SAP PM Config Document

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    OVER VIEW OFSAPPM Configuration

    Pack

    Published by Team of SAP

    Consultants at SAPTOPJOBS

    Visit us at www.sap-topjobs.com

    Copyright 2010-12@SAPTOPJOBS

    All rights reserved. No part of this publication may be reproduced, stored in a

    retrieval system, or transmitted in any form, or by any means electronic or

    mechanical including photocopying, recording or any information storage and

    retrieval system without permission in writing from SAPTOPJOBS

    http://www.sap-topjobs.com/http://www.sap-topjobs.com/mailto:2007-08@SAPTOPJOBSmailto:2007-08@SAPTOPJOBSmailto:2007-08@SAPTOPJOBShttp://www.sap-topjobs.com/
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    OVER VIEW INDEX

    1. PMTechnicalObjectConfiguration ............................... 4

    1.1 Define Planning Plant .................................................................................. 41.2 Assign Planning Plant.................................................................................. 51.3 Define Types of technical objects............................................................. 71.4 Define Plant Sections................................................................................... 9

    1.5 Create Structure indicator for Functional Location ........................ 11

    1.6 Define Category of Functional Location .............................................. 15

    1.7 Define Field selection for functional Location ................................... 181.8 Assign user status to equipment category......................................... 231.9 Define Measuring point categories ........................................................ 25

    2. MasterDataConfiguration ........................................... 28

    2.1 Define BOM Status ..................................................................................... 282.2 Define BOM Usage ...................................................................................... 31

    2.3 Define Default values for item status................................................... 352.4 Define Field Selection for Work center................................................. 39

    2.5 Set Parameters ............................................................................................. 44

    2.6 Define Standard value keys ..................................................................... 48

    2.7 Define Task List usage keys .................................................................... 522.8 Maintain Control keys ............................................................................... 55

    2.9 Define Serial Number Profile ................................................................... 60

    2.10 Define Serialization Attributes for Movement types .................... 65

    3. MaintenancePlanandNotification ...............................693.1 Define Maintenance planner group....................................................... 693.2 Set Maintenance Plan category.............................................................. 71

    3.3 Define Number Ranges for maintenance Plans ................................ 74

    3.4 Maintenance and Service Notification Type ....................................... 79

    4. PMOrder .....................................................................834.1 Configure order type .................................................................................. 83

    4.2 Assign order types to Maintenance plants ......................................... 88

    5. EquipmentCalibration ................................................. 905.1 Maintain settings at plant level .............................................................. 90

    5.2 Assign Inspection type to order types .................................................. 97

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    Hello Everyone,

    A Ware Welcome To You All! We are really excited to offer the complete

    SAP PM configuration pack to the SAP community. There were lot of

    consultants who were after us to come up with pack and so we are glad

    to present this to you As you are aware that our SAP FICO, PP/QM,MM/WM and SD have already achieved the best selling status and have

    received lots of accolades and really helped the consultants take their

    SAP knowledge and career to the next level I am very confident that PM

    configuration package will go a step forward and do much more than

    that.

    For those who have been on our list and who have bought from us earlier

    you all know that we have over-delivered on each of our configuration

    packs and we want to do the same thing with SAP PM config pack too

    For those who have visited our site for the first time I would like towelcome you to our site and promise you that we would do our best to

    ensure that your life at the clients place would be very comfortable

    What I have done here is given you a brief of around 98+ pages of

    content in PM pack so that you can have a feel of what it would be like in

    terms of structure. The whole pack is extremely voluminous, step by step

    guide this is just a feeler So I hope you enjoy this. So lets dive in.

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    1. PMTechnicalObjectConfiguration

    1.1 DefinePlanningPlant

    BACKGROUND

    Thisconfigurationsettingenablestodefinetheplanningplant.

    Planning plant is the one where the planning of entire

    maintenanceactivitiesisperformed for severalplants.

    SCENARIO

    DefineIND6asplanningplant.

    INSTRUCTION

    Follow the Menu Path: IMGEnterprise Structure Definition Plant Maintenance Maintain maintenance

    planningplant

    Click

    Click

    Enterplanningplant.E.g.IND6.

    Note: - whencreatingplantbycopyingfromanotherplant, all

    relevantinformationiscopied.

    Click

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    Click

    1.2 AssignPlanningPlant

    BACKGROUND

    This configuration setting enables to assign the planning

    plant.

    Assignment is establishing relation between planning plant

    andmaintenanceplant.

    SCENARIO

    AssignIND6planningplanttoIND6maintenanceplant.

    INSTRUCTION

    Follow the Menu Path: IMGEnterprise Structure Assignment PlantMaintenance Assign maintenance

    planningplanttomaintenanceplant

    Click

    Entertheplanningplantagainstthemaintenanceplant

    Click

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    Click

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    1.3 DefineTypesoftechnicalobjects

    BACKGROUND

    This configuration setting enables to define the technical

    objecttypes.

    Each equipment and functional location can be assigned to

    technical object type.Technical object type is mainly used to

    grouptheequipmentofsimilar usage.

    Groupingofequipmenthelpsbetterreporting.

    SCENARIO

    Definetechnicalobjecttype.

    INSTRUCTION

    Follow the Menu Path: IMGPlant maintenance and

    customer service Master data in Plant maintenance and

    customerserviceTechnicalobjectGeneralData Define

    TypesofTechnicalObjects

    Click

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    Click tocreatenewtechnicalobjecttype

    Maintainfieldsasexplainedbelow

    FieldName ValueandDescriptionoffield

    Key identifyingtheobjecttype.

