46
SERVICE MANUAL FE-2 CHASSIS MODEL COMMANDER DEST CHASSIS NO. KV-21LT1B RM-887 French SCC-Q54C-A KV-21LT1E RM-887 Spanish SCC-Q53C-A KV-21LT1K RM-887 OIRT SCC-Q51C-A KV-21LT1U RM-887 UK SCC-Q52C-A MODEL COMMANDER DEST CHASSIS NO. KV-21FT2K RM-887 OIRT SCC-Q51E-A RM-889 KV-21LT1 RM-887 KV-21FT2

SERVICE MANUAL FE-2 CHASSIS...2 TABLE OF CONTENTS Section Title Page Section Title Page Specifications ..... 3 Connectors ..... 5 Self Diagnostic Software ..... 6 1. GENERAL Switching

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  • 1

    SERVICE MANUAL FE-2 CHASSISMODEL COMMANDER DEST CHASSIS NO.

    KV-21LT1B RM-887 French SCC-Q54C-AKV-21LT1E RM-887 Spanish SCC-Q53C-AKV-21LT1K RM-887 OIRT SCC-Q51C-AKV-21LT1U RM-887 UK SCC-Q52C-A

    MODEL COMMANDER DEST CHASSIS NO.

    KV-21FT2K RM-887 OIRT SCC-Q51E-A

    RM-889

    KV-21LT1

    RM-887

    KV-21FT2

  • 2

    TABLE OF CONTENTS

    Section Title Page Section Title Page

    Specifications .................... 3Connectors .................... 5Self Diagnostic Software .................... 6

    1. GENERALSwitching On the TV andAutomatically Tuning .................... 7Introducing the Menu System .................... 8Teletext .................... 10Connecting Optional Equipment.................... 10Using Optional Equipment .................... 10Troubleshooting .................... 11

    2. DISASSEMBLY

    KV-21LT1

    2-1. Rear Cover Removal .................... 122-2. A Board PWB Removal 1 .................... 122-3. A Board PWB Removal 2 .................... 122-4. Service Position .................... 122-5. Wire Dressing .................... 122-6. Picture Tube Removal .................... 13

    KV-21FT2

    2-7. Rear Cover Removal .................... 142-8. Chassis Removal .................... 142-9. Service Position .................... 142-10. Wire Dressing .................... 142-11. Picture Tube Removal .................... 15

    3. SET-UP ADJUSTMENTS3-1. Beam Landing .................... 163-2. Convergence .................... 173-3. Focus Adjustment .................... 193-4. Screen (G2), White Balance .................... 19

    4. CIRCUIT ADJUSTMENTS4-1. Electrical Adjustments .................... 204-2. Test Mode 2 .................... 22

    5. DIAGRAMS5-1. Circuit Board Location .................... 245-2. Block Diagrams .................... 255-3. Schematic Diagrams and

    Printed Wiring Boards .................... 24* C Board .................... 29* A Board .................... 31

    5-4. Semiconductors .................... 395-5. IC Blocks .................... 41

    6. EXPLODED VIEWS6-1. Chassis (KV-21LT1) .................... 42

    Chassis (KV-21FT2) .................... 446-2. Picture Tube(KV-21LT1) .................... 43

    Picture Tube(KV-21FT2) .................... 45

    7. ELECTRICAL PARTS LIST .................... 46

    CAUTION

    SHORT CIRCUIT THE ANODE OF THE PICTURE TUBE AND THEANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR THECARBON PAINTED ON THE CRT, AFTER REMOVAL OF THEANODE CAP.

    WARNING !!

    AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANYSERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TOLIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLYCONNECTED TO THE POWER LINE.

    SAFETY-RELATED COMPONENT WARNING !!

    COMPONENTS IDENTIFIED BY SHADING AND MARKED £ ONTHE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THEPARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACETHESE COMPONENTS WITH SONY PARTS WHOSE PARTNUMBERS APPEAR AS SHOWN IN THIS MANUAL OR INSUPPLEMENTS PUBLISHED BY SONY.

    ATTENTION

    APRES AVOIR DECONNECTE LE CAP DE’LANODE,COURT-CIRCUITER L’ANODE DU TUBE CATHODIQUE ET CELUIDE L’ANODE DU CAP AU CHASSIS METALLIQUE DE L’APPAREIL,OU AU COUCHE DE CARBONE PEINTE SUR LE TUBECATHODIQUE OU AU BLINDAGE DU TUBE CATHODIQUE.

    ATTENTION !!

    AFIN D’EVITER TOUT RISQUE D’ELECTROCUTION PROVENANTD’UN CHÁSSIS SOUS TENTION, UN TRANSFORMATEURD’ISOLEMENT DOIT ETRE UTILISÈ LORS DE TOUT DÈPANNAGELE CHÁSSIS DE CE RÈCEPTEUR EST DIRECTMENT RACCORDÈÁ L’ALIMENTATION SECTEUR.

    ATTENTION AUX COMPOSANTS RELATIFS ÁLA SECURITÈ!!

    LES COMPOSANTS IDENTIFIÈS PAR UNE TRAME ET PAR UNEMARQUE £ SUR LES SCHÈMAS DE PRINCIPE, LES VUESEXPLOSÈES ET LES LISTES DE PIECES SONT D’UNE IMPOR-TANCE CRITIQUE POUR LA SÈCURITÈ DU FONCTIONNEMENT,NE LES REMPLACER QUE PAR DES COMPSANTS SONY DONT LENUMÈRO DE PIÈCE EST INDIQUÈ DANS LE PRÈSENT MANUELOU DANS DES SUPPLÈMENTS PUBLIÈS PAR SONY.

