SERIES 2000 SLIDING DOORS - CRL-ARCH · 2018. 1. 30. · SERIES 2000 SLIDING DOORS ALUMINUM crlaurence.com usalum.com 02 HANDLING, STORAGE, AND PROTECTION OF ALUMINUM The following

Phone: (800) 262-5151 • Fax: (866) 262-3299crlaurence.com • usalum.com • crl-arch.com

ALUMINUM

INSTALLATION INSTRUCTIONS

SERIES 2000 SLIDING DOORS

11M0171


ALUMINUM02crlaurence.com | usalum.com

HANDLING, STORAGE, AND PROTECTION OF ALUMINUMThe following precautions are recommended to protect the material against damage. Following these precautions will help ensure early acceptance of your products and workmanship.

A. HANDLE CAREFULLY. AII aluminum materials at job site must be stored in a safe place, well removed from possible damage by other trades. Cardboard wrapped or paper interleaved materials must be kept dry.

B. CHECK ARRIVING MATERIALS. Check for quantities and keep records of where various materials are stored.

C. KEEP MATERIALS AWAY FROM WATER, MUD, AND SPRAY. Prevent cement plaster or other materials from damaging the finish.

D. PROTECT THE MATERIALS AFTER ERECTION. Protect erected frame with polyethylene or canvas splatter screen. Cement, plaster, terrazzo, other alkaline solutions, and acid based materials used to clean masonry are harmful to the finish. If any of these materials come in contact with the aluminum, immediately remove with water and mild soap.

The rapidly changing technology within the architectural aluminum products industry demands that C.R. Laurence/U.S. Aluminum reserve the right to revise, discontinue, or change any product line, specification, or electronic media without prior written notice.

NOTE: Dimensions in parentheses ( ) are millimeters unless otherwise noted.



Recommended guidelines for all installations:

GENERAL INSTALLATION NOTES

1. REVIEW CONTRACT DOCUMENTS. Check shop drawings, installation instructions, architectural drawings, and shipping lists to become thoroughly familiar with the project. The shop drawings take precedence and include specific details for the project. Note any field verified notes on the shop drawings prior to installing. The installation instructions are of a general nature and cover most conditions.

2. INSTALLATION. AII materials are to be installed plumb, level, and true.

3. SURROUNDING CONDITIONS. Make certain that construction which will receive your materials is in accordance with the contract documents. lf not, notify the general contractor in writing and resolve differences before proceeding with work.

4. CHECK QUANTITY OF MATERIALS ON ARRIVAL. Be sure you have everything required to begin installation.

5. SEALANTS. Sealants must be compatible with all materials with which they have contact, including other sealant surfaces. Consult with sealant manufacturer for recommendations relative to joint size, shelf life, compatibility, cleaning, priming, tooling, adhesion, etc. Due to varying job conditions, all sealants used should be approved by sealant manufacturer to ensure that they will function for conditions shown on shop drawings.

6. FASTENING. Within the body of these instructions "fastening" means any method of securing one part to another or to adjacent materials. Only those fasteners used within the system are specified in these instructions. Due to the varying perimeter conditions and performance requirements, perimeter and anchor fasteners are not specified in these instructions. For perimeter and anchor fasteners refer to the shop drawings or consult the fastener supplier.

7. BUILDING CODES. Due to the diversity in state/provincial, local, and federal laws and codes that govern the design and application of architectural products, it is the responsibility of the individual architect, owner, and installer to assure that products selected for use on projects comply with all the applicable building codes and laws. U.S. Aluminum exercises no control over the use or application of its products, glazing materials, and operating hardware, and assumes no responsibility thereof.

8. CARE AND MAINTENANCE. Final cleaning of exposed aluminum surfaces should be done in accordance with AAMA 609.1 for anodized aluminum and 610.1 for painted aluminum

9. JOB SITE ESSENTIALS. See pages 10, and 11.



INSTALLATION INSTRUCTIONSMULTI SLIDE AND POCKET DOOR PACKAGES INCLUDE:

FABRICATED ITEMS: Door panel components with maximum security Hookbolt Lock, two Cylinders and Flush Finger Pulls installed.

NON FABRICATED ITEMS: Headers, Jambs, Tracks, Interlocker Angle and Trim for Pocket Doors. Sizes need to be field adjusted to exact dimensions.

INSTALLATION SCREWS: Installation screws and preparation for them are excluded.

DETAIL A shows typical panel assembly. Leading panel shown, other panels are similar. (Omit Roller Holders at fixed panels).

Corner Block (installed)

(4) x #10 x 5/8" FH Phillips at Each Corner(Screws Provided)

D201Top Rail

DH064Rubber Bumper(Use Only When Interlockers Stack Against the Wall)

Interlocker is notchedat Top to Clear Header

SP237Nylon Plug(Remove Plug to Adjust Roller)

DETAIL A

CS151(2) Roller Holders, 6" (152.4) Long Each. Attach Roller Holders to bottom rail with (2) ST19300 #8AB X 3/4"Phillips Pan Head SMS (One screw will also serve to install Roller).