    E.g.512 to indicate Generator

    group.

    Descriptionof theobject type.

    E.g.DieselGenerators.

    Click

    Click

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    1.4 DefinePlantSections

    BACKGROUND

    Thisconfigurationsettingenablestodefinetheplantsections.

    Plant section helps to subdivide the maintenance plant for

    production responsibility. Person responsible will coordinate

    betweenproductionandplantmaintenance.

    Thiscanbeused for evaluationpurposealso.

    SCENARIO

    Defineplantsections for IND6.

    INSTRUCTION

    Follow the Menu Path: IMGPlant maintenance and

    customer service Master data in Plant maintenance and

    customerserviceTechnicalobjectGeneralData Define

    PlantSections

    Click

    Click

    Maintainthe field asexplainedbelow

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    Maintainfieldsasexplainedbelow

    FieldName ValueandDescriptionoffield

    Key identifying plant. E.g.

    IND6

    Key identifying the plant

    section.E.g.100

    Nameofpersonresponsible

    Contactphonenumber

    Click

    Click

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    1.5 CreateStructureindicator for FunctionalLocation

    BACKGROUND

    This configuration setting enables to define the structure for

    functionallocation.

    Thisstructurehelpstoidentifythefunctionallocationexactly.

    SCENARIO

    Createfunctionallocationstructure for IND6asabove.

    INSTRUCTIONS

    Follow the Menu Path: IMGPlant maintenance and

    customer service Master data in Plant maintenance andcustomer serviceTechnical object Functional Locations Create Structure indicator for Reference

    Locations/FunctionalLocations

    Click

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    Click tocreatenewentries.

    Maintainfieldsasexplainedbelow

    FieldName ValueandDescriptionoffield

    Key identifying the structureindicator.E.g.IND6

    Structure text. E.g. Structure

    for IND6.

    *** Enter the way the functional

    locations is to be structure.

    E.g.

    hierarchylevel *** Hierarchy level to indicate thenumberofhierarchies.

    *** - Editmask field indicatestheallowedtypeofcharacterto

    becreatedduringfunctionallocationcreation.

    Allowedlettersandsignsaregivenbelow for readyreference.

    "A" only letters can be entered

    "N" only numbers can be entered"X" both numbers and letters can be entered

    "S" numbers, letters, and special characters can be entered

    The following special characters are allowed:

    & ( ) + , . / : ; < = >

    The following signs can be used:

    - Hyphen

    / slash

    ' ' blank. Period

    _ Underscore

    = equals sign

    + Plus sign

    ; Semicolon: Colon

    *** - Hierarchy level indicates thenumberofhierarchy.Each

    number must be entered at the end of first level as shown

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    above.Numbers from0 to9canbeused for this.Level10 is

    representedbythefigure0,level11bythefigure1,andsoon.

    Click

    Click

    Impact of this configuration in Master Data /

    Transaction

    Whencreating functional locationstructure, it will becreated

    asperthestructuresettingmaintainedhere.

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    Select the right structure indicatorbefore creating functionallocation.

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    1.6 DefineCategoryofFunctionalLocation

    BACKGROUND

    This configuration setting enables to define the functional

    locationcategory.

    FunctionalLocationcategorycontains

    Statusprofile

    Partnerdeterminationprocedure

    Defaultvalue for measuringpoint Fieldselection

    Permitchangedocument Objectinfokey

    SCENARIO

    Discussfunctionallocationcategory.

    INSTRUCTIONS

    Follow the Menu Path: IMGPlant maintenance and

    customer service Master data in Plant maintenance and

    customer serviceTechnical object Functional Locations

    DefinecategoryofFunctionalLocations

    Click

    Click tocreatenewentries.

    Maintainfieldsasexplainedbelow

    FieldName ValueandDescriptionoffield

    Key identifying the functional

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    locationcategory.E.g.M

    Enterdescriptionoffunctional

    locationcategory.

    Tick in this check box will

    document the changedocument in the master

    record.

    Tick in this check box will

    identifythefunctional location

    categoryascustomerobject.

    Tick in this check box will

    provide other data screen

    when maintaining technicalobjects.

    Respective profile, object info,

    view profiles are maintained

    here.

    Click

    Click

    Impact of this configuration in Master Data /

    Transaction

    When creating functional location structure, functionallocationcategorydefinedhere will beused.

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    1.7 DefineFieldselection for functionalLocation

    BACKGROUND

    This configuration setting enables to define the functional

    location field selection.

    Throughthisconfigurationsetting it ispossibletomakea field

    mandatory,optional,hideorviewonly.

    It is required to make certain field to make mandatory

    accordingtothebusinessrequirement.

    SCENARIO

    MakeManufacturer field asmandatoryfor functional location

    categoryM

    INSTRUCTIONS

    Follow the Menu Path: IMGPlant maintenance and

    customer service Master data in Plant maintenance and

    customer serviceTechnical object Functional Locations

    Define field selection for FunctionalLocations

    Click

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    Doubleclick

    Identifythemanufacturer field asshownbelow

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    DoubleclickonManufacturer field

    Clickon

    Click

    EnterthefunctionallocationcategoryasM

    select radiobutton

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    Click tocreatenewentries.

    Click

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    Impact of this configuration in Master Data /

    Transaction

    When creating functional location with category M,manufacturer field becomemandatory.

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    1.8 Assignuserstatustoequipmentcategory

    BACKGROUND

    This configuration setting enables to assign the user defined

    statustoanequipmentcategory.

