Service and Installation Manual - RentalMachineService · Service and Installation Manual . ... Apr. ès l’établissement ... Quite las cintas que sirven para la protección de

Service and Installation Manual

Machine parts and electrical drawings

V3.4

G2504 Girotec RDL 1800 G0804 Girotec PL 2000/PLB 2000 G1005 Girotec ST 2000/STB 2000 G1205 Girotec ST 1800 G2905 Girotec ST3 2000 G1304 Girotec WT2 2000 G1504 Girotec WT3 2000

INSTALLATION

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Selecting the installation site The installation site will have to satisfy the following conditions: ST and WT machines: - Flat and level surface - Stable floor with sufficient load-carrying capacities All machines: - Dry - Dust free Indoor use only!! Do not use in high explosive area!!

Unpacking 1. Remove the plastic sheet packaging . 2. Open the transport box 3. Remove the screws on the transport securing straps on the transport box. 4. Remove the transport securing straps 5. You can now remove the machine from the box. TIP: You can use one wall of the transport box as a ramp for RDL machine.

Setting up the ST 1. Remove the machine from the crate using crane or forklift truck and bring to the place for installation. 2. Fasten the machine base to the floor using the appropriate floor anchors Until firmly fixed to the floor, keep machine attached to crane or forklift truck ! 3. Ensure the perpendicularity of machine by adjusting the tensioner (1)

V3.4

1

Optional parts for STB

INSTALLATION

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Setting up the WT 1. Fasten the wall mounting bracket to appropriate place. 2. After vertical alignment of the machine the floor stand is fastened using the appropriate floor anchors, taking account of the distance of the wall bracket to the wall. Then fasten the wall bracket with suitable wall anchors.

Connect the power supply ST and WT machines: The machine is ready to operate once the plug has been placed in a suitable 230 volt supply outlet. PL Machine: Connect to the 24VDC power supply + 24 VoltBrown 0 Volt Blue RDL Machine: Please charge batteries for min. 12 hours before initial operation.

V3.4

KEEP UP INSTRUCTION

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V3.4

Weekly -Wipe off dust and dirt from the whole machine using dry cloth.

-Wipe off dust and dirt from the film distributor using dry cloth( especially from the photocell). - Wipe off dust and dirt from the film distributor roller (1) using cloth with cleaning spray

Monthly -Wipe off dust and dirt from the guiding profile (3) using cloth with cleaning spray.

-Use silicon spray to lubricate the path (3) and sliding pieces (2). -Check the brake plate has a minimum of 0,5mm of material. -Lubricate the brake system bushing. -Lubricate the lifting leverages and bushings. -Lubricate the bushings of the hydraulic system.

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KEEP UP INSTRUCTION

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V3.4

Check that the brake plate has a minimum of 0,5 mm material (a)

Functionality of film brake system

a

KEEP UP INSTRUCTION

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V3.4

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Lubricate the brake system bushing.(1).

Be careful that lubricant does not reach the surface between brake plate and brake roller (2)!!

Kundensienst- und Montageeinleitung

Maschinenteile und Strompläne

V3.4


MONTAGE

V3.4

Auswahl des Montageortes Der Montageort soll folgenden Bedingungen entsprechen: Für Maschinen Stund WT: -Ebene und horizontale Oberfläche.

-Robster Boden mit ausreichend Tragfähigkeit 1.Der Platz soll trocken sein

2.Staubfrei

Nur in geschlossenen Räumen verwenden!! Nicht in Bereichen mit erhöhter Explosionsgefahr betreiben!!

Auspacken 1. Die Verpackung aus Kunstoffbogen und Festpappe entfernen. 2. Die Transportkiste öffnen. 3. Die Bänder für die Sicherung der Maschine während des Transportes von der Transportkiste lockern. 4. Die Sichrungsbänder entfernen. 5. Jetzt können Sie die Maschine aus der Kiste holen. NÜTZLICHER RAT: Sie können eine der Wänder der Maschine als Rampe für die Maschine RDL verwenden.

Installation von ST 1. Nehmen Sie die Maschine aus der Holzkiste mit der Hilfe des Krans oder Gabelstapplers heraus und bringen Sie zum Platz der Installation.

2. Befestigen Sie Grundplatte der Maschine mit Ankerbolzen zum Boden. Bis die Maschine nicht fest am Boden verankert wird, soll sie nicht vom Kran oder Gabelstappler entfernt werden!

3. Versichern Sie die Rechtwinklichkeit der Maschine durch Einstellen der Spannstange (1).

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1


MONTAGE

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V3.4

Aufbau von WT 1. Die Konsole für Wansmontage auf einem geeigneten Ort fixieren. 2. Nachdem die vertikale Lage der Maschine ausgerichtet wird, wird der Grund auf den Boden fixiert, wobei zu diesem Zweck geeignete Ankerbolzen zu verwenden sind. Es ist erforderlich, den Abstand zwischen der Wandkonsole und der Wand zu beachten. Danach die Wandkonsole mit geeigneten Wandakerbolzen befestigen.

