DVD

SERVICE

FILE 810-200339

SD-P1200

MANUAL

NO.

VIDEO PLAYER

When the power supply is being turned on, you may not remove this laser cautions label. If it removes, radiation of laser

may be received.

LASER BEAM CAUTION LABEL

PREPARATION OF SERVICING

Pickup Head consists of a laser diode that is very susceptible to external static electrocity.

Although it operates properly after replacement, if it was subject to electrostatic discharge during replacement,

its life might be shortened. When replacing, use a conductive mat, soldering iron with ground wire,etc. to

protect the laser diode form damage by static electricity.

And also, the LSI and IC are same as above.

Soldering ironwith ground wireor ceramic type

Ground conductivewrist strap for body.

Conductive matThe ground resistancebetween the ground lineand the ground is less than 10

1M

SAFTY NOTICE

Plug the AC line cord directly into a 120V AC outlet (donot use an isolation transformer for this check). Use anAC voltmeter, having 5000 per volt or more sensitivity.Connect a 1500 10W resistor,paralleled by a 0.15uF150V AC capacitor between a knomn good earth ground(water pipe, conduit, etc.) and all exposed metal parts ofcabinet (antennas, handle bracket, metal cabinetscrewheads, metal overlays, control shafts, etc.).

SAFTY PRECAUTIONS

LEAKAGE CURRENT CHECK

Measure the AC voltage across the 1500 resistor.The test must be conducted with the AC switch on andthen repeated with the AC switch off. The AC voltageindicated by the meter may not exceed 0.3V.A readingexceeding 0.3V indicates that a dangerous potentialexists, the fault must be located and corrected.Repeat the above test with the DVD VIDEO PLAYERpower plug reversed.NEVER RETURN A DVD VIDEO PLAYER TO THECUSTOMER WITHOUT TAKING NECESSARYCORRECTIVE ACTION.

READING SHOULD NOT EXCEED 0.3V

DVD VIDEO PLAYER

AC OUTLET

AC VOLTMETER

Test all exposed metal.Voltmeter Hook-up for Leakage Current Check

0.15uF 150V AC

150010W

(5000 per voltor more sensitivity)

Good earth groundsuch as a water pipe,conduit, etc.

The lightning flash with arrowhead symbol, within anequilateral triangle, is intended to alert the user to thepresence of uninsulated "dangerous voltage" within theproduct's enclosure that may be of sufficient magnitude toconstitute a risk of electric shock to persons.

The exclamation point within an equilateral triangle isintended to alert the user to the presence of importantoperating and maintenance (servicing) instructions in theliterature accompanying the appliance.

1 2 3 4 5 6 7 8

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1. Troubleshooting

1. No power when turned on. 2. The initial screen is not displayed on the LCD. 3. The DVD drive does not work. 4. The operation of the DVD player stops at initializing display. 5. Image output stops during the operation. 6. No sound or abnormal sound comes out form the speakers in the DVD player. 7. No image or sound comes out form the external output. 8. No sound comes out form the headphones. 9. No image or sound is output by external input. 10. The DVD drive does not operate with the battery.

1.1 No power when turned on. When the power is turned on, and if the LED on the front panel does not light green, check the following items and repair the defective parts. (1) Check the power supply cable

If the cable is not the supplied one, replace it with the supplied cable and turn on the power again. If the power supply cable is good, the AC adapter may be defective. If the LED does not light after replacing, check the following items.

(2) Check the AC adapter If the AC adapter is not the supplied one, replace it with the supplied AC adapter and turn on the power. If the AC adapter is good, the power supply boards may be defective. If the LED does not light after replacing, check the following items.

(3) Check the Power and Play buttons Press the POWER button or the PLAY button on the DVD player. If the power does not turn on, check the following:

Check the connector of the switch unit in the DVD player. (If the connection is loose, repair the connection.) Replace the switch unit and turn on the power again. If the LED does not light after replacing, check the following items.