    User status can be used to assign specific status to a

    equipmentandtocontrolfurtherbusinesstransaction.

    SCENARIO

    Discussassigninguserdefinedstatustoequipmentcategory.

    INSTRUCTIONS

    Follow the Menu Path: IMGPlant maintenance and

    customer service Master data in Plant maintenance and

    customer serviceTechnical object Equipment Assign

    userstatusprofiletoEquipmentcategory.

    Click

    Assign the user status profile against equipment

    category.

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    Click

    Click

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    SCENARIO

    Discussmeasuringp

    INSTRUCTIONS

    ointcategorysetting.

    Follow the Menu

    customer servicecustomer service

    counters and meas

    Pointcategories

    Path: IMGPlant maintenance and

    Master Data in Plant maintenance and

    Basic settings Measuring point,

    ruement document Define Measuring

    Click

    Click

    1.9 DefineMeasuringpointcategories

    BACKGROUND

    This configuration setting enables to define the measuring

    pointcategories.

    Measuring point categories are mandatory requirement for

    measuringpoint.

    It definesthefollowing:

    Measurementitemuniqueness

    Useofcatalogtypetoenterreadings

    System responsecontrolwhen reading exceeds the

    rangeTolerance time allowed for entering the reading infuture

    Maintainfieldsasexplainedbelow

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    FieldName ValueandDescriptionoffield

    Key identifying the measuring

    pointcategory.E.g.G

    Description of measuring point

    category. E.g. IND6 measuringpointcategory

    Uniqueness of the measurement

    position of this measuring point

    category. This measurement

    category may beused in manyplaces, if the measurement

    positionit can

    setting.

    srequired tobeunique,be achieved thro this

    Click

    Click

    Select.1fromavailableentries

    Allowed catalog type for entering

    values. E.g. C. Select from

    availableentry.

    Type of message when the

    measurement reading is out of

    range.E.g.W for warningmessage.

    Tolerance period in seconds to

    record the measurement reading.

    It is difficult to enter the reading

    exactly at the exact SAP time i.e

    measuringpoint.E.g.300toindicatefiveminutes.

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    Impact of this configuration in Master Data /

    Transaction

    When creating a measuringpoint inside the technicalobject,

    measurementcategorymustbemaintained.

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    2.MasterDataConfiguration

    2.1 DefineBOMStatus

    BACKGROUND

    ThisconfigurationsettingenablestodefineBOMstatus.

    BOMstatusisusedtodefinewhethertheBOMcanbeusedby

    anyapplicationareaornot.

    Example: -

    In the costing areas in a company, the BOM is exploded

    according to the application. While defining the BOM

    status,usageincostingarea will bedefined.

    In MRP, the following indicators are checked directly from

    the definitionoftheBOMstatus:

    - ExplosioninMRP

    - Released for orders

    MRPonlyreadsBOMswhoseBOMstatushasat leastoneof

    these indicators.

    BOMstatusdefineswhethertheBOMisactiveorinactive.

    SCENARIO

    BOM need to be created for certain for product whose BOM

    canbefinalizedonlyaftersome trial and error.

    While it is inpreparation it isrequirednottobeusedbyany

    application.StatusInpreparationhastobecreated.

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    INSTRUCTIONS

    Follow the Menu Path: IMGPlant Maintenance andcustomer services Master data in plant maintenance and

    customerserviceBills ofmaterials Controldata for Bills of

    MaterialDefineBOMstatus

    1.Click

    ..continuation of the above

    screens right side balanceportion

    2.Click

    3.Enterusagevalue.E.g.6.

    4.Leave all thecheckboxasEMPTY.

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    5.MentiondescriptionasIn preparation

    6.ClickSave .

    Impact of this configuration in Master Data /

    Transaction

    BOMwithstatus6cannotbeused for anyapplication.

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    2.2 DefineBOMUsage

    BACKGROUND

    This configuration setting enables to define Bill Of Material

    (BOM) usage.

    BOM usage defines the usage of BOM in specific application

    areaintheSAP.

    Example,therecanbeaseparateBOMs for

    Design,

    Production

    Costing.

    Inthisway,eacharea isdealingonlywiththespecificdata itrequires.

    Example:

    The design BOM includes all the components of the

    productand theirtechnicaldata fromthedesignpointof

    view.ThisBOMisgenerallynotlinkedtoanyorder.

    TheproductionBOMcontains all theitemsrequiredfromthe production and assembly point of view. Only items

    relevant to production, for which production data (such

    as the issue storage location)can be entered, are

    required. A production BOM does not contain any

    packagingmaterialsrequiredintheshippingdepartment.

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    SCENARIO

    CreatenewBOMusage.

    Note:-

    StandardBOMusageavailablewithSAPissufficient.HoweveranynewBOMusagecanbecreated.

    INSTRUCTIONS

    Follow the Menu Path: IMGPlant Maintenance and

    customer services Master data in plant maintenance and

    customer serviceBills of materials General Data BOM

    UsageDefineBOMusages

    1.Click

    2.Click

    3.Enterusagevalue; it canbeeithernumericoralphabet.

    It issuggestedtobenumeric.

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    4.Select +, - or . to indicate to which area this BOM is

    meant for like Production, Engineering, Spare, Plant

    Maintenance,Salesor for costingrelevancy.

    E.g. For usage 4, spare parts indicator is maintained asoptional (.).