Netzanschluss Maschinen ST und WT: Das System ist sofort nach Anschluß an eine geeignete Steckdose mit Netzspannung 230 Volt betreibsbereit. Maschine PL: Anschliessen ans Stromnetz mit Spannung 24 V Gleichstrom. + 24 Volz -> braun 0 Volt -> blau. Maschine RDL: Vor Inbetriebsetzen der Maschine die Akku – Batterien mindestens 12 Stunden laden..

Eingang 230 Volt Ausgangs 24V ST

TRANSFORMATOR

Gel

b/G

rün

Blau Braun Braun Blau

Gel

b/G

rün

WARTUNGSANWEISUNGEN

V3.4

Einmal in der Woche

Einmal im Monat

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- den Staub und die Verschmutzung von der ganzen Maschine mit einem trockenen Lappen entfernen. - den Staub und die Verschmutzung von dem Folienverteiler und spezieller von der Photozelle mit einem trockenen Lappen

- den Staub und die Verschmutzung von den Verteilerrollen (1) des Folienverteilers mit Hilfe eines trockenen Lappens und

Reinigungsspray entfernen

- Den Staub und die Verschmutzung von den profilierten Richtungsband (3) mit Hilfe eines Lappens mit Reinigungsspray entfernen,. - Silikonspray zum Einfetten der Band (3) und der Gleitelemente (2) verwenden. - Überprüfen, ob die Bremsplatte mindestens 0,5 mm Stoff hat. - Die Hülse des Bremssystems einfetten. - Die Hubhebelmechanismen und die Hülsen einfetten. - Die Hülsen des Hydraulischen Systems einfetten.

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WARTUNGSANWEISUNG

V3.4

Überprüfen, ob die Bremsplatte mindestens 0,5 mm Stoff (Stoffe) hat.

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a

Funktionalität des Bremssystems für die

Folie.

WARTUNGSANWEISUNGEN

V3.4

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1

2

Die Hülse des Bremssystems einfetten (1).

Aufpassen, dass der Schmierstoff nicht die Oberfläche zwischen der Bremsplatte und der Bremsrolle (2) erreicht!!!

Manuel d’entretien et d’installation Composants de la machine et schémas de l’équipement électrique

V3.4


INSTALLATION

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V3.4

Choix d’un palier d’installation

Le palier d’installation doit correspondre aux exigences suivantes : POUR DES MACHINES ST et WT: -surface plane et horizontale.

-sol stable possédant une capacité de charge suffisante.

Pour toutes les machines: -Le palier doit être sec. -il ne doit pas y avoir de poussière.

Exploitation uniquement en lieu clos !! Ne pas utiliser dans des zones explosibles !!

Déballage 1.Enlevez l’emballage de feuilles en plastique et le carton dur.

2.Ouvrez la caisse de transport.

3.Déserrez les vis sur les bandes de protection de la machine durant le transport de la caisse de transport.

4.Enlevez les bandes de protection de la machine durant le transport. 5.Maintenant, vous pouvez déjà sortir la machine de la caisse.

CONSEIL UTILE: Vous pouvez utiliser une des parois de la caisse en tant que rampe pour le transport de la machine RDL.

Installation de la machine ST 1. Sortez la machine de la caisse en utilisant soit une grue, soit un chariot-élévateur à fourches et transportez-la sur le palier d’installation. 2. Fixer la plaque inférieure de la machine contre le sol avec des boulons d’ancrage convenables. Tenez la machine accrochée à la grue ou au chariot-élévateur jusqu’à ce qu’elle soit fixéе fermement. 3. Assurez la perpendicularité de la machine en réglant le tendeur (1).

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INSTALLATION

V3.4

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Installation de la machine WT

1.Fixez la console de

montage mural sur un endroit convenable.

2.Après l’établissement de la position verticale du système, on fixe la base au sol en utilisant pour cela des boulons d’ancrage convenables. Il faut prendre compte de la distance entre la console murale et le mur. Ensuite serrez la console murale à l’aide de boulons d’ancrage mural convenables.

entrée 230 Volt de sortie 24V ST

Transformateur

Ver

t/Ja

un

e

Bleu Brun Brun Bleu

Ver

t/Ja

un

e

Branchement à l’alimentation électrique Machines ST et WT: Le système est prêt à fonctionner tout de suite après que la fiche soit branchée dans une prise convenable à tension de 230 volts d’alimentation électrique. Machines PL: Branchez-la à une alimentation électrique de tension 24V de courant continu. + 24 volts -> Brun 0 volt -> bleu. Machines RDL: Veuillez charger les batteries chargeables durant minimum 12 heures avant de mettre en marche la machine.