  • 3

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    96F-12F,01F-20FL96B-12B:FHUI

    MACES,LAP85.3CSTN,34.4CSTN

    )NIOEDIV(

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    ledoM K2TF12-VK B1TL12-VK E1TL12-VK K1TL12-VK U1TL12-VK

    noitpmusnoCrewoP W55 W55 W55 W55 W67

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  • 4

    WARNING (UK Models only)

    The flexible mains lead is supplied connected to a B.S. 1363 fused plughaving a fuse of 5 AMP rating. Should the fuse need to be replaced, usea 5 AMP FUSE approved by ASTA to BS 1362, ie one that carries theASAT mark.

    IF THE PLUG SUPPLIED WITH THIS APPLIANCE IS NOT SUITABLEFOR THE OUTLET SOCKETS IN YOUR HOME, IT SHOULD BE CUTOFF AND AN APPROPRIATE PLUG FITTED. THE PLUG SEVEREDFROM THE MAINS LEAD MUST BE DESTROYED AS A PLUG WITHBARED WIRES IS DANGEROUS IF ENGAGED IN A LIVE SOCKET.

    When an alternative type of plug is used, it should be fitted with a5 AMP FUSE, otherwise the circuit should be protected by a 5 AMPFUSE at the distribution board.

    How to replace the fuse.Open the fuse compartment witha screwdriver blade and replacethe fuse.

    FUSE

    emaNledoMmetI

    K2TF12-VK B1TL12-VK E1TL12-VK K1TL12-VK U1TL12-VK

    bmoClaP FFO FFO FFO FFO FFO

    PIP FFO FFO FFO FFO FFO

    ytiroirPBGR FFO NO NO FFO NO

    xoBrefooW FFO FFO FFO FFO FFO

    1tracS NO NO NO NO NO

    2tracS FFO FFO FFO FFO FFO

    )3(nitnorF FFO FFO FFO FFO FFO

    4tracS FFO FFO FFO FFO FFO

    rotcejorP FFO FFO FFO FFO FFO

    edom9:61niBKA FFO FFO FFO FFO FFO

    G/BmroN NO NO NO NO FFO

    ImroN FFO NO FFO FFO NO

    K/DmroN NO FFO NO FFO FFO

    SUAmroN FFO FFO FFO FFO FFO

    LmroN FFO NO FFO FFO FFO

    TASmroN FFO FFO FFO FFO FFO

    MmroN FFO FFO FFO FFO FFO

    txeteleT NO NO NO NO NO

    oeretSmaciN FFO FFO FFO FFO FFO

  • 5

    21 pin connector

    Connected Not Connected (open) * at 20Hz - 20kHz

    Pin No 1 2 4 Signal Signal level

    1 Audio output B(right)

    Standard level : 0.5V rmsOutput impedence : Less than 1kohm*

    2Audio output B(right)

    Standard level : 0.5V rmsOutput impedence : More than 10kohm*

    3Audio output A(left)

    Standard level : 0.5V rmsOutput impedence : Less than 1kohm*

    4 Ground (audio)

    5 Ground (blue)

    6 Audio input A(left)

    Standard level : 0.5V rmsOutput impedence : More than 10kohm*

    7 Blue input 0.7 +/- 3dB, 75 ohms positive

    8 Function select(AV control)

    High state (9.5-12V) : Part mode Low state (0-2V) : TV modeInput impedence : More than 10K ohmsInput capacitance : Less than 2nF

    9 Ground (green)

    10 Open

    11 Green Green signal : 0.7 +/- 3dB, 75 ohms, positive

    12 Open

    13 Ground (red)

    14 Ground (blanking)

    15

    _ _ Red input 0.7 +/- 3dB, 75 ohms, positive

    _ (S signal Chroma input)

    0.3 +/- 3dB, 75 ohms, positive

    16 Blanking input(Ys signal)

    High state (1-3V) Low state (0-0.4V)Input impedence : 75 ohms

    17 Ground (video output)

    18 Ground (video input)

    19 Video output 1V +/- 3dB, 75ohms, positive sync 0.3V(-3+10dB)

    20

    _ _ Video input 1V +/- 3dB, 75ohms, positive sync 0.3V(-3+10dB)

    _ Video inputY (S signal)

    1V +/- 3dB, 75ohms, positive sync 0.3V(-3+10dB)

    21 Common ground(plug, shield)

    19

    17

    15

    13

    11

    9

    7

    5

    3

    1

    20

    18

    16

    14

    12

    10

    8

    6

    4

    2

    21

    Front Connection Panel

    KV-21LT1

    Rear Connection Panel

    KV-21FT2

    KV-21LT1 KV-21FT2

  • 6

    FE-2 SELF DIAGNOSTIC SOFTWARE

    The identification of errors within the FE-2 chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the event ofone of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flashing LED) andthen communicate with each device in turn to establish if a device is faulty. If a device is found to be faulty the relevant device number will bedisplayed through the LED (Series of flashes which must be counted) See table 1., non fatal errors are reported using this method.Each time the software detects an error it is stored within the NVM. See Table 2.

    Flash Timing Example : e.g. error number 3

    StBy LED

    ON ON ON

    OFF OFF

    egasseMrorrEDELedoC

    rorreoN 00devreseR 10

    )noitcetorPtnerruCrevO(PCO 20devreseR 30

    cnySlacitreVoN 40BKAelbatsnU 50

    norewoptawolsenilatadro/dnakcolcsubCII 60norewoptaegdelwonkcasubCIIonMVN 70

    desUtoN 80norewoptaegdelwonkcaonrenuT 90

    desutoN 01NOrewoPtaegdelwonkcaonrellortnocelgnuJ 11

    Table 1 How to enter into Table 2

    1. Turn on the main power switch of the TV set and enter into the‘Stanby Mode’.

    2. Press the following sequence of buttons on the RemoteCommander.

    i+ 5 -(ON SCREEN (DIGIT 5) (VOLUME -) (TV) DISPLAY)

    3. The following table will be displayed indicating the error count.

    Table 2

    Note: To clear the error count data press ‘80’ on the Remote commander.