CS175Tandem Roller(Furnished Loose)

DT400Lead Stile

D300at Locking Stile of Pair of Doors

D101Bottom Rail

CS250Interlocker with Weatherstrip

DH02900 Hookbolt with DH080 Faceplate



INTERMEDIATE MUNTINSInstall HORIZONTAL MUNTINS (when applicable). See DETAIL D

(2) #10 x 5/8" F.H. PhillipsScrews Provided (Two Per Angle)

DT400Lead or Fixed Stile

MF315Clip Angles are Factory Installed in Muntins.(One at Each End of DU010)(Two at Each End of DU011)

CS250Interlocker with Weatherstrip

DU0105/8" (15.9) Muntin

DU0112" (50.8)Muntin (dotted)

MULTISLIDE DOORS - FRAME INSTALLATION

Determine DOOR SIZE.

All materials are to be installed plumb, level, and true. Shim framing components as required.1. Cut HEADERS and TRACKS to DOOR WIDTH dimension. Headers and tracks run continuous.2. Cut JAMB to DOOR HEIGHT MINUS 1-7/8" (47.6). Jambs run between header and tracks.3. Position TRACKS and shim to level. Fasten tracks to floor. Stagger the screw locations as shown in DETAIL E.

Secure Tracks to Floor and Stagger Screw Location.(Installation Screws Not Included)

Shim Tracks at Fastening Points as Required to Level.

DETAIL E

DETAIL D

Stainless Steel Track Cover



4. Install HEADERS plumb and square.5. Insert lock channel into lock jamb and install screws. Just before channel is screwed tight install SD365 plastic end caps. Now tighten screws. See DETAIL F6. Install JAMBS plumb and square, shimmed as required.

NOTE: On Installations Where this Joint is Exposed, (see NOTE on page 7).

CS194Headers With/Weatherstrip

Installation ScrewsLocate One 3" (76.2) from Each End and Approximately 18" (457) O.C.

CS194Jamb W/Weatherstrip

CS200Locking Channel Assembly

(2) #8 x 1-1/4" TEX Screws

(2) SD365 Plastic End Caps

Installation Screws Locate One 3" (76.2) from Each End and Approximately 18" (457) O.C.

28-7/16" (722.3)

5" (127)

JAM

B S

IZE

DO

OR

HE

IGH

T

DETAIL F

HEADER AND TRACKS SIZE

DOOR WIDTH

3/8" (9.5)

(2) DH064 Silencers

C of screw

L

C of screw

L

NOT TO SCALE

1-1/2" (38.1)

NOTE: Frame Installation Screws are Not Included.

CS224Track W/CS223 Stainless Steel Cap. (Omit S.S. Cap at Fixed Panels)

CS223 Stainless Steel Track Cover

INTERIOR SIDE



NOTE: Straight cuts on HEADERS and JAMBS leave a hole at the intersection of the joint. See DETAIL F on page 6. On installations where this will be exposed, notch top of jamb or miter jamb and head at the corner as shown on DETAIL G. In either case jamb must be cut longer. Always install jamb on top of track as shown on DETAIL H

7. On doors with fixed panels install door ALIGNING CHANNELS on track. Use two aligning channels per fixed panel. Locate first channel 3" (76.2) away from jamb and second channel at PANEL WIDTH minus 9" (228.6) from first. See DETAIL H

Aligning ChannelsTwo per Fixed Panel.Attach Channels to Track With (2) #6 x 7/16" P.H. TEK Screws

Hook Aligning Channels to Track for Proper Position and Secure Them With Two Screws.

3" (76.2)

Hold Shoe 3" (76.2)Away from Jamb Channel

DETAIL H

DETAIL G

Fixed panel width minus 9" (228.6)

JAM

B S

IZE

D.H

. min

us 3

/8"

(9.5

)

JAM

B S

IZE

3/16" (4.8)

1-3/8"(34.9)

3/16" (4.8)

D.H

. min

us 1

/2"

(12.

7)

CS227

NOT TO SCALE

OR



1. Cut HEADERS and TRACKS to DOOR WIDTH PLUS POCKET (S) WIDTH. Headers and tracks run continuous. NOTE: Pocket doors require a 1/4" (6.4) shim between header and pocket wall to clear interlockers. See DETAIL I2. Locate TRACKS 1/4" (6.4) away from pocket wall; shim to level and secure to floor with screws as shown on DETAIL E page 5. Locate installation screws 24" (609.6) O.C. maximum.3. Install HEADERS making sure they are plumb with TRACKS.4. Cut LOCKING JAMB to DOOR HEIGHT MINUS 1-7/8" (47.6). Locking Jamb runs between headers and tracks.5. Cut INTERLOCKER ANGLE and TRIM to DOOR HEIGHT PLUS BOTTOM CLEARANCE. Interlocker Angle and trim run from top of header to floor. Interlocker angle must be notched at top and bottom. (Field fabrication). See DETAIL I