    Note:-Based on this, during BOM explosion, entire

    dependentrequirementsarealsoplanned,

    5.EnterUsagetext

    6.ClickSave

    Impact of this configuration in Master Data /

    Transaction

    When creating the BOM, key defined here will appear in the

    BOMUsage field.

    According to the requirement, BOM usage key has to be

    selectedduringBOMCreation.

    Click Match code or F4 in BOM usage field, to select the

    desiredBOMusage.

    TransactioncodetocreateBOMis CS01

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    2.3 DefineDefaultvaluesforitemstatus

    BACKGROUND

    Thisconfigurationsettingenables todefinedefaultvalues for

    itemstatus.

    EveryitemintheBOMcanbedefinedwhether it issubjected

    to

    Costing

    Sales

    Production

    Sparepart

    ThisconfigurationsettingisusedtoindicatewhethertheBOM

    componentalongwiththeBOMusage.

    istobeconsidered for costinginthisBOMornot,

    is relevant to sales (normally used in Variant

    configuration),

    isasparepartgroup

    isrelatedtoProduction

    SCENARIO

    Setthedefaultvalue for itemsin BOM.

    INSTRUCTIONS

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    Follow the Menu Path: IMGPlant Maintenance and

    customer services Master data in plant maintenance and

    customer serviceBills of materials General Data BOM

    UsageDefineDefaultvalues for itemstatus

    1.Click

    2.Click

    3.EnterUsagevalue

    4.UpdatethefollowingfieldsFieldName Description Value

    BOMusage Field defining the Entervaluee.g.1

    BOMusageProd Indicating that the

    BOMitemisrelated

    toProduction

    Make tick in the

    checkbox

    Eng/des Indicating that the Leaveblank.

    BOM item isrelated

    to Engineering and

    DesignSpare Spare part EnterAorB

    indicator. Items

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    can be grouped

    under spare parts

    Agrouporgroup B.

    this will help in

    identifying sparesfor replacement by

    groupAorgroupB

    PM Indicating that the

    BOM item isrelated

    to Plant

    Maintenance

    Sales Indicating the item

    is related to Sales

    and it willappear

    inthesalesorder.

    Leaveblank

    Leave blank.

    Normally used in

    variantconfiguration.

    Relevan Relevanttocosting SelectX , indicating

    relevanttocosting.

    5.ClickSave .

    Impact of this configuration in Master Data /

    Transaction

    Example:-

    BOM usage defined 1 indicating relevant to production.The

    itemstatusasconfiguredsuchthat all items

    arerelevanttoproduction

    canberelevanttocosting

    Inthisexample,theindicatorsarecheckedasfollows:

    The Indicator: item relevant to productioncannot be

    deselected (required entry). In the BOM maintenance

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    functions, this indicator is setautomaticallyfor all items

    andcannotbecancelled.

    Sincetheitemcanberelevanttocosting,thedefaultvalue

    X (fully relevant to costing) can be set for the Indicator forrelevance to costing.This value can be overwritten in the

    BOMmaintenancefunctions.

    BOM item level default setting will appear as per the setting

    donehere.

    Note:- whencreatingBOMtheusage4ismentioned,whichin

    turn identify this BOM as Plant maintenance BOM. Also

    indicateitemassparepartindicatorgroupA.

    This is used while exploding the BOM for spare parts

    planning.

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    2.4 DefineFieldSelectionforWorkcenter

    BACKGROUND

    This configuration setting enables to make the field in work

    centermasterdataas

    Mandatory

    Optional

    Highlight

    Hide

    Fieldselection will beusedtomakecertain field asmandatory

    entry or to hide certain fields duringcreation of work center

    masterdata.

    SCENARIO

    Make field person responsible for workcentercategoryZPM1

    asmandatoryfield.

    INSTRUCTIONS

    Follow the Menu Path: IMGPlant Maintenance andcustomer services Maintenance plans, work centers,Task

    lists andPRTsWorkCentersGeneralDataDefineField

    Selection

    Click

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    DoubleclickBasicdata

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    Select Req. radio button against

    DoubleclickPersonresponsible

    ClickFieldselectionReq.radiobutton for therequiredwork

    center category. Contents column indicate the work center

    category.

    clickon

    for newworkcentercategory.

    tomodify field selection

    Click If the desired work center category is not

    available.E.g.ZPM1categoryisnotavailable.

    Click toaddmoreentry.

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    EntercontentZPM1oranyworkcentercategory.

    ClickradiobuttonReq.

    Click

    Click

    Impact of this configuration in Master Data /

    Transaction

    When work center with category ZPM1 is created, person

    responsible field becomemandatory.

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    2.5 SetParameters

    BACKGROUND

    This configuration setting enables to define Parameter

    (activities) for formula.

    Parameter is one of the required settings to calculate the

    conversion cost incurred in the Work center during

    manufacturing.

    Workcenterwhileinusecanconsume

    Power

    Labour

    Setuptime

    Depreciation

    Steametc.

    The above costs incurred during conversion will be captured

    throughtheactivity.Parameteristhestructuretocapturethis

    activity.

    This will be assigned to the standard value key. Standard

    valuekeywill beassignedintheworkcenter.

    SCENARIO

    CreateaParameter. Note: - StandardSAPsettingissufficient.

    Letusdiscussthecreationofnewparameter.

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    INSTRUCTIONS

    Follow the Menu Path: IMGPlant Maintenance and

    customer services Maintenance plans, work centers,Task

    lists and PRTs Work Centers General Data SetParameters

    Click

    Click

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    Origin Place where from thevalue is

    Shortkeyword

    to be taken. E.g.To indicate

    value to be taken from task

    list maintain2inthis field.Shortdescri tion

    Keywork KeywordtoidentifyDimension Dimension of the parameter.

