servicemanual_sp540v

Contents

1 Structure & Spare Parts 4 Adjustment1-1 COVERS 1-1 4-1 SPECIAL TOOLS 4-11-2 FRAME 1-2 4-2 SERVICE MODE 4-21-3 DRIVE UNIT 1-4 4-3 HOW TO UPGRADE FIRMWARE 4-171-4 HEAD CARRIAGE 1-6 4-4 HEAD ALIGNMENT 4-201-5 BASE FRAME 1-7 4-5 LMIT POSITION & CUT DOWN POSITION INITIALIZE 4-291-6 CHASSIS 1-8 4-6 LINEAR ENCODER SETUP 4-331-7 PINCH ROLL 1-9 4-7 CROP MARK SENSOR ADJUSTMENT 4-351-8 STAY ROLL 1-10 4-8 TOOL/CROP MARK SENSOR POSITION ADJUSTMENT 4-371-9 TOOL CARRIAGE 1-11 4-9 PRINT/CUT POSITION ADJUSTMENT 4-401-10 WIPER SYSTEM 1-12 4-10 CALIBRATION (FEEDING DIRECTION) 4-421-11 PUMP SYSTEM 1-13 4-11 TOOL HEIGHT ADJUSTMENT 4-441-12 INK SYSTEM 1-14 4-12 TOOL PREASSURE ADJUSTMENT 4-471-13 ACCESSORIES & STAND 1-15 4-13 CARRIAGE WIRE TENSION ADJUSTMENT 4-51

4-14 CAP HEIGHT ADJUSTMENT 4-542 Electrical Section2-1 WIRING MAP 2-1 5 Supplemental Information2-2 MAIN BOARD 2-3 5-1 SENSOR MAP 5-12-3 SERVO BOARD 2-102-4 HEATER BOARD 2-16 6 Troubleshooting2-5 SUB BOARD 2-19 6-1 INK DROPS ON MEDIA / WHITE FINE LINE / BANDING / 6-12-6 MAINTENANCE PARTS LIST 2-24 MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING

6-2 DOES NOT PRINT AT ALL 6-23 Replacement of Main Parts 6-3 SHIFTING IN PRINTING 6-33-1 HEAD REPLACEMENT 3-2 6-4 VERTICAL BANDING 6-33-2 WIPER REPLACEMENT 3-8 6-5 PRINT DOES NOT MATCH WITH CUT 6-43-3 CAP TOP REPLACEMENT 3-10 6-6 STITCH CUT 6-53-4 TOOL CARRIAGE REPLACEMENT 3-15 6-7 START AND END POINTS DO NOT MATCH 6-63-5 CARRIAGE MOTOR REPLACEMENT 3-19 6-8 DISTORTED FIGURE 6-73-6 PUMP REPLACEMENT 3-24 6-9 MEDIA SHIFTING 6-73-7 INK TUBE REPLACEMENT 3-28 6-10 MOTOR ERROR 6-83-8 BATTERY REPLACEMENT 3-33 6-11 HEATER TEMPERATURE FAILS 6-93-9 CARRIAGE WIRE REPLACEMENT 3-35 TO REACH THE PRESET VALUE3-10 ENCODER SCALE REPLACEMENT 3-40 6-12 DOESN'T CONTROL THE THEMPERATURE 6-93-11 PINCH ROLELR REPLACEMENT 3-43 6-13 ERROR MESSAGE 6-103-12 CUTTER PROTECTION REPLACEMENT 3-44 6-14 SERVICE CALL 6-103-13 SW POWER SUPPLY REPLACEMENT 3-453-14 FLEXIBLE CABLE REPLACEMENT 3-46 7 Service Activities

7-1 INSTALLATION CHECK LIST 7-17-2 MAINTENANCE CHECK LIST 7-137-3 SPECIFICATION 7-15

Sixth EditionWindows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries. SP-540V '05 JUL

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

8767-05

SERVICE NOTES

Copyright2005 ROLAND DG CORPORATION

Revision RecordRevision

No. Date Description of Changes Approval Issued

0 2004.10.14 First Edition Inagaki Sato

1 2004.10.25 1-7 : PINCH ROLLER Parts No. have been changed. Inagaki Sato

2 2005.1.6 1-3 : DRIVE UNIT, 1-4 : HEAD CARRIAGE Parts has been revised. Inagaki Mabuchi

3 2005.1.28 2-6 : MEINTENANCE PARTS LIST_Electrical PartS has been revised. Inagaki Mabuchi

4 2005.6.21 3-14 : FLEXIBLE CABLE REPLACEMENT has been added.6-10 : MOTOR ERROR has been revised. Kato Mabuchi

5 2005.7.15 1-4 : HEAD CARRIAGE Parts has been revised. Kato Hioki

1 Structure & Spare Parts1-1 COVER

PARTS LIST -Main Parts- PARTS LIST -Main Parts-Parts No. Parts Name Parts No. Parts Name

1 22095156-00 APRON,FRONT AL SP-540V 25 W840605010 PANEL BOARD SP-3002 22095158-00 APRON,FRONT UNDER SP-540V 26 22055690-00 PLATE,FRONT COVER SP-540V3 22805567-00 ASS'Y,FRONT COVER SP-540V 27 22055356-00 PLATE,F COVER CM-5004 23415133-00 ASS'Y,THERMISTOR CABLE SP-300 28 15099124-00 SENSOR,US-602SXTLAS 65OFF 50ON5 23415112-00 ASS'Y,THERMOSTAT CABLE SP-300 29 22155958-00 SHAFT,COVER F FJ-5406 22045135-00 COVER,INK SYSTEM SP-300 30 21475189-00 SHEET,HEATER RUBBER SP-540V7 22045114-01 COVER,MAINTENANCE INKHEAD SP-300 31 21475155-00 SHEET,PANEL SP-3008 22045371-00 COVER,INK CARTRIDGE SP-540V 32 22715468-00 STAY,HEATER HOLDER F SP-540V9 22045376-00 COVER,RAIL F SP-540V 33 22715355-00 STAY,PANEL SP-30010 22045134-00 COVER,SIDE L SP-300 34 21425110-00 WASHER,COVER FJ-5011 22045373-00 COVER,TOP SP-540V12 12239406-00 CUSHION,TM-96-6 PARTS LIST -Supplemental Parts-13 22195140-00 FRAME,COVER F SP-540V Parts No. Parts Name14 21655310-00 HOLDER,COVER F SP-540V S1 31329601-00 CLAMP,INSULOK T-18S15 21645106-00 HOOK,INT SW FJ-540 S2 31289112-00 CUPSCREW, M3*10 NI16 22495211-00 KEYTOP,DS-LD1H BLK S3 31289102-00 CUPSCREW, M3*6 NI17 22495210-00 KEYTOP,DS-LX1H BLK S4 31289111-00 CUPSCREW, M4*6 NI18 22535287-00 LABEL,CAUTION CARRIAGE #LA266 S5 31279106-00 LABEL,CAUTION HOT SURF NO.77819 22535443-00 LABEL,MEDIA CLAMP SP-300 S6 31149703-00 RING,E-RING ETW-4 UNI-C20 22535390-00 LABEL,EMERGENCY STOP #LA496 S7 31019148-00 SCREW,BINDING M2.6*4 C21 22535460-00 LABEL,ENERGY STAR COLOR #LA668 S8 31049169-00 SCREW,CAP M4*8 BC+PW4*10*022 22535453-00 LABEL,VERSACAMM SP-300 #LA649 S9 31089110-00 SCREW,PAN M3*4 C+PW23 22535452-00 LABEL,VOLTAGE SW SP-300 #LA648 S10 31139103-00 SCREW,PLAPOINT M4*6 WH FE24 22535330-00 LABEL,WARNING SOL INK #LA396 S11 31019116-00 SCREW,BINDING M3*6 BC

1-1

31

32

1617

25

S3

1

2

3

4

5

6

7

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12

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14

15181924

2021

22

2326

27

28

29

29

30

30

32

33

34

34

34

34

34

34

S1

S1

S1

S1

S1

S2

S3S3

S3

S3

S3S3

S3

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S4

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S4

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S7

S8

S8

S8

S8

S9

S10

S10

S10

S11

1-2 FRAME

1-2

25

30

32

46

S4

19

S16

4025S3

37

S17

S213

13

S15

S8

S8

S12

S1

S68

28S3

S1

S3

S3

S3 47

27

44

S19

S20

1

1

S8

S12

23S8

3

22

20

18

3129

S14

21

S13

45

41

39S4

124

356

S12

14

49

S7

S7

42

S14

15

S9

11S1

4

S5S13

4

S14

17S1

4

36

S10

1510

S9 S12

7

S14

4326

6

38

S14

8

S5S1

3

S14

51

S14

S14

S4

50

24

S14

33 34

S12

S11

S13

S8

48

S18

S11

S352

55

53

54

9

1-2 FRAME

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name

1 21905192-00 ADAPTER,MEDIA CLAMP SP-540V S1 31029101-00 BUSH,NB-192 7520501000-00 ASS'Y,CAP BOTTLE 2 FJ-52 S2 31029106-00 BUSH,SQUARE SB-60253 22845192-00 BASE,BOTTOM SP-540V S3 31289102-00 CUPSCREW, M3*6 NI4 22845104-00 BASE,RAIL SP-300 S4 31289111-00 CUPSCREW, M4*6 NI5 21985140-00 BRACKET,INK CATCH TANK SP-540V S5 31119904-00 PIN,SPRING 2.5*8 SUS STRAIGHT6 12159573-00 BUSH,80F-0603 S6 31149706-00 RING,E-RING ETW-10 SUS7 12159563-00 BUSH,80F-1006 S7 31149705-00 RING,E-RING ETW-7 SUS8 12159508-00 BUSH,SHAFT OILES 80F-1206 S8 31409801-00 SADDLE,LOCKING WIRE LWS-0711Z9 23415129-00 CABLE ASS'Y,FAN SP-300 S9 31019149-00 SCREW,BINDING M2.3*8 BC