    UNEMRORRE

    20E30E40E50E60E70E80E90E01E11E

    GNIKROWEMIT

    SRUOHSETUNIM

    PCOA/NPVO

    CNYSVRKI

    CIIMVN

    ELGNUJRENUT

    PDNUOSV8

    )552,0()552,0()552,0()552,0()552,0()552,0()552,0()552,0()552,0()552,0(

    0000000000

    00

  • 7

    8

    Firs

    t Ti

    me

    Op

    erat

    ion

    ME

    NU

    You

    r T

    V is

    now

    rea

    dy fo

    r us

    e

    5A

    new

    men

    u ap

    pear

    s on

    the

    scre

    en a

    skin

    g yo

    u to

    che

    ck

    that

    the

    aeri

    al is

    con

    nect

    ed. E

    nsur

    e th

    e ae

    rial

    is c

    onne

    cted

    an

    d th

    en p

    ress

    the

    OK

    but

    ton

    to s

    tart

    the

    auto

    mat

    ic

    tuni

    ng. The

    TV

    sta

    rts

    to a

    utom

    atic

    ally

    sea

    rch

    and

    sto

    re a

    ll

    avai

    labl

    e ch

    anne

    ls (T

    V B

    road

    cast

    ) for

    you

    .

    Thi

    s pr

    oced

    ure

    coul

    d ta

    ke s

    ome

    min

    utes

    . Ple

    ase

    be

    pati

    ent a

    nd d

    o no

    t pre

    ss a

    ny b

    utto

    n. O

    ther

    wis

    e th

    e

    auto

    mat

    ic tu

    ning

    will

    not

    be

    com

    plet

    ed.

    6A

    fter

    all

    avai

    labl

    e ch

    anne

    ls a

    re c

    apti

    oned

    and

    sto

    red

    ,

    the

    Pro

    gram

    me

    Sor

    tin

    g m

    enu

    appe

    ars

    auto

    mat

    ical

    ly

    on th

    e sc

    reen

    ena

    blin

    g yo

    u to

    cha

    nge

    the

    ord

    er in

    w

    hich

    the

    chan

    nels

    app

    ear

    on th

    e sc

    reen

    .

    a)If

    you

    do

    not w

    ish

    to c

    hang

    e th

    e ch

    anne

    l ord

    er, g

    o to

    st

    ep 7

    .

    b)

    If y

    ou w

    ish

    to c

    hang

    e th

    e ch

    anne

    l ord

    er:

    1Pr

    ess

    the

    orbu

    tton

    to s

    elec

    t the

    pro

    gram

    me

    num

    ber

    wit

    h th

    e ch

    anne

    l (T

    V B

    road

    cast

    ) you

    wis

    h

    to r

    earr

    ange

    , the

    n pr

    ess

    the

    butt

    on.

    2Pr

    ess

    the

    orbu

    tton

    to s

    elec

    t the

    new

    prog

    ram

    me

    num

    ber

    posi

    tion

    for

    your

    sel

    ecte

    d

    chan

    nel (

    TV

    Bro

    adca

    st),

    then

    pre

    ss

    .

    3R

    epea

    t ste

    ps b

    )1 a

    nd b

    )2 if

    you

    wis

    h to

    cha

    nge

    the

    ord

    er o

    f the

    oth

    er c

    hann

    els.

    7Pr

    ess

    the

    ME

    NU

    but

    ton

    to r

    emov

    e th

    e m

    enu

    from

    the

    sc

    reen

    .M

    EN

    U

    Ple

    ase

    conf

    irm th

    atae

    rial i

    s co

    nnec

    ted

    Con

    firm

    OK

    Pro

    gram

    me:

    01

    Sys

    tem

    :

    B/G

    Cha

    nnel

    :

    C

    21

    Aut

    o Tu

    ning

    Sea

    rchi

    ng...

    Pro

    gram

    me

    Sor

    ting

    Sel

    ect c

    hann

    el:

    Exi

    t:

    ME

    NU

    Pro

    gram

    me:

    01

    T

    VE

    02

    T

    VE

    2

    03

    TV

    3

    04

    C33

    05

    C

    27

    06

    C

    58

    OK

    Pro

    gram

    me

    Sor

    ting

    Sel

    ect n

    ew p

    ositi

    on:

    Exi

    t:

    ME

    NU

    Pro

    gram

    me:

    01

    T

    VE

    02

    T

    VE

    2

    03

    TV

    3

    04

    C33

    05

    C

    27

    06

    C

    58

    05

    C

    27

    OK

    K KK

    7

    GB

    Lang

    uage

    Sel

    ect L

    angu

    age:

    Eng

    lish

    Esp

    añol

    Fra

    nçai

    s I

    talia

    no M

    agya

    r N

    eder

    land

    s

    OK

    Cou

    ntry

    Sel

    ect c

    ount

    ry:

    - Бъ

    лгa

    pия

    Čes

    ká r

    ep.

    Mag

    yaro

    rszá

    g P

    olsk

    a R

    omân

    ia

    OK

    Do

    you

    wan

    t to

    star

    t au

    tom

    atic

    tuni

    ng?