CONSIGNES D’ENTRETIEN

V3.4

Une fois par semaine

Une fois par mois

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- Essuyez la poussière et les saletés de la machine entière en utilisant un chiffon sec. - Essuyez la poussière et les saletés du chariot porte-bobine en utilisant un chiffon sec (particulièrement pour la cellule photo-électrique). - Essuyez la poussière et les saletés du rouleau pliant (1) du chariot porte-bobine en utilisant pour cela un chiffon et un spray nettoyant.

- Essuyez la poussière et les saletés de la voie de guidage en profilé (3), en utilisant pour cela un chiffon et un spray nettoyant. - Utilisez un spray silicone pour graisser la voie (3) et les éléments glissants (2). - Vérifiez si la plaque de frein possède au minimum 0,5 mm de matériel. - Graissez la douille du système de frein. - Graissez les mécanismes d’élévage à barres et les douilles. - Graissez les douilles du système hydraulique.

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V3.4

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Vérifiez si la plaque de frein possède au minimum 0,5 mm de matériel.

a

Fonctionnalité du système de frein pour le film.

V3.4

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Graissez la douille du système de frein (1).

Faites attention afin que la graisse n’atteigne pas la surface entre la plaque du frein et le rouleau de frein (2)!!

Instrucciones de servicio y montaje Partes de la máquina y esquemas eléctricas

V3.4


MONTAJE

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V3.4

No utilize al aire libre!!No utilize en zonas clasificadas con riesgo de explosión!!

Selección de lugar de montaje El lugar de montaje debe satisfacer las siguientes exigencias: Para máquinas ST y WT: -Una superficie llana y horizontal.

-Suelo estable con una capacidad de carga suficiente.

Para todas las máquinas: 1.Que sea seco el lugar de montaje.

2.Que no haya polvo.

Desempaquetado 1. Quite el empaquetado de hojas plásticas y cartón duro.

2. Abre la caja de madera para transportar la máquina.

3. Afloje los tornillos en las cintas de protección de la máquina durante el transporte de la caja para transportar.

4. Quite las cintas que sirven para la protección de la máquina durante el transporte.

5. Ya puede sacar la máquina de la caja de madera. UN AVISO ÚTIL: Puede usar uno de los costados de la caja de madera para transportar como rampa para la máquina RDL.

Instalación de la ST 1. Saque la máquina de la Caja utilizando una grúa o una carretilla elevadora y llévela al lugar donde vaya a instalarla.

2. Ajuste la base de la máquina al suelo utilizando anclajes adecuados. Hasta que la máquina esté firmemente fijada al suelo, manténgala bien sujeta con la grúa o con la carretilla elevadora! 3. Asegúrese de una perfecta perpendicularidad de la máquina ajustando el tensor (1) .

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MONTAJE

V3.4

Construcción de WT 1. Fije la consola para montaje en pared al lugar oportuno. 2. Después de establecer la posición vertical del sistema, se fija el soporte sobre el suelo a través de los pernos de anclaje oportunos. Es necesario tomar en cuenta la distancia entre la consola de pared y la pared. Luego debe apretar la consola de pared con unos pernos de anclaje adecuados.

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de entrada 230 Volt de salida 24V ST

TRANSFORMADOR

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de/

A

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illo

Azul Marrón Marrón Azul

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illo

Conexión de la alimentación eléctrica Máquinas ST y WT: El sistema está listo para funcionamiento al poner la clavija en un contacto con voltaje de alimentación eléctrica de 230 V. Máquina PL: Conectela a la alimentación eléctrica con voltaje 24V del corriente constante. + 24 volts -> marrón 0 volts -> azul. Máquina RDL: Cargue las pilas durante un mínimo de 12 horas antes de poner en marcha la máquina.

INSTRUCCIONES PARA MANTENIMINTO

V3.4

Semanalmente

Mensualmente

- Quite el polvo y las impurezas de toda la máquina con una toalla seca. - Desempolve con un paño seco el polvo y las impurezas del distribuidor de la película, y especialmente de la fotocélula). - Desempolve el polvo y las impurezas del rollo plegado (1) del distribuidor de la película, utilizando para tal fin un paño con spray purificador.

- Desempolve el polvo y las impurezas del camino de guía perfilado (3), utilizando para tal fin un paño seco con spray purificador. - Utilize spray de silicona para lubricar el camino (3) y los elementos deslizantes (2). -Verifique si la placa de freno tiene un mínimo de 0,5mm de material. -- Lubrifique el buje del sistema de freno.- Lubrifique las palancas elevadoras y los bujes. -- Lubrifique los bujes del sistema jidraulico.