10 23415113-00 CABLE ASS'Y,FRONT COVER SW SP-300 S10 31019116-00 SCREW,BINDING M3*6 BC11 23415114-00 CABLE ASS'Y,MNT. COVER SW SP-300 S11 31049142-00 SCREW,CAP M3*6BC12 23415126-00 CABLE ASS'Y,LOADING SENSOR SP-300 S12 31049117-00 SCREW,CAP M4*12 BC+PW13 23415271-00 CABLE-ASSY,V SELECTOR SP-540V S13 31049137-00 SCREW,CAP M4*25 BC14 21745109-00 COLLAR,LEVER FJ-540 S14 31049169-00 SCREW,CAP M4*8 BC+PW4*10*0.815 22045186-00 COVER,INK SYSTEM SW SP-300 S15 31089110-00 SCREW,PAN M3*4 C+PW16 22025980-00 COVER,INT SW FJ-540 S16 31239125-00 SCREW,W-SEMS M3*8 SUS17 22045372-00 COVER,SCAN MOTOR SP-540V S17 31369102-00 SPACER,PCB SUPPORT PCB-8S18 22045374-00 COVER,UNDER L SP-540V S18 31289105-00 CUPSCREW, M3*6BC19 22045375-00 COVER,UNDER R SP-540V S19 31049171-00 SCREW,CAP M3*12NI20 W876705040-00 FAN JUNCTION BOARD SP-540V S20 31129101-00 PIPE,POLYCA3*6*821 22195145-00 FRAME,MIDDLE L SP-540V22 22195146-00 FRAME,MIDDLE R SP-540V23 22195105-00 FRAME,SCAN MOTOR SP-30024 22195148-00 FRAME,SIDE L SP-540V25 22195149-00 FRAME,SIDE R SP-540V26 22305101-00 GUIDE,LEVER SP-30027 W876705020-00 HEATER POWER BOARD SP-540V28 W840605020-00 JUNCTION BOARD 1 SP-30029 22485104-00 KNOB FJ-5030 22535444-00 LABEL,READ MANUAL #LA63731 22535441-00 LABEL,SET INK SP-300 #LA63432 22535123-00 LABEL,STANDARD(131) NO.91033 22535442-00 LABEL,USE ONLY ECO-SOL #LA63534 22535330-00 LABEL,WARNING SOL INK #LA39635 22485108-00 LEVER,CAM PINCH SP-30036 12399102-00 MAGNET CATCH TL-10537 22155763-00 OILES BUSH 80F-080638 22175105-00 PINCH ROLL SPRING39 W840605080-00 PINCH U/D SENS BOARD SP-30040 22055474-00 PLATE,INK CATCH TANK FJ-5241 22055589-00 PLATE,LEVER LINK SP-30042 22055598-00 PLATE,SQUARE SHAFT SUPPORT SP-30043 22145393-00 SHAFT,JOINT PNC-960 44 22295302-00 SHAFT,SQUARE SP-540V45 22035196-00 STAND,LEVER SP-30046 22715347-00 STAY,FRAME SIDE R SP-30047 22715467-00 STAY,HEATER BOARD SP-540V48 22715351-00 STAY,LEVER ADJUSTOR SP-30049 22715350-00 STAY,PINCH LEVER SP-30050 22715348-00 STAY,INK CARTRIDGE SUPPORT SP-30051 22785101-00 SUPPORT,FRAME R SP-30052 22715465-00 STAY,EXT BOARD SP-540V53 22055644-00 PLATE,CONNECTOR TS-3054 W876705060-00 EXT BOARD SP-540V55 23415272-00 CABLE ASS'Y,FAN JUNCTION SP-540V

1-3

1-3 DRIVE UNIT

1-4

61

S13

24

61

626063

63

64

6460

68

66

67

69

24

24

24

11

43

49

S13

S4S3

5352

S12

38

39

34 2038

59

45

S18S4

16

S21

41

13 247

7

9

8

S12

S12

3140

S13

S8

S12

S1S1

S22 S4

4

3

44

53

S13

10

S1

S13

2315S3

S4S1

4

125

S11

5572

S16

15

22

S3

S1

S10

S17

S3

S9

S1

28

70

29

29

29

56

37

S730

51

6519

24

24

33

33

33

33

S1 S3

S13

S1

S1

S3

50

25

S13

S1

5735 3

646

2632

48

S23

S13

S13

S13

S15

S1

S15

S13

S13

S5

S9

S20

S2 S10S

11

S11

42

16

5818

S13

S13

147

14

27 38

S8S9

5421

17

S6

6

7473

71

REV

ISED

2

1-3 DRIVE UNIT


1 22805497-00 ASS'Y, FEED MOTOR SP-300 68 22805578-00 ASS'Y TUBING 3*1000MM SP-540V2 22805498-00 ASS'Y,SCAN MOTOR SP-300 69 22805478-00 ASS'Y TUBING 2*20MM FJ-5403 11869103-00 BALL,4MM 70 22535517-00 LABEL,PINCH ROLL SP-540V #LA7404 22845111-00 BASE,SCAN MOTOR SP-300 71 22535518-00 LABEL,PINCH ARROW SP-50V #LA7395 23415123-00 CABLE ASS'Y,CUT CAR.ORG. SP-300 72 22715469-00 STAY,HOLD SHAFT SQUARE SP-540V6 23415124-00 CABLE ASS'Y,GRIT MOTOR SP-300 73 22715466-00 STAY,FA-CODER SP-540V7 23415127-00 CABLE ASS'Y,PRI. CAR. ORG. SP-300 74 25095120-00 GRIT ENCODER TS5217N561 FJ-5408 23415125-00 CABLE ASS'Y,SCAN MOTOR SP-3009 21365103-00 CASE,LOCK CJ-70 PARTS LIST -Supplemental Parts-10 22045130-00 COVER,CAP MOTOR SP-300 Parts No. Parts Name11 12049377-00 COVER,TKPO180-2B R50-63 S1 31289102-00 CUPSCREW, M3*6 NI12 W840605070-00 CUT ORIGIN BOARD SP-300 S2 31129102-00 PIPE,POLYCA 4*8*1013 21995122-00 FLANGE,MOTOR FJ-540 S3 31299102-00 RIVET,NYLON P2655B14 21995118-00 FLANGE,MOTOR SCAN CX-500 S4 31409801-00 SADDLE,LOCKING WIRE LWS-0711Z15 W8406050C0-00 FLEX1 SP-300 S5 31019149-00 SCREW,BINDING M2.3*8 BC16 W8406050D0-00 FLEX2 SP-300 S6 31019703-00 SCREW,BINDING P-TIGHT 3*8 BC17 22195144-00 FRAME,FEED MOTOR SP-540V S7 31049155-00 SCREW,CAP M3*12 BC WSH 3*6*0.518 22195108-01 FRAME,SUPPORT AUTO CUTTER SP-300 S8 31049170-00 SCREW,CAP M3*8 NI19 22195150-00 FRAME,RAIL SUPPORT SP-540V S9 31049117-00 SCREW,CAP M4*12 BC+PW20 21685149-00 GEAR,H235S20(B8)T2 S10 31049174-00 SCREW,CAP M4*15 NI21 21685128-00 GEAR,H300 S10(B6C16POM) S11 31049137-00 SCREW,CAP M4*25 BC22 22305109-00 GUIDE,CABLE FLEX-CUT SP-540V S12 31069104-00 SCREW,CAP M4*6+FL C23 22305103-00 GUIDE,CABLE CARD SP-300 S13 31049169-00 SCREW,CAP M4*8 BC+PW4*10*0.824 22135559-00 GUIDE,TUBE 8 FJ-500 S14 31089110-00 SCREW,PAN M3*4 C+PW25 W876705060-00 FLEX3 SP-540V S15 31199701-00 SCREW,SET WP M3*3 C26 21655131-00 HOLDER,LINEAR SCALE CJ-70 S16 31239103-00 SCREW,W-SEMS M3*8 BC+PW12*127 22115121-00 HOUSING,R-BEARING FRAME FJ-540 S17 31249217-00 WASHER,PLAIN 4*8*1 C28 22535388-00 LABEL,G-ROLLER 170 CJ-540 #LA487 S18 31149704-00 RING,E ETW-6 SUS29 22535387-00 LABEL,G-ROLLER 50 CJ-540 #LA486 S20 31289108-00 CUPSCREW, M3*8 NI30 21895169-00 L-BEARING,LWES15C3R2160QE S21 31289107-00 CUPSCREW, M3*12 NI31 21345111-00 LOCK,STAY SP-540V S22 31049112-00 SCREW,CAP M4*10 BC32 22055316-00 PLATE,LINEAR SCALE CJ-70 S23 31409811-00 SADDLE,LOCKING WIRE LWS-1211Z33 22055591-00 PLATE,TUBE GUIDE SP-30034 21975157-00 PULLEY,HD48.46S16(B35C39.5 F53)35 21975154-00 PULLEY,UD49.2S4(B4.6C6.6)36 22645127-00 RAIL,GUIDE SP-540V37 22645129-00 RAIL,LINEAR SCALE SP-540V38 22175815-00 BEARING F8-162239 15229506-00 SENSOR INTERRUPTER,GP1A05A540 22295117-00 SHAFT,LOCK CJ-7041 22155963-00 SHAFT,PULLEY FJ-54042 21475188-00 SHEET,LINEAR SCALE SP-540V43 21475187-00 SHEET,RAIL CABLE SP-540V44 22185101-00 SLIDER,LOCK CJ-7045 22175134-00 SPRING,A CJ-7046 22175122-00 SPRING,BACKUP PNC-96047 22175157-00 SPRING,C P-ROLLER CM-50048 22035172-00 STAND,PULLEY SP-30049 22715462-00 STAY,COVER FLEX CABLE SP-540V50 22715361-00 STAY,GUIDE RAIL LB SP-30051 22715379-00 STAY,GUIDE RAIL LF SP-30052 22715363-00 STAY,PULLEY SHAFT SP-30053 22715356-00 STAY,GUIDE RAIL SUPPORT SP-30054 22135346-00 STOPPER,CAM CM-50055 22135441-00 STOPPER,LINEAR SCALE FJ-54056 22785115-00 SUPPORT,CABLE SP-540V57 21945149-00 WIRE,SCAN DRIVE SP-540V58 23415114-00 CABLE-ASS'Y,MAINT-COVER SW SP-30059 22805471-00 ASS'Y,PULLEY HD48.46S16 FJ-54060 11909168 ADAPTER,TUBE 2-3FAI FJ-54061 11909133 ADAPTER,SCREW 2FAI FJ-5062 11909167-00 ADAPTER,SCREW 3FAI FJ-54063 11659149 HOLDER,RING O 2FAI FJ-5064 11659249-00 HOLDER,RING O 3FAI FJ-54065 22055697-00 PLATE,SHAFT SQUARE SP-540V66 22805555-00 ASS'Y,TUBING 2*1600MM SP-540V67 22805479-00 ASS'Y,TUBING 2*100MM FJ-540

1-5

REVISED 2

1-4 HEAD CARRIAGE

* REVISED 2 Refer to Service Information : SP540V-003* REVISED 5 Refer to Service Information : SP540V-005