    Yes

    No

    OK

    K KK

    Sw

    itch

    ing

    On

    th

    e T

    V a

    nd

    Au

    tom

    ati

    call

    y T

    un

    ing

    The

    firs

    t tim

    e yo

    u sw

    itch

    on

    your

    TV

    , a s

    eque

    nce

    of m

    enu

    scre

    en a

    ppea

    r on

    the

    TV

    ena

    blin

    g yo

    u to

    : 1) c

    hoos

    e th

    e la

    ngua

    ge o

    f the

    men

    u sc

    reen

    , 2) c

    hoos

    e th

    e co

    untr

    y in

    whi

    ch y

    ou w

    ish

    to o

    pera

    te th

    e T

    V, 3

    ) sea

    rch

    and

    sto

    re a

    ll av

    aila

    ble

    chan

    nels

    (TV

    Bro

    adca

    st) a

    nd 4

    ) cha

    nge

    the

    ord

    er in

    whi

    ch th

    e ch

    anne

    ls (T

    V B

    road

    cast

    ) app

    ear

    on th

    e sc

    reen

    .H

    owev

    er, i

    f you

    nee

    d to

    cha

    nge

    the

    lang

    uage

    men

    u, c

    hang

    e or

    repe

    at th

    e tu

    ning

    (e.g

    . whe

    n yo

    u m

    ove

    hous

    e) o

    r re

    arra

    nge

    agai

    n th

    e or

    der

    of t

    he c

    hann

    els

    afte

    rwar

    ds,

    you

    can

    do

    that

    by

    sel

    ecti

    ng th

    e ap

    prop

    riat

    e m

    enu

    in th

    e (S

    et U

    p). F

    or m

    ore

    info

    rmat

    ion,

    ref

    er to

    the

    “Men

    u G

    uid

    e” s

    ecti

    on o

    f thi

    s in

    stru

    ctio

    n m

    anua

    l. Y

    ou c

    an a

    lso

    do

    that

    by

    pres

    sing

    the

    Aut

    o St

    art U

    p B

    utto

    n

    on

    the

    TV

    set

    .

    Firs

    t Ti

    me

    Op

    erat

    ion

    cont

    inue

    d...

    1

    Con

    nect

    the

    TV

    plu

    g to

    the

    mai

    ns s

    ocke

    t (22

    0-24

    0V A

    C,

    50H

    z)Pr

    ess

    the

    on/

    off b

    utto

    n on

    the

    TV

    set

    to tu

    rn o

    n th

    e T

    V.

    The

    firs

    t tim

    e yo

    u pr

    ess

    this

    but

    ton,

    a L

    angu

    age

    men

    u d

    ispl

    ays

    auto

    mat

    ical

    ly o

    n th

    e T

    V s

    cree

    n.

    2

    Pres

    s th

    e or

    butt

    on o

    n th

    e re

    mot

    e co

    ntro

    l to

    sele

    ct

    the

    lang

    uage

    , the

    n pr

    ess

    the

    OK

    but

    ton

    to c

    onfi

    rm y

    our

    sele

    ctio

    n. F

    rom

    now

    on

    all t

    he m

    enus

    will

    app

    ear

    in th

    e se

    lect

    ed la

    ngua

    ge.

    3

    The

    Cou

    ntr

    y

    men

    u ap

    pear

    s au

    tom

    atic

    ally

    on

    the

    TV

    sc

    reen

    . Pre

    ss th

    e or

    butt

    on to

    sel

    ect t

    he c

    ount

    ry in

    w

    hich

    you

    will

    ope

    rate

    the

    TV

    set

    , the

    n pr

    ess

    the

    OK

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    tton

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    onfi

    rm y

    our

    sele

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    ct “

    -“ in

    stea

    d o

    f a c

    ount

    ry

    • If

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    coun

    try

    in w

    hich

    you

    wan

    t to

    use

    the

    TV

    set

    doe

    s no

    t app

    ear

    in th

    e lis

    t.•

    If y

    ou d

    o no

    t wan

    t you

    r ch

    anne

    ls (T

    V B

    road

    cast

    )

    st

    ored

    in a

    giv

    en c

    hann

    el s

    eque

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    star

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    from

    prog

    ram

    me

    posi

    tion

    1.

    4

    The

    Au

    to T

    un

    ing

    men

    u ap

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    s on

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    scre

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    ress

    the

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    The

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    stru

    ctio

    ns m

    entio

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    here

    are

    par

    tial a

    bstr

    acts

    fro

    m t

    he ‘O

    pera

    ting

    Inst

    ruct

    ion

    Man

    ual’.

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    pag

    e nu

    mbe

    rs o

    f th

    e ‘O

    pera

    ting

    Inst

    ruct

    ion

    Man

    ual’

    rem

    ain

    as in

    the

    man

    ual.

    SECTION 1 GENERAL

  • 8

    9

    GB

    Intr

    od

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    ng

    an

    d U

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    g t

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    the

    Rem

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    Con

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    syst

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    evel

    men

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    .M

    EN

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    Men

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    m

    2•

    To

    high

    light

    the

    des

    ired

    men

    u or

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    ion,

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    .•

    To

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    r to

    the

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    cted

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    ss.

    • T

    o re

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    enu

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    inue

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    TUR

    E A

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    STM

    ENT

    The

    “Pi

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    e A

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    stm

    ent”

    men

    u al

    low

    s yo

    u to

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    ter

    the

    pict

    ure

    adju

    stm

    ents

    .

    To

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    er s

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    item

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    ss, t

    hen

    pres

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    s yo

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    e ba

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    you

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    nal

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    ind

    ivid

    ual s

    etti

    ngs)

    . L

    ive

    (for

    live

    bro

    adca

    st p

    rogr

    amm

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    Mo

    vie

    (for

    film

    s).

    Leve

    l 1

    Leve

    l 2

    Leve

    l 3 /

    Fu

    nct

    ion

    Pic

    ture

    Adj

    ustm

    ent

    Mod

    e: P

    erso

    nal

    C

    ontr

    ast

    B

    right

    ness

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    olou

    r

    Sha

    rpne

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    Pic

    ture

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    ustm

    ent

    Mod

    e: P

    erso

    nal

    C

    ontr

    ast

    B

    right

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    r

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    •B

    righ

    tnes

    s, C

    olou

    r an

    d Sh

    arpn

    ess

    can

    only

    be

    alte

    rate

    d if

    “Per

    sona

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    ode

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    elec

    ted.

    •H

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    y av

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    ble

    for

    NT

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    r si

    gnal

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    : USA

    vid

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    .•

    Sele

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    e to

    the

    fact

    ory

    pres

    et le

    vels

    .

