SBR Workshop Equip List

7/30/2019 SBR Workshop Equip List

1/11

WORKSHOP EQUIPMENT/

KEY AREA1 MECHANICAL WORKSHOP

2 TRAINING AIDS

3 DIESEL ENGINE

4 AUXILIARY MACHINERIES

5 STEAM PLANT

6 REFRIGERATION AND AIR-CONDITIONING

7 ELECTRICAL WORKSHOP ANDLABORATORY

KEY AREAQUANTITYREQUIRED ACTUAL REMARKS/COMMENTS

1. MECHANICAL WORKSHOP1.1.Work benches fitted with

vise on each end1.2.Gas welding equipment

or approved systeminstallation

1.3.Electric, arc weldingequipment or approvedsystem installation

1.4.Pedestal grinding forsharpening tools withfine, medium coarsegrinding wheels

1.5.Radial drilling machine(approx. 35 min.Diameter drill capacity)

1.6.Electric power hand drillwith at least 10mmdiameter drillingcapacity

1.7.Electric power handgrinder/cutter

1.8.Furnace with blower forheat treating (may be oilfired, electric ormanually operated)

1.9.Metal cutting shear(snip)

6 sets

3 sets

3 sets

3 units

2 units

6 units

4 units

2 sets

6 sets


2/11

1.10. Moulding sandand box

1.11. Anvil1.12. Internal and

external vernier caliper1.13. Inside and outsidecaliper

1.14. micrometers(preferably)

1.15. Depth gaugecaliper

1.16. Dial micrometer with magnetic base

1.17. Steel ruler 1.18. Flat Chisel

1.19. Cross-out chisel1.20. Diamond pointchisel

1.21. Round nose chisel1.22. Center punch, 60

mm1.23. Center punch,

90mm1.24. Hacksaw1.25. Taps, stack and

dies

1.26. Die nuts1.27. Wrench, sockettype

1.28. Wrench, opentype (metric)

1.29. Wrench, opentype (inches)

1.30. Wrench,adjustable, various sizes

1.31. Double-cut roughfiles

1.32. Second-cutsmooth files1.33. Single-cut smooth

files1.34. Second cut files1.35. Scribers1.36. Machinists

combination set1.37. Try square (steel)1.38. Protractor(steel)1.39. Dividers (steel)1.40. Goggles for gas

2 sets

6 pcs6 pcs

6 pcs

6 pcs

4 pcs

4 pcs

6 pcs12 pcs

12 pcs12 pcs

12 pcs12 pcs

12 pcs

6 pcs3 sets

3 sets3 sets

2 sets

2 sets

2 sets

6 pcs

12 pcs

12 pcs

12 pcs12 pcs6 pcs

12 pcs12 pcs12 pcs12 pcs


3/11

welding1.41. Mask for electric

arc welding1.42. Hand gloves,

leather1.43. Eyeshield, clear glass

1.44. Overall (boiler suit)

1.45. Gas weldingigniter

1.46. Steelbrush/chippinghammer forwelding (set of

each)1.47. Sledge hammer (various sizes)

1.48. Ball peen hammer 1.49. Straight peen

hammer (various sizes)1.50. Tongs (various

sizes)1.51. Pliers, mechanical

(various sizes)1.52. Screw driver,

Philips, various sizes1.53. Screw driver, flat,various sizes

1.54. Vise grip1.55. Feeler gauge

(metric/inches)1.56. Pitch gauge

1.57. Drill bit, 13-25mm, tapered shank

1.58. Drill bit, 15-30

mm, cylinder shank1.59. Drift punch1.60. Small quenching

tank1.61. Lockers for storing

personal belongings1.62. Washing facility

1.63. Scrap disposalcontainers

1.64. Lockers for safetyequipment and first aid

12 pcs

12 pcs

12 pcs

4 pcs

12 pcs

12 pcs

12 pcs

12 pcs12 pcs

6 pcs

6 pcs

12 pcs

12 pcs

6 pcs6 pcs

3 sets

3 sets

3 sets

2 sets1:25 students

1:5 students

1:8 students

1:25 students

1 for everyclass


4/11

equipment1.65. 100 mm swing

lathe machine (500students)

1.66. 150 mm swinglathe machine (per 500students)

1.67. 300 mm swinglathe machine (per 500students)

1.68. Accessories for the lathe machine:a. three form jaws

chucksb. face plates

c. drills, arbouringtools, etc.d. tool holderse. straight knife-edge

toolf. straight roughing toolg. facing roughing toolh. straight parting tooli. round-nose tool

j. finishing toolk. boring tool

1.71 shaper (350mmtravel)1.72 Tool holder

(accessory for shaper)1.73 Milling machine

(horizontal, vertical oruniversal)