    E.g. Any thing related to

    Duration may have TIME as

    dimension.StandardValueUnit Unit of this parameter. E.g.

    Time dimension may have

    unitas MIN.

    MaintaintheFollowingfieldsField Description

    Parameter Parameter to hold the value.

    Any alphanumeric six digit

    maybeentered.E.g.LABOUR

    Note: - Ifanyparameter for whichthere isnounit, it maybe

    mentionedasnounit.

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    ClickSave .

    Impact of this configuration in Master Data /Transaction

    Linkbetweentheparameterandthemasterdataisasbelow.

    a.This parameter will be assigned to the standard value

    key.

    b.Standardvaluekeywill beattachedwiththeworkcenter.

    c.Work center will be attached in the task list. I.e. in the

    routingorinthemasterrecipe.

    d.Standardvalue (i.e. durationoflaborhoursrequired) will

    bemaintainedinthetask list asamasterdata.

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    2.6 DefineStandardvaluekeys

    BACKGROUND

    Thisconfigurationsettingenablestodefinethestandardvalue

    key.

    Standard value key is very essential to capture the cost

    incurredintheworkcenter.

    Standard value key will contain the activities. One standardvaluekeycancontainup tosixactivities. Eachactivityrefers

    tothecost.

    Example:-

    Productioncost

    Setupcost

    Labourcost

    QualityCost

    Powercost

    Steamcost

    Oneworkcentercanhaveonlyonestandardvaluekey.

    SCENARIO

    Create a standard value key to have the activities of setup,

    machine,labor,steamandwater.

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    INSTRUCTIONS

    Follow the Menu Path: IMGPlant Maintenance andcustomer services Maintenance plans, work centers,Task

    lists and PRTs Work Centers General Data Define

    standardvaluekeys

    Click

    Click

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    MaintaintheFollowingfields

    Field Description

    Standardvaluekey Enter any alpha numeric to

    indicate standard value key.

    E.g.STD1Description Maintain standard value key

    description. E.g.

    setup/machine/labor/PowerParameter Maintain the parameters. Up

    to six parameters can be

    maintained.Tick this check box to

    generateformula.

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    ClickSave .

    Impact of this configuration in Master Data /

    Transaction

    Whencreatingtheworkcenter,standardvaluekeySTD1tobe

    mentioned.

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    2.7 DefineTaskListusagekeys

    BACKGROUND

    Thisconfigurationsettingenablestodefinethetask list usage

    totheworkcenter.

    Usageofworkcenter to thespecific task list (i.e. only in the

    maintenancetask list) canbedefinedto restrict its usage.

    SCENARIO

    Definetheworkcenterusagetothespecifictask list types.

    INSTRUCTIONS

    Follow the Menu Path: IMGPlant Maintenance and

    customer services Maintenance plans, work centers,Task

    lists andPRTsWorkCentersTask list Data Definetask

    list usagekeys.

    Click

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    Select

    DoubleclickTask list type

    Click

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    UpdatetheFollowingfieldsField Description

    TaskListtype A for General maintenance

    task list

    EEquipmenttask list

    T functional location task

    list

    ClickSave .

    Impact of this configuration in Master Data /

    Transaction

    WhencreatingWorkcenterusageistobementionedas004.

    Oncethisismaintained,then it will notbepossibletousethis

    WorkcenterinMasterRecipeorinRaterouting.

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    2.8 MaintainControlkeys

    BACKGROUND

    Thisconfigurationsettingenablestodefinecontrolkey.

    Controlkeygoverns

    Schedulingofoperation

    Costcalculation for anoperation

    Capacitycalculation for anoperation

    Confirmation for anoperation

    Control key is mapped with the work center in the task list

    (i.e. intheroutingandinthemasterrecipe).

    SCENARIO

    Create a control key with confirmation as mandatory and it

    shouldcalculatethecostandcapacity, it shouldalsoschedule

    theoperation.

    INSTRUCTIONS

    Follow the Menu Path: IMGPlant Maintenance and

    customer services Maintenance plans, work centers,Task

    lists and PRTs Work Centers Task list Data Define

    controlkeys.

    Click

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    Click

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    MaintaintheFollowingfieldsField Description

    ControlKey Enter any alphanumeric four

    digitkey.E.g.YPM1Description Maintain description of this

    control key. E.g.Sched,capacity,Cost,

    MustconfirmIndicators Tick the check box as shown

    aboveinthescreen.

    Tick in theCheck box will

    perform the respective

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    function to the operation /

    phase which is having this

    controlkey.

    ClickSave .

    Click to maintain any long text to this

    controlkey.

    Maintainthelongtext.

    ClickSave .

    Click

    Click ifyougettheOtherlanguagescreen.

    ClickSave .

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    Impact of this configuration in Master Data /

    Transaction

    LinkbetweencontrolkeyandTransaction:-

    Controlkey isattached inthe task list withworkcenter

    for eachoperation

    While performing order creation, confirmation, MRP run

    system will behave according to this configuration

    setting.

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    2.9 DefineSerialNumberProfile

    BACKGROUND

    ThisconfigurationsettingenablestodefinetheSerialnumber

    profile.

    Serialnumberprofilemustbeassignedtomaterialwhichisto

    behandledwithserialnumber. It isaplantlevelassignment.

    It ispossibletoassigndifferentprofileindifferentplants.