    10M

    enu

    Sys

    tem

    SLEE

    P TI

    MER

    The

    “Sl

    eep

    Tim

    er”

    opti

    on in

    the

    “Tim

    er”

    men

    u al

    low

    s yo

    u to

    sel

    ect a

    tim

    e pe

    riod

    for

    the

    TV

    to

    swit

    ch it

    self

    aut

    omat

    ical

    ly in

    to th

    e st

    and

    by

    mod

    e.

    To

    do

    that

    : aft

    er s

    elec

    ting

    the

    opti

    on p

    ress

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    en p

    ress

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    me

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    ours

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    ress

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    to s

    tore

    . •

    Whi

    le w

    atch

    ing

    the

    TV

    , you

    can

    pre

    ss th

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    on o

    n th

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    ntro

    l to

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    lay

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    aini

    ng.

    •O

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    inut

    e be

    fore

    the

    TV

    sw

    itch

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    into

    st

    andb

    y m

    ode,

    the

    tim

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    mai

    ning

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    ayed

    on

    th

    e T

    V s

    cree

    n au

    tom

    atic

    ally

    .

    ON

    TIM

    ERT

    he “

    On

    Tim

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    opti

    on in

    the

    “Tim

    er”

    men

    u al

    low

    s yo

    u to

    sel

    ect a

    tim

    e pe

    riod

    for

    the

    TV

    to

    swit

    ch it

    self

    aut

    omat

    ical

    ly o

    n fr

    om s

    tand

    by

    mod

    e.

    To

    do

    that

    : aft

    er s

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    the

    opti

    on p

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    ssor

    to se

    t the

    tim

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    . 12

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    nd p

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    to s

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    rem

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    cont

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    Aft

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    •T

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    y to

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    cate

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    “O

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    act

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    Any

    loss

    of p

    ower

    will

    cau

    se th

    ese

    sett

    ings

    to b

    e

    clea

    red.

    LAN

    GU

    AG

    E /

    CO

    UN

    TRY

    The

    “L

    angu

    age/

    Cou

    ntry

    ” op

    tion

    in th

    e “S

    et

    Up”

    men

    u al

    low

    s yo

    u to

    sel

    ect t

    he la

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    ge

    that

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    us a

    re d

    ispl

    ayed

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    t als

    o al

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    u to

    sel

    ect t

    he c

    ount

    ry in

    whi

    ch y

    ou w

    ish

    to

    oper

    ate

    the

    TV

    set

    .

    To

    do

    that

    : aft

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    the

    opti

    on, p

    ress

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    d th

    en p

    roce

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    the

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    s in

    the

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    Leve

    l 1

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    nct

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    Pic

    ture

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    ustm

    ent

    Mod

    e: P

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    nal

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    Tim

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    Pic

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    Tim

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    Pic

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    erso

    nal

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    ontr

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    Set

    Up

    Lan

    guag

    e/C

    ount

    ry A

    uto

    Tuni

    ng P

    rogr

    amm

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    g M

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    l Pro

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    set

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    Set

    Up

    Lan

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    ount

    ry A

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    g M

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    l Pro

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    set

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    d F

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    res

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  • 9

    11

    GB

    Men

    u S

    yste

    m

    cont

    inue

    d...

    AU

    TO T

    UN

    ING

    The

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    ion

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    earc

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    d s

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    all

    avai

    labl

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    V c

    hann

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    To

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    PRO

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  • 12

    SECTION 2 DISASSEMBLY

    2-3. A Board PWB Removal [ Step 2 ]

    2-2. A Board PWB Removal [ Step 1 ]

    2-5. Wire Dressing

    Ensure that all wires do not touch heat-sinks and hightemperature hot spots. All wires must be kept at a minimumdistance of 20mm away from the EHT lead.

    2-1. Rear Cover Removal

    2-4. Service Position

    Release the mains power cable from its securing posts.Remove the rear cover fixing screws indicated. Pull the rearcover away from the front beznet until clear of chassis.

    Note : Use a cross-head screwdriver with a blade length of atleast 200mm.

    KV-21LT1

    Remove screw.

  • 13

    Anode button

    a

    * REMOVING PROCEDURES.

    Turn up one side of the rubber cap inthe direction indicated by the arrow a

    1 2 Using a thumb pull up the rubber cap firmly in the direction indicated by the arrow b

    3 When one side of the rubber cap is separated from the anode button, the anode-cap can be removed by turning up the rubber cap and pulling it up in the direction of the arrow c

    b

    b

    c

    How to handle the Anode-Cap

    1. To prevent damaging the surface of the anode-cap do not usesharp materials.

    2. Do not apply too great a pressure on the rubber, as this may causedamage to the anode connector.

    3. A metal fitting called a shatter hook terminal is fitted inside therubber cap.

    4. Do not turn the rubber foot over excessively, this may cause damageif the shatter hook sticks out.

    Removal of the Anode-Cap

    2-6. Picture Tube Removal

    WARNING:BEFORE REMOVING

    THE ANODE CAP

    High voltage remains in the CRT evenafter the power is disconnected. Toavoid electric shock, discharge CRTbefore attempting to remove the anodecap. Short between anode and CRTcoated earth ground strap.

    Coated EarthGround Strap

    1. Discharge the anode of the CRT and remove the anode cap.2. Release the EHT lead from its CRT support bracket.3. Unplug all interconnecting leads from the Deflection yoke,

    degaussing coils and CRT grounding strap.4. Remove the C Board from the CRT.5. Remove the chassis assembly.6. Loosen the Deflection yoke fixing screw and remove.7. Place the set with the CRT face down on a cushion.8. Unscrew the four CRT fixing screws [ located on each CRT

    corner ] and remove the CRT.9. Remove the Degaussing Coils.

    Remove the CRT grounding strap and spring tentioners.[Take care not to handle the CRT by the neck.]