1 21905166-00 ADAPTER,HEAD FJ-540 31 W840605050-00 PRINT LINEAR ENCORDER BOARD SP-3002 11909133-00 ADAPTER,SCREW 2FAI FJ-50 32 22295303-00 SHAFT,HEXAGON CARRIAGE SP-540V3 22805470-00 ASS'Y,HEAD INKJET SOL SJ-540 33 22185127-00 SLIDER,CARRIAGE FJ-5404 22805555-00 ASS'Y,TUBING 2*1600MM SP-540V 34 22165216-00 SPACER,U/D LEVER FJ-5405 22845193-00 BASE,CARRIAGE AL SP-540V 35 22175159-00 SPRING,CARRIAGE SIDE FJ-506 22845194-00 BASE,CARRIAGE HOLDER SP-540V 36 22175520-00 SPRING,HEAD ADJUST 500 FJ-5407 23415274-00 CABLE-ASSY,HEAD U/D SENS SP-540V 37 22175519-00 SPRING,HEAD PLESS 500 FJ-5408 23475214-00 CABLE-CARD,21P1 180L BB 38 22625109-00 SPRING,PULL CARRIAGE 3500 FJ-5409 23475240-00 CABLE-CARD,36P1 2670L BB 39 22715358-00 STAY,ENCORDER SENSOR SP-30010 21775103-00 CAM,CARRIAGE FJ-540 40 22715362-00 STAY,HOLDER CARRIAGEBOARD SP-540V11 22045140-00 COVER,HEAD BOARD SP-300 41 22715472-00 STAY,SENSOR CARRIAGE SP-540V12 22045365-00 COVER,PRINTING CARRIAGE SP-540V 42 22785116-00 SUPPORT,CARRIAGE BOARD SP-540V13 12049138-00 COVER,TKPO180-2B R50-4414 7811801000-00 ASS'Y,INK DAMPER BK 2FAI SJ-54015 12399352-00 FILTER(E) FRC-45-12-6.5 PARTS LIST -Supplemental Parts-16 22195141-00 FRAME,CARRIAGE SIDE L SP-540V Parts No. Parts Name17 22195142-00 FRAME,CARRIAGE SIDE R SP-540V S1 31379101-00 CLAMP,FLAT CABLE FCS-50P18 22195143-00 FRAME,CARRIAGE U/D SP-540V S2 31289102-00 CUPSCREW, M3*6 NI19 22135618-00 GUIDE,CARRIAGE CAP FJ-540 S3 31149703-00 RING,E-RING ETW-4 UNI-C20 22135440-00 GUIDE,HEAD AL FJ-540 S4 31299102-00 RIVET,NYLON P2655B21 21655311-00 HOLDER,CABLE SP-540V S5 31409801-00 SADDLE,LOCKING WIRE LWS-0711Z22 11659149-00 HOLDER,RING O 2FAI FJ-50 S6 31019148-00 SCREW,BINDING M2.6*4 C23 22485111-00 LEVER,CARRIAGE SP-540V S7 31799103-00 SCREW,CAP M3*15 NI24 21345105-00 LOCK,CJ-500 S8 31069104-00 SCREW,CAP M4*6+FL C25 22395108-00 MAGNET,CJ-500 S9 31049169-00 SCREW,CAP M4*8 BC+PW4*10*0.826 15229705-00 PHOTO INTERRUPTER GP1A71A1 S10 31679902-00 SCREW,C-SEMS M2*8 C 27 1000000134 PLATE,DAMPER SP-540V S11 31089121-00 SCREW,PAN M2.3*8 NI +PW2*6*0.428 22055547-00 PLATE,GND FJ-540 S12 31199905-00 SCREW,SET CONE M3*16 BC29 22055548-00 PLATE,SLIDER CARRIAGE FJ-540 S13 31179908-00 SCREW,UREA N-1 M3*20 WH30 W8406050F0-00 PRINT CARRIAGE BOARD SP-300 S14 31239114-00 SCREW,W-SEMS M3*8 C

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4041S2

33

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S1

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S2

S2

S2S2

S2

S2

S2

S2

S2

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S4S5

S5

S5S14

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S2

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S8

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S8

S3

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S2

S7S7

15

REVISED 2

REVISED 2

REVISED 2

REVISED 5

REVISED 5

1-5 BASE FRAME


1 22805570-00 ASS'Y, GRIT ROLLER SP-540V S1 31029101-00 BUSH,NB-192 22095157-00 APRON,B SP-540V S2 31329601-00 CLAMP,INSULOK T-18S3 22115106-00 BEARING HOUSING A 211-106 S3 31289112-00 CUPSCREW, M3*10 NI4 22175870-00 BEARING 10-19ZZ S4 31289102-00 CUPSCREW, M3*6 NI5 22005144-00 BED,SP-540V S5 31179106-00 SCREW,JACK UP SP-540V6 23415118-00 CABLE ASS'Y,PAPER SENSOR SP-300 S6 31129102-00 PIPE,POLYCA 4*8*107 23415133-00 CABLE-ASS'Y,THERMISTOR SP-300 S7 31299102-00 RIVET,NYLON P2655B8 23415112-00 CABLE-ASS'Y,THERMOSTAT SP-300 S8 31409801-00 SADDLE,LOCKING WIRE LWS-0711Z9 22165165-00 COLLAR S9 31019148-00 SCREW,BINDING M2.6*4 C10 21715110-00 FAN SCBD24H7-016 S10 31019703-00 SCREW,BINDING P-TIGHT 3*8 BC11 22195147-00 FRAME,SIDE BED L SP-540V S11 31049170-00 SCREW,CAP M3*8 NI12 22195110-00 FRAME,SIDE BED R SP-300 S12 31049137-00 SCREW,CAP M4*25 BC13 22535452-00 LABEL,VOLTAGE SW SP-300 #LA648 S13 31049169-00 SCREW,CAP M4*8 BC+PW4*10*0.814 21545137-00 PAD,CUTTER CM-500 S14 31049117-00 SCREW,CAP M4*12 BC+PW15 22055599-00 PLATE,SHUTTER END SP-300 S15 31089110-00 SCREW,PAN M3*4 C+PW16 22055698-00 PLATE,SHUTTER SP-540V S16 31199704-00 SCREW,SET WP M3*8 BC17 15099124-00 SENSOR,US-602SXTLAS 65OFF 50ON S17 31329501-00 CLAMP,PUSH MOUNT RT30SSF518 15099115-00 SENSOR-INTERRUPTER GP2A25NJ19 22075126-00 SET,GRIT ROLLER CJ-540 *include 9 Rollers20 22295301-00 SHAFT,FEED SP-540V21 21475189-00 SHEET,HEATER RUBBER SP-540V22 21625106-00 SHUTTER,BED SP-540V23 22125432-00 SHUTTER,FAN FJ-54024 21625103-00 SHUTTER,HEATER CORD SP-30025 22165229-00 SPACER,BED LOWER SP-540V26 22165230-00 SPACER,BED UPPER SP-540V27 22715468-00 STAY,HEATER HOLDER SP-540V28 22715352-00 STAY,PAPER SENSOR SP-300

1-7

S4

S12

S157

S2

14

S12

18 6

S1128

28

S11618

S7

S12 10

S6S6

2324

S1

S10S13

2625

S13S10

2625

S17

S17

S4

2

13

11S13

S153

4

9

S16

S16

199

S15

34

S16

2019

S3

S3

S3

S3

21

27

5

17

S98

21

27

122

15

S7S10 16

23

S11

S11

S4 S13

12

S4

S8

S8

15

S7S1

24S7

S6S6

S1210

S13

S10

2625

S5

S5

S5S14

S14

S14

1-6 CHASSIS

PARTS LIST -Main Parts- PARTS LIST -Main Parts-Parts No. Parts Name Parts No.

1 15009101-00 BATTERY CR2032 33 21475147-00 SHEET,COATING SEAL FJ-5402 23505631-00 CABLE-ASS'Y JUNBI A PC-600 34 22055695-00 PLATE,NET CARD SP-540V3 23505632-00 CABLE-ASS'Y JUNBI B PC-600 35 22805353-00 ASS'Y,NETWORK BOARD FJ-5004 23415268-00 CABLE-ASSY AC GROUND GREEN SP-540V5 23415116-00 CABLE ASS'Y,JUNBI D SP-300 PARTS LIST -Supplemental Parts-6 23415269-00 CABLE-ASSY,AC SWPS POWER SP-540V Parts No. Parts Name7 23415270-00 CABLE-ASSY POWER H AC SP-540V S1 31029106-00 BUSH,SQUARE SB-60258 23415111-00 CABLE ASS'Y,POWER H DC SP-300 S2 31379101-00 CLAMP,FLAT CABLE FCS-50P9 23415117-00 CABLE ASS'Y,POWER MAIN SP-300 S3 31329601-00 CLAMP,INSULOK T-18S10 23415115-00 CABLE ASS'Y,POWER SERVO SP-300 S4 31289105-00 CUPSCREW, M3*6 BC11 23415109-00 CABLE ASS'Y,RELAY JUNCTION SP-300 S5 31289102-00 CUPSCREW, M3*6 NI12 23415132-00 CABLE ASS'Y,THERMO JUNC. SP-300 S6 31289111-00 CUPSCREW, M4*6 NI13 23475197-00 CABLE-CARD 25P1 105L BB S7 31279116-00 LABEL,EARTH MARK-1 NO.E-58014 23475211-00 CABLE-CARD,14P1 350L BB S8 31279121-00 LABEL,FLASH-LIGHTING NO.E-58215 23475217-00 CABLE-CARD,18P1 80L BB S9 31279191-00 LABEL,WARNING FUSE REPLACE #34716 23475212-00 CABLE-CARD,24P1 600L BB S10 31409801-00 SADDLE,LOCKING WIRE LWS-0711Z17 23475112-00 CABLE-CARD,26P1 700L BB S11 31169103-00 SCREW,FLAT M3*6 BC18 22815156-00 CHASSIS,SP-540V S12 31369101-00 SPACER,PCB SUPPORT PCB-8L19 11769118-00 CLAMP,FCM2-S6-14 S13 31209118-00 SPACER,WPCS-12S-4.020 22045369-00 COVER,CHASSIS SP-540V21 12399352-00 FILTER(E) FRC-45-12-6.522 12559105-00 FUSE,5X20 21706.3 6.3A/250V23 W876705010-00 HEATER CONTROL BOARD SP-540V24 13429702-00 INLET AC-P01CF01 15A250V25 22535257-00 LABEL,CAUTION VOLTAGE #LA16726 22535117-00 LABEL,POWER CM-500 NO.89327 W876705030-00 POWER JUNCTION BOARD SP-540V28 13129170-00 POWER SW AJ7201B29 12429114-00 POWER UNIT,ZWS150PAF-36/J30 7876705100-00 SP-540V MAIN BOARD ASS'Y31 7840605600-00 SP-300 SERVO BOARD32 23415273-00 CABLE-ASSY,EXT JUNCTION SP-540V

1-8

9

10

1

2

3

4

5

6

7

8

11

12

13

14

15

16

17

18

19

20

2122

23

24

25

26

27

2829

30

31

S1

S1

S1

S1S2

S2

S3

S3

S5

S6

S5

S5

S5

S4

S4

S5

S7 S8

S9

S10

S10

S5

S6

S6

S11

S12

32

3534

S5

33

S13

1-7 PINCH ROLLER


1 22805581-00 ASS'Y, PINCH ROLLER L/R SP-540V S1 31149702-00 RING,E-RING ETW-3 UNI-C2 21745101-00 COLLAR,P-ROLLER PNC-960 S2 31019702-00 SCREW,BINDING P-TIGHT 3*6 BC3 22195153-00 FRAME,PINCH ROLL SP-540V S3 31249211-00 WASHER,PLAIN 4.3*7*0.5 C4 22145416-00 LEVER,P-ROLLER PNC-960 S4 31249303-00 WASHER,SPRING M3 C5 22145831-00 PIN NO.1 (214-831)6 22145832-00 PIN NO.2 (214-832)7 22055264-00 PLATE,GUIDE P PNC-9608 21565102-00 P-ROLLER TD16S4(B10) TYPE29 22625101-00 SPRING,PINCH LEFT SP-30010 22625102-00 SPRING,PINCH RIGHT SP-30011 22715471-00 STAY,PINCH SENSOR SP-540V12 11539104-00 PIN 3*35 SUS M613 7876701500-00ASS'Y, PINCH ROLLER C SP-540V14 21565103-00 P-ROLLER FD16S4(B10) TYPE215 22625120-00 SPRING,PINCH CENTER LEFT SP-540V16 22625121-00 SPRING,PINCH CENTER RIGHT SP-540V17 22715461-00 STAY,PINCH CENTER SP-540V

