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SE Smart Field Solutions

Martín Mancuso Smart Field Global Solution Architect

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Agenda - Introduction - Schneider Electric at a glance - SE Smart Field General Overview

- Solution Packages - Architecture - Platform

- Well automation / Artificial Lift Management

- Production Measurement - Energy Management - References

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Our vision

Optimize the Oil & Gas field operation and production by

proven Technology and Management solutions

Crude Gas Refine Storage Transport Distribution

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• Maximize availability of field operation and minimize deferred productions

• Reduce risks to environment and people incidents

• Optimize energy efficiency (Steam, CO2, Gas, Electricity) to produce Oil and Gas

• Optimize water management

• Reliably measure data for reallocation (accounting, reservoir optimization)

• Comply with regulatory and fiscal requirements

Oil & Gas

Flow measurement, allocation and inventory

Smart Field 1 Artificial lift optimization and well head automation

Energy and outage management

Enterprise integrations and field real-time monitoring

Maximize production, optimize energy management and improve reservoir performance with real-time data

Field process control treatment and separation systems

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Oil & Gas Field Organization

Operation

Operate Produce

Reservoir Drilling and Completion

Production

Operate and maintain

•BH Pumps

•Surface Pump

•Facilities

•Measurement

•Custody transfer

•Drilling

•Completion

•Work Over

•Geology

•Verify Field Objectives

•Field development

Apply Field Dev. Strategy

Owns Assets Services Operation and

Reservoir

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Oil & Gas SMART Field Architecture

Integrated, scalable R-T information and control technologies that increases recovery rate and maximise energy efficiency while reducing OPEX and maintenance

Smart Field 1

Fiel

d O

pera

tions

E

nter

pris

e

• Production optimization • Enterprise and remote

SCADA • Field management • Secure and safe operation Measurement

and allocation Surveillance Security and

Safety

Asset Monitoring and Control

Reservoir Energy Optimization

IT/Database Sustainability Reservoir Production Accounting

Business System

Extraction / Artificial Lift/ Well Automation Gathering / Well Test/ Flow Station / LACT Field Processing

Energy Distribution

Mgm’t

Energy Distribution

Mgm’t

Artificial Lift EOR

Well Head Automation

Security and Safety

Fire and Gas

Security and Safety

Process Control

Flow Station Mgm’t

Inventory Mgm’t

Metering/ custody xfer

Energy Distribution

Mgm’t

Con

trol

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Oil & Gas / Gas Smart Field Operation

One Architecture to integrate

Oil & Gas Smart Field

Utilities &

To achieve overall increased performance

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Ente

rpri

se

SCADA Platform

Energy Management

Com Network

Other Apps LMS/GMS Config.

Security System

Zone Operation Center

Abnormal Situations Analysis

Asset Management Special Liquid & Gas applications

Ope

rati

ons

Smart Field Operations Architecture Co

ntro

l Tanks

Flow Computer

Flow Meters

Pump Control

Water Cut

LACT Flow Station

Wells

RTU Utilities

Security

Temperature

Pressure

PIMS Production Information

Mngt System.

Reservoir Management

Flare

NOC

Separation Steam Plant

WIP

Diluent Injection

Other Units

Alternative Operation

Center

Network

RTU

Actu

ator

s

Wel

l Pa

ram

eter

s

Wells Treatment

RTU / PLC

Liqu

id

Sepa

ratio

n

Trea

tmen

t

Com

pres

sion

Security System

Network Management

Other Apps LMS/GMS Configuration Main Control Center

SCADA Platform Cyber Security

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Ente

rpri

se

SCADA Platform

Com Network

Other Apps

Config. Zone Operation Center

Ope

rati

ons

Cont

rol

Alternative Operation

Center

Network

Network Management

Power Optimization

Configuration Main Control Center

SCADA Platform Cyber Security

Energy Management /

Resource Advisor

Abnormal Situations Analysis

Asset Management GIS

Electrical Network Modeling & Simulation

Outage Management

Smart Field Utilities Architecture

Other Apps Power

Optimization

Generation / Purchase / Sell Power

Saitel /Micom / Sepam

protection relays Gen protection / line

protection Automatic transfer Gen Management

IEC61850 Load Shedding

Energy Measurement

Micom /Sepam/ Saitel Protection Feeder Mngmt.