    1

    3

    4

    2

    5

    6

    7

    8

    9

  • 14

    Remove the rear cover fixing screws indicated. Pull the rearcover straight back until clear of chassis.

    2-7. Rear Cover Removal

    To remove the chassis release the clips indicated at oppositesides of the main bracket and slide the chassis away from thebeznet. Ensure that the interconnecting leads are released fromtheir purse locks to prevent damage being caused.

    Position the A board as shown to gain access to its solder side.Take care not to trap the interconnecting leads in the process.

    2-9. Service Position

    2-8. Chassis Removal and Refitting

    2-10. Wire Dressing

    Ensure that all wires do not touch heat-sinks and high tempera-ture hot spots. All wires must be kept at a minimum distance of20mm away from the EHT lead.

    KV-21FT2

    =>

    =>

    => =>

    =>

    =>

    =>

  • 15

    Anode button

    a

    * REMOVING PROCEDURES.

    Turn up one side of the rubber cap inthe direction indicated by the arrow a

    1 2 Using a thumb pull up the rubber cap firmly in the direction indicated by the arrow b

    3 When one side of the rubber cap is separated from the anode button, the anode-cap can be removed by turning up the rubber cap and pulling it up in the direction of the arrow c

    b

    b

    c

    How to handle the Anode-Cap

    1. To prevent damaging the surface of the anode-cap do not usesharp materials.

    2. Do not apply too great a pressure on the rubber, as this may causedamage to the anode connector.

    3. A metal fitting called a shatter hook terminal is fitted inside therubber cap.

    4. Do not turn the rubber foot over excessively, this may cause damageif the shatter hook sticks out.

    Removal of the Anode-Cap

    2-11. Picture Tube Removal

    WARNING:BEFORE REMOVING

    THE ANODE CAP

    High voltage remains in the CRT evenafter the power is disconnected. Toavoid electric shock, discharge CRTbefore attempting to remove the anodecap. Short between anode and CRTcoated earth ground strap.

    Coated EarthGround Strap

    1. Discharge the anode of the CRT and remove the anode cap.2. Unplug all interconnecting leads from the Deflection yoke, neck

    assy, degaussing coils and CRT grounding strap.3. Remove the C Board from the CRT.4. Remove the chassis assembly.5. Loosen the Deflection yoke fixing screw and remove.6. Place the set with the CRT face down on a cushion and remove

    the Degaussing Coil holders.7. Remove the Degaussing Coils.8. Remove the CRT grounding strap and spring tentioners.9. Unscrew the four CRT fixing screws [ located on each CRT

    corner ] and remove the CRT.[Take care not to handle the CRT by the neck.]

    1

    3

    5

    2

    4

    8

    7

    6

    9

  • 16

    Purity control correctsthis area

    Disk magnets orrotatable diskmagnets correctthese areas (a-d)

    Deflection yoke positioningcorrects these areas

    a

    c d

    b

    Disk Magnets

    GREEN

    BLUERED

    Preparation:1. In order to reduce the influence of geomagnetism on the

    set’s picture tube, face it in an easterly or westerly direction.2. Switch on the set’s power and degauss with the degausser.

    1. Input an all white signal from the pattern generator. Set theContrast and Brightness to normal.

    2. Set the pattern generator raster signal to Red.3. Move the deflection yoke forward and adjust with the

    purity control so that the Red is at the centre and the Blueand Green take up equally sized areas on each side of thescreen. [See Fig.3-1 - 3-3].

    4. Move the deflection yoke backwards and adjust so that theentire screen becomes Red. [See Fig.3-1]

    5. Switch the raster signal to Blue, then to Green and verifythe condition.

    6. When the position of the deflection yoke has beendetermined, fasten the deflection yoke with the screws.

    7. If the beam does not land correctly in all the corners, use amagnet to correct it. [See Fig.3-4]

    • When complete readjustment is necessary or a new picturetube is installed, carry out the following adjustments.

    • Unless there are specific instructions to the contrary, carryout these adjustments with the rated power supply.

    • Unless there are specific instructions to the contrary, set thecontrols and switches to the following settings :

    Contrast .................... 80% [or remote control normal]

    Brightness ................... 50%

    Carry out the adjustments in the following order :3-1. Beam Landing.3-2. Convergence.3-3. Focus.3-4. White Balance.

    Note : Test equipment required.1. Color bar/pattern generator.2. Degausser.3. Oscilloscope.4. Digital multimeter.

    SECTION 3 SET-UP ADJUSTMENTS

    3-1. Beam Landing

    Caution :

    High voltages are present on the Deflection yoke terminals- take care when handling the Deflection yoke whilst carryingout adjustments.

    Fig.3-4

    Fig. 3-1.

    Fig. 3-3.

    Fig. 3-2. Purity

  • 17

    4. If the V.STAT magnet is moved in the direction of the (a)and (b) arrows, the Red, Green and Blue points move as

    indicated below.

    3-2. Convergence

    1. [Moving horizontally], adjust the H.STAT control so thatthe Red, Green and Blue points are on top of each other atthe centre of the screen.

    2. [Moving vertically], adjust the V.STAT magnet so that theRed, Green and Blue points are on top of each other at thecentre of the screen.

    3. If the H.STAT variable resistor is unable to bring the Red,Green and Blue points together at the centre of the screen,adjust the horizontal convergence with the H.STAT variableresistor and the V.STAT magnet in the manner indicatedbelow.[In this case, the H.STAT variable resistor and the V.STATmagnet influence each other].

    The movement of the magnets interact with each other and sothe respective dot position should be monitored while carryingout this adjustment.Use the H.STAT VR to adjust the Red, Green and Blue dots sothat they coincide at the centre of the screen(by moving the dots in the horizontal direction).

    Operation of the BMC (Hexapole) magnet.

    G BR G BR G BR

    GBR G BR G

    BR

    Preparation:

    � Before starting this adjustment, adjust the focus, horizontalsize and vertical size.

