20
S SERVICE MANUAL PRINTED IN U.K. Jan. 1996 AIR-CONDITIONER SPLIT FLOOR LOW WALL TYPE, HEAT PUMP RAV-163SH-PE/RAV-162AH-PE RAV-263SH-PE/RAV-262AH/AH8-PE Heronhill - for all your Toshiba requirements Tel: 01823 665660 www.heronhill.co.uk Fax: 01823 665807

SERVICE MANUAL AIR-CONDITIONER S · Nominal Diameter (inch) 1/4 3/8 1/2 5/8 3/4 7/8 Heronhill - for all your Toshiba requirements Tel: 01823 ... Height mm 640 Width mm 1,030 Depth

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Page 1: SERVICE MANUAL AIR-CONDITIONER S · Nominal Diameter (inch) 1/4 3/8 1/2 5/8 3/4 7/8 Heronhill - for all your Toshiba requirements Tel: 01823 ... Height mm 640 Width mm 1,030 Depth

SSERVICE MANUAL

PRINTED IN U.K. Jan. 1996

AIR-CONDITIONERSPLIT FLOOR LOW WALL TYPE,HEAT PUMPRAV-163SH-PE/RAV-162AH-PERAV-263SH-PE/RAV-262AH/AH8-PE

Heronhill - for all your Toshiba requirements

Tel: 01823 665660 www.heronhill.co.uk Fax: 01823 665807

Page 2: SERVICE MANUAL AIR-CONDITIONER S · Nominal Diameter (inch) 1/4 3/8 1/2 5/8 3/4 7/8 Heronhill - for all your Toshiba requirements Tel: 01823 ... Height mm 640 Width mm 1,030 Depth

-2-

CONTENTS

1. SPECIFICATIONS.................................................................................................................................................. 3

2. CONSTRUCTION VIEWS .................................................................................................................................... ..5

3. WIRING DIAGRAMS ............................................................................................................................................. ..7

4. SPECIFICATIONS OF ELECTRICAL PARTS ......................................................................................................... 11

5. REFRIGERANT PIPING DIAGRAM ........................................................................................................................ 14

6. PERFORMANCE CHARACTERISTICS ................................................................................................................. 16

7. EXPLODED VIEWS AND PARTS LISTS ............................................................................................................... 18

TEMPERATURE

OUTDOOR TEMPERATURE -2 TO 43°C (COOL)

-10 TO 21°C (HEAT)

ROOM TEMPERATURE 18 TO 32°C (COOL)

15 TO 29°C (HEAT)

ROOM HUMIDITY LESS THAN 80% (COOL)

SUMMARY

• The units referred to within this manual conform with the protection requirements of Directives 89/336/EECElectromagnetic Compatibility and 73/23/EEC Low Voltage.

• Operating conditions of units are as follows:

Note 1 : Cooling Capacity is based on the following temperature conditions:Indoor air inlet temperature 27°C DB, 19°C WB.Outdoor air inlet temperature 35°C DB.

Note 2: Heating Capacity is based on the following temperature conditions:Indoor air inlet temperature 20°C DB.Outdoor air inlet temperature 7°C DB, 6°C WB.

Note 3: For details on Remote Controller (SH models) and Control Circuits, refer to Service Manual A90-9503.For details on the Infra-red Remote (SHR models), refer to Service Manual A90-9715.

Note 4: Metric / Imperial pipe conversion.

Diameter (mm) 6.4 9.5 12.7 15.9 19 22

Nominal Diameter (inch) 1/4 3/8 1/2 5/8 3/4 7/8

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MODELITEM RAV-163SH/SHR-PE

4.5Cooling capacity kW

Specifications are subject to change without notice.

* Note 1 : These mean actual length.