1-9

1

2

3

4

5

6

7

8

9

10

11

S1

S1

S2

S3

S3

12

13

2

3

4

5

6

14

15

16

17

S1

S1

S2

S3

S3

12

S4

REVISED 1

REVISED 1

1-8 STAY ROLL


1 22145200-00 ARM,SP-300 S1 31109603-00 NUT, SQUARE M52 21815106-00 BOLT,SHOULDER PNS-5013 22485107-00 LEVER,BRAKE SP-3004 21545139-00 PAD,BRAKE PNS-5015 22295309-00 SHAFT,SHEET SP-540V6 7498805000-00 ASS'Y, STOPPER SCREW PNS-5017 22135362-00 STOPPER PNS-501

1-10

7S1

6

7S16

51

1

24

3

1-9 TOOL CARRIAGE


1 22805571-00 ASS'Y CARRIAGE SP-300 S1 31029801-00 BUSH,ROLL 2*42 22805292-00 ASS'Y, CLAMP BLADE CM-500 S2 31029803-00 BUSH,ROLL 3*53 22805291-00 ASS'Y, HOLDER BLADE CM-500 S3 31329601-00 CLAMP,INSULOK T-18S4 22805287-00 ASS'Y, PLATE CAM SLIDE CM-500 S4 31289102-00 CUPSCREW, M3*6 NI5 7488739000-00 BASE CUTTER CJ-500 S5 31299102-00 RIVET,NYLON P2655B6 23415119-00 CABLE ASS'Y,PINCH SENSOR SP-300 S6 31019118-00 SCREW,BINDING M3*10 BC7 22045137-00 COVER,CARRIAGE BOARD SP-300 S7 31019116-00 SCREW,BINDING M3*6 BC8 22025269-00 COVER,CARRIAGE CM-500 S8 31049117-00 SCREW,CAP M4*12 BC+PW9 W840605060-00 CROP MARK BOARD SP-300 S9 31049169-00 SCREW,CAP M4*8 BC+PW4*10*0.8

10 W8406050E0-00 CUT CARRIAGE BOARD SP-300 S10 31169103-00 SCREW,FLAT M3*6 BC11 22285503-00 NUT,PENHOLDER S11 31089110-00 SCREW,PAN M3*4 C+PW12 21495115-00 SCREW,BLADE SET CM-500 S12 31229103-00 SCREW,TRUSS M2*6 BC13 15099115-00 SENSOR-INTERRUPTER GP2A25NJ S13 31249402-00 WASHER,EXTERNAL TOOTH M4 C14 21475148-00 SHEET,FILTER CROP CJ-500 S14 31019112-00 SCREW,BINDING M2.6*4 BC15 22175122-00 SPRING,BACKUP PNC-96016 22175154-00 SPRING,BLADE UP CM-50017 22175155-00 SPRING,SCREW CM-50018 22715168-00 STAY,AUTO CUTTER 2 CM-50019 22715463-00 STAY,CUT CARRIAGE BOARD SP-540V20 22715464-00 STAY,CUT CARRIAGE HOLDER SP-540V21 23475238-00 CABLE-CARD,15P1 2570L BB

1-11

1

23

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

20

19

21

S1

S2

S3

S4

S4

S4

S4S5

S5

S6

S10

S8

S7S9

S7

S11

S12

S13

S14

1-10 WIPER SYSTEM


1 22845107-00 BASE,WIPER MOTOR SP-300 S1 31289108-00 CUPSCREW, M3*8 NI2 11929139-00 BELT,520P2M4-530 S2 31049107-00 SCREW,CAP M3*12 BC3 12159536-00 BUSH,B-S6-17 S3 31149703-00 RING,E-RING ETW-4 UNI-C4 23415128-00 CABLE ASS'Y,WIPER SENOR SP-300 S4 31199701-00 SCREW,SET WP M3*3 C5 23415120-00 CABLE ASS'Y,WIPER MOTOR SP-300 S5 31239101-00 SCREW,W-SEMS M3*6 BC6 22045141-00 COVER,SCRAPER SP-300 S6 31249952-00 WASHER,POLYSLIDER 2.6*5*.5 CUT7 22045129-00 COVER,SERGE MIST SP-300 S7 31139103-00 SCREW,PLAPOINT M4*6 WH FE8 22045128-00 COVER,WIPER SP-3009 22275119-00 FILTER(M),SERGE MIST SP-30010 22275120-00 FILTER(M),SERGE MIST UNDER SP-30011 21995104-00 FLANGE,PULLEY STX-712 22195113-00 FRAME,WIPER B SP-30013 22195151-00 FRAME,WIPER F SP-540V14 21685144-00 GEAR,S53S5(B15)15 21655263-00 HOLDER,SCRAPER SP-30016 21655245-00 HOLDER,WIPER FJ-54017 22435106-00 MOTOR,103-593-104118 21545195-00 PAD,WIPER UNDER TYPE2 SP-30019 22055601-00 PLATE,SERGE MIST SP-30020 21975124-00 PULLEY,T14P2S4 + GEAR,S5321 21975123-00 PULLEY,WD6.94S922 22645128-00 RAIL,WIPER GUIDE SP-540V23 22645115-00 RAIL,WIPER R SP-30024 15229506-00 SENSOR INTERRUPTER,GP1A05A525 22295132-00 SHAFT,IDLE PULLEY STX-726 22295267-00 SHAFT,WIPER SP-30027 22625105-00 SPRING,SET SERGE MIST SP-30028 22175140-00 SPRING,TENSHONER STX-729 21445114-00 TRAY,WIPER UNDER SP-540V30 11379105-00 WIPER,HEAD ASP FJ-5031 21375107-00 WIPER,SCRAPER FJ-54032 21985139-00 BRACKET, WIPE UNDER SP-540V

1-12

12

3

3

3

3

4

5

6

7 8

9

10

1112

13

14

15

16

17

1811

19

20

21

22

23

24

25

2627

28

29

3031

S1

S5

S1

S1

S1

32

S3

S1

S2

S5S1

S5

S6

S6

S6

S4

S1

S7

S1

32

1-11 PUMP SYSTEM


1 12809448-00 ASS'Y,CAP-TOP FJ-540 31 22295268-00 SHAFT,TABLE GUIDE SP-3002 22845109-00 BASE,BOTTOM CAP SP-300 32 22155957-00 SHAFT,SCREW M8 FJ-5403 22845108-00 BASE,TABLE MOTOR CAP SP-300 33 22165178-00 SPACER,6FAI FJ-504 21925137-00 BELT,166P2M4-530 34 22175334-00 SPRING,CAP-HEAD FJ-5405 12529101-00 BUSH,80FL-08 35 22175326-00 SPRING,TABLE FJ-5407 23415121-00 CABLE ASS'Y,CAP MOTOR SP-300 36 22175324-00 SPRING,T-MOTOR FJ-5408 23415122-00 CABLE ASS'Y,PUMP MOTOR SP-300 37 22715364-00 STAY,NUT SP-3009 22335146-00 CAP,T-SPRING FJ-540 38 22245104-00 STOPPER,GUIDE SHAFT SP-30010 21365121-00 CASE,CAP-TOP FJ-540 39 21965137-00 TABLE,CAP CASE SP-30011 22025671-00 COVER,CAP-CASE FJ-540 40 7576340000-03 SC-500 PUMP ASS'Y FOR SOL INK12 22195152-00 FRAME,BACKUP CAP TYPE2 SP-300 41 22805477-00 ASS'Y,TUBING 1.4*30MM FJ-54013 22195116-00 FRAME,FRONT CAP SP-300 42 22805572-00 ASS'Y, TUBING 2*80MM SP-540V14 22195114-00 FRAME,MAIN CAP SP-30015 22195115-00 FRAME,SIDE CAP SP-300 PARTS LIST -Supplemental Parts-16 21685122-00 GEAR,S10S20 Parts No. Parts Name17 21685120-00 GEAR,S34S4.3 S1 31049171-00 SCREW, CAP M3*12 NI18 22135616-00 GUIDE,CAP-CASE FJ-540 S2 31289102-00 CUPSCREW, M3*6 NI19 22135614-00 GUIDE,SIDE FRAME FJ-540 S3 31289108-00 CUPSCREW, M3*8 NI20 21655264-00 HOLDER,T-SPRING SP-300 S4 31109601-00 NUT,SQUARE M3 FE CC21 21645109-00 HOOK,CAP CASE TYPE2 SP-300 S5 31149703-00 RING,E-RING ETW-4 UNI-C22 22435106-00 MOTOR,103-593-1041 S6 31409702-00 SADDLE,LOCKING EDGE LES-101023 21575126-00 NUT,TABLE FJ-540 S7 31409801-00 SADDLE,LOCKING WIRE LWS-0711Z24 22055602-00 PLATE,NUT SP-300 S8 31019116-00 SCREW,BINDING M3*6 BC25 22055596-00 PLATE,PUMP MOTOR CAP SP-300 S9 31019115-00 SCREW,BINDING M3*4 BC26 22055597-00 PLATE,SHUTTER TABLE SP-300 S10 31199701-00 SCREW,SET WP M3*3 C27 22055595-00 PLATE,TABLE MOTOR CAP SP-300 S12 31329601-00 CLAMP,INSULOK T-18S28 22565406-00 PULLEY T20S5(B7) S13 31289110-00 CUPSCREW,4*8 BC29 11889107-00 R-BEARING,D10S6(B3FL) S14 31329501-00 CLAMP,PUSH MOUNT RT30SSF530 15229506-00 SENSOR INTERRUPTER,GP1A05A5 S15 31029105-00 BUSH,NB-8

1-13

1

2

3

45

5

S15

7

8

9

10

11

12

13

14

15

15

1617

1818

19

19

20

21

22

22

23

24

25

26

27

28

28

29

30

31

32

29

33

34

35

36

37

38 38

39

S1

S1

S2

S2

S2

S2

S2

S2

S2

S2S2

S2

S2

S2S2

S2

S4

S2

S4S4

S5

S6

S14

S7

S8

S8

S10

S12

S13

S13

S9

S2

S2

40

42

41

1-12 INK SYSTEM


1 11909133-00 ADAPTER,SCREW 2FAI FJ-50 S1 31329601-00 CLAMP,INSULOK T-18S2 22845106-00 BASE,INK CARTRIDGE SP-300 S2 31289102-00 CUPSCREW, M3*6 NI3 23415134-00 CABLE ASS'Y,INK JUNCTION SP-300 S3 31289111-00 CUPSCREW, M4*6 NI4 11659218-00 HOLDER,I/C SC-500 S4 31019120-00 SCREW,BINDING M3*15 BC5 11659149-00 HOLDER,RING O 2FAI FJ-50 S5 31019803-00 SCREW,BINDING S-TIGHT M3*6 BC6 W8406050B0-00 INK JUNCTION BOARD SP-3007 W8406050A0-00 JUNCTION BOARD 2 SP-3008 22055594-00 PLATE,INK CARTRIDGE HOLDER SP-3009 22055435-00 PLATE,INK FJ-50010 22055593-00 PLATE,INK JOINT SP-30011 21475153-00 SHEET,INK CARTRIDGE SP-30012 22625103-00 SPRING,PRESS CARTRIDGE SP-30013 23475216-00 CABLE CARD,40P1 1400L BB SP-300