    � Minimize the Brightness setting.� Input a dot pattern from the pattern generator.

    Horizontal and Vertical Static Convergence

    Fig.3-5

    � Tilt the V.STAT magnet and adjust the static convergence byopening or closing the V.STAT magnet.

    V.STAT Vertical Static Magnet

    H.STATconvergence

    control

    RV5375 (H STAT)H STAT Convergence(on mount side)

    Center dot

    R G B

    R

    G

    B

    B

    G

    R

    B

    G

    R

    a

    a

    b

    b

    a b

    BGR

    a

    a

    BGR

    b

    b

    B

    G

    R

    a

    b

    R

    G

    B

    ba

  • 18

    If you are unable to adjust the corner convergence properly, thiscan be corrected with the use of permalloy magnets.

    HTIL correction can be performed by adding a TLH correctionassembly to the Deflection yoke.

    HTIL Adjustment

    YCH Adjustment

    TLV Adjustment

    Geometry Adjustment.

    Preparation:

    Before starting this adjustment, adjust the horizontal and verticalstatic convergence.

    1. Remove the deflection yoke spacer.2. Tilt the deflection yoke as indicated in the figure below and

    optimise the geometry.Tilting the DY Up and Down will balance the upper andlower pin adjustment.Tilting the DY Left and Right will balance the H-Trapadjustment.

    3. Re-install the deflection yoke spacer.

    +YCH VR

    Deflection Yoke

    +

    +

    Deflection Yoke

    + TLV VR

    Screen Corner Convergence

    TLH pieces

    Deflection Yoke

    Tilt Direction

    a-d: screen-cornerconvergence defect

    a b

    c d

    a

    b

    d

    Permalloy AssyX-4387-214-1

    c

    Install the permalloy assemblyfor the area that needs correcting.

    Convergence adjustment with permalloy

  • 19

    3-3. Focus Adjustment

    1. Receive a television broadcast signal.2. Normalize the picture setting.3. Adjust the focus control located on the flyback transformer

    to obtain the best focus at the centre of the screen.Bring only the centre area of the screen into focus, themagenta-ring appears on the screen. In this case, adjust thefocus to optimize the screen uniformly.

    3-4. Screen (G2), White Balance

    [Adjustment in the service mode using the remotecommander]

    G2 adjustment

    1. Input a dot signal from the pattern generator.2. Set the Picture, Brightness and Colour to minimum.3. Apply 175V DC from an external power supply to the R, G

    and B cathodes of the CRT.4. Whilst watching the picture, adjust the G2 control [SCREEN]

    located on the Flyback Transformer to the point just beforethe flyback return lines disappear.

    Layout of each control

    1. Input an all-white signal from the pattern generator.2. Enter into the ‘Service Mode’ by pressing ‘TEST’, ‘TEST’

    and ‘MENU’ on the Service Commander.3. Select ‘Service’ from the on screen menu display and press

    the right arrow button on the remote commander.4. The ‘Service’ menu will appear on the screen.

    [See Page 18]5. Set the ‘Contrast’ to MAX.6. Set the ‘R-Drive’ to 25.7. Adjust the ‘G-Drive’ and the ‘B-Drive’ so that the white

    balance becomes optimum.8. Press the ‘OK’ button to write the data for each item.9. Set the ‘Contrast’ to MIN.10. Adjust the ‘G-Cutoff’, and the ‘R-Cutoff’ with the left and

    right buttons on the remote commander so that the whitebalance becomes optimum.

    11. Press the ‘OK’ button to write the data for each item.

    White balance adjustment for TV mode

    V.STAT

    BMC (Hexapole)

    Purity

    Screen

    Focus

  • 20

    SECTION 4 CIRCUIT ADJUSTMENTS

    4-1. Electrical Adjustments

    Service adjustments to this model can be performed using the suppliedRemote Commander RM-887.

    How to enter into the Service Mode

    ‘TT—’ will appear in the upper right corner of the screen.Other status information will also be displayed.

    3. Press ‘MENU’ on the remote commander to obtain the followingmenu on the screen.

    4. Move to the corresponding adjustment item using theup or down arrow buttons on the Remote Commander.

    5. Press the right arrow button to enter into the required menu item.6. Press the ‘Menu’ button on the Remote Commander to quit the

    Service Mode when all adjustments have been completed.

    Note :

    • Before performing any adjustments ensure that the correct model has been selected in the ‘Model Setting’ menu.

    • After carrying out the service adjustments, to prevent the customeraccessing the ‘Service Menu’ switch the TV set OFF and then ON.

    i+ 5 +(ON SCREEN (DIGIT 5) (VOLUME +) (TV) DISPLAY)

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    1. Turn on the main power switch and enter into the stand-by mode.2. Press the following sequence of buttons on the Remote

    Commander.

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    52

  • 21

    Deflection System Adjustment

    Sub Brightness Adjustment

    1. Input a Monoscope pattern.2. Press ‘TEST’ ‘TEST’ 13 on the Remote Commander.3. Adjust the ‘Sub-Brightness’ data so that there is barely a

    difference between the 0 IRE and 10 IRE signal levels.

    1. Input a video signal that contains a small 100% white area on ablack background.

    2. Connect an digital voltmeter to Pin 10 of J701 [C Board].3. Adjust the Sub-Contrast [‘TT11’] to obtain a voltage of

    95 +0,- 5V.

    Sub Contrast Adjustment

    Sub Colour Adjustment

    1. Receive a PAL colour bar signal.2. Connect an oscilloscope to Pin 3 of CN504 [A Board].3. Enter into the ‘Service’ service menu.4. Adjust the ‘Sub Colour’ data so that the Cyan, Magenta and

    Blue colour bars are of equal levels as indicated below.Note:

    Ensure that no signal is applied to the Antenna socket whilecarrying out the following IF adjustments.