    SerialnumberprofilecontrolsAssignmentofserialnumbers

    Requirementofserialnumbertoequipmenttype

    Systemcontrolonstockvalidation

    Serialnumberproposalwithequipmentcategory

    SCENARIO

    CreateSerialnumberprofile for IND6plantapplication

    INSTRUCTIONS

    Follow the Menu Path: IMGPlant Maintenance and

    customer services Master Data in Plant maintenance and

    customer service Technical objects Serial number

    managementDefineserialnumberprofiles

    Click

    Click

    Maintainthefollowingfields

    Field Descriptionoffield andvalue

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    Key identifying the serial

    number profile. E.g.IND6

    Text for serial number profile.

    E.g.EquipmentSl.No.IND6

    Tickinthischeckbox will makeserialnumbermandatorybefore

    performing the transaction. If it

    isnot ticked,serialnumbercan

    beassigned later.

    E.g.Tickthischeckbox for our

    examplepurpose.

    Equipmentcategory to which

    the serial number assignment

    must be proposed. If not

    specified, serial number from

    internal number range will be

    assigned automatically. E.g. Y

    topopuptheserialnumber for

    equipmentcategorywithY.

    Stockvalidation.Leave it blank.

    Availableentriesare

    Click

    Selecttheabovecreatedrow

    Doubleclick inthe left sideofthescreen

    Click

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    Maintainthefollowingfields

    Fieldname Fielddescriptionandvalue

    Serial number assignmentprocedure. I.e

    indicating the business

    transaction at which the

    serial number is to be

    assigned.Availableentriesare

    SelectQMSLtomaintainthe

    serial number when

    performing inspection for

    equipment.

    Indicating the assignment of

    serial number as mandatory,

    optional.Availableentriesare

    LetusselectOptional.

    Assignment of serial number

    toequipmentmasterrecord.

    01 Serial number can be

    assignedlater

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    02 Serial must be assigned

    at the time of equipment

    creation.

    Note: - This setting can NOT

    bechanged later.

    Click

    Click

    Impact of this configuration in Master Data /

    Transaction

    Serial number profile defined here can be maintained in the

    materialmasterstorage2view.

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    AlsowhenmakingGR,serialnumberhastobeassigned.

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    2.10DefineSerializationAttributesforMovementtypes

    BACKGROUND

    ThisconfigurationsettingenablestodefinetheSerialnumber

    attributes for movementtypewise.

    It is possible to define a different procedure to different

    movement types. By this, serial number assignment during

    goodsmovementcanbecontrolledpermovementtypewise.

    SCENARIO

    Discussserializationattributes for movementtypes

    INSTRUCTIONS

    Follow the Menu Path: IMG

    Plant Maintenance andcustomer services Master Data in Plant maintenance and

    customer service Technical objects Serial number

    management Define serialization Attributes for movement

    types

    Click

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    Doubleclick

    Click

    Maintainthefollowingfields

    Fieldname Fielddescriptionandvalue

    Key identifying the profile

    alreadycreated.E.g.IND6Procedure to be applicable.

    E.g.MMSL

    Movement type group for

    serial number profile. Four

    digit key linking Profile,

    procedureandothercontrol.

    Indicating the assignment of

    serial number as mandatory,

    optional.Availableentriesare

    LetusselectOptional.

    Assignment of serial number

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    Click

    Click

    Doubleclick

    toequipmentmasterrecord.

    01 Serial number can beassignedlater

    02 Serial must be assigned

    at the time of equipment

    creation.

    Note: - This setting can NOT

    bechanged later.

    Assign the key mentioned under in the previous

    setting.E.g.key561maintainedintheprevioussetting.

    Bythisthatprocedureandserialnumbercreationcontrol will

    bemorespecifictomovementtype.

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    If for a specific movement type, if the serial number is to be

    optional it canbedonethroughthissettings.

    Impact of this configuration in Master Data /

    Transaction

    Serial number requirement for each movement type will be

    requiredaccordingtothesettingsmaintainedhere.

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    3.MaintenancePlanand Notification

    3.1 DefineMaintenanceplannergroup

    BACKGROUND

    This configuration setting enables to define maintenance

    plannergroup.

    Maintenanceplanninggroupcanbeapersonoradepartment.

    It canbeassignedtotechnicalobjects.

    SCENARIO

    Defineplannergroup for IND6

    INSTRUCTIONS

    Follow the Menu Path: IMGPlant Maintenance and

    customer services Maintenance plans, Work centers,Task

    Lists and PRTs Basic Settings Define maintenance

    plannergroup

    Click

    Click

    Maintainthefollowingfields

    Fieldname Fielddescriptionandvalue

    Key identifying the planning

    plant.E.g.IND6

    Key identifying the planner

    group.E.g.IN6

    Person or department name.

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    ClickSave .

    e.g.Davidtoindicatename.

    Contact number can be

    entered if required for info

    purpose.

    Impact of this configuration in Master Data /

    Transaction

    Maintenanceplanner will beusedinthetransaction.

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    3.2 SetMaintenancePlancategory

    BACKGROUND

    ThisconfigurationsettingenablestodefineMaintenancePlan

    category.

    Maintenance plan category defines which call object to be

    generated for a maintenance plan when maintenance call is

    due.

    I.e. withreferencetothemaintenanceplan,systemcantrigger

    thefollowingcallobjects.

    Maintenanceorder

    Serviceorder

    Maintenanceorderwithmaintenancenotification

    Serviceorderwithservicenotification

    MaintenanceorderwithWCMobjectsMaintenancenotification

    Servicenotification

    Serviceentrysheet

    Inspection lot

    Maintenance plan category defined can be assigned as a

    defaulttousersusingparameteridWAT.