Energy Measurement Feeder Auto. Nulec / Flite

Micom Line protection Energu measurement

Sub-Station

Saitel / Feeder Auto. Nulec / Flite

Distribution MV/LV

SG, MCC, Single Motor Control

IMCC, motor starters, pump controllers MV

motor control, etc

Wells, Flow Stations, Tank Stations, Oil & Gas Processing, WIP, Steam Plants,...

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SMART Field Modelling, Planning , Operational Intelligence

Ope

ratio

nal /

Reg

iona

l

Enterprise/Field Data Collection and Control ( SCADA) OaSys/ClearSCADA

Real-Time Field/Enterprise Optimization and Operations

Engines (Models, Algorithms, Rules)

Gas Liquids

Volume Measurements

and Validation R

PC

/HP

C

PC

P

Onshore

Conventional Unconventional

Offshore

Deep Water

ES

P

Gas

Lift

Pl.

Lift

Artificial Lift Selection

and Design

Well Modelling

Production Forecasting

Reservoir Performance

Analysis

Field and Reservoir Modelling

Surface Facility

Modelling/ Planning and

Design

Artificial Lift Analytics

Enterprise Visualization and Decisional Support

Real-Time Well Optimization and Operations

Engines (Models, Algorithms, Rules) Modelling and Planning

Historian and Reporting

Communication Management

Alarm Management

Version Management Data Model Security

Management

OMS/ DMS

Eng / Op Work Flow – Automation /Integration Platform

OMS/ DMS

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Artificial Lift Management

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SMART Field Modelling, Planning , Operational Intelligence

Ope

ratio

nal /

Reg

iona

l

Enterprise/Field Data Collection and Control ( SCADA) OaSys/ClearSCADA

Real-Time Field/Enterprise Optimization and Operations

Engines (Models, Algorithms, Rules)

Gas Liquids

Volume Measurements

and Validation R

PC

/HP

C

PC

P

Onshore

Conventional Unconventional

Offshore

Deep Water

ES

P

Gas

Lift

Pl.

Lift

Artificial Lift Selection

and Design

Well Modelling

Production Forecasting

Reservoir Performance

Analysis

Field and Reservoir Modelling

Surface Facility

Modelling/ Planning and

Design

Artificial Lift Analytics

Enterprise Visualization and Decisional Support

Real-Time Well Optimization and Operations

Engines (Models, Algorithms, Rules) Modelling and Planning

Historian and Reporting

Communication Management

Alarm Management

Version Management Data Model Security

Management

OMS/ DMS

Eng / Op Work Flow – Automation /Integration Platform

OMS/ DMS

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Ente

rpri

se

SCADA Platform

Energy Management

Com Network

Other Apps LMS/GMS Config.

Security System

Zone Operation Center

Abnormal Situations Analysis

Asset Management Special Liquid & Gas applications

Ope

rati

ons

Artificial Lift Management Co

ntro

l Tanks

Flow Computer

Flow Meters

Pump Control

Water Cut

LACT Flow Station

Wells

RTU Utilities

Security

Temperature

Pressure

PIMS Production Information

Mngt System.

Reservoir Management

Flare

NOC

Separation Steam Plant

WIP

Diluent Injection

Other Units

Alternative Operation

Center

Network

RTU

Actu

ator

s

Wel

l Pa

ram

eter

s

Wells Gas Treatment

RTU / PLC

Liqu

id

Sepa

ratio

n

Trea

tmen

t

Com

pres

sion

Security System

Network Management

Other Apps LMS/GMS Configuration Main Control Center

SCADA Platform Cyber Security

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Controller Polling Engine

Data Standardization

Pump Optimization

Well Performance

Maintenance / Operation

ESP

Artificial Lift Database

RP / PCP

Gas Well / PL / Gas Lift RTU / Controller

Outside record

Pumper / Manual Measurements

Liquid Levels

Pump Analysis

Well Testing Production Reports

Artificial Lift Advisor Architecture

Controller Injection

Controller

Up Time / Energy

Optimization

Maintenance Activity

SCADA Customized Analytics

Other DBs Customized Data Management

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Artificial Lift ADVISOR “Comprehensive” Analyst View

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GIS Integration

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Test Separator

Net Oil Computer ScadaPack

PT TT

Level Interface

Temperature Tanks

Man

ifold

Well 1

Well n

Flow Pressure Temperature

Flare PT TT C

Power Control

Saitel DP Micom

Network Node Fiber Optic Ring

MWR WiMAX

Second Option

Base Radio Station for Wellhead

Network Node

Telecommunications

Flow Computer

Pumping and Custody Transfer

ACT

RTU / PLC ESD / F&G

Other Utilities Packages

Local HMI

TCP

/ IP

Net

wor

k

Wireless Instruments

Well Testing

Flow Station Basic Architecture for StruxureLab

Process Separation

Security

Main RTU / PLC Saitel DP ScadaPack M340 Premium Quantum

Video IP cameras

Access Control

Intrusion Detec.