50

HEATINGCOOLING

2.3 2.2

Power source

Power consumption

Power factor 90 90

Running current 11.1 10.6

Starting current

Operating noise (SPL)

Refrigerant

60

45/42/40

R-22

1.635

Refrigerant control

Interconnection pipe

Ø12.7

Flare

Ø 6.4

Flare

7.5

Hz

kW

%

A

A

dB(A)dB(A)

kg

g/m

mm

m

Indoor unit (High, Med, Low)

Outdoor unit

Name of refrigerant

Charge volume

Add. volume (20-30m)

Larger side size

Coupler style

Smaller side size

Coupler style

Standard length

Maximum length(of one way) *1 m

30

Maximum height difference

If indoor unit higher m 15

If outdoor unit higher m 30

Condensate drain pipe diameter mm

INDOOR UNIT Model RAV-163SH/SHR-PE

Appearance colour Silky mist

Capillary tube & Expansion valve

50

Dimensions

Height mm 640

1,030Width mm

Depth mm 188

Net weight kg 24

Heat exchanger type Finned tubeIndoor fan type Multi-blade fan

Air volume m3/h 780Fan motor output W 34Air filter Washable

OUTDOOR UNIT Model RAV-162AH-PEAppearance colour Bronze white (Munsell 6Y7.5/1)

Dimensions Width mm

Depth mm

Height mm 740

880

310

Net weight kg 61

Heat exchanger type

Ø 20 (ID)

Finned tubeOutdoor fan type Propeller fan

Air flow volume m3/h 2,700

Fan motor output W 39

PH250X3-4LSCompressor

Model

Output kW 1.5

Protective device High pressure switch, Fuse, Crankcase heater, Overload relay, Bimetal thermostat

mm

Heating capacity 5.0kW

1Phase

V 220-240

1. SPECIFICATIONS

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ITEM MODEL RAV-263SH/SHR-PE RAV-263SH/SHR-PE

Maximum height

Indoor unit height

kW 7.1Cooling capacityHeating capacity kW 7.9

Power source

Phase

VHz

1 3

220-240 380-41550

COOLING HEATING COOLING HEATING

3.0 2.75 2.8 2.7

88 87 86 85

14.8 13.8 4.7 4.6

Power consumption kW

Power factor %

Running current A

Starting current 25

Operatingnoise (SPL)

Indoor unit dB (A) 46/43/40

53

R-222.35

60

Outdoor unit dB (A)

Refrigerant

Name of refrigerant

Charge volume kg

Add. volume (20-30m) g/m

Capillary tube & Expansion valve

Interconnectionpipe

Larger side size mm ø 15.9

Coupler style Flare

Smaller side size mm ø 9.5

Coupler style FlareStandard length m 7.5

Maximum length(of one way) *1 m 30

15

Outdoor unit height

m

m 30

Condensate drain pipe diameter ø 20 (ID)

INDOOR UNIT Model RAV-263SH/SHR-PE

Appearance colour Silky mist

Dimensions

Height

mm

mm 640

Width mm 1,230

Depth mm 188

Net weight kg 28Heat exchanger type Finned tubeIndoor fan type Multi-blade fan

Air volume m3/h 1,200

Fan motor output W 34

Washable

80

Air filter

Refrigerant control

RAV-262AH-PE RAV-262AH8-PE

Bronze white (Munsell 6Y7.5/1)

790

880

310

80Finned tubePropeller fan

3,000

63

PH330X3-4MS YH330X3-MS

2.2 2.2

High pressure switch, Fuse, Bimetal thermostat,Crankcase heater, Inner overload relay

High pressure switch, Fuse, Overcurrent relay,Crankcase heater, Thermostat, Return-Lock

OUTDOOR UNIT Model

Appearance colour

Dimensions

Height mm

Width mm

Depth mm

Heat exchanger type

Net weight

Outdoor fan type

Air flow volume

Fan motor output

CompressorModel

Output

Safety device

A

kg

m3/h

kW

W

Specifications are subject to change without notice.

* Note 1 : These mean actual length.