    SCENARIO

    Definemaintenanceplancategory.

    INSTRUCTIONS

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    Follow the Menu Path: IMGPlant Maintenance and

    customer services Maintenance plans, Work centers,Task

    ListsandPRTs MaintenancePlans SetMaintenancePlan

    categories

    Click

    Click

    Fieldname Fielddescriptionandvalue

    Key identifying the

    maintenance plan category.

    E.g.I6

    Textdefiningthemaintenanceplan category. E.g. IND6 PM

    ordercall

    Select from the available

    entry.

    Availableentriesare

    E.g. Select Maintenance or

    serviceorder.

    Tick in this check box will

    create change document. E.g.

    Tickthecheckbox.

    Confirmation for completing

    the call object. It can control

    scheduling of maintenance

    planaftercompletion.E.g.Tickthischeckbox.

    Tick in this check box will

    enable to create maintenance

    plan with reference to outline

    agreement.

    Order category in which the

    reference object to be used.

    Selectfromavailableentries.

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    Repeat the above steps to create further maintenance plan

    categories.

    Click

    Impact of this configuration in Master Data /

    Transaction

    Maintenance plan categories defined here is used in

    maintenanceplan.

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    3.3 DefineNumberRangesformaintenancePlans

    BACKGROUND

    Thisconfigurationsettingenables todefinenumberrange for

    maintenanceplan.

    Number range to the maintenance plan is assigned through

    themaintenanceplancategory.

    Note: - Numberrangesareassigneddirectlyintheproductionsystemnormally.

    SCENARIO

    Definenumberrange for maintenanceplancategoryI6.

    INSTRUCTIONS

    Follow the Menu Path: IMGPlant Maintenance and

    customer services Maintenance plans, Work centers,Task

    ListsandPRTs MaintenancePlans Definenumberranges

    for maintenanceplans

    Click

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    Click

    NoteI6isnotassignedwithanynumberrange.

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    Tocreateadditionalgroup(additionalnumberrange)fromthe

    topfollowthemenupathasshownbelow

    Entertherequiredtext, fromnumberandTonumber.

    Click

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    Clickon

    Click

    Ticktherequiredgroupcheckbox.E.g.

    Click

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    Click

    Click

    Impact of this configuration in Master Data /

    Transaction

    Numberrangedefinedhere will beusedwhenperforming the

    relevanttransaction

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    3.4 MaintenanceandServiceNotificationType

    BACKGROUND

    Thisconfigurationsettingenablestodefinenotificationtype.

    Notificationistheprocessofinformingandrecordingany

    deviationfromthespecification.SAPdefinedstandard

    notificationtypesare

    Customercomplaint

    Vendorcomplaint

    Internalproblemnotification

    Apartfromtheabovetypes,anyothertypeofnotificationcan

    becreatedaccordingtothebusinessrequirements.

    SCENARIO

    DefineNotificationtype for Breakdownmaintenancetype I6.

    INSTRUCTIONS

    Follow the Menu Path: IMGPlant Maintenance and

    customer services Maintenance and Service Processing MaintenanceandServiceNotifications Notificationcreation

    NotificationTypesDefineNotificationTypes

    Click

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    Tocreatenewnotificationtype, it issuggestedtocopyfrom

    thestandardNotificationtype.

    SelectNotificationtypeM1bypressingthegreyboxinthe left.

    Click

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    Maintainthefollowingfields

    FieldName Fielddescriptionandvalue

    Keyidentifyingthenotification

    type

    Originofnotification.Select

    fromavailableentries.

    E.g.malfunctionreport

    Dateandtimetopropose

    whencompletingnotification.

    E.g.Ctoindicatemalfunctioningend.

    It isusedtodefineobjector

    subjectwhencreating

    maintenancenotification.

    Selectfromavailableentries.Catalogprofile isthecollection

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    ofcodesandcodegroup.We

    will discussabout it later.

    LISstructureupdatecontrol

    Leave it as it iswithSAP

    standardsettings.Tickinthischeckbox will

    assignthenotificationnumber

    immediatelyonstartof

    transactionratherthan

    assigningnumberatthetime

    ofsaving.

    Numberrangecopiedfromthe

    sourceas01

    Click

    Click

    Impact of this configuration in Master Data /

    Transaction

    NewnotificationtypewithI6canbecreated.

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    4.PM Order

    4.1 Configureordertype

    BACKGROUND

    Thisconfigurationsettingenablestodefineordertype.

    An order type holds control of various parameters which we

    are going to discuss one by one. Different order types aredefinedtoindicatethedifferentmaintenanceprocess.

    E.g.oneordertype for Preventivemaintenance,anotherorder

    type for breakdownmaintenanceetc.

    SCENARIO

    DefineordertypeIBD6 for Breakdownmaintenance.

    INSTRUCTIONS

    Follow the Menu Path: IMGPlant Maintenance and

    customer services Maintenance and Service processing MaintenanceandServiceOrders Functionsandsettings for

    OrdertypesConfigureOrderTypes

    Click

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    Note: - When creating new order types it is recommended to

    copyfromexistingone.

    LetuscopyfromPM01tocreateIBD6

    Selecttherowtocopyfrom. E.g.PM01

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    Click

    Changetheordertypeanddescriptionasshownbelow

    Maintainthefollowingfields

    Fieldname Field description and

    value

    Key identifying the

    ordertype.E.g.IBD6.Also enter the

    description in the next

    window. E.g.