(4) Replace the main board

1.2 The initial screen is not displayed on the LCD. If the initial screen is not displayed on the LCD, check the following items. (1) Check the LED on the front

If the LED does not light, proceed to 1.1. (2) Check the backlight

If the backlight does not light up, separate. The DVD player into top assembly and bottom assembly, and check the connector harness, and check the connectors for defects. If the connector harness is broken:

Replace the broken harness. If the connector harness is not broken: Remove the LCD cover and plate of the LCD unit and check the following:

Check the connector of the FL harness, repair connectors. If the connectors are good, replace the FL inverter or the LCD.

(3) Check the lighting of LCD If the LCD does not light, separate the DVD player into the top assembly and bottom assembly, and check the LCD harness, and check the connectors on the main board. If the connector is broken: Replace the LCD harness or the main board. If the connector is not broken:

Remove the LCD cover and plate of the LCD unit, and check the connection to the harness of the LCD unit.

If a bad connection is found. Connect the LCD harness to the LCD unit. Other than the above Replace the LCD unit or the main board.

1.3 The DVD drive does not work. When the DVD drive does not work after the power is turned on, check the following items and repair or replace the defective parts. (1) Press the DISC cover switch at the center of the DVD player and turn on the

power. Then check whether or not the optical pick-up lens of the DVD drive lights. CAUTION: Visible laser radiation when open and interlock defeated. Do not stare into Laser beam.

The optical pick-up lens lights dim: It is caused by deterioration of the optical pick-up lens. Replace the DVD drive. The optical pick-up lens does not light: Check the connectors of the DVD-FFC. Also check the connection to the main board and to the DVD drive. Loose connection is found. Repair the connection, and then check the operation of the DVD drive again. The DVD-FFC is broken. Replace the DVD-FFC. Other than the above. Replace the DVD drive or the main board.

(2) Insert a DVD disk and turn on the power The DVD drive does not work:

The motor of the DVD drive or the main board is defective. Replace the DVD drive or the main board.

The DVD drive works but the initializing operation of the optical pick-up lens does not start (the optical pick-up lens operates twice), or abnormal noise sound: The DVD drive is defective. Replace the DVD drive.

1.4 The operation of the DVD player stops at initializing display. If the DVD player does not work after the initializing screen is displayed, check the indication on the screen. Then repair the defect according to it. (1) Insert a DVD disk and close the DISC cover, and turn on the power. Then check

the LCD screen or use an external display. The message “loading” is not displayed or the operation stops at the message “Loading”. Since the DVD drive or the main board is defective, check in the following order: 1) DVD drive 2) Main board

The message “CHECK DISK” is displayed. Check the DVD disk for fingerprints, dirt, etc. If the DVD disk is OK, then check the following items:

1) Check the DVD-FFC If a loose connection, repair the connection. If it is damaged, replace it with new one.

2) Other than above For other cases, replace the unit in the following order: DVD drive (defective optical pick-up) Main board

1.5 Image output stops during the operation. If the image output form the media in the DVD player stops during the operation, replace the DVD drive.

1.6 No sound or abnormal sound comes out from the speakers in the DVD player. If no sound comes out form the speakers in the DVD player, check the following: (1) Check for moving images on the LCD screen

Check whether or not the move of image stops in halfway. If it stops, replace the DVD drive.

(2) Check the operation of the DVD driver. Check whether or not the DVD drive works. If it stops, replace the DVD drive.

(3) Check the connection of the speakers in the LCD unit. Separate the DVD player into the top assembly and bottom assembly, and then check the connection of the speaker harnesses to the main board. If a bad connection, repair the connection. Other than the above, disassemble the LCD unit and replace the speakers or the main board.

1.7 No image or sound comes out form the external output If any image or sound is output form the TV connected by the external cable, replace the main board or the connector.

NOTE: Before this test, make sure the drive works.

1.8 No sound comes out form the headphones. If no sound comes out form the headphones, replace the main board or the connector.

1.9 No image or sound is output by the external input. If any image or sound is output by external input, replace the main board or the connector.