If indoor unit higherMaximum height difference

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Mo

del

RA

V-163S

H-P

ER

AV

-163SH

R-P

ER

AV

-263SH

-PE

RA

V-263S

HR

-PE

2.1 Indoor unitRAV-163SH-PERAV-163SHR-PERAV-263SH-PERAV-263SHR-PE

Hanging bolt pitch

Hanging bolt hole

4 - (12x25) Slot

Drain piping joint

Hard vinyl chloride pipe

inner dia. 20mm

Refrigerant piping

joint (Liquid øF

)

Right - side panel

knock - out forpiping and w

iring

Air inlet

Minim

umM

inimum

640250 170

13040

30

BA

B

100 10

120

C

1285

85

78

12

34

3050140

150

A

1,030

1,230

B920

1,120

C540

D188

F6.4

9.5

G12.7

15.9

E

1,020

1,220

Air filter

Knock out for

fresh air ducts

Alternative

Knock - out hole

for drain piping

Knock - out holes for

piping and wiring

80

2. CONSTRUCTION VIEWS

Greater than 500

80 14562

Hanging boltLess than 40

D

Hanging plate

(Left)

Hanging boltLess than 40

200180150

Space required for service and installation

Inner hanging bolt pitchO

uter hanging bolt pitch

E

13050

Refrigerant

piping joint(G

as øG

)

Greater than 400

(Hanging bolt pitch)

Hanging plate

(Right)

150

Location slots2-(4.5x9)120

83.5

14

101

7230

Rem

ote controller SH R

emote controller and holder S

HR

Location holes2 - ø

2.5

160

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2.2 Outdoor unitRAV-162AH-PERAV-262AH-PERAV-262AH8-PE

Space required for service

(Gas ø D)

(2-ø19 hole)Hole for drain

(2-20 x 60 long hole)Knock - out hole for drain

12 117

360280

165

340

4550

70

45

50

30

7040

12 790

(4-12 x 18 long hole)Anchor bolt hole

Air outlet Carrying handle(Both sides)

Blow out guidemounting hole

(4-ø3 embossing)

B

880

500

104

37 566

320

Outlet (Space for wiringand piping)

(Space for wiringand piping)

90

364

88

Terminal cover

(Liquid ø C)

Refrigerant piping joint

Refrigerant piping joint

Earth screw (M6)

18

310

100 500

100 100

300

500

D

12.715.915.9

Model

RAV-162AH-PERAV-262AH-PERAV-262AH8-PE

A

740790790

B

380430430

C

6.49.59.5

When installed with theinlet faced to the wall side

When installed with theoutlet faced to the wall side

(Unit: mm)

Outlet

A

Electricparts box

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-7-

TCTA

RY04

RY03

RY02

CN12

ORN

B L U

Y E L

B L K

CN07(FAN)

RED

GRN/YEL

GRY

WHI

RC

HM

L

UL

( )RY01out-put

RE

MO

CO

N

CN01(TRANS)

FM

CN03(SERIAL)

CN11(FLOAT)

CN04(TA)

CN05(TC)

TR

RY01

RY14

(N)(LI)F

PowerSupply

220/240V ~50Hz

F2

(1 Phasemodel)

(3 Phasemodel)

EarthScrew

F2

EarthScrew Power

Supply380/415V3N~50Hz

RemoteController

SH models

Indoor unit

Outdoor unit

SymbolFMRCTRF

NameFan motorRunning capacitorTransformerFuse (PCB)

SymbolTATC

RY01~RY14

Shows terminal block and figures show terminal numbers. Broken lines show wiring at site.

Do not operate the units with magnetic contactor pushed in.

3.1 RAV-163SH-PERAV-163SHR-PERAV-263SH-PERAV-263SHR-PE

3. WIRING DIAGRAMS

NameSensorSensorRelay

Infra-redReceiver

SHR models

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-8-

Indoor unit

Outdoor unit

EarthScrew

F2

TR

Earth

RY05

RY07

52C

20SF 20SR

26HD

52C RCC

CH

51C

CM

F

R E D

B L K

G R Y

R E D

WHI WHI

R E D

FM0

B L K

B L K

B L U

RCO

TL

TE

63H

Power Supply 220/240V~50Hz

WaveControlCircuit

Name

CompressorMagnetic contactorFan motor (compressor)SensorSensorBimetal thermostat

Name

Solenoid coil (4 way valve)RelayOverload relaySolenoid coil (2 way valve)Running capacitor (compressor)Running capacitor (fan motor)

Symbol

CM52CFMoTLTE

26HD

Symbol

F263HCHF

TR

Name

Fuse (T5A)High pressure switchCrankcase heaterFuse (on PCB)Transformer

Symbol

20SFRY05,07

51C20SRRCcRCo

Shows terminal block and figures show terminal numbers. Broken lines show wiring at site.

