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Ergonomic Handling Solutions
Vacuum Handling Systems
Schmalz India Pvt Ltd – 20-04-2009, PJM
Ergonomic Handling Solutions 2
Company
Facts
Established: J. Schmalz GmbH in 1910 by Johannes Schmalz
Schmalz India in 1999
Market importance: World market leader in the area of vacuum clamping technology. World's leading supplier of vacuum technology for automation and handling tasks
Innovation indicators: 150 industrial property rights awarded
Installations in India: More than 250 systems successfully installed
.
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Vacuum Components
Suctions Pads
Vacuum generators
Ejectors
Grippers
Handling Systems
Vacuum Tube Lifter – “Jumbo”
VacuMaster
Vacuum Clamping Systems
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Vacuum Components
The Complete Range
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Suction Pads
1mm dia to 400mm dia
Different Materials (SI, NBR, Neuprene, Polyurethene, Viton…)
Different shapes ( bellow, oval,round )
Different Applications (metal sheets, paper, plastic…….)
High Temp pads upto 600 deg C
Pads for oily sheet metal
Foam seals for gripping uneven surface
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Vacuum Generators
Vacuum switch
Optional: integrated air saver
Filter
Integrated power blow-off function (SMP)
LED indicatorBlow-off valveSuction valve
Body with integrated non-return valve
Additional output signal
Silencer
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Magnetic Grippers
Operation with Compressed Air / Vacuum
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Components Applications
Automatic Sheet Transfer System Robot handling pressed sheet metal
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Vacuum Components Application : Press Automation
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Vacuum Tube Lifter “Jumbo”
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Vacuum Tube lifter “Jumbo”
Capacities : 20kgs to 300kgs
Lifting speeds upto 70 mts/min
Travel length Maximum 50mts
JumboHandy (Pistol Grip)
JumboSprint
JumboErgo
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Application Examples– Vacuum Tube Lifter “Jumbo”
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FM - Universal Gripper
Only 50% of Gripper needs to be closed for the integrated valves to activate and lift the workpiece
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Jumbo Applications
Carton Boxes containing Air Conditioner weighing upto 80kgs
Picture tube Handling
Carton Boxes containing Refrigerators
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Jumbo Applications
The grippers are designed specially for different surfaces
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Vacuum Tube Lifter “ Jumbo”
Carton Boxes containing washing Machines
HDPE Sacks containing chemicals
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VacuMaster
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VacuMaster
Capacities : 125 – 2000Kgs
Large Vacuum Reservoir
Applications :
Metal sheets
Checkered Plate
Wooden Boards
Drums
Television
Picture tube
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VacuMaster Coil
Three independent layers of Vacuum for different sizes of coils
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VacuMaster Light
Works with Compressed Air supply for loads upto 100 kgs
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VacuMaster - Eco
No Power Supply Required
No Compressed Air Required
Handling Capacity upto 1000kgs
Specific Applications
Glass Sheets Metal sheets Drums Cabinets / boxes Stone
10. April 2023 Ergonomic Handling Solutions22
Crane systems
Bridge Crane
Steel Aluminium
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Vacuum Clamping Systems
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VacuClamp / VacuBlocks
Vacuum Clamping Systems are the intelligent answer to constantly increasing demands for productivity and economic use of CNC machine tools
Gripping of Glass Sheets for edge grinding
Wooden boards gripping for cutting on CNC
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Schmalz Vacuum Clamping System
The solution for Metal Industry
Clamping work pieces with vacuum
by the use of a Matrix-Plate!
For 2 m2 clamping area – 63 m3/h vacuum Pump is required
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Possible solutions for clamping with a Matrix-Plate
Simple workpiece: Complex workpiece:
• Simple geometrical structure
• Few webs and apertures
• Web width > 30 mm
Recommendation:
Grid 25x25 mm
• Complex geometrical structure
• Many webs and apertures
• Web width < 30 mm
Recommendation:
Grid 12,5x12,5 mm
Schmalz Vacuum Clamping System
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Some Handling Applications
Plastic molded parts Glass Sheets Sheet Metal for press automation Ampules Printing Paper Sacks – HDPE, Paper, Jute Batteries Coils Wooden Boards, timber Metal sheets, perforated and checkered plates, thin sheets Glossy, painted products Drums Stone, Granite, Marble Carton boxes , regular, unevenly filled Food products, eggs, cheese, cans, bottles, etc. CD / DVD White goods (Washing Machine, TV sets, computers, Air conditioner, etc) Veneers / Card board
Please let us know your applications, we will find a suitable solution for you
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Thank You