SPEC Application-specific or customized (j) 1 X X X X X X10-07 951A0053H01 Solenoid 3-way valve PE (excluding coil) 1 X X X X X X10-07 951A0095H01 Coil 11W 120V 50/60Hz 1 X X X X X X10-07 951A0095H02 Coil 11W 240V 50/60Hz 1 X X X X X X



Fig-Index

P&IRef.


Qty

.

SA

B1

93

S

SA

B1

93

L

SA

B2

33

S

SA

B2

33

L

SA

B2

33

E

SA

B2

83

S

10-08 SPEC Application-specific or customized (j) 1 X X X X X X10-09 SPEC Application-specific or customized (j) 1 X X X X X X J) Spare parts kits and sets for stop valve in fig.9j) Contact Refrigeration Parts Centre for more informationo) If liquid injection flow max. 8.6 kg/minp) If liquid injection flow max. 15.6 kg/minq) If liquid injection flow max. 25.9 kg/minr) If liquid injection flow max. 57.6 kg/mins) If liquid injection flow max. 227 kg/mint) If liquid injection, single flowu) If liquid injection, dual flow



009253 en 2015.11

1.1.14 Suction/discharge/service/stop valve


List 11

Fig -Index

P&I Ref.Item

numberDescription Qty.

SA

B1

57

HR

40

BA

R C

O2

SA

B1

57

HR

52

BA

R C

O2

SA

B1

57

HR

40

BA

R R

71

7

SA

B1

57

HR

52

BA

R R

71

7

SA

B1

57

HR

60

BA

R R

71

7

11- - Suction/discharge/servicestop valve(See chart below)

1 X X X X X

11-01 - Cone and cone seal (k) X X X X X11-02 - Packing gland (k) X X X X X11-03 - Packing washer (k) X X X X X11-04 - O-ring (k) X X X X X11-05 - O-ring (k) X X X X X11-06 - Gasket (k) X X X X X11-07 UI Unused index 11-08 - Washer (k) X X X X X11-09 UI Unused index 11-10 - Cap (k) X X X X X11-11 - Gasket for cap (k) X X X X X11-12 - Soft backseat (k) X X X X X11-13 - Wear ring (k) X X X X X k) Quantity as required for one valve in the actual kit



1.1.15 Spare parts list for all suction/discharge/service/stop valves

ItemNumber

DescriptionRepair kit

(a)

Kit,Packing gland

(b)

Kit,Cap including

gasket (c)

1364.325 Reg. valve, Ang., Sc., REG 40 #10 2453.044 1377.249 1365.0981361.117 Stop valve, Ang., Sc., SNV-ST CD10 (d) (d) (d)1361.052 Stop valve, Ang., Sc., SVA-ST 15 1377.417 1377.273 1365.0961361.078 Stop valve, Str., Sc., SVA-ST 15 1377.417 1377.273 1365.0961361.053 Stop valve, Ang., Sc., SVA-ST 20 1377.417 1377.273 1365.0971361.079 Stop valve, Str., Sc., SVA-ST 20 1377.417 1377.273 1365.0971361.054 Stop valve, Ang., Sc., SVA-ST 25 1377.418 1377.249 1365.0981361.067 Stop valve, Str., Sc., SVA-ST 25 1377.418 1377.249 1365.0981361.055 Stop valve, Ang., Sc., SVA-ST 32 1377.418 1377.249 1365.0981361.064 Stop valve, Str., Sc., SVA-ST 32 1377.418 1377.249 1365.0981361.056 Stop valve, Ang., Sc., SVA-ST 40 1377.418 1377.249 1365.0981361.065 Stop valve, Str., Sc., SVA-ST 40 1377.418 1377.249 1365.0981361.057 Stop valve, Ang., Sc., SVA-ST 50 1377.419 1377.274 1365.0981361.066 Stop valve, Str., Sc., SVA-ST 50 1377.419 1377.274 1365.0981361.063 Stop valve, Ang., Sc., SVA-ST 65 1377.420 1377.274 1365.0981361.068 Stop valve, Str., Sc., SVA-ST 65 1377.420 1377.274 1365.0981361.073 Stop valve, Ang., Sc., SVA-ST 80 1377.421 1377.279 1365.0991361.074 Stop valve, Ang., Sc., SVA-ST 100 1377.422 1377.279 1365.0991361.075 Stop valve, Ang., Sc., SVA-ST 125 1377.423 1377.282 1365.1001361.076 Stop valve, Ang., Sc., SVA-ST 150 1377.424 1377.282 1365.1001361.077 Stop valve, Ang., Sc., SVA-ST 200 1377.425 1377.283 1365.1011361.108 Stop valve, Ang., Sc., SVA-DH 250 1377.285 1377.284 1365.1151361.135 Stop valve, Ang., Sc., SVA-DH 300 1377.286 1377.284 1365.115 a) SVA-ST consists of: Cone complete including screw and steel balls, packing gland including gasketsand all other necessary gaskets (Index 1-6/11-12)SVA-DH consists of: Cone wear ring including gaskets, packing gland including gasketsand all other necessary gaskets (Index 1-6/11-12)b) Consists of packing gland including gaskets (Index 2-5)c) Consists of cap with gasket (Index 10/11).d) No spare parts available (tighten packing gland or replace all with a new valve)