Do not operate the units with magnetic contactor pushed in.

3.2 RAV-162AH-PE

BLK WHI WHI

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-9-

Indoor unit

Outdoor unit

EarthScrew

F2

Earth

RY05

RY07

BLK WHI WHI

20SF 20SR

52C

F

R E D

B L K

WHI

FM0

B L K

B L U

R E D R E D

G R Y WHI

B L K

RCO

RCCCM

49C

CH

26HD

63H

TR

TE

TL

WaveControlCircuit

52C

Power Supply 220/240V~50Hz

Name

CompressorMagnetic contactorFan motor (compressor)SensorSensorBimetal thermostat

Name

Solenoid coil (4 way valve)RelayOverload relaySolenoid coil (2 way valve)Running capacitor (compressor)Running capacitor (fan motor)

Symbol

CM52CFMoTLTE

26HD

Symbol

F263HCHF

TR

Name

Fuse (T5A)High pressure switchCrankcase heaterFuse (on PCB)Transformer

Symbol

20SFRY05,07

51C20SRRCcRCo

Shows terminal block and figures show terminal numbers. Broken lines show wiring at site.

Do not operate the units with magnetic contactor pushed in.

3.3 RAV-262AH-PE

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-10-

EarthScrew

Indoor unit

Outdoor unit

B L K

B L U

R E D

B L K B L K

R E D R E D

WHIG R Y WHI

RCO

47C

CH

47C

49C

51C

20SF

BLK WHI WHI

RY07

RY05F

F2

52C

Earth

FM0

CM

63H

52C

TR

WaveControlCircuit

Power Supply 380-415V 3N~50Hz

TL

TE

Name

CompressorMagnetic contactorFan motor (compressor)SensorSensor

Name

Solenoid coil (4 way valve)RelayInner overload relayOverload relayReverse phase protectorRunning capacitor

Symbol

CM52CFMoTLTE

Symbol

F263HCHF

TR

Name

Fuse (T5A)High pressure switchCrankcase heaterFuse (on PCB)Transformer

Symbol

20SFRY05,07

49C51C47CRCo

1. Shows terminal block and figures show terminal numbers. Broken lines show wiring at site

2. When the three phases are not connected correctly, the reverse phase protector operates

and the unit will not start. In this case check the 3 phase wiring

Do not operate the units with magnetic contactor pushed in.

51C

3.4 RAV-262AH8-PE

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-11-

4.1 RAV-163SH-PE / RAV-163SHR-PE

4. SPECIFICATIONS OF ELECTRICAL PARTS

PARTS NAME

Indoor unit fan motorRunning capacitor forIndoor fan motorTransformer (Indoor unit)Sensor for roomtemperatureIndoor unit sensor for heat-exchanger temperature.

No

1 2

3

4

5

TYPE

SMF-230-34-4E

EEP2W255HQA113

ST-9586

DTN-C103J40

SPECIFICATIONS

Output (Rated) 34W, 4 Pole, 1 Phase, 230V, 50Hz.

AC 400V, 2.5µF

AC187~264VMaximum input38mAMaximum input34mA

°C 15 20 25 30 40KΩ 16.1 12.6 10.0 8.0 5.2 °C -12 0 25 50 KΩ 62.29 32.82 10.0 3.59

4.2 RAV-263SH-PE / RAV-263SHR-PE

PARTS NAME

Indoor unit fan motorRunning capacitor forIndoor fan motorTransformer (Indoor unit)Sensor for roomtemperatureIndoor unit sensor for heat-exchanger temperature.

No

1 2

3

4

5

TYPE

SMF-230-34-4D

EEP2W255HQA113

ST-9586

DTN-C103J40

SPECIFICATIONS

Output (Rated) 34W, 4 Pole, 1 Phase, 230V, 50Hz.

