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Secure energy supply Energy Automation for the Chemical and Pharmaceutical Industry

Secure energy supply - Home - English - Siemens … energy supply Energy Automation for the Chemical and Pharmaceutical Industry Slide 2 Energy Automation Necessary for the operation

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Page 1: Secure energy supply - Home - English - Siemens … energy supply Energy Automation for the Chemical and Pharmaceutical Industry Slide 2 Energy Automation Necessary for the operation

Secure energy supply Energy Automation for the

Chemical and Pharmaceutical Industry

Page 2: Secure energy supply - Home - English - Siemens … energy supply Energy Automation for the Chemical and Pharmaceutical Industry Slide 2 Energy Automation Necessary for the operation

Slide 2 Energy Automation

Necessary for the

operation of a

chemical plant

Electrical Power Supply for the Chem&Pharma Industry

Characteristics

Differences to

power utilities

Electrical

Power Supply

Simply must work!!!

Not customers

core business

“side-show”

Power Automation/EMCS

is not naturally

Connection/Coupling to

other system is a must

(Process Control, Building

Automation, etc.)

Industrial standards are

necessary

Benefit

Availability

Has an effect directly on

the core business

clearly

measurable

Produced material e.g.

fuel, gas, lubricants etc.

Production

Costs

Profitability

Maintenance

Basic

Requirement

Page 3: Secure energy supply - Home - English - Siemens … energy supply Energy Automation for the Chemical and Pharmaceutical Industry Slide 2 Energy Automation Necessary for the operation

Slide 3 Energy Automation

Automation

Manufacturing

Execution

Systems (MES)

Enterprise Resource

Planning (ERP)

Automation

Manufacturing

Execution

Systems (MES)

Enterprise Resource

Planning (ERP)

Totally Integrated

Automation

Totally Integrated

Power

Total Building

Solutions

Energy Automation for the Chem&Pharma Industry

One Piece of a Whole

Page 4: Secure energy supply - Home - English - Siemens … energy supply Energy Automation for the Chemical and Pharmaceutical Industry Slide 2 Energy Automation Necessary for the operation

Slide 4 Energy Automation

Nothing runs without electricity !!!

Every component in the process chain, from columns and reactors to centrifuges or driers,

places specific demands on the power supply. The following key tasks must be taken into

account:

Protection and Power Quality – Protecting power infrastructure

Station Automation – Economical control of operations

Energy Management – Integral control of power requirement

Energy automation not only protects your system against possible damages, it also ensures

consistent quality of the electrical power supply - and thus of your processes as well.

In addition, it makes it possible to react quickly to unforeseeable events and to avoid, or at

least minimize, any interruption of the supply

Energy Automation for the Chem&Pharma Industry

The purpose

Page 5: Secure energy supply - Home - English - Siemens … energy supply Energy Automation for the Chemical and Pharmaceutical Industry Slide 2 Energy Automation Necessary for the operation

Slide 5 Energy Automation

Energy Automation for Chem&Pharma

Secure energy supply

Page 6: Secure energy supply - Home - English - Siemens … energy supply Energy Automation for the Chemical and Pharmaceutical Industry Slide 2 Energy Automation Necessary for the operation

Slide 6 Energy Automation

Energy Automation for Chem&Pharma

Our solution portfolio

Energy market

EMM

FDWH

PROPHET Solutions

Communications

and networking

PowerLink PLC / DLC

Modems

AMIS

Tools

Spectrum PowerCC IMM /

Graphical Designer

SICAM PAS UI / Graphical

Designer

TOOLBOX II

DIGSI

Control centers

Spectrum PowerCC

Spectrum Power 4

Station automation

SICAM PAS

SICAM 1703 / SICAM 230

RTU´s

SICAM 1703

SICAM eRTU / miniRTU

TG 805 / TG 5700

Protection / power quality /

field control stations

SIPROTEC

REYROLLE

SICAM BC 1703 ACP

SIMEAS

Page 7: Secure energy supply - Home - English - Siemens … energy supply Energy Automation for the Chemical and Pharmaceutical Industry Slide 2 Energy Automation Necessary for the operation