009253 en 2015.11

1.1.16 Discharge stop/check valve


Spare parts list for check valve

Itemnumber

DescriptionBonnetgasket

Seal kit (e)Spring kit0.5 bar (f)

Spring kit2 bar (f)

1372.589 Check valve, Ang., GVD 100 (T) 956A0045H11 956A0045H12 N/A 956A0045H141372.591 Check valve, Ang., GVD 125 (T) 956A0046H11 956A0046H12 N/A 956A0046H141372.593 Check valve, Ang., GVD 150 (T) 956A0047H11 956A0047H12 N/A 956A0047H141372.595 Check valve, Ang., GVD 200 (T) 956A0048H11 956A0048H12 N/A 956A0048H14956A0045H02 Check valve, Ang., GVD 100 (U) 956A0045H11 956A0045H12 956A0045H15 N/A956A0046H02 Check valve, Ang., GVD 125 (U) 956A0046H11 956A0046H12 956A0046H15 N/A956A0047H02 Check valve, Ang., GVD 150 (U) 956A0047H11 956A0047H12 956A0047H15 N/A956A0048H02 Check valve, Ang., GVD 200 (U) 956A0048H11 956A0048H12 956A0048H15 N/A T) Only at high stage operating modeU) Only at booster operating modee) Consists of gasket and various rings (Index 16-22)f) Consists of plate, rivet and spring (Index 14/28-29)



List 12

Fig -Index

P&I Ref.Item

numberDescription

Qty

.

SA

B1

57

HR

40

BA

R C

O2

SA

B1

57

HR

52

BA

R C

O2

SA

B1

57

HR

40

BA

R R

71

7

SA

B1

57

HR

52

BA

R R

71

7

SA

B1

57

HR

60

BA

R R

71

7

12- - Assembly, Discharge stop/check valve(Item No.see Fig-Index 01-07)Spare parts for:- stop valve, see fig.9- check valve, see chartprevious page

1 X X X X X

12-01 - Housing 1 X X X X X12-02 - Bonnet 1 X X X X X12-03 - Piston cylinder 1 X X X X X12-04 - Piston rod 1 X X X X X12-05 - Piston 1 X X X X X12-06 - Cone 1 X X X X X12-07 - Spring screw 1 X X X X X12-08 - Spring bushing 1 X X X X X12-09 - Cone plate 1 X X X X X12-10 - Cone rod 1 X X X X X12-11 - Rear bushing 1 X X X X X12-12 - Front bushing 1 X X X X X12-13 - Spring 1 X X X X X12-14 - Spring (f) 1 X X X X X12-15 - Plug (not shown) 1 X X X X X12-16 - Teflon ring (e) 1 X X X X X12-17 - Bonnet gasket (e) 1 X X X X X12-18 - Nylon washer (e) 1 X X X X X12-19 - Glyde ring (e) 1 X X X X X12-20 - O-ring (e) 1 X X X X X12-21 - O-ring (e) 1 X X X X X12-22 - O-ring (e) 1 X X X X X12-23 - Spring ring 1 X X X X X12-24 - Spring ring 1 X X X X X12-25 - Spring ring 1 X X X X X12-26 - Nut 1 X X X X X12-27 - Set screw (O) 0 X X X X X12-28 - Marking plate (f) 1 X X X X X12-29 - Rivet (f) 1 X X X X X12-30 - Washer 1 X X X X X12-31 - Nut 1 X X X X X12-32 - Screw 1 X X X X X12-33 1361.117 Stop valve, Ang., Sc.,

SNV-ST CD10 (J)1 X X X X X

J) Spare parts kits and sets for stop valve in Fig. 11.O) Quantity as required (may be suggested)e) Consists of gasket and various rings (Index 16-22)f) Consists of plate, rivet and spring (Index 14/28-29)



009253 en 2015.11

1.1.17 Economizer




List 13

Fig-Index

P&IRef.