AC 400V, 2.5µF

AC187~264VMaximum input38mAMaximum input34mA

°C 15 20 25 30 40KΩ 16.1 12.6 10.0 8.0 5.2 °C -12 0 25 50 KΩ 62.29 32.82 10.0 3.59

SPECIFICATIONS

Output (Rated) 1.5kW, 2 pole, 220/240V, 1 phase, 50HzOutput (Rated) 39W, 6 pole, 230V, 1 phase, 50Hz

AC 400V, 4µF

AC 220-240V, 50HzTripping pressure 30kg/cm2GResetting pressure 23kg/cm2GAC 220-240VAC 240V, 28WMaximum input15.5mAT5AMaximum input15.5mAAC 220-240V, 50HzAC 440V 45µFAC 187-264VAC 240V, Tripping temperature: 165°C,Resetting temperature: 80°CTripping temperature: 110°CResetting temperature 90°C

PARTS NAME

CompressorOutdoor unit fan motorRunning capacitor for outdoor fanmotorMagnetic contactor

High pressure switch

Soleniod coil for four-way valveCrankcase heater

Sensor for defrosting

FuseSensor for cooling operation in lowambient temperatureSolenoid coil for two-way valveRunning capacitor for compressorTransformer (Outdoor unit)

Overload relay

Bimetal thermostat

No

12

3

4

5

67

8

9

10

111213

14

15

TYPE

PH250X3-4LSSMF-230-39N-2

EEP2G405HQA114

FMca-1S

ACB-2TB04W

CHV-AC240V

NEV AC 240VMT-44MP456W

FT-67

OL-177GM15

CS-7

°C -12 10 KΩ 67.5 21.3

°C -12 10 KΩ 67.5 21.3

4.3 RAV-162AH-PE

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-12-

SPECIFICATIONS

Output (Rated) 2.2kW, 2 pole, 220/240V, 1 phase, 50HzOutput (Rated) 63W, 6 pole, 230V, 1 phase, 50Hz

AC 400V, 4µF

AC 220-240V, 50HzTripping pressure 30kg/cm2GResetting pressure 23kg/cm2GAC 220-240VAC 240V, 28WMaximum input15.5mAT5AMaximum input15.5mAAC 220-240V, 50HzAC 440V 45µFAC 187-264VTripping temperature: 110°CResetting temperature 90°C

PARTS NAME

CompressorOutdoor unit fan motorRunning capacitor for outdoor fanmotorMagnetic contactor

High pressure switch

Soleniod coil for four-way valveCrankcase heater

Sensor for defrosting

FuseSensor for cooling operation in lowambient temperatureSolenoid coil for two-way valveRunning capacitor for compressorTransformer (Outdoor unit)

Bimetal thermostat

No

12

3

4

5

67

8

9

10

111213

14

TYPE

PH330X3-4MSSMF-230-63N-2

EEP2G405HQA114

FMca-1S

ACB-2TB04W

CHV-AC240V

NEV202DXFEAR42M606UF

FT-67

CS-7

°C -12 10 KΩ 67.5 21.3

°C -12 10 KΩ 67.5 21.3

4.4 RAV-262AH-PE

SPECIFICATIONS

Output (Rated) 2.2kW, 2 pole, 380~415V, 3 phase, 50HzOutput (Rated) 39W, 6 pole, 230V, 1 phase, 50Hz

AC 400V, 4µF

AC 220-240V, 50Hz,Tripping current 7.5A, Manual resetTripping pressure 30kg/cm2GResetting pressure 23kg/cm2GAC 220-240VAC 240V, 28WMaximum input15.5mAT5AMaximum input15.5mAAC 400/440VAC 187-264VTripping temperature: 120°CResetting temperature 90°C

PARTS NAME

CompressorOutdoor unit fan motorRunning capacitor for outdoor fanmotorMagnetic contactor

High pressure switch

Soleniod coil for four-way valveCrankcase heater

Sensor for defrosting

FuseSensor for cooling operation in lowambient temperatureReturn lockTransformer (Outdoor unit)

Bimetal thermostat

No

12

3

4

5

67

8

9

10

1112

13

TYPE

YH330X3-MSSMF-230-63N-2

EEP2G405HQA114

FMSa-1

ACB-2TB04W

CHV-AC240V

STR-4ABFT-67

CS-7

°C -12 10 KΩ 67.5 21.3

°C -12 10 KΩ 67.5 21.3

4.5 RAV-262AH8-PE

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-13-

Four-way valve

Indoor unit

Expansionvalve Heat exchanger

Distributor strainercapillary tube

Refrigerant pipe (Smaller side)ø6.4mm (1/4")