1.74 Range cutting tooland arbors

1.75 Hydraulic pipe

bender withaccessories1.76 Pipe wrench

various sizes1.77 Grease gun1.78 Oil applicator 1.79 Wire gauge1.80 Surface gauge1.81 Blow torch1.82 Reamer handset,

assorted1.83 Torque wrench

1 unit

1 unit

2 units

1 ea

1 ea

1 ea

1 ea1 ea

1 ea1 pc1 pc1 pc1 pc1 pc

1 unit

1 pc

1 unit

2 sets

1 set

2 sets

2 pcs2 pcs2 pcs1 pc2 pcs2 pcs

1 pc


5/11

1.84 Pipe cutter 1.85 Pipe threading

tools

2. TRAINING AIDS2.1 Drawing of a marine

diesel engine2.2 Cut-out drawing or

model showing parts ofthe engine

2.3 Drawing of a shipspropulsion system

2.4 Drawings of variousscrews, locking devise,rivets and fasteners

2.5 Symbols for weldconnection2.6 Table of limits, fits and

tolerances2.7 Drawing of piping

system as follows:a. S.W. cooling systemb. F.W. cooling systemc. Air starting systemd. Lube-oil systeme. Fuel oil system

2.8 Ship model showingcross-sectional parts orlarge scale drawings

2.9 Various types of blocksand tackles

2.10 Various types of ropesand ropeworks

2.11 Various types of wires2.12 Table for strength of

ropes and wires

2.13 Samples of shipcertificates, documentsand clearance papers

2.14 Samples foridentification purposesof: plain carbon steel,grey cast iron,aluminum copper ,zinc. Lead, tin, brass,bronze and whitemetal

2.15 Samples, sections or

2 pcs2 pcs

1 pc

1 pc

1 pc

1 pc

1 pc

1 pc

1 pc1 pc1 pc1 pc1 pc

1 pc

1 set

1 set

1 set1 pc

1 set

1 ea


6/11

picture of the followingwelding defects:

a. Overlapb. Undercutting

c. Spatterd. Blowholese. Inclusionsf. Incomplete

penetration and lackof fusion

3. MARINE DIESEL ENGINE3.1Marine Diesel engine

(operational)3.2Marine Diesel engine-

complete for dismantling3.3Other enginecomponents:

- exhaustvalve- cylinderlubricator (drawing)- fuelvalve/injector- cylinderrelief valve-

air-startingvalve (drawing)- cranckcaserelief valve (drawing)- jerk fuelvalve pump- oil-mistdetector (drawing)- turbocharger- bearing

shells- piston- enginegovernor- starting-airdistributor (drawing)- fuel &lubeoil filters

4. AUXIILIARY MACHINERIES(non-operational units

acceptable)

1 pc1 pc

1 pc1 pc1 pc1 pc

1 set

1 set

1 pc1 pc

1 pc1 pc1 pc

1 pc

1 pc1 pc


1 pc ea

1 pc



7/11

4.1Reciprocatingdisplacement pump

4.2Gear pump4.3Rotary vane pump

4.4Screw displacement pump4.5Centrifugal pump4.6Reciprocating air driven

pump4.7Other parts/components:

GlandMechanical

SealDrain Cockglobe valvegate valve

relief valvequick closingvalve

change-overvalve chest

mud box(strainer)

steam trapshell and

tube coolerplate-type

cooler4.8Freshwater evaporator/distilling unit (modeldrawing)

4.9Reciprocating aircompressor (2 stage)

Cylindercover

Pistonrelief valvefusible plug

suction anddelivering valvewater-space

safety valvebursting disc

4.10 Centrifugal aircompressor, modeldrawing showing the:volute casing, gland andimpeller

4.11 Ships steering gear,model drawing showing

1 pc1 pc1 pc



1 set

1 pc1 pc1 pc1 pc1 pc1 pc

1 pc1 set

1 set

1 set

1 set


8/11

the: telemotor receiver,radial cylinder, hydraulicpump and swash plate

4.12 Centrifugal

separator/Purifier

5. STEAM PLANT5.1Operational boiler

composed of: condensatepump, cascade tank,reciprocating pump or anyother equipment that usessteam energy, condenser

and control system5.2Boiler water test kit for lowpressure boiler

5.3Boiler cleaner (tubecleaning) at least 20 ltrs

5.4Piping diagram of acomplete steam plant

5.5Fire tube and water tubeboiler diagram

5.6Boiler safety valves (fordismantling)