Qty

.

SA

B1

93

S

SA

B1

93

L

SA

B2

33

S

SA

B2

33

L

SA

B2

33

E

SA

B2

83

S

13- 535M0001G03EU Kit, Economizer connection system 1 X X 13- 535M0001G04EU Kit, Economizer connection system 1 X X X 13- 535M0001G06EU Kit, Economizer connection system 1 X13- 535M0001G07EU Kit, Economizer connection system 1 13-01 STR-5 950A0001H08EU Strainer 2", flange size 1-1/2" 1 X X 13-01 STR-5 950A0001H06EU Strainer 2", flange size 2" 1 X X X X13-01 STR-5 950A0001H09EU Strainer 3", flange size 3" 1 13-01 950A0001H27 Kit for 2" strainer (V) 1 X X 13-01 950A0001H25 Kit for 2" strainer (V) 1 X X X X13-01 950A0001H28 Kit for 3" strainer (V) 1 13-01 950A0001H40 Screen gasket f. 1-1/2" & 2" strainer 1 X X X X X X13-01 950A0001H41 Screen gasket f. 2-1/2" & 3" strainer 1 13-01 950A0001H34 Flange gasket f. 1-1/2" & 2" strainer 2 X X X X X X13-01 950A0001H35 Flange gasket f. 2-1/2" & 3" strainer 2 13-02 CV-3 956A0025H23EU Check valve, Str., 1-1/2", modified 1 X X 13-02 CV-3 956A0025H24EU Check valve, Str., 2", modified 1 X X X X13-02 CV-3 956A0025H25EU Check valve, Str., 3", modified 1 13-03 1361.147 Stop valve, Ang., Sc., SVA-ST 40 (J) 1 X X 13-03 1361.148 Stop valve, Ang., Sc., SVA-ST 50 (J) 1 X X X X13-03 1361.149 Stop valve, Ang., Sc., SVA-ST 65 (J) 1 13-04 944A0358H02EU Flange, Square, 1-1/2" 1 X X 13-04 944A0358H03EU Flange, Square, 2" 1 X X X 13-04 3013.386 Flange, Square, DN 65 1 X13-04 959A0057H05 Gasket OD=2-3/4" 1 X X 13-04 959A0057H07 Gasket OD=3-1/4" 1 X X X 13-04 2356.202 Gasket ø95/71 x 1,5 1 X13-04 1356.030 Reducer DN 65/DN 50 1 X13-04 1356.031 Reducer DN 80/DN 65 1 J) Spare parts kits and sets for stop valve in fig.9V) Consists of screen, spring and screen gasket



009253 en 2015.11

1.1.18 Piping and instrumentation, typical

200

151

158

129

101

128

127

192

191

126

157

152

193

104

103

117116

154

160161

120

200136

124

138

196

156

137

135121

195

123

155

119 139

144 145

146

194

GAS TOTHE COMPR.

SUCTION

GA

S TO

THE

CO

MPR

.

SUC

TIO

N

DIS

CH

AR

GE

GA

S FR

OM

UN

IT

106

163

108

PE3

TE2

PV-1

115114

TSOC/WCOC

REF INWATER OUT

TCV1

PE2

OF-2

105

102 107 159

140

OF-1

153

133132131

130

REF OUTWATER IN

143

141

142

S S

A B

NC

SAFETY VALVE

COMPRESSOR END VIEW

ECONOMIZER KIT

1PE

TE4

4PE

1TE

F

C

F

C

KP7

1LG LG

2

1LSL

P-1PM-1

1HSL3

TE

PS

J

Z1

Z1Z1 4809-052-5

M-1C-1

Fig. 14

Note: The 3-digit numbers do not refer to the spare parts list. They refer to the legend in theOperating manual and the Engineering, Service and Maintenance manual.



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