Packed valve

Strainer

Dryer

2-wayvalve

Check valveTL sensor

Packed valve

Refrigerant pipe (Larger side)ø12.7mm (1/2")

Strainer

Heat exchanger

Distributor

High pressure switch

CompressorAccumulator

Strainer

Check jointTE sensor

Capillary tube

Outdoor unit

Cooling

Heating

Outdoor unit

Model Capillary Model MainCapillary

BypassCapillary

Indoor unit

Line Pressure

5 REFRIGERANT PIPING DIAGRAMS

5.1 Indoor unitRAV-163SH-PERAV-163SHR-PE

Outdoor unitRAV-162AH-PE

P1P2

CoolingHigh pressureLow pressure

HeatingLow pressureHigh pressure

RAV-163SH-PERAV-163SHR-PE RAV-162AH-PE ID ø2.4 x 500L x 1P ID ø0.8 x 1000L x 1P

Capillary tube

ID ø1.5 x 600L x 4P

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-14-

Outdoor unitRAV-262AH-PE

5.2 Indoor unitRAV-263SH-PERAV-263SHR-PE

Strainer

Accumulator

Outdoor unit

Distributor strainercapillary tube

Refrigerant pipe (Larger side)ø15.9mm (5/8")

Heat exchanger

2-wayvalve

Expansion valveTL sensorDistributor

Check joint

Four-way valve

High pressure switch

Compressor

Bypasscapillarytube

TE sensor

Outdoor unitIndoor unit

Refrigerant pipe (Smaller side)ø9.5mm (3/8")

Strainer

Heat exchanger

Indoor unit

Cooling

Heating

TC Sensor

Packed valve Packed valve

Strainer

Capillary tubeCheckValve

Dryer

Check valve

Model Model

Line pressure

ID ø1 x 500L x 1PID ø2.6 x 900L x 1PRAV-262AH-PERAV-263SH-PERAV-263SHR-PE

Capillary Main Capillary Bypass Capillary

CoolingHigh pressureLow pressure

HeatingLow pressureHigh pressure

P1P2

ID ø2.2 x 300L x 6P

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-15-

Checkvalve

Strainer

TL sensor

Distributor strainercapillary tube

Strainer

Packed valve

TC Sensor

Refrigerant pipe (Smaller side)ø9.5mm (3/8")

CoolingHeating

Refrigerant pipe (Larger side)ø15.9mm (5/8")

Packed valve

Check valveExpansionvalve

Dryer

Check joint

Four-way valve

High pressure switch

Outdoor unit

Strainer

Accumulator Compressor

Muffler

Heat exchanger

Distributor

TE sensor

Indoor unit

Heat exchanger

5.3 Indoor unitRAV-263SH-PERAV-263SHR-PE

Outdoor unitRAV-262AH8-PE

HeatingLow pressureHigh pressure

Line pressure

Indoor unit

RAV-263SH-PERAV-263SHR-PE

Model Capillary

CoolingHigh pressureLow pressure

P1P2

Outdoor unit

Model Main Capillary

RAV-262AH8-PE ID ø2.6 x 700L x 1P

Capillary tube

ID ø2.2 x 300L x 6P

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-16-

-2 ~

Am

bien

t Tem

p. (

Dry

Bul

b) (oC

)

Room Temp. (Wet Bulb) (oC)

Capacity Ratio (%)

Capacity Ratio (%)

Am

bien

t Tem

p. (

Wet

Bul

b) (oC

)

6.2 Heating capacity

Room Temp. (Dry Bulb) (oC)

6. PERFORMANCE CHARACTERISTICS

6.1 Cooling capacity

RAV-162AH-PE

6.005.755.505.255.004.754.504.254.003.753.503.253.002.75

RAV-262AH-PERAV-262AH8-PE

9.849.098.698.307.907.517.116.726.325.935.535.144.744.35

(KW)