Slide 7 Energy Automation

Energy Automation for Chem&Pharma

Continous and high availability

Page 8: Secure energy supply - Home - English - Siemens … energy supply Energy Automation for the Chemical and Pharmaceutical Industry Slide 2 Energy Automation Necessary for the operation

Slide 8 Energy Automation

Energy Automation for Chem&Pharma

Standard solution (1)

Page 9: Secure energy supply - Home - English - Siemens … energy supply Energy Automation for the Chemical and Pharmaceutical Industry Slide 2 Energy Automation Necessary for the operation

Slide 9 Energy Automation

Energy Automation for Chem&Pharma

Standard solution (2)

Page 10: Secure energy supply - Home - English - Siemens … energy supply Energy Automation for the Chemical and Pharmaceutical Industry Slide 2 Energy Automation Necessary for the operation

Slide 10 Energy Automation

Energy Automation for Chem&Pharma

Performance made to measure

Our energy automation systems offer the

following functional modules:

Protection and automation of the power supply

Power Quality registration

Calculation and storage of power supply system

parameters

Monitoring and control of the entire power supply

system (SCADA)

Alarm management and logging functions

Comprehensive analyses

Load management including controlling of

power generation

Load shedding in the event of overload and

crisis situations

Automatic restarting of consumers

(load restoration)

Energy management

Page 11: Secure energy supply - Home - English - Siemens … energy supply Energy Automation for the Chemical and Pharmaceutical Industry Slide 2 Energy Automation Necessary for the operation

Slide 11 Energy Automation

Integrated solution: Supervise your low- and medium voltage

system with one system.

Central human-machine interface: All activities can be carried

out from one central operator terminal.

Highest supply reliability: Thanks to Load Shedding functionality

High availability and reliability: Thanks to tested components

and the use of proven standards

Optimum utilization of electrical energy: Thanks to load

management functions

Lower operating and maintenance costs: Thanks to the use

of automatic functions

Compliance with local energy saving and environ-mental issues: Thanks to comprehensive monitoring and reporting

functions

Concrete benefits for you:

Energy Automation for Chem&Pharma

One System – many advantages

Page 12: Secure energy supply - Home - English - Siemens … energy supply Energy Automation for the Chemical and Pharmaceutical Industry Slide 2 Energy Automation Necessary for the operation

Slide 12 Energy Automation Page 12

Energy Automation for Chem&Pharma

With other words

Pro

ductivity

Protect Control Analyze Improve

Protect against blackouts and

damages.

Reduces downtimes due to

fast error detection and

analyses.

Reduces operating and

maintenance costs.

Reduces energy costs by an

optimized consumption of

energy.

Optimal investment by

knowing the system behavior

and its operating figures.

May 2008

Page 13: Secure energy supply - Home - English - Siemens … energy supply Energy Automation for the Chemical and Pharmaceutical Industry Slide 2 Energy Automation Necessary for the operation

Slide 13 Energy Automation

Energy Automation for Chem&Pharma

Our customers

References (Only an extract!)

Page 14: Secure energy supply - Home - English - Siemens … energy supply Energy Automation for the Chemical and Pharmaceutical Industry Slide 2 Energy Automation Necessary for the operation

Slide 14 Energy Automation

BASF/China Scope:

Energy Management and Control System

(EMCS) as a part of a MEV contract for

complete power supply system.

Solvay/Spain Scope:

Energy Management and Control System

(EMCS) including protection and

substation automation based on IEC61850

substation automation protocol.

Bayer/China Scope:

Power Automation System including

protection and power quality.