1.10 The DVD drive does not operate with the battery. (1) Check the operation with a good battery.

Install a good battery and make sure the LED lights up orange while the AC adapter is connected. When the LED does not light up or blinks, check the connection of the battery harness inside the DVD player. If the connection is loose, repair connection. If the harness has been connected firmly, replace the main board.

(2) Other than the above, replace the battery.

NOTE: For this check, use a battery which is not fully charged (because the LED does not light when the battery is fully charged.) Before this check, make sure other function work correctly.

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SD-P1200 CHASSIS ASSEMBLY

12

3

4A

5

7

6

11

10

38A 8

8

12

12

12

12

12

13

13

13

1314

19

16

1715

19

16

18

8

208

21

2223

25

24

27

26

28

29

30

31

34

36

3332

35

37

38B

39

46

40

41

40

42

43

4443

44

434344

43

43

44

43

43

4B

4C

12134B

4B

TOSHIBA

9

45

47

48

49

50

51

52

53

PARTS LIST

LocationNo.

TOSHIBA PartNo.

Vendor's PartNo.

Description

1 AH300017 b20059 slide valve2 AH300018 b20060 port (slide valve)3 AH300019 b20048 spring (slide valve)

4A AH300008 b20071 LCD cover4B AH300009 b8497 stylobate4C AH300010 b20091 cushion, LCD (PVC)4B AH300009 b8497 stylobate4B AH300009 b8497 stylobate5 AH300028 21173 high power pcb assy6 AH300024 a7187 LCD LQ070T5GG01S7 AH300034 S3545 high voltage connector9 AH300000 S1588 regulation card(USA)10 AH300030 S3421a 20 PIN HARNESS（LE105）11 AH300025 b20070 LCD mask14 AH300012 b20050 L speaker fret base15 AH300013 b20051 R speaker fret base16 AH300014 b20089 speaker cushion (rubber)17 AH300015 S5086 L speaker18 AH300016 S5087 R speaker19 AH300011 b20077 speaker fret21 AH300026 b0898 hinge22 AH300032 S1885 label (cover sub)25 AH300031 b20049 cover sub26 AH300037 b20054 disc cover27 AH300038 b20075 spring (disc cover)28 AH300027 S8072 DVD mechanism DV2229 AH300036 b20057 membrane switch (PC)30 AH300035 21174 function button pcb assy33 AH300033 b20058 button (open)38 AH300029 21172 main pcb assy40 AH300022 a2870a screw ST1.7*3.541 AH300021 b20080 cushion (base sub)42 AH300020 b20066 base sub45 AH300001 S1588a regulation card(Canada)46 AH300023 11077n battery box47 AH300002 S1586 owners manual48 AH300007 S1610 operating card (Spanish)49 AH300039 S06051 BMEDR05UX remote controller50 AH300004 a7080 battery, CR 202551 AH300005 S3468a AV cable52 AH300006 S3581 AC power cord53 AH300003 S0580 AC adapter

DISASSEMBLING and REASSEMBLING PROCEDURE

This section explains how to disassembleSD-P1200, replace parts and reassemble. Itmay not be necessary to remove all the partsin order to replace one. The chart below is aguide to which parts need to be removed inorder to remove others.You can see how to disassemble andreassemble by clicking the icon on the chart.Before disassembling, take proper measuresagainst electric static.

Start with disconnecting the AC adapter.Please install Apple Quick Time 4 or more to seethe following movies.

When you stop the movie halfway, press Esckey.

1. Battery Disassembling

Reassembling

2. Bottom cover Disassembling

Reassembling

3. PCB,DVD drive

Disassembling

Reassembling

6. LCD Disassembling

Reassembling

4. Speaker Disassembling

Reassembling

5. Operation panel,Disc cover,Open button

Disassembling

Reassembling

TOSHIBA CORPORATION1-1, SHIBAURA 1-CHOME, MINATO-KU, TOKYO 105-8001, JAPAN