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Controller Load Cell

Position

Current

Voltage Altivar

Radio

Rod Pump Controller Progressive Cavities Pump Controller

Well Head Instruments

Controller

Current

Voltage Altivar

Well Head Instruments

M M

Torque

Network Node Fiber Optic

Radio

Network Node Fiber Optic

Controller GasTemp

Gas Pres.

Radio

Network Node

Gas Valve

Casing/Tubing Parameters

ESPs / Gas Lift Controller

Well Architectures

Controller Plunger Catcher

Radio

Network Node

Motor Valve

Casing/Tubing Parameters

Gas Well RTU / Plunger Lift Controller

Fiber Optic Fiber Optic

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Artificial Lift Pumps Controllers

PCP

ESP

Rod Pump

Plunger / Gas

RTU Controller

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Benefits of Artificial Lift ADVISOR ● Smart Pump controllers.

● Extend pump life. ● Reduce energy consumption. ● Reduce deferred production.

● Efficient, accurate correction of field problems ● Automatic pump diagnosis. ● Performance analysis and deviation detections ● Problems prioritization.

● Raise the quality of operation

● Consolidate well and pump performance data. ● Integrated Automation and Analysis package. ● Standardization across the field, Single point of configuration. ● Monitoring, Reporting, Surveillance and Management of Distributed

Asset. ● Facilitate Maintenance tracking and crew Management.

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Production Management

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SMART Field Modelling, Planning , Operational Intelligence

Ope

ratio

nal /

Reg

iona

l

Enterprise/Field Data Collection and Control ( SCADA) OaSys/ClearSCADA

Real-Time Field/Enterprise Optimization and Operations

Engines (Models, Algorithms, Rules)

Gas Liquids

Volume Measurements

and Validation R

PC

/HP

C

PC

P

Onshore

Conventional Unconventional

Offshore

Deep Water

ES

P

Gas

Lift

Pl.

Lift

Artificial Lift Selection

and Design

Well Modelling

Production Forecasting

Reservoir Performance

Analysis

Field and Reservoir Modelling

Surface Facility

Modelling/ Planning and

Design

Artificial Lift Analytics

Enterprise Visualization and Decisional Support

Real-Time Well Optimization and Operations

Engines (Models, Algorithms, Rules) Modelling and Planning

Historian and Reporting

Communication Management

Alarm Management

Version Management Data Model Security

Management

OMS/ DMS

Work Flow – Automation /Integration Platform

OMS/ DMS

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Ente

rpri

se

SCADA Platform

Energy Management

Com Network

Other Apps LMS/GMS Config.

Security System

Zone Operation Center

Abnormal Situations Analysis

Asset Management Special Liquid & Gas applications

Ope

rati

ons

Smart Field Production Measurement and Management Co

ntro

l Tanks

Flow Computer

Flow Meters

Pump Control

Water Cut

LACT Flow Station

Wells

RTU Utilities

Security

Temperature

Pressure

PIMS Production Information

Mngt System.

Reservoir Management

Flare

NOC

Separation Steam Plant

WIP

Diluent Injection

Other Units

Alternative Operation

Center

Network

RTU /Controller

Actu

ator

s

Wel

l Pa

ram

eter

s

Wells Treatment

DCS / PLC

Liqu

id

Sepa

ratio

n

Trea

tmen

t

Com

pres

sion

Security System

Network Management

Other Apps LMS/GMS Configuration Main Control Center

SCADA Platform Cyber Security

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Flow Computer

Polling Engine

Flow Editor

Data Standardization

Validation Engine

Balancing

Chart Readings

Estimation Engine

Financial

Meter

Measurement Database

Flow Meter

Gas Chromatograph RTU

Outside Volume record

Meter

Gas Chromatograph

Calculation Engine

Sample Lab Analysis

Measurement Advisor Architecture

Control Operations Enterprise

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Measurement

What does a measurement system do?