Energy Automation for Chem&Pharma

References

Page 15: Secure energy supply - Home - English - Siemens … energy supply Energy Automation for the Chemical and Pharmaceutical Industry Slide 2 Energy Automation Necessary for the operation

Slide 15 Energy Automation

Energy Automation for the Oil&Gas Industry

Info-Material

Page 16: Secure energy supply - Home - English - Siemens … energy supply Energy Automation for the Chemical and Pharmaceutical Industry Slide 2 Energy Automation Necessary for the operation

Slide 16 Energy Automation

Energy Automation for Chem&Pharma

Our solution portfolio

Energy market

EMM

FDWH

PROPHET Solutions

Communications

and networking

PowerLink PLC / DLC

Modems

AMIS

Tools

Spectrum PowerCC IMM /

Graphical Designer

SICAM PAS UI / Graphical

Designer

TOOLBOX II

DIGSI

Control centers

Spectrum PowerCC

Spectrum Power 4

Station automation

SICAM PAS

SICAM 1703 / SICAM 230

RTU´s

SICAM 1703

SICAM eRTU / miniRTU

TG 805 / TG 5700

Protection / power quality /

field control stations

SIPROTEC

REYROLLE

SICAM BC 1703 ACP

SIMEAS

Page 17: Secure energy supply - Home - English - Siemens … energy supply Energy Automation for the Chemical and Pharmaceutical Industry Slide 2 Energy Automation Necessary for the operation

Slide 17 Energy Automation

Functionalit

y

Amount of process information

SIPROTEC Compact Class

Protection

SIPROTEC Easy

Protection

SIPROTEC 4

Protection & Control

Numerical Protection SIPROTEC®

For each Application the right Relay

Page 18: Secure energy supply - Home - English - Siemens … energy supply Energy Automation for the Chemical and Pharmaceutical Industry Slide 2 Energy Automation Necessary for the operation

Slide 18 Energy Automation

Energy Automation for Chem&Pharma

Our Power Quality Portfolio – SIMEAS Hardware

SIMEAS P Power Meter for Electrical Power

Measuring & Monitoring

SIMEAS Q Power Quality Recorder for

Distribution Networks

SIMEAS R Disturbance and PQ Recorder

SIMEAS R PMU Disturbance Recorder with

PMU Feature

Page 19: Secure energy supply - Home - English - Siemens … energy supply Energy Automation for the Chemical and Pharmaceutical Industry Slide 2 Energy Automation Necessary for the operation

Slide 19 Energy Automation Page 19

Energy Automation for Chem&Pharma

Station Automation and Remote Control with SICAM

SICAM TM 1703 mic Terminal Module for micro control is a

low-cost, modular, telecontrol unit.

SICAM TM 1703 ACP Compact telecontrol unit with

automation functionality for small to mid size system.

SICAM AK 1703 ACP Modular and flexible control and

automation system based on sub rack technology for every requirement from small and compact systems up to very large systems.

SICAM PAS Power Automation System based on

PC-Technology.

Page 20: Secure energy supply - Home - English - Siemens … energy supply Energy Automation for the Chemical and Pharmaceutical Industry Slide 2 Energy Automation Necessary for the operation

Slide 20 Energy Automation

Energy Automation for Chem&Pharma

Station Automation and Remote Control with SICAM F

unctionalit

y

Amount of process information

Ga

tew

ay

Au

tom

ati

c

En

han

ce

d

SICAM AK 1703 SICAM PAS

SICAM TM 1703 mic

SICAM TM 1703 ACP

Page 21: Secure energy supply - Home - English - Siemens … energy supply Energy Automation for the Chemical and Pharmaceutical Industry Slide 2 Energy Automation Necessary for the operation

Slide 21 Energy Automation

Spectrum PowerCC Windows-based control system for power generation, medium size transport/distribution networks and industry control centers.

SINAUT Spectrum

Unix-based automation system for large and medium sized transport and distribution networks.

Energy Automation for Chem&Pharma

Control Center: Spectrum PowerCC and SINAUT Spectrum

Generation

SCADA

BASE

Customized

Applications

Transmission Trading

Distribution