6. REFRIGERATION AND AIR-CONDITIONING

6.1working model todemonstrate the basicrefrigeration processes

6.2Used domesticrefrigerator showingsectional components

6.3Hydrometer suitable forbrine densities

6.4A brine pH indicator kit6.5Expansion valve6.6Gland seal6.7Oil separator6.8Thermostat6.9Pressure switch6.10 Vacuum pump with

service manifold andcharging unit

7. ELECTRICAL WORKSHOPAND LABORATORY(includes electronics eqpt.)

1 set

1 unit

1 pc

1 pc

2 pcs

1 set

1 pc

2 pcs

1 pc1 pc1 pc1 pc

1 pc1 pc1 set

5 pcs1 set

1 set1 set

1 set

1 set

5 each

2 pcs


9/11

7.1Soldering gun/iron7.2 Over current protection

safety7.3Reverse power

7.4 Under voltage protectionrelay

7.5High-rupturing capacityfuses and housing

7.6Instrument and relaytransformer

7.7 Transformer stepup/step down (or at least= or > 100 watts)

7.8 Transformer, w/ 50% tapsin both primary and

secondary windings7.9 Transformer, w/ 86.6%taps in both primary andsecondary windings

7.10 Audio transformer, w/ c.tap

7.11Emergency switchboard(transparency/drawing w/block diagrams)

7.12 Breadboard7.13Operational three-phase

alternator withsynchronizing equipment& main switchboard

7.14 Automatic voltageregulator

7.15 D.C. Generator7.16 Signal Generator7.17 Function generator w/

sine, square and sawtoothwave output

7.18 Circuit breaker

7.19 Induction motors withdirect-on-line and stardelta starters

7.20 D.C. motors7.21 DC series motor7.22 DC shunt motor7.23 DC compound motor7.24 Squirrel Cage Induction

motor7.25 Universal motor7.26 Motor/DC generator set

w/ series and shunt field

2 pcs

5 pcs

1 set

10 pcs1 set

1 set

1 set1 pc1 pc

1 set1 set

1 set


2 pcs2 pcs

1 set

1 pc

2 sets

6 sets6 sets each

5 pcs1 set6 sets5 pcs

5 pcs


10/11

wedges or7.27 Motor-Generator,

synchronous, 3 phase7.28 Synchronizing switch

module or synchroscope7.29 Motor-Generator,synchronous, 1 phase

7.30 Ammeter7.31 Voltmeter/AC & DC7.32 Digital Voltmeter (DVM)7.33 Power meter7.34 Multi-meter7.35 Galvanometer, zero-

center7.36 Wattmeter

7.37 Wattmeter, DC7.38 Wattmeter, AC single-phase

7.39 Potentiometer7.40 Power factor meter7.41 Dynamometer/ prony

brake machine7.42 Tachometer or strobe

light7.43 Millammeter, DC7.44 Phase angle meter

7.45 Air circuit breaker(model or drawing)7.46 Insulation tester7.47 Connecting wires (12

pcs/set)7.48 Oscilloscope7.49 Oscilloscope, Dual

Trace7.50 Regulated, variable DC

power supply7.51 Resistor

7.52 Resistor, 10 w or more7.53 Transistor7.54 Transistor, NPN7.55 Transistor, PNP7.56 Silicon Controlled

Rectifier (SCR)7.57 SPST switch7.58 Variac7.59 Triac7.60 Capacitor7.61 Capacitor, 4 uF or

higher

5 pcs5 pcs

10 pcs

5 pcs2 pcs

2 pcs

6 sets2 pcs1 set

2 set6 sets

1 pc1 pc

5 pcs

15 pcs5 pcs10 pcs5 pcs5 pcs

10 pcs

10 pcs6 pcs5 pcs5 pcs5 pcs

5 pcs2 pcs


6 pcs5 pcs5 pcs

5 pcs5 pcs5 pcs


11/11

7.62 Capacitor, variable7.63 Capacitor-run split

phase motor7.64 Capacitor-start motor

7.65 Diode7.66 Junction Diode7.67 Field Effect Transistor

(FET)7.68 Multi tester7.69 Inductor7.70 Inductor, 200 mH or

more7.71 Inductor, variable7.72 Single phase inverter7.73 DC Power Supply, 12V,

5 amps7.74 DC Supply, fixed (6, 9,12, 24, 30, VDC)

7.75 Switch7.76 Switches7.77 Resistive load, 10 w or

more7.78 Inductive load, 200 mH

or more7.79 Capacitive load, 4 uF or

higher

7.80 Lamp loads7.81 Loading Capacitors,220V

7.82 Loading Inductors, 30-220V

7.83 Loading Resistors, 20-100W

7.84 JFET7.85 Operational Amplifier, IC7.86 TTL or CMOS Ics, variety7.87 Fuses7.88 Series field rheostat (h.c)7.89 Shunt field rheostat (h.r.)

5 pcs

5 pcs

2 sets15 pcs

15 pcs

15 pcs

10 pcs2 pcs

6 pcs

6 pcs

5 pcs5 pcs5 sets2 sets2 pcs2 pcs

Documents

SBR Workshop Equip List