SCADA Accounting

• Contracts

• Nominations

• Allocations

• Billing

• Reporting

• Receivables

• Payables

• Ledger

• Financial Reporting

• Data Acquisition

• Remote Control

• Monitoring

• Alarm Management

• Validate

• Adjust

• Balance

• Close

Field Devices

• Field I/O

• Flow Calculations

• Local Control

Commercial Logistics

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Validation Rules Volumetric • Field vs. Host Volumetric comparison • Operational & reasonability range tests • Low flow check • Redundant meter tests • Frozen value test • Historical average tests • Orifice plate tests • Data integrity tests (rejected reading) • Multiple meter run tests • Multiple run checks (run ratio)

− Daily check − Rate contribution (%) − Can configure any list of meters in a check − Meter can belong to two checks − Dynamic run ratio check − Fixed run ratio check

• Station average pressure, temperature check • Average temperature check • Redundant meter checking (check/custody)

Gas Quality • Energy check • Check/custody checking • Historical checks

− Frozen value − Comparison against historical average -Hydrocarbons - Inerts - Wobbe - cricondentherm - C5+ - CO2 + N2 - etc.

• Limit/reasonability checking • Gas composition normalization check • Calculated heating value/specific gravity check

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Simple Validation Differential Pressure Operational Limits

Validation Limits

Invalid

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EFM Flow

Invalid

Valid

Complex Validation Recalculate Volume, Compare, Auto-adjust

EFM Hourly Pressure

Temperature Differential

Flow

Calc Flow Yes

No

Within Limit

?

Flow rate Calculator

Meter Configuration

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Easily Identify Data Issues

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Flow Editing

Edit data in both tabular and graphical formats

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Full Audit trail for Corporate Governance

Flow edit auditing

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Balancing

●Production Accounting is complex. Balancing supports a production accounting system by being able to separate where component delivery comes from.

Gathering Station

• “Virtual Station” balances • Account totals balances • Customer totals balances • Supplier totals balances • District totals and balances • Area Sendout totals

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Centralize Reporting of Daily Production

●Build Using Microsoft Reporting Services

● Export to .pdf, .xls, .csv ● Send via email ● Intercompany data transfer

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Closing

●Closing measurement data is a primary role of measurement analysts ●Supports full accounting closing functionality as well as the support for

modifications to data after it is closed ●Measurement stations can either be closed individually or as part of a

set.

Flow Data Editor

Closes all meter associated with close group in one step

Investigate, Edit, Accept

Close Group

Measurement Data from FC

Billing System

Revised Unclosed data invokes Prior Period Adjustment (PPA)

Pending PPA

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Smart Field ADMS / OMS

Advance Distribution / Outage Management

Systems

The management Solution for Electric Distribution in Oil & Gas

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SMART Field Modelling, Planning , Operational Intelligence

Ope

ratio

nal /

Reg

iona

l

Enterprise/Field Data Collection and Control ( SCADA) OaSys/ClearSCADA

Real-Time Field/Enterprise Optimization and Operations

Engines (Models, Algorithms, Rules)

Gas Liquids

Volume Measurements

and Validation R

PC

/HP

C

PC

P

Onshore

Conventional Unconventional

Offshore

Deep Water

ES

P

Gas

Lift

Pl.

Lift

Artificial Lift Selection

and Design

Well Modelling

Production Forecasting

Reservoir Performance

Analysis

Field and Reservoir Modelling

Surface Facility

Modelling/ Planning and

Design

Artificial Lift Analytics

Enterprise Visualization and Decisional Support

Real-Time Well Optimization and Operations

Engines (Models, Algorithms, Rules) Modelling and Planning

Historian and Reporting

Communication Management

Alarm Management

Version Management Data Model Security

Management

OMS/ DMS

Eng / Op Work Flow – Automation /Integration Platform

OMS/ DMS

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How complex this network can be ?

New Development

•1 to 10 thousand wells

1 to 5

Connections to Utilities

•50 to 1000

MW in generation

• 10 to 200 Flow Station

•200 to 2000

Square Miles area

•Low Power availability can

cost up to 8MU$S/year/feeder

And

IS DYNAMIC

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The challenge: Reduce outages Quantity and Duration.