1-14

1

2

3

4

5

6

7

8

9

10

13

11

11

12

S1S2

S2

S3

S3

S2

S4

S4

S2

5

5

11

S5

S5

1-13 ACCESSORY & STAND


1 13499111-00 AC CORD H05VV-F 240VE 10A S 31 22805577-00 ASS'Y STAND SP-540V2 13499109-00 AC CORD SJT 117V 10A 3PVC 32 22245103-00 RETAINER,CARRIAGE SP-3003 23495117-00 CABLE-AC,VCTF 100V 12A 3P-S 33 12569656-00 TWEEZERS PTS-014 23495124-00 AC-CORD 3ASL/100 240VA 10A SAA 34 11379105-00 WIPER,HEAD ASP FJ-505 23495125-00 AC-CORD H05VV 230V 10A S 35 22605305-00 CARTON,COVER INK SP-3006 13499209-00 ADAPTER PLUG (100V) 36 22605351-00 CARTON,ACCESSORY SP-540V7 22805573-00 ASS'Y, LONG MEDIA CLAMP L SP-540V 37 22605418-00 CARTON,COVER SP-540V8 22805574-00 ASS'Y, LONG MEDIA CLAMP R SP-540V 38 22605450-00 CARTON,SET SP-540V9 22805575-00 ASS'Y, SHORT MEDIA CLAMP L SP-540V 39 22605419-00 CARTON,SLEEVE SP-540V10 22805576-00 ASS'Y, SHORT MEDIA CLAMP R SP-540V 40 22535532-00 LABEL,CARTON CARE#LA76211 22805507 -00 ASS'Y,CARRIAGE RETAINER SP-300 41 22535516-00 LABEL,CARTON SP-540V #LA74312 22845112-00 BASE,MEDIA CLAMP SP-300 42 22535357-00 LABEL,USE FORKLIFT #LA43513 21845104-00 BLADE,NAG-5025LC 43 21545229-00 PAD,CENTER SP-540V14 11849102-00 BLADE,OLFA AUTO CUTTER XB10 44 22635128-00 PAD,COVER FRONT FJ-54015 22035194-00 BASE,STAND FJ-540 45 21545219-00 PAD,L-LEFT SP-540V16 22335143-00 CAP,EPDM 46 21545220-00 PAD,L-RIGHT SP-540V17 11369115-00 CASE,PP BOTTLE 47 21545178-00 PAD,SPACER RAIL SP-30018 12329505-00 CASTER,BWS-50BN 48 21545226-00 PAD,U-LEFT SP-540V19 ST-037 CLEANER,STICK TX712A 49 21545227-00 PAD,U-RIGHT SP-540V20 21995112-00 FLANGE,GUIDE PNS-501 50 22735136-00 STICKER,REP JP/EN SP-540V21 22565614-00 HEXAGONAL WRENCH 6 51 22735135-00 STICKER,SUP JP/EN SP-30022 22535144-00 LABEL,DRAIN BOTTLE #LA29 52 21445113-00 TRAY,SKID SP-540V23 22535330-00 LABEL,WARNING SOL INK #LA396

26015492-00 MANUAL,USE JP SP-500 COMMON26015494-00 MANUAL,USE EN SP-500 COMMON PARTS LIST -Supplemental Parts-26015493-00 MANUAL,INS JP SP-500 ECO-SOL Parts No. Parts Name26015499-00 MANUAL,INS EN SP-500 ECO-SOL S1 31279201-00 LABEL,REPACKAGE #LA16

26 22155133-00 PIPE,TOOL D9*L150 FJ-540 S2 31049157-00 SCREW,CAP M6*20 BC+PW+SW27 22055691-00 PLATE,LONG CLAMP MEDIA L SP-540V S3 31139103-00 SCREW,PLAPOINT M4*6 WH FE28 22055692-00 PLATE,SHORT CLAMP MEDIA L SP-540V S4 31229103-00 SCREW,TRUSS M2*6 BC29 22055693-00 PLATE,LONG CLAMP MEDIA R SP-540V S5 31249221-00 WASHER,8*18*1.6 C30 22055694-00 PLATE,SHORT CLAMP MEDIA R SP-540V S6 31249310-00 WASHER,SP M8 C

1-15

24

25

42

42

41

41

40

50

39

39

3636

37

48

49

44

47

45

46

43

37

52

5135

38

240VE 117V 230V

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30

32

33

34

S1

S2

S3

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16

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18

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2-1

2-1 WIRING MAP 2 Electrical Section

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BO

ARD

CN307

CN206CN208

W84

0605

0F0 C

N204

CN502

CN100

CN201CN200CN202 CN203

CN109

PO

WE

RH

EA

TER

BO

AR

D

HEA

TER

FAN

FAN

CN202

BO

AR

DJU

NC

TIO

NP

OW

ER

MA

INB

OA

RD

NE

TWO

RK

BO

AR

D

BO

AR

D

LIN

EA

RE

NC

OD

ER

W84

0605

050

SE

NS

OR

HE

AD

UP

/DO

WN

CN8CN1

CN6 CN7

CN4

01

CN4

03

CN4

04

CN4

06

CN400

PIN

CH

U/D

W84

0605

080

SEN

SB

OA

RD

CN405

CO

VE

RS

WL

MA

INTE

NA

NC

E

CN407

JUN

CTI

ON

BO

AR

D 2

W84

0605

0A0

CN

408

FAN

JUN

CTI

ON

BO

AR

D

CN201

CN117 CN112CN111CN114CN108CN115CN110CN113CN116CN107

CN105CN102CN104CN101CN106

CN9

CN6 CN11

CN8

CN12

CN5

CO

NTO

RO

LH

EA

TER

BO

AR

D

CN

203

CN40

1

CN

402

CN

4

GR

IT M

OTO

R

CN4

09

CN

410

GR

IT E

NC

OD

ER SC

AN

MO

TOR

W87

6705

010

W87

6705

030

W87

6705

040 W

8767

0506

0

EXT

BO

AR

DW

8767

0502

0

7876

7051

00

THER

MIS

TOR

HEA

TER

THER

MO

STAT

100/

200V

SW

THER

MIS

TOR

HEA

TER

HEA

TER

THER

MO

STAT

100/

200V

SW

APR

ON

HEA

TER

AC

15

14

13 15

14

13

1 2

3

45

6

43

1112

16

1035

42

17

18

34

7

9

19 20

2122

2324

2025

3336

32 8

28

3939

4131

40404040

38

2726

37

30

29

2-2

SP-540V WIRING MAPNo Parts No. Parts Name1 23505631 CABLE-ASSY AC LIVE BROWN PC-6002 23505632 CABLE-ASSY AC NEUTRAL BLUE PC-6003 23415268 CABLE-ASSY AC GROUND GREEN SP-540V4 23415116 CABLE-ASSY AC POWER SP-3005 23415269 CABLE-ASSY AC SWPS POWER SP-540V6 23415270 CABLE-ASSY POWER H AC SP-540V7 23415115 CABLE-ASSY POWER SERVO SP-3008 23415117 CABLE-ASSY POWER MAIN SP-3009 23415125 CABLE-ASSY SCAN MOTOR SP-300

10 23415111 CABLE-ASSY POWER H DC SP-30011 23415109 CABLE-ASSY RELAY JUNCTION SP-30012 23415132 CABLE-ASSY THERM JUNCTION SP-30013 23415271 CABLE-ASSY V SELECTOR SP-540V14 23415112 CABLE-ASSY THERMOSTAT SP-30015 23415133 CABLE-ASSY THERMISTOR SP-30016 23415129 CABLE-ASSY FAN SP-30017 23415134 CABLE-ASSY INK JUNCTION SP-30018 23415124 CABLE-ASSY G-MOTOR SP-30019 23415126 CABLE-ASSY PINCH U/D SENS SP-30020 23415114 CABLE-ASSY MAIN-COVER SW SP-30021 23415128 CABLE-ASSY WIPER CAP SEN SP-30022 23415123 CABLE-ASSY CUT-CAR ORG SP-30023 23415127 CABLE-ASSY PRI-CAR ORG SP-30024 23415113 CABLE-ASSY FRONT-COVER SW SP-30025 23415118 CABLE-ASSY PAPER-SENS SP-30026 23415120 CABLE-ASSY WIPER MOTOR SP-30027 23415121 CABLE-ASSY CAP MOTOR SP-30028 23415122 CABLE-ASSY PUMP MOTOR SP-30029 23415119 CABLE-ASSY PINCH-SENS SP-30030 23415107 CABLE-ASSY CROP SENS SP-30031 23415108 CABLE-ASSY LINEAR-ENC SP-30032 23475197 CABLE-CARD 25P1 105L BB33 23475112 CABLE-CARD 26P1 700L BB34 23475237 CABLE-CARD 40P1 2070L BB HIGH-V35 23475217 CABLE-CARD 18P1 80L BB36 23475211 CABLE-CARD 14P1 350L BB37 23475238 CABLE-CARD 15P1 2570L BB HIGH-V38 23475212 CABLE-CARD 24P1 600L BB39 23475240 CABLE-CARD 36P1 2670L BB HIGH-V40 23475214 CABLE-CARD 21P1 180L BB41 23415274 CABLE-ASSY HEAD U/D SENS SP-540V42 23415272 CABLE-ASSY FAN JUNCTION SP-540V43 23415273 CABLE-ASSY EXT JUNCTION SP-540V

2-3

2-2 MAIN BOARD

DIP SW

Arrangement Diagram_Component Side

DIP SWbit 1 ~ bit 2 Always OFF

bit 3 ONbit 4 ~ bit 8 Always OFF

2-4

1

2

3

4

5

10

9

8

7

6

RA2

EXBA

10E1

03J

D7

D8

D1

D2

D3

D4

D5

D6

D7

D9

D8

D12

D13

D14

D15

D10

D11

D0

D4

D5

D6

D9

D10

D11

D3

D12

D1

D2

D13

D14

D15

D0

D46

D32

D33

D34

D35

D36

D37

D38

D39

D42

D43

D44

D45

D40

D41

D47

D36

D37

D38

D39

D42

D43

D40

D41

D46

D33

D34

D35

D44

D45

D32

D47

D29

D27

D26

D22

D23

D24

D25

D20

D21

D51

D52

D53

D54

D55

D56

D57

D58

D59

D62

D63

D48

D49

D60

D61

D50

D27

D26

D25

D20

D21

D22

D23

D24

D28

D19

D28

D19

D16

D31

D17

D18

D30

D31

D29

D16

D17

D18

D30

D52

D53

D54

D55

D56

D57

D58

D59

D51

D62

D49

D60

D61

D50

D63

D48

A1A0A22

A23

A24

A25

A18

A21

A19

A20

A1A0

A22

A23

A24

A25

A18

A21

A19

A20

A4 A5 A6 A12

A13

A14

A15

A16

A17

A10

A11

A2 A3 A4 A5 A6

A2 A3 A7 A8 A9

A2 A3 A4 A5 A6 A7 A8 A9A7 A8 A9 A12

A10

A11

A13

A14

A15

A16

A17

A3 A4 A5 A6 A7 A8 A9 A12

A13

A14

A15

A16

A10

A11

RA3

RA4

RA5

RA6

RA7

RA8

RA9

RA1

2R

A13

RA1

4

RA1

5R

A16

RA1

0

RA1

1

VCC

3

VCC

3

VCC

3

VCC

3

R44

10

VCC

3

Y1 16.6

66M

Hz

C7 C

E22p

VCC

3PC

3

CE1

u

VCC

1.5

VCC

3VC

C1.