    Maintenance Order for

    Breakdown

    Costing related setting.

    Leave it as it is.

    Costing related setting

    defining settlement

    profiles and budget

    profile. Settlement

    profile will be copied to

    settlementrule.

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    immediately. Note:- Ifmaintenance order is

    Discuss with CO

    member and maintain

    this .

    Tick in this check box

    will releasemaintenance order

    Click

    created through

    maintenance call i.e

    notification, then order

    will beautomatically.

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    Click

    Impact of this configuration in Master Data /Transaction

    Order type defined here can be used when creating

    maintenanceorder for breakdown.

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    4.2 AssignordertypestoMaintenanceplants

    BACKGROUND

    Thisconfigurationsettingenables toassign theorder type to

    maintenanceplant.

    Wecandefineanynumberofordertype,buteachordermust

    be assigned to maintenance plant where the physical

    maintenancetaskiscarriedout.

    Maintenanceorder will becreatedonlyinmaintenanceplant.

    SCENARIO

    AssignordertypeIBD6tomaintenanceplantIND6.

    INSTRUCTIONS

    Follow the Menu Path: IMGPlant Maintenance and

    customer services Maintenance and Service processing MaintenanceandServiceOrders Functionsandsettings for

    OrdertypesConfigureNumberranges

    Click

    Click

    Maintaintheentriesasshownbelow

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    Click

    Click

    Impact of this configuration in Master Data /

    Transaction

    Ordertypeisassignedtomaintenanceplant.

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    5.Equipment Calibration

    5.1 Maintainsettingsatplantlevel

    BACKGROUND

    Thisconfigurationsettingenablestodefinethesettingsat

    plantlevel.

    WhenQMmoduleistobeimplemented,plantlevelsettingsareneededtobemaintained. Followingsettingatplantlevel

    canbemanagedthroughthissetting.

    Versioncontrol for MasterInspection

    characteristicsandInspectionmethod,

    Plantlevelsamplingprocedure

    Codeandselectedsetatplantlevel for valuation

    Automaticusagedecisionwaitingtime

    SCENARIO

    MaintainPlantparameterofQMsetting for plantIND6. It is

    requiredtomaintainPlantlevelUDcodeandwaitingtime forautomatic UD.

    INSTRUCTIONS

    FollowtheMenuPath: IMGQualityManagementBasic

    settingsMaintainsettingsatplantlevel.

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    Click

    Click andtypeIND6

    Click

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    SelectplantIND6byclickinggreyboxinthe left side.

    Click

    Note:-DefaultsettingsaresufficienttodowithQM

    module.Howeverimportantsettingsalongwiththescreenshots

    areexplainedbelow.

    UpdatetheFollowingfields

    Field Description

    Tickinthischeckbox will

    assignversiontotheMaster

    InspectionCharacteristics

    automaticallyduringcreation

    andchange.

    Tickinthischeckbox will

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    Click

    assignversiontothe

    Inspectionmethod

    automaticallyduringcreation

    andchange.

    Insp.LotcreationTabscreen

    Nosettingsaretobedonehere.

    Click

    ResultrecordingTabscreen

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    - AutomaticcloseWhenperformingtheresultrecording,automaticallycharacteristics will beevaluatedand

    closed.

    Proposal for inspectionpointvaluation:-

    Tovaluatetheinspectionpoint,selectedset,codeandcode

    groupcanbemaintainedatplantlevel.

    This will bereferredincaseofanymissingdatainthemaster

    data.

    Noothersettingsaretobedonehere.

    Click

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    InsLotcompletionTabscreen

    AutomaticUsagedecision:-

    ToconfigureAutomaticUsagedecisionwaitingtimeshouldbe

    mentioned.

    AutomaticUD will beperformedafter thistimeiselapsedfrom

    theresultrecording.

    Note: - AutoUDprogramhastoberuntomakeauto UD.

    BatchValuationcheckboxtobe ticked, ifbatchupdatingisto

    bedonewithoutmaterialspecification.E.g.Leave it blank.

    Click

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    GeneralsettingsTabscreen

    Nosettingsaretobedonehere.

    ClickSave .

    Impact of this configuration in Master Data /Transaction

    Over all maintenanceoftheabove will control,

    Automaticcreationofversions for MIC during

    creationandchange

    Selectedsetatplantlevelmaybeusedduringresultrecording

    Automaticusagetimeelapsedurationmaybe

    mentionedhere

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    5.2 AssignInspectiontypetoordertypes

    BACKGROUND

    Thisconfigurationsettingenablestodefinetheinspectiontype

    tomaintenanceorserviceordertype.

    Forcalibrationofequipment, it isrequiredtorecordthe

    results for thatequipment.Toperformanyinspection,

    inspection lot withappropriateinspectiontypeisamust.

    Withthisconfigurationsettinginspectiontype14isassigned

    torequiredmaintenanceordertype.

    SCENARIO

    Definetheinspectiontype14toordertype.

    INSTRUCTION

    Follow the Menu Path: IMGPlant Maintenance and

    customer services Maintenance and Service processing MaintenanceandServiceOrders Functionsandsettings for

    Order types Assign inspection type to maintenance/Service

    ordertypes

    Click

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    Inspectiontype14 (for calibrationofequipment)isassignedtoordertypePM05.

    Click

    Click

    Click

    Impact of this configuration in Master Data /

    Transaction

    Whilecreatingmaintenanceorderfromobjectcall

    (notification),inspection lot withtype14 will becreated.

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