    Same Level

    B-Out Waveform

    Tuner AGC Adjustment

    1. Set the “AGC adjust” register value :

    • For destination France set the value to 6.• All other destinations set the value to 0.

    2. Receive a signal of 64dBuV / 75 ohm terminated [62dBuV / 75ohms for B model] via the tuner antenna socket.

    3. Connect a voltmeter to pin1 of TU101 [print side of A Board] orto the AGC pin of CN001 [mount side of A Board].

    4. Confirm that the AGC voltage is 3.5volts +/- 0.3volts.5. If adjustment is required, enter into the ‘Test Menu’.6. Select the ‘AGC Adjust’ menu item.7. Adjust the data using the left and right arrow buttons on the

    Remote Commander to obtain a voltage of 3.5V +/- 0.3V.

    1. Enter into the ‘Geometry’ service menu.2. Select and adjust each item in order to obtain the optimum image.

    [ Print side of A board ]

    YRTEMOEG

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    52

  • 22

    V SIZE

    V LIN

    S CORRECTION

    V CENTRE

    H CENTRE

    H SIZE

    PIN AMP

    PIN PHASE

    CORNER PIN

    V ANGLE

    4-2. TEST MODE 2:

    Is available by pressing the ‘TEST’ button twice, OSD ‘TT’ appears.The functions described below are available by selecting the twonumbers. To release the ‘Test mode 2’, press 00, 10, 20 ... twice orswitch the TV set into Stand-by mode. In ‘TT Menu’ mode, it ispossible to remove the Menu from the screen by pressing the SpeakerOff button once. Pressing the Speaker OFF button a second time willcause the Menu to reappear. The function is kept even when the menu isnot displayed on screen !!.

    00 ffoedom'TT'10 mumixamerutciP20 muminimerutciP30 %53otemuloVenohpdaeh/rekaepsteS40 %05otemuloVenohpdaeh/rekaepsteS50 %56otemuloVenohpdaeh/rekaepsteS60 %08otemuloVenohpdaeh/rekaepsteS70 edomgniegA80 noitidnoCgnippihS11 tnemtsujdaerutcipbuS21 tnemtsujdaruolocbuS31 tnemtsujdassenthgirBbuS41 tnemtsujdanoitisoPHtxeT51 tseTnoitatoRerutciP61 %05levelerutciP91 edoMyrotcaFelggoT12 EDAnoitanitseD22 LBnoitanitseD32 EDAnoitanitseD42 UnoitanitseD52 EDAnoitanitseD62 LBnoitanitseD72 RKnoitanitseD82 RKnoitanitseD13 elbanE/elbasiDffotuSotuA33 FFO/NOnoitatoR53 noitcnuFoN63 noitcnuFoN83 tnemtsujdA2GretnE14 )95gorP(MVNesilaitini-eR24 )95gorP(yrtemoegesilaitini-eR84 )95gorP(nigrivnonsaMVNteS94 )95gorP(nigrivsaMVNteS16 tnemtsujdaCGAotuA36 noitcnuFoN46 ytiroirpBGRelbasid/elbanE56 elbasid/elbanetceted-otuaBGR66 elbasid/elbaneremitnO76 tnemtsujdaCGAlaunaM86 )melborpN(erusaemretnuoc62Xelbasid/elbanE17 )ylnOesUyrotcaF(oedivLAPecroF27 )noitidnocoedivlamronerotser(LAPecrof-nU78 tsetsyeklacoL88 noitcnuFoN98 godhctawelbasid/elbanE99 unememiTgnikroWdnarorrEyalpsiD

  • 23

    Memo

  • 24

    5-2. CIRCUIT BOARD LOCATION

    5-3. SCHEMATIC DIAGRAMS AND PRINTED WIRING BOARDSNote :• All capacitors are in µF unless otherwise noted.• pF : µµF 50WV or less are not indicated except for

    electrolytic types.• Indication of resistance, which does not have one for

    rating electrical power, is as follows.

    Pitch : 5mmElectrical power rating : 1/4W

    • Chip resistors are 1/10W• All resistors are in ohms.

    k = 1000 ohms, M = 1000,000 ohms

    • : nonflammable resistor.

    • : fusible resistor.

    • : internal component.

    • : panel designation or adjustment for repair.

    • All variable and adjustable resistors have characteristic curve B, unless otherwise noted.

    • All voltages are in Volts.• Readings are taken with a 10Mohm digital mutimeter.• Readings are taken with a color bar input signal.• Voltage variations may be noted due to normal production

    tolerences.

    • : B + bus.

    • : B - bus.

    • : RF signal path.

    • : earth - ground.

    • : earth - chassis.

    Reference Information

    RESISTOR RN : METAL FILM

    RC : SOLID

    FPRD : NON FLAMMABLE CARBON

    FUSE : NON FLAMMABLE FUSIBLE

    RS : NON FLAMMABLE METAL OXIDE

    RB : NON FLAMMABLE CEMENT

    RW : NON FLAMMABLE WIREWOUND

    : ADJUSTMENT RESISTOR

    COIL LF-8L : MICRO INDUCTOR

    CAPACITOR TA : TANTALUM

    PS : STYROL

    PP : POLYPROPYLENE

    PT : MYLAR

    MPS : METALIZED POLYESTER

    MPP : METALIZED POLYPROPYLENE

    ALB : BIPOLAR

    ALT : HIGH TEMPERATURE

    ALR : HIGH RIPPLE

    Les composants identifiés par une trame etpar une marque sont d'une importancecritique pour la sécurité. Ne les remplacerque par des pièces de numéro spécifié.specified.

    Note :

    The components identified by shadingand marked are critical for safety.Replace only with the part numbers specified in the parts list.

    Note :

    CVM Board

    A Board

    S1 Board

    VM

    C

    H

    D1A

    JA2

    N

    D

    A1D2

    C

    A

  • 2526

    2728

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