5VCC

3

VCC

1.5

VCC

3

/CS0

/IRL3

/IRL2

/IRL1

/IRL0

CPU

.SC

H

/CS4

/CS5

/CS6

T20

VCC

3

T28

VCC

3

T23

VCC

3

T24

T19

T22

T26

T25

T8T9

T13

VCC

3

/RES

ET

/RESET

RA[0

..25]

DQ

M7

DQ

M6

DQ

M3

DQ

M2

/WR

/RD

/RA

S

/CS2

/CS3

DQ

M0

DQ

M1

DQ

M4

DQ

M5

CKE

RRXD2

R16

10K

TXD

2

VCC

3

/WE0

T5

T10

R1

2.2K

T1T2

T3

R3

2.2K

R2

2.2K

T7T6

VCC

3

VCC

1.5

VCC

3

T21

T4

RR

XD

Cmd_

Mto

S

/Cm

d_HS

_MtoS

/Cm

d_HS

_StoM

CLK

100

CLK

100_

1

CLK

50_1

VCC

3

VCC

3/R

RD

/WW

E0

/CS0

/RES

ET

123456789101112131415161718192021 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

CN

1

PS-40

PE-D

4T1-

PN1

VCC

3

VCC

1

2

3JP

1

DSP

03-00

3-43

2G

MD

[0..3

1]M

A[0

..25]

STAT

US0

MD

0M

D1

MD

2M

D3

MD

4M

D5

MD

6M

D7

MD

8M

D9

MD

10M

D11

MD

12M

D13

MD

14M

D15 MD

0M

D1

MD

2M

D3

MD

4M

D5

MD

6M

D7

MD

8M

D9

MD

10M

D11

MD

12M

D13

MD

14M

D15

MA

1M

A2

MA

3M

A4

MA

5M

A6

MA

7M

A8

MA

9M

A10

MA

11M

A12

MA

13M

A14

MA

15M

A16

MA

17M

A18

MA

19M

A20

MA

21

MA

1M

A2

MA

3M

A4

MA

5M

A6

MA

7M

A8

MA

9

MA

10M

A11

MA

12M

A13

MA

14M

A15

MA

16M

A17

MA

18

MA

25

T16

T17

T18

VCC

3

R87

33

/WE1

/CS1

R68

33

VCC

3+

C1

10u/1

6V

T12

/WE0

DQ

M0

DQ

M1

DQ

M4

DQ

M5

CKE

/WE1

DQ

M7

DQ

M3

DQ

M2

/WR

/RD

/RA

S

/CS2

/CS3

DQ

M6

/RESET

/CS0

/CS1

/CS4

/CS5

/CS6

12

IC8A

74LV

C14

VCC

3

/RES

ET

VCC

3

TP2

R122

1K

VCC

3

VCC

3

TP3

RR

XD2

PC30

CE0.

1u

VCC

3

Cmd_

StoM

VCC

3

STAT

US0

RR

XDR

XD2

D1

2

D2

3

D3

4

D4

5

D5

6D

67

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14Q

613

Q7

12

Q8

11

E11

E219

IC4

74LV

C541

CLK

100_

1

CLK

50_1

STAT

US1

STAT

US1

T15

T14

A17

A18

A19

A20

A21

A22

A23

A24

A25

RA1

7

RA1

8R

A19

RA2

0R

A21

RA2

2R

A23

RA2

4R

A25

A0 A1 A2

RA0

RA1

RA2

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA1

4EX

BV8V

330J

DD46

DD33

DD34

DD35

DD44

DD45

DD32

DD47

DD

[0..6

3]

DD3

DD2

DD14

DD15

DD36

DD37

DD38

DD39

DD42

DD43

DD40

DD41

DD7

DD8

DD4

DD5

DD6

DD9

DD10

DD11

DD12

DD1

DD13

DD0

DD27

DD26

DD25

DD20

DD21

DD22

DD23

DD24

DD28

DD19

DD31

DD29

DD16

DD17

DD18

DD30

DD52

DD53

DD54

DD55

DD56

DD57

DD58

DD59

DD51

DD62

DD49

DD60

DD61

DD50

DD63

DD48

D46

D33

D34

D35

D44

D45

D32

D47

D3

D2

D14

D15

D36

D37

D38

D39

D42

D43

D40

D41

D7

D8

D4

D5

D6

D9

D10

D11

D12

D1

D13

D0

D27

D26

D25

D20

D21

D22

D23

D24

D28

D19

D31

D29

D16

D17

D18

D30

D52

D53

D54

D55

D56

D57

D58

D59

D51

D62

D49

D60

D61

D50

D63

D48

VCC

3

T11

/RES

ET

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA1

5EX

BV8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA1

9EX

BV8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA2

0EX

BV8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA2

1EX

BV8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA2

2EX

BV8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA2

3EX

BV8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA2

6EX

BV8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA2

7EX

BV8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA2

8EX

BV8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA3

4EX

BV8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA3

3EX

BV8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA3

2EX

BV8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA3

1EX

BV8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA3

0EX

BV8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA2

9EX

BV8V

330J

1

2

3

4

5

10

9

8

7

6

RA5

EXBA

10E1

03J

1

2

3

4

5

10

9

8

7

6

RA6

EXBA

10E1

03J

1

2

3

4

5

10

9

8

7

6

RA7

EXBA

10E1

03J

R17

10K

R13

10K

R14

10K

PC5

CE1

u

PC4

CE1

u

PC1

CE1

uPC

2

CE1

u

PC6

CE1

u

R5

10K

R6

10K

R7

10K

R8

10K

R9

10K

R10

10K

R11

10K

R12

10K

R15

10K

PC7

CE1

u

PC8

CE1

uPC

9

CE1

u

PC10

CE1

uPC

11

CE1

u

PC12

CE1

u

12345 10987

6R

A1

EXBA10E103J

R45

10 R46

10

R69

33

R70

33

R71

33

R72

33

R88

33

R89

33

R90

33

R91

33

R92

33

R93

33

R86

33

R85

33

R84

33

R83

33

R82

33

R81

33

R80

33

R79

33

R78

33

R96

33R

9533

R94

33

R77

33R

7633

R75

33

R19

10K

R18

10K

R21

10K

R22

10K

R47

10

R109

0

R24

10K

R23

10K

R98

33

R121

1K

PC27

CE0.

1u

PC26

CE0.

1u

PC28

CE0.

1u

PC29

CE0.

1u

34

IC8B

74LV

C14

+C

210

u/16V

+C

310

u/16V

C8

CE22

p

PC25

CE0.

1u

1

2

3

4

5

10

9

8

7

6

RA3

EXBA

10E1

03J

1

2

3

4

5

10

9

8

7

6

RA4

EXBA

10E1

03J

1

2

3

4

5

10

9

8

7

6

RA8

EXBA

10E1

03J

1

2

3

4

5

10

9

8

7

6

RA9

EXBA

10E1

03J

12 3 4 510 9 8 7

6

RA1

0

EXBA10E103J

12 3 4 510 9 8 7

6

RA1

1

EXBA10E103J

CKE

W3

VDD

QV5

VSS

QU

5W

E5/C

AS5/

DQ

M5

Y3

WE1

/CAS

1/D

QM

1Y4

A17

Y5VD

DQ

V6V

SSQ

U6

A16

W6

A15

Y6VD

DV7

VSS

U7

A13

Y7V

SSQ

U8

A12

W8

A10

W9

D30

P20

D17

P19

D16

N19

VDDQ

L18

VSSQ

L17

VSSQ

K17

VDDQ

M18

VSSQ

M17

D31

N20

CS1

C1

D52

J20

CS0

C2

CS4

D4

CS5

D3

WE7

/CA

S7/D

QM7/

REG

W18

D23

Y19

D59

J19

VSSQ

N17

RDY

B2

RESET

B1

TCLK

A17

MD

8/RT

S2B1

6VD

DQ

C15

VSSQ

R4

VDDQ

R3

D3

T2

D12

T1

VSS

P4

D2

R2

VSSQ

M4

VDDQ

M3

D1

P2

D14

P1

D0

N2

D15

N1

VSSQ

L4

VDDQ

L3

D39

M2

D38

L2

VSSQ

K4

VDDQ

K3

D37

K1

D36

J1

VSSQ

J4

VDDQ

J3

D35

H1

D44

H2

D34

G1

VSSQ

H4

D33

F1

D46

F2

VSS

G4

VDD

G3

D32

E1

D47

E2

A6Y1

2

A4Y1

3VD

DQ

V11

VSS

QU

11

VDD

QV9

VDD

QV1

0

VSS

QU

9

A3W

13A2

Y14

CS2

Y15

D42

K2

VDD

QV8

D27

U20

D57

L20

VDDQ

F18

D45

G2

D40

M1

VDD

P3

WE0

/CAS

0/D

QM

0W

5

A11

Y8

A5W

12

D51

H20

IRL1

C19

VDD

QC

13CS6

D2

VSS

P17

D18

R19

D29

R20

VDDQ

N18

VDD

QV1

3

D24

W19

A9Y9

A7Y1

0A8

W10

CKI

OY1

1

DR

EQ0

U17

D43

J2

A14

W7

D26

V20

D56

M20

D54

L19

D48

E20

VDDQ

H3

D41

L1

WE4

/CAS

4/D

QM

4W

4

NC

V4

CKI

O2

W11

VSS

QD

15

A21

B13

VDDQ

K18

MD2/RXD2

D18

D58

K19

D53

K20

VSS

QU

12

A19

B14

A18

A15

VSS

D14

VDD

C14

SCK

2/M

RESE

TA1

6M

D7/

TXD

B15

D13

R1

VSS

QD

13

A20

A14

DR

AK1

V12

DR

AK0

U13

RXD

V17

DR

EQ1

U18

D25

W20

VDDQ

T18

VSS

QU

10

CS3

W14

VDD

QB1

7

D60

H19

D50

G20

D61

G19

VDDQ

J18

VSSQ

J17

D49

F20

D62

F19

VDD

G18

VSS

G17

D63

E19

CA

D17

VSS

C17

VSS-RTC

B18

VDD-RTC

A18

VDDQ

R18

D20

U19

D21

V19

VSSQ

T17

D55

M19

CTS

2C

16

VSSQ

F17

BS

D1

VSSQ

E4

RD2

E3

VDDQ

F3

VSSQ

F4

EXTAL2

A19

XTAL2

B19

NMI

A20

IRL3

C18

MD1/TXD2

D19

MD0/SCK

D20

VSSQ

E17

RD/WR2

E18

D22

Y20

IRL2

B20

VDD

P18

D28

T20

D19

T19

VSSQ

R17

IRL0

C20

D7

Y2

BREQ/BSACK

V3

D6

Y1

D9

W1

VSSQ

T4

VDDQ

T3

D5

V2

D10

V1

D4

U2

D8

W2

BACK/BSREQ

U3

D11

U1

RAS

W15

WE3

/CA

S3/D

QM3/

ICIO

WR

W17

WE2

/CA

S2/D

QM2/

ICIO

RDY1

7

VDD

QV1

5

RD/C

ASS

/FRA

ME

Y16

VSS

U14

VDD

V14

WE6

/CAS

6/D

QM

6Y1

8VD

DQ

V16

VSS

QU

16

VSS

QU

15R

D/W

RW

16

DA

CK1

B9

A0C

8

VDD

QC

10

STAT

US0

A8A1

D8

STAT

US1

B8

MD

6/IO

IS16

A7

VSS

QD

10

VDD

QC

12

VDD

QC

11M

D4/

CE2B

A10

A24

A12

VSS

QD

12A2

3B1

2A2

2A1

3

VSS

QD

11

MD

5/RA

S2B1

0D

AC

K0A9

A25

B11

MD

3/CE

2AA1

1

VSS

-CPG

B3VD

D-C

PGA3

XTA

LA2

NC

U4

NC

V18

NC

C5

NC

D16

EXTA

LA1

VSS

-PLL

1D

5

VSS

D7

NC

N4

NC

C6

VDD

-PLL

2A4

VSS

-PLL

2D

6VD

D-P

LL1

B4

TDO

A6

NC

H18

NC

N3

VDD

QC

9

TMS

B6VD

DC

7

ASE

BRK/

BRKA

CKB7

VSS

QD

9

NC

H17

CKI

O2E

NB

C3

TRST

C4

TDI

B5TC

KA5

IC1

HD

6417

297B

P267

R20

10K

R73

33

/RD2

/RD2

/WR2

/WR2

R74

33

T27

T29

DD

[0..6

3]