RAV-162AH-PE

3.603.824.054.284.504.734.955.185.40

RAV-262AH-PERAV-262AH8-PE

5.686.046.396.757.107.467.818.178.52

(KW)

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-17-

6.3 Cooling/ Heating Capacity Ratio RAV-162AH-PE RAV-262AH-PE RAV-262AH8-PE

Outdoor Unit

Heating Capacity RatioCooling Capacity Ratio

3030

Indoor Unit

Piping Length (m) Piping Length (m)

Out

door

Uni

t Hei

ght H

(m

)

Out

door

Uni

t Hei

ght H

(m

)

6.4 Piping length/additional refrigerant volume

20

Filled atfactory

Filled atfactory

25 30 35

_

_

40

_

_

45

_

_

50

_

_

Additional amount of refrigerantat installation site (kg)

5 10 15 20 25 30

Recharge quantity (kg)

Model

RAV-162AH-PE

RAV-262AH-PERAV-262AH8-PE

Piping lengthless than (m)

0.15

0.3

0.35

0.6

1.35

2.2

1.45

2.25

1.50

2.3

1.60

2.35

1.75

2.65

1.95

2.95

l The amount of refrigerant put into the outdoor unit at the factory is equivalent to that which fills up 20m length ofrefrigerant pipe.

l If the length of refrigerant pipe is 20m or less, addition of refrigerant at the installation site is unnecessary. If the length ofthe pipe exceeds 20m, add the refrigerant R-22.

l Overcharge or undercharge of refrigerant in the outdoor unit will cause malfunction of the compressor. The prescribedamount of the replenishment of the refrigerant is shown in the table above.The permissible amount of refrigerant is the prescribed amount ±50g.

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-18-

LocationNo

201202203204205207208209209210211212213214215215216217218218219220220221222223223224225225

Description

HoseDrain pan (RAV-163SH/SHR-PE)Drain pan (RAV-263SH/SHR-PE)Air filter small (RAV-263SH/SHR-PE)Air filter largeManual (SH)Manual (SHR)Louvre latchCover, Remocon (SH)TA sensorTC sensorSide cover rightSide cover leftH plateTransformerTerminal 3PTerminal 4PPC boardCapillary assembly (RAV-163SH/SHR-PE)Capillary assembly (RAV-263SH/SHR-PE)Infra-red remote holder (SHR)Underpanel (RAV-163SH-PE)Underpanel (RAV-163SHR-PE)Underpanel (RAV-263SH-PE)Underpanel (RAV-263SHR-PE)Upper panel (RAV-163SH/SHR-PE)Upper panel (RAV-263SH/SHR-PE)Hanger leftHanger right

Part No

4317019743A7200243A72003431802834318028443A8800743A880084310933043A620014315014843A5000243102624431026254311781243A5800243A6000243A6000143A6900243A4702043A470214306325343A9100143A9104043A9100243A9104143A9100543A9100643A9103943A91038

LocationNo

226227227229230231231232233234235236237238239240241242243243244245245245245246246247248

211

236

232

210 205 203

213

209

204

237

238231 216

223234

220

214219

218 215

224217

202 243 235

226

207229

201209230

222

210221

212

Part No

43107214431072154310721643107223431072224310932143109322431093244310932043109329431193734311939343A690074312017243A2100443A210054312513143125142431251434312514143A6900943126127431261284313909843A3900143A4401743A440184315513843A6900443069666

227

245

7.1 Indoor unitRAV-163SH-PERAV-163SHR-PERAV-263SH-PERAV-263SHR-PE

248

246

213

7. EXPLODED VIEWS AND PARTS

219 242

239

241

240

233 225225 244

247

Description

HingeSensor fix plateSpringGrille shaft leftGrille shaft rightInlet grille large (RAV-263SH/SHR-PE)Inlet grille smallLouvre Assembly (RAV-163SH/SHR-PE)Louvre Assembly (RAV-263SH/SHR-PE)Vertical grilleBolt coverShaft holder3 Batteries for remote (SH)FanFan motor (RAV-163SH/SHR-PE)Fan motor (RAV-263SH/SHR-PE)BearingCouplingShaft SS (RAV-163SH/SHR-PE)Shaft SS (RAV-263SH/SHR-PE)Infra-red reciever (SHR)Fan case lowerFan case upperConnect barConnect bar (RAV-263SH/SHR-PE)Evaporator (RAV-163SH/SHR-PE)Evaporator (RAV-263SH/SHR-PE)MF capacitorRemote control (SH)Infra-red Remote Control (SHR)