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V3.4

INSTRUCCIONES DE MANTENIMIENTO

Verifique si la placa de de freno tiene un mínimo de 0,5 mm de material.

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a

Funcionalidad del sistema de freno de la película.

V3.4

INSTRUCCIONES PARA MANTENIMIENTO

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Lubrifique el buje del sistema de freno (1).

Tenga cuidado para que no llegue el lubrificante a la superficie entre la placa de freno y el rollo de freno (2)!!

AB

1

22

4

56

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8

1314

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3

16

17

18

1920 21

232

A

9

10

11

12

25

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B

27

G0153700

04.04.2006

Girotec RDL1800

200 kg1:15PBaPBa Model Number

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200 kg1:10PBa Model Number

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04.04.2006


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14.12.2005

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Description

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1:15 190 kg Model Number

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14.12.2005

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Girotec ST/STB 2000G0137700

10.03.2008

170/330 kg1:15PBaPBa Model Number

Page1 / 3

Drawing Number

Date

Replaced Scale

Description


This

doc

umen

t mus

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be

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21

30

33

32

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12

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14

24

25

29

( Option for STB )

G0137700

10.03.2008

Girotec ST/STB 2000

1:15PBaPBa 170/330 kg Model Number

Page2 / 3

Drawing Number

Date

Replaced Scale

Description


This

doc

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t mus

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be

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ed w

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1562

44

G0137700

10.03.2008

Girotec ST/STB 2000

170/330kg1:10PBaPBa Model Number

Page3 / 3

Drawing Number

Date

Replaced Scale

Description


This

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702 3/4"

2142

84 3

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Girotec ST3/STB3 200010.03.2008

180/340 kg1:15PBaPBa Model Number

Page1 / 3

Drawing Number

Date

Replaced Scale

Description


This

doc

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t mus

t not

be

copi

ed w

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2

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21

17

30

33

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A

11

12

13

14

2529

( Option for STB )

24

10.03.2008

Girotec ST3/STB3 2000

1:15PBaPBa 180/340 kg Model Number

Page2 / 3

Drawing Number

Date

Replaced Scale

Description


our w

ritte

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196

700



180 - Film diameter

1200

- Pa

llet d

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sion


1697

,1

111,5

10.03.2008Girotec ST3/STB3 2000

180/340kg1:10PBaPBa Model Number

Page3 / 3

Drawing Number

Date

Replaced Scale

Description


This

doc

umen

t mus

t not

be

copi

ed w

ithou

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r writ

ten

prem

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13

51

01

00

65

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14

G0

13

62

00

Arm

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15

62

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21

59

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16

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19

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59

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58

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24

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25

51

01

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26

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27

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53

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33

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2407

8

50m

in.

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max

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2147

Girotec WT2 2000G0137500

05.09.05


Page1 / 3

Drawing Number

Date

Replaced Scale

Description


This

doc

umen

t mus

t not

be

copi

ed w

ithou

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29

28

27

A

10

11

12

13

23

24

G0137500

05.09.05Girotec WT2 2000

1:15PBaPBa 180 kg Model Number

Page2 / 3

Drawing Number

Date

Replaced Scale

Description


This

doc

umen

t mus

t not

be

copi

ed w

ithou

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ten

prem

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on a

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530

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371



180 - Film diameter

1000

- Pa

llet d

imen

sion


1562

44

1053

G0137500

30.08.2006Girotec WT2 2000


Page3 / 3

Drawing Number

Date

Replaced Scale

Description


This

doc

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t mus

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be

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2404

50m

in.

2050

max

.

8

2144

70

Girotec WT3 2000G0137600

05.09.05


Page1 / 3

Drawing Number

Date

Replaced Scale

Description


This

doc

umen

t mus

t not

be

copi

ed w

ithou

t ou

r writ

ten

prem

issi

on a

nd th

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8

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4

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3

15

20

25

26

29

28

27

A

10

11

12

13

23

24

G0137600

05.09.05Girotec WT3 2000

190kg1:15PBaPBa Model Number

Page2 / 3

Drawing Number

Date

Replaced Scale

Description


our w

ritte

n pr

emis

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and

the

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1230

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180 - Film diameter

1200

- Pa

llet d

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sion


1697

111,5

1223

G0137600

31.08.2006Girotec WT3 2000

1:10PBaPBa 190kg Model Number

Page3 / 3

Drawing Number

Date

Replaced Scale

Description


This

doc

umen

t mus

t not

be

copi

ed w

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ten

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on a

nd th

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Date

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Page1 / 1

Drawing Number

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Replaced Scale

Description


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Replaced Scale

Description


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Date

Replaced Scale

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Service and Installation Manual - RentalMachineService · Service and Installation Manual . ... Apr. ès l’établissement ... Quite las cintas que sirven para la protección de