D[0

..63]

RA[0

..25]

A[0

..25]

MA

[0..2

5]M

D[0

..31]

VCC

3

VCC

3

D0

29

D1

31

D2

33

D3

35D

438

D5

40

D6

42

D7

44

D8

30D

932

D10

34

D11

36

D12

39

D13

41

D14

43D

1545

NC

13

WP/

ACC

14

A025

A124

A223

A322

A421

A520

A619

A718

A88

A17

17

A18

16

A19

9

A97

A10

6

A11

5

A12

4

A13

3

A14

2A1

51

A16

48

A20

10

WE

11

RES

ET12

RY/

BY15

CE

26

VSS

27

OE

28

VCC

37VS

S46

BYTE

47

IC3

MB

M29

LV16

0BE9

0TN

(HY

29LV

320)

VDD

2

GN

D3

OU

T1

Cd

5N

C4

IC9

RN5V

D29

A

TP1

55

44

66

33

77

22

88

11RA

16EX

BV8V

330J

55

44

66

33

77

22

88

11RA

17EX

BV8V

330J

55

44

66

33

77

22

88

11RA

18EX

BV8V

330J

55

44

66

33

77

22

88

11RA

24EX

BV8V

330J

55

44

66

33

77

22

88

11RA

25EX

BV8V

330J

R97

33FB

K16

REF

1

S19

S28

VDD

4

VDD

13

GN

D5

GN

D12

CLK

A1

2

CLK

A2

3

CLK

A3

14

CLK

A4

15

CLB

A1

6

CLK

B27

CLK

B310

CLK

B411

IC2

CY23

08-2

R108

0

2-5

VCC

3VC

C3

VCC

3VC

C3

RA3

RA4

RA5

RA6

RA7

RA8

RA9

RA1

2R

A13

RA1

4

RA1

0R

A11

RA3

RA4

RA5

RA6

RA7

RA8

RA9

RA1

2R

A13

RA1

4

RA1

0R

A11

RA3

RA4

RA5

RA6

RA7

RA8

RA9

RA1

2R

A13

RA1

4

RA1

0R

A11

RA3

RA4

RA5

RA6

RA7

RA8

RA9

RA1

2R

A13

RA1

4

RA1

0R

A11

DD

[0..6

3]

RA[0

..25]

/RA

S/R

D/W

R/C

S3D

QM

7D

QM

6

CKE

CLK

100_

1

DQ

M3

DQ

M2

DQ

M5

DQ

M4

DQ

M1

DQ

M0

LAB/

BA1

LB0

2

LB1

3

GN

D4

LB2

5

LB3

6VC

C3

7LB

48

LB5

9

GN

D10

LB6

11

LB7

12H

B013

HB1

14

GN

D15

HB2

16

HB3

17

VCC

318

HB4

19

HB5

20

GN

D21

HB6

22

HB7

23

HA

B/BA

24/H

OE

25H

A7

26H

A6

27G

ND

28H

A5

29H

A4

30VC

C3

31H

A3

32H

A2

33G

ND

34H

A1

35H

A0

36LA

737

LA6

38G

ND

39LA

540

LA4

41VC

C3

42LA

343

LA2

44G

ND

45LA

146

LA0

47/L

OE

48IC

11

SN74

LVCH

1624

5AD

GG

-EL

VCC

3VC

C3

VCC

3VC

C3

DD

[0..6

3]

MD

0M

D1

MD

2M

D3

MD

4M

D5

MD

6M

D7

MD

8M

D9

MD

10M

D11

MD

12M

D13

MD

14M

D15

/WR2

MD

[0..3

1]

RA1

RA2

RA3

RA4

RA5

RA6

RA7

RA8

RA9

RA1

0R

A11

RA1

2R

A13

RA1

4R

A15

RA1

6R

A17

RA1

8R

A19

RA2

0R

A21

MA

1M

A2

MA

3

MA

4M

A5

MA

6M

A7

MA

8M

A9

MA

10M

A11

MA

12M

A13

MA

14M

A15

MA

16M

A17

MA

18M

A19

MA

20M

A21

RA[0

..25]

MA

[0..2

5]

RA2

2M

A22

MA

25

/GA

TE1

TP15

VCC

3VC

C3

MA

0R

A0

RA2

3R

A24

RA2

5

MA

23

MA

24

TP7

MA

19

TP10

TP8

MA

22

MA

20

TP11

TP9

MA

23

MA

21

TP12

MA

24

TP6

MA

0

/RD

2

/WE0

/WR2

/CS1

/CC

S5

/WW

E0

TP5

TP13

TP4

DD

0D

D1

DD

2D

D3

DD

4D

D5

DD

6D

D7

DD

8D

D9

DD

10D

D11

DD

12D

D13

DD

14D

D15

DD

0D

D1

DD

2D

D3

DD

4D

D5

DD

6D

D7

DD

8D

D9

DD

10D

D11

DD

12D

D13

DD

14D

D15

DD

16D

D17

DD

18D

D19

DD

20D

D21

DD

22D

D23

DD

24D

D25

DD

26D

D27

DD

28D

D29

DD

30D

D31

DD

32D

D33

DD

34D

D35

DD

36D

D37

DD

38D

D39

DD

40D

D41

DD

42D

D43

DD

44D

D45

DD

46D

D47

DD

48D

D49

DD

50D

D51

DD

52D

D53

DD

54D

D55

DD

56D

D57

DD

58D

D59

DD

60D

D61

DD

62D

D63

D1

24D

225

D3

26

D4

27

D6

29

D8/

P031

D5

28

D0

23

HW

R/B

YTE

41

A117

A218

A319

A420

VBU

S5

A521

A622

D7

30

D9/

P132

D10

/P2

33

D11

/P3

34

D12

/P4

37D

13/P

538

D14

/P6

39

D15

/A0

40

TEST

7

INT1

/SO

F11

TC1

10D

REQ

19

DA

CK1

8

RST

46

TRON

6

D+

4D

-3

XOU

T13

XIN

14

INT0

42D

AC

K048

DR

EQ0

47

RD

43LW

R44

CS

45

COREVCC

1

COREVCC

16

IOVCC

12

GND

2

GND

15

GND

36

IOVCC

35

IC22

NO

N

VCC

3

DB0

DB1

DB2

DB3

DB4

DB5

DB6

DB7

DB8

DB9

DB1

0D

B11

DB1

2D

B13

DB1

4D

B15

DB[

0..1

5]

/USB

CS

C17

NO

NR1

32N

ON

C14

NO

NR1

33N

ON

R134

NO

N

VCC

3

A02

A13

A24

A35

A46

A57

A68

A79

B018

B117

B216

B315

B414

B513

B612

B711

E19

DIR

1

IC20

74LV

C245

DD

0D

D1

DD

2D

D3

DD

4D

D5

DD

6D

D7

DB[

0..1

5]

/GA

TE2

/WR2

DD

[0..6

3]

VCC

3

DD

8D

D9

DD

10D

D11

DD

12D

D13

DD

14D

D15

DB0

DB1

DB2

DB3

DB4

DB5

DB6

DB7

DB8

DB9

DB1

0D

B11

DB1

2D

B13

DB1

4D

B15

/WW

E1

/INTU

SB_0

/INTU

SB_1

Y2 NO

N

R135

NO

NR1

36N

ON

/WW

E0

/INTU

SB_1

/INTU

SB_0

/RES

ET

R30

NO

N

VCC

3

/RR

D

VCC

3

VCC

3

VCC

3

DB[

0..1

5]

MA

[0..2

5]

DB[

0..1

5]

/WW

E1

/RR

D

/WW

R

VCC

1

-Dat

a2

+Dat

a3

Gro

und

4

CAS

E1A

5A

CAS

E1B

5BC

ASE2

A6A

CAS

E2B

6B

CN

2

NO

N

/RES

ET

/WE1

/WW

E1

MA

[0..2

5]

LAB/

BA1

LB0

2

LB1

3

GN

D4

LB2

5

LB3

6VC

C3

7

LB4

8

LB5

9

GN

D10

LB6

11LB

712

HB0

13

HB1

14

GN

D15

HB2

16

HB3

17VC

C3

18

HB4

19

HB5

20

GN

D21

HB6

22

HB7

23H

AB/

BA24

/HO

E25

HA

726

HA

627

GN

D28

HA

529

HA

430

VCC

331

HA

332

HA

233

GN

D34

HA

135

HA

036

LA7

37LA

638

GN

D39

LA5

40LA

441

VCC

342

LA3

43LA

244

GN

D45

LA1

46LA

047

/LO

E48

IC13

SN74

LVCH

1624

5AD

GG

-EL

LAB/

BA1

LB0

2

LB1

3

GN

D4

LB2

5

LB3

6VC

C3

7LB

48

LB5

9

GN

D10

LB6

11

LB7

12H

B013

HB1

14

GN

D15

HB2

16

HB3

17

VCC

318

HB4

19

HB5

20

GN

D21

HB6

22

HB7

23

HA

B/BA

24/H

OE

25H

A7

26H

A6

27G

ND

28H

A5

29H

A4

30VC

C3

31H

A3

32H

A2

33G

ND

34H

A1

35H

A0

36LA

737

LA6

38G

ND

39LA

540

LA4

41VC

C3

42LA

343

LA2

44G

ND

45LA

146

LA0

47/L

OE

48IC

14

SN74

LVCH

1624

5AD

GG

-EL

C10

NO

NC

9N

ON

C15

NO

NC

16N

ON

R31

10K

R27

NO

NR

28

10K

A02

A13

A24

A35

A46

A57

A68

A79

B018

B117

B216

B315

B414

B513

B612

B711

E19

DIR

1

IC19

74LV

C245

PC40

CE0.

1u

R26

10K

PC34

CE0.

1u

PC38

CE0.

1u

PC33

CE0.

1uPC

37CE

0.1u

PC31

CE0.

1uPC

35CE

0.1u

PC41

CE0.

1uPC

46CE

0.1u

PC47

CE0.