POCKET DOORS - FRAME INSTALLATION

NOT TO SCALE

POCKET WIDTH

DOOR WIDTH

CS194Headers withWeatherstrip

1/4" (6.4)

1-1/2" (38.1)

1/4" (6.4) Shim Required at Header

Installation Screws(Not Included. Typical)

CS224 Tracks with CS223 Stainless Steel Cap (Omit S.S. Cap at Fixed Panels)

CS197 Interlocker Angle (To Be Notched At Top and Bottom By Installer)

DETAIL I

3/8" (9.5)

1/4" (6.4)

D

OO

R H

EIG

HT

PLU

S B

OTT

OM

CLE

AR

AN

CE MC175

Trim

MC175 Clips for M-175 Trim at 12" (304.8) O.C.

INTE

RLO

CK

ER

AN

D T

RIM

SIZ

E

1/4" (6.4)



DOOR PANEL INSTALLATIONFIXED PANELS:1. Push panel into header at an angle, swing bottom to vertical plane and over panel aligning channels, lower into sill, and push into jamb.

SLIDING PANEL:2. Working in sequence shown on DETAIL K install remaining panels.

DETAIL K

Remove SP237 Nylon Plug from Stiles and Adjust Rollers With Phillips Screwdriver Turning screw Clockwise to Raise Panel and Counterclockwise to Lower.

CS151Roller Holder With CS175 Adjustable Roller

DETAIL L

1

2

3

1

2

3

3. Remove SP237 Nylon Plugs from bottom of stiles. Adjust rollers through holes on both stiles to align panels and ensure proper engagement of hookbolt lock. Turn adjusting screws clockwise to raise panel and counterclockwise to lower it. See DETAIL L. Reinstall SP237 plugs.

FIXED PANEL SLIDING PANEL



CRL12:1 Ratio Strap Frame Caulkin Gun

CAT. NO. GA1203

CRL Complete Set of Seven All Stainless Steel Spatulas

CAT. NO. AB958G

CRL Backer Rod Roller Tool

CAT. NO. SBRR

CRL Plastic Bearing Shimstrips

CAT. NO. PBS06

CRL Flat Head Phillips Sheet Metal Screws

CAT. NO. 6X1FHPSMS

CRL Pan Head Phillips Sheet Metal Screws

CAT. NO. 6X1PHPSMS

CRL Plastic Horseshoe Shims

CRL 95C Silicone Building Sealant

CAT. NO. 95C

CRL RTV408 Neutral Cure Silicone

CAT. NO. RTV408

CRL33S Silicone Sealant

CAT. NO. 33S

CRL M64 Modified Smooth Polyurethane Construction Sealant

CAT. NO. M64GRY

CRL M66 Modified Grainy Polyurethane Construction Sealant

CAT. NO. M66

CRL Open Cell Backer Rod

CAT. NO. B0CBR58C

JOB SITE ESSENTIALSHelpful Tools and Supplies for Installing CRL U.S. Aluminum Entrances, Storefronts, Windows, and Curtain Wall SystemsALUMINUM

CRL Saint-Gobain/Norton V2100 Thermalbond® Structural

Glazing Spacer Tape CAT. NO. V2100

CRL Soft-Face Power HitterCAT. NO. ST57532

CRL Level ToolCAT. NO. 406065



CRL Gasket RollerCAT. NO. VR10

CRL Gasket CutterCAT. NO. MC80N

CRL Glass CleanerCAT. NO. 1973

CRL Glass WipesCAT. NO. 1550

CRL Tape MeasureCAT. NO. 54125

CRL Glazier’s Rule HolderCAT. NO. RH670

CRL Phenolic L SquareCAT. NO. L48

CRL Spring ClampCAT. NO. JC3202HT

CRL Glass Marking PencilsCAT. NO. GM44

CRL Belt SanderCAT. NO. LD321

CRL Glass Grinding Belts CAT. NO. CRL3X21120X

CRL GlovesCAT. NO. KF1TL

CRL Utility KnifeCAT. NO. K82

CRL Utility Knife BladesCAT. NO. 1992C

CRL Cordless Driver/DrillCAT. NO. 6281DWPE

CRL Bond Breaker Tape

CAT. NO. 827T2

CRL Glass Cutters CAT. NO. TC17B

CRL Running Pliers CAT. NO. PPG1

CRL Vacuum Cup CAT. NO. S7950

CRL Portable LadderCAT. NO. 6206

Documents

SERIES 2000 SLIDING DOORS - CRL-ARCH · 2018. 1. 30. · SERIES 2000 SLIDING DOORS ALUMINUM crlaurence.com usalum.com 02 HANDLING, STORAGE, AND PROTECTION OF ALUMINUM The following