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-19-

LocationNo

232425

2627282930313334353637383941424344

Part No

431450824315508043041845

43146454431464064314732143146424430461984314628343A58003430461514319304343A5000143150196431464184315716743146459442462354315012243107215

Description

DryerCapacitor, electrolyticCompressor, AC220/240V,50Hz, PH230X3-4LSPacked valve (1/4")Packed vave (1/2")Check jointExpansion valveCoil, 2-way valve1-way valveTransformer, powerValve, 2-waySpringSensor, cond. Out (TL)Sensor, heat-exch (TE)Valve 4-wayHeater, crankcaseCapillary tubeCapillary tubeThermostat, bimetalHolder, sensor (TL)

LocationNo

123456789101112131415161718

2022

Part No

4312015643A2100343A4300143149212431491984304913243A6900343A490014306047943A6000343A60001431523344305428643A190014311936843A460044316202743155115

4310721543148105

Description

Fan, propellerMotor, fan, AC230V, 50HzCondenserBase, spring, ASpring, bufferBase, spring, BPC boardSwitch, high pressureTerminal, 4PTerminal, 2PTerminal, 4PMagnetic contactorRelay, overloadGuard, fanHangerSolenoid coilCover, electric partsCapacitor, plastic film,45MFD, 440VHolder, sensor (TE)Accumulator

712

18

36

37 20 44

10

2

3

15

42

829

235

35

25 3941

2726

31

22

11

17

38

28 16

1

14

30 34

13

43

9

33

24

6

4

7.2 Outdoor unitRAV-162AH-PE

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-20-

15

172

1

40

43

204437

36

127

11

14 33

10

21

18

1628

26 2725 39

224

6

5 23

45 46

9

34

3

29

48

31

30

13 41

8

38

24 47

7.3 Outdoor unitRAV-262AH-PERAV-262AH8-PE

Description

Fan, propellerMotor, fan, AC230V, 50HzCondenserBase, spring, BSpring, bufferBase, spring, APC boardSwitch, high pressureTerminal, 4PTerminal, 2P (RAV-262AH-PE)Terminal 4P (RAV-262AH8-PE)Terminal, 4PMagnetic contactor(RAV-262AH-PE)Magnetic contactor(RAV-262AH8-PE)Thermostat Bimetal(RAV-262AH8-PE)Guard, fanHangerSolenoid coilCover, electric partsValve 4-wayHolder, sensor (TE)HolderAccumilatorDryerCapacitor, plastic film

LocationNo

12345678910101112

12

1314151617182021222324

Part No

4312015643A2100243A4300243149132431491984304921243A6900343A490014306047943A6000443A6000543A6000143152334

43152345

4305027743A190014311936843A4600443162027431464184310721543169600431481144314508243155080

LocationNo

25

25

2627282930313334

363738394041

43444546

4748

Part No

43140318

43141302

43146451431464174314732143146433430461564314628343A5800343154148

43A500014315019643193043431571674424623643063195

43146459431072154304615143046198

4305537943150122

Description

Compressor, PH330X3-4MS(RAV-262AH-PE)Compressor, YH330X3-MS(RAV-262AH8-PE)Packed valve (3/8")Packed vave (5/8")Check jointExpansion valveChecked valveChecked valveTransformer, powerReturn lock STR-4AB(RAV-262AH8-PE)Sensor, Cont. Out (TL)Sensor, Heat Exch. (TE)SpringHeater, crankcaseCapillary tube (RAV-262AH-PE)Holder Thermostat, Bimetal(RAV-262AH-PE)Capillary tubeHolder, Sensor (TL)Valve, 2 way (RAV-262AH-PE)Coil, 2 way valve(RAV-262AH-PE)Capacitor, Electrolyic (RAV-262AH-PE)Thermostat, Bimetal(RAV-262AH-PE)

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