1uPC

48CE

0.1u

LAB/

BA1

LB0

2LB

13

GN

D4

LB2

5

LB3

6

VCC

37

LB4

8

LB5

9

GN

D10

LB6

11

LB7

12

HB0

13H

B114

GN

D15

HB2

16

HB3

17

VCC

318

HB4

19H

B520

GN

D21

HB6

22

HB7

23

HA

B/BA

24/H

OE

25H

A7

26H

A6

27G

ND

28H

A5

29H

A4

30VC

C3

31H

A3

32H

A2

33G

ND

34H

A1

35H

A0

36LA

737

LA6

38G

ND

39LA

540

LA4

41VC

C3

42LA

343

LA2

44G

ND

45LA

146

LA0

47/L

OE

48IC

12

SN74

LVCH

1624

5AD

GG

-EL

VCC

3VC

C3

PC32

CE0.

1u

PC36

CE0.

1u

DD

16D

D17

DD

18D

D19

DD

20D

D21

DD

22D

D23

DD

24D

D25

DD

26D

D27

DD

28D

D29

DD

30D

D31

MD

16M

D17

MD

18M

D19

MD

20M

D21

MD

22M

D23

MD

24M

D25

MD

26M

D27

MD

28M

D29

MD

30M

D31

VCC

3 R25

10K

TP14

55

44

66

33

77

22

88

11

RA49

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA48

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA47

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA46

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA45

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA44

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA43

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA42

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA41

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA40

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA39

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA36

EXBV

8V33

0J5

54

46

63

3

77

22

88

11

RA37

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA35

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA38

EXBV

8V33

0J

55

44

66

33

77

22

88

11

RA5

0EX

BV8V

330J

MA

1M

A2

MA

3M

A4

MA

5M

A6

VCC

3 PC3

9CE

0.1u

VCC

3 PC4

3N

ON

VCC

3 PC4

5N

ON

TP24

TP25

TP26

TP27

TP28

TP29

TP30

TP31

TP16

TP17

TP18

TP19

TP20

TP21

TP22

TP23

DB0

DB1

DB2

DB3

DB4

DB5

DB6

DB7

DB8

DB9

DB1

0D

B11

DB1

2D

B13

DB1

4D

B15

DD

[0..6

3]D

D[0

..63]

RA[0

..25]

MD

[0..3

1]

MA

[0..2

5]

RA[0

..25]

DD

[0..6

3]/RA

S/R

D/W

R/C

S3D

QM

7

DQ

M0

DQ

M1

DQ

M2

DQ

M3

DQ

M4

DQ

M5

DQ

M6

CKE

CLK

100_

1

/GA

TE2

/WR2

/USB

CS

/WW

E0

/RR

D

/INTU

SB_0

/RD

2

/WE1

/WE0

/WR2

/CS1

FL1

NO

N

FL2

NO

N

R29

NO

N

/CS5

/CS5

/CC

S5/R

RD

/WW

E1/W

WE0

/WW

R

T31

T30

T32

T33

RA1

5

RA1

6

RA1

7

R127

NO

NR1

100

R111

0

R128

NO

N

R129

NO

N

A023

A124

A225

A326

A429

A530

A631

A732

A833

A934

A10

/AP

22A1

135

RAS

18

UD

QM

39

CAS

17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7D

48

D5

10

D6

11

D7

13

D8

42

D9

44D

1045

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VCC

31

GN

D12

GN

D28

VCC

33

VCC

39

BA1

21

BA0

20

CS

19

CKE

37

CLK

38

GN

D41

VCC

314

GN

D46

GN

D52

VCC

343

VCC

349

VCC

327

GN

D54

A12

36

IC15

uPD4

5128

163G

5-A

75-9

JF

A023

A124

A225

A326

A429

A530

A631

A732

A833

A934

A10

/AP

22A1

135

RAS

18

UD

QM

39

CAS

17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7D

48

D5

10

D6

11

D7

13

D8

42

D9

44D

1045

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VCC

31

GN

D12

GN

D28

VCC

33

VCC

39

BA1

21

BA0

20

CS

19

CKE

37

CLK

38

GN

D41

VCC

314

GN

D46

GN

D52

VCC

343

VCC

349

VCC

327

GN

D54

A12

36

IC16

uPD4

5128

163G

5-A

75-9

JF

A023

A124

A225

A326

A429

A530

A631

A732

A833

A934

A10

/AP

22A1

135

RAS

18

UD

QM

39

CAS

17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7D

48

D5

10

D6

11

D7

13

D8

42

D9

44D

1045

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VCC

31

GN

D12

GN

D28

VCC

33

VCC

39

BA1

21

BA0

20

CS

19

CKE

37

CLK

38

GN

D41

VCC

314

GN

D46

GN

D52

VCC

343

VCC

349

VCC

327

GN

D54

A12

36

IC17

uPD4

5128

163G

5-A

75-9

JF

A023

A124

A225

A326

A429

A530

A631

A732

A833

A934

A10

/AP

22A1

135

RAS

18

UD

QM

39

CAS

17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7D

48

D5

10

D6

11

D7

13

D8

42

D9

44D

1045

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VCC

31

GN

D12

GN

D28

VCC

33

VCC

39

BA1

21

BA0

20

CS

19

CKE

37

CLK

38

GN

D41

VCC

314

GN

D46

GN

D52

VCC

343

VCC

349

VCC

327

GN

D54

A12

36

IC18

uPD4

5128

163G

5-A

75-9

JF

SDBK

0

SDBK

2

SDBK

1

SD

RA

M 1

28M

/256

M J

umpe

r

SDBK

0SD

BK1

SDBK

2

SDBK

0SD

BK1

SDBK

2

SDBK

0SD

BK1

SDBK

2

SDBK

0SD

BK1

SDBK

2

R115

NO

NR114

NO

N

R113

NO

N

R112

NO

N

+C

18N

ON

C13

NO

N

VCC

3 PC4

2N

ON

VCC

3 PC4

4N

ON

+C

4N

ON

VCC

3

2-6

VCC

3

TDO

TO_M

ACH

2

STB_

CLK

_NET

/INT1284_NET

/CEN

T_W

E_N

ET

/INT_NET_HALF

PERR

OR_

NET

/FA

ULT

_NET

SELE

CT_N

ET

/SEL

ECTI

N_N

ET/IN

IT_N

ET

/DIR

ECT_

RD_N

ET

/ACK

_NET

BUSY

_NET

/STB

_NET

/AU

TOFD

_NET

/FIF

O_R

D_N

ET

/FIF

O_E

MPT

Y_N

ET

/FIF

O_H

ALF

_NET

/FIF

O_F

ULL

_NET

/REV

ERSE

_NET

REV

ERSE

_DIR

_NET

ND

[0..7

]

ND

3N

D4

ND

2

ND

5

ND

1

ND

6

ND

0

ND

7

/W2

D0

7

D1

6

D2

5

D5

30

D6

29

D7

28

/FF

9

D3

4

D4

31

/RES

ET25

GND

16

VCC

32

NC

1

NC

12

NC

17

NC

27

Q0

10

Q1

11

Q2

13

Q4

19Q

314

Q5

20

Q6

21

Q7

22

Q8

15D

83

/R18

/EF

24/F

L/RT

26

/XO

/HF

23/X

I8

IC33

IDT7

2V03

L35J

-PR

VCC

3

/RES

ET

/DIR

ECT_

RD_N

ETN

D[0

..7]

VCC

3

/CEN

T_W

E_N

ET/R

EVER

SE_N

ET

ND

3N

D4

ND

2

ND

5

ND

1

ND

6

ND

0

ND

7

STB_

CLK

_NET

OC

1CL

K11

1D2

2D3

3D4

4D5

5D6

6D7

7D8

8D9

1Q19

2Q18

3Q17

4Q16

5Q15

6Q14

7Q13

8Q12

IC34

74LV

C574

OC

1CL

K11

1D2

2D3

3D4

4D5

5D6

6D7

7D8

8D9

1Q19

2Q18

3Q17

4Q16

5Q15

6Q14

7Q13

8Q12

IC35

74LV

C574

DB0

DB1

DB2

DB3

DB4

DB5

DB6

DB7

DB0

DB1

DB2

DB3

DB4

DB5

DB6

DB7

ND

3N

D4

ND

2

ND

5

ND

1

ND

6

ND

0

ND

7

/FIF

O_W

R_N

ET

BUSY

_NET

/ACK

_NET

/FA

ULT

_NET

SELE

CT_N

ET

ND

0

DB0

ND

1

DB1

ND

2

DB2

ND

3

DB3

ND

4

DB4

ND

5

DB5

ND

6

DB6

ND

7

DB7

PERR

OR_

NET

VCC

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA61

EXBV

8V10

2J

/ACK

_NET

BUSY

_NET

PERR

OR_

NET

/FA

ULT

_NET

SELE

CT_N

ET

ND

[0..7

]

REV

ERSE

_DIR

_NET

VCC

D0

D1

D2

D3

D4

D5

D6

D7

/ACK

BUSY

PERR

OR

SELE

CT/A

UTO

FD

/STB

/INIT

/FA

ULT

NC

/SEL

ECTI

N

NC

NC

NC

/RES

ETN

C

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

D

VCC

VCC

TO N

ETW

ORK

A0

2A

13

A2

4

A3

5

A4

6

A5

7A

68

A7

9

B018

B117

B216

B315

B414

B513

B612

B711

E19

DIR

1

IC23

74LS

245

/HRE

SET

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 202122232425262728293031323334353637383940

CN3

PS-4

0SG

-D4T

S1-1

/CS6

CLK

50_1

/RES

ET

TMS

TCK

DB[

0..1

5]

DB0

DB1

DB2

DB3

DB4

DB5

DB6

DB7

/CS4

MA

[0..2

5]

MA

22M

A23

MA

24M

A25

/CS5

DB[

0..1

5]

MA

[0..2

5]

DB[

0..1

5]D

B[0.

.15]

A0

2

A1

3

A2

4A

35

A4

6

A5

7

A6

8

A7

9

B018

B117

B216

B315

B414

B513

B612

B711

E19

DIR

1

IC24

74LS

245

/SEL

ECTI

N_N

ET/IN

IT_N

ET

/STB

_NET

/AU

TOFD

_NET

/INIT

_NET

/SEL

ECTI

N_N

ET/A

UTO

FD_N

ET/S

TB_N

ET

/USBCS

/GATE2

/CS1

/GATE1

/CS0

T34T3

5T3

6T37T3

8T39T4

0T41T4

2

T46

T47

T48

T45

T43T4

4

GN

D1

TDI

2

I/O8

A1

3I/O

9 A

34

I/O10

A5

5

I/O11

A7

6

I/O12

A9

7

I/O13

A11

8

I/O14

A13

9I/O

15 A

1510

I1/C

LK0

11

VCC

312

GN

D13

I1/C

LK1

14

I/O16

B15

15I/O

17 B

1316

I/O18

B11

17

I/O19

B9

18

I/O20

B7

19

I/O21

B5

20I/O

22 B

321

I/O23

B1

22

TMS

23

TCK

24

GN

D25

GND

26

GND

27

I/O24 B14

28

IO/25 B12

29

I/O26 B10

30

I/O27 B8

31

I/O28 B6

32

I/O29 B4

33

I/O30 B2

34

I/O31 B0

35

I2

36

VCC3

37

GND

38

GND

39

VCC3

40

I/O32 C0

41

I/O33 C2

42

I/O34 C4

43

I/O35 C6

44

I/O36 C8

45

I/O37 C10

46

I/O38 C12

47

I/O39 C14

48

GND

49

Documents

servicemanual_sp540v