► Associated cost

Production loss. Restoration crews. Unproductive time. Equipment damage. Installation damage. Estimated outage cost per production scenarios

BPD 10 50 >1000

Wells per feeder 20 to 50 20 5

Avg. time to restoration 4h 3h 2h

Outage cost 10 to 20K U$S

20 to 40K U$S

100 to 300K U$S

Yearly cost 90% Reliability

400K 1200K 6000K

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Demand and distributed energy

management

Monitoring, analysis, security,

control, optimization,

storm operation

Convergence of SCADA, EMS, DMS,

OMS, SM

State estimation, OPF,AGC, Economic

dispatching, Unit commitment

Network automation closed-loop

control, VVO, FLISR, SSM

Common: Platform, Data Base Model, Infrastructure, Cyber security, History, UI, etc.

Advanced Integrated Solution

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SCADA OMS DSM DMS

Platform Products

Service Infrastructure

Key modules in the SE SG IT product

ADMS – SCADA functionality, with commanding window and SCADA alarms ADMS – SCADA functionality, with commanding window and SCADA alarms

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SCADA OMS DSM DMS

Platform Products

Service Infrastructure

Key modules in the SE SG IT product

ADMS – DMS functionality with list of power applications ADMS – DMS functionality with list of power applications

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SCADA OMS DSM DMS

Platform Products

Service Infrastructure

Key modules in the SE SG IT product

ADMS – OMS, fault location with call processing ADMS – OMS, fault location with call processing

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SCADA OMS DSM DMS

Platform Products

Service Infrastructure

Key modules in the SE SG IT product

ADMS – EMS, calculations for HV side ADMS – EMS, calculations for HV side

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ADMS Benefits

●Enables efficiencies and substantial cost savings ● Optimize capital investment (get more out of existing assets) ● Cut operational and non-operational losses ● Reduce truck rolls and time to create switch plans ● Simplify deployment and support with common platform

Network Model, Alarming, Historian, Administration, Security ● Improves network reliability and resiliency

● Advance fault management processes and reduce outage frequency ● Enhance operational decisions and forecast system and localized load ● Prepare for and manage storm activity proactively ● Meet regulatory compliance requirements

●Supports distributed energy resources ● Monitor, model, and analyze distributed generation ● Facilitate both reliability and economic decision making processes ● Enable comprehensive energy management via prioritized options

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Smart Field Integrations

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Smart Field IT integration Model

Field Processes

Artificial Lift (TRSS) Gas Processing (IND + INFRA)

Electric Generation and distribution (INFRA)

Control & Monitoring

ME

C &

MA

C

Scada Solution Field Opps Data Production data Alarming & Monitoring Energy Data Performance Data

Data Integration Platform

Well Integrity Real Time Monitoring

Performance Calculations

Trucks Management

Measurement & Allocation

Energy Management

Mid Term Analysis Tools

Real Time Expert systems

Business processing

Business Rules

Notifications Deviations

Site Opps Monitoring /

Control Room

Data Ware House

Work Order Management System (SAP)

Accounting Reservoir Systems

• ED

• TRSS

• Plant Struxure

• Surveillance

• Safety

• Etc.

Engi

neer

ing

& C

onst

ruct

ion

Serv

ices

IT

Eng

inee

ring

and

Dep

loym

ent

Serv

ices

Maintenance

Assets Management

system

MIT

C

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Smart Field enables the cross integration of disciplines and systems.

Ope

ratio

nal /

Reg

iona

l

Enterprise/Field Data Collection and Control ( SCADA) OaSys/ClearSCADA

Real-Time Field/Enterprise Optimization and Operations

Engines (Models, Algorithms, Rules)

Gas Liquids

Volume Measurements

and Validation R

PC

/HP

C

PC

P

Onshore

Conventional Unconventional

Offshore

Deep Water

ES

P

Gas

Lift

Pl.

Lift

Artificial Lift Selection

and Design

Well Modelling

Production Forecasting

Reservoir Performance

Analysis

Field and Reservoir Modelling

Surface Facility

Modelling/ Planning and

Design

Artificial Lift Analytics

Enterprise Visualization and Decisional Support

Real-Time Well Optimization and Operations

Engines (Models, Algorithms, Rules) Modelling and Planning

Historian and Reporting

Communication Management

Alarm Management

Version Management Data Model Security

Management

OMS/ DMS

Work Flow – Automation /Integration Platform

OMS/ DMS

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Smart Field Values

●Collaboration ● Integrates the disciplines and systems to enhance

operations and production

●Simplification ● Bring the systems, knowledge and field activities to a

common point.

●Operational Excellence ● Enhance the field operations by early detection,

optimization and decision support.

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Thank you